Toro 68039 Operator's Manual

FormNo.3379-369RevA

G018845

TR-34DTrenchRoller

ModelNo.68039—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3379-369*A

WARNING

G018852

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G019139

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CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Figure1

Important:Thisengineisnotequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Thismachineisintendedforuseinvarioussoilfor
landscapingandconstructionwork.Itisdesignedtoperform
aspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperly,andtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1identiesthelocationofthe

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Figure2showsthelocationoftheidenticationnumberson
radio-controltransmitterandradio-controlreceiver.Writethe
numbersinthespaceprovided.

Figure2

1.Transmitterserialnumber
tag

2.Radio-controltransmitter4.Receiverserialnumber

3.Radio-controlreceiver

tag

TransmitterSerialNo._____________________________

ReceiverSerialNo._______________________________

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.T oro.com.

2

PrintedintheUSA

AllRightsReserved

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure3),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure3

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

3

Contents

Introduction..................................................................2

Safety...........................................................................5

SafeOperatingPractices...........................................5

StabilityData..........................................................7

SlopeChart............................................................8

TiltChart...............................................................9

SafetyandInstructionalDecals................................10

ProductOverview.........................................................13

Controls...............................................................14

Specications........................................................21

Operation....................................................................21

Pre-startChecklist..................................................22

Fuel......................................................................22

AccessingtheMachine............................................24

EngineOilandHydraulicFluid................................25

StartingandStoppingtheEngine..............................27

StoppingtheMachine.............................................28

UsingtheParkingBrake..........................................28

MovingaNon-functioningMachine.........................30

LiftingtheMachine................................................30

PreparingtheMachineforTransport.........................31

MovingandVibratingOperation..............................32

RecoveringtheMachineAfteraTip-over

Event................................................................35

Maintenance.................................................................39

RecommendedMaintenanceSchedule(s)......................39

PremaintenanceProcedures........................................40

Lubrication...............................................................40

GreasingtheMachine.............................................40

EngineMaintenance..................................................41

ChangingtheEngineOilandFilter...........................41

ServicingtheAirFilter............................................44

EngineHardware...................................................45

FuelSystemMaintenance...........................................46

ReplacingtheFuelFilter/WaterSeparator

Canister.............................................................46

DrainingtheFuelTank...........................................47

FuelLinesandFuelInjectors...................................48

ElectricalSystemMaintenance....................................49

ServicingtheBattery...............................................49

ElectricalandElectronic..........................................51

CoolingSystemMaintenance......................................53

ServicingtheCoolingSystem...................................53

HydraulicSystemMaintenance....................................54

ReplacingtheHydraulicFilter..................................54

ChangingtheHydraulicFluid...................................55

CheckingtheHydraulicLines...................................56

HydraulicandFuelTankAccess...................................57

RemovingtheRight-sidePanel.................................57

InstallingtheRight-sidePanel..................................57

EccentricMaintenance...............................................58

ChangingtheEccentricLubricant.............................58

Cleaning...................................................................59

RemovingDebrisfromtheMachine..........................59

CleaningtheChassis...............................................59

Storage........................................................................60

RemovingtheMachinefromStorage.........................60

Troubleshooting...........................................................61

4

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

SafeOperatingPractices

Caution

,

W ar ning

,or

Danger

—personalsafety

–Neveraddfueltothemachineordrainfuelfromthe

machineindoors.

–Allowtheenginetocoolbeforefuelingthemachine.

–Donotsmokewhilefuelingthemachine.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

•Beforecompactingsoil,havetheareamarkedfor

undergroundutilities.

Thisproductiscapableofcrushingoramputatinghandsand
feet.Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

Preparation

•Evaluatetheterraintodeterminetheproperandsafe

actionstoperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchastools,buildingmaterials,and
personalitemswhichcanbedamagedbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainerforstoringand

transportingfuel.

–Neverremovethefuelcaporaddfueltothemachine

withtheenginerunning.

Operation

•Neverrunanengineinanenclosedarea.

•Nevercarrypeople,animals,orequipmentontopofthe

machine.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealltractioncontrolsareinneutralandparking

brakeisengagedbeforestartingtheengine.

•Slowdownanduseextracareonhillsides.Soilconditions

affectthemachine'sstability.

•Neverparkonahill.

•Neveroperatethemachinewiththevibrationfunction

On,andmovingacrossthesideofahill.

•Donotoperateinstandingwater.

•Donotparkthemachineforanextendedperiodina

trench,ditch,orlow-lyingareathatmightllwithwater.
Liftormovethemachinetoalevel,welldrainedsurface.

•Donotoperateattheedgeofembankmentsorroads

becausethemachinemaytipover.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Stoponlevelground,engageparkingbrake,shutoffthe

enginebeforeleavingtheoperator'spositionforany
reason.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Keepfeetclearofdrums.

•Hearingprotectionisrequiredwhenoperatingthis

equipment.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Locatethepinchpointareasmarkedonthemachineand

keephandsandfeetawayfromtheseareas.

5

•Forfootprotection,wearsteeltoeshoesortoepads.

•Neveroperatewiththeguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,and
functioningproperty.

•Donotexceedtheratedoperatingcapacityofthe

machine,asthemachinemaybecomeunstablewhichmay
resultinlossofcontrol.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Neverleavethemachinerunningunattended.Always

stoptheengine,settheparkingbrake,andremovethe
keybeforeleaving.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Ensurethatyouoperatethemachineinareaswhere

therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthemachine
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Donotparkthemachineonahillsideorslope.

•Ifpossible,avoiddrivingthemachineacrossaslope.

Whencrossingaslopeisnecessary,drivethemachine
straightuptheslope,acrossthetop,andthenstraight
downtheslope.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Donotoperatethemachineonhillsidesorslopes

exceedingtheanglesrecommendedinStabilityData
(page7).SeealsotheSlopeChart(page8)andTiltChart
(page9).

•Neveroperatethemachinewiththevibrationfunction

On,andmovingupordownagradethatisgreaterthan
45percent(24°).

•Neveroperatethemachinewiththevibrationfunction

Off,andmovingupordownagradethatisgreaterthan
55percent(29°).

•Neveroperatethemachinewiththevibrationfunction

Off,andmovingacrossthesideofahillwithagradethat
isgreaterthan18percent(10°).

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthemachine.Tallgrasscanhide
obstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristics
ofthemachine.Warrantymaybevoidedifusedwith
unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthemachine

losestraction,ensurethatthevibrationfunctionisturned
totheOffpositionandproceedslowly ,straightdown
theslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly .

•Donotoperateneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifadrumgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

MaintenanceandStorage

•Parkthemachineonalevelsurface,settheparking

brake,stoptheengine,andremovethekey .W aitforall
movementtostopbeforeadjusting,cleaning,orrepairing.

•Cleandebrisfromthedrives,mufer,andengineto

helppreventres.Cleanupfuel,oil,andhydraulicuid
spillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentsofthemachine

whenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

6

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthemachinefreefromthebuildupofmud,rocks,

orotherdebris.Cleanupoilorfuelspillage.Allowthe
machinetocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllafuelcontainerwhileitisinsideavehicle,

trunk,cargoboxofatruck,oranysurfaceotherthan
theground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

StabilityData

Thefollowingtableslistthemaximumsloperecommended
forthemachineinthepositionslistedinthetables.Slopes
overthelisteddegreeinthestabilitydatatablemaycausethe
machinetobecomeunstable.

StabilityDataTable

SlopeOperation
Type:

Uphill

Downhill

Operational
Limit:
VibrationOff

Grade(Degrees)

55%(29°)45%(24°)

55%(29°)45%(24°)

18%(10°)0%(0°)

Operational
Limit:
VibrationOn

Grade(Degrees)

7

Acrossthehill

SlopeChart

0% (0°)

0% (0°)

G018902

Figure4

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethegradeindicator

todeterminethegradeofinclinebeforeoperating.Donotoperatethismachineonagradegreaterthanthatspeciedinthe
StabilityDatasection.Foldalongtheappropriatelinetomatchtheobservedgrade.

2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.

3.Exampleofhowtocomparegradewithfoldededge.

Note:Fortiltlimits,refertoFigure5.

8

TiltChart

0% (0°)

G018903

0% (0°)

18% (10°)

Figure5

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumtiltyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethetiltindicatorto

determinethedegreeofslopebeforeoperating.Donotoperatethismachineonaslopegreaterthanthatspeciedinthe
StabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.

3.Exampleofhowtocompareslopewithfoldededge.

Note:Forslopelimits,refertoFigure4.

9

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

1.Remote-controlmode9.Fast—travelspeed

2.Manualmode

3.Warning—emergencystop

4.Pulluptoruntheengine

5.Pressdowntostoptheengine13.Fast—enginespeed

6.Forwardvibration

7.Reversevibration15.Enginespeedcontrol

8.Vibrationdirectiontoggle

10.Slow—travelspeed18.Right-forwardtraction

11.VibrationOn

12.Travel-speed/vibration20.Warning—readtheOperator’sManual.

14.Slow—enginespeed

16.Left-forwardtraction

127–1660

17.Left-reversetraction

19.Right-reversetraction

21.Explosionhazard,fuel—stopthe
engineandextinguishallamesbefore
refueling.

22.Warning—wearhearingprotection;
weareyeprotection.

23.Warning—keepawayfrommoving
parts;keepguardsandshieldsin
place.

24.Warning—keepbystandersawaywhen
operatingthemachine.

10

127–1656

1.ReadtheOperator’sManualforinformationonthe
radio-controlmode—1)Positiontheswitchtotheradio-control
mode;2)Rotatethekeytotheengine-stopposition;3)Press
thelink/startbuttononce—waitfortheactive-linklightto
illuminate;4)Pressthelink/startbuttontostarttheengine.

2.ReadtheOperator’sManualforinformationonthemanual
mode—1)Positiontheswitchtothemanualmode;2)Position
thetractionswitchtoslow;3)Iftheengineiswarm,position
theengine-speedswitchtoslow;iftheengineiscold,
positiontheengine-speedswitchtofast;4)Turnthekeyto
theengine-startpositionfor10secondsorlesstostartthe
engine,thenreleasethekeytotheengine-runposition.

3.LEDdisplay6.Engine—start

125–4964

1.ReadtheOperator’sManualforoilinformation.

4.Engine—stop

5.Engine—run

117–2718

125–4963

1.Warning—keephandsawayfromhotsurfaces

125–4967

1.Liftpoint

11

1.Dieselfuel

125–8478

1.Tiedownlocation

125–6694

125–8187

1.Warning—disconnectthebatterandconsulttheOperator’s
Manualbeforeperformingserviceormaintenanceonthe

machine.

125–8189

1.ReadtheOperator’s
Manualforinformation

onoperatingtheparking
brake.

2.Toreleasetheparking
brake,pulltheknob
upfully ,rotateit90°
clockwise,andthengently
releasetheknob.

3.Tosettheparkingbrake,
pulltheknobupslightly ,
rotateit90°clockwise,
andthengentlyrelease
theknob.

125–8188

1.Warning—readtheOperator’sManualforinformationon
fuses.

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ProductOverview

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G018906

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G018925

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Figure6

1.Liftingring

2.Rearhood8.Airinlet

3.Safetybar9.Oil-coolerduct

4.Right-reardrum10.Fronthood

5.Scraperbar

6.Right-frontdrum

7.Forward,tie-downring

11.Hood-latchhandle

Figure8

1.Liftingring7.Left-reardrum

2.Fronthood8.Rear,tie-downring

3.Enginegrill

4.Left-frontdrum10.Controlpanel

5.Engine-exhaustpipe11.Rearhood

6.Eccentricoilplug

9.Safetybar

1.Liftingring

2.Rearhood8.Right-reardrum

3.Controlpanel9.Right-frontdrum

4.Safetybar10.Oil-coolerduct

5.Parkingbrake11.Fronthood

6.Rear,tie-downring12.Hood-latchhandle

Figure7

7.Drumscraper

13

Controls

STOP

!

!

G018909

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9

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32

6

1

Becomefamiliarwithallthecontrols(Figure9andFigure17)
beforeyoustarttheengineandoperatethemachine.

ControlPanel

Displaywhenthekeyswitchisintheinformation
position—hourmeter—faults/warnings—software
version:Toviewoperationinformationforthemachine,

rotatethekeyswitchtotheinformationposition
(counterclockwisefromtheOffposition).

•Hourmeter

•Faultmessages

•Faulthistory

•Warnings

•Softwareversion

Note:Operationinformationisstoredinnonvolatile
memory.Intheeventthatbatterypowerislost,this
informationremainsintact.Uponrestoringbatterypower,
thestoredoperationinformationisavailablefordisplay.

HourMeter

Thehourmeterdisplayindicatesthetotalnumberofhours
themachinehasrun.

Figure9

1.Keyandkeyswitch8.Right,traction-control

2.Information9.Left,traction-control

3.Engine—stop10.Emergency-stopbutton

4.Engine—run11.Modeswitch

5.Engine—start12.Vibration-directionswitch

6.LEDdisplay

7.Engine-speedswitch(fast
|slow)

LEDDisplay

(forward/reverse)

(forward/reverse)

(remote-controlmode|
manualmode)

(forward|reverse)

13.Travel-speed/vibration
switch(fast|slow|
vibrationOn)

Locationandoperation:TheLEDdisplayislocated
onthecontrolpanel.Thedisplayisembeddedintothe
electronicignitioncontrolblock,andiscontrolledthrough
themicroprocessor.Thedisplayprovidestheoperatoror
mechanicoperatinginformationaboutthesystemsonthe
machine.Thefollowingsectiondescribestheinformation
showninthedisplay .

Displaywhilestarting-up—voltage:Duringengine
start-up,thedisplayshowsthebatteryvoltagelevel.Rotatethe
keyswitchtotheStartpositiontodisplaythebatteryvoltage.

Displaywhilerunningthemachine—rpm:Whenthe
engineisrunning,thedisplayshowstheenginerpm.After
startingthemachine,thekeyswitchwillrotatebackto
engine-runpositionandtheenginerpmisindicatedinthe
display.

RotatethekeyswitchtotheAccessorypositiontodisplay
thehourmeterinformation.

FaultMessages

Thefaultmessagesdenethesituationsthatcausetheengine
ofthemachinetoshutdownornotstart.Thesesafeguards
includeengineprotectcircuitsorothermachineprotection
devices.Faultmessageswillbeshownonthedisplayandwill
indicatewhateventhasshutdowntheengine.

Rotatethekeyswitchtotheinformationpositiontoviewthe
faultmessagesshouldtheyoccur.

•LOWOIL—thismessagedisplayswhentheproperoil

pressureisnotachievedormaintained(monitoredbythe
oilpressureswitch).

•CYLHEADTEMP—thismessagedisplayswhen

thetemperatureofthecylinderheadexceedsthesafe
operatingtemperature(monitoredbythetemperature
switchinthecylinderhead).

•TILT—thismessagedisplayswhenthemachinetipangle

isexceeded(monitoredbythetipswitch).

•ESTOP—thismessagedisplayswhentheemergency

stopbuttononthecontrolpanelisdepressed,andhas
notbeenreset(monitoredbytheemergencystopbutton
position).

Note:TheLEDdisplayalwaysindicatesthelastfault
messagethatoccurred.Thenonvolatilememoryinthe
microprocessoralwaysrequiresaninput,thereforethelast
messagewillbedisplayedevenafterthefaulthasbeen
corrected.

14

FaultHistory

G018951

1 2

3

4

5

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G018947

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1

Themicroprocessorrecordsthelast20faultmessagestothe
nonvolatilememory;accessthefaulthistoryasfollows:

1.RotatethekeyswitchtotheInformationpositionto
displaythehourmeter,lastfault,andsoftwareversion
level.

2.Duringthedisplayofthelastfault,quicklyrotatethe
keyswitchtotheOffposition,andthenrotatethekey
switchtotheInformationposition.

Note:Thedisplaywillshowthelast20faults,beginningwith
themostrecent.Toturnoffthedisplayatanytime,turnthe
keyswitchtotheOffposition.

Warnings

Warningmessagesaredenedasmessagesthatindicatethe
electricalsystemisnotoperatingcorrectly.Warningmessages
willashinthedisplaywhenthemachineisrunninginthe
manualoperatormode.The3warningmessagesareas
follows:

Note:IftheVRegLortheBatLowmessageisindicatedin
thedisplay ,stoptheengine.IfaVRegLwarningmessageis
indicated,refertoyourEngineOperator'sManual.IfaBatLow
warningmessageisindicated,checkthealternatoroutput
voltageandchargeorreplacethebattery.

•VREG—thevoltageregulatorlowmessageindicatesthat

theelectricalsystemisnotchargingcorrectly.

•BATLOW—thebatterylowmessageindicatesthe

voltagelevelofthebatteryislow .Thismessagewill
displaywhenthebatteryoutputis10voltsorless.

•RPMLOW—therevolutionsperminutelowmessage

indicatestheenginespeedisbelowtheminimumspeed
(monitoredbyalternatoroutput).

SoftwareVersion

Thesoftwareversiondisplayindicatesrevisionlevelofthe
softwareforthemicroprocessor.

Figure10

1.Information

2.Engine—Off

3.Engine—run6.Key

4.Engine—start

5.Keyswitch

•Stoptheenginebyrotatingthekeyswitchtothe

engine-Offposition(Figure10).

•Displaythehourmeter,thelastfaultmessage,and

thesoftwareversionbyrotatingthekeyswitchtothe
Informationposition(Figure10).

ModeSwitch

Usethemodeswitchtocontrolthereceptionofcommands
fromtheremote-controltransmitter.Selectingtheswitchto
theradio-controlmodeormanual-modepositionchanges
intendedmachineformofoperation(Figure11).

Important:Prolongthebatterylifeofthemachineby
selectingthemodeswitchtothe
whenthemachineisnotinuse.

Note:Selectthemodeswitchtotheradio-controlmode
positiontooperatethemachinewiththeremote-control
transmitter.

Selectthemodeswitchtothemanual-modepositionto
operatethemachinewiththecontrolpanel.

man ual mode

position

Todisplaythesoftwareversioninformation,rotatethekey
switchtotheInformationposition.

KeySwitch

Usethekeyswitchtostartandruntheengine,stopthe
engine,andpowertheaccessorydisplay.Thekeyswitchhas4
positions:Information,Off,Run,andStart.

•Starttheenginebyrotatingthekeyswitchtothe

engine-startposition,andthenreleasingthekeywhen
enginestarts;thekeyitwillmoveautomaticallytothe
engine-runposition(

Figure10).

Figure11

1.Radio-controlmode2.Manualmode

15

VibrationDirectionSwitch

2

1

G018948

3

1

2

G018949

2

1

G018950

G021430

G018946

1

2

Usethevibrationdirectionswitchtoselectthedirection
eccentricrotationwhenthevibrationfunctionactive(Figure

12).

Figure12

1.Vibrateforward

2.Vibratereverse

Important:Performmachineoperationssuchas
movingthemachineandvibrationfunctionswiththe
engine-speedswitchinthefast,engine-speedposition.

Figure14

1.Fast,engine-speed

2.Slow,engine-speed

•Vibrationmovementinaforwarddirection.

•Vibrationmovementinthereversedirection.

Travel-speed/VibrationSwitch

Important:Selecttheslow,travel-speedsettingwhen

movingthemachineinandoutofthetrench,when
loadingthemachineontoatransportvehicle,andwhen
unloadingthemachinefromatransportvehicle.

Usethetravel-speedswitchtocontroltravelspeedofthe
machine(vibrationOff)oractivatethemachine-vibration
function(Figure13).

Note:Thevibrationfunctionisinoperativewhenmoving
themachineinthefast-travelspeedortheslow-travelspeed
settings.

EmergencyStopButton

Usetheemergencystopinanysituationwhentheimmediate
stopofthemachineisrequired.Pressingtheemergencystop
buttonwillshutthemachineoffimmediately.

Theemergencystopbuttonislocatedonthecontrolpanel

andislabeled

belowthered-coloredbutton.
Performthefollowingstepstostopthemachineinan
emergencysituation,andresetthemachinewhenthe
emergency-stopconditioniscorrected:

1.Presstheemergencystopbuttondowntoimmediately
shutoffthemachine(Figure15).

Figure13

1.Fast-travel(vibration-off)3.VibrationOn(slowtravel)

2.Slow-travel(vibration-off)

Engine-speedSwitch

Usetheengine-speedswitchtochangetheengineRPM
betweentheslowandfast,engine-speedsettings(

Figure14).

Figure15

1.Emergencystopposition

2.Resetfornormaloperation

2.Pulltheemergencystopbuttonuptoresumenormal
machineoperation(

16

Figure15).

TractionControls

G019077

1 2

ENG INE S PEE D

TRAVE L SPEE D

R

L

VIBE ON

REV

FWD

TRAVE L

G018910

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Remote-controlTransmitter

Movetheleftandright,traction-controlleverstomanually
movethemachineintheforwardorreversedirection

Important:Keeptheremote-controltransmitterdry.
Donotpressurewashtheremote-controltransmitter.

(straight,leftorright)(Figure16).

Figure16

RadioSet

Aradiosetisamatchedaddresscodeandradiofrequency
foraradio-controltransmitterandtheradio-controlreceiver.
Theaddresscodesandradiofrequencyfortheradiosetare
unique,andmustmatchforthemachinetofunctionproperly.
Thisrelationshipassuresthatthetransmittercancontrolonly
onereceiver/machine,andthatmultiplecompactorscanbe
usedonthejobsitewithoutinterference.Refertothe7digit
serialnumbersthatyourecordedonpagetitledIntroduction
(Figure2).

1.Link/startbutton(green)8.Emergency-stop/power-Off

2.Lowbatterylight
(remote-control
transmitter)

3.Left,forward-traction
button(uparrow)

4.Left,reverse-traction
button(downarrow)

5.Slow,travel-speedbutton
(vibrationOff)

6.Reversevibrationbutton
(vibrationOn)

7.Slow,engine-speedbutton
(notfunctional)

Figure17

button

9.Fast,engine-speedbutton
(notfunctional)

10.Forwardvibrationbutton
(vibrationOn)

11.Fast,travel-speedbutton
(vibrationOff)

12.Right,reverse-traction
button(downarrow)

13.Right,forward-traction
button(uparrow)

14.Activelinklight(ashes)

Link/StartButton

Pressthelink/startbutton(greenbutton)toestablisharadio
linkbetweentheremote-controltransmitterandtheradio
receiverinthemachineandtostarttheengineinthemachine
(

Figure17).

Note:Thelink/startbuttonisthetopbutton(centeredleft
andright)ontheremote-controltransmitter.

Functions:

1.Establishalinktotheradioreceiverofthemachine.

2.Starttheengineofthemachine.

17

Traction-controlButtons

G018954

1

2

4

5

4

3

Emergency-stop/Power-OffButton

Pressandholdthetraction-controlbuttonstomovethe
machineintheforwardorreversedirection(straight,leftor
right)(Figure17).

Important:T ostopthemovementofthemachine,
releasethetraction-controlbuttons.

•Movethemachineforward.

•Movethemachinebackward.

•Turnthemachineleft.

•Turnthemachineright.

TravelSpeedButtons

Important:Usetheslow-travelspeedsettingwhen

movingthemachineinandoutoftrenches,when
loadingthemachineontoatrailer,andwhenunloading
themachinefromatrailer.

Usethetravelspeedbuttonsontheremote-control
transmittertocontrolthetravelspeedofthemachine
(vibrationOff)oractivatethevibrationfunctionofthe
machine(Figure17).

Note:Thevibrationfunctionisinoperativewhenmovingthe
machineinthefasttravel-speedsettingorslowtravel-speed
setting.

Presstheemergency-stop/power-Offbutton(redbutton)
turnoffthemachineinanemergencysituationorduring
normaloperation(Figure17).

Note:Theemergancy-stop/power-Offbuttonisthebottom
button(centeredleftandright)ontheremote-control
transmitter.

•Turnoffthemachineoffimmediatelyinanemergency

situation.

•Turnoffthemachineduringnormaloperation.

ParkingBrake

Theparkingbrakemechanismisaspringloadedplunger
thatrestsagainstthesurfaceofthedrumwhenthebrakeis
engaged.Usethebrakeknobtoengageanddisengagethe
parkingbrakeofthemachine;refertoUsingtheParking
Brake(page28).

•Movethemachineatminimum-travelspeed.

•Movethemachineatmaximum-travelspeed.

•Stopthevibrationfunction(pressandreleaseeitherthe

sloworfast,travel-speedbutton).

VibrationOnButtons

UsethevibeOnbuttonstoselectthedirectioneccentric
rotationwhenthevibrationfunctionactive(Figure17).

Note:Tostopthevibrationfunctionwiththeremote-control
transmitter,presstheslow,travel-speedbutton;refertoTravel
SpeedButtons(page18).

•Vibrateinaforwarddirection.

•Vibrateinareversedirection.

EngineSpeedButtons

Theengine-speedbuttonsontheremote-controltransmitter
donotfunction.Theenginespeedisautomaticallycontrolled
bythemicroprocessorinthemachinewhenoperatinginthe
remote-controlmode.

Figure18

1.Brakeknob4.Drumpad

2.Rear,tie-downring5.Plunger

3.Parkingbrake

Whenthemachineisstartedwiththeremote-control
transmitter,theenginewillstartattheslow-enginespeed,
after1secondtheenginewillautomaticallyacceleratetothe
fast-enginespeedandsustainthatspeed.

18

Anti-crushBar

G019000

1

G018967

2

1

3

FuelGauge

Theanti-crushbarisasafetydevicethatislocatedattherear
ofthemachine,andbelowthecontrolpanel.Whentriggered,
theanti-crushbarpreventsthemachinefromreversetravel
intheeventthattheoperatorbecomesentrappedbehindthe
machine.

Thefuelgaugeispartofthefuel-tankcap,andindicatesthe
leveloffuelinthefueltank.

Figure20

1.Anti-crushbar

Figure19

1.Fuel-tankcapandfuel
gauge

2.Fuel-tankcap

3.Fuelgauge

19

Hydraulic-lterGauge

G018968

1

1

2

G018998

1

2

3

Hydraulic-tankGauge

Thehydraulic-ltergaugeindicatesthepressureofhydraulic
uidowingthroughthehydrauliclter.

Thepressurerangesforthehydraulic-ltergaugeareas
follows:

•Normal(green):0to137kPa(0to20PSI)

•Caution(yellow):137to172kPa(20to25PSI)

•Servicethelter(red):172to689kPa(25to100PSI)

Usethehydraulic-tankgaugetoobservethelevelofhydraulic
uidinthetank.Thetankgaugeislocatedontheleft-rear
sideofthehydraulictank.

Figure21

1.Hydraulic-lterhousing2.Hydraulic-ltergauge

Figure22

1.Hydraulic-ltergauge

2.Cap/breather

3.Hydraulic-tankgauge

20

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model68039

Width

Length
Height
Weight
Engineoilcapacity
Fuelcapacity
Hydraulictankcapacity

VibrationSpecications

DescriptionValue

VibrationFrequency

CentrifugalForce69.87kN(15709lb)

TotalAppliedForce

StaticLinearPressure85N/cm(48psi)

DynamicLinearPressure

TotalAppliedLinearPressure

StaticAppliedPadfoot
Pressure

DynamicAppliedPadfoot
Pressure

TotalAppliedPadfootPressure647.5N/cm(443.3psi)

33.3Hz(2000vpm)

82.7kN(18609lb)

432N/cm(247psi)

516N/cm(295psi)

516N/cm(73.06psi)

127N/cm(370psi)

86cm(34inch)

167.7cm(66inch)
119cm(46.4inch)

1406Kg(3100lb)

0.95L(2qt)

11.3L(3USgallon)
49L(13USgallon)

Operation

WARNING

•Nevermovethemachineacrossaslopegreater
than18%grade(10°).

•Neverparkthemachineonahill.

CAUTION

•Beforestartingthemachine,makesurethat
therearenopersonsnearthemachineor
obstaclesunderthemachine.

•Exposuretoloudnoisecancausehearing
impairmentorloss.Wearearprotectionwhen
operatingthemachine.

•Themachinecaninjureyourfeet.Keepfeet
clearofdrumsandwearfootprotection,steeltoe
shoes,ortoepadswhenoperatingthemachine.

Important:Usersmustbetrainedtooperatethe
machine.Readthe

Owner’ s Man ual.

Important:Beforeoperatingthemachine,checkthe
fuelandoillevel,andremovedebrisfromthemachine.
Ensurethattheareaisclearofpeopleanddebris.Y ou
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.

Operator’ s Man ual

and

Engine

Learntooperatethemachinesafely.

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

21