Toro 68054, 68055 Operator's Manual

FormNo.3377-563RevB
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VS-70andVS-80Screed
ModelNo.68054—SerialNo.313000001andUp
ModelNo.68055—SerialNo.313000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3377-563*B
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CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisincorporatedwith themuferassembly.
GenuineTorosparkarrestersareapprovedbytheUSDA ForestryService.
Important:Thisengineisequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready .
Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Introduction
Thismachineisavibratingconcretescreedintendedforuse invariousconcrete-formingwork.Themachineisdesigned tooperatewithaluminumscreedboards.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe machineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety
Introduction..................................................................2
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................6
1InstallingtheHandlebarandThrottle
Cable.................................................................6
2AddingOiltotheEngine.......................................6
ProductOverview..........................................................7
Controls................................................................7
Specications.........................................................9
Operation....................................................................10
PreparingtoUsetheMachine...................................10
OperatorPositions.................................................10
AddingFuel...........................................................11
CheckingtheEngineOilLevel.................................13
StartingandStoppingtheEngine..............................13
ScreedingaConcreteSurface...................................14
TransportingtheMachine........................................15
Maintenance.................................................................16
RecommendedMaintenanceSchedule(s)......................16
PremaintenanceProcedures........................................17
PreparingtheMachineforMaintenance.....................17
DisconnectingtheSpark-plugWire...........................17
EngineMaintenance..................................................18
ServicingtheAirCleaner.........................................18
ChangingtheEngineOil.........................................19
ServicingtheSparkPlug..........................................20
FuelSystemMaintenance...........................................22
ServicingtheFuelSystem........................................22
Cleaning...................................................................23
CleaningtheMachine..............................................23
Storage........................................................................23
Troubleshooting...........................................................24
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafetyalertsymbol,which means: instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.
Caution
,
W ar ning
,or
Danger
—personalsafety

SafeOperatingPractices

WARNING
Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthemachine,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
themachine.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamageto property.
Preparation
Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection. Longhair,looseclothingorjewelrymaygettangledin movingparts.
Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
Useonlyanapproved-fuelcontainer.
Neverremovethefuel-tankcaporaddfuelwiththe
enginerunning.
Allowtheenginetocoolbeforefueling.
Donotsmokewhilefueling.
Neverrefuelordrainthemachineindoors.
Checkthattheswitches,enginecontrols,andcoversare
attachedandfunctioningproperly.Donotoperateunless theyarefunctioningproperly.
3
Operation
MaintenanceandStorage
Neverrunanengineinanenclosedarea.
Onlyoperatethemachineingoodlight.
Onlystarttheenginefromtheoperator'sposition.
Neveroperatewiththecoversnotsecurelyinplace.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelgroundandshutofftheenginebefore
leavingtheoperator'spositionforanyreason.
Keeppetsandbystandersawaywhileoperatingthe
machine.
Donotoperatethemachineundertheinuenceof
alcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Movetheenginecontrolsinasmooth,steadymotion.
Watchfortrafcwhenoperatingonornearroadways.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.
Stoptheengineandwaitforallmovementtostopbefore
adjusting,cleaning,orrepairingthemachine.
Cleandebrisfromthemufer,sparkarrester,andengine
tohelppreventres.
Lettheenginecoolbeforestoringthemachine,anddo
notstoreitnearanopename.
Donotstorefuelnearamesordrainfuelfromthe
machineindoors.
Neverallowuntrainedpersonneltoservicethemachine.
Donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingcondition.Replaceall
wornordamageddecals.
Keepallhardwareofthemachinetight.Keepthe
machineingoodcondition.
Nevertamperwithsafetydevices.
Whenpresent,cleanupoilorfuelspillage.
Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
Storefuelinanapprovedcontainer.
Ensurethatyouoperatethemachineinareaswherethere
arenoobstaclesincloseproximitytotheoperator.Only operatetheunitinareaswherethereissufcientclearance fortheoperatortosafelymaneuvertheproduct.
Donotplaceyourfeetunderthescreedboards.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Makeanynecessaryrepairstothemachinebeforestarting.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
117–2718
125–8192
1.ReadtheOperator’sManualfor informationonstartingtheengine—1) Turntheengineswitchon;2)Closethe choke;3)Pulltherecoilstarthandle;
4)Openthechoke.
2.ReadtheOperator’sManual forinformationonstoppingthe engine—turntheengineswitchoff.
3.Warning—readtheOperator’sManual; wearhearingprotection.
4.Warning—keepawayfrommoving parts;keepallguardsandshieldsin place.
5.Warning—keepbystandersawaywhen operatingthemachine.
6.Chokinghazard—donotruntheengine indoors.
7.Explosionhazard—stoptheengineand extinguishallamesbeforerefueling.
5
Setup
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1

InstallingtheHandlebarand ThrottleCable

NoPartsRequired
Procedure
1.Slidethehandlebarintoposition(Figure3).
Figure4
1.Cabletting4.Cable
2.Washer
3.Nut
5.Movetheassemblyintoplace,letthecablestopslide intoplace,andtightenthecablettingandnut;refer toFigure5.
1.Cabletting4.Cable
2.Washer
3.Nut
5.Cableanchor
6.Cablestop
Figure5
5.Cableanchor
6.Cablestop
Figure3
1.Bolt3.Washer
2.Knob4.Handlebar
2.Installthebolt,washer,andknobtosecurethe handlebartothemachine(Figure3).
3.Removetheaircleanercover;refertoFigure24.
4.Attachthethrottlecablebyplacingthecableintothe cableanchor(
Figure4).
2

AddingOiltotheEngine

NoPartsRequired
Procedure
Thismachinedoesnotcomewithoil.Whenthemachineis beingusedforthersttime,llwithoil.RefertoFillingthe EngineCrankcasewithOil(page19).
6
ProductOverview
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Controls
Becomefamiliarwithalltheenginecontrolsbeforeyoustart andoperatethemachine.
EngineControls
Figure6
1.Throttlelever
2.handlebar5.Boardclamp
3.Engine6.Aluminumboard
4.Lifthandle
Figure7
1.Aircleanercover4.Fuelcap
2.Primingbulb
3.Recoilstarter
5.Chokelever
6.On/Offswitch
7
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ChokeLever
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Thechokelever(Figure10)isrequiredwhenstartinga coldengine.Beforepullingontherecoil-starthandle,move thechokelevertotheclosedposition.Oncetheengineis running,movethechokelevertotheopenposition.Do notusethechokeiftheengineisalreadywarmeduporthe airtemperatureishigh.
Figure8
1.Sparkarrestor2.Oilcap
Primingbulb
Theprimingbulb(Figure9)islocatedabovethefuelcap.
Figure10
1.Chokeleverinopenposition
ThrottleLever
Thethrottlelever(Figure11)controlsthespeed(rpm)of theengine.Itislocatedonthehandlebar.Moveittowards themaximumpositionasshownin throttle.
Figure11toincreasethe
Figure9
1.Primingbulb2.Fuelreturnpump
Figure11
1.Throttleleverinminimumposition
8
Recoil-startHandle
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OFF
ON
Tostarttheengine,pulltherecoil-starthandle(Figure7).
EngineOn/OffSwitch
TheOn/Offswitch(Figure12)allowstheoperatorofthe machinetostartandstoptheengine.Thisswitchislocated onthefrontoftheengine.Itismarkedl(On)andO(Off). RotatetheOn/OffswitchtotheOnpositiontostartandrun theengine.RotatetheOn/OffswitchtotheOffpositionto stoptheengine.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Figure12
VS-70VS-80
Width(withoutscreedboard)70.0cm(27.5inch)89.0cm(35.0inch)
Length
Height(withoutscreedboard)73.7cm(29.0inch)122.0cm(48.0inch)
Weight(withoutscreedboard)11.3kg(25.0lb)14.5kg(32.0lb)
Maximumscreedboardwidth
119.4cm(47.0inch)56.0cm(22.0inch)
3.7m(12.0ft)4.9m(16.0ft)
9
Operation
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Important:Beforeoperatingthemachine,checkthe fuelandoillevels,andremovedebrisfromthemachine.

PreparingtoUsetheMachine

Reviewallofthesafetydecalsonthemachine.
Useahardhat,hearingprotection,tight-ttinggloves
withoutdrawstringsorloosecuffs,andeyeprotection. Ameshvisoralonedoesnotprovidesufcienteye protection;supplementwithprotectiveglasses.
Ensurethatyouarefamiliarwithsafetyregulationsand
theshutdownproceduresdescribedintheOperator’s ManualandtheEngineManual.
Ensurethatallguardsareinplaceandingoodcondition.
Ensurethatthescreedboardisingoodcondition,aligned
correctlyandsecuredtothemachine.
Checkthefuelandoillevelsoftheengine.

OperatorPositions

Youmustbefamiliarwiththreepositionswhenusingthe machine.
Usetheoperatingposition(Figure13)whenrunningthe
machinetoscreedconcrete.
Usetherestingpositionwhenleavingthemachine.
(Figure14).Neverleavetheenginerunningwhilethe machineisintherestposition.Alwayssetthemachine onaatsurface.
Figure13
Figure14
10
Usethegas-llingpositionwheneveryoullthegas
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tank(Figure15).Witharmhandontheshaftofthe machineandagascannexttotheoperator,unscrewthe gascap,pickupthegascan,andllupthegastankon themachine.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelisno higherthanthescreenonthelterinthefuel tank.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Figure15

AddingFuel

Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume. Performanceproblemsand/orenginedamagemayresult whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessyouuseafuelstabilizer.
Donotaddoiltothefuel.
Donotoperatethemachinewithoutentire exhaustsysteminplaceandinproperworking condition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacethegasolinecontainersonthe groundawayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefuelthemachine ontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
11
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Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor fuel-containeropening.
Keepgasawayfromeyesandskin.
FillingtheFuelTank
Fueltankcapacity:0.65L(0.172USgallon)
Important:Theunusedspaceinthetankallowsthe gasolinetoexpandwithchangesintemperature.Donot llthefueltankcompletelyfull.
1.Stoptheengine;refertoStoppingtheEngine(page
14),movethemachinetoalevelsurface,andallowthe enginetocool.
2.Placeacanofunleadedgasolinenexttoyourmachine.
Important:Donotmixoilwiththefuel.
RecommendedFuel
UnleadedGasoline
U.S.
Except U.S.
Pumpoctanerating86orhigher
Researchoctanerating91orhigher Pumpoctanerating86orhigher
UsingFuelStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetokeepthe fuelfreshduringstorage.
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditionertothe fuel,andfollowthedirectionsofthemanufacturerofthe stabilizer.
Note:Fuelstabilizer/conditionerismosteffectivewhen mixedwithfreshgasoline.Tominimizethechanceofvarnish depositsinthefuelsystem,usefuelstabilizeratalltimes.
3.Movethemachinetothegas-llingposition(Figure
15).
4.Cleanaroundthefuelcapandremoveit(Figure16).
Figure16
1.Fuelcap
5.Pickupthecanandaddunleadedgasolinetothefuel tankasshowninFigure17.
Note:W atchthetankasitllswithgasolineandstop pouringbeforethetankisfull.Thiswillallowforthe gastoexpandinthetank.
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Figure17
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6.Installthefuelcapsecurely(Figure16).
7.Wipeupanyspilledgasoline.

CheckingtheEngineOilLevel

1.Movethemachineonaat,levelsurface,andstop theengine.
2.Allowtheenginetocool.
3.Cleanaroundtheoildipstick.
4.Removetheoilcap/dipstickandwipetheendclean
Figure19).
(
ServiceInterval:Beforeeachuseordaily
Important:Use4-cyclemotoroilthatmeetsorexceeds therequirementsforAPIservicecategory equivalent).AlwayschecktheAPIservicelabelonthe oilcontainertobesureitincludestheSJorlater(or equivalent)rating .
Donotoverllthecrankcasewithoilbecausetheengine maybedamaged.
Runningtheenginewithalowoillevelcancauseengine damage.Thistypeofdamageisnotcoveredbythe warranty.
Note:SAE10W -30isrecommendedforgeneraluse.The otheroilviscositiesshowninthechartmaybeusedwhenthe averagetemperatureinyourareaiswithintheindicatedrange.
Crankcasecapacity:0.10L(0.11USqt)
SJ or later
(or
Figure19
1.Fillport
5.Slidethedipstickfullyintothellportwithout threadingitintotheport(Figure19).
6.Removethedipstickandlookattheend.Iftheengine oillevelislow ,slowlypouronlyenoughoilintothell porttoraisetheleveltotheFullmarkonthedipstick (Figure19).
7.Replaceandsecurethedipstick(Figure19).
2.Oilcap/dipstick

StartingandStoppingthe Engine

StartingtheEngine
Figure18
Note:T oroPremiumEngineOilisavailablefromyour
AuthorizedToroDealer.
1.Ensurethethrottleisatitslowestsetting(Figure11).
2.Tostartacoldengine,movethechokelevertothe closedposition.Torestartawarmengine,leavethe chokeleverintheopenposition(
3.Presstheprimingbulbrepeatedlyuntilfuelcanbeseen intheprimingbulb(Figure9).
4.TurntheengineswitchtotheOnposition.
13
Figure10).
5.Pulltherecoil-starthandlelightlyuntilyoufeel
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resistance,thenpullthehandlebriskly(Figure20).

ScreedingaConcreteSurface

Note:Returntherecoil-starthandlegently.
Figure20
6.IfthechokeleverissettotheClosedpositionto starttheengine,graduallymovethechokeleverback towardtheOpenpositionastheenginewarmsup. Iftheenginestallsorhesitates,movethechokelever backtowardtheClosedpositionuntiltheengineruns smooth.Allowtheenginetowarmup,thenmovethe chokelevertotheOpenposition;referto(Figure10).
InstallingtheAluminumScreedBoard
Note:Onlyuseequilateraltrianglealuminumscreedboards
designedforthismachine.
Screedboardwidths:
VS-70VS-80
1.2meters(4feet)
1.8meters(6feet)
2.4meters(8feet)
3.0meters(10feet)
3.7meters(12feet)
4.3meters(14feet)
4.9meters(16feet)
1.Installtheboardclamptotheframeofthemachine usingsquareboltsandsplit-lockwashers(
xx
xx
xx
xx
x
x
x
Figure21).
7.Allowtheenginetowarmupfor2to5minutes.
StoppingtheEngine
Inanemergencysituation,stoptheengine immediately.
Important:Duringnormaloperation,iftheengine hasbeenworkinghardorishot,letitidleforaminute beforestoppingtheengine.Thishelpstocoolthe enginebeforestopping.
1.Movethethrottlelevertotheminimumposition (Figure11).
2.RotatetheengineswitchtotheOffposition(Figure
12).
1.Nut
2.Split-lockwasher
3.Squarebolt
4.Hexbolt
Figure21
5.Split-lockwasher
6.Aluminumboard
7.Boardclamp
2.Installthealuminumboardtotheboardclampusing hexboltsandsplit-lockwashers(Figure21).
14
Note:Toremovethescreedboard,reversethesteps
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ofthisprocedure.
LevelingtheConcreteSurface
Thismachinecanoatoverwetconcretewithorwithout theaidofforms.
1.Applyaconcretedeactivatortothesurfaceofthe aluminumscreedboardandanyotherpartofthe machinethatmaycomeincontactwithconcrete.
Note:Donotputconcretedeactivatorontheengine.
2.Liftthescreedontotheconcrete.
3.Starttheengine;referto
4.Movethethrottlelevertothemaximumposition;refer toFigure11.
StartingtheEngine(page13).
7.Attheendofthescreedpass,movetheenginethrottle totheidlepositionandallowtheenginetoidlefor1 minute.
8.Stoptheengineandmovethescreedoffthecement; referto
9.Cleanthescreedofcement,sand,andaggregateafter eachpasswithwaterandasoft-bristlebrush.
StoppingtheEngine(page14).

TransportingtheMachine

Whentransportingthemachine,makesureto;
1.Emptythegastank;refertoFigure33.
2.Removethesquareboltssecuringthemachinetothe boardclamps(Figure21).
Note:Alwaysoperatetheengineatfullthrottlewhen smoothingmaterial.
5.Pullthescreedinaslow ,steadymotionalongthe concretewhilewalkingbackward.Raisetheleading edgeofscreedboardtoallowforcompaction;refer to
Figure22.
3.Removethehandlebar(Figure3)
4.Placethemachineandscreedboardsecurelyinyour vehicle.
Figure22
1.Aluminumscreedboard3.Leadingedge
2.Trailingedgeatgrade
Note:Makesuretheareabehindtheoperatoris clear.Havesomeoneguidetheoperatorastheymove backwards.
Note:Ensurethatanadequateamountofconcreteis loadedaheadoftheleadingedgeofthescreedboard fortheentirescreedingpass.
6.Allowforabout2.5cm(1inch)ofconcretetobuildup infrontofscreedboard;referto importantasitkeepsthetrailingedgeongrade.
Note:Y ouwillhavetohaveatleastoneotherperson toconstantlykeepconcretebuilduponthebar.
4.Concretebuildup
Figure22.Thisisvery
15
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst50hours
Beforeeachuseordaily
Aftereachuse
Every25hours
Every50hours
Every100hours
Every300hours
Yearlyorbeforestorage
Important:Refertoyour
MaintenanceProcedure
•Changetheoil.
•Checktheengineoillevel.
•Inspecttheaircleanerelements.
•Checkforloosefasteners.
•Cleanthemachine.
•Changetheoilwhenoperatedunderheavyloadsorinhightemperatures.
•Cleantheairlterelements.Cleanthemmorefrequentlyindustyoperating conditions.
•Changetheoil.
•Checkthesparkplug.
•Cleanthefuellter .
•Replacethepaperaircleanerelement.Replaceitmorefrequentlyindustyoperating conditions.
•Replacethesparkplug.
•Changetheoil.
•T ouchupchippedpaint.
Engine Operator's Man ual
foradditionalmaintenanceprocedures.
16
CAUTION
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Disconnectthewirefromthesparkplugbeforeyoudoanymaintenance.Setthewireasidesothatitdoes notaccidentallycontactthesparkplug .
Premaintenance Procedures

PreparingtheMachinefor Maintenance

1.Turnthemachineoff,moveittoalevelsurface,and setitdownintherestposition.
2.Ensurethattheengineandmuferarecool.
3.Removethetopcoverandthespark-plugwire.
4.Removethescreedboardsfromthemachine.

DisconnectingtheSpark-plug Wire

1.Removethetopcover.
2.Pullthespark-plugwireofftheterminalofthespark plug(Figure24).
Figure24
1.Sparkplug2.Spark-plugwire
Figure23
1.Topcover2.Hexbolt
17
EngineMaintenance
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ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspecttheair
cleanerelements.
Every50hours—Cleantheairlterelements.Clean themmorefrequentlyindustyoperatingconditions.
Every300hours/Yearly(whichevercomes rst)—Replacethepaperaircleanerelement.Replace itmorefrequentlyindustyoperatingconditions.
Important:Donotoperatetheenginewithouttheair lterassembly;extremeenginedamagewilloccur.
1.Stoptheengineandwaitfortheenginetocooldown.
2.Disconnectthewirefromthesparkplug;referto RemovingtheSparkPlug(page20).
3.Unclipandremovetheaircleanercover(Figure25).
9.Wipedirtfromthebaseandthecoverwithamoistrag.
Note:Becarefultopreventdirtanddebrisfrom enteringtheairductleadingtothecarburetor.
10.Installthefoamelementsandensurethatitisproperly positioned.
11.Securelyinstalltheaircleanercover.
12.Reconnectthespark-plugwire.
13.Installthetopcoverandsecurewithbolt.
Figure25
1.Aircleanercover
Note:Becarefultopreventdirtanddebrisfrom fallingintothebase.
4.Removethefoamelementfromthebase.
5.Inspectthefoamelement,andreplaceitifdamaged orexcessivelydirty.
6.Cleanthefoamelementinwarm,soapywaterorina nonammablesolvent.
Note:Donotusegasolinetocleanthefoamelement becauseitcouldcreateariskofreorexplosion.
7.Rinseanddrythefoamelementthoroughly.
8.Dipthefoamelementincleanengineoil,thensqueeze outtheexcessoil.
Note:Excessoilinthefoamelementrestrictstheair owthroughtheelementandmayreachthepaper lterandclogit.
18

ChangingtheEngineOil

g021483
0 20 40 60
80
10 0°F
-20 -10 0 10 20 30 40 °C
5W30 · 10 W 30
30
1
G019298
1
2
g021473
ServiceInterval:Aftertherst50hours/Monthly
(whichevercomesrst)—Changetheoil.
Every100hours/Every6months(whichevercomes rst)—Changetheoil.
Every25hours—Changetheoilwhenoperatedunder heavyloadsorinhightemperatures.
Yearlyorbeforestorage—Changetheoil.
FillingtheEngineCrankcasewithOil
Important:Use4-strokemotoroilthatmeetsorexceeds
therequirementsforAPIservicecategory equivalent).AlwayschecktheAPIservicelabelonthe oilcontainertobesureitincludestheSJorlater(or equivalent).
Runningtheenginewithalowoillevelcancauseengine damage.Thistypeofdamageisnotcoveredbywarranty.
Donotoverllthecrankcasewithoilbecausetheengine maybedamaged.
SJ or later
(or
DrainingtheEngineOil
1.Starttheengineandletitrun5minutesStartingthe Engine(page13)thenturnitoff.
Note:Thiswarmstheoilsoitdrainsbetter.
2.Removescreedboardsiftheyareattached.
3.Placeadrainpan,witha1.9L(2USqt)capacityor greaterontheground
4.Removetheoilcap.
5.Witharmgriponthehandlebarsandtheshaftofthe machine,pourtheoilintothepan(
Figure26).
Note:SAE10W-30isrecommendedforgeneraluse.
Otherviscositiesshowninthechartmaybeusedwhenthe averagetemperatureinyourareaiswithintheindicatedrange.
Crankcaseoilcapacity:0.10L(0.11USqt)
Figure27
1.Oilviscosityrangeforambientoperatingtemperatures
Note:T oroPremiumEngineOilisavailablefromyour AuthorizedToroDealer.
1.Removetheoilcap/dipstick(Figure28).
Figure26
6.Whentheoilhasdrainedcompletely,installtheoilcap, andwipeupanyspilledoil(Figure26).
Note:Disposeoftheusedoilatacertiedrecycling center.
Figure28
1.Fillport
19
2.Oilcap/dipstick
2.Slowlypourapproximately80%ofthespecied
1
2
g021477
G019300
1 2
4
3
amountofoilintothellport(Figure28).
3.Addadditionaloiltobringtheoilleveltotheproper llamount;referto(Figure28).
4.Installtheoilcap/dipstick(Figure28).

ServicingtheSparkPlug

ServiceInterval:Every100hours/Every6months
(whichevercomesrst)—Checkthe sparkplug.
Every300hours/Yearly(whichevercomes rst)—Replacethesparkplug.
Note:Usea5/8inchsparkplugwrenchforremovingand installingthesparkplug.
RemovingtheSparkPlug
1.TurnofftheengineStoppingtheEngine(page14)and placethemachineintherestingposition(Figure14).
2.Ensurethatthemachinesurfacesarecool.
3.Removethetopcover.
4.Pullthespark-plugwireofftheterminalofthespark plug(
Figure29).
CheckingtheSparkPlug
Note:Useagappingtool/feelergaugetocheckandadjust
theairgap.Installanewsparkplugifnecessary.
AirGap:0.6to0.7mm(0.024to0.028inch) Sparkplugtype:CM5H(NKG),CMR5H(NGK),or
equivalent
1.Lookatthecenterofthesparkplug( seelightbrownorgrayontheinsulator,theengineis operatingproperly.
Important:Nevercleanthesparkplug .Always replacethesparkplugwhenithasablackcoating, wornelectrodes,anoilylm,orcracks.
Figure30
1.Sideelectrode
2.Centerelectrode4.0.6to0.7mm(0.024to
3.Insulator
0.028inch)gap
Figure30).Ifyou
1.Sparkplug
5.Cleanaroundthesparkplug.
6.Rotatethesparkplugcounterclockwiseusinga5/8 inchspark-plugwrenchtoremovetheplugandsealing washer.
2.Useagappingtoolforsparkplugsorafeelergaugeto measurethegapbetweenthesideelectrodeandcenter electrode(
Figure30).
3.Ifthemeasuredgapisnotwithinthespeciedrange, dothefollowing:
A.Ifthegapistoosmall,carefullybendtheside
electrodeawayfromthecenterelectrodeuntilthe gapbetweentheelectrodesiswithinthemeasured airgaprange.
B.Ifthegapistoolarge,carefullybendtheside
electrodetowardfromthecenterelectrodeuntil thegapbetweentheelectrodesiswithinthe measuredairgaprange.
InstallingtheSparkPlug
Important:Ensurethatthegapbetweenthesideand
centerelectrodesiscorrectbeforeinstallingthespark plug.
Figure29
2.Wire
1.Threadthesparkplugclockwiseintothespark-plug holebyhand.
Note:Avoidcrossthreadingthesparkplugwiththe threadsofthespark-plughole.
2.Rotatesparkplugclockwiseusinga5/8inchspark-plug wrenchuntiltheplugandsealingwasherareseated.
3.Tightentheplugasfollows:
20
Wheninstallinganin-servicesparkplug,tighten
1
2
g021479
g021487
1
thepluganadditional1/8to1/4turn.
Wheninstallinganewsparkplug,tightentheplug
anadditional1/2turn.
4.Installthespark-plugwirepushingthewireontothe terminaloftheplug(Figure29).
CleaningtheSparkArrester
1.Removethetopcoverandsparkplugwire.
2.Removethesparkarrester(Figure31).
Figure32
1.Sparkarrestor
Figure31
1.Screw2.Sparkarrestor
3.Useabrushtoremovecarbondepositsfromthespark arresterscreen(Figure32).
21
FuelSystem
g021482
1
2
g021478
Maintenance

ServicingtheFuelSystem

Cleaningthefuellter
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)—Cleanthefuellter.
Insidethefueltankisafuelltertocatchdirtinthefuel.
1.Turnofftheengine;refertoStoppingtheEngine (page14)andplacethemachineintherestingposition (Figure14).
2.Ensurethattheengineandtheexhaustsystemsurfaces arecool.
3.Disconnectthewirefromthesparkplug;referto RemovingtheSparkPlug(page20).
4.Emptythefueltank(Figure33).
Figure33
5.Useabentpapercliptocarefullypullthefuellterout ofthefueltank(Figure34).
Figure34
1.Paperclip
6.Cleanthefuellterbygentlywashingwitha nonammablesolvent.
Note:Ifthefuellterisexcessivelydirty,replaceit.
7.Insertthefuellterintothefueltankandtightenthe fuelcap.
2.Fuellter
22
Cleaning

CleaningtheMachine

Storage
Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashtheengine.
Regularcleaningandwashingwillincreasethelifespanof themachine.Cleanthemachineaftereachuse,beforethe cementdries.
Ensurethatthefueltankcapandoilcap/dipstickaresecure toavoidgettingwaterinthetank.
Usecarewhenusingahigh-pressuresprayer,becauseitcan damagewarningdecals,instructionsigns,andtheengine.
Cleanthescreedofcement,sand,andaggregateaftereach usewithwaterandasoft-bristlebrush.
1.Removeconcrete,sand,andaggregatefromthe externalpartsofthemachine,especiallytheengine. Cleandirtfromtheoutsideoftheengine'scylinder headnsandhousing.
2.Servicetheaircleaner;referto Cleaner(page18).
3.Changetheengineoil;referto Oil(page19).
4.Removethesparkplugandchecktheconditionof each;referto
5.Forstorageover30days,conditionthefuelsystemas follows:
Important:Donotuseanalcohol-basedstabilizer (ethanolormethanol).
Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshfuelandusedatalltimes.
Donotstorestabilizerconditionedfuelforover90 days.
A.Addapetroleumbasedstabilizer/conditionerto
fuelinthetank.Followmixinginstructionsfrom stabilizermanufacturer.
ServicingtheSparkPlug(page20).
ServicingtheAir
ChangingtheEngine
B.Starttheengineandrunituntilitstops.
C.Choketheengine.
D.Startandruntheengineuntilitwillnotstartagain.
E.Disposeoffuelproperly .Recycleasperlocal
codes.
6.Forstorageover90days,conditiontheengineas follows:
A.Removethespark-plugwirefromthesparkplug
B.Removethesparkplugfromtheengineandpour
twotablespoonsofengineoilintothesparkplug hole.
C.Placeragsoverthesparkplugholetocatchany
oilsprayandthenpulltherecoil-starthandleto distributetheoilinsidethecylinder.
D.Installthesparkplug,butdonotinstallthe
spark-plugwire.
7.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamagedordefective.
8.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
9.Storethemachineunitinaclean,drygarageorstorage area.
10.Coverthemachinetoprotectitandkeepitclean.
23
Troubleshooting
Problem
Theenginewillnotstart.
Theenginelackspowerorrunsrough.
PossibleCauseCorrectiveAction
1.Thefuel-valveleverisintheOff position.
2.Thechokeisclosed.
3.Thechokeisopen.
4.TheengineOn/OffswitchisintheOff position.
5.Thefueltankisempty.5.Fillthefueltankwithfreshfuel.
6.Theenginecontainsbad/oldfuel.6.Drainthefueltankandcarburetor.Fuel
7.Thesparkplugisfouledorimproperly gapped.
8.Thesparkplugiswetwithfuel(ooded engine).
9.Thespark-plugwireislooseor disconnected.
1.Theairlterisrestricted.1.Cleanorreplacetheairlterelement(s).
2.Theenginecontainsbad/oldfuel.2.Drainthefueltankandcarburetor.
3.Thereiswaterorcontaminationinthe fuel.
4.Thefuellineisrestricted.4.Cleanthefuellterandsedimentcup.
5.Thechokeisclosed
6.Thesparkplugiswornorhasbuildup ontheelectrodes.
7.Thereistoomuchoilintheengine crankcase.
1.Movethefuel-valvelevertotheOn position.
2.Openthechokewhenstartingahot engine.
3.Closethechokewhenstartingacold engine.
4.RotatetheswitchtotheOnposition.
themachinewithfreshgasoline.
7.Gaporreplacethesparkplug.
8.Removethesparkplug,dryit,and installtheplug.Starttheenginewith thethrottleintheMaxposition.
9.Removethespark-plugwire,cleanthe spark-plugterminalandtheterminal socketinthebootofthespark-plug wire,andreinstallthespark-plugwire.
Refuelwithfreshgasoline.
3.Drainthefueltankandcarburetor.Fuel themachinewithfreshgasoline.
5.Openthechoke.
6.Checktheelectrodegapandadjustor replacethesparkplug.
7.Draintheoiltotheproperlevel.
Themachineisnotsmoothingthe concreteproperly .
1.Thereisanexcessiveamountof concretebuildupalongtheedgesof theboard.
2.Theoperatorismovingtooslowly.
3.Thereistoomuchvibrationforthetype ofconcrete.
4.Theconcreteistoohighorlowonone side.
5.Theboardisnotpositionedcorrectly.5.Repositiontheboard.
1.Removeexcessiveconcretefromthe board.
2.Movethescreedatafasterpace.
3.Reduceenginespeedandmovethe screedatafasterpace.
4.Haveworkersshapetheconcreteas closeaspossibletograde.Maintain about1inchofconcreteacrossthe frontoftheboardatalltimes.
24
Notes:
25
Notes:
26
Notes:
27
Alimitedwarranty(seewarrantyperiodsbelow)
TheToroWarranty
Concrete,Masonry, andCompaction Equipment
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry , andCompactionEquipmentProductslistedbelowtobefreefromdefects inmaterialsorworkmanship.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ConcreteMixers
SpindleBearingsLifetime*(originalowneronly) MortarMixers1year
DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators
Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.
*
LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty,
atnocostforpartsorlabor.
1year
2years
2years
1year 1year
1year 1year
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure
1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.Tolocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.
3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s analysisorwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1 196 TollFree:800-888-9926
**
ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromToroandhave
signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.
PleasevisitToro’ sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree
numberabove.
**
:
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense. Partsscheduledforreplacementasrequiredmaintenance(“Maintenance Parts”),arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Failuretoperformrequiredmaintenance andadjustmentscanbegroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty doesnotcoverthefollowing:
Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories
Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligentorrecklessmanner
Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during normalproductoperationinclude,butarenotlimitedto,belts,wipers, sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive chains,clutches.
Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.
Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
Anycomponentcoveredbyaseparatemanufacturer’swarranty
Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwith theuseoftheToroProductscoveredbythiswarranty ,including anycostorexpenseofprovidingsubstituteequipmentorservice duringreasonableperiodsofmalfunctionornon-usepending completionofrepairsunderthiswarranty.Allimpliedwarranties ofmerchantabilityandtnessforusearelimitedtotheduration ofthisexpresswarranty.Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlong animpliedwarrantylasts,sotheaboveexclusionsandlimitations maynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0288RevB
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