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FormNo.3379-369RevA
TR-34DTrenchRoller
ModelNo.68039—SerialNo.313000001andUp
Registeratwww.T oro.com.
OriginalInstructions(EN)
*3379-369*A
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WARNING
1185562
1196599
G019139
1
2
1
3
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Figure1
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisintendedforuseinvarioussoilfor
landscapingandconstructionwork.Itisdesignedtoperform
aspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperly,andtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely .
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1identiesthelocationofthe
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Figure2showsthelocationoftheidenticationnumberson
radio-controltransmitterandradio-controlreceiver.Writethe
numbersinthespaceprovided.
Figure2
1.Transmitterserialnumber
tag
2.Radio-controltransmitter4.Receiverserialnumber
3.Radio-controlreceiver
tag
TransmitterSerialNo._____________________________
ReceiverSerialNo._______________________________
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA
AllRightsReserved
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Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure3),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure3
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
3
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Contents
Introduction..................................................................2
Safety...........................................................................5
SafeOperatingPractices...........................................5
StabilityData..........................................................7
SlopeChart............................................................8
TiltChart...............................................................9
SafetyandInstructionalDecals................................10
ProductOverview.........................................................13
Controls...............................................................14
Specications........................................................21
Operation....................................................................21
Pre-startChecklist..................................................22
Fuel......................................................................22
AccessingtheMachine............................................24
EngineOilandHydraulicFluid................................25
StartingandStoppingtheEngine..............................27
StoppingtheMachine.............................................28
UsingtheParkingBrake..........................................28
MovingaNon-functioningMachine.........................30
LiftingtheMachine................................................30
PreparingtheMachineforTransport.........................31
MovingandVibratingOperation..............................32
RecoveringtheMachineAfteraTip-over
Event................................................................35
Maintenance.................................................................39
RecommendedMaintenanceSchedule(s)......................39
PremaintenanceProcedures........................................40
Lubrication...............................................................40
GreasingtheMachine.............................................40
EngineMaintenance..................................................41
ChangingtheEngineOilandFilter...........................41
ServicingtheAirFilter............................................44
EngineHardware...................................................45
FuelSystemMaintenance...........................................46
ReplacingtheFuelFilter/WaterSeparator
Canister.............................................................46
DrainingtheFuelTank...........................................47
FuelLinesandFuelInjectors...................................48
ElectricalSystemMaintenance....................................49
ServicingtheBattery...............................................49
ElectricalandElectronic..........................................51
CoolingSystemMaintenance......................................53
ServicingtheCoolingSystem...................................53
HydraulicSystemMaintenance....................................54
ReplacingtheHydraulicFilter..................................54
ChangingtheHydraulicFluid...................................55
CheckingtheHydraulicLines...................................56
HydraulicandFuelTankAccess...................................57
RemovingtheRight-sidePanel.................................57
InstallingtheRight-sidePanel..................................57
EccentricMaintenance...............................................58
ChangingtheEccentricLubricant.............................58
Cleaning...................................................................59
RemovingDebrisfromtheMachine..........................59
CleaningtheChassis...............................................59
Storage........................................................................60
RemovingtheMachinefromStorage.........................60
Troubleshooting...........................................................61
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Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Caution
,
W ar ning
,or
Danger
—personalsafety
–Neveraddfueltothemachineordrainfuelfromthe
machineindoors.
–Allowtheenginetocoolbeforefuelingthemachine.
–Donotsmokewhilefuelingthemachine.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
•Beforecompactingsoil,havetheareamarkedfor
undergroundutilities.
Thisproductiscapableofcrushingoramputatinghandsand
feet.Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
•Evaluatetheterraintodeterminetheproperandsafe
actionstoperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchastools,buildingmaterials,and
personalitemswhichcanbedamagedbythemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainerforstoringand
transportingfuel.
–Neverremovethefuelcaporaddfueltothemachine
withtheenginerunning.
Operation
•Neverrunanengineinanenclosedarea.
•Nevercarrypeople,animals,orequipmentontopofthe
machine.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Besurealltractioncontrolsareinneutralandparking
brakeisengagedbeforestartingtheengine.
•Slowdownanduseextracareonhillsides.Soilconditions
affectthemachine'sstability.
•Neverparkonahill.
•Neveroperatethemachinewiththevibrationfunction
On,andmovingacrossthesideofahill.
•Donotoperateinstandingwater.
•Donotparkthemachineforanextendedperiodina
trench,ditch,orlow-lyingareathatmightllwithwater.
Liftormovethemachinetoalevel,welldrainedsurface.
•Donotoperateattheedgeofembankmentsorroads
becausethemachinemaytipover.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
•Stoponlevelground,engageparkingbrake,shutoffthe
enginebeforeleavingtheoperator'spositionforany
reason.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Keepfeetclearofdrums.
•Hearingprotectionisrequiredwhenoperatingthis
equipment.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Locatethepinchpointareasmarkedonthemachineand
keephandsandfeetawayfromtheseareas.
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•Forfootprotection,wearsteeltoeshoesortoepads.
•Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly,and
functioningproperty.
•Donotexceedtheratedoperatingcapacityofthe
machine,asthemachinemaybecomeunstablewhichmay
resultinlossofcontrol.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Neverleavethemachinerunningunattended.Always
stoptheengine,settheparkingbrake,andremovethe
keybeforeleaving.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
•Ensurethatyouoperatethemachineinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthemachine
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
•Donotparkthemachineonahillsideorslope.
•Ifpossible,avoiddrivingthemachineacrossaslope.
Whencrossingaslopeisnecessary,drivethemachine
straightuptheslope,acrossthetop,andthenstraight
downtheslope.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Donotoperatethemachineonhillsidesorslopes
exceedingtheanglesrecommendedinStabilityData
(page7).SeealsotheSlopeChart(page8)andTiltChart
(page9).
•Neveroperatethemachinewiththevibrationfunction
On,andmovingupordownagradethatisgreaterthan
45percent(24°).
•Neveroperatethemachinewiththevibrationfunction
Off,andmovingupordownagradethatisgreaterthan
55percent(29°).
•Neveroperatethemachinewiththevibrationfunction
Off,andmovingacrossthesideofahillwithagradethat
isgreaterthan18percent(10°).
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthemachine.Tallgrasscanhide
obstacles.
•UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristics
ofthemachine.Warrantymaybevoidedifusedwith
unapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthemachine
losestraction,ensurethatthevibrationfunctionisturned
totheOffpositionandproceedslowly ,straightdown
theslope.
•Avoidturningonslopes.Ifyoumustturn,turnslowly .
•Donotoperateneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifadrumgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
MaintenanceandStorage
•Parkthemachineonalevelsurface,settheparking
brake,stoptheengine,andremovethekey .W aitforall
movementtostopbeforeadjusting,cleaning,orrepairing.
•Cleandebrisfromthedrives,mufer,andengineto
helppreventres.Cleanupfuel,oil,andhydraulicuid
spillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Neverallowuntrainedpersonneltoservicethemachine.
•Usejackstandstosupportcomponentsofthemachine
whenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
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•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthemachinefreefromthebuildupofmud,rocks,
orotherdebris.Cleanupoilorfuelspillage.Allowthe
machinetocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
–Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelthemachineindoors.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllafuelcontainerwhileitisinsideavehicle,
trunk,cargoboxofatruck,oranysurfaceotherthan
theground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
StabilityData
Thefollowingtableslistthemaximumsloperecommended
forthemachineinthepositionslistedinthetables.Slopes
overthelisteddegreeinthestabilitydatatablemaycausethe
machinetobecomeunstable.
StabilityDataTable
SlopeOperation
Type:
Uphill
Downhill
Operational
Limit:
VibrationOff
Grade(Degrees)
55%(29°)45%(24°)
55%(29°)45%(24°)
18%(10°)0%(0°)
Operational
Limit:
VibrationOn
Grade(Degrees)
7
Acrossthehill
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SlopeChart
Figure4
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethegradeindicator
todeterminethegradeofinclinebeforeoperating.Donotoperatethismachineonagradegreaterthanthatspeciedinthe
StabilityDatasection.Foldalongtheappropriatelinetomatchtheobservedgrade.
2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.
3.Exampleofhowtocomparegradewithfoldededge.
Note:Fortiltlimits,refertoFigure5.
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TiltChart
0% (0°)
G018903
0% (0°)
18% (10°)
Figure5
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumtiltyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethetiltindicatorto
determinethedegreeofslopebeforeoperating.Donotoperatethismachineonaslopegreaterthanthatspeciedinthe
StabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.
3.Exampleofhowtocompareslopewithfoldededge.
Note:Forslopelimits,refertoFigure4.
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SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
1.Remote-controlmode9.Fast—travelspeed
2.Manualmode
3.Warning—emergencystop
4.Pulluptoruntheengine
5.Pressdowntostoptheengine13.Fast—enginespeed
6.Forwardvibration
7.Reversevibration15.Enginespeedcontrol
8.Vibrationdirectiontoggle
10.Slow—travelspeed18.Right-forwardtraction
11.VibrationOn
12.Travel-speed/vibration20.Warning—readtheOperator’sManual.
14.Slow—enginespeed
16.Left-forwardtraction
127–1660
17.Left-reversetraction
19.Right-reversetraction
21.Explosionhazard,fuel—stopthe
engineandextinguishallamesbefore
refueling.
22.Warning—wearhearingprotection;
weareyeprotection.
23.Warning—keepawayfrommoving
parts;keepguardsandshieldsin
place.
24.Warning—keepbystandersawaywhen
operatingthemachine.
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127–1656
1.ReadtheOperator’sManualforinformationonthe
radio-controlmode—1)Positiontheswitchtotheradio-control
mode;2)Rotatethekeytotheengine-stopposition;3)Press
thelink/startbuttononce—waitfortheactive-linklightto
illuminate;4)Pressthelink/startbuttontostarttheengine.
2.ReadtheOperator’sManualforinformationonthemanual
mode—1)Positiontheswitchtothemanualmode;2)Position
thetractionswitchtoslow;3)Iftheengineiswarm,position
theengine-speedswitchtoslow;iftheengineiscold,
positiontheengine-speedswitchtofast;4)Turnthekeyto
theengine-startpositionfor10secondsorlesstostartthe
engine,thenreleasethekeytotheengine-runposition.
3.LEDdisplay6.Engine—start
125–4964
1.ReadtheOperator’sManualforoilinformation.
4.Engine—stop
5.Engine—run
117–2718
125–4963
1.Warning—keephandsawayfromhotsurfaces
125–4967
1.Liftpoint
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1.Dieselfuel
125–8478
1.Tiedownlocation
125–6694
125–8187
1.Warning—disconnectthebatterandconsulttheOperator’s
Manualbeforeperformingserviceormaintenanceonthe
machine.
125–8189
1.ReadtheOperator’s
Manualforinformation
onoperatingtheparking
brake.
2.Toreleasetheparking
brake,pulltheknob
upfully ,rotateit90°
clockwise,andthengently
releasetheknob.
3.Tosettheparkingbrake,
pulltheknobupslightly ,
rotateit90°clockwise,
andthengentlyrelease
theknob.
125–8188
1.Warning—readtheOperator’sManualforinformationon
fuses.
12
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ProductOverview
G018905
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G018906
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G018925
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Figure6
1.Liftingring
2.Rearhood8.Airinlet
3.Safetybar9.Oil-coolerduct
4.Right-reardrum10.Fronthood
5.Scraperbar
6.Right-frontdrum
7.Forward,tie-downring
11.Hood-latchhandle
Figure8
1.Liftingring7.Left-reardrum
2.Fronthood8.Rear,tie-downring
3.Enginegrill
4.Left-frontdrum10.Controlpanel
5.Engine-exhaustpipe11.Rearhood
6.Eccentricoilplug
9.Safetybar
1.Liftingring
2.Rearhood8.Right-reardrum
3.Controlpanel9.Right-frontdrum
4.Safetybar10.Oil-coolerduct
5.Parkingbrake11.Fronthood
6.Rear,tie-downring12.Hood-latchhandle
Figure7
7.Drumscraper
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Controls
STOP
!
!
G018909
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1
Becomefamiliarwithallthecontrols(Figure9andFigure17)
beforeyoustarttheengineandoperatethemachine.
ControlPanel
Displaywhenthekeyswitchisintheinformation
position—hourmeter—faults/warnings—software
version:Toviewoperationinformationforthemachine,
rotatethekeyswitchtotheinformationposition
(counterclockwisefromtheOffposition).
•Hourmeter
•Faultmessages
•Faulthistory
•Warnings
•Softwareversion
Note:Operationinformationisstoredinnonvolatile
memory.Intheeventthatbatterypowerislost,this
informationremainsintact.Uponrestoringbatterypower,
thestoredoperationinformationisavailablefordisplay.
HourMeter
Thehourmeterdisplayindicatesthetotalnumberofhours
themachinehasrun.
Figure9
1.Keyandkeyswitch8.Right,traction-control
2.Information9.Left,traction-control
3.Engine—stop10.Emergency-stopbutton
4.Engine—run11.Modeswitch
5.Engine—start12.Vibration-directionswitch
6.LEDdisplay
7.Engine-speedswitch(fast
|slow)
LEDDisplay
(forward/reverse)
(forward/reverse)
(remote-controlmode|
manualmode)
(forward|reverse)
13.Travel-speed/vibration
switch(fast|slow|
vibrationOn)
Locationandoperation:TheLEDdisplayislocated
onthecontrolpanel.Thedisplayisembeddedintothe
electronicignitioncontrolblock,andiscontrolledthrough
themicroprocessor.Thedisplayprovidestheoperatoror
mechanicoperatinginformationaboutthesystemsonthe
machine.Thefollowingsectiondescribestheinformation
showninthedisplay .
Displaywhilestarting-up—voltage:Duringengine
start-up,thedisplayshowsthebatteryvoltagelevel.Rotatethe
keyswitchtotheStartpositiontodisplaythebatteryvoltage.
Displaywhilerunningthemachine—rpm:Whenthe
engineisrunning,thedisplayshowstheenginerpm.After
startingthemachine,thekeyswitchwillrotatebackto
engine-runpositionandtheenginerpmisindicatedinthe
display.
RotatethekeyswitchtotheAccessorypositiontodisplay
thehourmeterinformation.
FaultMessages
Thefaultmessagesdenethesituationsthatcausetheengine
ofthemachinetoshutdownornotstart.Thesesafeguards
includeengineprotectcircuitsorothermachineprotection
devices.Faultmessageswillbeshownonthedisplayandwill
indicatewhateventhasshutdowntheengine.
Rotatethekeyswitchtotheinformationpositiontoviewthe
faultmessagesshouldtheyoccur.
•LOWOIL—thismessagedisplayswhentheproperoil
pressureisnotachievedormaintained(monitoredbythe
oilpressureswitch).
•CYLHEADTEMP—thismessagedisplayswhen
thetemperatureofthecylinderheadexceedsthesafe
operatingtemperature(monitoredbythetemperature
switchinthecylinderhead).
•TILT—thismessagedisplayswhenthemachinetipangle
isexceeded(monitoredbythetipswitch).
•ESTOP—thismessagedisplayswhentheemergency
stopbuttononthecontrolpanelisdepressed,andhas
notbeenreset(monitoredbytheemergencystopbutton
position).
Note:TheLEDdisplayalwaysindicatesthelastfault
messagethatoccurred.Thenonvolatilememoryinthe
microprocessoralwaysrequiresaninput,thereforethelast
messagewillbedisplayedevenafterthefaulthasbeen
corrected.
14
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FaultHistory
Themicroprocessorrecordsthelast20faultmessagestothe
nonvolatilememory;accessthefaulthistoryasfollows:
1.RotatethekeyswitchtotheInformationpositionto
displaythehourmeter,lastfault,andsoftwareversion
level.
2.Duringthedisplayofthelastfault,quicklyrotatethe
keyswitchtotheOffposition,andthenrotatethekey
switchtotheInformationposition.
Note:Thedisplaywillshowthelast20faults,beginningwith
themostrecent.Toturnoffthedisplayatanytime,turnthe
keyswitchtotheOffposition.
Warnings
Warningmessagesaredenedasmessagesthatindicatethe
electricalsystemisnotoperatingcorrectly.Warningmessages
willashinthedisplaywhenthemachineisrunninginthe
manualoperatormode.The3warningmessagesareas
follows:
Note:IftheVRegLortheBatLowmessageisindicatedin
thedisplay ,stoptheengine.IfaVRegLwarningmessageis
indicated,refertoyourEngineOperator'sManual.IfaBatLow
warningmessageisindicated,checkthealternatoroutput
voltageandchargeorreplacethebattery.
•VREG—thevoltageregulatorlowmessageindicatesthat
theelectricalsystemisnotchargingcorrectly.
•BATLOW—thebatterylowmessageindicatesthe
voltagelevelofthebatteryislow .Thismessagewill
displaywhenthebatteryoutputis10voltsorless.
•RPMLOW—therevolutionsperminutelowmessage
indicatestheenginespeedisbelowtheminimumspeed
(monitoredbyalternatoroutput).
SoftwareVersion
Thesoftwareversiondisplayindicatesrevisionlevelofthe
softwareforthemicroprocessor.
Figure10
1.Information
2.Engine—Off
3.Engine—run6.Key
4.Engine—start
5.Keyswitch
•Stoptheenginebyrotatingthekeyswitchtothe
engine-Offposition(Figure10).
•Displaythehourmeter,thelastfaultmessage,and
thesoftwareversionbyrotatingthekeyswitchtothe
Informationposition(Figure10).
ModeSwitch
Usethemodeswitchtocontrolthereceptionofcommands
fromtheremote-controltransmitter.Selectingtheswitchto
theradio-controlmodeormanual-modepositionchanges
intendedmachineformofoperation(Figure11).
Important:Prolongthebatterylifeofthemachineby
selectingthemodeswitchtothe
whenthemachineisnotinuse.
Note:Selectthemodeswitchtotheradio-controlmode
positiontooperatethemachinewiththeremote-control
transmitter.
Selectthemodeswitchtothemanual-modepositionto
operatethemachinewiththecontrolpanel.
man ual mode
position
Todisplaythesoftwareversioninformation,rotatethekey
switchtotheInformationposition.
KeySwitch
Usethekeyswitchtostartandruntheengine,stopthe
engine,andpowertheaccessorydisplay.Thekeyswitchhas4
positions:Information,Off,Run,andStart.
•Starttheenginebyrotatingthekeyswitchtothe
engine-startposition,andthenreleasingthekeywhen
enginestarts;thekeyitwillmoveautomaticallytothe
engine-runposition(
Figure10).
Figure11
1.Radio-controlmode2.Manualmode
15
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VibrationDirectionSwitch
Usethevibrationdirectionswitchtoselectthedirection
eccentricrotationwhenthevibrationfunctionactive(Figure
12).
Figure12
1.Vibrateforward
2.Vibratereverse
Important:Performmachineoperationssuchas
movingthemachineandvibrationfunctionswiththe
engine-speedswitchinthefast,engine-speedposition.
Figure14
1.Fast,engine-speed
2.Slow,engine-speed
•Vibrationmovementinaforwarddirection.
•Vibrationmovementinthereversedirection.
Travel-speed/VibrationSwitch
Important:Selecttheslow,travel-speedsettingwhen
movingthemachineinandoutofthetrench,when
loadingthemachineontoatransportvehicle,andwhen
unloadingthemachinefromatransportvehicle.
Usethetravel-speedswitchtocontroltravelspeedofthe
machine(vibrationOff)oractivatethemachine-vibration
function(Figure13).
Note:Thevibrationfunctionisinoperativewhenmoving
themachineinthefast-travelspeedortheslow-travelspeed
settings.
EmergencyStopButton
Usetheemergencystopinanysituationwhentheimmediate
stopofthemachineisrequired.Pressingtheemergencystop
buttonwillshutthemachineoffimmediately.
Theemergencystopbuttonislocatedonthecontrolpanel
andislabeled
belowthered-coloredbutton.
Performthefollowingstepstostopthemachineinan
emergencysituation,andresetthemachinewhenthe
emergency-stopconditioniscorrected:
1.Presstheemergencystopbuttondowntoimmediately
shutoffthemachine(Figure15).
Figure13
1.Fast-travel(vibration-off)3.VibrationOn(slowtravel)
2.Slow-travel(vibration-off)
Engine-speedSwitch
Usetheengine-speedswitchtochangetheengineRPM
betweentheslowandfast,engine-speedsettings(
Figure14).
Figure15
1.Emergencystopposition
2.Resetfornormaloperation
2.Pulltheemergencystopbuttonuptoresumenormal
machineoperation(
16
Figure15).
![](/html/4d/4d65/4d657fcecf28c334b01e844ae74795b301445c8fa6be93610f10857aacc14e5c/bg11.png)
TractionControls
ENG INE S PEE D
TRAVE L SPEE D
R
L
VIBE ON
REV
FWD
TRAVE L
G018910
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Remote-controlTransmitter
Movetheleftandright,traction-controlleverstomanually
movethemachineintheforwardorreversedirection
Important:Keeptheremote-controltransmitterdry.
Donotpressurewashtheremote-controltransmitter.
(straight,leftorright)(Figure16).
Figure16
RadioSet
Aradiosetisamatchedaddresscodeandradiofrequency
foraradio-controltransmitterandtheradio-controlreceiver.
Theaddresscodesandradiofrequencyfortheradiosetare
unique,andmustmatchforthemachinetofunctionproperly.
Thisrelationshipassuresthatthetransmittercancontrolonly
onereceiver/machine,andthatmultiplecompactorscanbe
usedonthejobsitewithoutinterference.Refertothe7digit
serialnumbersthatyourecordedonpagetitledIntroduction
(Figure2).
1.Link/startbutton(green)8.Emergency-stop/power-Off
2.Lowbatterylight
(remote-control
transmitter)
3.Left,forward-traction
button(uparrow)
4.Left,reverse-traction
button(downarrow)
5.Slow,travel-speedbutton
(vibrationOff)
6.Reversevibrationbutton
(vibrationOn)
7.Slow,engine-speedbutton
(notfunctional)
Figure17
button
9.Fast,engine-speedbutton
(notfunctional)
10.Forwardvibrationbutton
(vibrationOn)
11.Fast,travel-speedbutton
(vibrationOff)
12.Right,reverse-traction
button(downarrow)
13.Right,forward-traction
button(uparrow)
14.Activelinklight(ashes)
Link/StartButton
Pressthelink/startbutton(greenbutton)toestablisharadio
linkbetweentheremote-controltransmitterandtheradio
receiverinthemachineandtostarttheengineinthemachine
(
Figure17).
Note:Thelink/startbuttonisthetopbutton(centeredleft
andright)ontheremote-controltransmitter.
Functions:
1.Establishalinktotheradioreceiverofthemachine.
2.Starttheengineofthemachine.
17
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Traction-controlButtons
Emergency-stop/Power-OffButton
Pressandholdthetraction-controlbuttonstomovethe
machineintheforwardorreversedirection(straight,leftor
right)(Figure17).
Important:T ostopthemovementofthemachine,
releasethetraction-controlbuttons.
•Movethemachineforward.
•Movethemachinebackward.
•Turnthemachineleft.
•Turnthemachineright.
TravelSpeedButtons
Important:Usetheslow-travelspeedsettingwhen
movingthemachineinandoutoftrenches,when
loadingthemachineontoatrailer,andwhenunloading
themachinefromatrailer.
Usethetravelspeedbuttonsontheremote-control
transmittertocontrolthetravelspeedofthemachine
(vibrationOff)oractivatethevibrationfunctionofthe
machine(Figure17).
Note:Thevibrationfunctionisinoperativewhenmovingthe
machineinthefasttravel-speedsettingorslowtravel-speed
setting.
Presstheemergency-stop/power-Offbutton(redbutton)
turnoffthemachineinanemergencysituationorduring
normaloperation(Figure17).
Note:Theemergancy-stop/power-Offbuttonisthebottom
button(centeredleftandright)ontheremote-control
transmitter.
•Turnoffthemachineoffimmediatelyinanemergency
situation.
•Turnoffthemachineduringnormaloperation.
ParkingBrake
Theparkingbrakemechanismisaspringloadedplunger
thatrestsagainstthesurfaceofthedrumwhenthebrakeis
engaged.Usethebrakeknobtoengageanddisengagethe
parkingbrakeofthemachine;refertoUsingtheParking
Brake(page28).
•Movethemachineatminimum-travelspeed.
•Movethemachineatmaximum-travelspeed.
•Stopthevibrationfunction(pressandreleaseeitherthe
sloworfast,travel-speedbutton).
VibrationOnButtons
UsethevibeOnbuttonstoselectthedirectioneccentric
rotationwhenthevibrationfunctionactive(Figure17).
Note:Tostopthevibrationfunctionwiththeremote-control
transmitter,presstheslow,travel-speedbutton;refertoTravel
SpeedButtons(page18).
•Vibrateinaforwarddirection.
•Vibrateinareversedirection.
EngineSpeedButtons
Theengine-speedbuttonsontheremote-controltransmitter
donotfunction.Theenginespeedisautomaticallycontrolled
bythemicroprocessorinthemachinewhenoperatinginthe
remote-controlmode.
Figure18
1.Brakeknob4.Drumpad
2.Rear,tie-downring5.Plunger
3.Parkingbrake
Whenthemachineisstartedwiththeremote-control
transmitter,theenginewillstartattheslow-enginespeed,
after1secondtheenginewillautomaticallyacceleratetothe
fast-enginespeedandsustainthatspeed.
18
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Anti-crushBar
FuelGauge
Theanti-crushbarisasafetydevicethatislocatedattherear
ofthemachine,andbelowthecontrolpanel.Whentriggered,
theanti-crushbarpreventsthemachinefromreversetravel
intheeventthattheoperatorbecomesentrappedbehindthe
machine.
Thefuelgaugeispartofthefuel-tankcap,andindicatesthe
leveloffuelinthefueltank.
Figure20
1.Anti-crushbar
Figure19
1.Fuel-tankcapandfuel
gauge
2.Fuel-tankcap
3.Fuelgauge
19
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Hydraulic-lterGauge
Hydraulic-tankGauge
Thehydraulic-ltergaugeindicatesthepressureofhydraulic
uidowingthroughthehydrauliclter.
Thepressurerangesforthehydraulic-ltergaugeareas
follows:
•Normal(green):0to137kPa(0to20PSI)
•Caution(yellow):137to172kPa(20to25PSI)
•Servicethelter(red):172to689kPa(25to100PSI)
Usethehydraulic-tankgaugetoobservethelevelofhydraulic
uidinthetank.Thetankgaugeislocatedontheleft-rear
sideofthehydraulictank.
Figure21
1.Hydraulic-lterhousing2.Hydraulic-ltergauge
Figure22
1.Hydraulic-ltergauge
2.Cap/breather
3.Hydraulic-tankgauge
20
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Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model68039
Width
Length
Height
Weight
Engineoilcapacity
Fuelcapacity
Hydraulictankcapacity
VibrationSpecications
DescriptionValue
VibrationFrequency
CentrifugalForce69.87kN(15709lb)
TotalAppliedForce
StaticLinearPressure85N/cm(48psi)
DynamicLinearPressure
TotalAppliedLinearPressure
StaticAppliedPadfoot
Pressure
DynamicAppliedPadfoot
Pressure
TotalAppliedPadfootPressure647.5N/cm(443.3psi)
33.3Hz(2000vpm)
82.7kN(18609lb)
432N/cm(247psi)
516N/cm(295psi)
516N/cm(73.06psi)
127N/cm(370psi)
86cm(34inch)
167.7cm(66inch)
119cm(46.4inch)
1406Kg(3100lb)
0.95L(2qt)
11.3L(3USgallon)
49L(13USgallon)
Operation
WARNING
•Nevermovethemachineacrossaslopegreater
than18%grade(10°).
•Neverparkthemachineonahill.
CAUTION
•Beforestartingthemachine,makesurethat
therearenopersonsnearthemachineor
obstaclesunderthemachine.
•Exposuretoloudnoisecancausehearing
impairmentorloss.Wearearprotectionwhen
operatingthemachine.
•Themachinecaninjureyourfeet.Keepfeet
clearofdrumsandwearfootprotection,steeltoe
shoes,ortoepadswhenoperatingthemachine.
Important:Usersmustbetrainedtooperatethe
machine.Readthe
Owner’ s Man ual.
Important:Beforeoperatingthemachine,checkthe
fuelandoillevel,andremovedebrisfromthemachine.
Ensurethattheareaisclearofpeopleanddebris.Y ou
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.
Operator’ s Man ual
and
Engine
Learntooperatethemachinesafely.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
21