Toro 68040, 68041, 68042, 68044 Operator's Manual

Download

FormNo.3377-550RevB

VIB-1,VIB-1.5,VIB-2,andVIB-3ConcreteVibrator

ModelNo.68040—SerialNo.313000001andUp

ModelNo.68041—SerialNo.313000001andUp

ModelNo.68042—SerialNo.313000001andUp

ModelNo.68044—SerialNo.313000001andUp

Operator'sManual

If,aftercarefullyreadingthismanual,youstillhavequestionsor problems,calltollfree1-800-808-2963(US)or1-800-808-3072(Canada) beforereturningthisproduct.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

GeneralPowerTool SafetyWarnings

WARNINGReadallsafetywarningsandallinstructions.Failure

tofollowthewarningsandinstructionsmayresultinelectric shock,reand/orseriousinjury .

Saveallwarningsandinstructionsforfuturereference.

Theterm“powertool”inthewarningsreferstoyour mains-operated(corded)powertool.

1.Workareasafety

A.Keepworkareacleanandwelllit.Clutteredordark

areasinviteaccidents.

B.Donotoperatepowertoolsinexplosive

atmospheres,suchasinthepresenceofammable liquids,gasesordust.Powertoolscreatesparks

whichmayignitethedustorfumes.

C.Keepchildrenandbystandersawaywhileoperating

apowertool.Distractionscancauseyoutolose

control.

2.Electricsafety

A.Powertoolplugsmustmatchtheoutlet.Never

modifythepluginanyway .Donotuseany

adapterplugswithearthed(grounded)powertools.

Unmodiedplugsandmatchingoutletswillreducerisk ofelectricshock.

B.Avoidbodycontactwithearthedorgrounded

surfacessuchaspipes,radiators,rangesand refrigerators.Thereisanincreasedriskofelectric

shockifyourbodyisearthedorgrounded.

C.Donotexposepowertoolstorainorwetconditions.

Waterenteringapowertoolwillincreasetheriskof electricshock.

D.Donotabusethecord.Neverusethecordfor

carrying,pullingorunpluggingthepowertool. Keepcordawayfromheat,oil,sharpedgesor movingparts.Damagedorentangledcordsincrease

theriskofelectricshock.

E.Whenoperatingapowertooloutdoors,usean

extensioncordsuitableforoutdooruse.Useofa

cordsuitableforoutdoorusereducestheriskofelectric shock.

F.Ifoperatingapowertoolinadamplocationis

unavoidable,useagroundfaultinterrupter(GFCI) protectedsupply .UseofanGFCIreducestheriskof

electricshock.

3.Personalsafety

A.Stayalert,watchwhatyouaredoinganduse

commonsensewhenoperatingapowertool.Do notuseapowertoolwhileyouaretiredorunderthe inuenceofdrugs,alcoholormedication.Amoment

ofinattentionwhileoperatingpowertoolsmayresult inseriouspersonalinjury.

B.Usepersonalprotectiveequipment.Alwayswear

eyeprotection.Protectiveequipmentsuchasdust

mask,non-skidsafetyshoes,hardhat,orhearing protectionusedforappropriateconditionswillreduce personalinjuries.

C.Preventunintentionalstarting.Ensuretheswitch

isintheoff-positionbeforeconnectingtopower sourceand/orbatterypack,pickinguporcarrying thetool.Carryingpowertoolswithyourngeronthe

switchorenergizingpowertoolsthathavetheswitch oninvitesaccidents.

D.Removeanyadjustingkeyorwrenchbeforeturning

thepowertoolon.Awrenchorakeyleftattachedto

arotatingpartofthepowertoolmayresultinpersonal injury.

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3377-550*B

E.Donotoverreach.Keepproperfootingandbalance

atalltimes.Thisenablesbettercontrolofthepower

toolinunexpectedsituations.

F.Dressproperly.Donotwearlooseclothingor

jewelry.Keepyourhair ,clothingandglovesaway frommovingparts.Looseclothes,jewelryorlonghair

canbecaughtinmovingparts.

G.Ifdevicesareprovidedfortheconnectionofdust

extractionandcollectionfacilities,ensuretheseare connectedandproperlyused.Useofdustcollection

canreducedust-relatedhazards.

4.Powertooluseandcare

A.Donotforcethepowertool.Usethecorrectpower

toolforyourapplication.Thecorrectpowertoolwill dothejobbetterandsaferattherateforwhichitwas designed.

B.Donotusethepowertooliftheswitchdoesnotturn

itonandoff.Anypowertoolthatcannotbecontrolled

withtheswitchisdangerousandmustberepaired.

C.Disconnecttheplugfromthepowersourceand/or

thebatterypackfromthepowertoolbeforemaking anyadjustments,changingaccessories,orstoring powertools.Suchpreventivesafetymeasuresreduce

theriskofstartingthepowertoolaccidentally .

D.Storeidlepowertoolsoutofthereachofchildren

anddonotallowpersonsunfamiliarwiththepower toolortheseinstructionstooperatethepowertool.

Powertoolsaredangerousinthehandsofuntrained users.

E.Maintainpowertools.Checkformisalignmentor

bindingofmovingparts,breakageofpartsandany otherconditionthatmayaffectthepowertool’s operation.Ifdamaged,havethepowertoolrepaired beforeuse.Manyaccidentsarecausedbypoorly

maintainedpowertools.

F.Keepcuttingtoolssharpandclean.Properly

maintainedcuttingtoolswithsharpcuttingedgesare lesslikelytobindandareeasiertocontrol.

G.Usethepowertool,accessoriesandtoolbitsetc.

inaccordancewiththeseinstructions,takinginto accounttheworkingconditionsandtheworkto beperformed.Useofthepowertoolforoperations

differentfromthoseintendedcouldresultinahazardous situation.

5.Service

A.Haveyourpowertoolservicedbyaqualiedrepair

personusingonlyidenticalreplacementparts.

Thiswillensurethatthesafetyofthepowertoolis maintained.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotentialdanger. Replaceanydecalthatisdamagedorlost.

1.On

2.Off

1.Warning—readthe Operator’sManual.

125–8195

3.Warning—readthe Operator’sManual.

4.Electricshock hazard—alwaysusea groundedpowersource.

127–2858

2.Warning—1)Stopthe engine;2)Disconnectthe shaft.

SymbolDenitions

G0 231 52

G0 231 60

Figure1

Symbollocatedonthenon-serviceableserial-numberplate

1.WARNING–T oreducetheriskofinjury,usermustread andunderstandinstructionmanual.

ElectricalSymbolDenitions

Figure2

1.Protectiveearth

Symbol

AC/DC

AAmperes

HzHertz

VVoltsVoltage

Name

Alternatingcurrentordirectcurrent

Designation/Explanation

Typeofcurrent

Current

Frequency(cyclespersecond)

Setup

G0 231 58

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Shoulderstrap

AttachingtheShoulderStrap

Partsneededforthisprocedure:

Shoulderstrap

Procedure

1.Pushaclipontheshoulderstrapontoamountingringon thepowerunit.

2.Pushtheotherclipontotheothermountingringonthe powerunit.

Qty.

1Attachtheshoulderstrap.

Use

Figure3

1.Shoulderstrap3.Mountingring(2)

2.Clip(2)

Operation

G0 231 59

ProductOverview

Figure4

1.Couplinglever4.Serialnumberlocation

2.Shoulderstrap

3.On/Offswitch

5.Powercord

Specications

ModelPowerAmps

68040

68041

68042

68044

0.75kW(1hp)

1.12kW(1-1/2hp)

1.49kW(2hp)

2.24kW(3hp)

ConnectingthePowerToolto aPowerSource

Models68040and68041haveastandard15-ampplug;models 68042and68044havealocking20-ampL5-20plug.Ensurethat youhaveanoutletandextensioncordthatwillworkwithyour specicmodel.

UseonlyanappropriateUL-listedextensioncordrecommended foroutdooruse.Ifyoudonothavethecorrecttypeofoutlet, contactaqualiedelectriciantoinstalltheproperoutlet.Donot changethepower-toolplugorextension-cordpluginanyway.

MinimumWireGaugeforExtensionCords

ModelAmperesat120

680409

6804115

6804217

6804419

volts

15.2m(50ft)30.5m(100ft)45.7m(150ft)61.0m(200ft)91.4(300ft)

14AWG14AWG12AWG10AWG8AWG

14AWG12AWG10AWG8AWG8AWG

14AWG12AWG8AWG8AWG8AWG

12AWG12AWG8AWG8AWG6AWG

DANGER

Contactwithwaterwhileoperatingthepowertool couldcauseelectricshock,causinginjuryordeath.

•Donothandletheplugorthepowertoolwithwet

handsorwhilestandinginwater.

•Useonlyanextensioncordrecommendedfor

outdooruse.

SuggestedMaximum HeadSize

3.81cm(1-1/2inch)5.44kg(12lb)

4.45cm(1-3/4inch)6.35kg(14lb)

5.08cm(2inch)7.26kg(16lb)

6.35cm(2-1/2inch)9.07kg(20lb)

OperatingWeight

InstallingtheHeadontothe

G021363

Shaft

Note:Theheadandshaftaresoldseparately .Thereisavariety

ofsizesavailablefromyourAuthorizedToroDealer.

1.Holdthethreadedendoftheshaftinapipevise,andcoat thethreadsoftheshaftwithathreadsealanttoprevent waterfromenteringthehead(Figure5).

2.Bringthethreadedendoftheheadtogetherwiththeshaft, andthreadthemtogetherbyhand.

Note:Theheadandshafthavereverse,orleft-hand threads.

3.Placeapipewrenchascloseaspossibletotheendofthe head,asshowninFigure5B,toavoidlooseninganyparts ofthehead.

Important:Ifanypartsoftheheadareloose,theycould comeoffandgetlostintheconcrete.

4.Usethepipewrenchtoturntheheadcounterclockwiseto tightenitontotheshaftuntilitistight.

AvailableShafts

ShaftModel

68117

68118

68119

68120

68121

68122

68123

68124

68125

68126

Figure5

Length

0.91m(3ft)—narrow

2.13m(7ft)—narrow

3.05m(10ft)—narrow

4.27m(14ft)—narrow

0.91m(3ft)

1.53m(5ft)

2.13m(7ft)

3.05m(10ft)

4.27m(14ft)

6.40m(21ft)

AvailableHeads

G021364

G021365

HeadModelDiameterLength

68110

6811 1

68112

68113

68114

68115

68116

(3/4inch)30.5cm(12

(1inch)33.0cm(13

(1-1/4inch)33.0cm(13

(1-1/2inch)35.6cm(14

(1-3/4inch)35.6cm(14

(2inch)35.6cm(14

(2-1/2inch)33.0cm(13

Centrifugal Force(at10,600 rpm)

inches)

0.50kN(1 12lbf)10.2cm(4

0.81kN(183lbf)12.7cm(5

1.91kN(430lbf)17.8cm(7

3.38kN(760lbf)35.6cm(14

4.89kN(1100lbf)45.7cm(18

6.45kN(1450 lbf)

10.36kN(2330 lbf)

Radiusof Inuence

inches)

55.9cm(22 inches)

63.5cm(25 inches)

CapacityOperating

3.06cubic m/hour(4cubic yards/hour)

4.59cubic m/hour(6cubic yards/hour)

6.12cubic m/hour(8cubic yards/hour)

9.18cubic m/hour(12cubic yards/hour)

18.35cubic m/hour(24cubic yards/hour)

26.76cubic m/hour(35cubic yards/hour)

29.05cubic m/hour(38cubic yards/hour)

Weight

1.36kg(3lb)

1.81kg(4lb)

2.72kg(6lb)

3.63kg(8lb)

4.08kg(9lb)

4.99kg(11lb)

RemovingtheHeadfromthe Shaft

Removetheheadfromtheshaftintheoppositeorderofinstalling it;refertoInstallingtheHeadontotheShaft(page7).

ConnectingtheShafttothe PowerTool

Note:Theheadandshaftaresoldseparatelyfromthepower

tool.ThereisavarietyofsizesavailablefromyourAuthorized ToroDealer.

1.EnsurethattheOn/OffswitchisintheOffposition.

2.Rotatethecouplinglevercounterclockwise,andinsertthe shaftintothecoupling(Figure6A).

Figure6

3.Whentheshaftisfullyinserted,rotatethecouplinglever clockwise,backtotheoriginalposition(Figure6B).

Important:Ensurethatthecouplingleverlockstheshaft inplacesothattheshaftdoesnotbecomedetached duringoperation.

StartingandStoppingthe Motor

1.Tostartthemotor,movetheOn/OffswitchuptotheOn

position(Figure7).

Figure7

1.On/Offswitch

2.Tostopthemotor,movetheOn/OffswitchdowntotheOff

position.

Note:Whenyouarenishedusingthepowertool,turnitoff anddisconnecttheextensioncord.

UsingthePowerTool

Important:Donotoperatethevibratorheadoutofthe concretemixformorethanafewminutes.Thewetconcrete keepstheheadattheproperoperatingtemperature.

1.Ensurethatthepowerunit,shaft,andheadaresecurely attached.

2.Ensurethatthevibratorpowerunitissittingsecurely,oruse theshoulderstraptohangitoveryourshoulder.

3.Whileholdingtheexibleshaft,turnthepoweruniton;refer toStartingandStoppingtheMotor(page8).

4.Insertthevibratorheadverticallyintotheconcrete,andallow theweightofittosinkittothedesireddepth.

Note:Forcingthevibratorheadmaycauseittobecome stuckbetweenpiecesofrebar.

5.Keepthevibratorheadinplacefor5to15seconds,and thenslowlyliftitup.

Note:Allowabout15secondsformovingthevibratora61 cm(2foot)distanceupandoutoftheconcrete.

Note:Usingaslightupanddownmovementwillclosethe holeformedbythevibratorhead.

6.Removethevibratorquicklywhenitisnearthetopofthe concrete.

7.Insertthevibratoratadistance1.5timestheradiusofaction awayfromthelastinsertionpoint,andrepeattheprocedure.

8.Whenyouarenishedusingthepowertool,turnitoff, unplugthepowercable,andwipethepowertoolclean.

Maintenance

WARNING

Iftheextensioncordispluggedintothepowertool, someonecouldaccidentallyoperatethepowertool whileyouareperformingmaintenanceonit,causing seriouspersonalinjury.

MovetheOn/OffswitchtotheOffposition,and disconnecttheextensioncordbeforeyouperformany maintenanceonthepowertool.

Note:Theheadsarefactory-sealed,thereforetheyrequireno

maintenance.

Afterusingthepowertooleachtime,completethefollowing:

1.Turnthemotoroffandunplugthepowertool.

2.Wipethepowertoolcleanwithadampcloth.Donothoseit downorsubmergeitinwater.

3.Checkandtightenallfasteners.Ifanypartisdamagedor lost,repairorreplaceit.

4.Brushdebrisawayfromtheairintakeventsonthemotor housingtopreventthemotorfromoverheating.

Shouldthisproductneedserviceotherthanlubricatingtheshaft, taketheproducttoyourAuthorizedT oroServiceDealer.Your ToroDealerisspeciallytrainedtorepairT oroproductsandwill ensurethatyourT oroproductsstays“All”T oro.

OperatingTips

•Matchthevibratorpowerunit,shaft,andheadtothejob.

Selectthelargestvibratorsuitableforthejob.Selectthe shortestshaftpossibletodothejobtoassuremaximum powertothevibratorhead.

•Forthehighestefciency,avoidmakingsharpbendsinthe

exibleshaft.

•Donotusethevibratortomovetheconcretelaterally.Doing

sowillcausesegregation.Useashovelinstead.

•Limitpoursto2feethigh;thiswillresultinlessresistance

forairtoescape.

•Allowthevibratortopenetrate3to6inchesintothepreceding

layertoknitthe2layerstogether,preventingliftlines.

•Fliptheshaftaround(sothatthemotorendisatthehead,

andviceversa)periodicallytoextendtheservicelife.

LubricatingtheShaft

G021331

ServiceInterval:Every40hours—Lubricatetheshaftwith

lithium-basedgrease.

Lubricatetheexibleshafttopreventdryspotsthatcause overheating.

1.Disconnecttheexibleshaftfromthevibratorheadandthe powerunit.

2.Removetheinnercoreandwipeitclean(Figure8A).

Storage

1.Disconnecttheextensioncordfromthepowertool.

2.Disconnecttheexibleshaftfromthepowertool.

3.Wipeawayanyconcreteorothermaterialonthepowertool.

4.Examinetheextensioncordthoroughlyforsignsofwearor damage.Replaceitifitiswornordamaged.

5.Examinethepowertoolthoroughlyforworn,loose,or damagedparts.T orepairorreplaceparts,contactan AuthorizedServiceDealerforassistance.

6.Storethepowertoolandtheextensioncordinaclean,dry place.

Figure8

3.Coatthecorewith1.5mm(1/16inch)oflithium-based grease(Figure8B).

Note:Over-lubricatingthecorewillshortenthelifeofthe shaft.

4.Installthecoreintotheshaftcasing(Figure8C).

5.Installtheshaftontothepowerunit.

6.Installtheheadontotheshaft.

Notes:

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,Masonry, andCompaction Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry, andCompactionEquipmentProductslistedbelowtobefreefromdefects inmaterialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly) MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor ,andparts.

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,

atnocostforpartsorlabor.

1year

2years

1year 1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir

dealership.Tolocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Youmayalsocallourtollfreenumberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s

analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:800-888-9926

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromToroandhave

signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine

maintenance,whetherperformedbyadealerorbyyou,isatyourexpense. Partsscheduledforreplacementasrequiredmaintenance(“Maintenance Parts”),arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Failuretoperformrequiredmaintenance andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during normalproductoperationinclude,butarenotlimitedto,belts,wipers, sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive chains,clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty .

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwith theuseoftheToroProductscoveredbythiswarranty ,including anycostorexpenseofprovidingsubstituteequipmentorservice duringreasonableperiodsofmalfunctionornon-usepending completionofrepairsunderthiswarranty.Allimpliedwarranties ofmerchantabilityandtnessforusearelimitedtotheduration ofthisexpresswarranty .Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlong animpliedwarrantylasts,sotheaboveexclusionsandlimitations maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany .

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

374-0288RevB