Toro 68034, 68036 Operator's Manual

FormNo.3421-181RevA
VR-2650RammerCompactor
ModelNo.68034—SerialNo.402000000andUp ModelNo.68035—SerialNo.402000000andUp ModelNo.68036—SerialNo.402000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3421-181*A
Introduction
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,or federalregulationsrequiringthatasparkarresterbe usedontheengineofthismachine,asparkarresteris availableasanoption.Ifyourequireasparkarrester, contactyourAuthorizedServiceDealer.GenuineToro sparkarrestersareapprovedbytheUSDAForestry Service.
ItisaviolationofCaliforniaPublicResourceCode Section4442touseoroperatetheengineonany forest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped, andmaintainedforthepreventionofre.Otherstates orfederalareasmayhavesimilarlaws.
Thismachineisdesignedtocompactawidearrayof soilsubstances,includingclay,silt,gravel,sand,and loam.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure
1illustratesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe spaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
g240400
Figure1
1.Modelandserialnumberplate
©2017—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
SafetyandInstructionalDecals..........................5
ProductOverview.....................................................7
Controls.............................................................7
Specications....................................................9
Operation..................................................................9
PreparingtoUsetheMachine.............................9
AddingFuel........................................................9
CheckingtheMachine-FluidLevels..................12
StartingtheEngine...........................................12
g000502
ShuttingOfftheEngine.....................................12
TransportingtheMachine.................................12
OperatingTips.................................................13
Maintenance...........................................................14
RecommendedMaintenanceSchedule(s)...........14
Pre-MaintenanceProcedures..............................14
DisconnectingtheSpark-PlugWire..................15
EngineMaintenance...........................................15
ServicingtheAirCleaner..................................15
ServicingtheEngineOil....................................17
ServicingtheSpring-HousingOil......................18
ServicingtheSparkPlug...................................20
CompactorShoeMaintenance.............................21
CheckingtheCompactorShoe.........................21
Cleaning..............................................................21
RemovingDebrisfromtheMachine..................21
Storage...................................................................22
.........................................................................22
RemovingtheMachinefromStorage................22
Troubleshooting......................................................23
3
Safety
–Extinguishallcigarettes,cigars,pipes,and
othersourcesofignition.
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafetyalertsymbol,whichmeans: Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofcausingseriousinjury . Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.
Engineexhaustcontainscarbonmonoxide, anodorless,deadlypoisonwhichislethalif inhaled.
Donotruntheengineindoorsorinan enclosedarea.
–Useonlyanapprovedcontainer
–Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
–Donotaddordrainfuelinanenclosedspace.
–Donotstorethemachineorfuelcontainer
wherethereisanopename,spark,orpilot light,suchasonawaterheaterorother appliance.
–Ifyouspillfuel,donotattempttostartthe
engine;avoidcreatinganysourceofignition untilthefuelvaporshavedissipated.
Checkthattheshieldsareattachedand
functioningproperly.Donotoperateunlessthey arefunctioningproperly.

Operation

Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

Training

ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot readorunderstandtheinformation,itisthe owner'sresponsibilitytoexplainthismaterialto them.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay restricttheageoftheoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringpeopleordamage toproperty.

Preparation

Wearappropriateclothingincludinghardhat,eye
protection,longpants,substantial,slip-resistant footwear,andhearingprotection.Tiebacklong hair,securelooseclothing,anddonotwearloose jewelry.
Inspecttheareawheretheequipmentistobe
usedandensurethatallobjectsareremovedfrom theareabeforeuse.
Useextracarewhenhandlingfuel.Theyare
ammableandvaporsareexplosive.
Neverrunanengineinanenclosedorpoorly
ventilatedarea.
Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
Stoponlevelground,setthethrottletoslow,and
shutofftheenginebeforeleavingtheoperator's positionforanyreason.
Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Shutoffthemachineif anyoneentersthearea.
Keepbystandersoutoftheoperatingarea.Stop
themachineifanyoneentersthearea.
Keepyourfeetclearoftheplatecompactor.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
Donottouchpartswhichmaybehotfrom
operation.Allowthemtocoolbeforeattemptingto maintain,adjust,orservice.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
4

MaintenanceandStorage

Lettheenginecoolbeforestoringanddonotstore
themachinenearanopename.
Positionthemachineonalevelsurface,setthe
throttletoslow,andshutofftheengine.Waitfor allmovementtostopbeforeadjusting,cleaning, orrepairing.
Cleandebrisfromdrives,mufers,andtheengine
tohelppreventres.Cleanupoilorfuelspills.
Donotstorefuelnearamesordrainindoors.
Neverallowuntrainedpersonneltoservicethe
machine.
Disconnectthesparkplugbeforemakingany
repairs.
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine running.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged decals.
Keepnutsandboltstight.Keepequipmentin
goodcondition.
Stopandinspecttheequipmentifyoustrike
anobject.Makeanynecessaryrepairsbefore restarting.
Carefullyreleasepressurefromcomponentswith
storedenergy.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
133-5619
UseonlygenuineT ororeplacementpartsto
ensurethatoriginalstandardsaremaintained.
decal133-5619
1.Movelefttostartthe engine.
decal125-8181
125-8181
1.Kickbackhazard—readtheOperator’sManualbefore performingmaintenance.
decal125-4966
125-4966
2.Moveuptoshutoffthe engine.
5
decal125-8183
125-8183
1.ReadtheOperator’sManual—checktheoillevel.
decal125-8182
125-8182
1.Slow
3.Fast
2.Variablespeedcontrol
1.ReadtheOperator’sManualforinformationonstartingthe engine—1)Turnlevertotheenginestartposition;2)Closethe choke;3)Pulltherecoilstarter;4)Openthechoke.
2.ReadtheOperator’sManualforinformationonshuttingoffthe engine—turnlevertoenginestopposition.
3.Warning—readtheOperator’sManual;wearhearing protection.
4.Warning—keepawayfrommovingparts;keepallguardsand shieldsinplace.
decal125-8191
125-8191
5.Warning—keepbystandersawaywhenoperatingthe machine.
6.Chokinghazard—donotruntheengineinanenclosed location.
7.Explosionhazard—shutofftheengineandextinguishall amesbeforerefuelingthemachine.
6
ProductOverview
g023108
Figure4
Models68034and68035
1.Switch—RUNposition3.Stop
2.Switch—STOPposition
4.Run
Figure3
1.Compactorshoe
2.Oilllplugandsightgauge
3.Throttlelever8.Recoil-starterhandle
4.Lifteye9.Springhousing
5.Fuel-tankcap
6.Handle
7.Fueltank
10.Lifthandle
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.
EngineOn/OffSwitch
Theengineon/offswitchallowstheenginetorun whenitisintheRUNposition.IntheSTOPposition,it stopsthefuelfromowingtotheengineandprevents theenginefromrunning(Figure4orFigure5).
g023144
g023113
Figure5
Model68036
1.Switch—RUNposition3.Stop
2.Switch—STOPposition
4.Run
ChokeLever
Usethechokelever(Figure6orFigure7)tostarta coldengine.Beforepullingtherecoil-starterhandle, movethechokelevertotheclosedposition.Oncethe engineisrunning,movethechokelevertotheopen position.Donotusethechokeiftheengineisalready warmeduporiftheairtemperatureishigh.
7
Figure6
Models68034and68035
1.OPENposition3.Chokelever
2.CLOSEDposition
g023107
g020101
Figure8
Figure7
Model68036
1.ChokeleverintheOPEN position
2.ChokeleverintheCLOSED position
ThrottleLever
Thethrottlelevercontrolstheenginespeed.Whenthe leverisintheSLOWposition,theenginerunsatidle speed.Thisisalsothestartingposition.Whenyou movethelevertotheFASTposition,thecentrifugal clutchengages,andtheshoeofthemachinevibrates andcompacts.
1.FASTposition
2.Variablecontrolspeed
g023112
3.SLOWposition
8
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Model680346803568036
Weight
Length
Width
Height
Engine
ImpactForce1205kg
Maximum Blows/Minute
60kg(132lb)65kg(144lb)70kg(154lb)
77cm(30.6 inches)
34cm(13.5 inches)
106cm(42 inches)
Honda® GX100
(2,650lb)
727690655
75cm(29.7 inches)
37cm(14.9 inches)
106cm(42 inches)
Honda® GX100
1409kg (3,100lb)
85cm(33.8 inches)
41cm(16.4 inches)
11 1cm(44 inches)
Honda® GX120
1591kg (3,500lb)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Important:Beforeoperating,checkthefueland
oillevelsandremovedebrisfromthemachine. Also,ensurethattheareaisclearofpeopleand debris.Youshouldalsoknowandhavemarked thelocationsofallutilitylines.

PreparingtoUsethe Machine

Checkthatthegroundisfreeofforeignobjects,
suchaselectricalcables,barbedwire,etc.
Reviewallthesafetydecalsonthemachine.
Usesteel-toeshoes,ahard-hat,hearing
protection,andeyeprotection.Ameshvisor alonedoesnotprovidesufcienteyeprotection; supplementwithprotectiveglasses.
Ensurethatyouarefamiliarwithsafetyregulations
andshutdownproceduresdescribedinthe Operator’sManual.
Ensurethatallguardsareinplaceandingood
condition.
Ensurethatthecompactorshoeisinplaceand
ingoodcondition.
Ensurethateveryone,includingchildrenand
animals,maintainadistanceofatleast15m(50 ft)fromthemachine.

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer isused.
Donotaddoiltogasoline.
9
DANGER
DANGER
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.
Neverllthefueltankinsideanenclosed trailer.
Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsfueltoexpand.
Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.
Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Donot usefuelthathasbeenstoredformorethan 30days.
Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.
Whenpractical,removefuel-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainerratherthanfromafuel dispensernozzle.
Ifafueldispensernozzlemustbeused, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromnozzleandfuel tankorconditionerbottleopening.
Avoidcontactwithskin;washoffspills withsoapandwater.
10

UsingStabilizer/Conditioner

FillingtheFuelTank

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefuel tankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.
1.Parkthemachineonalevelsurfaceandstop theengine.
2.Allowtheenginetocool.
3.Cleanaroundthefueltankcapandremoveit (Figure9).
Figure9
1.Fillwithfuelhere
2.Fuelcap
4.Addfueltothefueltank,untilthelevelis6to 13mm(1/4to1/2inch)belowthebottomofthe llerneck.
3.Fuelcontainer
Important:Thisspaceinthetankallows
fueltoexpand.Donotllthefueltank completelyfull.
5.Installthefueltankcapsecurely.
6.Wipeupanyspilledfuel.
11
g020337

CheckingtheMachine-Fluid Levels

Checktheengine-oillevel;refertoCheckingthe
Engine-OilLevel(page17).
Checkthespring-housing-oillevel;referto
CheckingtheSpring-HousingOil(page18).

TransportingtheMachine

CAUTION
Ifyoutipthemachinewhentheengineon/off switchisintheRUNposition,fuelcanleakout ofthefueltank.Afuelleakcouldleadtoare andcauseseriouspersonalinjury.

StartingtheEngine

1.Movetheengineon/offswitchtotheRUN position(counterclockwise);refertoEngine
On/OffSwitch(page7).
2.MovethechokelevertotheCLOSEDpositionif youarestartingacoldengine;refertoChoke
Lever(page7).
Note:Awarmorhotenginemaynotrequire
choking.
3.MovethethrottlelevertotheSLOWposition; refertoThrottleLever(page8).
4.Pulltherecoil-starterhandlelightlyuntilyoufeel resistance,thenpullthehandlebriskly.Gently returnthehandletotheoriginalposition.
5.Aftertheenginestarts,graduallymovethe chokeleverbacktotheOPENposition.Ifthe enginestallsorhesitates,movethechokelever backtotheCLOSEDpositionagainuntilthe enginewarmsup.ThenmoveittotheOPEN position.

ShuttingOfftheEngine

1.MovethethrottlelevertotheSLOWposition.If theenginehasbeenworkinghardorishot,letit runforaminute.Thishelpstocooltheengine beforestopping.
Important:Toshutofftheengine
immediately,youcanmovetheengineon/off switchtotheSTOPpositionbeforemoving thethrottlelevertotheSLOWposition.
2.Movetheengineon/offswitchtotheSTOP position(clockwise).
Drainthefueltankorensurethattheengine on/offswitchisintheSTOPpositionbefore tippingthemachine.
Important:Beforetransportingthemachine,
secureitwithstrapsorchainstopreventitfrom fallingortippingover.
Ensurethattheliftingdeviceandstrapsorchains areproperlyrated;refertoSpecications(page9).
Ifpossible,keepthemachinestandinguprightwhen transportingit.Secureitwithstrapsorchains;donot letitfallover.
Ifyoumusttransportthemachinehorizontally,doso asfollows:
1.Shutofftheengineandallowittocoolfor15 minutes.Ensurethattheengineon/offswitch isintheSTOPposition.
Theengineon/offswitchisalsoafuelvalve. EnsuringthatitisintheSTOPpositionprevents fuelfromleakingoutofthefueltank.
2.Usealiftingdevicewithadequateliftingcapacity (atleast75kg,or165.3lb)toliftthemachine intothetransportvehicle.
Important:Attachchainsorother
lifting-devicecomponentstoonlythelifteye ofthemachine;refertoFigure3.
3.Carefullypositionthemachineasshownin
Figure10,andsecureitwithstrapsorchainsto
preventitfrommovingortipping.
Important:Donotlaythemachineontothe
rightorleftside;theengineoilcanleakinto theairintakeortheexhaustsystem.Laythe machinetippedforwardonly,sothatitrests onthefrontbar.
12
Figure10
4.Aftertransportingthemachine,standthe machineinanuprightpositiontoallowtheoil todrainthroughtheengineandsettlebackinto thecrankcase.
Important:Allowtheoiltosettleforatleast
2minutesafterstandingthemachineupright beforeyoustarttheengine.
OperatingTips
Keepthemachineuprightsothatitcontactsthe
groundwiththeentireshoe,ratherthanwithjust thefrontorbackedgeoftheshoe.
Allowthemachinetodothework;pushing
downwardonthehandlelimitstheeffectivenessof themachine.
Onlevelsurfaces,themachinemovesforwardin
rapidjumps.Onunevensurfaces,tiltthemachine asnecessarytoassisttheforwardmovement.
g023106
Thejumpheightofthemachineincreasesasthe
groundbecomesmorecompacted.
13
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:Youmaytipthemachineforward,ifyoudrainthefueltankormovetheengineon/offswitch
totheSTOPposition,tomakecleaningorservicingthemachineeasier.Ifyoulaythemachineontothe side,oilcandrainoutofthecrankcaseintotheaircleanerorthemufer.
Allowtheoiltosettleforatleast2minutesafterstandingthemachineuprightbeforeyoustartthe engine.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst25hours
Beforeeachuseordaily
Every50hours
Every100hours
Every200hours
Yearlyorbeforestorage
MaintenanceProcedure
•Changetheengineoil.
•Changethespring-housingoil.
•Checktheairlter.
•Checkthespring-housingoil.
•Checkthecompactorshoe.
•Removedebrisfromthemachine.
•Cleantheair-lterelements(morefrequentlyifconditionsaredustyorsandy).
•Cleantheprelter(Models68034and68035).
•Changetheengineoil(morefrequentlyiftheoperatingconditionsareextremely dustyorsandy).
•Changethespring-housingoil.
•Checkthesparkplug.
•Replacethepaperair-lterelement(morefrequentlyifconditionsaredustyor sandy).
•Changetheengineoil.
•Changethespring-housingoil.
Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.
Pre-Maintenance Procedures
Beforeperformingmaintenanceonthemachine,do thefollowing:
1.Ensurethattheengineandmuferarecool.
2.Disabletheenginebydisconnectingthe spark-plugwire;refertoDisconnectingthe
Spark-PlugWire(page15).
14

Disconnectingthe Spark-PlugWire

Pullthespark-plugwireofftheterminalofthespark plug(Figure11orFigure12).
Figure11
Models68034and68035
EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Check
theairlter.
Every50hours—Cleantheair-lterelements (morefrequentlyifconditionsaredustyor sandy).
Every200hours—Replacethepaperair-lter element(morefrequentlyifconditionsaredusty orsandy).
Important:Donotoperatetheenginewithout
theair-lterassembly;extremeenginedamage canoccur.
Note:Iftheengineislowonpower,producesblack
g023119
smoke,orrunsunevenly,theairltermaybeclogged.
CleaningthePrelter
1.Spark-plugwire
1.Spark-plugwire
Figure12
Model68036
Models68034and68035
ServiceInterval:Every50hours
1.Openthecoverofthemachine(Figure13).
g020404
Figure13
g023120
2.Removethescrewsthatsecurethecoverto theprelterhousing(Figure14),andremove thecover.
1.Prelterhousing2.Prelter
3.Removetheprelter.
4.Cleantheprelterasfollows:
15
g023121
Figure14
A.Washtheprelterusingamilddetergent
andwater.
B.Squeezeitdrywithacleancloth.
C.Soakitwithnewengineoil.
D.Gentlywindtheprelterinanabsorbent
cloth,andsqueezeouttheexcessoil.
5.Installtheprelterasfollows:
A.Aligntheprelterinsideofthecover.
B.Alignthepreltercovertothehousing.
C.Securethecovertothehousingwiththe
screws.
ServicingtheAirFilter
Models68034and68035
1.Removethescrewsthatsecurethecovertothe air-lterhousing(Figure15)
ServicingtheAirFilter
Model68036
1.Openthelatchoftheair-ltercover(Figure16).
Figure15
1.Air-lterhousing2.Airlter
2.Removetheairlterfromthehousingasshown inFigure15.
3.Inspecttheairlterandreplaceitifitis damaged,excessivelydirty,orsaturatedwith oilorfuel.
4.Aligntheairlterinsideofthecover.
5.Aligntheairltercovertothehousing.
6.Securethecoverhousingwiththescrews.
g023124
Figure16
1.Latch3.Paperelement
2.Cover
g023122
2.Removetheairlterfromthehousingasshown inFigure16.
4.Foamelement
3.Removethefoamelementfromthepaper element.
4.Inspecttheelementsandreplacethemifthey aredamagedorexcessivelydirty.
Note:Ifthepaperelementissaturatedwithoil
orfuel,replaceit.
5.Tapthepaperelementseveraltimesonahard surfacetoremovethedirt.
6.Cleanthefoamelementinwarm,soapywater orinanonammablesolvent.
Note:Donotusefueltocleanthefoamelement
becauseitcouldcreateariskofreorexplosion.
7.Rinseanddrythefoamelementthoroughly .
8.Dipthefoamelementincleanengineoil,then squeezeouttheexcessoil.
Note:Excessoilinthefoamelementrestricts
theairowthroughtheelementandmayreach thepaperlterandclogit.
9.Wipedirtfromthehousingandthecoverwitha moistrag.
16
Note:Becarefultopreventdirtanddebrisfrom
enteringtheairductleadingtothecarburetor.
10.Installtheair-cleanerelementsandensurethat theyareproperlypositioned(Figure17).
Important:Ensurethattheopenendof
theair-cleanerelementsarefacinginward towardthemachine,asthemachinewill notruniftheelementsarenotplacedinthe properairorientationduetoairrestriction (Figure17).
6.Pullthedipstickoutandlookattheend.
Theoilshouldbelevelwiththeupper-limitmark (Figure18).
g019686
Figure18
Figure17
1.Openendofthepaper element
2.Openendofthefoam element
11.Securethecovertothehousingwiththelatch.

ServicingtheEngineOil

OilType:4-cycleengineoilthatmeetsorexceeds therequirementsforAPIservicecategorySJ,SL, SM,orhigher.
CrankcaseCapacity:
0.28L(9.47oz)formodels68034and68035
0.40L(13.53oz)formodel68036
Viscosity:SAE10W-30isrecommendedforgeneral use.
CheckingtheEngine-OilLevel
1.Shutofftheengineandallowittocool.
2.Tiltthemachinesothattheengineislevel.
Important:Propthemachineinthisposition
toensurethatitdoesnotfallover.
3.Cleanaroundtheoildipstick.
4.Removethedipstickandwipetheendclean.
5.Slidethedipstickfullyintothedipsticktube withoutthreadingitintothellerneck.
g024809
1.Fillertube4.Lowerlimit
2.Dipstick
3.Upperlimit
5.Oil-drainbolt
Important:Runningtheenginewithalow
oillevelcancauseenginedamage.Thistype ofdamageisnotcoveredbywarranty.
7.Iftheoillevelislow,slowlypouronlyenough oilintothecrankcasetoraisetheleveltothe upperlimit.
Important:Donotoverllthecrankcase
withoilbecausetheenginemaybedamaged.
8.Installandsecurethedipstick.
ChangingtheEngineOil
ServiceInterval:Aftertherst25hours
Every100hours
Yearlyorbeforestorage
ToroPremiumEngineOilisavailablefromyour authorizedT orodistributor.
1.Starttheengineandletitrunfor5minutes;refer toStartingtheEngine(page12).
2.Shutofftheengine;refertoShuttingOffthe
Engine(page12).
3.Tiltthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoensurethatthe oildrainscompletely.
17
4.Placeadrainpanundertheoil-drainhole.
5.Removethedrainpluganddraintheoilfromthe engine(Figure19).
Figure19

Servicingthe Spring-HousingOil

OilType:4-cycleengineoilthatmeetsorexceeds
therequirementsforAPIservicecategorySJ,SL, SM,orhigher.
Capacity:0.47L(15.89oz)
Viscosity:SAE10W-30isrecommendedforgeneral
use.
CheckingtheSpring-HousingOil
ServiceInterval:Beforeeachuseordaily
Checkthespring-housingoilasfollows:
1.Carefullytipthemachineslightlybackwardso thatthemachinestandscompletelyuprightand vertical.
Important:Propthemachineinthisposition
toensurethatitdoesnotfallover.
2.Checktheoilsightplug(Figure20),andensure thattheoillevelishalfwaybetweenthetopand
g020104
bottomoftheoilsightplug.
1.Oilpan3.Oil-llhole
2.Oil-drainhole
6.Whentheoilhasdrainedcompletely,installthe plugandwipeupanyspilledoil.
Note:Disposeoftheusedoilatacertied
recyclingcenter.
7.Removethedipstickandslowlypour approximately80percentofthespecied amountofoilintotheengine(Figure19).
8.Slowlyaddadditionaloiltobringtheoillevel totheupper-limitmarkonthedipstick;referto
CheckingtheEngine-OilLevel(page17).
9.Installandsecurethedipstick.
g023141
Figure20
1.Oilsightplug
3.Iftheoillevelislow,addoil;refertoAddingOil
totheSpringHousing(page19).
ChangingtheSpring-HousingOil
ServiceInterval:Aftertherst25hours
18
Every100hours
Yearlyorbeforestorage
1.Starttheengineandletitrunfor5minutes;refer toStartingtheEngine(page12).
2.Shutofftheengine;refertoShuttingOffthe
Engine(page12).
3.Ensurethattheengineon/offswitchisinthe STOPpositionsothatthefueldoesnotleakout ofthefueltank.
4.Tiltthemachinesothattheoilsightplug facesdownwardtoensurethattheoildrains completely(Figure21).
AddingOiltotheSpringHousing
1.Tiltthemachinesothattheoilsightplugis facingupward(Figure22).
g023143
Figure22
Figure21
1.Oilsightplug
2.Drainpan
5.Placeadrainpanundertheoilsightplug(Figure
21).
6.Removetheoilsightplug(Figure21).
7.Draintheoiloutoftheholeinthehousing (Figure21).
8.Cleanthethreadsontheoilsightplugandapply 3layersofPTFEthread-sealingtape.
1.Openingfortheoil
2.Removetheoilsightplug.
3.Cleanthethreadsontheoilsightplugandapply 3layersofPTFEthread-sealingtape.
4.Addtheoiltothespringhousinginincrements toensurethatyoudonotoverllthemachine; refertoCheckingtheSpring-HousingOil(page
g023142
18)toensurethattheoilisatthecorrectlevel.
Note:Theoilcapacityofthespringhousingis
0.47L(0.5USqt);addthefullamountonlyifthe springhousingisempty.
5.Installandtorquetheoilsightplugto54N∙m (39.8ft-lb).
Important:Allowtheoiltosettleforatleast2
minutesafterstandingthemachineuprightbefore startingtheengine.
9.Addoiltothespringhousing;refertoAddingOil
totheSpringHousing(page19).
10.Installandtorquetheoilsightplugto54N∙m (39.8ft-lb).
Important:Allowtheoiltosettleforatleast2
minutesafterstandingthemachineuprightbefore startingtheengine.
19

ServicingtheSparkPlug

ServiceInterval:Every100hours—Checkthespark
plug.
Ensurethattheairgapbetweenthecenterelectrode andthesideelectrodeiscorrectbeforeinstallingthe sparkplug.Useaspark-plugwrenchforremoving andinstallingthesparkplugandagappingtool/feeler gaugetocheckandadjusttheairgap.Installanew sparkplugifnecessary.
Models68034and68035:UseaDENSO U16FSR-UBoranNGKCR5HSBsparkplug.
Model68036:UseaDENSOW14EPR-UoranNGK BP4ESsparkplug.
RemovingtheSparkPlug
1.Shutoffthemachineandletitcool.
2.Disconnectthewirefromthesparkplug(Figure
23).
CheckingtheSparkPlug
1.Lookatthecenterofthesparkplug(Figure24). Ifyouseelightbrownorgrayontheinsulator, theengineisoperatingproperly.Ablackcoating ontheinsulatorusuallymeansthattheair cleanerisdirty.
Important:Donotcleanthesparkplug.
Alwaysreplacethesparkplugwhenithasa blackcoating,wornelectrodes,anoilylm, orcracks.
g023105
Figure24
Figure23
1.Sparkplug
2.Wire
3.Cleanaroundthesparkplug.
4.Useaspark-plugwrenchtoremovethespark plugandthemetalwasher.
1.Sideelectrode4.0.60to0.70mm(0.024to
2.Centerelectrode5.0.70to0.80mm(0.028
3.Insulator
0.028inch)gap(Models 68034and68035)
to0.031inch)gap(Model
68036)
2.Checkthegapbetweenthecenterandside electrodes(Figure24).
g014506
3.Ifthegapisnotwithinthespeciedrange,do thefollowing:
A.Ifthegapistoosmall,carefullybend
thesideelectrodeawayfromthecenter electrodeuntilthegapbetweenthe electrodesiscorrect.
B.Ifthegapistoolarge,carefullybendthe
sideelectrodetowardthecenterelectrode untilthegapbetweentheelectrodesis correct.
InstallingtheSparkPlug
1.Threadthesparkplugintothespark-plughole.
2.Tightenthesparkplugto27N∙m(20ft-lb).
Important:Ensurethatthesparkplugis
tightenedtothespeciedtorquevalue.A loosesparkplugmaycausedamagetothe cylinder,whileanovertightenedsparkplug maycausedamagetothecylinder-head threads.
3.Connectthewiretothesparkplug.
20

CompactorShoe Maintenance

Cleaning
RemovingDebrisfromthe

CheckingtheCompactor Shoe

ServiceInterval:Beforeeachuseordaily
Amongthemostcriticalelementsofthemachineis thecompactorshoe.Itisalsothemostsubjectto damageandwear.Inthecourseofcompactingawide arrayofgranularobjects,themachineencounters numerousabrasivesandobjects,suchasdirt,stones, andoccasionallyalargerockorburiedscrap.
Thewearofthecompactorshoecansignicantly impairtheefciencyandperformanceofthemachine. Therefore,itisimportanttomakefrequentchecksof theconditionofthecompactorshoeforleaksand cracks.(Figure25).
Machine
Regularcleaningandwashingwillincreasethelife spanofthemachine.Cleanthemachineimmediately afteruse,beforethedirthardens.
Checkbeforecleaningthatthefueltankcapis properlyinplacetoavoidgettingwaterinthetank.
Usecarewhenusingahigh-pressuresprayer becauseitcandamagewarningdecals,instruction signs,andtheengine.
1.Compactorshoe
g020338
Figure25
21
Storage
Forstorageover30days,preparethemachineas follows:
1.Removedirtandgrimefromtheexternalparts oftheentiremachine,especiallytheengine. Cleanallgranularobjectsfromtheoutsideof theenginecylinder-headnsandtheblower housing.
Important:Storethemachineintheupright
position.Donottipthemachineonitsside, orleavethemachinetippedforwardwiththe frontbardownforalongperiodoftime.
17.Coverthemachinetoprotectitandkeepitclean.

RemovingtheMachine fromStorage

Important:Youcanwashthemachinewith
milddetergentandwater.
2.Addapetroleum-basedstabilizer/conditioner tothefuelinthetank.Followthemixing instructionsfromthestabilizermanufacturer.Do notuseanalcohol-basedstabilizer(ethanolor methanol).
Note:Fuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuelandused atalltimes.
Important:Donotstore
stabilizer/conditionedfuelover90days.
3.Runtheenginetodistributeconditionedfuel throughthefuelsystem(5minutes).
4.Shutofftheengine,allowittocool,anddrainthe fueltankusingapump-typesiphon.Disposeof fuelproperly;recycleitaccordingtolocalcodes.
5.Starttheengineandrunituntilitstops.
6.Choketheengine.
7.Startandruntheengineuntilitwillnotstart again.
1.Checkandtightenallfasteners.
2.Inspectthesparkplugandreplaceitifitisdirty, worn,orcracked;refertotheengineOperator’s Manual.
3.Installthesparkpluguntilitishand-tight,then anadditional1/2turnifitisnew,otherwise, tightenitanadditional1/8to1/4turn.
4.Performanyneededmaintenanceprocedures.
5.Checktheengine-oillevel;refertoCheckingthe
Engine-OilLevel(page17).
Important:Storethemachineintheupright
position.Donottipthemachineonitsside, orleavethemachinetippedforwardwiththe frontbardownforalongperiodoftime.
6.Checkthespring-housingoillevel;referto
CheckingtheSpring-HousingOil(page18).
7.Fillthefueltankwithfreshfuel;refertoFilling
theFuelT ank(page1 1).
8.Connectthewiretothesparkplug.
8.Servicetheaircleaner;refertoFigure13.
9.Changetheenginecrankcaseoil;refertoFigure
19.
10.Removethesparkplugandcheckthecondition; refertoFigure23andFigure24.
11.Withthesparkplugremovedfromtheengine, pour30ml(2tablespoons)ofengineoilintothe spark-plughole.
12.Pulltherecoil-starterhandleslowlytocrankthe engineanddistributetheoilinsidethecylinder.
13.Installthesparkplug,butdonotinstallthewire onthesparkplug.
14.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.
15.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.
16.Storethemachineinaclean,drygarageor storagearea.
22
Troubleshooting
Theenginedoesnotstart.
Theenginerunsrough.
Problem
1.TheairlterforModel68036isplaced
backwardsintheair-ltercover.
2.Theengineon/offswitchisinthestop position.
3.Thechokeisopen.
4.Thefueltankisempty.4.Fillthetankwithfreshfuel.
5.Thespark-plugwireislooseor disconnected.
6.Thesparkplugisfouledorimproperly gapped.
1.Thechokeisclosed.
2.Theairlterisclogged.2.Cleanorreplacetheairlter.
3.Thereiswaterorcontaminantsinthe fuel.
4.Thesparkplugiswornorhasbuildup ontheelectrodes.
PossibleCauseCorrectiveAction
1.Switchtheorientationoftheairlterin theair-ltercover.
2.Movetheswitchtotherunposition.
3.Closethechokewhenstartingacold engine.
5.Connectthespark-plugwire.
6.Correcttheelectrodegaporreplace thesparkplug.
1.Openthechoke.
3.Drainandllthetankwithfreshfuel.
4.Correcttheelectrodegaporreplace thesparkplug.
23
CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly .ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproductsAdditionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.
.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerwithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover ,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
Loading...