Toro 68052, 68053 Operator's Manual

FormNo.3382-989RevA

G020728

VS-400andVS-800Screed

ModelNo.68052—SerialNo.314000001andUp
ModelNo.68053—SerialNo.314000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3382-989*A

WARNING

G020789

1

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Introduction

Thismachineisavibratingconcretescreedintendedforuse
invariousconcrete-formingwork.Themachineisdesigned
tooperatewithavarietyofoperator-providedboardwidths
includingcontouredscreedboards.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
machineproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................6

1InstallingtheHandlebar.........................................6

2InstallingtheTowRope.........................................6

3InstallingtheL-bolts.............................................6

4CheckingtheOilLevel...........................................7

ProductOverview..........................................................8

Controls................................................................8

Specications.........................................................9

Operation....................................................................10

PreparingtoUsetheMachine...................................10

OperatorPosition...................................................10

AddingFuel...........................................................10

CheckingtheEngineOilLevel.................................12

StartingandStoppingtheEngine..............................13

InstallingandRemovingtheScreedBoards................14

ScreedingaConcreteSurface...................................15

LiftingtheMachine................................................16

Maintenance.................................................................17

RecommendedMaintenanceSchedule(s)......................17

PremaintenanceProcedures........................................18

PreparingtheMachineforMaintenance.....................18

DisconnectingtheSpark-plugWire...........................18

Lubrication...............................................................18

GreasingtheMachine.............................................18

EngineMaintenance..................................................19

ServicingtheAirCleaner.........................................19

ChangingtheEngineOil.........................................20

ServicingtheSparkPlug..........................................21

FuelSystemMaintenance...........................................22

ServicingtheFuelSystem........................................22

DriveSystemMaintenance.........................................23

LubricatingtheClutch.............................................23

BeltMaintenance......................................................24

RemovingandInstallingtheBeltGuard.....................24

ServicingtheBelt...................................................25

ReplacingtheBelt...................................................25

Cleaning...................................................................27

CleaningtheMachine..............................................27

Storage........................................................................27

Troubleshooting...........................................................29

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

Caution

,

W ar ning

,or

Danger

,which

—personalsafety

SafeOperatingPractices

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthemachine,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

themachine.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

Preparation

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapproved-fuelcontainer.

–Neverremovethefuel-tankcaporaddfuelwiththe

enginerunning.

–Allowtheenginetocoolbeforefueling.

–Donotsmokewhilefueling.

–Neverrefuelordrainthemachineindoors.

•Checkthattheswitches,enginecontrols,andshieldsare

attachedandfunctioningproperly.Donotoperateunless
theyarefunctioningproperly.

3

Operation

MaintenanceandStorage

•Neverrunanengineinanenclosedarea.

•Onlyoperatethemachineingoodlight.

•Onlystarttheenginefromtheoperator'sposition.

•Neveroperatewiththeguardsnotsecurelyinplace.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelgroundandshutofftheenginebefore

leavingtheoperator'spositionforanyreason.

•Keeppetsandbystandersawaywhileoperatingthe

machine.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Movetheenginecontrolsinasmooth,steadymotion.

•Watchfortrafcwhenoperatingonornearroadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Ensurethatyouoperatethemachineinareaswherethere

arenoobstaclesincloseproximitytotheoperator.Only
operatetheunitinareaswherethereissufcientclearance
fortheoperatortosafelymaneuvertheproduct.

•Donotplaceyourfeetunderthemachineorscreed

boards.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Stoptheengineandwaitforallmovementtostopbefore

adjusting,cleaning,orrepairingthemachine.

•Cleandebrisfromthemuferandenginetohelpprevent

res.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringthemachine,anddo

notstoreitnearanopename.

•Donotstorefuelnearamesordrainfuelfromthe

machineindoors.

•Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportmachinewhenrequired.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingcondition.Replaceall

wornordamageddecals.

•Keepallhardwareofthemachinetight.Keepthe

machineingoodcondition.

•Nevertamperwithsafetydevices.

•Whenpresent,cleanupoilorfuelspillage.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Storefuelinanapprovedcontainer.

–Donotremovethegascaporaddfuelwhilethe

engineisrunning.

–Allowtheenginetocoolbeforefuelingthemachine.

–Donotsmokewhilefuelingthemachine.

–Donotfuelthemachineindoors.

–Donotstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe
ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Makeanynecessaryrepairstothemachinebeforestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

125–8203

1.ReadtheOperator’sManualforinformationonstartingthe
engine—1)Turnontheengineswitch;2)Closethechoke
andturnonthefuelswitch;3)Pulltherecoilstarter;4)Open
thechoke.

2.ReadtheOperator’sManualforinformationonstoppingthe
engine—1)Turnofftheengineswitch;2)Turnoffthefuel
switch.

3.Warning—readtheOperator’sManual;wearhearing
protection.

4.Warning—keepawayfrommovingparts;keepallguardsand
shieldsinplace.

93-9084

1.Liftpoint

5.Warning—keepbystandersaway.

6.Chokinghazard—donotruntheengineinanunventilated
area.

7.Explosionhazard—stoptheengineandextinguishallames
beforerefueling.

117–2718

117–4979

1.Rotatingbelt—Keepguardinplace

5

Setup

G020818

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2

3

4

G020823

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2

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4

1

2

1

InstallingtheHandlebar

Partsneededforthisprocedure:

1Upperhandlebar

4

Bolt(5/16x1inch)

4

Nut(5/16inch)

Procedure

Placetheupperhandlebarsothatitcanbeinstalledusing
thenutsandbolts.(Figure3).

Note:Ensurethatthedecalisinthecorrectpositionsoit
canbereadbytheoperatorwhileintheoperatorsposition;
refertoFigure11.

InstallingtheTowRope

Partsneededforthisprocedure:

1

Leftspreader

1Rightspreader

2Pullgrip

2Rope

Procedure

1.Threadtheendoftheropethroughapullgrip(Figure

4).

Figure4

1.Pullgrip3.Rope

2.Overhandknot4.Spreader(right)

2.Tieanoverhandknotinthefreeendoftherope

Figure3

1.Bolt3.Upperhandlebar

2.Nut4.Decal

6

(Figure4).

3.Threadthefreeendoftheropethroughtheholeinthe
rightspreader(Figure4).

4.Tieanoverhandknotintheshortendoftherope.

5.Repeatsteps1and2withtheothersegmentofrope
andpullgrip.

6.Threadthelongendoftheropethroughtheholein
theleftspreader.

7.Tieanoverhandknotinthefreeendoftherope.

3

G020862

1

2

3

4

5

6

1

4

InstallingtheL-bolts

Partsneededforthisprocedure:

10L-bolt

10Wingnut

AssemblingtheL-boltstotheMachine
andSpreaders

1.Ifnotinstalled,threadthewingnutsontotheL-bolt
(Figure5).

CheckingtheOilLevel

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checktheengine
oillevel;refertoCheckingtheEngineOilLevel(page12).

Figure5

1.L-bolt4.Wingnut

2.Channel(frame)

3.Channel(spreader)6.Channel

2.ThreadtheL-bolts2or3rotationsintotheweldnutsin
theU-channelsoftheframeandthespreaders(Figure

5).

5.Weldnut

7

ProductOverview

1

2

4

4

5

6

7

8

9

10

11

12

3

G020816

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5

4

4

3

2

1

G020817

1

2

3

4

5

6

7

8

G019744

G020998

1 2

3

Figure6

1.Upperhandlebar7.Eccentricguard

2.Fueltank8.L-bolt

3.Air-lterhousing

4.Lowerhandlebar10.Beltguard

5.Frame

6.Isolator

9.Wingnut

11.Mufer

12.Liftingbracket

Controls

Becomefamiliarwithalltheenginecontrolsbeforeyoustart
andoperatethemachine.

EngineControls

Figure8

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

3.Chokelever7.Oil-drainplug

4.Throttlelever

6.Oilcap/dipstick

8.On/Offswitch

Figure7

1.Cleat4.Channel(spreader)

2.L-bolt5.Rope

3.Wingnut6.Pullgrip

FuelValve

Thefuelvalve(Figure9)islocatedunderneaththechoke
lever.MovetheleverforthefuelvalvetotheOnposition
beforeattemptingtostarttheengine.Whenyouhavenished
screeding,stoptheengineandmovethefuelvalveleverto
theOffposition.

Figure9

1.Fuelvalve3.Throttlelever

2.Chokelever

8

ChokeLever

OFF

ON

g018808

1

EngineOn/OffSwitch

Thechokelever(Figure9)isrequiredwhenstartingacold
engine.Beforepullingontherecoil-starthandle,move
thechokelevertotheclosedposition.Oncetheengineis
running,movethechokelevertotheopenposition.Do
notusethechokeiftheengineisalreadywarmeduporthe
airtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure9)controlsthespeed(rpm)ofthe
engine.Itislocatednexttothechokelever.

Recoil-startHandle

Tostarttheengine,pulltherecoil-starthandle(Figure8)
quicklytoturntheengineover.Theenginecontrolsdescribed
abovemustallbesetcorrectlyfortheenginetostart.

Oil-levelSwitch

Theoil-levelswitchislocatedinsidetheengine,anditwill
notallowtheenginetorunwhenoillevelisbelowthesafe
operatinglimit.

TheOn/Offswitch(Figure10)allowstheoperatorofthe
machinetostartandstoptheengine.Thisswitchislocated
onthefrontoftheengine.Itismarkedl(On)andO(Off).
RotatetheOn/OffswitchtotheOnpositiontostartandrun
theengine.RotatetheOn/OffswitchtotheOffpositionto
stoptheengine.

Figure10

1.EngineOn/Offswitch

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Model68052Model68053

Width(withoutspreadersandscreed
board)

Length

Height(withoutscreedboard)122cm(48inch)122cm(48inch)

Weight(withoutscreedboard)53kg(116lb)61kg(134lb)

Screedboardthicknessandheight5cmx15–20cm(2inchx6–8inch)5cmx15–20cm(2inchx6–8inch)

Maximumscreedboardwidth

89cm(35inch)89cm(35inch)

56cm(22inch)56cm(22inch)

457cm(15ft)914cm(30ft)

9

Operation

G023140

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

Important:Beforeoperatingthemachine,checkthe
fuelandoillevels,andremovedebrisfromthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

•Useahardhat,hearingprotection,tight-ttinggloves

withoutdrawstringsorloosecuffs,andeyeprotection.
Ameshvisoralonedoesnotprovidesufcienteye
protection;supplementwithprotectiveglasses.

•Ensurethatyouarefamiliarwithsafetyregulationsand

theshutdownproceduresdescribedintheOperator’s
ManualandtheEngineManual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthescreedboardsareingoodcondition,

alignedcorrectlyandsecuretothemachineandspreaders.

•Checkthefuelandoillevelsoftheengine.

OperatorPosition

Youmustbefamiliarwiththeoperatingpositionwhenusing
themachine(Figure11).

and/orenginedamagewhichmaynotbecoveredunder
warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.

•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelisno
higherthanthescreenonthelterinthefuel
tank.Thisemptyspaceinthetankallows
gasolinetoexpand.

Figure11

AddingFuel

ETHANOL:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolumeis
acceptable.EthanolandMTBEarenotthesame.Gasoline
with15%ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan10%ethanolby
volume,suchasE15(contains15%ethanol),E20(contains
20%ethanol),orE85(containsupto85%ethanol).Using
unapprovedgasolinemaycauseperformanceproblems

•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.

•Donotoperatethemachinewithoutentire
exhaustsysteminplaceandinproperworking
condition.

10

DANGER

1

G019799

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.

•Alwaysplacethegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefuelthemachine
ontheground.

•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.

Addthecorrectamountoffuelstabilizer/conditionertothe
fuel,andfollowthedirectionsofthemanufacturerofthe
stabilizer.

Note:Fuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.

FillingtheFuelTank

Fueltankcapacity:3.1L(0.82USgallon)

Important:Theunusedspaceinthetankallowsthe
gasolinetoexpandwithchangesintemperature.Donot
llthefueltankcompletelyfull.

1.Parkthemachineonalevelsurface,stoptheengine,
andallowtheenginetocool.

2.Cleanaroundthefuelcapandremoveit(Figure12).

•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor
fuel-containeropening.

•Keepgasawayfromeyesandskin.

Important:Donotmixoilwiththefuel.

RecommendedFuel

UnleadedGasoline

U.S.

Except
U.S.

Pumpoctanerating87orhigher

Researchoctanerating92orhigher
Pumpoctanerating87orhigher

Figure12

1.Fuelcap

3.Addunleadedgasolinetothefueltank,untilthelevel
isatthebottomofthemaximumfuellevelasshown
inFigure13.

UsingFuelStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetokeepthe
fuelfreshduringstorage.

Important:Donotusefueladditivescontaining
methanolorethanol.

11

G020679

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Figure13

g013375

0 20 40 60 80 100 F

-20 -10 0 10 20 30 40 C

o

o

30

5W - 30 / 10W - 30

1

2

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G019746

1.Maximumfuellevel

4.Installthefuelcapsecurely(Figure12).

5.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngineOilLevel

Figure14

Note:T oroPremiumEngineOilisavailablefromyour

AuthorizedT oroDealer.

1.Placethemachineonaat,levelsurface,andstopthe
engine.

2.Allowtheenginetocool.

3.Cleanaroundtheoildipstick.

4.Removetheoilcap/dipstickandwipetheendclean
(Figure15).

ServiceInterval:Beforeeachuseordaily

Important:Use4-cyclemotoroilthatmeetsorexceeds
therequirementsforAPIservicecategory
equivalent).AlwayschecktheAPIservicelabelonthe
oilcontainertobesureitincludestheSJorlater(or
equivalent)rating.

Donotoverllthecrankcasewithoilbecausetheengine
maybedamaged.

Runningtheenginewithalowoillevelcancauseengine
damage.Thistypeofdamageisnotcoveredbythe
warranty.

Note:SAE10W -30isrecommendedforgeneraluse.The
otheroilviscositiesshowninthechartmaybeusedwhenthe
averagetemperatureinyourareaiswithintheindicatedrange.

SJ or later

(or

Figure15

1.Fillport

2.Oilcap/dipstick4.Oillevel(lowerlimit)

3.Oillevel(upperlimit)

5.Slidethedipstickfullyintothellportwithout
threadingitintotheport(Figure15).

6.Removethedipstickandlookattheend.Iftheengine
oillevelislow ,slowlypouronlyenoughoilintothell
porttoraisetheleveltotheFullmarkonthedipstick
(Figure15).

7.Replaceandsecurethedipstick(Figure15).

12

StartingandStoppingthe

G019815

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2

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G019747

Engine

StartingtheEngine

1.Ontheengine,movethethrottleleverawayfromthe
Minposition,1/3ofthewaytowardtheMaxposition
(Figure16);refertoThrottleLever(page9).

Figure17

Note:IfthechokeleverissettotheClosedpositiontostart

theengine,graduallymovethechokeleverbacktowardthe
Openpositionastheenginewarmsup.Iftheenginestalls
orhesitates,movethechokeleverbacktowardtheClosed
positionuntiltheenginerunssmooth.Allowtheengineto
warmup,thenmovethechokelevertotheOpenposition;
refertoChokeLever(page9).

Figure16

1.Chokelever

2.Fuelvalve

2.MovetheleverofthefuelvalvetotheOnposition—all
thewaytotheright(Figure16);refertoFuelValve
(page8).

3.Positionthechokeleverasfollows:

3.Throttlelever

•Tostartacoldengine,movethechokelevertothe

Closedposition—allthewaytotheleft(Figure16);
refertoChokeLever(page9).

•Tostartawarmengine,movethechokeleverin

theOpenposition—allthewaytotheright.

4.RotatetheengineswitchtotheOnposition(Figure

16);refertoEngineOn/OffSwitch(page9).

StoppingtheEngine

WARNING

Inanemergencysituation,stoptheengine
immediately.

Important:Duringnormaloperation,iftheengine
hasbeenworkinghardorishot,letitidleforaminute
beforestoppingtheengine.Thishelpstocoolthe
enginebeforestopping .

1.EnsurethatthechokeleverisintheOffposition
(Figure16);refertoChokeLever(page9).

2.MovethethrottlelevertotheMinposition(Figure16);
refertoThrottleLever(page9).

3.RotatetheengineswitchtotheOffposition;referto
EngineOn/OffSwitch(page9).

5.Pulltherecoil-starthandlelightlyuntilyoufeel
resistance,thenpullthehandlebriskly(Figure17).

Note:Returntherecoil-starthandlegently.

13

InstallingandRemovingthe

G020865

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2

6

ScreedBoards

5.Raisetherearofthemachine10to12inches,and
aligntherearscreedboardtotherearU-channelof
theframe(Figure18).

Note:Usestraight5cmx15to20cm(2inchx6to8inch)
boardsor2-inchthickcontouredmaterial.

Maximumscreedboardwidths:

•Model68052—457cm(15ft)

•Model68053—914cm(30ft)

InstallingtheScreedBoardstothe
Machine

1.Placethemachineonalevel,atsurface.

2.Raisethefrontofthemachine10to12inches,
andaligntheforwardscreedboardtotheforward
U-channeloftheframe(Figure18).

Note:ThefrontU-channelislocatedadjacenttothe
eccentriccover.

6.AlignthescreedboardtotheU-channel,andcenter
theboardtothemachine(Figure18).

7.Securethescreedboardtothemachinebytightening
alltheL-boltsandwingnuts(Figure18).

InstallingtheSpreaders

SpreaderPositionTable

Screed
board
length

Spreader
position
(fromthe
endofthe
screed
board)

457cm
(15ft)

61cm
(2ft)

1.UsingtheSpreaderPositionTable,locateandmarkthe
positionsofthespreadersonbothendsofthescreed
board.

2.Alignchannelsofthespreadertothescreedboards
andseatthespreaderontotheboards(Figure18).

3.Slidethespreaderalongtheboardsuntiltheoutside
edgeofthespreaderisalignedwiththemarkonthe
boardcreatedinstep1.

610cm
(20ft)

91cm
(3ft)

762cm
(25ft)

122cm
(4ft)

914cm
(30ft)

152cm
(5ft)

Figure18

1.U-channel(rightspreader)

2.Eccentricguard7.U-channel

3.U-channel(frame)

4.U-channel(leftspreader)

5.Forwardscreedboard

6.Rearscreedboard

8.Wingnut

9.L-bolt

3.AlignthescreedboardtotheU-channelandcenterthe
boardthemachine(Figure18).

4.LightlytightentheL-boltsintheforwardU-channel
(Figure18).

4.Securethespreadertothescreedboardswiththe
L-boltsandwingnuts(Figure18).

5.Attachthespreadertotheotherendofthescreed
boardbyrepeatingsteps2,3,and4.

RemovingtheSpreadersandScreed
Boards

1.Placethemachineonalevel,atsurface.

2.LoosenthewingnutsandL-boltsthatsecurethe
spreaderstothescreedboards,andremovethe
spreaders(Figure18).

3.Raisetherearofthemachine10to12inches,and
removetherearscreedboardfromtherearU-channel
oftheframe(Figure18).

4.LoosenthewingnutsandL-boltsthatsecuretherear
screedboardtotherearU-channeloftheframe,and
removethescreedboard(Figure18).

5.Raisethefrontofthemachine10to12inches,and
removetheforwardscreedboardfromtheforward
U-channeloftheframe(Figure18).

6.LoosenthewingnutsandL-boltsthatsecurethe
forwardscreedboardtotheforwardU-channelofthe
frame,andremovethescreedboard(Figure18).

7.Carefullylowerthemachine.

14

ScreedingaConcreteSurface

G020895

1

2

3

4

5

G020886

LevelingtheConcreteSurface

Thisprocedurelevelsafreshlypouredconcreteprojectto
theformheight.

Note:Theforwardscreedboardislocatedadjacenttothe
eccentricguard.

1.Liftandalignthescreedontotheendoftheconcrete
formswiththeforwardscreedboardatthefrontof
thescreedpass.

2.Starttheengine;refertoStartingtheEngine(page13).

3.MovethethrottlelevertotheFastposition;referto
ThrottleLever(page9).

4.Pullthescreedinslow,steadymotionalongthe
concreteforms(Figure20).

Note:Ensurethatanadequateamountofconcreteis
loadedaheadoftheforwardscreedboardfortheentire
screedingpass.

Figure20

Figure19

1.Forwardscreedboard

2.Handlebar5.Rearscreedboard

3.Eccentricguard

4.Liftbracket

Note:Useadditionalpeopletomovethescreedby
havingthempullthescreedwiththetowgripsand
ropesthatareattachedtothespreaders(Figure20).

5.Attheendofthescreedpass,movetheenginethrottle
totheidlepositionandallowtheenginetoidlefor1
minute.

6.Stoptheengineandmovethescreedofftheforms;
refertoStoppingtheEngine(page13).

7.Cleanthescreedofcement,sand,andaggregateafter
eachpasswithwaterandasoft-bristlebrush.

15

LiftingtheMachine

G020991

1

2

MovingtheMachinewiththeLifting
Plate

Important:Useliftingequipmentwitha61kg(134lb)

orgreaterliftcapacity.

1.Removethespreadersandscreedboardsfromthe
machine;refertoRemovingtheSpreadersandScreed
Boards(page14).

2.MovetheleverforthefuelvalvetotheOffposition,
refertoFuelValve(page8).

3.Alignthehook,strap,orcableoftheliftingequipment
totheholeintheliftingbracket(Figure21).

Figure21

1.Liftingequipment2.Liftbracket

4.Raisethemachineandmoveittothedesiredlocation.

5.Carefullylowerthemachine.

6.Removetheliftingequipment(Figure21).

16

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Aftertherst50hours

Beforeeachuseordaily

Aftereachuse

Every25hours

Every50hours

Every100hours

Every300hours

Monthly

MaintenanceProcedure

•Inspectandadjustthebelt.

•Changetheoil.

•Checktheengineoillevel.

•Greasethemachine.

•Inspecttheaircleanerelements.

•Checkforloosefasteners.

•Cleanthemachine.

•Changetheoilwhenoperatedunderheavyloadsorinhightemperatures.

•Cleantheairlterelements.Cleanthemmorefrequentlyindustyoperating
conditions.

•Changetheoil.

•Checkthesparkplug.

•Cleanthesedimentcup.

•Replacethepaperaircleanerelement.Replaceitmorefrequentlyindustyoperating
conditions.

•Replacethesparkplug.

•Lubricatetheclutch.

•Inspectandadjustthebelt.

Yearlyorbeforestorage

Important:Refertoyour

•Changetheoil.

•Cleanthefuelsedimentcup.

•T ouchupchippedpaint

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

17

CAUTION

G019281

1

G020901

4

5

2

2

3

Disconnectthewiresfromthesparkplugsbeforeyoudoanymaintenance.Setthewiresasidesothat
theydonotaccidentallycontactthesparkplugs.

Premaintenance
Procedures

PreparingtheMachinefor Maintenance

1.Movethemachinetoalevelsurface.

2.Ensurethattheengineandmuferarecool.

3.Removethesparkplugwire,refertoDisconnectingthe
Spark-plugWire(page18).

DisconnectingtheSpark-plug Wire

Pullthespark-plugwireofftheterminalofthesparkplug
(Figure22).

Lubrication

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily

Greaseeccentricbearingsevery8operatinghoursand
immediatelyaftereverywashing.

GreaseType:Lithium-basedgrease.

1.Locatethesupportbearingsattheleftandrightsides
oftheeccentricguard(Figure23).

Figure22

1.Sparkplug

1.Greasetting

2.Supportbearing5.Channel(frame)

3.Dustcap

2.Openthedustcapsthatcoverthegreasettingsthat
inthesupportbearings(Figure23).

3.Cleanthegreasettingswitharag.

4.Connectagreaseguntoeachtting(Figure23).

5.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings(approximately1or2pumps).

6.Wipeupanyexcessgreasewithacleanrag.

7.Closethedustcaps(Figure23).

18

Figure23

4.Eccentricguard

EngineMaintenance

1

2

3

4

5

6

G019728

Note:Becarefultopreventdirtanddebrisfrom
fallingintothebase.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspecttheair

cleanerelements.

Every50hours—Cleantheairlterelements.Clean
themmorefrequentlyindustyoperatingconditions.

Every300hours/Yearly(whichevercomes
rst)—Replacethepaperaircleanerelement.Replace
itmorefrequentlyindustyoperatingconditions.

Important:Donotoperatetheenginewithouttheair
lterassembly;extremeenginedamagewilloccur.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug;referto.

3.Removethenutthatsecuresthecover(Figure24).

5.Removethefoamandpaperelementsfromthebase
(Figure24).

6.Removethefoamelementfromthepaperelement
(Figure24).

7.Inspectthefoamandpaperelements,andreplacethem
iftheyaredamagedorexcessivelydirty.

8.Ifthepaperelementisexcessivelydirty,replaceit.

Note:Nevertrytobrushdirtoffthepaperelement;
brushingforcesthedirtintothebers.

9.Cleanthefoamelementinwarm,soapywaterorin
anonammablesolvent.

Note:Donotusegasolinetocleanthefoamelement
becauseitcouldcreateariskofreorexplosion.

10.Rinseanddrythefoamelementthoroughly.

11.Dipthefoamelementincleanengineoil,thensqueeze
outtheexcessoil.

Note:Excessoilinthefoamelementrestrictstheair
owthroughtheelementandmayreachthepaper
lterandclogit.

12.Wipedirtfromthebaseandthecoverwithamoistrag.

Note:Becarefultopreventdirtanddebrisfrom
enteringtheairductleadingtothecarburetor.

13.Installtheaircleanerelementsandensurethattheyare
properlypositioned.

14.Securelyinstallthecoverwiththenut.

Figure24

1.Covernut

2.Cover

4.Removethecover.

3.Wingnut5.Paperelement

4.Foamelement6.Base

19

ChangingtheEngineOil

G019297

1

2

3

4

5

0 20 40 60

80

10 0°F

-20 -10 0 10 20 30 40 °C

5W–30 · 10 W– 30

30

1

G019298

ServiceInterval:Aftertherst50hours/Monthly

(whichevercomesrst)—Changetheoil.

Every100hours/Every6months(whichevercomes
rst)—Changetheoil.

Every25hours—Changetheoilwhenoperatedunder
heavyloadsorinhightemperatures.

Yearlyorbeforestorage—Changetheoil.

DrainingtheEngineOil

1.Starttheengineandletitrunveminutes;referto
StartingtheEngine(page13).

Note:Thiswarmstheoilsoitdrainsbetter.

2.Placeadrainpan,witha1.9L(2USqt)capacityor
greater,undertheoil-drainportoftheengine(Figure

25).

Note:Disposeoftheusedoilatacertiedrecycling
center.

FillingtheEngineCrankcasewithOil

Important:Use4-strokemotoroilthatmeetsorexceeds

therequirementsforAPIservicecategory
equivalent).AlwayschecktheAPIservicelabelonthe
oilcontainertobesureitincludestheSJorlater(or
equivalent).

Runningtheenginewithalowoillevelcancauseengine
damage.Thistypeofdamageisnotcoveredbywarranty.

Donotoverllthecrankcasewithoilbecausetheengine
maybedamaged.

Note:SAE10W-30isrecommendedforgeneraluse.

Otherviscositiesshowninthechartmaybeusedwhenthe
averagetemperatureinyourareaiswithintheindicatedrange.

Crankcaseoilcapacity:0.85L(0.61USqt)

SJ or later

(or

Figure26

1.Oilviscosityrangeforambientoperatingtemperatures

ToroPremiumEngineOilisavailablefromyourAuthorized
ToroDealer.

1.Removetheoilcap/dipstick(Figure27).

Figure25

1.Drainport4.Drainpan

2.Washer

3.Drainplug

5.Oilcap/dipstick

3.Removethedrainplugandwasher,anddraintheoil
(Figure25).

4.Whentheoilhasdrainedcompletely,installthedrain
plugwithanewwasher,andwipeupanyspilledoil
(Figure25).

20

1

2

3

4

G019746

Figure28

G019749

Figure27

1.Fillport

2.Oilcap/dipstick4.Oillevel(lowerlimit)

3.Oillevel(upperlimit)

2.Slowlypourapproximately80%ofthespecied
amountofoilintothellport(Figure27).

3.Addadditionaloiltobringtheoilleveltotheupper
limitmarkonthedipstick;refertoCheckingthe
EngineOilLevel(page12).

4.Installtheoilcap/dipstick(Figure27).

ServicingtheSparkPlug

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Checkthe
sparkplug.

Every300hours/Yearly(whichevercomes
rst)—Replacethesparkplug.

Note:Usea20mm(13/16inch)sparkplugwrenchfor
removingandinstallingthesparkplug.

RemovingtheSparkPlug

1.Parkthemachineonalevelsurfaceandturnoffthe
engine;refertoStoppingtheEngine(page13).

2.Ensurethatthemachinesurfacesarecool.

3.Pullthespark-plugwireofftheterminalofthespark
plug(Figure28).

1.Sparkplug

2.Wire

4.Cleanaroundthesparkplug.

5.Rotatethesparkplugcounterclockwiseusinga20mm
(13/16inch)spark-plugwrenchtoremovetheplug
andsealingwasher(Figure29).

Figure29

CheckingtheSparkPlug

Note:Useagappingtool/feelergaugetocheckandadjust

theairgap.Installanewsparkplugifnecessary.

AirGap:0.7to0.8mm(0.028to0.031inch)
Sparkplugtype:BPR6ES(NKG)orequivalent

1.Lookatthecenterofthesparkplug(Figure30).Ifyou
seelightbrownorgrayontheinsulator,theengineis
operatingproperly.

Important:Nevercleanthesparkplug.Always
replacethesparkplugwhenithasablackcoating,
wornelectrodes,anoilylm,orcracks.

21

G019300

1 2

4

3

Figure30

2

3

4

1

G019333

1.Sideelectrode

2.Centerelectrode4.0.7to0.8mm(0.028to

2.Useagappingtoolforsparkplugsorafeelergaugeto
measurethegapbetweenthesideelectrodeandcenter
electrode(Figure30).

3.Ifthemeasuredgapisnotwithinthespeciedrange,
dothefollowing:

A.Ifthegapistoosmall,carefullybendtheside

electrodeawayfromthecenterelectrodeuntilthe
gapbetweentheelectrodesiswithinthemeasured
airgaprange.

B.Ifthegapistoolarge,carefullybendtheside

electrodetowardfromthecenterelectrodeuntil
thegapbetweentheelectrodesiswithinthe
measuredairgaprange.

3.Insulator

0.031inch)gap

FuelSystem
Maintenance

ServicingtheFuelSystem

CleaningtheSedimentCup

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Cleanthe
sedimentcup.

Yearlyorbeforestorage—Cleanthefuelsedimentcup.

Underneaththefuelvalveisasedimentcuptocatchdirtin
thefuel.

1.Parkthemachineonalevelsurfaceandstoptheengine;
refertoStoppingtheEngine(page13).

2.Ensurethattheengineandtheexhaustsystemsurfaces
arecool.

3.MovetheleverofthefuelvalvetotheOffposition,all
thewaytotheleft(Figure31).

4.Unscrewthesedimentcup.

5.RemovethefuellterandO-ring(Figure31).

Note:MakesurenottomisplacetheO-ring

InstallingtheSparkPlug

Important:Ensurethatthegapbetweenthesideand

centerelectrodesiscorrectbeforeinstallingthespark
plug.

1.Threadthesparkplugclockwiseintothespark-plug
holebyhand.

Note:Avoidcrossthreadingthesparkplugwiththe
threadsofthespark-plughole.

2.Rotatesparkplugclockwiseusinga20mm(13/16
inch)spark-plugwrenchuntiltheplugandsealing
washerareseated(Figure29).

3.Tightentheplugasfollows:

•Wheninstallinganin-servicesparkplug,tighten

thepluganadditional1/8to1/4turn.

•Wheninstallinganewsparkplug,tightentheplug

anadditional1/2turn.

4.Installthespark-plugwirepushingthewireontothe
terminaloftheplug(Figure28).

Figure31

1.Fuelvalve(Off)3.Fuellter

2.O-ring4.Sedimentcup

Note:DonotcleantheO-ringinsolvent.

6.Cleanthefuellterandsedimentcupusinga
nonammablesolventanddrycarefully.

7.WipetheO-ringwithaclean,drycloth.

8.Installthefuellterinthebottomofthecarburetor
(Figure31).

9.AligntheO-ringintothegrooveinthesedimentcup
andinstallthesedimentcuptofuelvalvehousing.

22

10.MovetheleverofthefuelvalvetotheOnposition(all

G020904

1

2

3

7

3

4

5

6

thewaytotheright)andcheckforleaks.Ifitleaks,
replacetheO-ring.

DriveSystem
Maintenance

LubricatingtheClutch

ServiceInterval:Monthly

1.Fromthebackofthemachine,locatetheclutchcover
thatisbetweentheliftingbracketandthebelt(Figure

32).

Figure32

1.Liftingbracket

2.Beltguard6.Fixedcone

3.Clutchcover7.SAE5W-30oil

4.Slidingcone

2.Apply2or3dropsofSAE5W-30oilbetweenthe
clutchcoverandtheslidingcone(Figure32).

5.Belt

23

BeltMaintenance

1

2

3

G020992

G020916

1

2

3

6

4

5

G020917

4
5

3

2

1

RemovingandInstallingthe BeltGuard

RemovingtheBeltGuard

1.Atthebackofthemachine,locatetheright-cross
channeloftheframe(Figure33andFigure34).

Note:Thebackofthemachineisonthesideopposite
fromtheeccentricguard.

Figure33

Figure34

1.Enginedeck

2.Right-crosschannel5.Beltguard

3.Spacer6.Bolt(1/4inch)

4.Shoulderbolt(3/8inch)

Note:Thespacerwillsupporttheenginewhenthe2
bolts(3/8inch)areremoved.

3.Removethebolt(1/4inch)fromthebeltguard(Figure

34).

4.Removethe2shoulderbolts(3/8inch)fromthebelt
guard,andremovethebeltguard(Figure34).

Note:Useastrapwrenchtokeeptheisolatorfrom
rotatingwhenremovingthe3/8inchbolt(Figure35).

1.Backofthemachine

2.Frontofthemachine

2.Inserta32to38mm(1-1/4to1-1/2inch)spacer
betweentheright-crosschannelandtheengineplate
(Figure34).

3.Eccentricguard

Figure35

1.Strapwrench

2.Isolator

3.Wrench

4.Beltguard

5.Bolt(3/8inch)

24

InstallingtheBeltGuard

G020922

1

2

3

1

2

G020942

1.Alignthebeltguardoverthepulleys.

2.Applymediumstrength(serviceremovablethread
lockingcompoundtothethreadsofthebolt(1/4inch
and2shoulderbolts(3/8inch).

3.Alignthe(1/4inch)holeinthebeltguardwiththehole
inthebeltguardbracket(Figure34andFigure36).

4.Threadthebolt(1/4inch)throughthebeltguardand
intothebelt-guardbracket(Figure34andFigure36).

Note:Donottightenthe1/4inchbolt.

5.Aligntheholes(3/8inch)inthebeltguardwiththe
threadsintheisolators(Figure34andFigure35).

6.Securebeltguardtotheisolatorswiththe2shoulder
bolts(3/8inch)(Figure34).

Note:Useastrapwrenchkeeptheisolatorfrom
rotatingwhentighteningthe3/8inchbolt(Figure35).

7.Tightenthe1/4inchbolt.

8.Removethespacersthatarebetweentheright-cross
channelandtheengineplate(Figure34).

Figure36

ServicingtheBelt

ServiceInterval:Aftertherst25hours—Inspectand

adjustthebelt.

Monthly—Inspectandadjustthebelt.

InspectingtheBelt

1.Removethebeltguard;refertoRemovingtheBelt
Guard(page24).

2.Examinethebeltforwearordamage.Ifthebeltsare
wornordamaged,replacethebelts;refertoInspecting
theBelt(page25).

3.Examinethepulleysforwear,damageand
misalignment.

4.Lubricatetheclutch;refertoLubricatingtheClutch
(page23).

5.Installthebeltguard;refertoInstallingtheBeltGuard
(page25).

ReplacingtheBelt

RemovingtheBelt

1.Eccentricpulley3.Belt-guardbracket

2.Belt

3.Slipthebeltofftheclutchandremovefromthe
machine(Figure37).

Figure37

1.Belt

2.Clutch

1.Removethebeltguard;refertoRemovingtheBelt
Guard(page24).

2.Liftthebeltupandovertheshoulderoftheeccentric
pulley(Figure36).

Note:Rotatetheeccentricpulleybyhandtohelp
removethebelt.

25

InstallingtheBelt

G020967

1

2

3

4

213 1

1 2 13

G020966

4

1.Alignthebeltovertheclutch(Figure37).

2.Pullthebelttowardtheeccentricpulley(Figure36).

3.Slipthebeltovertheshoulderoftheeccentricpulley
(Figure36).

Note:Rotatetheeccentricpulleybyhandtohelp
installthebelt.

AdjustingtheBelt

1.Attheclutch,alignthebeltagainstthexedcone.

Note:Useaatbladedscrewdrivertopositionthe
beltagainstthexedcone.

Figure39

1.Bolt3.Enginedeck

2.Nut4.Eccentricpulley

4.Adjustthegapbetweenthebeltandtheclutchas
follows:

•Movetheengineawayfromtheeccentricpulleyto

reducethegapbetweenthebeltandthesliding
cone(Figure39).

•Movetheenginetowardfromtheeccentricpulley

toincreasethegapbetweenthebeltandthe
slidingcone(Figure39).

5.Whenthegapmeasurementiswithinthe0.76to1.27
mm(0.03to0.05inch)range(Figure38),tightenthe
boltsandnutsthatsecuretheenginetotheenginedeck
to18N-m(13lb-ft).

6.Installthebeltguard;refertoInstallingtheBeltGuard
(page25).

Figure38

1.Fixedcone

2.Belt

2.Measurethegapbetweenthebeltandtheslidingcone

3.0.76to1.27mm(0.03to

0.05inch)gap

4.Slidingcone

(Figure38).Ifthegapis0.76to1.27mm(0.03to0.05
inch),skiptostep6.

3.Loosentheboltsandnutsthatsecuretheenginetothe
enginedeck(Figure39).

26

Cleaning

CleaningtheMachine

Regularcleaningandwashingwillincreasethelifespanof
themachine.Cleanthemachineaftereachuse,beforethe
cementdries.

Ensurethatthefueltankcapandoilcap/dipstickaresecure
toavoidgettingwaterinthetank.

Usecarewhenusingahigh-pressuresprayer,becauseitcan
damagewarningdecals,instructionsigns,andtheengine.

Important:Lubricatetheeccentricbearingsafter
cleaning;refertoLubrication(page18).

Storage

Important:Youcanwashthemachinewithmild

detergentandwater.Donotpressurewashtheengine
oreccentricbearings.

1.Removeconcrete,sand,andaggregatefromthe
externalpartsofthemachine,especiallytheengine.
Cleandirtfromtheoutsideoftheengine'scylinder
headnsandhousing.

2.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page19).

3.Greasethemachine;refertoGreasingtheMachine
(page18).

4.Lubricatetheclutch;refertoLubricatingtheClutch
(page23).

5.Changetheengineoil;refertoChangingtheEngine
Oil(page20).

6.Removethesparkplugandchecktheconditionof
each;refertoServicingtheSparkPlug(page21).

7.Forstorageover30days,conditionthefuelsystemas
follows:

Important:Donotuseanalcohol-basedstabilizer
(ethanolormethanol).

Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshfuelandusedatalltimes.

Donotstorestabilizerconditionedfuelforover90
days.

A.Addapetroleumbasedstabilizer/conditionerto

fuelinthetank.Followmixinginstructionsfrom
stabilizermanufacturer.

B.Starttheengineandrunituntilitstops.

C.Choketheengine.

D.Startandruntheengineuntilitwillnotstartagain.

E.Disposeoffuelproperly .Recycleasperlocal

codes.

8.Forstorageover90days,conditiontheengineas
follows:

A.Removethespark-plugwirefromthesparkplug

B.Removethesparkplugfromtheengineandpour

twotablespoonsofengineoilintothesparkplug
hole.

C.Placeragsoverthesparkplugholetocatchany

oilsprayandthenpulltherecoil-starthandleto
distributetheoilinsidethecylinder.

D.Installthesparkplug,butdonotinstallthe

spark-plugwire.

9.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamagedordefective.

10.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

27

11.Storethemachineunitinaclean,drygarageorstorage
area.

12.Coverthemachinetoprotectitandkeepitclean.

28

Troubleshooting

Problem

Theenginewillnotstart.

Theenginelackspowerorrunsrough.

PossibleCauseCorrectiveAction

1.Thefuel-valveleverisintheOff
position.

2.Thechokeisclosed.

3.Thechokeisopen.

4.TheengineOn/OffswitchisintheOff
position.

5.Theengineoillevelislow(engines
withtheoil-levelswitch).

6.Thefueltankisempty.6.Fillthefueltankwithfreshfuel.

7.Theenginecontainsbad/oldfuel.7.Drainthefueltankandcarburetor.

8.Thesparkplugisfouledorimproperly
gapped.

9.Thesparkplugiswetwithfuel(ooded
engine).

10.Thespark-plugwireislooseor
disconnected.

1.Theairlterisrestricted.1.Cleanorreplacetheairlter

2.Theenginecontainsbad/oldfuel.2.Drainthefueltankandcarburetor.

3.Thereiswaterorcontaminationinthe
fuel.

4.Thefuellineisrestricted.4.Cleanthefuellterandsedimentcup.

5.Thechokeisclosed

6.Thesparkplugiswornorhasbuildup
ontheelectrodes.

7.Thereistoomuchoilintheengine
crankcase.

1.Movethefuel-valvelevertotheOn
position.

2.Openthechokewhenstartingahot
engine.

3.Closethechokewhenstartingacold
engine.

4.RotatetheswitchtotheOnposition.

5.Filltheengine,withtherecommended
oil,totheproperlevel.

Fuelthemachinewithfreshgasoline.

8.Gaporreplacethesparkplug.

9.Removethesparkplug,dryit,and
installtheplug.Starttheenginewith
thethrottleintheMaxposition.

10.Removethespark-plugwire,cleanthe
spark-plugterminalandtheterminal
socketinthebootofthespark-plug
wire,andreinstallthespark-plugwire.

element(s).

Refuelwithfreshgasoline.

3.Drainthefueltankandcarburetor.
Fuelthemachinewithfreshgasoline.

5.Openthechoke.

6.Checktheelectrodegapandadjustor
replacethesparkplug.

7.Draintheoiltotheproperlevel.

Thebeltslipsorcomesoffthepulleys.

Theeccentricrotateswhenthethrottleof
theengineisintheidleposition.

throttleoftheengineisintherunposition.

throttleoftheengineisintherunposition.

1.Thebelttensionisinsufcient.

2.Thebeltisworn.2.Replacethebelt.

3.Theeccentricpulleyorclutchisworn.

4.Theeccentricpulleyismisalignedto
theclutch.

1.Thebelttensionisnotadjusted
correctly.

1.Thebelttensionisnotadjusted
correctly.

2.Theclutchisstuck.

1.Thebeltisworn.1.Replacethebelt. Theeccentricrotateslowlywhenthe

2.Thebelttensionisnotadjusted
correctly.

1.Adjustthebelttension.

3.ContactyourAuthorizedService
Dealer.

4.Alignthepulleytotheclutch.

1.Adjustthebelttension.

1.Adjustthebelttension. Theeccentricdonotrotatewhenthe

2.ContactyourAuthorizedService
Dealer.

2.Adjustthebelttension.

29

Notes:

30

Notes:

31

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,
Masonry,and
Compaction
Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry ,
andCompactionEquipmentProductslistedbelowtobefreefromdefectsin
materialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly)
MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly)
ForwardPlateCompactors
ReversiblePlates1year
RammerCompactors
MudBuggy1year
VibratingTrenchRoller2years
ConcreteSaws
MasonrySaws
PowerTrowels1year
Screeds
ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,

atnocostforpartsorlabor.

1year

2years

2years

1year
1year

1year
1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir
dealership.T olocateoneconvenienttoyou,accessourwebsiteat
www.T oro.com.Select“WheretoBuy”andselect“Contractor”under
producttype.Y oumayalsocallourtollfreenumberbelow .

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis
orwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:800-888-9926

**

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave

signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

**

:

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime

forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized
RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith
yourProductorcontainedintheenginemanufacturer’sdocumentationfor
details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0288RevC