Toro 68052, 68053 Operator's Manual

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Page 1

FormNo.3382-989RevA

G020728

VS-400andVS-800Screed

ModelNo.68052—SerialNo.314000001andUp ModelNo.68053—SerialNo.314000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3382-989*A

Page 2

WARNING

G020789

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

Theenclosed

Engine Owner's Man ual

issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.

Introduction

Thismachineisavibratingconcretescreedintendedforuse invariousconcrete-formingwork.Themachineisdesigned tooperatewithavarietyofoperator-providedboardwidths includingcontouredscreedboards.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe machineproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................6

1InstallingtheHandlebar.........................................6

2InstallingtheTowRope.........................................6

3InstallingtheL-bolts.............................................6

4CheckingtheOilLevel...........................................7

ProductOverview..........................................................8

Controls................................................................8

Specications.........................................................9

Operation....................................................................10

PreparingtoUsetheMachine...................................10

OperatorPosition...................................................10

AddingFuel...........................................................10

CheckingtheEngineOilLevel.................................12

StartingandStoppingtheEngine..............................13

InstallingandRemovingtheScreedBoards................14

ScreedingaConcreteSurface...................................15

LiftingtheMachine................................................16

Maintenance.................................................................17

RecommendedMaintenanceSchedule(s)......................17

PremaintenanceProcedures........................................18

PreparingtheMachineforMaintenance.....................18

DisconnectingtheSpark-plugWire...........................18

Lubrication...............................................................18

GreasingtheMachine.............................................18

EngineMaintenance..................................................19

ServicingtheAirCleaner.........................................19

ChangingtheEngineOil.........................................20

ServicingtheSparkPlug..........................................21

FuelSystemMaintenance...........................................22

ServicingtheFuelSystem........................................22

DriveSystemMaintenance.........................................23

LubricatingtheClutch.............................................23

BeltMaintenance......................................................24

RemovingandInstallingtheBeltGuard.....................24

ServicingtheBelt...................................................25

ReplacingtheBelt...................................................25

Cleaning...................................................................27

CleaningtheMachine..............................................27

Storage........................................................................27

Troubleshooting...........................................................29

Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafetyalertsymbol means: instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

Caution

W ar ning

,or

Danger

,which

—personalsafety

SafeOperatingPractices

WARNING

Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthemachine,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

themachine.Localregulationsmayrestricttheageof theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other peopleorproperty.

Preparation

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection. Longhair,looseclothingorjewelrymaygettangledin movingparts.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapproved-fuelcontainer.

–Neverremovethefuel-tankcaporaddfuelwiththe

enginerunning.

–Allowtheenginetocoolbeforefueling.

–Donotsmokewhilefueling.

–Neverrefuelordrainthemachineindoors.

•Checkthattheswitches,enginecontrols,andshieldsare

attachedandfunctioningproperly.Donotoperateunless theyarefunctioningproperly.

Page 4

Operation

MaintenanceandStorage

•Neverrunanengineinanenclosedarea.

•Onlyoperatethemachineingoodlight.

•Onlystarttheenginefromtheoperator'sposition.

•Neveroperatewiththeguardsnotsecurelyinplace.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelgroundandshutofftheenginebefore

leavingtheoperator'spositionforanyreason.

•Keeppetsandbystandersawaywhileoperatingthe

machine.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Movetheenginecontrolsinasmooth,steadymotion.

•Watchfortrafcwhenoperatingonornearroadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.

•Ensurethatyouoperatethemachineinareaswherethere

arenoobstaclesincloseproximitytotheoperator.Only operatetheunitinareaswherethereissufcientclearance fortheoperatortosafelymaneuvertheproduct.

•Donotplaceyourfeetunderthemachineorscreed

boards.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

•Stoptheengineandwaitforallmovementtostopbefore

adjusting,cleaning,orrepairingthemachine.

•Cleandebrisfromthemuferandenginetohelpprevent

res.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringthemachine,anddo

notstoreitnearanopename.

•Donotstorefuelnearamesordrainfuelfromthe

machineindoors.

•Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportmachinewhenrequired.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingcondition.Replaceall

wornordamageddecals.

•Keepallhardwareofthemachinetight.Keepthe

machineingoodcondition.

•Nevertamperwithsafetydevices.

•Whenpresent,cleanupoilorfuelspillage.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Storefuelinanapprovedcontainer.

–Donotremovethegascaporaddfuelwhilethe

engineisrunning.

–Allowtheenginetocoolbeforefuelingthemachine.

–Donotsmokewhilefuelingthemachine.

–Donotfuelthemachineindoors.

–Donotstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Makeanynecessaryrepairstothemachinebeforestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

Page 5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

125–8203

1.ReadtheOperator’sManualforinformationonstartingthe engine—1)Turnontheengineswitch;2)Closethechoke andturnonthefuelswitch;3)Pulltherecoilstarter;4)Open thechoke.

2.ReadtheOperator’sManualforinformationonstoppingthe engine—1)Turnofftheengineswitch;2)Turnoffthefuel switch.

3.Warning—readtheOperator’sManual;wearhearing protection.

4.Warning—keepawayfrommovingparts;keepallguardsand shieldsinplace.

93-9084

1.Liftpoint

5.Warning—keepbystandersaway.

6.Chokinghazard—donotruntheengineinanunventilated area.

7.Explosionhazard—stoptheengineandextinguishallames beforerefueling.

117–2718

117–4979

1.Rotatingbelt—Keepguardinplace

Page 6

Setup

G020818

G020823

InstallingtheHandlebar

Partsneededforthisprocedure:

1Upperhandlebar

Bolt(5/16x1inch)

Nut(5/16inch)

Procedure

Placetheupperhandlebarsothatitcanbeinstalledusing thenutsandbolts.(Figure3).

Note:Ensurethatthedecalisinthecorrectpositionsoit canbereadbytheoperatorwhileintheoperatorsposition; refertoFigure11.

InstallingtheTowRope

Partsneededforthisprocedure:

Leftspreader

1Rightspreader

2Pullgrip

2Rope

Procedure

1.Threadtheendoftheropethroughapullgrip(Figure

4).

Figure4

1.Pullgrip3.Rope

2.Overhandknot4.Spreader(right)

2.Tieanoverhandknotinthefreeendoftherope

Figure3

1.Bolt3.Upperhandlebar

2.Nut4.Decal

(Figure4).

3.Threadthefreeendoftheropethroughtheholeinthe rightspreader(Figure4).

4.Tieanoverhandknotintheshortendoftherope.

5.Repeatsteps1and2withtheothersegmentofrope andpullgrip.

6.Threadthelongendoftheropethroughtheholein theleftspreader.

7.Tieanoverhandknotinthefreeendoftherope.

Page 7

G020862

InstallingtheL-bolts

Partsneededforthisprocedure:

10L-bolt

10Wingnut

AssemblingtheL-boltstotheMachine andSpreaders

1.Ifnotinstalled,threadthewingnutsontotheL-bolt (Figure5).

CheckingtheOilLevel

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checktheengine oillevel;refertoCheckingtheEngineOilLevel(page12).

Figure5

1.L-bolt4.Wingnut

2.Channel(frame)

3.Channel(spreader)6.Channel

2.ThreadtheL-bolts2or3rotationsintotheweldnutsin theU-channelsoftheframeandthespreaders(Figure

5).

5.Weldnut

Page 8

ProductOverview

G020816

G020817

G019744

G020998

1 2

Figure6

1.Upperhandlebar7.Eccentricguard

2.Fueltank8.L-bolt

3.Air-lterhousing

4.Lowerhandlebar10.Beltguard

5.Frame

6.Isolator

9.Wingnut

11.Mufer

12.Liftingbracket

Controls

Becomefamiliarwithalltheenginecontrolsbeforeyoustart andoperatethemachine.

EngineControls

Figure8

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

3.Chokelever7.Oil-drainplug

4.Throttlelever

6.Oilcap/dipstick

8.On/Offswitch

Figure7

1.Cleat4.Channel(spreader)

2.L-bolt5.Rope

3.Wingnut6.Pullgrip

FuelValve

Thefuelvalve(Figure9)islocatedunderneaththechoke lever.MovetheleverforthefuelvalvetotheOnposition beforeattemptingtostarttheengine.Whenyouhavenished screeding,stoptheengineandmovethefuelvalveleverto theOffposition.

Figure9

1.Fuelvalve3.Throttlelever

2.Chokelever

Page 9

ChokeLever

OFF

g018808

EngineOn/OffSwitch

Thechokelever(Figure9)isrequiredwhenstartingacold engine.Beforepullingontherecoil-starthandle,move thechokelevertotheclosedposition.Oncetheengineis running,movethechokelevertotheopenposition.Do notusethechokeiftheengineisalreadywarmeduporthe airtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure9)controlsthespeed(rpm)ofthe engine.Itislocatednexttothechokelever.

Recoil-startHandle

Tostarttheengine,pulltherecoil-starthandle(Figure8) quicklytoturntheengineover.Theenginecontrolsdescribed abovemustallbesetcorrectlyfortheenginetostart.

Oil-levelSwitch

Theoil-levelswitchislocatedinsidetheengine,anditwill notallowtheenginetorunwhenoillevelisbelowthesafe operatinglimit.

TheOn/Offswitch(Figure10)allowstheoperatorofthe machinetostartandstoptheengine.Thisswitchislocated onthefrontoftheengine.Itismarkedl(On)andO(Off). RotatetheOn/OffswitchtotheOnpositiontostartandrun theengine.RotatetheOn/OffswitchtotheOffpositionto stoptheengine.

Figure10

1.EngineOn/Offswitch

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Model68052Model68053

Width(withoutspreadersandscreed board)

Length

Height(withoutscreedboard)122cm(48inch)122cm(48inch)

Weight(withoutscreedboard)53kg(116lb)61kg(134lb)

Screedboardthicknessandheight5cmx15–20cm(2inchx6–8inch)5cmx15–20cm(2inchx6–8inch)

Maximumscreedboardwidth

89cm(35inch)89cm(35inch)

56cm(22inch)56cm(22inch)

457cm(15ft)914cm(30ft)

Page 10

Operation

G023140

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

Important:Beforeoperatingthemachine,checkthe fuelandoillevels,andremovedebrisfromthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

•Useahardhat,hearingprotection,tight-ttinggloves

withoutdrawstringsorloosecuffs,andeyeprotection. Ameshvisoralonedoesnotprovidesufcienteye protection;supplementwithprotectiveglasses.

•Ensurethatyouarefamiliarwithsafetyregulationsand

theshutdownproceduresdescribedintheOperator’s ManualandtheEngineManual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthescreedboardsareingoodcondition,

alignedcorrectlyandsecuretothemachineandspreaders.

•Checkthefuelandoillevelsoftheengine.

OperatorPosition

Youmustbefamiliarwiththeoperatingpositionwhenusing themachine(Figure11).

and/orenginedamagewhichmaynotbecoveredunder warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelisno higherthanthescreenonthelterinthefuel tank.Thisemptyspaceinthetankallows gasolinetoexpand.

Figure11

AddingFuel

ETHANOL:Gasolinewithupto10%ethanol(gasohol) or15%MTBE(methyltertiarybutylether)byvolumeis acceptable.EthanolandMTBEarenotthesame.Gasoline with15%ethanol(E15)byvolumeisnotapprovedforuse. Neverusegasolinethatcontainsmorethan10%ethanolby volume,suchasE15(contains15%ethanol),E20(contains 20%ethanol),orE85(containsupto85%ethanol).Using unapprovedgasolinemaycauseperformanceproblems

•Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.

•Donotoperatethemachinewithoutentire exhaustsysteminplaceandinproperworking condition.

Page 11

DANGER

G019799

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Alwaysplacethegasolinecontainersonthe groundawayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefuelthemachine ontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.

Addthecorrectamountoffuelstabilizer/conditionertothe fuel,andfollowthedirectionsofthemanufacturerofthe stabilizer.

Note:Fuelstabilizer/conditionerismosteffectivewhen mixedwithfreshgasoline.Tominimizethechanceofvarnish depositsinthefuelsystem,usefuelstabilizeratalltimes.

FillingtheFuelTank

Fueltankcapacity:3.1L(0.82USgallon)

Important:Theunusedspaceinthetankallowsthe gasolinetoexpandwithchangesintemperature.Donot llthefueltankcompletelyfull.

1.Parkthemachineonalevelsurface,stoptheengine, andallowtheenginetocool.

2.Cleanaroundthefuelcapandremoveit(Figure12).

•Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor fuel-containeropening.

•Keepgasawayfromeyesandskin.

Important:Donotmixoilwiththefuel.

RecommendedFuel

UnleadedGasoline

U.S.

Except U.S.

Pumpoctanerating87orhigher

Researchoctanerating92orhigher Pumpoctanerating87orhigher

Figure12

1.Fuelcap

3.Addunleadedgasolinetothefueltank,untilthelevel isatthebottomofthemaximumfuellevelasshown inFigure13.

UsingFuelStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetokeepthe fuelfreshduringstorage.

Important:Donotusefueladditivescontaining methanolorethanol.

Page 12

G020679

Figure13

g013375

0 20 40 60 80 100 F

-20 -10 0 10 20 30 40 C

5W - 30 / 10W - 30

G019746

1.Maximumfuellevel

4.Installthefuelcapsecurely(Figure12).

5.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngineOilLevel

Figure14

Note:T oroPremiumEngineOilisavailablefromyour

AuthorizedT oroDealer.

1.Placethemachineonaat,levelsurface,andstopthe engine.

2.Allowtheenginetocool.

3.Cleanaroundtheoildipstick.

4.Removetheoilcap/dipstickandwipetheendclean (Figure15).

ServiceInterval:Beforeeachuseordaily

Important:Use4-cyclemotoroilthatmeetsorexceeds therequirementsforAPIservicecategory equivalent).AlwayschecktheAPIservicelabelonthe oilcontainertobesureitincludestheSJorlater(or equivalent)rating.

Donotoverllthecrankcasewithoilbecausetheengine maybedamaged.

Runningtheenginewithalowoillevelcancauseengine damage.Thistypeofdamageisnotcoveredbythe warranty.

Note:SAE10W -30isrecommendedforgeneraluse.The otheroilviscositiesshowninthechartmaybeusedwhenthe averagetemperatureinyourareaiswithintheindicatedrange.

SJ or later

(or

Figure15

1.Fillport

2.Oilcap/dipstick4.Oillevel(lowerlimit)

3.Oillevel(upperlimit)

5.Slidethedipstickfullyintothellportwithout threadingitintotheport(Figure15).

6.Removethedipstickandlookattheend.Iftheengine oillevelislow ,slowlypouronlyenoughoilintothell porttoraisetheleveltotheFullmarkonthedipstick (Figure15).

7.Replaceandsecurethedipstick(Figure15).

Page 13

StartingandStoppingthe

G019815

G019747

Engine

StartingtheEngine

1.Ontheengine,movethethrottleleverawayfromthe Minposition,1/3ofthewaytowardtheMaxposition (Figure16);refertoThrottleLever(page9).

Figure17

Note:IfthechokeleverissettotheClosedpositiontostart

theengine,graduallymovethechokeleverbacktowardthe Openpositionastheenginewarmsup.Iftheenginestalls orhesitates,movethechokeleverbacktowardtheClosed positionuntiltheenginerunssmooth.Allowtheengineto warmup,thenmovethechokelevertotheOpenposition; refertoChokeLever(page9).

Figure16

1.Chokelever

2.Fuelvalve

2.MovetheleverofthefuelvalvetotheOnposition—all thewaytotheright(Figure16);refertoFuelValve (page8).

3.Positionthechokeleverasfollows:

3.Throttlelever

•Tostartacoldengine,movethechokelevertothe

Closedposition—allthewaytotheleft(Figure16); refertoChokeLever(page9).

•Tostartawarmengine,movethechokeleverin

theOpenposition—allthewaytotheright.

4.RotatetheengineswitchtotheOnposition(Figure

16);refertoEngineOn/OffSwitch(page9).

StoppingtheEngine

WARNING

Inanemergencysituation,stoptheengine immediately.

Important:Duringnormaloperation,iftheengine hasbeenworkinghardorishot,letitidleforaminute beforestoppingtheengine.Thishelpstocoolthe enginebeforestopping .

1.EnsurethatthechokeleverisintheOffposition (Figure16);refertoChokeLever(page9).

2.MovethethrottlelevertotheMinposition(Figure16); refertoThrottleLever(page9).

3.RotatetheengineswitchtotheOffposition;referto EngineOn/OffSwitch(page9).

5.Pulltherecoil-starthandlelightlyuntilyoufeel resistance,thenpullthehandlebriskly(Figure17).

Note:Returntherecoil-starthandlegently.

Page 14

InstallingandRemovingthe

G020865

ScreedBoards

5.Raisetherearofthemachine10to12inches,and aligntherearscreedboardtotherearU-channelof theframe(Figure18).

Note:Usestraight5cmx15to20cm(2inchx6to8inch) boardsor2-inchthickcontouredmaterial.

Maximumscreedboardwidths:

•Model68052—457cm(15ft)

•Model68053—914cm(30ft)

InstallingtheScreedBoardstothe Machine

1.Placethemachineonalevel,atsurface.

2.Raisethefrontofthemachine10to12inches, andaligntheforwardscreedboardtotheforward U-channeloftheframe(Figure18).

Note:ThefrontU-channelislocatedadjacenttothe eccentriccover.

6.AlignthescreedboardtotheU-channel,andcenter theboardtothemachine(Figure18).

7.Securethescreedboardtothemachinebytightening alltheL-boltsandwingnuts(Figure18).

InstallingtheSpreaders

SpreaderPositionTable

Screed board length

Spreader position (fromthe endofthe screed board)

457cm (15ft)

61cm (2ft)

1.UsingtheSpreaderPositionTable,locateandmarkthe positionsofthespreadersonbothendsofthescreed board.

2.Alignchannelsofthespreadertothescreedboards andseatthespreaderontotheboards(Figure18).

3.Slidethespreaderalongtheboardsuntiltheoutside edgeofthespreaderisalignedwiththemarkonthe boardcreatedinstep1.

610cm (20ft)

91cm (3ft)

762cm (25ft)

122cm (4ft)

914cm (30ft)

152cm (5ft)

Figure18

1.U-channel(rightspreader)

2.Eccentricguard7.U-channel

3.U-channel(frame)

4.U-channel(leftspreader)

5.Forwardscreedboard

6.Rearscreedboard

8.Wingnut

9.L-bolt

3.AlignthescreedboardtotheU-channelandcenterthe boardthemachine(Figure18).

4.LightlytightentheL-boltsintheforwardU-channel (Figure18).

4.Securethespreadertothescreedboardswiththe L-boltsandwingnuts(Figure18).

5.Attachthespreadertotheotherendofthescreed boardbyrepeatingsteps2,3,and4.

RemovingtheSpreadersandScreed Boards

1.Placethemachineonalevel,atsurface.

2.LoosenthewingnutsandL-boltsthatsecurethe spreaderstothescreedboards,andremovethe spreaders(Figure18).

3.Raisetherearofthemachine10to12inches,and removetherearscreedboardfromtherearU-channel oftheframe(Figure18).

4.LoosenthewingnutsandL-boltsthatsecuretherear screedboardtotherearU-channeloftheframe,and removethescreedboard(Figure18).

5.Raisethefrontofthemachine10to12inches,and removetheforwardscreedboardfromtheforward U-channeloftheframe(Figure18).

6.LoosenthewingnutsandL-boltsthatsecurethe forwardscreedboardtotheforwardU-channelofthe frame,andremovethescreedboard(Figure18).

7.Carefullylowerthemachine.

Page 15

ScreedingaConcreteSurface

G020895

G020886

LevelingtheConcreteSurface

Thisprocedurelevelsafreshlypouredconcreteprojectto theformheight.

Note:Theforwardscreedboardislocatedadjacenttothe eccentricguard.

1.Liftandalignthescreedontotheendoftheconcrete formswiththeforwardscreedboardatthefrontof thescreedpass.

2.Starttheengine;refertoStartingtheEngine(page13).

3.MovethethrottlelevertotheFastposition;referto ThrottleLever(page9).

4.Pullthescreedinslow,steadymotionalongthe concreteforms(Figure20).

Note:Ensurethatanadequateamountofconcreteis loadedaheadoftheforwardscreedboardfortheentire screedingpass.

Figure20

Figure19

1.Forwardscreedboard

2.Handlebar5.Rearscreedboard

3.Eccentricguard

4.Liftbracket

Note:Useadditionalpeopletomovethescreedby havingthempullthescreedwiththetowgripsand ropesthatareattachedtothespreaders(Figure20).

5.Attheendofthescreedpass,movetheenginethrottle totheidlepositionandallowtheenginetoidlefor1 minute.

6.Stoptheengineandmovethescreedofftheforms; refertoStoppingtheEngine(page13).

7.Cleanthescreedofcement,sand,andaggregateafter eachpasswithwaterandasoft-bristlebrush.

Page 16

LiftingtheMachine

G020991

MovingtheMachinewiththeLifting Plate

Important:Useliftingequipmentwitha61kg(134lb)

orgreaterliftcapacity.

1.Removethespreadersandscreedboardsfromthe machine;refertoRemovingtheSpreadersandScreed Boards(page14).

2.MovetheleverforthefuelvalvetotheOffposition, refertoFuelValve(page8).

3.Alignthehook,strap,orcableoftheliftingequipment totheholeintheliftingbracket(Figure21).

Figure21

1.Liftingequipment2.Liftbracket

4.Raisethemachineandmoveittothedesiredlocation.

5.Carefullylowerthemachine.

6.Removetheliftingequipment(Figure21).

Page 17

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Aftertherst50hours

Beforeeachuseordaily

Aftereachuse

Every25hours

Every50hours

Every100hours

Every300hours

Monthly

MaintenanceProcedure

•Inspectandadjustthebelt.

•Changetheoil.

•Checktheengineoillevel.

•Greasethemachine.

•Inspecttheaircleanerelements.

•Checkforloosefasteners.

•Cleanthemachine.

•Changetheoilwhenoperatedunderheavyloadsorinhightemperatures.

•Cleantheairlterelements.Cleanthemmorefrequentlyindustyoperating conditions.

•Changetheoil.

•Checkthesparkplug.

•Cleanthesedimentcup.

•Replacethepaperaircleanerelement.Replaceitmorefrequentlyindustyoperating conditions.

•Replacethesparkplug.

•Lubricatetheclutch.

•Inspectandadjustthebelt.

Yearlyorbeforestorage

Important:Refertoyour

•Changetheoil.

•Cleanthefuelsedimentcup.

•T ouchupchippedpaint

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

Page 18

CAUTION

G019281

G020901

Disconnectthewiresfromthesparkplugsbeforeyoudoanymaintenance.Setthewiresasidesothat theydonotaccidentallycontactthesparkplugs.

Premaintenance Procedures

PreparingtheMachinefor Maintenance

1.Movethemachinetoalevelsurface.

2.Ensurethattheengineandmuferarecool.

3.Removethesparkplugwire,refertoDisconnectingthe Spark-plugWire(page18).

DisconnectingtheSpark-plug Wire

Pullthespark-plugwireofftheterminalofthesparkplug (Figure22).

Lubrication

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily

Greaseeccentricbearingsevery8operatinghoursand immediatelyaftereverywashing.

GreaseType:Lithium-basedgrease.

1.Locatethesupportbearingsattheleftandrightsides oftheeccentricguard(Figure23).

Figure22

1.Sparkplug

1.Greasetting

2.Supportbearing5.Channel(frame)

3.Dustcap

2.Openthedustcapsthatcoverthegreasettingsthat inthesupportbearings(Figure23).

3.Cleanthegreasettingswitharag.

4.Connectagreaseguntoeachtting(Figure23).

5.Pumpgreaseintothettingsuntilgreasebeginsto oozeoutofthebearings(approximately1or2pumps).

6.Wipeupanyexcessgreasewithacleanrag.

7.Closethedustcaps(Figure23).

Figure23

4.Eccentricguard

Page 19

EngineMaintenance

G019728

Note:Becarefultopreventdirtanddebrisfrom fallingintothebase.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspecttheair

cleanerelements.

Every50hours—Cleantheairlterelements.Clean themmorefrequentlyindustyoperatingconditions.

Every300hours/Yearly(whichevercomes rst)—Replacethepaperaircleanerelement.Replace itmorefrequentlyindustyoperatingconditions.

Important:Donotoperatetheenginewithouttheair lterassembly;extremeenginedamagewilloccur.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug;referto.

3.Removethenutthatsecuresthecover(Figure24).

5.Removethefoamandpaperelementsfromthebase (Figure24).

6.Removethefoamelementfromthepaperelement (Figure24).

7.Inspectthefoamandpaperelements,andreplacethem iftheyaredamagedorexcessivelydirty.

8.Ifthepaperelementisexcessivelydirty,replaceit.

Note:Nevertrytobrushdirtoffthepaperelement; brushingforcesthedirtintothebers.

9.Cleanthefoamelementinwarm,soapywaterorin anonammablesolvent.

Note:Donotusegasolinetocleanthefoamelement becauseitcouldcreateariskofreorexplosion.

10.Rinseanddrythefoamelementthoroughly.

11.Dipthefoamelementincleanengineoil,thensqueeze outtheexcessoil.

Note:Excessoilinthefoamelementrestrictstheair owthroughtheelementandmayreachthepaper lterandclogit.

12.Wipedirtfromthebaseandthecoverwithamoistrag.

Note:Becarefultopreventdirtanddebrisfrom enteringtheairductleadingtothecarburetor.

13.Installtheaircleanerelementsandensurethattheyare properlypositioned.

14.Securelyinstallthecoverwiththenut.

Figure24

1.Covernut

2.Cover

4.Removethecover.

3.Wingnut5.Paperelement

4.Foamelement6.Base

Page 20

ChangingtheEngineOil

G019297

0 20 40 60

10 0°F

-20 -10 0 10 20 30 40 °C

5W–30 · 10 W– 30

G019298

ServiceInterval:Aftertherst50hours/Monthly

(whichevercomesrst)—Changetheoil.

Every100hours/Every6months(whichevercomes rst)—Changetheoil.

Every25hours—Changetheoilwhenoperatedunder heavyloadsorinhightemperatures.

Yearlyorbeforestorage—Changetheoil.

DrainingtheEngineOil

1.Starttheengineandletitrunveminutes;referto StartingtheEngine(page13).

Note:Thiswarmstheoilsoitdrainsbetter.

2.Placeadrainpan,witha1.9L(2USqt)capacityor greater,undertheoil-drainportoftheengine(Figure

25).

Note:Disposeoftheusedoilatacertiedrecycling center.

FillingtheEngineCrankcasewithOil

Important:Use4-strokemotoroilthatmeetsorexceeds

therequirementsforAPIservicecategory equivalent).AlwayschecktheAPIservicelabelonthe oilcontainertobesureitincludestheSJorlater(or equivalent).

Runningtheenginewithalowoillevelcancauseengine damage.Thistypeofdamageisnotcoveredbywarranty.

Donotoverllthecrankcasewithoilbecausetheengine maybedamaged.

Note:SAE10W-30isrecommendedforgeneraluse.

Otherviscositiesshowninthechartmaybeusedwhenthe averagetemperatureinyourareaiswithintheindicatedrange.

Crankcaseoilcapacity:0.85L(0.61USqt)

SJ or later

(or

Figure26

1.Oilviscosityrangeforambientoperatingtemperatures

ToroPremiumEngineOilisavailablefromyourAuthorized ToroDealer.

1.Removetheoilcap/dipstick(Figure27).

Figure25

1.Drainport4.Drainpan

2.Washer

3.Drainplug

5.Oilcap/dipstick

3.Removethedrainplugandwasher,anddraintheoil (Figure25).

4.Whentheoilhasdrainedcompletely,installthedrain plugwithanewwasher,andwipeupanyspilledoil (Figure25).

Page 21

G019746

Figure28

G019749

Figure27

1.Fillport

2.Oilcap/dipstick4.Oillevel(lowerlimit)

3.Oillevel(upperlimit)

2.Slowlypourapproximately80%ofthespecied amountofoilintothellport(Figure27).

3.Addadditionaloiltobringtheoilleveltotheupper limitmarkonthedipstick;refertoCheckingthe EngineOilLevel(page12).

4.Installtheoilcap/dipstick(Figure27).

ServicingtheSparkPlug

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Checkthe sparkplug.

Every300hours/Yearly(whichevercomes rst)—Replacethesparkplug.

Note:Usea20mm(13/16inch)sparkplugwrenchfor removingandinstallingthesparkplug.

RemovingtheSparkPlug

1.Parkthemachineonalevelsurfaceandturnoffthe engine;refertoStoppingtheEngine(page13).

2.Ensurethatthemachinesurfacesarecool.

3.Pullthespark-plugwireofftheterminalofthespark plug(Figure28).

1.Sparkplug

2.Wire

4.Cleanaroundthesparkplug.

5.Rotatethesparkplugcounterclockwiseusinga20mm (13/16inch)spark-plugwrenchtoremovetheplug andsealingwasher(Figure29).

Figure29

CheckingtheSparkPlug

Note:Useagappingtool/feelergaugetocheckandadjust

theairgap.Installanewsparkplugifnecessary.

AirGap:0.7to0.8mm(0.028to0.031inch) Sparkplugtype:BPR6ES(NKG)orequivalent

1.Lookatthecenterofthesparkplug(Figure30).Ifyou seelightbrownorgrayontheinsulator,theengineis operatingproperly.

Important:Nevercleanthesparkplug.Always replacethesparkplugwhenithasablackcoating, wornelectrodes,anoilylm,orcracks.

Page 22

G019300

1 2

Figure30

G019333

1.Sideelectrode

2.Centerelectrode4.0.7to0.8mm(0.028to

2.Useagappingtoolforsparkplugsorafeelergaugeto measurethegapbetweenthesideelectrodeandcenter electrode(Figure30).

3.Ifthemeasuredgapisnotwithinthespeciedrange, dothefollowing:

A.Ifthegapistoosmall,carefullybendtheside

electrodeawayfromthecenterelectrodeuntilthe gapbetweentheelectrodesiswithinthemeasured airgaprange.

B.Ifthegapistoolarge,carefullybendtheside

electrodetowardfromthecenterelectrodeuntil thegapbetweentheelectrodesiswithinthe measuredairgaprange.

3.Insulator

0.031inch)gap

FuelSystem Maintenance

ServicingtheFuelSystem

CleaningtheSedimentCup

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Cleanthe sedimentcup.

Yearlyorbeforestorage—Cleanthefuelsedimentcup.

Underneaththefuelvalveisasedimentcuptocatchdirtin thefuel.

1.Parkthemachineonalevelsurfaceandstoptheengine; refertoStoppingtheEngine(page13).

2.Ensurethattheengineandtheexhaustsystemsurfaces arecool.

3.MovetheleverofthefuelvalvetotheOffposition,all thewaytotheleft(Figure31).

4.Unscrewthesedimentcup.

5.RemovethefuellterandO-ring(Figure31).

Note:MakesurenottomisplacetheO-ring

InstallingtheSparkPlug

Important:Ensurethatthegapbetweenthesideand

centerelectrodesiscorrectbeforeinstallingthespark plug.

1.Threadthesparkplugclockwiseintothespark-plug holebyhand.

Note:Avoidcrossthreadingthesparkplugwiththe threadsofthespark-plughole.

2.Rotatesparkplugclockwiseusinga20mm(13/16 inch)spark-plugwrenchuntiltheplugandsealing washerareseated(Figure29).

3.Tightentheplugasfollows:

•Wheninstallinganin-servicesparkplug,tighten

thepluganadditional1/8to1/4turn.

•Wheninstallinganewsparkplug,tightentheplug

anadditional1/2turn.

4.Installthespark-plugwirepushingthewireontothe terminaloftheplug(Figure28).

Figure31

1.Fuelvalve(Off)3.Fuellter

2.O-ring4.Sedimentcup

Note:DonotcleantheO-ringinsolvent.

6.Cleanthefuellterandsedimentcupusinga nonammablesolventanddrycarefully.

7.WipetheO-ringwithaclean,drycloth.

8.Installthefuellterinthebottomofthecarburetor (Figure31).

9.AligntheO-ringintothegrooveinthesedimentcup andinstallthesedimentcuptofuelvalvehousing.

Page 23

10.MovetheleverofthefuelvalvetotheOnposition(all

G020904

thewaytotheright)andcheckforleaks.Ifitleaks, replacetheO-ring.

DriveSystem Maintenance

LubricatingtheClutch

ServiceInterval:Monthly

1.Fromthebackofthemachine,locatetheclutchcover thatisbetweentheliftingbracketandthebelt(Figure

32).

Figure32

1.Liftingbracket

2.Beltguard6.Fixedcone

3.Clutchcover7.SAE5W-30oil

4.Slidingcone

2.Apply2or3dropsofSAE5W-30oilbetweenthe clutchcoverandtheslidingcone(Figure32).

5.Belt

Page 24

BeltMaintenance

G020992

G020916

G020917

4 5

RemovingandInstallingthe BeltGuard

RemovingtheBeltGuard

1.Atthebackofthemachine,locatetheright-cross channeloftheframe(Figure33andFigure34).

Note:Thebackofthemachineisonthesideopposite fromtheeccentricguard.

Figure33

Figure34

1.Enginedeck

2.Right-crosschannel5.Beltguard

3.Spacer6.Bolt(1/4inch)

4.Shoulderbolt(3/8inch)

Note:Thespacerwillsupporttheenginewhenthe2 bolts(3/8inch)areremoved.

3.Removethebolt(1/4inch)fromthebeltguard(Figure

34).

4.Removethe2shoulderbolts(3/8inch)fromthebelt guard,andremovethebeltguard(Figure34).

Note:Useastrapwrenchtokeeptheisolatorfrom rotatingwhenremovingthe3/8inchbolt(Figure35).

1.Backofthemachine

2.Frontofthemachine

2.Inserta32to38mm(1-1/4to1-1/2inch)spacer betweentheright-crosschannelandtheengineplate (Figure34).

3.Eccentricguard

Figure35

1.Strapwrench

2.Isolator

3.Wrench

4.Beltguard

5.Bolt(3/8inch)

Page 25

InstallingtheBeltGuard

G020922

G020942

1.Alignthebeltguardoverthepulleys.

2.Applymediumstrength(serviceremovablethread lockingcompoundtothethreadsofthebolt(1/4inch and2shoulderbolts(3/8inch).

3.Alignthe(1/4inch)holeinthebeltguardwiththehole inthebeltguardbracket(Figure34andFigure36).

4.Threadthebolt(1/4inch)throughthebeltguardand intothebelt-guardbracket(Figure34andFigure36).

Note:Donottightenthe1/4inchbolt.

5.Aligntheholes(3/8inch)inthebeltguardwiththe threadsintheisolators(Figure34andFigure35).

6.Securebeltguardtotheisolatorswiththe2shoulder bolts(3/8inch)(Figure34).

Note:Useastrapwrenchkeeptheisolatorfrom rotatingwhentighteningthe3/8inchbolt(Figure35).

7.Tightenthe1/4inchbolt.

8.Removethespacersthatarebetweentheright-cross channelandtheengineplate(Figure34).

Figure36

ServicingtheBelt

ServiceInterval:Aftertherst25hours—Inspectand

adjustthebelt.

Monthly—Inspectandadjustthebelt.

InspectingtheBelt

1.Removethebeltguard;refertoRemovingtheBelt Guard(page24).

2.Examinethebeltforwearordamage.Ifthebeltsare wornordamaged,replacethebelts;refertoInspecting theBelt(page25).

3.Examinethepulleysforwear,damageand misalignment.

4.Lubricatetheclutch;refertoLubricatingtheClutch (page23).

5.Installthebeltguard;refertoInstallingtheBeltGuard (page25).

ReplacingtheBelt

RemovingtheBelt

1.Eccentricpulley3.Belt-guardbracket

2.Belt

3.Slipthebeltofftheclutchandremovefromthe machine(Figure37).

Figure37

1.Belt

2.Clutch

1.Removethebeltguard;refertoRemovingtheBelt Guard(page24).

2.Liftthebeltupandovertheshoulderoftheeccentric pulley(Figure36).

Note:Rotatetheeccentricpulleybyhandtohelp removethebelt.

Page 26

InstallingtheBelt

G020967

213 1

1 2 13

G020966

1.Alignthebeltovertheclutch(Figure37).

2.Pullthebelttowardtheeccentricpulley(Figure36).

3.Slipthebeltovertheshoulderoftheeccentricpulley (Figure36).

Note:Rotatetheeccentricpulleybyhandtohelp installthebelt.

AdjustingtheBelt

1.Attheclutch,alignthebeltagainstthexedcone.

Note:Useaatbladedscrewdrivertopositionthe beltagainstthexedcone.

Figure39

1.Bolt3.Enginedeck

2.Nut4.Eccentricpulley

4.Adjustthegapbetweenthebeltandtheclutchas follows:

•Movetheengineawayfromtheeccentricpulleyto

reducethegapbetweenthebeltandthesliding cone(Figure39).

•Movetheenginetowardfromtheeccentricpulley

toincreasethegapbetweenthebeltandthe slidingcone(Figure39).

5.Whenthegapmeasurementiswithinthe0.76to1.27 mm(0.03to0.05inch)range(Figure38),tightenthe boltsandnutsthatsecuretheenginetotheenginedeck to18N-m(13lb-ft).

6.Installthebeltguard;refertoInstallingtheBeltGuard (page25).

Figure38

1.Fixedcone

2.Belt

2.Measurethegapbetweenthebeltandtheslidingcone

3.0.76to1.27mm(0.03to

0.05inch)gap

4.Slidingcone

(Figure38).Ifthegapis0.76to1.27mm(0.03to0.05 inch),skiptostep6.

3.Loosentheboltsandnutsthatsecuretheenginetothe enginedeck(Figure39).

Page 27

Cleaning

CleaningtheMachine

Regularcleaningandwashingwillincreasethelifespanof themachine.Cleanthemachineaftereachuse,beforethe cementdries.

Ensurethatthefueltankcapandoilcap/dipstickaresecure toavoidgettingwaterinthetank.

Usecarewhenusingahigh-pressuresprayer,becauseitcan damagewarningdecals,instructionsigns,andtheengine.

Important:Lubricatetheeccentricbearingsafter cleaning;refertoLubrication(page18).

Storage

Important:Youcanwashthemachinewithmild

detergentandwater.Donotpressurewashtheengine oreccentricbearings.

1.Removeconcrete,sand,andaggregatefromthe externalpartsofthemachine,especiallytheengine. Cleandirtfromtheoutsideoftheengine'scylinder headnsandhousing.

2.Servicetheaircleaner;refertoServicingtheAir Cleaner(page19).

3.Greasethemachine;refertoGreasingtheMachine (page18).

4.Lubricatetheclutch;refertoLubricatingtheClutch (page23).

5.Changetheengineoil;refertoChangingtheEngine Oil(page20).

6.Removethesparkplugandchecktheconditionof each;refertoServicingtheSparkPlug(page21).

7.Forstorageover30days,conditionthefuelsystemas follows:

Important:Donotuseanalcohol-basedstabilizer (ethanolormethanol).

Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshfuelandusedatalltimes.

Donotstorestabilizerconditionedfuelforover90 days.

A.Addapetroleumbasedstabilizer/conditionerto

fuelinthetank.Followmixinginstructionsfrom stabilizermanufacturer.

B.Starttheengineandrunituntilitstops.

C.Choketheengine.

D.Startandruntheengineuntilitwillnotstartagain.

E.Disposeoffuelproperly .Recycleasperlocal

codes.

8.Forstorageover90days,conditiontheengineas follows:

A.Removethespark-plugwirefromthesparkplug

B.Removethesparkplugfromtheengineandpour

twotablespoonsofengineoilintothesparkplug hole.

C.Placeragsoverthesparkplugholetocatchany

oilsprayandthenpulltherecoil-starthandleto distributetheoilinsidethecylinder.

D.Installthesparkplug,butdonotinstallthe

spark-plugwire.

9.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamagedordefective.

10.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

Page 28

11.Storethemachineunitinaclean,drygarageorstorage area.

12.Coverthemachinetoprotectitandkeepitclean.

Page 29

Troubleshooting

Problem

Theenginewillnotstart.

Theenginelackspowerorrunsrough.

PossibleCauseCorrectiveAction

1.Thefuel-valveleverisintheOff position.

2.Thechokeisclosed.

3.Thechokeisopen.

4.TheengineOn/OffswitchisintheOff position.

5.Theengineoillevelislow(engines withtheoil-levelswitch).

6.Thefueltankisempty.6.Fillthefueltankwithfreshfuel.

7.Theenginecontainsbad/oldfuel.7.Drainthefueltankandcarburetor.

8.Thesparkplugisfouledorimproperly gapped.

9.Thesparkplugiswetwithfuel(ooded engine).

10.Thespark-plugwireislooseor disconnected.

1.Theairlterisrestricted.1.Cleanorreplacetheairlter

2.Theenginecontainsbad/oldfuel.2.Drainthefueltankandcarburetor.

3.Thereiswaterorcontaminationinthe fuel.

4.Thefuellineisrestricted.4.Cleanthefuellterandsedimentcup.

5.Thechokeisclosed

6.Thesparkplugiswornorhasbuildup ontheelectrodes.

7.Thereistoomuchoilintheengine crankcase.

1.Movethefuel-valvelevertotheOn position.

2.Openthechokewhenstartingahot engine.

3.Closethechokewhenstartingacold engine.

4.RotatetheswitchtotheOnposition.

5.Filltheengine,withtherecommended oil,totheproperlevel.

Fuelthemachinewithfreshgasoline.

8.Gaporreplacethesparkplug.

9.Removethesparkplug,dryit,and installtheplug.Starttheenginewith thethrottleintheMaxposition.

10.Removethespark-plugwire,cleanthe spark-plugterminalandtheterminal socketinthebootofthespark-plug wire,andreinstallthespark-plugwire.

element(s).

Refuelwithfreshgasoline.

3.Drainthefueltankandcarburetor. Fuelthemachinewithfreshgasoline.

5.Openthechoke.

6.Checktheelectrodegapandadjustor replacethesparkplug.

7.Draintheoiltotheproperlevel.

Thebeltslipsorcomesoffthepulleys.

Theeccentricrotateswhenthethrottleof theengineisintheidleposition.

throttleoftheengineisintherunposition.

1.Thebelttensionisinsufcient.

2.Thebeltisworn.2.Replacethebelt.

3.Theeccentricpulleyorclutchisworn.

4.Theeccentricpulleyismisalignedto theclutch.

1.Thebelttensionisnotadjusted correctly.

2.Theclutchisstuck.

1.Thebeltisworn.1.Replacethebelt. Theeccentricrotateslowlywhenthe

2.Thebelttensionisnotadjusted correctly.

1.Adjustthebelttension.

3.ContactyourAuthorizedService Dealer.

4.Alignthepulleytotheclutch.

1.Adjustthebelttension.

1.Adjustthebelttension. Theeccentricdonotrotatewhenthe

2.ContactyourAuthorizedService Dealer.

2.Adjustthebelttension.

Page 30

Notes:

Page 31

Notes:

Page 32

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete, Masonry,and Compaction Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry , andCompactionEquipmentProductslistedbelowtobefreefromdefectsin materialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly) MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,

atnocostforpartsorlabor.

1year

2years

1year 1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.T olocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow .

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis orwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:800-888-9926

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave

signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.Parts scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”), arewarrantedfortheperiodoftimeuptothescheduledreplacementtime

forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal productoperationinclude,butarenotlimitedto,belts,wipers,spark plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains, clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability andtnessforusearelimitedtothedurationofthisexpresswarranty. Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

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