Toro 68039 Operator's Manual

FormNo.3379-369RevA

G018845

TR-34DTrenchRoller

ModelNo.68039—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3379-369*A

WARNING

G018852

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G019139

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CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Figure1

Important:Thisengineisnotequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Thismachineisintendedforuseinvarioussoilfor
landscapingandconstructionwork.Itisdesignedtoperform
aspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperly,andtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1identiesthelocationofthe

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Figure2showsthelocationoftheidenticationnumberson
radio-controltransmitterandradio-controlreceiver.Writethe
numbersinthespaceprovided.

Figure2

1.Transmitterserialnumber
tag

2.Radio-controltransmitter4.Receiverserialnumber

3.Radio-controlreceiver

tag

TransmitterSerialNo._____________________________

ReceiverSerialNo._______________________________

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.T oro.com.

2

PrintedintheUSA

AllRightsReserved

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure3),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure3

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

3

Contents

Introduction..................................................................2

Safety...........................................................................5

SafeOperatingPractices...........................................5

StabilityData..........................................................7

SlopeChart............................................................8

TiltChart...............................................................9

SafetyandInstructionalDecals................................10

ProductOverview.........................................................13

Controls...............................................................14

Specications........................................................21

Operation....................................................................21

Pre-startChecklist..................................................22

Fuel......................................................................22

AccessingtheMachine............................................24

EngineOilandHydraulicFluid................................25

StartingandStoppingtheEngine..............................27

StoppingtheMachine.............................................28

UsingtheParkingBrake..........................................28

MovingaNon-functioningMachine.........................30

LiftingtheMachine................................................30

PreparingtheMachineforTransport.........................31

MovingandVibratingOperation..............................32

RecoveringtheMachineAfteraTip-over

Event................................................................35

Maintenance.................................................................39

RecommendedMaintenanceSchedule(s)......................39

PremaintenanceProcedures........................................40

Lubrication...............................................................40

GreasingtheMachine.............................................40

EngineMaintenance..................................................41

ChangingtheEngineOilandFilter...........................41

ServicingtheAirFilter............................................44

EngineHardware...................................................45

FuelSystemMaintenance...........................................46

ReplacingtheFuelFilter/WaterSeparator

Canister.............................................................46

DrainingtheFuelTank...........................................47

FuelLinesandFuelInjectors...................................48

ElectricalSystemMaintenance....................................49

ServicingtheBattery...............................................49

ElectricalandElectronic..........................................51

CoolingSystemMaintenance......................................53

ServicingtheCoolingSystem...................................53

HydraulicSystemMaintenance....................................54

ReplacingtheHydraulicFilter..................................54

ChangingtheHydraulicFluid...................................55

CheckingtheHydraulicLines...................................56

HydraulicandFuelTankAccess...................................57

RemovingtheRight-sidePanel.................................57

InstallingtheRight-sidePanel..................................57

EccentricMaintenance...............................................58

ChangingtheEccentricLubricant.............................58

Cleaning...................................................................59

RemovingDebrisfromtheMachine..........................59

CleaningtheChassis...............................................59

Storage........................................................................60

RemovingtheMachinefromStorage.........................60

Troubleshooting...........................................................61

4

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

SafeOperatingPractices

Caution

,

W ar ning

,or

Danger

—personalsafety

–Neveraddfueltothemachineordrainfuelfromthe

machineindoors.

–Allowtheenginetocoolbeforefuelingthemachine.

–Donotsmokewhilefuelingthemachine.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

•Beforecompactingsoil,havetheareamarkedfor

undergroundutilities.

Thisproductiscapableofcrushingoramputatinghandsand
feet.Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

Preparation

•Evaluatetheterraintodeterminetheproperandsafe

actionstoperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchastools,buildingmaterials,and
personalitemswhichcanbedamagedbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainerforstoringand

transportingfuel.

–Neverremovethefuelcaporaddfueltothemachine

withtheenginerunning.

Operation

•Neverrunanengineinanenclosedarea.

•Nevercarrypeople,animals,orequipmentontopofthe

machine.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealltractioncontrolsareinneutralandparking

brakeisengagedbeforestartingtheengine.

•Slowdownanduseextracareonhillsides.Soilconditions

affectthemachine'sstability.

•Neverparkonahill.

•Neveroperatethemachinewiththevibrationfunction

On,andmovingacrossthesideofahill.

•Donotoperateinstandingwater.

•Donotparkthemachineforanextendedperiodina

trench,ditch,orlow-lyingareathatmightllwithwater.
Liftormovethemachinetoalevel,welldrainedsurface.

•Donotoperateattheedgeofembankmentsorroads

becausethemachinemaytipover.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Stoponlevelground,engageparkingbrake,shutoffthe

enginebeforeleavingtheoperator'spositionforany
reason.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Keepfeetclearofdrums.

•Hearingprotectionisrequiredwhenoperatingthis

equipment.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Locatethepinchpointareasmarkedonthemachineand

keephandsandfeetawayfromtheseareas.

5

•Forfootprotection,wearsteeltoeshoesortoepads.

•Neveroperatewiththeguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,and
functioningproperty.

•Donotexceedtheratedoperatingcapacityofthe

machine,asthemachinemaybecomeunstablewhichmay
resultinlossofcontrol.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Neverleavethemachinerunningunattended.Always

stoptheengine,settheparkingbrake,andremovethe
keybeforeleaving.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Ensurethatyouoperatethemachineinareaswhere

therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthemachine
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Donotparkthemachineonahillsideorslope.

•Ifpossible,avoiddrivingthemachineacrossaslope.

Whencrossingaslopeisnecessary,drivethemachine
straightuptheslope,acrossthetop,andthenstraight
downtheslope.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Donotoperatethemachineonhillsidesorslopes

exceedingtheanglesrecommendedinStabilityData
(page7).SeealsotheSlopeChart(page8)andTiltChart
(page9).

•Neveroperatethemachinewiththevibrationfunction

On,andmovingupordownagradethatisgreaterthan
45percent(24°).

•Neveroperatethemachinewiththevibrationfunction

Off,andmovingupordownagradethatisgreaterthan
55percent(29°).

•Neveroperatethemachinewiththevibrationfunction

Off,andmovingacrossthesideofahillwithagradethat
isgreaterthan18percent(10°).

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthemachine.Tallgrasscanhide
obstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristics
ofthemachine.Warrantymaybevoidedifusedwith
unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthemachine

losestraction,ensurethatthevibrationfunctionisturned
totheOffpositionandproceedslowly ,straightdown
theslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly .

•Donotoperateneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifadrumgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

MaintenanceandStorage

•Parkthemachineonalevelsurface,settheparking

brake,stoptheengine,andremovethekey .W aitforall
movementtostopbeforeadjusting,cleaning,orrepairing.

•Cleandebrisfromthedrives,mufer,andengineto

helppreventres.Cleanupfuel,oil,andhydraulicuid
spillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentsofthemachine

whenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

6

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthemachinefreefromthebuildupofmud,rocks,

orotherdebris.Cleanupoilorfuelspillage.Allowthe
machinetocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllafuelcontainerwhileitisinsideavehicle,

trunk,cargoboxofatruck,oranysurfaceotherthan
theground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

StabilityData

Thefollowingtableslistthemaximumsloperecommended
forthemachineinthepositionslistedinthetables.Slopes
overthelisteddegreeinthestabilitydatatablemaycausethe
machinetobecomeunstable.

StabilityDataTable

SlopeOperation
Type:

Uphill

Downhill

Operational
Limit:
VibrationOff

Grade(Degrees)

55%(29°)45%(24°)

55%(29°)45%(24°)

18%(10°)0%(0°)

Operational
Limit:
VibrationOn

Grade(Degrees)

7

Acrossthehill

SlopeChart

0% (0°)

0% (0°)

G018902

Figure4

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethegradeindicator

todeterminethegradeofinclinebeforeoperating.Donotoperatethismachineonagradegreaterthanthatspeciedinthe
StabilityDatasection.Foldalongtheappropriatelinetomatchtheobservedgrade.

2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.

3.Exampleofhowtocomparegradewithfoldededge.

Note:Fortiltlimits,refertoFigure5.

8

TiltChart

0% (0°)

G018903

0% (0°)

18% (10°)

Figure5

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumtiltyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethetiltindicatorto

determinethedegreeofslopebeforeoperating.Donotoperatethismachineonaslopegreaterthanthatspeciedinthe
StabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.

3.Exampleofhowtocompareslopewithfoldededge.

Note:Forslopelimits,refertoFigure4.

9

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

1.Remote-controlmode9.Fast—travelspeed

2.Manualmode

3.Warning—emergencystop

4.Pulluptoruntheengine

5.Pressdowntostoptheengine13.Fast—enginespeed

6.Forwardvibration

7.Reversevibration15.Enginespeedcontrol

8.Vibrationdirectiontoggle

10.Slow—travelspeed18.Right-forwardtraction

11.VibrationOn

12.Travel-speed/vibration20.Warning—readtheOperator’sManual.

14.Slow—enginespeed

16.Left-forwardtraction

127–1660

17.Left-reversetraction

19.Right-reversetraction

21.Explosionhazard,fuel—stopthe
engineandextinguishallamesbefore
refueling.

22.Warning—wearhearingprotection;
weareyeprotection.

23.Warning—keepawayfrommoving
parts;keepguardsandshieldsin
place.

24.Warning—keepbystandersawaywhen
operatingthemachine.

10

127–1656

1.ReadtheOperator’sManualforinformationonthe
radio-controlmode—1)Positiontheswitchtotheradio-control
mode;2)Rotatethekeytotheengine-stopposition;3)Press
thelink/startbuttononce—waitfortheactive-linklightto
illuminate;4)Pressthelink/startbuttontostarttheengine.

2.ReadtheOperator’sManualforinformationonthemanual
mode—1)Positiontheswitchtothemanualmode;2)Position
thetractionswitchtoslow;3)Iftheengineiswarm,position
theengine-speedswitchtoslow;iftheengineiscold,
positiontheengine-speedswitchtofast;4)Turnthekeyto
theengine-startpositionfor10secondsorlesstostartthe
engine,thenreleasethekeytotheengine-runposition.

3.LEDdisplay6.Engine—start

125–4964

1.ReadtheOperator’sManualforoilinformation.

4.Engine—stop

5.Engine—run

117–2718

125–4963

1.Warning—keephandsawayfromhotsurfaces

125–4967

1.Liftpoint

11

1.Dieselfuel

125–8478

1.Tiedownlocation

125–6694

125–8187

1.Warning—disconnectthebatterandconsulttheOperator’s
Manualbeforeperformingserviceormaintenanceonthe

machine.

125–8189

1.ReadtheOperator’s
Manualforinformation

onoperatingtheparking
brake.

2.Toreleasetheparking
brake,pulltheknob
upfully ,rotateit90°
clockwise,andthengently
releasetheknob.

3.Tosettheparkingbrake,
pulltheknobupslightly ,
rotateit90°clockwise,
andthengentlyrelease
theknob.

125–8188

1.Warning—readtheOperator’sManualforinformationon
fuses.

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ProductOverview

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G018906

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G018925

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Figure6

1.Liftingring

2.Rearhood8.Airinlet

3.Safetybar9.Oil-coolerduct

4.Right-reardrum10.Fronthood

5.Scraperbar

6.Right-frontdrum

7.Forward,tie-downring

11.Hood-latchhandle

Figure8

1.Liftingring7.Left-reardrum

2.Fronthood8.Rear,tie-downring

3.Enginegrill

4.Left-frontdrum10.Controlpanel

5.Engine-exhaustpipe11.Rearhood

6.Eccentricoilplug

9.Safetybar

1.Liftingring

2.Rearhood8.Right-reardrum

3.Controlpanel9.Right-frontdrum

4.Safetybar10.Oil-coolerduct

5.Parkingbrake11.Fronthood

6.Rear,tie-downring12.Hood-latchhandle

Figure7

7.Drumscraper

13

Controls

STOP

!

!

G018909

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9

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32

6

1

Becomefamiliarwithallthecontrols(Figure9andFigure17)
beforeyoustarttheengineandoperatethemachine.

ControlPanel

Displaywhenthekeyswitchisintheinformation
position—hourmeter—faults/warnings—software
version:Toviewoperationinformationforthemachine,

rotatethekeyswitchtotheinformationposition
(counterclockwisefromtheOffposition).

•Hourmeter

•Faultmessages

•Faulthistory

•Warnings

•Softwareversion

Note:Operationinformationisstoredinnonvolatile
memory.Intheeventthatbatterypowerislost,this
informationremainsintact.Uponrestoringbatterypower,
thestoredoperationinformationisavailablefordisplay.

HourMeter

Thehourmeterdisplayindicatesthetotalnumberofhours
themachinehasrun.

Figure9

1.Keyandkeyswitch8.Right,traction-control

2.Information9.Left,traction-control

3.Engine—stop10.Emergency-stopbutton

4.Engine—run11.Modeswitch

5.Engine—start12.Vibration-directionswitch

6.LEDdisplay

7.Engine-speedswitch(fast
|slow)

LEDDisplay

(forward/reverse)

(forward/reverse)

(remote-controlmode|
manualmode)

(forward|reverse)

13.Travel-speed/vibration
switch(fast|slow|
vibrationOn)

Locationandoperation:TheLEDdisplayislocated
onthecontrolpanel.Thedisplayisembeddedintothe
electronicignitioncontrolblock,andiscontrolledthrough
themicroprocessor.Thedisplayprovidestheoperatoror
mechanicoperatinginformationaboutthesystemsonthe
machine.Thefollowingsectiondescribestheinformation
showninthedisplay .

Displaywhilestarting-up—voltage:Duringengine
start-up,thedisplayshowsthebatteryvoltagelevel.Rotatethe
keyswitchtotheStartpositiontodisplaythebatteryvoltage.

Displaywhilerunningthemachine—rpm:Whenthe
engineisrunning,thedisplayshowstheenginerpm.After
startingthemachine,thekeyswitchwillrotatebackto
engine-runpositionandtheenginerpmisindicatedinthe
display.

RotatethekeyswitchtotheAccessorypositiontodisplay
thehourmeterinformation.

FaultMessages

Thefaultmessagesdenethesituationsthatcausetheengine
ofthemachinetoshutdownornotstart.Thesesafeguards
includeengineprotectcircuitsorothermachineprotection
devices.Faultmessageswillbeshownonthedisplayandwill
indicatewhateventhasshutdowntheengine.

Rotatethekeyswitchtotheinformationpositiontoviewthe
faultmessagesshouldtheyoccur.

•LOWOIL—thismessagedisplayswhentheproperoil

pressureisnotachievedormaintained(monitoredbythe
oilpressureswitch).

•CYLHEADTEMP—thismessagedisplayswhen

thetemperatureofthecylinderheadexceedsthesafe
operatingtemperature(monitoredbythetemperature
switchinthecylinderhead).

•TILT—thismessagedisplayswhenthemachinetipangle

isexceeded(monitoredbythetipswitch).

•ESTOP—thismessagedisplayswhentheemergency

stopbuttononthecontrolpanelisdepressed,andhas
notbeenreset(monitoredbytheemergencystopbutton
position).

Note:TheLEDdisplayalwaysindicatesthelastfault
messagethatoccurred.Thenonvolatilememoryinthe
microprocessoralwaysrequiresaninput,thereforethelast
messagewillbedisplayedevenafterthefaulthasbeen
corrected.

14

FaultHistory

G018951

1 2

3

4

5

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G018947

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1

Themicroprocessorrecordsthelast20faultmessagestothe
nonvolatilememory;accessthefaulthistoryasfollows:

1.RotatethekeyswitchtotheInformationpositionto
displaythehourmeter,lastfault,andsoftwareversion
level.

2.Duringthedisplayofthelastfault,quicklyrotatethe
keyswitchtotheOffposition,andthenrotatethekey
switchtotheInformationposition.

Note:Thedisplaywillshowthelast20faults,beginningwith
themostrecent.Toturnoffthedisplayatanytime,turnthe
keyswitchtotheOffposition.

Warnings

Warningmessagesaredenedasmessagesthatindicatethe
electricalsystemisnotoperatingcorrectly.Warningmessages
willashinthedisplaywhenthemachineisrunninginthe
manualoperatormode.The3warningmessagesareas
follows:

Note:IftheVRegLortheBatLowmessageisindicatedin
thedisplay ,stoptheengine.IfaVRegLwarningmessageis
indicated,refertoyourEngineOperator'sManual.IfaBatLow
warningmessageisindicated,checkthealternatoroutput
voltageandchargeorreplacethebattery.

•VREG—thevoltageregulatorlowmessageindicatesthat

theelectricalsystemisnotchargingcorrectly.

•BATLOW—thebatterylowmessageindicatesthe

voltagelevelofthebatteryislow .Thismessagewill
displaywhenthebatteryoutputis10voltsorless.

•RPMLOW—therevolutionsperminutelowmessage

indicatestheenginespeedisbelowtheminimumspeed
(monitoredbyalternatoroutput).

SoftwareVersion

Thesoftwareversiondisplayindicatesrevisionlevelofthe
softwareforthemicroprocessor.

Figure10

1.Information

2.Engine—Off

3.Engine—run6.Key

4.Engine—start

5.Keyswitch

•Stoptheenginebyrotatingthekeyswitchtothe

engine-Offposition(Figure10).

•Displaythehourmeter,thelastfaultmessage,and

thesoftwareversionbyrotatingthekeyswitchtothe
Informationposition(Figure10).

ModeSwitch

Usethemodeswitchtocontrolthereceptionofcommands
fromtheremote-controltransmitter.Selectingtheswitchto
theradio-controlmodeormanual-modepositionchanges
intendedmachineformofoperation(Figure11).

Important:Prolongthebatterylifeofthemachineby
selectingthemodeswitchtothe
whenthemachineisnotinuse.

Note:Selectthemodeswitchtotheradio-controlmode
positiontooperatethemachinewiththeremote-control
transmitter.

Selectthemodeswitchtothemanual-modepositionto
operatethemachinewiththecontrolpanel.

man ual mode

position

Todisplaythesoftwareversioninformation,rotatethekey
switchtotheInformationposition.

KeySwitch

Usethekeyswitchtostartandruntheengine,stopthe
engine,andpowertheaccessorydisplay.Thekeyswitchhas4
positions:Information,Off,Run,andStart.

•Starttheenginebyrotatingthekeyswitchtothe

engine-startposition,andthenreleasingthekeywhen
enginestarts;thekeyitwillmoveautomaticallytothe
engine-runposition(

Figure10).

Figure11

1.Radio-controlmode2.Manualmode

15

VibrationDirectionSwitch

2

1

G018948

3

1

2

G018949

2

1

G018950

G021430

G018946

1

2

Usethevibrationdirectionswitchtoselectthedirection
eccentricrotationwhenthevibrationfunctionactive(Figure

12).

Figure12

1.Vibrateforward

2.Vibratereverse

Important:Performmachineoperationssuchas
movingthemachineandvibrationfunctionswiththe
engine-speedswitchinthefast,engine-speedposition.

Figure14

1.Fast,engine-speed

2.Slow,engine-speed

•Vibrationmovementinaforwarddirection.

•Vibrationmovementinthereversedirection.

Travel-speed/VibrationSwitch

Important:Selecttheslow,travel-speedsettingwhen

movingthemachineinandoutofthetrench,when
loadingthemachineontoatransportvehicle,andwhen
unloadingthemachinefromatransportvehicle.

Usethetravel-speedswitchtocontroltravelspeedofthe
machine(vibrationOff)oractivatethemachine-vibration
function(Figure13).

Note:Thevibrationfunctionisinoperativewhenmoving
themachineinthefast-travelspeedortheslow-travelspeed
settings.

EmergencyStopButton

Usetheemergencystopinanysituationwhentheimmediate
stopofthemachineisrequired.Pressingtheemergencystop
buttonwillshutthemachineoffimmediately.

Theemergencystopbuttonislocatedonthecontrolpanel

andislabeled

belowthered-coloredbutton.
Performthefollowingstepstostopthemachineinan
emergencysituation,andresetthemachinewhenthe
emergency-stopconditioniscorrected:

1.Presstheemergencystopbuttondowntoimmediately
shutoffthemachine(Figure15).

Figure13

1.Fast-travel(vibration-off)3.VibrationOn(slowtravel)

2.Slow-travel(vibration-off)

Engine-speedSwitch

Usetheengine-speedswitchtochangetheengineRPM
betweentheslowandfast,engine-speedsettings(

Figure14).

Figure15

1.Emergencystopposition

2.Resetfornormaloperation

2.Pulltheemergencystopbuttonuptoresumenormal
machineoperation(

16

Figure15).

TractionControls

G019077

1 2

ENG INE S PEE D

TRAVE L SPEE D

R

L

VIBE ON

REV

FWD

TRAVE L

G018910

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Remote-controlTransmitter

Movetheleftandright,traction-controlleverstomanually
movethemachineintheforwardorreversedirection

Important:Keeptheremote-controltransmitterdry.
Donotpressurewashtheremote-controltransmitter.

(straight,leftorright)(Figure16).

Figure16

RadioSet

Aradiosetisamatchedaddresscodeandradiofrequency
foraradio-controltransmitterandtheradio-controlreceiver.
Theaddresscodesandradiofrequencyfortheradiosetare
unique,andmustmatchforthemachinetofunctionproperly.
Thisrelationshipassuresthatthetransmittercancontrolonly
onereceiver/machine,andthatmultiplecompactorscanbe
usedonthejobsitewithoutinterference.Refertothe7digit
serialnumbersthatyourecordedonpagetitledIntroduction
(Figure2).

1.Link/startbutton(green)8.Emergency-stop/power-Off

2.Lowbatterylight
(remote-control
transmitter)

3.Left,forward-traction
button(uparrow)

4.Left,reverse-traction
button(downarrow)

5.Slow,travel-speedbutton
(vibrationOff)

6.Reversevibrationbutton
(vibrationOn)

7.Slow,engine-speedbutton
(notfunctional)

Figure17

button

9.Fast,engine-speedbutton
(notfunctional)

10.Forwardvibrationbutton
(vibrationOn)

11.Fast,travel-speedbutton
(vibrationOff)

12.Right,reverse-traction
button(downarrow)

13.Right,forward-traction
button(uparrow)

14.Activelinklight(ashes)

Link/StartButton

Pressthelink/startbutton(greenbutton)toestablisharadio
linkbetweentheremote-controltransmitterandtheradio
receiverinthemachineandtostarttheengineinthemachine
(

Figure17).

Note:Thelink/startbuttonisthetopbutton(centeredleft
andright)ontheremote-controltransmitter.

Functions:

1.Establishalinktotheradioreceiverofthemachine.

2.Starttheengineofthemachine.

17

Traction-controlButtons

G018954

1

2

4

5

4

3

Emergency-stop/Power-OffButton

Pressandholdthetraction-controlbuttonstomovethe
machineintheforwardorreversedirection(straight,leftor
right)(Figure17).

Important:T ostopthemovementofthemachine,
releasethetraction-controlbuttons.

•Movethemachineforward.

•Movethemachinebackward.

•Turnthemachineleft.

•Turnthemachineright.

TravelSpeedButtons

Important:Usetheslow-travelspeedsettingwhen

movingthemachineinandoutoftrenches,when
loadingthemachineontoatrailer,andwhenunloading
themachinefromatrailer.

Usethetravelspeedbuttonsontheremote-control
transmittertocontrolthetravelspeedofthemachine
(vibrationOff)oractivatethevibrationfunctionofthe
machine(Figure17).

Note:Thevibrationfunctionisinoperativewhenmovingthe
machineinthefasttravel-speedsettingorslowtravel-speed
setting.

Presstheemergency-stop/power-Offbutton(redbutton)
turnoffthemachineinanemergencysituationorduring
normaloperation(Figure17).

Note:Theemergancy-stop/power-Offbuttonisthebottom
button(centeredleftandright)ontheremote-control
transmitter.

•Turnoffthemachineoffimmediatelyinanemergency

situation.

•Turnoffthemachineduringnormaloperation.

ParkingBrake

Theparkingbrakemechanismisaspringloadedplunger
thatrestsagainstthesurfaceofthedrumwhenthebrakeis
engaged.Usethebrakeknobtoengageanddisengagethe
parkingbrakeofthemachine;refertoUsingtheParking
Brake(page28).

•Movethemachineatminimum-travelspeed.

•Movethemachineatmaximum-travelspeed.

•Stopthevibrationfunction(pressandreleaseeitherthe

sloworfast,travel-speedbutton).

VibrationOnButtons

UsethevibeOnbuttonstoselectthedirectioneccentric
rotationwhenthevibrationfunctionactive(Figure17).

Note:Tostopthevibrationfunctionwiththeremote-control
transmitter,presstheslow,travel-speedbutton;refertoTravel
SpeedButtons(page18).

•Vibrateinaforwarddirection.

•Vibrateinareversedirection.

EngineSpeedButtons

Theengine-speedbuttonsontheremote-controltransmitter
donotfunction.Theenginespeedisautomaticallycontrolled
bythemicroprocessorinthemachinewhenoperatinginthe
remote-controlmode.

Figure18

1.Brakeknob4.Drumpad

2.Rear,tie-downring5.Plunger

3.Parkingbrake

Whenthemachineisstartedwiththeremote-control
transmitter,theenginewillstartattheslow-enginespeed,
after1secondtheenginewillautomaticallyacceleratetothe
fast-enginespeedandsustainthatspeed.

18

Anti-crushBar

G019000

1

G018967

2

1

3

FuelGauge

Theanti-crushbarisasafetydevicethatislocatedattherear
ofthemachine,andbelowthecontrolpanel.Whentriggered,
theanti-crushbarpreventsthemachinefromreversetravel
intheeventthattheoperatorbecomesentrappedbehindthe
machine.

Thefuelgaugeispartofthefuel-tankcap,andindicatesthe
leveloffuelinthefueltank.

Figure20

1.Anti-crushbar

Figure19

1.Fuel-tankcapandfuel
gauge

2.Fuel-tankcap

3.Fuelgauge

19

Hydraulic-lterGauge

G018968

1

1

2

G018998

1

2

3

Hydraulic-tankGauge

Thehydraulic-ltergaugeindicatesthepressureofhydraulic
uidowingthroughthehydrauliclter.

Thepressurerangesforthehydraulic-ltergaugeareas
follows:

•Normal(green):0to137kPa(0to20PSI)

•Caution(yellow):137to172kPa(20to25PSI)

•Servicethelter(red):172to689kPa(25to100PSI)

Usethehydraulic-tankgaugetoobservethelevelofhydraulic
uidinthetank.Thetankgaugeislocatedontheleft-rear
sideofthehydraulictank.

Figure21

1.Hydraulic-lterhousing2.Hydraulic-ltergauge

Figure22

1.Hydraulic-ltergauge

2.Cap/breather

3.Hydraulic-tankgauge

20

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model68039

Width

Length
Height
Weight
Engineoilcapacity
Fuelcapacity
Hydraulictankcapacity

VibrationSpecications

DescriptionValue

VibrationFrequency

CentrifugalForce69.87kN(15709lb)

TotalAppliedForce

StaticLinearPressure85N/cm(48psi)

DynamicLinearPressure

TotalAppliedLinearPressure

StaticAppliedPadfoot
Pressure

DynamicAppliedPadfoot
Pressure

TotalAppliedPadfootPressure647.5N/cm(443.3psi)

33.3Hz(2000vpm)

82.7kN(18609lb)

432N/cm(247psi)

516N/cm(295psi)

516N/cm(73.06psi)

127N/cm(370psi)

86cm(34inch)

167.7cm(66inch)
119cm(46.4inch)

1406Kg(3100lb)

0.95L(2qt)

11.3L(3USgallon)
49L(13USgallon)

Operation

WARNING

•Nevermovethemachineacrossaslopegreater
than18%grade(10°).

•Neverparkthemachineonahill.

CAUTION

•Beforestartingthemachine,makesurethat
therearenopersonsnearthemachineor
obstaclesunderthemachine.

•Exposuretoloudnoisecancausehearing
impairmentorloss.Wearearprotectionwhen
operatingthemachine.

•Themachinecaninjureyourfeet.Keepfeet
clearofdrumsandwearfootprotection,steeltoe
shoes,ortoepadswhenoperatingthemachine.

Important:Usersmustbetrainedtooperatethe
machine.Readthe

Owner’ s Man ual.

Important:Beforeoperatingthemachine,checkthe
fuelandoillevel,andremovedebrisfromthemachine.
Ensurethattheareaisclearofpeopleanddebris.Y ou
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.

Operator’ s Man ual

and

Engine

Learntooperatethemachinesafely.

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

21

Pre-startChecklist

FillingtheFuelTank

1.Checktheengineoillevel.

2.Checktheengineairlterelement.

3.Checktheenginefuellevel.

Note:Alwaysuseclean,freshfueltopreventdamage
tothefuelinjectioncomponents.

4.Checkthehydraulicuidlevel.

5.Checkthehardwareforlooseness.

6.Checkthehosesforloosettingsandsignsofaleak.

7.CheckthattheEmergencyStopbuttonisnotdamaged,
andthatthebottommovesupanddown.

8.CheckthattheAnti-crushbar,switch,andactuation
componentsarenotdamaged,andthatallpartsmove
andworkproperly .

Fuel

Useonlyclean,freshdieselfuelwithanultralow(<15ppm)
sulfurcontent.Theminimumcetaneratingforthedieselfuel
shouldbe40.Purchasefuelinquantitiesthatcanbeused
within30daystoensurefuelfreshness.

Fueltankcapacity:11.5L(3USgallon)

Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.

•Outsideairtemperaturesabove20°F(-7°C),use

summergradedieselfuel(No.2-D)

Note:Useofsummergradefuelabove20°F(-7°C)will
contributetowardlongerfuelpumplifeandincreased
power.

•Outsideairtemperaturesbelow20°F(-7°C),usewinter

grade(No.1-DorNo.1-D/2-Dblend)

Note:Useofwintergradefuelatlowertemperatures
provideseasierstartingandreducefuellterplugging.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromnozzleandfueltank
orfuelcontaineropening .

•Keepfuelawayfromyoureyesandskin.

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to1/2
in.(6to13mm)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

•Ifthisisnotpossible,thenfuelsuchequipment
onatruckortrailerfromaportablecontainer,
ratherthanfromafueldispensernozzle.

•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

Important:Storefuelinaclean,safety-approved
containerandkeepthecapinplace.

1.Removethecapforthefueltankbyturningthecap
counterclockwiseandtheliftingthecapupuntilthe
quantitysensorisclearofthellerneckofthefuel
tank.(

Figure23).

22

Note:Donotallowthedirtanddebristoenterthe

G019002

1 2

3

4

G019027

2

1

3

5

4

fueltankortoaccumulateonthequantitysensor.

Figure23

2.Opentheforwardhood;referto

OpeningtheHood

(page24).

3.Ensurethatthefuellevelinthetankisgreaterthat
one-thirdfull.

4.Removethefuelcapandsensorassembly(Figure24).

Note:Donotallowthedirtanddebristoenterthe
fueltankoraccumulateonthequantitysensor.

1.Fuelcap

2.Quantitysensor

3.Fillerneck(fueltank)

4.Hoodclip

2.Fillthetankwithfueluntilthelevelis6to13mm(1/4
to1/2inch)belowthebottomofthellerneck.

3.Installthefueltankcapbyinsertingthequantitysensor
ofthefuelcapthroughthellerneck.

4.Tightenthefuelcapclockwisehandtight(Figure23).

PrimingtheFuelSystem

Bleedthefuelsystembeforestartingtheengineifanyofthe
followingconditionsoccur:

•Initialstartupofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuelsystem

components(e.g.,lterreplaced).

Note:Whenperformed,theengineshouldstartafter
primingthefuelsystem.However,ifenginedoesnotstart,
airmaybetrappedbetweeninjectionpumpandinjectors;
contactyourAuthorizedServiceDealer.

1.Removethekey,andallowtheenginetocool.

Figure24

1.Fuelreturnline4.Hoodclip

2.Fuel-shutoffvalve5.Fuelcap/sensor

3.Fuel/waterseparator

5.Atthefuelpump,operatetheprimingleveruntilfuel
isheardowingbackintothefueltankthroughthe
fuelreturnline.(

Figure25).

23

2

3

4

1

G019026

Figure25

G019041

1

4

5

7

2

3

6

1.Fuelline3.Fuelpump

2.Fuelpriminglever

4.Oillter

AccessingtheMachine

OpeningtheHood

Opentheforwardhoodasfollows:

1.Attheforwardhood,pivotthelatchhandleforthe
hoodtotheverticalposition(Figure26).

6.Installthefuelcapandsensorassembly(Figure24).

7.Closetheforwardhood;refertoClosingtheHood
(page25).

Figure26

1.Forwardhood5.Rearhood

2.Latchhandle(stowed)

3.Latchhandle(vertical)

4.Forwardhoodopening

2.Rotatethelatchhandleclockwise(Figure26).

3.Graspthelatchhandletightly,andpulluprmlyto
unseatthehoodfromthehoodclips(Figure26).

6.Hoodclip

7.Rearhoodopening

4.Rotatethehoodup(Figure26).

Opentherearhoodasfollows:

Note:Ensurethattheforwardhoodisopenbeforeopening
therearhood.

1.Grasptheforwardedgeoftherearhood.

2.Pulluprmlyonthehoodtounseatitfromthehood
clips(

Figure26).

3.Rotatethehoodup(Figure26).

24

ClosingtheHood

1

2

3

4

5

6

G019012

Note:Iftherearhoodandtheforwardhoodareopen,the
rearhoodmustbeclosedbeforeclosingtheforwardhood.

Closetherearhoodasfollows:

1.Grasptheforwardedgeoftherearhood.

3.Opentheforwardhood;referto

OpeningtheHood

(page24).

4.Cleanaroundtheoildipstickanddipsticktting
(Figure28).

2.Rotatethehooddown(

Figure26).

3.Pushdownrmlyonthehoodtoseatitintothehood
clips.

Closetheforwardhoodasfollows:

Note:Ensurethattherearhoodisclosedbeforeclosing
theforwardhood.

1.Graspthelatchhandle,androtatethehooddown
(Figure26).

2.Pushdownrmlyonthehoodtoseatitintothehood
clips.

3.Rotatethelatchhandlecounterclockwise(

4.Pivotthehandledowntothestowedposition(Figure

26).

EngineOilandHydraulicFluid

CheckingtheLeveloftheEngineOil

ServiceInterval:Beforeeachuseordaily

OilType:Detergentdieselengineoil(alltrademarkoils

whichfullatleastoneofthefollowingspecications:

ACEA-B2/E2orhigher,orAPIserviceCH-4orhigher)

CrankcaseCapacity:1.9L(2qt)

Figure26).

Figure28

1.Oil-llercap

2.Oil-llerneck

3.Dipsticktting

4.Dipstick

5.Minoil-level

6.Maxoil-level

5.Pulloutthedipstickandwipethemetalendclean.

6.Slidethedipstickintothedipsticktting.

7.Pullthedipstickoutandlookatthemetalend.

8.IftheoillevelisbelowtheMin-levelmarkonthe
dipstick(

Figure28),performthefollowingsteps:

Viscosity:RefertoFigure27.

Figure27

1.Parkthemachineonalevelsurface.

2.Stoptheengine,removethekey,andallowtheengine
tocool.

A.Cleanaroundtheoil-llercap,andremovethe

cap(Figure28).

B.Slowlypourenoughoilintotheoil-lltubeto

raisethelevelonthedipsticktobetweentheMin­andMax-oillevel(Figure28).

C.Installtheoil-llercap(Figure28).

9.

Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.

10.Insertthedipstickintothedipsticktting,andseatthe
dipstickrmly.

11.Closethehood;referto

ClosingtheHood(page25).

25

CheckingtheHydraulicFluidLevel

G019024

1

2

3

ServiceInterval:Beforeeachuseordaily

HydraulicTankCapacity:49L(13USgallons)

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedToroDealerformore
information)

•ToroPremiumAllSeasonHydraulicFluid(referto

yourAuthorizedToroDealerformoreinformation)

•IfeitheroftheaboveTorouidsarenotavailable,you

mayuseMobiluid424multipurposetractorlubricant.

Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.

Note:Thehydraulicuidspecicationsmustfallwithin
thelistedrangeforallofthefollowingmaterialproperties
andtheuidshouldmeetthelistedindustrystandards.

Torowillnotassumeresponsibilityfordamagecaused
byimpropersubstitutions,souseonlyproductsfrom
reputablemanufacturerswhowillstandbehindtheir
recommendations.

HydraulicFluidTable—

MaterialProperties

Viscosityindex,ASTMD2270

cStat40°C(104°F):55to62 Viscosity,ASTMD445

cStat110°C(230°F):9.1to

9.8

140to152

1.Breather/cap3.Sightgauge

2.Hydraulictankllerneck

Figure29

5.Checkthattheuidleveldisplayedinthesightgauge

PourPoint,ASTMD97-37to-43°C(-35to-46°F)

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM.

Note:Manyhydraulicuidsarealmostcolorless,making
itdifculttospotleaks.Areddyeadditiveforthe
hydraulicsystemoilisavailablein2/3oz.(20ml)bottles.
Onebottleissufcientfor4-6gal(15-22l)ofhydraulic
oil.Orderpartno.44-2500fromyourAuthorizedT oro
Dealer.

1.Parkthemachineonalevelsurface.

2.Stoptheengine,removethekey,andallowtheengine
tocool.

3.Opentherearhood;refertoOpeningtheHood(page

24).

4.Cleantheareaaroundthecap/breatherandllerneck
ofthehydraulictank.Cleanthehydraulictanksight
gauge(Figure29).

indicatesa6.35to12.5mm(0.25to0.50inch)air
bubbleseenatthetopofthegauge(Figure29).

6.Ifthehydraulicuidlevelislow,performthefollowing
steps:

DANGER

Thebreather/capisdesignedtopressurize
thehydraulictankto34.5kPa(5PSI).Loosen
thecapslowlytoavoidinjurywheneveradding
uidormaintainingthehydraulicsystem.

A.Placearagoverthehydraulictankbreather/cap,

andslowlyturnthecapcounterclockwiseto
removethebreather/cap.

B.Addfreshhydraulicuidtothetankthroughthe

hydraulictankllerneck.

Note:Addhydraulicuiduntiltheuidlevel
indicatesa6.35to12.5mm(0.25to0.50inch)air
bubbleseenatthetopofthesightgauge.

C.Installthebreather/caponthehydraulictank

llerneck.

7.Closetherearhood;referto

25).

26

ClosingtheHood(page

StartingandStoppingthe

StoppingtheEngine—ManualMode

Engine

Startandstopthemachineineitherthemanualmode(at
thecontrolpanel)orintheremote-controlmode(withthe
remote-controltransmitter).

StartingtheEngine—ManualMode

Important:Iftheengineisrunathighspeedswhen

thehydraulicsystemiscold(i.e.,whentheambient
airtemperatureisnearfreezingorlower),hydraulic
systemdamagecouldoccur.Whenstartingtheengine
incoldconditions,allowthehydraulicsystemtowarm
byoperatingtheengineatslow-enginespeedfor2to5
minutesbeforeswitchingtothefast-enginespeed.

1.Ensurethatthehandleofthefuel-shutoffvalvetothe
Onposition.(Figure24).

2.Atthecontrolpanel,pressthemodeswitchtothe
manual-modeposition;referto

3.Presstheengine-speedswitchtotheslow,engine-speed
position;refertoEngine-speedSwitch(page16)

4.Insertthekeyintothekeyswitch,androtatethekey
clockwisetotheStartposition.

Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30-secondcooldownperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.

5.Releasethekeywhenenginestarts.

ModeSwitch(page15).

Theseinstructionsdescribehowtostoptheengineatthe
controlpanelundernormaloperatingcircumstances.

1.Ensurethatthemodeswitchisselectedtothe
manual-controlposition;refertoModeSwitch(page

15)

2.Pressthetravel-speed/vibrationswitchtothe
slow,travel-speedposition(vibrationOff);referto
Travel-speed/VibrationSwitch(page16).

3.Presstheengine-speedswitchtotheslowposition;
refertoEngine-speedSwitch(page16).

Note:Iftheenginehasbeenworkinghardorishot,
allowthemachinetorunattheslow-enginespeed
settingfora1or2minutesbeforeturningtheignition
keyoff.Thishelpscooltheenginebeforeitisstopped.
Inanemergency,stoptheengineimmediately.

4.RotatethekeyswitchcounterclockwisetotheOff
position;refertoKeySwitch(page15).

StoppingtheEngine—Remote-control
Mode

Theseinstructionsdescribehowtostoptheenginewith
theradio-controltransmitterundernormaloperating
circumstances.

1.Ontheradio-controltransmitter,presstheslow,
travel-speedbutton(vibrationOff);refertoTravel
SpeedButtons(page18).

Note:Thekeyitwillmoveautomaticallytothe
engine-runposition.

StartingtheEngine—Remote-control
Mode

Important:Whentheambientairtemperatureis

nearfreezingorlower,starttheengineinthemanual
modeandallowthehydraulicsystemtowarmbefore
operatingthemachineintheremote-controlmode;refer
toStartingtheEngine—ManualMode(page27).

1.Atthecontrolpanel,pressthemodeswitchtothe
remote-controlmodeposition;refertoModeSwitch
(page15).

2.EnsurethatthekeyswitchisrotatedtotheOff
position;refertoKeySwitch(page15).

3.Attheradio-controltransmitter,presstheOnbutton
oncetoestablisharadiolinkwiththemachine.

4.PressandholdtheOnbuttonagaintostarttheengine.

Note:Theenginespeedisautomaticallycontrolled
bythemicroprocessoronthemachine.Theengine
willstartandoperateattheslow-enginespeedforone
second,andthenautomaticallyacceleratetheengine
tothefast-enginespeed.

Note:Iftheenginehasbeenworkinghardorishot,
allowthemachinetorunfora1or2minutesbefore
turningtheignitionkeyoff.Thishelpscooltheengine
beforeitisstopped.Inanemergency,stoptheengine
immediately.

2.Ontheradio-controltransmitter,pressthe
emergency-stop/power-offbutton(theredbutton);
refertoEmergency-stop/Power-OffButton(page18).

Note:Storetheradio-controltransmitterinasafe,dryplace
(thetransmitterstoragecompartmentundertherearhood).

EmergencyStop—ManualMode

Important:Theemergencystopbuttononthecontrol

panelwillstoptheengineinboththemanualmodeand
theremote-controlmode.

Thisinstructiondescribehowtostoptheengineatthe
controlpanelinanemergencycircumstance.

Atthecontrolpanel,presstheEmergencyStopbutton
down;refertoEmergencyStopButton(page16).

Note:Pulltheemergencystopbuttonuptoresumenormal
machineoperation.

27

EmergencyStop—Remote-control
Mode

Important:Theemergencystopbuttononthecontrol

panelwillstoptheengineinboththemanualmodeand
theremote-controlmode.

Thisinstructiondescribehowtostoptheenginewiththe
radio-controltransmitterinanemergencycircumstance.

Attheradio-controltransmitter,presstheEmergency
Stop/Poweroffbutton(theredbutton);referto

Emergency-stop/Power-OffButton(page18).

StoppingtheMachine

WARNING

Neverparkthemachineonahill.

3.Selectthemodeswitchonthecontrolpaneltothe
manualmodeposition;refertoModeSwitch(page15).

4.Settheparkingbrake;refertoUsingtheParkingBrake
(page28).

5.Removethekeyfromthekeyswitch;refertoKey
Switch(page15).

UsingtheParkingBrake

WARNING

Failuretosettheparkingbrakewhenthemachine
isleftunattendedcouldcausedamagetothe
machineorinjury.Alwayssettheparkingbrake
beforeleavingthemachine.

CAUTION

CAUTION

Achildoruntrainedbystandercouldattemptto
operatethemachineandbeinjured.

Removethekeyfromtheswitchwhenleavingthe
machine,evenifjustforafewseconds.

Important:Donotparkthemachineforanextended
periodinatrench,ditch,orlow-lyingareathatmight
llwithwater.Liftormovethemachinetoalevel,well
drainedsurface.

StoppingtheMachine—ManualMode

1.ReleasebothofthetractioncontrolsrefertoTraction
Controls(page17).

2.Stoptheengine;refertoStoppingtheEngine—Manual
Mode(page27).

3.Settheparkingbrake;refertoUsingtheParkingBrake
(page28).

4.Removethekeyfromthekeyswitch;refertoKey
Switch(page15).

Failuretodisengagetheparkingbrakebefore
movingthemachinemaycausedamagetothe
parkingbrakeorthemachineorboth.Releasethe
parkingbrakebeforemovingthemachine.

SettingtheParkingBrake

Important:Wheneverpossible,parkthemachineon

arm,levelsurface.

Important:Theplungerfortheparkingbrakemustbe
ontheagainstthesideofthedrumpadandthesurface
ofthedrum.

1.Setthemachinetomanualmode;refertoMovingthe
Machine—ManualMode(page32).

2.Settheengine-speedswitchtotheslow ,engine-speed
position,refertoEngine-speedSwitch(page16).

3.Setthetravelspeedtotheslow-travel/vibration-off
position;referto

16)

.

4.Usingthetractioncontrols,centertheparkingbrake
between2drumpads;referto

17)

.

Travel-speed/VibrationSwitch(page

TractionControls(page

StoppingtheMachine—Remote-control
Mode

Important:Toavoiddepletingthebatteryofthe

machine,selectthemodeswitchtothemanual-mode
positionwhenstoppingthemachine.

1.Releaseallthetraction-controlbuttons;referto
Traction-controlButtons(page18).

2.Stoptheengine;refertoStoppingthe
Engine—Remote-controlMode(page27).

5.Pullthebrakeknoboftheparkingbrakeoutslightly
androtatetheknobapproximately90°clockwiseor
unittheplungerisreleased(Figure30).

28

G023082

1

2

G021 104

1

2

2

4

5

3

3

Figure31

G021 106

2

3

4

Figure30

1.Knob2.Parkingbrake

6.Gentlyreleasethebrakeknoboftheparkingbrake,
allowingittoretractintotheparkingbrakehousing,
untiltheplungerisrestingagainstthesideofthedrum
padandthesurfaceofthedrum(Figure32,Figure31,
Figure34,andFigure33).

7.Alignthepadofthedrumandtheplungerofthe
parkingbrakebymovingthemachineforwardor
backwardasfollows:

•Foramachinethatisparkeddownhill—alignthe

sideofthedrumpadthatisrotatingupward
againstthesideoftheplungeroftheparkingbrake
(Figure32andFigure31).

1.Parked
machine—downhill

2.Brakeknob

3.Parkingbrake

1.Parkingbrake3.Drumpadrotatingupward

2.Plunger

4.Plunger

5.Drumpad(downhill
position)

Figure32

(parkingthemachine
downhill)

4.Drumsurface

•Foramachinethatisparkeduphill—alignthe

sideofthedrumpadthatisrotatingdownward
againstthesideoftheplungeroftheparkingbrake
(Figure34andFigure33).

29

2

2

3

4

3

3

1

G021 105

G021 109

1

2

4

3

MovingaNon-functioning

G019040

1

3

1

2

Machine

Important:Donottoworpullanon-functioning

machine.Retrieveandtransportthemachineusing
liftingequipment,refertoLiftingtheMachine(page30)
andPreparingtheMachineforTransport(page31).

Important:Donotallowanon-functioningmachineto
remainlocatedinatrench,ditch,orlow-lyingareathat
mightllwithwater.Liftthenon-functioningmachine
andlocateitonalevel,welldrainedsurface.

LiftingtheMachine

Important:Ensuretheliftingequipmenthasa2110Kg

(4650lb)verticalliftcapacity.

Figure33

1.Parkedmachine—uphill4.Plunger

2.Brakeknob

3.Parkingbrake

1.Parkingbrake3.Drumpadrotating

2.Plunger

5.Drumpad(uphillposition)

Figure34

downward(parkingthe
machineuphill)

4.Drumsurface

8.Stoptheengineandremovethekey;refertoStopping
theEngine—ManualMode(page27).

Important:Neverliftamachinewiththeengine
running.

Liftthemachineusingtheliftring(Figure35)asfollows:

1.Stoptheengine;refertoStoppingthe
Engine—ManualMode(page27)andStoppingthe
Engine—Remote-controlMode(page27).

2.Ensurethattheforwardhoodandrearhoodareclosed
andlatched.

3.Connecttheliftriggingtotheliftringonthemachine
(Figure35),andliftthemachine.

ReleasingtheParkingBrake

Note:Whentheparkingbrakeisreleased,theplungeris

intheup-lockposition,approximately12.7mm(1/2inch)
abovethedrumpads.

1.Pulltheparkingbrakehandleoutfullyandrotatethe
handleapproximately90°clockwiseoruntilitsnaps
intotheup-lockposition(

2.Gentlyreleasetheparkingbrakehandle,allowingitto
retractuntiltheparkingbrakeisrestingintheretract
detent(

Figure30).

Figure31andFigure33).

1.LiftRing

2.Forward,tie-downring

30

Figure35

3.Rear,tie-downring

PreparingtheMachinefor

G021 114

1

1

2

2

3

4

5

Transport

Important:Ensurethatthetransportvehicleisratedfor

a1406Kg(3100lb)loadandhastie-downpoints.

•Liftthemachineontoatransportvehicle;referto

LiftingtheMachine(page30).

•Drivethemachineonatransportvehicle.

DANGER

5.Securethemachinetothetransportvehicleusing
blockingandloadbindersbetweentheanchorrings
onthetransportvehicleandthetie-downringsonthe
machine(

Figure36).

Youcanloseofcontrolofthemachinewhen
drivingitonrampsontooroffofthetransport
vehiclewhenleft-handandright-handdrums
haveunequaltraction.

Ensurethattherampsanddrumsprovideequal
tractiontotheleft-handandright-handsidesof
themachine.

Important:Userampsthathavea2110Kg(4650lb)
capacityandasolid,continuous-tractionsurface.

Important:Therampusedtosupportthemachine
whileloadingitontothetransportvehiclecannot
exceed55%(29°)anglelimitofthemachine;referto
TiltChart(page9).

Note:Donotoperateordrivethemachineonthe
roadway.

1.Setthemachinetotheslow-travelspeed(vibration
Off);refertoTravel-speed/VibrationSwitch(page16)
andTravelSpeedButtons(page18).

2.Settheenginespeedtothefast,engine-speedposition;
refertoEngine-speedSwitch(page16).

Figure36

1.Anchorring4.Blocking

2.Loadbinder5.Rear,tie-downring

3.Forward,tie-downring

6.Ensurethattherampsaresecurebeforetransporting
themachine.

3.Drivethemachineontothetransportvehicle.

4.Stoptheengine;referto
Engine—ManualMode(page27)andStoppingthe
Engine—Remote-controlMode(page27).

Stoppingthe

31

MovingandVibrating

1

2

4

G021 141

G020673

G018936

Operation

MovingtheMachine—ManualMode

Usethetractioncontrolstomovethemachineforwardor
backward,andturnthemachineleftorright.

CAUTION

Trencheswithoutwallsupportcancollapseandtrap
equipmentandpersonnel.Intrencheswithoutwall
supports,operatethemachineintheremote-control
mode.

Important:Usetheslow,travel-speedsettingforthe
followingoperations:

•Whenmovingthemachineup,down,oracross

slopes.

•Whenmovingthemachineinandoutoftrenches.

•Whenmovingthemachinearoundcorners.

•Whenloadingthemachineontothetransport

vehicle.

•Whenunloadingthemachinefromthetransport

vehicle.

MovingtheMachineAcrossaSlope

CAUTION

Ifthemachinetipsover,engineoilcanoodthe
cylinders;startingthemachineafteratip-over
eventwillcausedamagetotheengine.Follow
theinstructionsforrecoveringthemachineafter
atip-overevent;referto
AfteraTip-overEvent(page35).

RecoveringtheMachine

CAUTION

Donotoperatethemachinewiththeparkingbrake
engaged.Failuretodisengagetheparkingbrake
maycausedamagetotheparkingbrakeorthe
machineorboth.

Important:Whenmovingandsteeringthemachine,
keepbothhandsonthetraction-controllevers.

1.Starttheengineusingthemanualmode;referto
StartingtheEngine—ManualMode(page27).

2.Selecttheengine-speedswitchtothefast,engine-speed
position;referto

3.Selectatravel-speed/vibrationswitchpositionforthe
followingoperations:

RefertoTravel-speed/VibrationSwitch(page16)

•Movethemachineforward:slow-travelspeedor

fast-travelspeed.

•Movethemachinebackward:slow-travelspeed.

•Turnthemachine:slow-travelspeed.

4.Disengagetheparkingbrake;referto
ParkingBrake(page30).

5.Moveandsteerthemachinebydoingthefollowing:

•Tostopthemovementorturningofthemachine,

returntheleverstotheneutral(default)position

Figure38).

(

Engine-speedSwitch(page16).

Releasingthe

Figure38

•Tomovethemachineforward,grasptheboth

traction-controlleverswithyourhandsandpush
bothleversforward(

Figure37

1.Donotmovethemachine
acrossaninclinewhere
themachineispartiallyon
theplane.

2.Movethemachineacross
whenfullyontheplane.

3.Donotmovethemachine
acrossaninclinewhere
themachineispartiallyon
theslope

4.Whennecessary,move
themachineacrossan
inclinewherethemachine
isfullyonaslopeof18%
(10°)orless.

32

Figure39).

Figure39

•Tomovethemachinebackward,graspthe

G018937

G018938

G018939

L

R

TRAVEL

G019078

5

3

4

2

1

traction-controlleverswithyourhandsandpull
backonbothlevers.Tostopthemachine,return
theleverstotheneutralposition(Figure40).

MovingtheMachine—Remote-control
Mode

Thetraction-controlbuttonsformovingthemachinein
theforwardorbackwarddirection(straight,leftorright)
arelocatedontheremote-controltransmitter.Usethe
remote-controltransmittertomoveandsteerthemachine
asfollows:

Important:T ostopthemovementofthemachine,
releasethetraction-controlbutton.

1.Starttheengineusingtheremote-controlmode;refer
toStartingtheEngine—Remote-controlMode(page

27)

Figure40

•Toturnthemachineleft,grasptheboth

traction-controlleverswithyourhandsandpullthe
left,traction-controlleverbackward,andpushthe
right,traction-controlleverforward(Figure41).

Figure41

•Toturnthemachineright,grasptheboth

traction-controlleverswithyourhandsandpush
theleft,traction-controlleverforward,andpullthe
right,traction-controlleverbackward(Figure42).

Note:Theenginespeedisautomaticallycontrolled
bythemicroprocessoronthemachine.Theengine
willcrankoverandoperateattheslow-enginespeed
foronesecond,andthenautomaticallyacceleratethe
enginetothefast-enginespeed.

2.Selectthetravel-speed/vibrationbuttonsforthe
followingoperations:

RefertoTravel-speed/VibrationSwitch(page16)

•Movethemachineforward:sloworfast,

travel-speedbutton.

•Movethemachinebackward:slow ,travel-speed

button.

•Turnthemachine:slow,travel-speedbutton.

3.Performthefollowingstepstomoveandcontrolthe
machinedirectionoftravel:

Note:Thebuttonsmustbepushedandhelddownto
movethemachine.

•Tostopthemovementorturningofthemachine,

releasethetractionbutton(s).

•Tomovethemachineforward,pressandhold

theleft,forward-tractionbuttonandtheright,
forward-tractionbutton(

Figure43).

Figure43

1.Remote-control

Figure42

33

transmitter

2.Left,forward-traction
button

3.Right,forward-traction
button

4.Left,reverse-traction
button

5.Right,reverse-traction
button

•Tomovethemachinebackward,pressandhold

4

32

1

6 5

G019084

ENGINE S PE ED

TRAVEL SP EED

VIBE O N

REV

FWD

G019085

1

3

5

2

4

theleft,reverse-tractionbuttonandtheright,
reverse-tractionbutton(Figure43).

•Toturnthemachineleft,pressandholdthe

left,reverse-tractionbuttonandtheright,
forward-tractionbutton(Figure43).

•Toturnthemachineright,pressandhold

theleft,forward-tractionbuttonandtheright,
reverse-tractionbutton(Figure43).

VibratingOperation

Moveandsteerthemachinetoalignittothesitelocation;
refertoMovingtheMachine—ManualMode(page32)or
MovingtheMachine—Remote-controlMode(page33).

•WhenoperatingintheManualmode(controlpanel)

startthevibrationfunctionbyperformthefollowing:

1.Selecttheengine-speedswitchtothefast,
engine-speedposition(

Figure44).

3.Selectthetravel-speed/vibrationswitchtothe
vibrationOnposition(fullybackward).

4.Steerthemachineusingthetractioncontrols;refer
toMovingtheMachine—ManualMode(page32).

5.Stopthevibrationfunctionbyselecting
travel-speed/vibrationswitchtotheslow-travel
speed(fullyforward)position,ortothemiddle
position(fast-travelspeed).

•WhenoperatingintheRemote-controlmode

(remote-controltransmitter)startthevibrationfunction
byperformthefollowing:

1.Selectavibrationdirectionasfollows:

–Startthevibrationfunctionintheforward

directionbypressingandreleasingthe
forward-vibrationbutton(

–Startthevibrationfunctioninthereverse

directionbypressingandreleasingthe
reverse-vibrationbutton(Figure45)

Figure45).

Figure44

1.Vibration-direction
switch—forward

2.Vibration-direction
switch—reverse

3.Travel-speed/vibration
switch—vibrationOn

2.Selectavibrationdirectionasfollows:

–Startthevibrationfunctionintheforward

directionbypressingthevibrationdirection
switchforward(Figure44).

–Startthevibrationfunctioninthereverse

directionbypressingthevibrationdirection

4.Engine-speed
switch—fast

5.Travel-speed/vibration
switch—slow

6.Travel-speed/vibration
switch—fast

1.Slow,travel-speedbutton

2.Fast,travel-speedbutton5.Remote-control

3.Forward-vibrationbutton

2.Steerthemachineusingthetraction
controlbuttons;refertoMovingthe
Machine—Remote-controlMode(page

33).

3.Stopthevibrationfunctionbyselecteither
selectingtheslow,travel-speedbuttonorthefast,
travel-speedbutton.

Figure45

4.Reverse-vibrationbutton

transmitter

switchbackward(Figure44)

34

RecoveringtheMachineAfter

G021 164

1

G021 165

aTip-overEvent

RetrievingtheMachine

1.Connecttheliftingequipmenttotheoneofthe
followingliftingpointsforthefollowingrolloverevent.

•Themachineisonitsside:

A.Securetheliftingequipmenttotheliftingring

ofthemachine(Figure46);refertoLifting
theMachine(page30).

Figure46

B.Slowlyraisetheliftingequipmenttorotate

themachinesothetopofthemachineisup
(Figure46).

Note:Whenliftingthemachine,ensurethat
itdoesnotswingexcessively.

•Themachineisupsidedown:

Note:Recoveringamachinethatisupsidedown
requires2unitsofliftingequipment.

A.Attachtherstunitofliftingequipmentto

theforwardorreartie-downring(Figure47).

2.Movethemachinetoalevelsurface.

3.Lowerthemachineanddisconnectthelifting

4.Cleananydebrisfromtheexhaustduct,oil-coolerduct,

5.Inspectthemachinefordamage.

B.Slowlyraisetheliftingequipmenttorotatethe

machinevertical(Figure47).

C.Attachthesecondunitofliftingequipment

totheliftingring(Figure47);refertoLifting
theMachine(page30).

D.Transfertheweightofthemachinefromthe

rstunitofliftingequipmenttothesecond
liftingunit(

Note:Themachineshouldbealignedwith
thetopup.

equipment(

controlpanel,andtheforwardandsidegrills;referto
ProductOverview(page13).

Figure47

Figure47).

Figure47).

Important:Repairdamagetothemachinebefore
operatingit.

Note:Closelyinspecttheanti-crushbar,control
panel,parkingbrake,andthehydrauliclinesforthe
motorontheeccentric.

35

6.Checktheengine,air-lterelementbylookingatthe

G021 182

1 2

3

4

5

G021 174

2

3

4

5

6

4

1

6

3

5

7

8

9

G021 183

8

7

6

5

4

3

2

1

pleatsoftheelementwhileshiningabrightlighton
theinsideofthelter.

Note:Replacetheair-lterelementifitiscovered
withoil,dirt,ordust;refertoServicingtheAirFilter
(page44).

RemovingtheFuelInjectors

1.Opentheforwardhood;refertoOpeningtheHood
(page24).

2.Closethefuel-shutoffvalve(Figure24).

3.Cleananydirtanddebrisfromtheengine.

Note:Ensurethatnodirtisonthecylinderheadarea
nearthefuelinjectors.

4.Removethebolt,washer,andclampthatsecures
thefuelhosetothetop-forwardsideofthe
forward-cylinderhead.

Figure49

1.Bolt6.Retainernut

2.Forward-fueltube7.Rearfueltube

3.Retainer

4.Rubberhose

5.Tubenut

8.Clamp

9.Nut(6mm)

6.Loosenthetubenutsforbothofthefuelinjectors
(Figure49andFigure50).

7.Pullthefueltubesawayfromthefuelinjectors.

8.Removetheretainernuts,washers,lockwashers,and
retainersthatsecurethefuelinjectorstothecylinder

Figure50).

head(

1.Fuelhose

2.Bolt5.Forward-cylinderhead

3.Washer

5.Removetheboltandnutthatsecurethefuel-tube
clamptothesupportbracket,andremovetheclamp.

Figure48

4.Clamp

Figure50

1.Retainernut

2.Washer6.Tubenut

3.Lockwasher7.Fuelhose

4.Retainer8.Injector

5.Stud

36

Note:Donotremovetherubberhosesfromthe

G021 188

1

2

2

3

G021 189

2

1

G021 190

2

3

1

injectors.

9.Usingatwistingandpullingmotion,removethe
rear-fuelinjectorfromthecylinderhead(Figure51).

Note:Ifnecessary,removethecabletiesthatsecure
thefuelhose.

Note:Securethefuel-injectorgasketsforinstallation
instep

1-AofInstallingtheFuelInjectors(page37).

InstallingtheFuelInjectors

1.Installthefuelinjectorsasfollows:

A.Installthegasketsaroundthebottomtipsofthe

fuelinjectors.

Figure52

1.Rear-fuelinjector

1.Fuelinjector

Figure51

B.Installtheforward-fuelinjectorintothecylinder

2.Gasket

head.

10.Usingatwistingandpullingmotion,removethe
forward-fuelinjectorfromthecylinderhead(Figure

51).

PurgingtheCylindersofOil

1.Wraptheendofthefueltubesandthefuelinjectors
withacleanrag.

Note:Theseragswillprotectthetubesandinjectors
fromcontamination.

2.Looselypackragsintothecylinder-headareaofthe
fuelinjectorholes.

Note:Theseragswillabsorbtheoilthatisejected

1.Forward-fuelinjector3.Gasket

2.Rear-fuelinjector

fromthecylinder.

Important:Standawayfromtheengine.

3.Selecttheengine-speedswitchtotheslow ,engine-speed
position.

4.Usethekeyswitchtocranktheenginefor3seconds.

5.Replaceanyoil-soakedragsattheareaofthefuel
injectorholes.

6.Repeatsteps4and5untiloilstopsejectingfromthe
fuelinjectorholes.

7.Removetheragsfromthefuel-injectorholesandthe
fuelinjectors.

C.Installtherear-fuelinjectorintothecylinderhead.

Important:Ensurethatthefuelinjectorsare
fullyseatedintothecylinderhead.

D.Installtheretainers,washers,lockwashers,and

nutsthatwereremovedinstep8ofRemovingthe
FuelInjectors(page36)

E.Torquetheretainernutsto23N-m(17lbft).

F.Alignthefueltubesoverthefuelinjectors.

G.Threadthefuel-tubenutsontothefuelinjectors.

Figure53

.

37

H.Securethefueltubestothesupportbracketwith

theclamp,bolt,andnutthatwereremovedinstep
5ofRemovingtheFuelInjectors(page36).

I.Tightenthefuel-tubenutsto25N-m(19ft-lb).

J.Securethefuelhosetothetop-forwardsideof

theforward-cylinderheadwiththebolt,washer,
andclampremovedinstep4ofRemovingthe
FuelInjectors(page36).

2.Checktheleveloftheengineoil;refertoCheckingthe
LeveloftheEngineOil(page25).

3.Checkthehydraulicuidlevel;refertoCheckingthe
HydraulicFluidLevel(page26).

4.Openthefuel-shutoffvalve(Figure24).

5.Primethefuelsystem;refertoPrimingtheFuelSystem
(page23).

6.Selecttheengine-speedswitchtotheslow ,engine-speed
position.

7.Starttheengine,refertoStartingtheEngine—Manual
Mode(page27).

Note:Theenginemayinitiallyproduceblue-white
smokewhileitruns.

8.Runtheengineinthefollowingorder:

A.slow-engine-speedfor2minutes

B.fast-engine-speedfor5minutes

C.slow-engine-speedfor1minute

D.stoptheengine.

Note:Referto

Engine-speedSwitch(page16)and

StoppingtheEngine—ManualMode(page27).

38

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Aftertherst50hours

Beforeeachuseordaily

Every40hours

Every100hours

Every250hours

MaintenanceProcedure

•Changetheengineoilandlter.

•Replacethehydrauliclter.

•Checktheengineoillevel.

•Checkthehydraulicuidlevel.

•Servicetheairlter,housingandcoverfortheengine.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

•Greasethemachine(Greaseimmediatelyaftereverywashing).

•Replacetheairlteroftheengine(morefrequentlyifconditionsaredustyorsandy).

•Tightentheenginemountinghardware.

•Cleanthecoolingsystem.

•Changetheengineoilandlter.

•Replacethefuellter/waterseparatorcanister.

•Checkthebatterycableconnections.

•Replacethehydrauliclterorwhenthehydraulic-ltergaugeindicatesCaution
(yellow)orServiceFilter(red).

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.

•Checkforaccumulationofdirtanddebrisinthechassis.

•Checkandcleanthefuelinjectors.

Every350hours

Every400hours

Every800hours

Every1,500hours

Monthly

Yearly

Yearlyorbeforestorage

•Changetheeccentriclubrication.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Changethehydraulicuid.

•Replaceallmovinghydraulichoses.

•Checkthebatteryvoltage.

•Drainthefueltank.

•Touchupchippedpaint

WARNING

Afteroperatingthemachine,themufer,engine,andengineshroudarehotandcanburnyouiftouched.

Allowallcomponentsintheenginecompartmenttocoolbeforepreforminganymaintenanceonthe
machine.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Important:Refertoyour

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Engine Man ual

foradditionalmaintenanceprocedures.

39

Premaintenance

1

G019045

Procedures

Beforepreformingmaintenanceonthemachine,perform
thefollowingsteps:

1.Parkthemachineonalevelsurface.

2.Settheparkingbrake;referto
(page28).

3.Stoptheengineandremovethekey;refertoStarting
andStoppingtheEngine(page27).

4.Allowtheenginetocool.

UsingtheParkingBrake

Lubrication

GreasingtheMachine

ServiceInterval:Every40hours—Greasethemachine

(Greaseimmediatelyaftereverywashing).

GreaseType:Lithiumbasegrease.

1.Opentheforwardandrearhoods;refertoOpening
theHood(page24).

2.Cleanthegreasettingswitharag.

3.Connectagreaseguntothettings(Figure54).

Figure54

1.Brakehandle

4.Pumpgreaseintothegreasettingsuntilgreasebegins
tooozeoutofthebearings(approximately3pumps).

5.Cleanoffanyexcessgreasewitharag.

6.Closetheforwardandrearhoods;refertoClosingthe
Hood(page25).

40

EngineMaintenance

1 2

G019087

G019088

1

2

ChangingtheEngineOiland Filter

ServiceInterval:Aftertherst25hours—Changethe

engineoilandlter.

Every100hours—Changetheengineoilandlter.

Note:Changeoilandoilltermorefrequentlywhen
operatingconditionsareextremelyhotordusty.

OilType:Detergent,diesel-engineoil(alltrademarkoils
whichfullatleastoneofthefollowingspecications:

ACEA-B2/E2orhigher,orAPIserviceCH-4orhigher)

CrankcaseCapacity:1.9L(2qt)

Viscosity:RefertoFigure55.

ToroPremiumEngineOilisavailablefromyourAuthorized
ToroDealer.

Figure56

1.Engineoildrainhose
(stowedposition)

3.Movethefreeendofthehosefromthestowed
position,outtheopeningatthebottomoftheengine
compartment,andtothedrainposition.

Note:Thedrainhoseshouldbealignedbelowthe
frontgrill.

2.Engineoildrainhose
(drainposition)

Figure55

DrainingtheEngineOil

CAUTION

Componentswillbehotifthemachinehasbeen
running.Ifyoutouchhotcomponentsyoumaybe
burned.

Allowthemachinetocoolbeforeperforming
maintenanceortouchingcomponentsunderthe
hood.

Preparetodraintheengineoilasfollows:

1.Opentheforwardhood;refertoOpeningtheHood
(page24).

2.Attheleft-frontareaoftheengine,locatethedrain
hosethatisattachedtotheengineoildrainvalve.

Figure57

1.Engineoildrainhose
(drainposition)

4.Starttheengineandallowittorunattheslow-engine
speedforveminutes;refertoStartingthe
Engine—ManualMode(page27)andEngine-speed
Switch(page16).

Note:W armingtheengineoilallowsittodrainbetter.

5.Stoptheengineandremovethekey.

6.Placeadrainoilpanbelowtheoildrainhose.

Note:Useadrainpanwitha3L(3.17qt)capacity
ormore.

2.Drainpan

41

Draintheengineoilasfollows:

G023085

1

2

3

1

1

4

4

G019076

1

CAUTION

Hotenginecomponentscancauseinjury.Use
cautionwhenopeningandclosingtheoil-drain
valve.

1.Locatetheoil-drainvalveatthefront,bottomareaof
theengine(Figure58).

2.Rotatetheleverforthedrainvalvecounterclockwiseto
theopenposition.(

Figure58).

ChangingtheOilFilter

1.Placeashallowpanorragundertheltertocatchoil
(Figure59).

Figure59

1.Engineoillter

Figure58

1.Oil-drainvalve3.Lever(openposition)

2.Lever(closedposition)

4.Drainhose

3.Whentheoilhascompletelydrainedfromtheengine,
rotatetheleveronthedrainvalveclockwisetothe
closedposition(

Note:Disposeoftheusedoilatacertiedrecycling

Figure58).

center.

4.Wipetheendofthedrainhose,pullthehoseinto
theenginecompartment,andplaceitinthestowed
position(

Figure56).

2.Rotatetheoilltercounterclockwiseandremovethe
oldlter(Figure59).

Note:Disposetheusedoillteratacertiedrecycling
center.

3.Ontheengine,wipethesealingsurfaceofthelter
adaptercleanwitharag.

4.Preparethenewoillterasfollows:

A.Pournewoilofthepropertypethroughthe

centerholeofthelteruntiltheoilreachesthe
bottomofthethreads.

B.Allowaminuteortwofortheoiltobeabsorbed

byltermaterial,thenpourofftheexcessoil.

C.Applyathincoatofnewoiltotherubbergasket

onthereplacementlter.

5.Installthereplacementoilltertothelteradapter.
Turntheoillterclockwiseuntiltherubbergasket
contactsthelteradapter,thentightenthelteran
additional1/2turn(

Figure59).

6.Fillthecrankcasewiththespeciedoil;refertoFilling
theEnginewithOil(page43).

5.Changetheoillter;refertoChangingtheOilFilter
(page42).

42

FillingtheEnginewithOil

G019075

1

2 3

4

5

6

7

D.Pullthedipstickoutandlookatthemetalend.

Engineoilcapacity:0.95L(2qt)

1.Cleanaroundtheoil-llercap,andremovethecap.

2.Slowlypourapproximately0.76L(1.5qt)ofthe
speciedoilinthroughtheoil-llerneck(

Figure60).

E.IftheoillevelisbelowtheMin-levelmarkonthe

dipstick,slowlypourenoughoilintotheoil-ll
tubetoraisethelevelonthedipsticktobetween
theMin-andMax-oillevel(Figure60).

Important:Donotoverllthecrankcase
withoil.

F.Installtheoilllercapinthellerneck(Figure

60).

G.Insertthedipstickintothedipsticktting,and

seatthedipstickrmly.

4.Starttheengineandallowittorunatthe
slow-enginespeedfor2minutes;refertoStartingthe
Engine—ManualMode(page27)
Switch(page16)

.

andEngine-speed

5.Stoptheengineandwaitfor2minutes;referto
StoppingtheEngine—ManualMode(page27).

6.Repeatsteps3-Bthrough3-G.

7.Closethehood;refertoClosingtheHood(page25).

Figure60

1.Oil-llercap

2.Engineoil6.Max-oillevel

3.Oil-llerneck

4.Dipsticktting

5.Dipstick

7.Min-oillevel

3.Checktheengineoillevelasfollows:

A.Cleanaroundtheoildipstickanddipsticktting.

B.Pulloutthedipstickandwipethemetalendclean.

C.Slidethedipstickfullyintothedipsticktting.

43

ServicingtheAirFilter

G023354

2

4

5

1

7

3

6

Important:Preventenginedamagebyalwaysoperating
themachinewiththeairlterandcoverinstalled.

5.Cleantheinsideoftheair-ltercoverwithcompressed
air.

6.Checkthevisibleportionoftheexteriorairlter
surface.

ServicingtheAirFilter,Housing,and
Cover

ServiceInterval:Beforeeachuseordaily—Servicetheair

lter,housingandcoverfortheengine.

1.Opentheforwardhood;refertoOpeningtheHood
(page24).

2.Checktheair-lterhousingandair-intakebootfor
damage.Checktheentireintakesystemfordamage,
signsofleaks,andloosehoseclamps.

Note:Repairorreplacedamagedcomponentsbefore
operatingthemachine.

3.Releasethelatchesontheair-ltercoverandpullitoff
oftheairlterhousing(Figure61).

Important:Donotremovetheairlter.

•Iftheltersurfaceisclean,performthefollowing:

A.Installtheairltercoverwiththedustcap

facingdownandback,andsecurethelatches
ontheltercover(Figure61).

Note:Ensurethatthecoverisseated
correctlyandsealswiththeairlterhousing.

B.Closetheforwardhood;refertoClosingthe

Hood(page25).

•Iftheltersurfaceisdirty,replacetheairlteras

describedinReplacingtheAirFilter(page44).

ReplacingtheAirFilter

ServiceInterval:Every40hours—Replacetheairlterof

theengine(morefrequentlyifconditions
aredustyorsandy).

1.Releasethelatchesontheair-ltercoverandpullitoff
oftheair-lterhousing(Figure61).

2.Gentlyremovetheprimary-airlterfromtheair-lter
housing(Figure61).

Note:Avoidknockingthelterintothesideofthe
housing.

Important:Donotattempttocleantheairlter.

3.Gentlyremovethesecondary-airlterfromthe
air-lterhousing(Figure61).

4.Inspectthenewlterelementsandtherubbersealfor
damage.

Figure61

1.Air-ltercover5.Secondary-airlter

2.Dustcap

3.Latch7.Air-intakeboot

4.Primary-airlter

4.Squeezethedustcapsidestoopenitandknockthe
dustout.

6.Air-lterhousing

Note:Ifthelterisdamaged,installanewairlter
thatisundamaged.

5.Installthesecondary-airlterintotheair-lterhousing
(Figure61).

Important:Donotpressonthesoft,insidearea
ofthelter.

Note:Ensurethatitiscenteredinthehousingand
fullyseatedbypushingontheouterrimofthelter
whileinstallingit.

6.Installtheprimary-airlterintotheair-lterhousing
(

Figure61).

Important:Donotpressonthesoft,insidearea
ofthelter.

Note:Ensurethatitiscenteredinthehousingand
fullyseatedbypushingontheouterrimofthelter
whileinstallingit.

44

7.Installtheair-ltercoverwiththedustcapfacingdown
andback,andsecurethelatchesontheltercover
(Figure61).

Note:Ensurethatthecoverisseatedcorrectlyand
sealswiththeairlterhousing.

8.Closetheforwardhood;refertoClosingtheHood
(page25).

EngineHardware

TighteningtheEngineMounting
Hardware

ServiceInterval:Every40hours—Tightentheengine

mountinghardware.

1.Opentheforwardhood;refertoOpeningtheHood
(page24).

2.Tightenthe4nutsand4boltsthatsecuretheengineto
theupperframeto68N-m(50lb-ft);refertoFigure
62andFigure63.

Figure63

1.Engine(rightside)2.Nut(enginemounting)

3.Closetheforwardhood;refertoClosingtheHood
(page25).

Figure62

1.Engine(leftside)2.Nut(enginemounting)

45

FuelSystem

G019156

2

3

1

2

3

4

5

6

7

8

G019090

Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis6to13mm
(1/4to1/2inch)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

ReplacingtheFuelFilter/Water

Figure64

1.Fuelreturnline

2.Fuel-shutoffvalve

3.Rotatethehandleofthefuel-shutoffvalvetotheOff
position(Figure64).

4.Locatethefuellter/waterseparatorcanisteronthe
right-forwardsideoftheheatshieldforthefueltank
(Figure65).

3.Fuel/waterseparator

SeparatorCanister

ServiceInterval:Every100hours/Monthly(whichever

comesrst)—Replacethefuel
lter/waterseparatorcanister.

Removingthefuellter/waterseparator

1.Opentheforwardhood;refertoOpeningtheHood
(page24).

2.Locatethefuel-shutoffvalveattheright-lowercorner
ofthefueltank(Figure64).

Figure65

1.Hex-headplug

2.Hoseclamps6.Fittings

3.Fueloutlethose7.Nuts

4.CanisterStrap

5.Fuellter/waterseparator
canister

8.Fuelinlethose

5.Cleantheareawheretheltercanistermounts.

46

6.Loosenthehoseclampsthatsecurethe2fuellines

1

2

3

4

5

6

7

8

G019089

G019160

5

4

3

1

2

(Figure65).

canister.Slidethehosesoverthettingsofanew
lter/separatorcanister(Figure66).

7.Loosenthe2nutsthatsecurethecanisterstrapandthe
lter/separatorcanistertothestudsonthefueltank
heatshield(Figure65).

InstallingtheFuelFilter/Water
Separator

1.Removethehex-headplugfromthereplacementfuel
lter/waterseparator(Figure66).

8.Tightenthehoseclamps.

9.Drainanddiscardtheoldlter.

Note:Disposetheusedfuellteratacertied
recyclingcenter.

10.Rotatethehandleofthefuel-shutoffvalvetotheOn
position(Figure64).

11.Closetheforwardhood;referto

ClosingtheHood

(page25)

DrainingtheFuelTank

ServiceInterval:Yearly

DrainingtheFuelTank

1.Ensurethattheengineandexhaustsystemiscool.

2.Openthebothhoods;refertoOpeningtheHood
(page24).

3.Removetheright-sidepanel;refertoRemovingthe
Right-sidePanel(page57)

.

4.Placeawaste-fuelcontainerwitha11.5L(3USgallons)
capacityunderdrainvalveattheright-lowercornerof
thefueltank(Figure67).

Figure66

1.Hex-headscrew5.Fueloutlethose

2.Fittings

3.Fuellter/waterseparator
canister

4.Hoseclamp8.Fuelinlethose

6.CanisterStrap

7.Nuts

2.Fillthereplacementlter/waterseparatorwithclean,
freshfuel.

3.ApplyPTFEthread-sealingtapetothethreadsofthe
hex-headplugandinstallthepluginthereplacement
lterseparator.

4.Removetheoldlter/separatorcanisterfromthe
straps.

5.Installthereplacementcanisterinstrapswiththe

1.Hydraulictank

2.Fueltank

3.Drainvalve(fueltank)

hex-headplugtowardtheheatshield(Figure66).

Figure67

4.6mm(1/4inch)
fuel-resistanthose

5.Waste-fuelcontainer

6.Tightenthenutsthatsecurethelter/separator
canisterandstraptotheheatshield(Figure66).

7.Transferthehosesandclamps,oneatatime,from
theoldlter/separatorcanistertothereplacement

47

5.Slipafuel-resistanthosewitha6mm(1/4inch)inside
diameteroverthettingofthedrainvalve(Figure67).

FuelLinesandFuelInjectors

Note:Ensurethatthefuelresistanthoseislong

enoughtoreachthewastefuelcontainer.

6.Placethefreeendofthehoseintothewastefuel
container(Figure67).

7.Openthedrainvalveandallowthetanktoempty .

8.Closethedrainvalveandremovethehosethatwas
attachedtothevalveinstep5(Figure67).

Note:Disposeofthedrainedfuelatacertied
recyclingcenter.

9.Installtheright-sidepanel;refertoInstallingthe
Right-sidePanel(page57)

10.Closethebothhoods;refertoClosingtheHood(page

25).

.

CheckingtheFuelLinesand
Connections

ServiceInterval:Every400hours/Yearly(whichevercomes

rst)

Note:ContactyourToroAuthorizedServiceDealerfor
assistanceinxingdamagedfuellines.

1.Inspectthefuellinesandconnectionsfordeterioration,
damage,orlooseconnections.

2.Inspectthefuellinesandconnectionsforleaks.

3.Tightenanylooseconnections.

ServicingtheFuelInjectors

ServiceInterval:Every250hours

ContactyourToroAuthorizedServiceDealermaintenance
ofthefuelinjectionsystem.

48

ElectricalSystem

1

2

3

4

G003792

Maintenance

ServicingtheBattery

CheckingtheBatteryCableConnection

ServiceInterval:Every100hours—Checkthebatterycable

connections.

Checkthatthebatterycableclampsaresecuretothepositive
andnegativebatteryterminals.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Important:Themachineisequippedwithadry-cell
battery.Automotive(wet-cell)batteriesarenotdesigned
towithstandseverevibrationorbeinginverted.Donot
replacethedry-cellbatteryofthismachinewithan
automotive(wet-cell)battery.

Alwayskeepthebatterycleanandfullycharged.Useapaper
toweltocleanthebatterycase.Ifthebatteryterminalsare
corroded,cleanthemwithasolutionoffourpartswaterand
onepartbakingsoda.Applyalightcoatingofgreasetothe
batteryterminalstoreducecorrosion.

Themachine-electricalsystemis12volt.

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparksand
amesawayfrombattery.

Important:Alwayskeepthebatteryfullycharged.This
isespeciallyimportanttopreventbatterydamagewhen
thetemperatureisbelow32°F(0°C).

1.Cleantheexteriorofthebatterycaseandthebattery
posts.

Note:Connecttheleadsofthebatterychargerto
batterypostsbeforeconnectingthechargertothe
electricalsource.

2.Lookatthebatteryandidentifythepositiveand
negativebatteryposts.

3.Connectthepositiveleadofthebatterychargertothe
positive-batterypost(Figure68).

CheckingtheBatteryVoltageofthe
Machine

ServiceInterval:Monthly—Checkthebatteryvoltage.

1.Insertthemachinekeyintothekeyswitchandrotate
thekeyswitchtotheRunposition.

2.Wait5minutes,andnotethevoltageshownonthe
LEDdisplay.

Note:Refertothebatterychargetabletodetermine
thechargestateofthebattery.

BatteryCharge-stateTable

Volts

12.7andabove

12.7–12.6

12.6–12.4

12.4–12.2

12.2–12.0

Below12.0Fullydischarged

BatteryState

100%charge

85–100%charge

75–85%charge

50–75%charge

25–50%charge

Figure68

1.Positive-batterypost

2.Negative-batterypost

4.Connectthenegativeleadofthebatterychargertothe
negative-batterypost(Figure68).

5.Connectthebatterychargertotheelectricalsource.

Important:Donotoverchargethebattery.

Note:Chargethebatteryashowninbatterycharging

table.

3.Red(+)chargerlead

4.Black(-)chargerlead

49

Battery-chargerTable

ChargersettingChargingtime

4to6amperes30minutes

25to30amperes10to15minutes

6.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricalsource,thendisconnectthecharger
leadsfromthebatteryposts(Figure68).

•Theelectricalsystemsofbothmachineshavesamerated

voltage.

•Themachinesdonottouch.

•Theelectricalsystemsofbothmachinesareswitchedoff.

1.Checktheweakbatteryforterminalcorrosion(white,
green,orblue“snow”),itmustbecleanedoffprior
tojumpstarting.Cleanandtightenbatterycable
connectionsasnecessary.

JumpStartingtheBattery

DANGER

Jumpstartingaweakbatterythatiscracked,frozen,
haslowelectrolytelevel,oranopen/shortedbattery
cell,cancauseanexplosionresultinginserious
personalinjury.

Donotjumpstartaweakbatteryiftheseconditions
exist.

WARNING

Batteriescontainacidandproduceexplosivegases.

•Shieldtheeyesandfacefromthebatteriesatall
times.

•Donotleanoverthebatteries.

CAUTION

Corrosionorlooseconnectionscancauseunwanted
electricalvoltagespikesatanytimeduringthejump
startingprocedure.

Donotattempttojumpstartwithlooseorcorroded
batteryterminalsordamagetotheenginemay
occur.

CAUTION

2.Makesurethebatteryoftheboostermachineisingood
conditionandfullychargedto12.6voltsorgreater.

Note:Use4to6AWG(AmericanWiregauge)
jumpercableswithshortlengthstoreducevoltage
dropbetweensystems.

Ensurethatthecablesarecolorcodedorlabeledfor
thecorrectpolarity.

3.Connectthepositive(+)cabletothepositive(+)
terminalofthedischargedbatterythatiswiredtothe
starterorsolenoidasshowninFigure69.

Figure69

1.Positive(+)cableondischargedbattery

2.Positive(+)cableonboosterbattery

3.Negative(–)cableontheboosterbattery

4.Negative(–)cableontheengineblock

5.Boosterbattery

6.Dischargedbattery

7.Engineblock

Connectingthejumpercablesincorrectly(wrong
polarity)canimmediatelydamagetheelectrical
system.

Becertainofbatteryterminalpolarityandjumper
cablepolaritywhenhookingupbatteries.

Note:Thefollowinginstructionsareadaptedfromthe
SAEJ1494Rev .Dec.2001–BatteryBoosterCables–
SurfaceVehicleRecommendedPractice(SAE–Societyof
AutomotiveEngineers).

Theseinstructionsarefornegativegroundsystemsonly .

Ensurethefollowingconditionsaremetbeforejump
startingthemachine:

4.Connecttheotherendofthepositivecabletothe
positiveterminaloftheboosterbattery.

5.Connecttheblacknegative(–)cabletotheother
terminal(negative)oftheboosterbattery.

6.Makethenalconnectionontheengineblockof

thestalledmachine(nottothenegativebattery
post)andawayfromthebattery.StandBack.

7.Startthestalledmachineandremovethecablesinthe
reverseorderofconnection(theengineblock(black)
connectionisthersttodisconnect).

50

ElectricalandElectronic

2

3

4

5

6 8

1

7

G019132

Thefollowingtableexplainsthediagnosticcodesforthe
indicatorlightsoftheremote-controlreceiver:

DiagnosticLightCodes

Important:Keeptheremote-controlreceiverand

transmitterdry.

Remote–controlReceiverDiagnosticCodesTable

Light

Green(steady)

Red(steady)

FlashingredEmergencystopFault

Green(steady)

Red(steady)

FlashingredFunctionorFault

NotlitFunctionorFault

Green(steady)

Red(steady)

Green(steady)StatusOK

Red(steady)Status

Green(ashing)Status

Red(ashing)StatusInternalfuseopen

Redandgreen
(ashingtogether)

SystemCondition

EmergencystopActive

EmergencystopInactive

FunctionorFault

FunctionorFault

Link

LinkNolink

Linkandstatus

FunctionOn(no
fault)

Shorttogroundor
overcurrent

Shorttosupply

NofunctionOn

Connected

Fault

Lowbattery

(blown)
Setupfailure

Figure70

1.Remote-controlreceiver

2.Emergency-stoplight6.Remote-control

3.Functionorfaultlight7.Batterylight(red)

4.Linklight

5.Statuslight

transmitter

8.Activelight(yellow)

Thefollowingtableexplainsthediagnosticcodesforthe
indicatorlightsoftheremote-controltransmitter:

Remote-controlTransmitterDiagnosticCodesTable

LightFlashrate

Yellow(active)

Red(battery)Slow

Yellow(active)and
Red(battery)

MediumNormaloperation.

Slow

Fast(10seconds)Transmitterfailure

Fast(together)Congurationmode

Slow(together)Stuckbutton

Slow(afterpower
down)

Condition

Thelightwill
remainilluminated
momentarilywhen
afunctionbutton
ispressedor
released.

Downloadmode
(notused)

Thetransmitter
batteryislow

(notused)

detected

Unitstillpowered

51

ReplacingtheRadio-control

G019097

1 2

G021 136

1 2

3

4

4

5

6

G019684

1

2

3

TransmitterBatteries

4.Installthebatterycovertothetransmitterandsecure
withthe4screws(Figure72)loosenedinstep1.

Theradio-controltransmitterfeaturesalightthatindicates
thebatterypowerinthetransmitterislow .Thelightislocated
totherightofthelink/startbutton(Figure71).

Figure71

1.Batterylight

2.Link/startbutton(green
button)

Ifthelow-batterylight(red)fortheradio-controltransmitter
isilluminated,changethebatteriesasfollows:

Note:Use4AAbatteries(1.5volt).

1.Loosenthe4screwsthatsecurethebatterycoverfrom
thebackoftheradio-controltransmitter,andremove
thecover(Figure72).

ServicingtheFuses

Theelectricalsystemisprotectedby3fuses.Theelectrical
systemtypicallyrequiresnomaintenance;however,ifafuse
blows,checkthecomponent/circuitforamalfunctionora
short.Figure73showsthefusepositionsinthejunctionbox.

Note:Ifthemachinewillnotstart,eithertheECM
(electronic-controlmodule)ortheradio-controlreceiverfuse
couldbeopen(blown).

Servicethefusesasfollows:

1.Stoptheengineandremovethekey.

2.Opentherearhood;refertoOpeningtheHood(page

24).

3.Removethepositivebatterycablefromthebattery.

4.Locatethejunctionboxintherightsideofthe
compartment.

5.Removethe8boltsthatsecuretheauxiliarypanel
tothejunctionbox.Removetheauxiliarypaneland
gasket(

Figure73).

1.Remote-control
transmitter(backside)

2.AAbattery4.Batterycover

Figure72

3.Screw

2.Removethedepletedbatteries.

Note:Disposeofbatteriesinaccordancewithrelevant
Federal,state,andlocallaws.

3.Insertthereplacementbatteries(Figure72).

52

1.Junctionbox

2.Auxiliarypanel

3.Bolt

Figure73

4.30Ampfuse,electronic
controlmodule(+12volt)

5.10Ampfuse,radio
(ground)

6.1Ampfuse,radio(+12
volt)

6.Checkthefusesfordamageoranopencircuit(blown);
refertoFigure73.

CoolingSystem

Note:Replacefusesasneeded.

7.Installtheauxiliarypaneltothejunctionboxusingthe
8boltsremovedinstep5(Figure73).

8.Installthepositivebatterycabletothebattery.

9.Closetherearhood;refertoClosingtheHood(page

25)

Maintenance

ServicingtheCoolingSystem

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.

•Shutofftheengineandremovetheignitionkey
beforeperformingmaintenance.

CleaningCoolingSystem

ServiceInterval:Every40hours—Cleanthecoolingsystem.

Cleanthecoolingsystemateachscheduledmaintenance.
Performthefollowingstepstocleantheairinletscreensand
enginecoolingnsofthecoolingsystem:

1.Washthemachinewithsoapywater.

2.Rinseoffmudanddirtwithwater.

3.Blowoffdirtanddebrisfromtheenginewith
pressurizedair(30psimaximum).

53

HydraulicSystem

G019146

2

3

4

5

7

8

1

6

Maintenance

ReplacingtheHydraulicFilter

RemovingtheHydraulicFilter

ServiceInterval:Aftertherst50hours—Replacethe

hydrauliclter.

Every100hours—Replacethehydrauliclterorwhen
thehydraulic-ltergaugeindicatesCaution(yellow)or
ServiceFilter(red).

DANGER

Thebreather/capisdesignedtopressurizethe
hydraulictankto34.5kPa(5psi).Loosenthecap
slowlytoavoidinjurywheneveraddinguidor
maintainingthehydraulicsystem.

CAUTION

Beforedisconnectinganyhydrauliclines,besure
theengineisoffandrelieveallpressurefromthe
hydraulicsystem.

Important:Donotsubstituteanautomotiveoillteror
severehydraulicsystemdamagemayresult.

Note:RefertoHydraulic-lterGauge(page20).

1.Opentherearhood;refertoOpeningtheHood(page

24).

2.Bleedthepressurefromthehydraulictankasfollows:

A.Placearagoverthehydraulictankbreather/cap,

andslowlyturnthecapcounterclockwiseto
removethebreather/cap(Figure74).

Note:Thetankpressurewillventtothe
atmosphere.

B.Installthebreather/cap(

Figure74).

Figure74

1.Hydraulic-lter
gauge

2.Filtercover5.Filterbowl8.Hex-headbolt

3.Spring6.Breather/cap

4.Filterelement7.Filterhousing

CAUTION

Ensurethatthehydraulic-ltergauge
indicates0kPa(0psi)beforeremovingthe
ltercoverfromthelterhousing.

3.Removethehydrauliclterasfollows:

A.Removethe3hex-headboltsthatsecurethelter

covertothelterhousing(Figure74).

B.Removetheltercover,spring,lterelement,and

lterbowl(Figure74).

Note:Disposetheusedlterelementata
certiedrecyclingcenter.

54

InstallingtheHydraulicFilter

1.Installthelterasfollows:

A.Wipethelterbowlcleanwithaclean,lint-free

cloth.

B.Installthelterbowlintothelterhousing

74.

C.Applyathincoatofthespeciedhydraulicuid

tothesurfaceofthegasketonthenewlter
element;refertothehydraulicuidslistedin
ChangingtheHydraulicFluid(page55).

D.Installthenewlterelementintothelterbowl

(Figure74).

E.Installthespring(Figure74).

F.Aligntheltercovertothelterhousing,and

alignthehydraulicltergaugeadjacenttothe
breather/caponthehydraulictank(Figure74).

ChangingtheHydraulicFluid

ServiceInterval:Every800hours/Yearly(whichevercomes

rst)—Changethehydraulicuid.

HydraulicFluidSpecication:

Figure

Note:Useonlyoneofthefollowinguidsinthehydraulic
system.

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedToroDealerformore
information)

•ToroPremiumAllSeasonHydraulicFluid(referto

yourAuthorizedToroDealerformoreinformation)

•IfeitheroftheaboveTorouidsarenotavailable,you

mayuseMobiluid424multipurposetractorlubricant.

Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.

G.Threadthe3hexheadscrewsthatwereremovein

stepAofRemovingtheHydraulicFilter(page54)
throughtheltercoverandintothelterhousing
(Figure74).

H.Torquethescrewsto9.9N-m(7ft-lb).

2.Checkthehydraulicuidlevelinthetank;referto
Hydraulic-tankGauge(page20).

Note:Iftheuidlevelislow ,addhydraulicuid;refer
to

CheckingtheHydraulicFluidLevel(page26).

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.

3.Starttheengineandcheckthatthehydrauliclter
gaugeisinthenormalrange;referto
Engine—ManualMode(page27)

4.Checkthattherenohydraulicleaks.

5.Stoptheengine;refertoEmergencyStop—Manual
Mode(page27).

6.Closetherearhood;refertoClosingtheHood(page

25).

Startingthe

Note:Thehydraulicuidspecicationsmustfallwithin
thelistedrangeforallofthefollowingmaterialproperties
andtheuidshouldmeetthelistedindustrystandards.

Torowillnotassumeresponsibilityfordamagecaused
byimpropersubstitutions,souseonlyproductsfrom
reputablemanufacturerswhowillstandbehindtheir
recommendations.

HydraulicFluidTable

MaterialProperties

cStat40°C(104°F):55to62 Viscosity,ASTMD445

cStat110°C(230°F):9.1to

9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-37to-43°C(-35to-46°F)

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM.

Note:Manyhydraulicuidsarealmostcolorless,
makingitdifculttospotleaks.Areddyeadditivefor
thehydraulicsystemoilisavailablein20ml(2/3oz)
bottles.Onebottleissufcientfor15to22L(4to6US
gallons)ofhydraulicoil.Orderpartno.44-2500from
yourAuthorizedToroDealer.

1.Ensurethattheengineandexhaustsystemiscool.

2.Openthebothhoods;referto
(page24).

3.Removetheright-sidepanel;refertoRemovingthe
Right-sidePanel(page57).

4.Drainthehydraulictankasfollows:

140to152

OpeningtheHood

A.Placearagoverthehydraulictankbreather/cap,

andremovethecap.

55

B.Placeawasteoilcontainerwitha57L(15US

G019150

2

4

1

3

gallons)capacityunderthedrainplugatthe
right-lowersideofthehydraulictank(Figure77).

Figure75

1.Hydraulictank3.Drainplug

2.Drain-plughole4.Waist-oilcontainer

CheckingtheHydraulicLines

ServiceInterval:Every100hours—Checkthehydraulic

linesforleaks,loosettings,kinkedlines,
loosemountingsupports,wear,weather,
andchemicaldeterioration.(Repairall
damagedhydrauliclinesbeforeoperating
themachine.)

Every1,500hours/Every2years(whichevercomes
rst)—Replaceallmovinghydraulichoses.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

•Keepyourbodyandhandsawayfrompin
holeleaksornozzlesthatejecthighpressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks,
neveruseyourhands.

C.Removethedrainplugandallowthehydraulic

uidtodrainintothecontainer(Figure77).

Note:Disposeoftheusedoilatacertied
recyclingcenter.

D.CleanthedrainplugandapplyPTFE

thread-sealingtapetothethreads.

E.Whenthehydraulicoilisdrainedfromthetank,

installthedrainpluginthedrainplughole,and
tighten(Figure77).

5.Fillthehydraulictankasfollows:

A.Fillthehydraulictankwithapproximately

49L(13USgallons)ofToroPremium
Transmission/HydraulicTractorFluidoran
equivalent;refertoHydraulic-tankGauge(page

20).

B.Installthehydraulictankbreather/cap.

C.Starttheengineandletitrunfora1or2minutes.

D.Stoptheengineandcheckforhydraulicuidleaks.

E.Checkthehydraulicuidlevel.Ifnecessary,add

hydraulicuiduntiltheuidlevelindicatesa

6.35–12.5mm(0.25–0.50inch)airbubbleseenat
thetopofthesightgauge;refertoCheckingthe
HydraulicFluidLevel(page26).

6.Installtheright-sidepanel;refertoInstallingthe
Right-sidePanel(page57).

7.Closethebothhoods;referto

25).

ClosingtheHood(page

56

HydraulicandFuelTank

G019149

1

1

4

1

1

2

5

3

G021 122

1

3

2

Access

InstallingtheRight-sidePanel

1.Aligntheright-sidepanelwiththemountingpointsat
thehydraulictank,fueltank,upperframe,rear-hood
rail,andfront-hoodrail(Figure76andFigure77).

RemovingtheRight-sidePanel

1.Removetheboltsandwashersthatsecurethefrontof
theright-sidepaneltothefront-hoodrail(Figure76).

Figure76

1.Boltsandwashers4.Right-sidepanel

2.Rearhoodrail5.Fronthoodrail

3.Upperframe

2.Securetheright-sidepaneltothehydraulictank
andfueltankwiththeboltsandwashers(Figure76)

removedinstep4inRemovingtheRight-sidePanel
(page57).

3.Securetheright-sidepaneltothefrontandrearhood
railswiththeboltsandwashers(Figure76)removedin
steps1and2inRemovingtheRight-sidePanel(page

57).

4.Securetheright-sidepaneltotheupperframewith
theboltsandwashers(Figure76)removedinstep3in
RemovingtheRight-sidePanel(page57).

2.Removetheboltsandwashersthatsecurethebackof
theright-sidepaneltotherear-hoodrail(Figure76).

3.Removetheboltsandwashersthatsecuretheright-side
paneltotheupperframe(Figure76).

4.Removetheboltsandwashersthatsecurethetopof
theright-sidepaneltothehydraulictankandfuel

Figure76).

tank(

5.Removeright-sidepanelfromthemachinechassisas
showninFigure77.

Figure77

1.Right-sidepanel3.Hydraulictank

2.Fueltank

57

EccentricMaintenance

G019134

1

2

3

G019135

1

2

3

4

4.Removethedrainplugfromthebottomofthe
eccentric-motorcapandallowtheoiltodrain(Figure

78).

ChangingtheEccentric Lubricant

ServiceInterval:Every350hours—Changetheeccentric

lubrication.

OilType:Detergentoil(APIserviceSG,SH,SJ,orhigher)

OilCapacity:235ml(8ounce)

Viscosity:SAE30W

ToroPremiumEngineOilisavailablefromyourAuthorized
ToroDealer.

DrainingtheEccentricLubrication

1.Locatethehydraulicmotorfortheeccentricatthe
right-lowerexteriorofthemachine(Figure78).

5.CleanthedrainplugandapplyPTFEthread-sealing
tapetothethreads.

6.Installthedrainplugintothedrainholeofthe
eccentric-motorcap(Figure78).

FillingtheEccentricwithLubricant

1.Locatetheeccentricendcapattheleft-lowerexterior
ofthemachine(Figure79).

Figure78

1.Hydraulicmotor3.Drainplug

2.Eccentric-motorcap

2.Locatetheeccentric-motorcaponwhichhydraulic
motormounts(

3.Placeadrainpanbeneaththeeccentric-motorcap.

Figure78).

Figure79

1.Fillplug3.Funnelwithattachedhose

2.SAE30Woil

2.Removethellplugfromtheeccentricendcap(Figure

79).

3.Pour235ml(8ounce)ofthespeciedoilintothe
eccentricoilreservoirthroughthellholeasshown
inFigure79.

Note:Afunnelwithanattachedhoseisrecommended.

4.CleanthellplugandapplyPTFEthread-sealingtape
tothethreads.

5.Installthellplugintothellholeoftheendcap
(Figure79).

4.Eccentricendcap

58

Cleaning

RemovingDebrisfromthe Machine

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblockedgrill
and/orcoolingshroudsremoved,willresultinengine
damagefromoverheating.

1.Parkthemachineonalevelsurface,turntheengineoff
,andremovethekey;refertoStartingandStopping
theEngine(page27).

2.Opentheforwardandrearhoodsandallowtheengine
tocool;refertoOpeningtheHood(page24).

3.Cleananydebrisfromthefrontgrills.

4.Wipeawaydebrisfromtheairlter.

5.Cleananydirtanddebrisontheengineandinthe
coolingnswithabrushorblower.

Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifwaterisused,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.

6.Cleandebrisfromthehoodopening,mufer,andheat
shields.

7.Cleandebrisfromtheoil-coolerduct(Figure6)and
theengine-exhaustpipe(Figure8).

8.Closethehoods;referto

ClosingtheHood(page25).

CleaningtheChassis

ServiceInterval:Every100hours—Checkforaccumulation

ofdirtanddebrisinthechassis.

Overtime,thechassisundertheenginecollectsdirtand
debristhatmustberemoved.Usingaashlight,inspectthe
areaundertheengine,fueltank,andhydraulictankona
regularbasis.Whenthedebrisis25–50mm(1–2inch)deep,
haveanAuthorizedServiceDealerremovethedrumsand
ushthechassisclean.

59

Storage

7.Chargethebattery;refertoServicingtheBattery(page

49).

1.Parkthemachineonalevelsurface,turntheengine
off,andremovethekey,refertoStartingandStopping
theEngine(page27).

2.Removedirtandgrimefromtheentiremachine.

Important:Y oucanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
nearthecontrolpanel,engine,hydraulicpumps,
andmotors.

3.Servicetheairlter;refertoServicingtheAirFilter
(page44).

4.Greasethemachine;refertoGreasingtheMachine
(page40).

5.Changetheengineoil;refertoCheckingtheLevelof
theEngineOil(page25).

6.Preparethefuelsystemasfollows:

A.Removethefuellter/waterseparator;referto

Removingthefuellter/waterseparator(page

46).

B.Removethehex-headplugfromthefuel

lter/waterseparatorcanister;refertoRemoving
thefuellter/waterseparator(page46)

C.Drainthefuelfromthecanister.

D.Installthehex-headplugremoveinstepBinthe

fuellter/waterseparatorcanister.

.

8.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

9.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

10.Storethemachineinaclean,drygarageorstoragearea.
Removethekeyfromtheignitionswitchandkeepitin
amemorableplace.

11.Coverthemachinetoprotectitandkeepitclean.

RemovingtheMachinefrom Storage

1.Checkandtightenallfasteners.

2.Performanyneededmaintenanceprocedures;referto
Maintenance(page39).

3.Checktheengineoillevel;refertoCheckingtheLevel
oftheEngineOil(page25).

4.Checkthehydraulicuidlevel;refertoCheckingthe
HydraulicFluidLevel(page26).

5.Chargethebattery;referto

49).

6.Fillthefueltankwithfreshfuel;refertoFillingthe
FuelTank(page22).

ServicingtheBattery(page

E.Installthefuellter/waterseparator;referto

Removingthefuellter/waterseparator(page

46).

F.Drainthefueltank;refertoDrainingtheFuel

Tank(page47).

G.Flushthefueltankwithfresh,clean,freshfuel.

H.Secureallfuelsystemttings.

60

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranks,butwillnotstart.

PossibleCauseCorrectiveAction

1.Emergencystopbuttonactivated.1.Resettheemergencystopbutton.

2.Thebatteryisdischarged.

3.Theelectricalconnectionsarecorroded
orloose.

4.Afuseisblownorloose.4.Correctorreplacethefuse.

5.Therelayorswitchisdamaged.

6.Starterorstartersolenoidisdamaged.6.ContactyourAuthorizedService

7.Internalenginecomponentsaresiezed.

1.Incorrectstartingprocedure.

2.Thefueltankisempty.2.Fillwithfreshfuel;RefertoAdding

3.Thefuel-shutoffvalveisclosed.3.Openthefuel-shutoffvalve.

4.Thefuelsystemiscontaminatedwith
dirt,water,stalefuel,orincorrectfuel.

5.Improperfuelgradeforcoldweather
use.

6.Fuellterisobstructed.6.Replacethefuellter;refertoServicing

7.Thereisairinthefuel.7.Checkforairleaksatthefuelhose

8.Theinjectionnozzlesorpumpare
malfunctioning.

9.Airlterisobstructed.9.Cleanorreplacetheairlter;referto

10.Tipswitchisfaulty.10.ContactyourAuthorizedService

11.Theenginecrankcasehastoomuch
oil.

12.Slowcrankingspeed.12.Checkthebattery,oilviscosity,and

13.EngineRPMistoolow.

14.Worncylinderorpistonrings.

2.Chargethebatteryorreplaceit.Select
themodeswitchtothemanual-mode
positionwhenstoppingthemachine.

3.Cleanandtightenthegroundterminal.
Checktheelectricalconnectionsfor
goodcontact.

5.ContactyourAuthorizedService
Dealer.

Dealer.

7.ContactyourAuthorizedService
Dealer.

1.RefertoStartingandStoppingthe
Engine.

Fuel.

4.Drainandushthefuelsystem;add
freshfuel.

5.Drainthefuelsystemandreplacethe
fuellter.Addfreshfuelofpropergrade
forambienttemperatureconditions.
Youmayneedtowarmtheentire
machine.

theFuelFilter.

connectionsandttingsbetweenthe
fueltankandengine;Tightenthe
ttingsorreplacedamagedhoses.
RefertoPrimingtheFuelSystem.

8.ContactyourAuthorizedService
Dealer.

ServicingtheAirlter.

Dealer.

11.Draintothecorrectlevel;referto
ServicingtheEngine.

startingmotor(contactyourAuthorized
ServiceDealer).

13.Resettocorrectvalue;Contactyour
AuthorizedServiceDealer.

14.Replace;ContactyourAuthorized
ServiceDealer.

61

Problem

PossibleCauseCorrectiveAction

Theenginestarts,butdoesnotkeep
running.

Theengineruns,butknocksormisses.

1.Thefueltankventingisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Fuellterisobstructed.2.Replace;refertoServicingtheFuel

3.Improperfuelgradeforcoldweather
use.

4.Thereisairinthefuelsystem.4.Checkforairleaksatthefuelhose

5.Dirtorwaterisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Engineexhaustisrestrictionatthe
exhaustpipe.

1.Thefuelsystemiscontaminatedwith
dirt,water,stalefuel,orincorrectfuel.

2.Theengineoverheating.

3.Thereisairinthefuelsystem.3.Bleednozzlesandcheckforairleaks

4.Thefuelinjectionnozzlesaredamaged.4.ContactyourAuthorizedService

5.Theenginehaslowcompression.

6.Thefuelinjectionpumptimingis
incorrect.

7.Thereisexcessivecarbonbuild-upin
theengine.

8.Theenginehasinternalwearor
damage.

thecaploosened,replacethecap.

Filter.

3.Drainthefuelsystemandreplacethe
fuellter.Addfreshfuelofpropergrade
forambienttemperatureconditions.

connectionsandttingsbetweenthe
fueltankandengine;Tightenthe
ttingsorreplacedamagedhoses.
RefertoPrimingtheFuelSystem.

freshfuel.

Dealer.

7.Cleanorreplacetheexhaustpipe.

1.Drainandushthefuelsystem;add
freshfuel.

2.RefertoEngineOverheats.

atthefuelhoseconnectionsandttings
betweenthefueltankandengine.

Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

7.ContactyourAuthorizedService
Dealer.

8.ContactyourAuthorizedService
Dealer.

Theenginewillnotidle.

1.Thefueltankventingisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Thefuelsystemiscontaminatedwith
dirt,water,stalefuel,orincorrectfuel.

3.Theairlterisobstructed.3.Cleanorreplacetheairlter;referto

4.Thefuellterisobstructed.4.Replacethefuellter.

5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Theenginehaslowcompression.

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add
freshfuel.

ServicingtheAirlter.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

Dealer.

7.ContactyourAuthorizedService
Dealer.

62

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Thereisexcessiveblacksmokefrom
exhaust.

1.Thecoolingairsystemisrestricted.

2.Thecrankcaseoillevelisincorrect.

3.Theengineexperiencesexcessive
load.

4.Thefuelsystemhastheincorrectfuel
type.

5.Defectiveinjectororinjectiontimingis
incorrect.

1.Theengineexperiencesexcessive
load.

2.Airlterisobstructed.2.Cleanorreplacetheairlter;referto

3.Thefuelsystemhastheincorrectfuel
type

4.Theinjectionpumptimingisincorrect.

5.Theinjectionpumpisdamaged.

6.Theinjectionnozzlesaredamaged.

1.Cleananydebrisfromthefrontand
sidegrills.Inspectandcleanthe
enginecoolingairinletandoutlet,and
thecylinderheadsandcylinders.

2.Fillordraintothefullmark.

3.Reducethegroundspeed;referto
operatingtheTravelSpeedSwitchor
theTravelSpeedButtons.

4.Drainandushthefuelsystem;add
freshfuel.

5.ContactyourAuthorizedService
Dealer.

1.Reducethegroundspeed;referto
operatingtheTravelSpeedSwitchor
theTravelSpeedButtons.

ServicingtheAirlter.

3.Drainthefuelsystemandrellwith
speciedfuel.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

Thereisexcessivewhitesmokefrom
exhaust.

Alowoilwarningmessageisindicatedin
theLEDdisplay.

Theengineconsumesanexcessive
quantityofoil.

1.Theenginecrankcasehastoomuch
oil.

2.Theenginehaswornvalvesorvalve
guides.

3.Theoilseatatintakevalveisdefective.3.ContactyourAuthorizedService

4.Theinjectionpumptimingisincorrect.

5.Thefuelinjectionnozzlesaredamaged.5.ContactyourAuthorizedService

6.Theenginehaslowcompression.

1.Theenginecrankcasehasalowoil
level.

2.Theoilpressureswitchisfaulty .

1.Theenginehaswornvalvesorvalve
guides.

2.Theenginehaslowcompression.

3.Theenginecrankcasehastoomuch
oil.

4.Theoillteroroilpressureswitchis
loose.

5.Theoildrainvalveleaking.5.Draintheoilandreplacethedrain

1.Checktheoillevelanddraintothefull
mark.

2.ContactyourAuthorizedService
Dealer.

Dealer.

4.ContactyourAuthorizedService
Dealer.

Dealer.

6.ContactyourAuthorizedService
Dealer.

1.Servicetheengineoil;refertoChecking
theEngineOilLevel.

2.Replacetheoilpressureswitch.

1.ContactyourAuthorizedService
Dealer.

2.ContactyourAuthorizedService
Dealer.

3.Checktheoillevelanddraintothefull
mark.

4.Tightentheoillterorpressureswitch.

valve.

63

Problem

PossibleCauseCorrectiveAction

Theenginelosespower.

Themachinelackspower.

1.Theengineexperiencesexcessive
load.

2.Thefueltankventisrestricted.2.ContactyourAuthorizedService

3.Thefuelsystemiscontaminatedwith
dirt,water,stalefuel,orincorrectfuel.

4.Thereisairinthefuelsystem.4.Bleedthenozzlesandcheckforair

5.Theinjectionpumptimingisincorrect.

6.Theinjectionpumpisdamaged.

7.Theairlterisdirty.7.Cleanorreplacetheairlter;referto

8.Theengineexhaustisrestrictionatthe
exhaustpipe.

9.Thecrankcaseoillevelisincorrect.

10.Theengineisoverheating.

11.Theenginehaslowcompression.

1.Theengineisnotwarmedup.1.Runthemachineattheslow-engine

2.Thehydraulicuidlevelislow.2.Addhydraulicuid;refertoChecking

3.Thehydrauliclterorstraineris
obstructed.

4.Thefuellterisobstructed.4.Replacethefuellter.

5.Thehydraulicmanifoldisfaulty.5.ContactyourAuthorizedService

1.Reducethegroundspeed;referto
operatingtheTravelSpeedSwitchor
theTravelSpeedButtons.

Dealer.

3.Drainandushthefuelsystem;add
freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

ServicingtheAirlter.

8.Cleanorreplacetheexhaustpipe.

9.Fillordraintheoiltothefullmark.

10.RefertoEngineOverheats.

11.ContactyourAuthorizedService
Dealer.

speedfor5minutesbeforemachine
operation.

theHydraulicFluidLevel.

3.Replacethehydrauliclter;refer
ReplacingtheHydraulicFilter.

Dealer.

Thevoltageregulatormessageisindicated
intheLEDDisplay .

Themachinedoesnotdrive.

Themachinehasnohightravelspeed.

Thedrumsrotateatdifferentspeeds.1.Thecheckvalveisfaulty.1.ContactyourAuthorizedService

1.Theelectricalsystemisfaulty .1.Checkallwiresandrepair .

2.Thebatteryisnotcharging.

1.Thetractioncontrollevernotfully
engaged.

2.Theparkingbrakeisengaged.2.Releasetheparkingbrake.

3.Rocksorforeignmaterialarewedged
betweenthescraperanddrum.

4.Thehydraulicuidlevellow.4.Addhydraulicuidtothereservoir.

5.Thesolenoidisfaultyinthedirectional
controlvalve.

6.Thehydraulicpumpand/orwheel
motorisdamaged.

7.Thereliefvalveisdamaged.7.ContactyourAuthorizedService

1.Thesolenoidisfaultyinthedirectional
controlvalve.

2.Thecheckvalveisinstalledbackward.

3.Thehydraulicmanifoldisfaulty.3.ContactyourAuthorizedService

2.ContactyourAuthorizedService
Dealer.

1.Movethetractioncontrolleverfully.

3.Removetherocksormaterial.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

Dealer.

1.ContactyourAuthorizedService
Dealer.

2.ContactyourAuthorizedService
Dealer.

Dealer.

Dealer.

64

Problem

PossibleCauseCorrectiveAction

Themachinehasnovibrationfunction.

Themachineoperatesinmanualmode,
butnotinradio-remotecontrolmode.

Themachinesuddenlystoppedwhenin
radio-controlmode.

1.Theeccentricsupportbearingis
siezed.

2.Theeccentricmotorisfaulty .2.ContactyourAuthorizedService

3.Thesolenoidisfaultyinthedirectional
controlvalve.

1.Themodeswitchisinthemanual-mode
position.

2.TheignitionswitchisintheOnposition.2.RotatethekeyswitchtotheOff

3.Thebatteryfortheradio-control
transmitterisfaulty.

4.Thebatteryinthemachinehaslow
voltage.

5.Theoperatorisusingthewrong
radio-controltransmitterforthe
machine.

6.Theradio-controlreceiverhasno
power.

1.Themachineisoutofrangeforthe
remote-controltransmitter .

2.Thebatteryinthemachinehaslow
voltage.

3.Thebatteryfortheradio-control
transmitterisfaulty.

4.Thefuseforthereceiverpoweror
groundcircuitisopen(blown).

5.Thewiringinthemachinehasanopen
circuit.

1.ContactyourAuthorizedService
Dealer.

Dealer.

3.ContactyourAuthorizedService
Dealer.

1.Selectthemodeswitchtothe
remote-controlmodeposition.

position,andremovethekey.

3.Replacethebatteriesinthetransmitter.

4.Chargeorreplacethebatteryinthe
machine.

5.Comparetheserialnumberontheback
ofthetransmitterwiththeserialnumber
onthecoveroftheoftheradio-control
receiver.

6.Checkandreplaceopen(blown)fuse
forthereceiverpowerorgroundcircuit.

1.Walktowardmachine.

2.Chargeorreplacethebatteryinthe
machine.

3.Replacethebatteriesinthetransmitter.

4.Replacethefuse.

5.Checkallwiresandrepairanywiring
damage.

Notallofthemachinefunctionsoperate.

1.Theradio-controlreceiverhasa
possiblechipfailure.

1.ContactyourAuthorizedService
Dealer.

65

Notes:

66

Notes:

67

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,Masonry,
andCompaction
Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry ,
andCompactionEquipmentProductslistedbelowtobefreefromdefects
inmaterialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly)
MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly)
ForwardPlateCompactors
ReversiblePlates1year
RammerCompactors
MudBuggy1year
VibratingTrenchRoller2years
ConcreteSaws
MasonrySaws
PowerTrowels1year
Screeds
ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,

atnocostforpartsorlabor.

1year

2years

2years

1year
1year

1year
1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir
dealership.Tolocateoneconvenienttoyou,accessourwebsiteat
www.T oro.com.Select“WheretoBuy”andselect“Contractor”under
producttype.Y oumayalsocallourtollfreenumberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s
analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1 196
TollFree:800-888-9926

**

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave

signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

**

:

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutine

maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
Partsscheduledforreplacementasrequiredmaintenance(“Maintenance
Parts”),arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Failuretoperformrequiredmaintenance
andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty
doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during
normalproductoperationinclude,butarenotlimitedto,belts,wipers,
sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive
chains,clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized
RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwith
theuseoftheToroProductscoveredbythiswarranty ,including
anycostorexpenseofprovidingsubstituteequipmentorservice
duringreasonableperiodsofmalfunctionornon-usepending
completionofrepairsunderthiswarranty.Allimpliedwarranties
ofmerchantabilityandtnessforusearelimitedtotheduration
ofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlong
animpliedwarrantylasts,sotheaboveexclusionsandlimitations
maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
RefertotheCaliforniaEmissionControlW arrantyStatementsuppliedwith
yourProductorcontainedintheenginemanufacturer’sdocumentationfor
details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0288RevB