Toro 68038, 68038G Operator's Manual

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Page 1

FormNo.3421-173RevB

MB-1600MudBuggy

ModelNo.68038—SerialNo.402350000andUp ModelNo.68038G—SerialNo.402350000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3421-173*B

Page 2

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,or federalregulationsrequiringthatasparkarresterbe usedontheengineofthismachine,asparkarresteris availableasanoption.Ifyourequireasparkarrester, contactyourAuthorizedServiceDealer.

GenuineT orosparkarrestersareapprovedbythe USDAForestryService.

ItisaviolationofCaliforniaPublicResourceCode Section4442touseoroperatetheengineonany forest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped, andmaintainedforthepreventionofre.Otherstates orfederalareasmayhavesimilarlaws.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

Introduction

Thismachineisintendedtobeusedbyprofessional, hiredoperatorsincommercialapplications.This machineisastable,reliable,andproductivemachine forcarryingandmovingmaterialsforanyjobsite.Itis primarilydesignedtomoveconcrete,mortar,gravel, dirt,ordebrisaroundjobsites.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.

g241971

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

SafetyandInstructionalDecals..........................7

ProductOverview...................................................10

Controls...........................................................10

g000502

Specications..................................................12

Operation................................................................12

AddingFuel......................................................12

CheckingtheMachine-FluidLevels..................14

StartingtheEngine...........................................14

ShuttingOfftheEngine.....................................14

OperatingtheMachine.....................................14

ParkingtheMachine.........................................16

MovingtheMachinewithoutEngine

Power............................................................16

TransportingtheMachine.................................17

LiftingtheMachine...........................................17

UsingtheQuick-ReleaseTireHubs..................18

Maintenance...........................................................19

RecommendedMaintenanceSchedule(s)...........19

Pre-MaintenanceProcedures..............................20

RemovingtheCowl...........................................20

Lubrication..........................................................21

GreasingtheMachine.......................................21

EngineMaintenance...........................................22

CheckingtheEngine-OilLevel..........................22

ServicingtheAirCleaner..................................22

ChangingtheEngineOil...................................24

ReplacingtheSparkPlug.................................24

FuelSystemMaintenance...................................25

CleaningtheSedimentCup..............................25

ChangingtheFuelFilter....................................26

DrainingtheFuelT ank......................................27

DriveSystemMaintenance..................................27

AdjustingtheTransmissionReturntoNeutral

Position.........................................................27

CheckingtheTiresandLugNuts......................28

ControlsSystemMaintenance.............................28

BrakeMaintenance...........................................28

HydraulicSystemMaintenance...........................30

CheckingtheHydraulic-FluidLevel...................30

ReplacingtheHydraulicFilter...........................31

ChangingtheHydraulicFluid............................32

CheckingtheHydraulicLines...........................33

Cleaning..............................................................33

RemovingDebrisfromtheMachine..................33

Storage...................................................................34

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Safety

Improperuseormaintenanceofthemachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafetyalertsymbol Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

,whichmeans:

–Donotstorethemachineorfuelcontainer

wherethereisanopename,spark,orpilot light,suchasonawaterheaterorother appliance.

–Ifyouspillfuel,donotattempttostartthe

engine;avoidcreatinganysourceofignition untilthefuelvaporshavedissipated.

•Ensurethattheshieldsofthemachineare

attachedandfunctioningproperly.Donotoperate themachineunlesstheyarefunctioningproperly .

SafeOperatingPractices

WARNING

Engineexhaustcontainscarbonmonoxide, anodorlessfuelthatislethalifinhaled.

Donotruntheengineindoorsorinan enclosedarea.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot readorunderstandtheinformation,itisthe owner'sresponsibilitytoexplainthismaterialto them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtopeopleor damagetoproperty.

Preparation

•Wearappropriateclothingincludinghardhat,eye

protection,longpants,substantial,slip-resistant footwear,andhearingprotection.Tiebacklong hair.Donotwearloosejewelry.

•Inspecttheareawheretheequipmentistobe

usedandensurethatallobjectsareremovedfrom themachinebeforeuse.

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

–Extinguishallcigarettes,cigars,pipes,and

othersourcesofignition. –Useonlyanapprovedcontainer. –Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot. –Donotaddordrainthefuelinanenclosed

space.

Operation

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Neverrunanengineinanenclosedarea.

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatalldrivesareinneutralbefore

startingtheengine.Starttheengineonlyfromthe operator'sposition.

•Donotoperatethemachinewiththeguards

notsecurelyinplace.Ensurethatallinterlocks areattached,adjustedproperly,andfunctioning properly.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stopthemachineonlevelground,engagethe

parkingbrake,lowerthehopper,andshutoffthe enginebeforeleavingtheoperator'spositionfor anyreason.

•Nevercarrypassengersandkeeppetsand

bystandersaway.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Shutoffthemachineif anyoneentersthearea.

•Neverleavearunningmachineunattended.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstablewhichmayresult inlossofcontrol.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

Page 5

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto maintain,adjust,orservice.

•Checkforoverheadclearances(i.e.,branches,

doorways,electricalwires)beforedrivingunder anyobjectsanddonotcontactthem.

•Ensurethatyouoperatethemachineinareas

wheretherearenoobstaclesclosetoyou.Failure tomaintainadequatedistancefromtrees,walls, andotherbarriersmayresultininjuryasthe machinebacksupduringoperationifyouare notattentivetothesurroundings.Operatethe machineonlyinareaswherethereissufcient clearanceforyoutosafelymaneuvertheproduct.

•Locatethepinchpointareasmarkedonthe

machineandkeephandsandfeetawayfrom theseareas.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

•Donotoverloadthehopperandalwayskeepthe

loadlevelwhenoperatingthemachine.

goesovertheedgeortheedgecollapses.Keep asafedistance(twicethewidthofthemachine) betweenthemachineandanyhazard.

•Avoidstarting,stopping,orturningthemachineon

aslope.Avoidmakingsuddenchangesinspeed ordirection;turnslowlyandgradually.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor direction.

•Donotoperatethemachineunderanyconditions

wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwetgrass, acrossslopesordownhillmaycausethemachine tolosetraction.Lossoftractiontothewheelsor tracksmayresultinslidingandalossofbraking andsteering.Themachinecanslideevenifthe wheelsortracksarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.

•Ifyoulosecontrolofthemachine,stepoffand

awayfromthedirectionoftravelofthemachine.

SlopeOperation

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,youmust:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine. –Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

operation.Alwaysusecommonsense

andgoodjudgmentwhenperformingthis

evaluation.Changesintheterrain,suchas

moisture,canquicklyaffecttheoperationof

themachineonaslope.

•Raisingthehopperonaslopeaffectsthestability

ofthemachine.Keepthehopperinthelowered positionwhenonslopes.

•Whenoperatingonaslope,foldtheplatformup

andwalkbehindthemachineuntilitisonat ground.

•Operateupanddownslopeswiththeheavy

endofthemachineuphill.Weightdistribution changeswithafullhopper.Afullhoppermakes thefrontofthemachinetheheavyend,sowhen ontravelingupordownslopeswithafullhopper, walk-behindthemachinewiththefullhopperuphill.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches, embankments,waterorotherhazards.The machinecouldsuddenlyrolloverifawheelortrack

MaintenanceandStorage

•Lettheenginecoolbeforestoringanddonotstore

themachinenearanopename.

•Engagetheparkingbrake,shutofftheengine,

andwaitforallmovementtostopbeforeadjusting, cleaning,orrepairingthemachine.

•Cleandebrisfromdrives,mufers,andtheengine

tohelppreventres.Cleanupoilorfuelspills.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallow

untrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebattery,negativeterminalrstand

positiveterminallast,beforemakinganyrepairs. Connectthebatterypositiveterminalrstand negativeterminallast.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Chargebatteriesinanopen,well-ventilatedarea,

awayfromsparkandames.Unplugthecharger beforeconnectingordisconnectingitfromthe battery.Wearprotectiveclothinganduseinsulated tools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged decals.

Page 6

•Usethecylinderlocktosecurethehopperinthe

raisedposition.

•Keepnutsandboltstight.Keepequipmentin

goodcondition.

•Nevertamperwithsafetydevices.

•UseonlygenuineT ororeplacementpartsto

ensurethatoriginalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyes,andclothing.Protect yourface,eyes,andclothingwhenworkingwitha battery.

•Batterygasescanexplode.Keepcigarettes,

sparks,andamesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.Usecardboardorpapertondhydraulic leaks;neveruseyourhands.Hydraulicuid escapingunderpressurecanpenetrateskinand causeinjury,requiringsurgerywithinafewhours byaqualiedsurgeon;otherwise,gangrenemay result.

Page 7

SafetyandInstructionalDecals

125-4961

125-4960

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

1.Reverse

1.ReadtheOperator’sManualforoilinformation.

decal125-4961

125–4961

1.Forward

decal125-4964

125–4960

decal125-4960

125–4964

decal125-4962

125–4962

1.Engagetheparkingbrake2.Disengagetheparking brake

125–4959

1.Crushinghazard—neverplaceyourheadunderthedump trailer.

decal125-4959

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1.Liftpoint

decal125-4967

125–4967

125–6694

decal125-6694

1.Tiedownlocation

decal127-2855

127–2855

1.Warning—readtheOperator’sManual;wearhearing protection.

2.Warning—donotoperatethemachinewithoutpropertraining.

3.Warning—stayawayfrommovingparts;keepallguardsand shieldsinplace.

4.Warning—keepbystandersawaywhileoperatingthe machine;checkbehindyouwhenmovinginreverse.

5.Tippinghazard—donotraisethedumptrailerwhilemoving; moveforwardslowly;raisethedumptrailerslowly.

6.Carbonmonoxidepoisonhazard—donotruntheengine indoors.

7.Explosionhazard—shutofftheengineandextinguishall amesbeforerefueling.

Page 9

1.Raisethepedaltolower thehopper.

130-2844

2.Lowerthepedaltoraise thehopper.

decal130-2844

decal125-8190

125–8190

1.Pressdownonthepedal toapplytheservicebrake

2.Releasethepedalto releasetheservicebrake

125–4963

1.Warning—keephandsawayfromhotsurfaces

1.ReadtheOperator’sManualforinformationonstartingthe engine—1)Engagetheparkingbrake;2)Setthedriveto neutral;3)Openthechoke;4)Turntheengineswitchon;5) Engagethefuelswitch;6)Pulltherecoilstarterandsetthe throttletofast;7)Closethechoke.

decal125-4963

133-5619

decal133-5619

decal125-4958

125–4958

2.ReadtheOperator’sManualforinformationonshuttingoff theengine—1)Setthethrottletoslow;2)Engagetheparking brake;3)Setthedrivetoneutral;4)Turntheengineswitchto stop;5)Disengagethefuelswitch.

Page 10

ProductOverview

g019617

Figure3

1.Operatorplatform

2.Steertires

3.Reverse-speed-control lever

4.Drivetires

5.Handlebars8.Fueltank

6.Forward-speed-control lever

Controls

Becomefamiliarwithallthecontrols(Figure3)before youstarttheengineandoperatethemachine.

BrakePedal

Applythefoot-operatedbrakepedaltostopthe machine(Figure3).

Forward-Speed-ControlLever

Squeezetheforward-speed-controllever(Figure3)to movethemachineforward.Themoreyousqueeze thehandle,thefasterthemachinewilltravel.

Reverse-Speed-ControlLever

Squeezethereverse-speed-controllever(Figure3)to reversethemovementofthemachine.Themoreyou squeezethehandle,thefasterthemachinewilltravel.

7.Dumphandle/pedal

9.Parkingbrake

10.Brakepedal

Toreleasetheparkingbrake,pressthebuttononthe endofthebrakehandleandlowerthelever.

FuelGauge

Thefuelgaugeispartofthefuel-tankcap,andthe gaugeindicatestheamountoffuelinthefueltank (Figure3).

Fuel-TankShutoffValve

Thefuel-tankshutoffvalveislocatedatthebottomof thefueltank.Theshutoffvalveisusedtocontrolthe owoffuelfromthetankwhenyouareperforming maintenanceorstoringthemachine(Figure4).

DumpHandle/Pedal

Pullthedumphandlebackwardand/orpressonthe frontofthepedaltodumpthehopper(Figure3).Push thedumphandleforwardand/orpressontherearof thepedaltolowerthehopper.

ParkingBrakeLever

Toengagetheparkingbrake,pulluponthelever. (Figure3).

Page 11

g025707

Figure4

1.Forward

2.Shutoff-valveleverforthe fueltank(OFFposition)

Figure5

1.Recoilstarter4.Throttlelever

2.Fuelshut-offvalve5.On/Offswitch

3.Chokelever

g020538

EngineControls

OilAlertSystem

Theoilalertsystemisdesignedtopreventengine damagecausedbyaninsufcientamountofoilin thecrankcase.Beforetheoillevelinthecrankcase canfallbelowasafelimit,theoilalertsystemwill automaticallyshutofftheengine(theengineswitch willremainintheONposition).Iftheenginestops andwillnotrestart,checktheengine-oillevelbefore troubleshootinginotherareas

ChokeLever

Thechokelever(Figure5)isrequiredwhenstartinga coldengine.Beforepullingontherecoilstarthandle, movethechokelevertotheCLOSEDposition.Once theengineisrunning,movethechokelevertothe OPENposition.Donotusethechokeiftheengineis alreadywarmeduportheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure5)controlsthespeed(rpm) oftheengine.Itislocatednexttothechokelever. Itsetstheenginerpmandthereforecanincrease anddecreasethespeedofthemachine.Forbest performance,setthethrottlelevertotheFASTposition.

Page 12

Fuel-ShutoffValve

Thefuel-shutoffvalve(Figure5)controlstheowof fuelfromthefueltanktothecarburetor.Thevalve islocatedunderneaththechokelever.Movethe shutoffvalvetotheOnpositionbeforeattemptingto starttheengine.Onceyouhavenishedusingthe machineandyouhaveturnedtheengineoff,move thefuel-shutoffvalvetotheOffposition.

On/OffSwitch

TheOn/Offswitch(Figure5)allowstheenginetostart andalsostopstheengine.Thisswitchislocatedon thefrontoftheengine.TheOn/Offswitchismarked asfollows:

•l(On)—theignitionsystemison.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Important:Beforeoperating,checkthefueland

oillevel,andremovedebrisfromthemachine. Also,ensurethattheareaisclearofpeopleand debris.Youshouldalsoknowandhavemarked thelocationsofallutilitylines.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).

•O(Off)—theignitionsystemisoff.

Note:T ostartthemachine,youmustrstmovethis

controltotheONposition.Whenyouwanttoshutoff theengine,movethisswitchtotheOFFposition.

RecoilStarterHandle

Tostarttheengine,pullontherecoilstarterhandle (Figure5)quicklytoturntheengineover.Theengine controlsdescribedinFigure5mustallbesetcorrectly fortheenginetostart.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width(singlewheel)86cm(34inches)

Width(doublewheel)117cm(46inches)

Length

Height

Weight

Hoppercapacity

Maximumload

Maximumload(single wheel)

Wheelbase

268cm(105.5inches)

114.3cm(45inches)

621kg(1370lb)

.45m

1136kg(2500lb)

850kg(1875lb)

107cm(42inches)

(16cu.ft.)

•ETHANOL:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse. Neverusegasolinethatcontainsmorethan10% ethanolbyvolume,suchasE15(contains15% ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel stabilizer.

•Donotaddoiltogasoline.

DischargeHeight

16.5cm(6.5inches)

Page 13

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.

•Neverllthefueltankinsideanenclosed trailer.

•Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Donot usefuelthathasbeenstoredformorethan 30days.

•Donotoperatewithouttheentireexhaust systeminplaceandinproperworking condition.

Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.

•Whenpractical,removefuel-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfromafuel dispensernozzle.

•Ifafueldispensernozzlemustbeused, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.

WARNING

fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltank orconditioneropening.

•Keepfuelawayfromeyesandskin.

UsingStabilizer/Conditioner

UseT orofuelstabilizer/conditionerinthemachineto providethefollowingbenets:

•Keepsfuelfreshduringstorageof90daysorless.

Drainthefueltankforperiodsoflongerstorage.

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner tothefuel.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshfuel.Tominimizethechanceof

Page 14

varnishdepositsinthefuelsystem,usefuelstabilizer atalltimes.

6.MovethethrottleleverawayfromtheMIN position,about1/3ofthewaytowardtheMAX position;refertoThrottleLever(page11).

FillingtheFuelTank

Fueltankcapacity:21.6L(5.7USgal).

1.Parkthemachineonalevelsurfaceandshutoff theengine.Allowtheenginetocool.

2.Cleanaroundthefueltankcapandremoveit.

3.Addfueltothefueltankuntilthelevelisjust belowthebottomofthellerneck.

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank completelyfull.

4.Installthefueltankcapsecurely,turningituntil itclicks.

5.Wipeupanyfuelthatmayhavespilled.

CheckingtheMachine-Fluid Levels

•Checktheengine-oillevel;refertoCheckingthe

Engine-OilLevel(page22)

•Checkthehydraulic-uidlevel;refertoChecking

theHydraulic-FluidLevel(page30).

7.TurntheengineOn/OffswitchtotheONposition; refertoOn/OffSwitch(page12).

8.Pulltherecoilstarterhandleoutuntilpositive engagementresults,thenpullitvigorouslyto starttheengine(RecoilStarterHandle(page

12)).

Important:Donotpulltherecoilropetoits

limitorletgoofthestarterhandlewhenthe ropeispulledout;theropemaybreakorthe recoilassemblymaybedamaged.

9.Whentheenginehasstartedandwarmsup, pushthechokelevertotheOFFposition.

10.Movethethrottlelevertothedesiredsetting.

ShuttingOfftheEngine

1.MovethethrottlelevertotheMINposition;refer toThrottleLever(page11).

2.Engagetheparkingbrake;refertoParking

BrakeLever(page10).

3.Ensurethattheforward/reversespeed leversareintheNEUTRALposition;referto

Forward-Speed-ControlLever(page10)and Reverse-Speed-ControlLever(page10).

StartingtheEngine

Note:Forillustrationsanddescriptionsoftheengine

controlsreferencedinthissection,refertoControls

(page10).

Note:Makesurethesparkplugwireisinstalledon

sparkplug.

1.SettheparkingbraketotheONposition;referto

ParkingBrakeLever(page10).

2.Makesuretheforward/reversespeedlevers areintheneutral(released)position;referto

Forward-Speed-ControlLever(page10)and Reverse-Speed-ControlLever(page10).

3.TurnthefueltankshutoffvalvetotheON position;refertoFuel-TankShutoffValve(page

10).

4.Movethefuel-shutoffvalveontheenginetothe ONposition;refertoFuel-ShutoffValve(page

12).

5.MovethechokelevertotheONpositionwhen startingacoldengine;refertoChokeLever

(page11).

4.TurntheengineOn/OffswitchtotheOFF position;refertoOn/OffSwitch(page12).

5.Whentheenginestopsrunning,turnthe fuel-shutoffvalveontheenginetotheOFF position;refertoFuel-ShutoffValve(page12).

OperatingtheMachine

DANGER

Alwaysfaceforward,towardthehandlebar andcontrolswhenoperatingthemachine. Operatingthecontrolsinanyothermanner mayresultinseriousinjuryordeath.

1.Alwaysusethe“3-point”contactwhenyou mountthemachine.“3-pointcontact”refers to3outof4arms/legsbeingincontactwith themachinewhenyoumountordismountthe machine.Alwaysfacethemachinewhenyou mountordismountit.

2.Starttheengine;refertoStartingtheEngine

(page14).

Note:Thechokemaynotberequiredwhen

startingawarmengine.

3.Adjustthethrottlelevertothedesiredengine rpm;refertoThrottleLever(page11).

Page 15

4.Releasetheparkingbrakelever;refertoParking

BrakeLever(page10).

5.Tomovethemachineforward,squeezethe speed-control-leverontherighthandlebar. Tomovethemachinerearward,squeezethe speed-controlleveronthelefthandlebar;refer toForward-Speed-ControlLever(page10)and

Reverse-Speed-ControlLever(page10).

Note:Themoreyousqueezethehandle,the

fasterthemachinetravels.

6.Whenyoureleasethespeedcontrolhandle,the machinestops.

Note:Ifthemachinedoesnotstopwhenthe

speedcontrolisreleased,havethemachine inspectedbyanAuthorizedServiceDealer.

7.Useyourfoottopressthebrakepedal;referto

BrakePedal(page10).

8.Engagetheparkingbrakeleverbypullingupon theparkingbrakelever;refertoParkingBrake

Lever(page10).

9.Shutofftheengine;refertoShuttingOffthe

Engine(page14).

OperatingtheHopper

Knowtheloadcapacitiesofyourmachineandnever exceedthem.Themachineisnormallyoperatedon uneven,unpaved,bumpy,and/orinclinedsurfaces. Adjustyourloadaccordingly .

1.Positionthemachineintheareawhereyou intendtodumptheload.

2.Dumpthehopperbypushingforwardthedump handleorpressingdownontheforwardpartof thedumppedal(Figure6).

Figure6

1.Dumphandle3.Hopperdumpposition

2.Dumppedal4.Hopperuprightposition

3.Movethehoppertotheuprightpositionby pullingbackthedumphandleorpressingdown ontherearpartofthedumppedal(Figure6).

g025722

Page 16

ParkingtheMachine

ParkingonaGrade

Parkingthemachineonagradeshouldbeavoidedif possible.Ifthemachinemustbeparkedonagrade, parkitatarightangletotheslope,engagetheparking brakeandblockthewheels,ifnecessary.

MovingtheMachinewithout EnginePower

Themachinecanbemovedashortdistanceifthe enginedoesnotrun.Thetransmissionfeaturesa bypassvalve(Figure7).

•Rotatethebypassvalvecounterclockwisetotow

themachine.

ParkingtheMachineforaLong PeriodofTime

1.Parkthemachineoutofmaintrafcareasand engagetheparkingbrake.

2.Whenthemachinewillbeoutofuseforalong periodoftime,tiltthehopperupsowater,snow, anddebriswillnotcollectinside.

3.Coverthedumpcylindershafttoprevent corrosion.

•Rotatethebypassvalveclockwisetooperatethe

machinenormally.

g019613

Figure7

1.Bypassvalve

Page 17

TransportingtheMachine

Whentransportingthemachineonatrailer,always usethefollowingprocedure:

Important:Donotoperateordrivethemachine

onroadways.

1.Shutofftheengineandengagetheparking brake.

2.Whentransportingthemachine,observe overallheightforproperclearanceofobstacles overhead.

3.Ensurethatthehopperisloweredandlatched down.

4.Securethemachinewiththeproperdevicesat thetie-downloop.

g019603

Figure8

1.Tie-downloop

LiftingtheMachine

Hoistthemachineusing3liftpointsunderthehopper. Tiltthehopperforwardtolocatethe3liftloopsand attachachainorstrapsateachoftheloopsasshown inFigure9.

Note:Takeuptheslackinthechainorstrapsto

properlybalancetheunit.

g019612

Figure9

1.Liftpoints(3)

Liftthemachinewithaforkliftfromthesideorfrom thefront(Figure10andFigure1 1).Pullouton theplatformreleasering(Figure12)andraisethe standingplatformtoallowaccesstotheforkpockets.

g019610

Figure10

1.Rearforkpockets

g019611

Figure11

1.Sideforkpockets

Page 18

Figure12

1.Platformreleasering

UsingtheQuick-Release TireHubs

Thequick-releasetiresystemallowsquickremovalof theoutermachinetires.Thequick-releasesystem allowsthemachinetobeconvertedfroma117cm(46 inch)toa91cm(36inch)widemachinewithoutany specialtoolsforhubremoval.

1.Positiontheinnerwheelofthemachineovera 2x4andengagetheparkingbrake.

2.Removethelargeteeboltinthecenterofthe wheelwithacrowbar(Figure13).

WARNING

Themaximumpayloadisreducedto850 kg(1875lb)whenoperatingthemachine withoutthedualwheels.

g019606

Figure13

1.Teebolt

3.Removetheoutsidewheelwithquick-change hubattached.

4.Repeattheabovestepsonoppositesideofthe machine.

g019624

Page 19

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst50hours

Beforeeachuseordaily

Every40hours

Every50hours

Every100hours

Every200hours

Every300hours

MaintenanceProcedure

•Changetheengineoil.

•Checktheengineoillevel.

•Checkservicebrakeoperation.

•Checkparkingbrakeoperation.

•Checkthehydraulicuidlevel.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

•Checktheconditionofthetires.

•Checkthelugnuts.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting supports,wear,anddeterioration.

•Greaseandoilthemachine.

•Cleantheaircleaner.

•Changetheengineoil.

•Check/adjustthesparkplug.

•Cleanthesedimentcup.

•Replacethehydrauliclter.

•Changethehydraulicuid.

•Replacethepaperelement.

•Replacethesparkplug.

•Changethefuellter.

Every1,000hours

Every1,500hours

Yearly

Yearlyorbeforestorage

•Drainandushthefueltank.

•Replaceallmovinghydraulichoses.

•Packwheelbearings.

•Touchupchippedpaint

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

Page 20

Pre-Maintenance Procedures

RemovingtheCowl

Note:Y oumustdumpthehopperbeforeyouremove

thecowl.Youcandothisusingeitherthehydraulics orbyremovingthepininthehydrauliccylinderand thehopperbase.

1.Beforeremovingthecowl(Figure14),shutoff theengineandallowtheenginetocool.

g019604

Figure15

1.Cowllatch

3.Installthecowlandsecurethelatchesupon completionofthetask.

Figure14

1.Cowl

2.Unhookthecowllatches(Figure15)andremove thecowl.

g019788

Page 21

Lubrication

GreasingtheMachine

ServiceInterval:Every50hours—Greaseandoil

themachine.

Yearly—Packwheelbearings.

Ifyouoperatethemachineundernormalconditions, lubricateallgreasettingsforthebearingsand bushingsafterevery50hoursofoperationwithNo. 2lithiumgrease.Lubricatebearingsandbushings immediatelyaftereverywashing,regardlessofthe intervallisted.Also,applyalightcoatingofoilonto thecontrolcables.

Thegreasettinglocationsandquantitiesareas follows:

Note:Removetheblueprotectioncapsbefore

greasingandreplacewhennished.

•Hopperpivotpoints(Quantity2)—Figure16

Figure16

•Cylinderpivots(Quantity2)—Figure17

g019608

Figure17

g019607

Page 22

EngineMaintenance

5.Wipetheoilllercap/dipstickcleanandinsertit intollerport.

CheckingtheEngine-Oil Level

ServiceInterval:Beforeeachuseordaily

Oiltype:APIclassicationSJorlater.

Oilviscosity:selectedtheoilviscosityaccordingto

ambienttemperatureinthetablebelow.

OilViscosityTable

Over13°C.(40°F)SAE30or

10W30

Below13°C.(40°F)SAE20or

10W30

Note:Thebesttimetochecktheengineoiliswhen

theengineiscoolbeforeithasbeenstartedforthe day.Ifithasalreadybeenrun,allowtheoiltodrain backdowntothesumpforatleast10minutesbefore checking.

1.Parkthemachineonalevelsurfaceandshutoff theengine.Allowtheenginetocool.

2.Unlatchandremovethecowl.

3.Cleanaroundtheoilllercap/dipstick(Figure

18).

Note:Donotscrewintoport.

Important:Donotoverllthecrankcase

withoilbecausetheenginemaybedamaged.

6.Removeandchecklevelofoil.

Note:Ifoillevelisnearorbelowthelowerlimit

markonthedipstick,addonlyenoughofthe speciedoiltoraiseleveltotheupperlimitmark (bottomedgeoftheoilllhole);refertoFigure

18.

7.Checklevelofoil(Figure18).

8.Installtheoilllercap/dipstickandwipeupany spilledoil(Figure18).

9.Installthecowlandsecurethelatches.

ServicingtheAirCleaner

ServiceInterval:Every50hours—Cleantheair

cleaner.

Every300hours—Replacethepaperelement.

1.Disconnectthespark-plugwire.

2.Removethewingnutthatsecurestheair-cleaner covertotheaircleanerandremovethecover. Cleanthecoverthoroughly(Figure19).

Figure18

1.Fillertube4.Lowerlimit

2.Dipstick

3.Upperlimit

5.Oildrainbolt

3.Removethewingnutfromtheairlterand removethelter(Figure19).

g019686

4.Removetheoilllercap/dipstickbyrotatingit counterclockwise(Figure18).

Page 23

C.Saturatetheelementwithcleanengineoil.

Squeezeelementtoremoveexcessoiland todistributeoilthoroughly .

7.Cleaningthepaperelement:Tapthelter elementseveraltimesonahardsurface toremovedirtorblowcompressedair(not exceeding2.07bar(30psi)throughthelter elementfromtheinside.Nevertrytobrushoff dirt;brushingwillforcedirtintothebers.

8.Installthefoamelement,paperelement,and air-cleanercover.

Important:Donotoperatetheengine

withouttheair-cleanerelement.Operating withoutanelementcausesdamagetothe engine.

Figure19

1.Wingnut4.Paperelement

2.Air-cleanercover5.Foamelement

3.Wingnut

6.Gasket

4.Removethefoamlterfromthepaperlter (Figure19).

5.Inspectbothair-lterelementsandreplacethem iftheyaredamaged.

Note:Alwaysreplacethepaperair-lter

elementatthescheduledinterval.

6.Cleanthefoamelementasfollows:

A.Washthefoamelementinasolutionof

liquidsoapandwarmwater.

Note:Squeezetoremovedirt,butdonot

twisttheelementbecausethefoammay tear.

B.Drytheelementbywrappinginacleanrag.

Squeezetheragandfoamelementtodry, butdonottwisttheelementbecausethe foammaytear.

g020543

Page 24

ChangingtheEngineOil

ReplacingtheSparkPlug

ServiceInterval:Aftertherst50hours—Change

theengineoil.

Every100hours—Changetheengineoil.

Crankcasecapacity:1.1L(1.16USqt).

Oiltype:APIclassicationSJorlater.

Oilviscosity:selectedtheoilviscosityaccordingto

ambienttemperatureinthetablebelow.

OilViscosityTable

Over13°C(40°F)SAE30or

10W30

Below13°C(40°F)SAE20or

10W30

1.Startandruntheengineforafewminutesto warmtheengineoil;then,shutofftheengine.

2.Haveafunnelreadytoplaceundertheoildrain plug,thenremovetheplugandplacethefunnel undertheplugtoguidetheoilintoacontainer (Figure20).

3.Installthedrainplugandwipeawayexcessoil fromthemachine.

4.Fillthecrankcasewiththespeciedoil;refer toFigure18inCheckingtheEngine-OilLevel

(page22).

5.Disposeoftheoilproperly.Recycletheusedoil accordingtolocalcodes.

ServiceInterval:Every100hours—Check/adjustthe

sparkplug.

Every300hours—Replacethesparkplug.

Sparkplugtype:NGKBPR6ESsparkplugor equivalent.

Airgap:0.70-0.80mm(0.028-0.031inch).

1.Removethespark-plugwire.

2.Cleanaroundsparkplugandremoveplugfrom cylinderhead.

Important:Replaceacracked,fouled,or

dirtysparkplug.Donotsandblast,scrape, orcleanelectrodesbecauseenginedamaged couldresultfromgritenteringthecylinder.

3.Settheairgapat0.70to0.80mm(0.028to

0.031inch)(Figure21).Installthesparkplug carefullybyhandtoavoidcross-threading.

g001029

Figure21

1.0.70to0.80mm(0.028to0.031inch)

Figure20

1.Oilpan3.Oil-llcap

2.Oil-drainhole

4.Afterthesparkplugisseated,tightenitwith asparkplugwrenchtocompressthesealing washer.

5.Wheninstallinganewsparkplug,tighten1/2 turnafterthesparkplugseatstocompressthe washer.

6.Wheninstallingtheoriginalsparkplug,tighten 1/8to1/4turnafterthesparkplugseatsto compressthewasher.

Note:Aloosesparkplugcanoverheatand

damagetheengine.Overtighteningthespark plugcandamagethethreadsinthecylinder head.

7.Connectthespark-plugwire.

g020104

Page 25

FuelSystem Maintenance

CleaningtheSedimentCup

ServiceInterval:Every100hours—Cleanthe

sedimentcup.

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.

•Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis25 mm(1inch)belowthebottomoftheller neck.Thisemptyspaceinthetankallows fueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Donot usefuelthathasbeenstoredformorethan 30days.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.

•Whenpractical,removefuel-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainerratherthanfromafuel dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.

g020544

Figure22

1.Fuelvalve3.Fuelsedimentbowl

2.O-ring

2.WashthesedimentcupandO-ringin nonammablesolvent,anddrythemthoroughly.

3.PlacetheO-ringinthefuelvalve,andinstallthe sedimentcup(Figure22).

4.Tightenthesedimentcupsecurely.

1.MovethefuelvalvetotheOFFposition,then removethefuelsedimentcupandO-ring(Figure

22).

Page 26

ChangingtheFuelFilter

ServiceInterval:Every300hours/Yearly(whichever

comesrst)

1.Shutofftheengineandengagetheparking brake.Allowtheenginetocool.

2.Rotatetheleverforthetank-shutoffvalve forwardanduptotheOFFposition(Figure23).

Note:Drainthefuelfromtheoldfuellter

disposeofthefuelandlteratanauthorized disposalsite.

g025708

Figure25

Figure23

1.Forward3.Lever—engineswitch

(Stopposition)

2.Lever—tank-shutoff-valve

(Offposition)

3.Starttheengineandrunthemachineuntilthe engineshutsoff.

4.Rotatetheleverfortheengineswitchclockwise totheSTOPposition,andallowtheengineto cool(Figure23).

5.Removethespark-plugwire(Figure24).

1.Hose(engineswitch)

2.Fuel-lterarrow4.Hose(tank-shutoffvalve)

3.Hoseclamp

7.Alignthearrowonthecaseofthenewfuellter

g023951

tocorrespondwiththefuelowtotheengine (Figure25).

Note:Ensurethatthehoseclampsare

slippedoverthehosesattachedtotheengine fuel-shutoffvalveandthetank-shutoffvalve.

8.Insertthebarbedttingofthefuellterintothe hosefromtheengineswitch(Figure25).

9.Insertthebarbedttingattheotherendof thefuellterintothehoseattachedtothe tank-shutoffvalve(Figure25).

10.Aligntheclampsoverthehosesatthebarbed areaofthelter,andsecuretheclampstothe hoses.

11.Connectthespark-plugwire(Figure24).

12.Openthetank-shutoffvalveandturnonthe engineswitch,andcheckforfuelleaks(Figure

23).

Figure24

1.Spark-plugwire

6.Removethehoseclampsandhosefromthe barbedttingatfuellter(Figure25).

g019281

Page 27

DrainingtheFuelTank

DriveSystem

ServiceInterval:Every1,000hours/Yearly

(whichevercomesrst)—Drainand ushthefueltank.

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Drainfuelfromthefueltankwhenthe engineiscold.Dothisoutdoorsinanopen area.Wipeupanyfuelthatspills.

•Neversmokewhendrainingfuel,andstay awayfromanopenameorwhereaspark mayignitethefuelfumes.

1.Shutofftheengineandengagetheparking brake.Allowtheenginetocool.

2.Movethetankfuel-shutoffvalvetotheOFF position.

3.Removethefuelsedimentcup(Figure22)and emptythefuelfromit.

4.Movethetankfuel-shutoffvalve(Figure22)to theONposition,anddrainthefuelfromthefuel tankintoasuitablecontainer.

5.Replacethesedimentcupandtightensecurely (Figure22).

6.Loosenthedrainscrewtodrainfuelfromthe carburetorintoasuitablecontainer.

Maintenance

AdjustingtheTransmission ReturntoNeutralPosition

Thehydrostatictransmissionisequippedwitha self-centeringdevicethatadjuststhetransmission totheNeutralposition,stoppingthemachine.Ifthe machinecreepsinonedirectionortheotherwhen youreleasethecontrols,adjustthetransmission.T o adjustthetransmission,usethefollowingprocedure:

1.Shutofftheengine.

2.Removethethrottlelevercablesatthe transmission.

3.Liftthefrontwheelsofftheground,andsupport themachinewithajackstand.

4.Startthemachine.Increasetheenginethrottle tofullspeedwhilecheckingforfrontdrivewheel rotation.

Note:Ifthewheelsrotate,proceedtothenext

step.Ifthewheelsdonotrotate,shutoffthe engineandinstallthecontrolcables.

5.Notethedirectionalmovementofthefrontdrive wheels.Shutofftheengine.

6.Loosenthelockdownscrew(Figure26)until thereturnarmcanberotated.

Note:Ifwheelsrotateforward,rotatethe

returnarmcounterclockwise.Ifwheelsrotate backward,rotatethereturnarmclockwise.

7.Installthedrainscrewwhenthecarburetoris drained.

g020545

Figure26

1.Lockdownscrew2.Returnarm

7.Tightenthelockdownscrewandrepeatstep4.

Page 28

CheckingtheTiresandLug

ControlsSystem

Nuts

ServiceInterval:Every40hours—Checkthe

conditionofthetires.

Every40hours—Checkthelugnuts.

•Inspecttiresforcuts,slashes,orbulges.Tireswith

defectsneedtobereplacedorrepairedforproper handlingandsafety.

•Checkweeklytomakesurealllugnutsaretight.

Torquethelugnutsto122N∙m(90ft-lb).Thisis importantonnewmachinesornewlyreplaced wheels.

Maintenance

BrakeMaintenance

WARNING

Ifthebrakesarenotproperlyadjusted, seriousinjuryordeathmayoccur.

Checkyourbrakesdaily .Ifyouencounterany problemswiththebrakeswhileoperatingthe machine,shutoffthemachineimmediately andtakeittoanAuthorizedServiceDealer forrepair.

CheckingtheServiceBrake

ServiceInterval:Beforeeachuseordaily

1.Movethemachinetoalevel,openarea.

2.Pulltheparkingbrakeleveruptoengagethe brakeandstarttheengine(Figure27).

Figure27

1.Engagedposition2.Disengagedposition

3.SettheenginethrottletotheFASTposition.

4.Stepontheservicebrakepedal(Figure28).

g020704

Page 29

CheckingtheParkingBrake

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface.

Note:Ensurethatthereisnothinginfrontof

themachine.

2.Engagetheparkingbrake(Figure27).

3.Starttheengineandsetthethrottletofast.

4.Grasptheforward-speed-controllever.

Note:Theengineshouldstallatfull

engagementofspeedcontrolandthemachine shouldnotmoveforward.

Note:Ifthemachinemovesforward,referto

AdjustingtheParkingBrake(page30).

5.Releasetheforward-speed-controllever.

Figure28

1.Brakepedal

5.Pushtheparkingbrakeleverdowntodisengage thebrake(Figure27).

6.Slowlysqueezetheforwardspeed-controllever.

Note:Themachineshouldnotmoveforward.

Theengineshouldstallatfullengagementof speedcontrol.

7.Releasethespeed-controllever.

8.Slowlysqueezethereverse-speed-controllever.

Note:Themachineshouldnotmovebackward.

Theengineshouldstallatfullengagementof speedcontrol.

9.Releasethespeed-controllever.

10.Ifthemachinemovesforwardorbackward,have themachinerepairedatanAuthorizedService Dealer.

g020729

6.Releasetheparkingbrake(Figure27).

7.Grasptheforward-speed-controllever.

Note:Themachineshouldmoveforward.

Note:Ifthemachinedoesnotmoveforward,

refertoAdjustingtheParkingBrake(page30).

8.Repeatsteps2through7forthe reverse-speed-controllever.

9.Stepontheservicebrake,engagetheparking brake,andshutofftheengine.

Page 30

AdjustingtheParkingBrake

Turningtheknobontheparkingbrakehandleadjusts theparkingbrake.

HydraulicSystem Maintenance

•Looseningtheparkingbrake:(Figure29).

1.Ensurethatengineisoff.

2.Stepontheservicebrakepedal(Figure28).

3.Disengagetheparkingbrake(Figure27).

4.Rotatetheparking-brakeknob

counterclockwise(Figure29).

Note:Rotatetheknobnomorethan1

revolutioneachtime.

Figure29

1.Parking-brakeknob

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic leaks,neveruseyourhands.

Checkingthe Hydraulic-FluidLevel

ServiceInterval:Beforeeachuseordaily

Hydraulicuidtype:Mobil424HydraulicOilor

g020705

equivalent

Themachinehydraulictankislledatthefactorywith approximately28.4L(30USqt)ofhydraulicuid.

5.T esttheparkingbrake;refertoCheckingthe

ParkingBrake(page29).

6.Repeatsteps1through5untilthemachine movesforward.

•Tighteningtheparkingbrake:(Figure29).

1.Shutofftheengine.

2.Stepontheservicebrakepedal(Figure28).

3.Disengagetheparkingbrake(Figure27).

4.Rotatetheparking-brakeknobclockwise (Figure29).

Note:Rotatetheknobnomorethan1

revolutioneachtime.

5.T esttheparkingbrake;refertoCheckingthe

ParkingBrake(page29).

6.Repeatsteps1through5untilthemachine doesnotmoveforward.

Important:Alwaysusethecorrecthydraulic

uid.Unspecieduidswilldamagethehydraulic system.

1.Parkthemachineonalevelsurfaceandshutoff theengine.Allowtheenginetocool.

2.Unlatchandremovethecowl.

3.Ensurethatthehopperisdownandinthelevel position.

4.Locatetheuidsightgauge(Figure30)onthe sideofthehydraulicuidtank.

Note:Whentheuidleveliscorrect,theuid

levelwillcover25%to75%ofthewindowinthe sightgauge.

Page 31

1.Sightgauge

6.Installthebreather/llercap.Wipeupanyspilled hydraulicuid(Figure31).

ReplacingtheHydraulic Filter

ServiceInterval:Every100hours—Replacethe

hydrauliclter.

Important:Donotuseanautomotiveoillteror

severehydraulicsystemdamagemayresult.

1.Parkthemachineonalevelsurface,engagethe parkingbrake.andshutofftheengine.

2.Unlatchandremovethecowl.

3.Placeadrainpanunderthelter(Figure32).

g019625

Figure30

5.Iftheuidlevelislow,removethebreather/ller capfromthetopofthehydraulictank(Figure

31)andaddenoughofthespeciedhydraulic

uidtoraiseittotheproperlevel.

CAUTION

Thehydraulicbreather/llercapis designedtopressurizethereservoirto 34kPa(5psi).

Loosenthecapslowlytoavoidinjury wheneveraddinguidorworkingonthe hydraulicsystem.Useawrenchonthe hexdirectlyunderthecap.

Figure31

1.Breather/llercap

2.Hex

g019609

Figure32

1.Hydrauliclter

4.Removetheoldlter(Figure32)andwipethe surfaceofthelteradaptergasketclean.

5.Applyathincoathydraulicuidtotherubber gasketonthereplacementlter.

6.Installthereplacementhydrauliclterontothe lteradapter(Figure32).Tightenitclockwise untiltherubbergasketcontactsthelteradapter, thentightenthelteranadditional3/4turn.

7.Cleanupanyspilleduid.

8.Starttheengineandletitrunfor2minutesto

g019614

purgeairfromthesystem.

9.Shutofftheengineandcheckforleaks.

10.Checktheuidlevelinthehydraulictank,refer toCheckingtheHydraulic-FluidLevel(page30).

Note:Donotoverllthehydraulictank.

Page 32

11.Installthecowlandsecurethelatches.

ChangingtheHydraulic

8.Fillthehydraulictankwithapproximately

28.4liters(30USquarts)ofhydraulicuidas speciedpreviously.

9.Starttheengineandletitrunfora2to3minutes.

Fluid

ServiceInterval:Every200hours

Hydraulicuidtype:Mobil424HydraulicOilor

equivalent

Hydraulicuidcapacity:28.4L(30USqt)

Note:Fortemperaturesbelow1°C(35°F),theuid

shouldbeswitchedtothinner15weighthydraulicuid.

1.Parkthemachineonalevelsurface.

2.Unlatchandremovethecowl(Figure14and

Figure15).

3.Allowthemachinetocoolcompletely.

4.Removethehydraulictankbreather/llercap (Figure33).

CAUTION

Thehydraulicbreather/llercapis designedtopressurizethereservoirto 34kPa(5psi).

10.Shutofftheengine.

11.Checkthehydraulicuidlevelandaddmore hydraulicuidifnecessary .

12.Installthecowlandsecurethelatches.

Loosenthecapslowlytoavoidinjury wheneveraddingoilorworkingonthe hydraulicsystem.Useawrenchonthe hexdirectlyunderthecap.

Figure33

1.Hex

5.Placealargedrainpanunderthedrainplug locatedatthebottomofthehydraulictank.

6.Removethedrainplugandallowtheoiltodrain intothepan.

2.Breather/llercap

g019614

7.Whennished,installandtightenthedrainplug.

Note:Disposeoftheusedoilatacertied

recyclingcenter.

Page 33

CheckingtheHydraulic Lines

Cleaning

ServiceInterval:Every40hours—Checkthe

hydrauliclinesforleaks,loose ttings,kinkedlines,loosemounting supports,wear,anddeterioration. (Makenecessaryrepairsbefore operating.)

Every1,500hours/Every2years(whichever comesrst)—Replaceallmovinghydraulic hoses.

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjury,organgrenemayresult.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthatejecthigh pressurehydraulicuid.

•Usecardboardorpapertondhydraulic leaks;neveruseyourhands.

RemovingDebrisfromthe Machine

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblocked

screens,dirtyorpluggedcoolingns,and/or coolingshroudsremoved,willresultinengine damagefromoverheating.

1.Parkthemachineonalevelsurfaceandshutoff theengine.Allowtheenginetocool.

2.Unlatchandremovethecowl.

3.Cleananydebrisfromunderthehopper.

4.Wipeawaydebrisfromtheaircleaner.

5.Cleananydebrisbuildupontheengineandin thetransmissionwithabrushorblower.

Important:Itispreferabletoblowdirt

outratherthanwashingitout.Ifyouuse water,keepitawayfromelectricalitemsand hydraulicvalves.

Donotuseahigh-pressurewasher. High-pressurewashingcandamagethe electricalsystemandhydraulicvalvesor depletegrease.

6.Installthecowlandsecurethelatches.

Page 34

Storage

plug.

Note:Donotinstallthewireonthespark

1.Shutofftheengineandengagetheparking brake.

2.Removedirtandgrimefromtheexternalpartsof theentiremachine,especiallytheengine.Clean dirtandchafffromtheoutsideoftheengine cylinderheadnsandblowerhousing.

3.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page22).

4.Greasethemachine;refertoGreasingthe

Machine(page21).

5.Changetheenginecrankcaseoil;referto

ChangingtheEngineOil(page24).

6.Forstorageover30days,preparethemachine asfollows:

A.Addapetroleum-based

stabilizer/conditionertofuelinthe tank.Followmixinginstructionsfrom stabilizermanufacturer.Donotusean

alcoholbasedstabilizer(ethanolor methanol).

Note:Fuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfueland usedatalltimes.

9.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

10.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

11.Storethemachineinaclean,drygarageor storagearea.

12.Coverthemachinetoprotectitandkeepitclean.

B.Runtheenginefor5minutestodistribute

conditionedfuelthroughthefuelsystem.

C.Shutofftheengine,allowtheengineto

cool,anddrainthefueltankusingapump typesyphon.

D.Starttheengineandrunituntilitstops.

E.Choketheengine.

F.Startandruntheengineuntilitwillnotstart

again.

G.Disposeoffuelproperly.Recycleasper

localcodes.

Important:Donotstore

stabilizer/conditionedfuelover90days.

7.Removethesparkplugandcheckthecondition ofit;refertoReplacingtheSparkPlug(page24).

8.Preparetheengineasfollows:

A.Withthesparkplugremovedfromthe

engine,pour2tablespoonsofengineoil intothesparkplughole.

B.Placearagoverthesparkplugholeto

catchanyoilspray,thenpullthestarter ropetocranktheengineanddistributethe oilinsidethecylinder.

C.Installthesparkplug.

Page 35

Notes:

Page 36

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproductsAdditionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerwithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA