Toro 68025, 68027, 68026 Operator's Manual

FormNo.3421-187RevA

FP-2200ForwardPlate Compactor

ModelNo.68025—SerialNo.402300000andUp ModelNo.68026—SerialNo.402300000andUp ModelNo.68027—SerialNo.402300000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3421-187*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Thisengineisnotequippedwithasparkarrester mufer.ItisaviolationofCaliforniaPublicResource CodeSection4442touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilar laws.

Introduction

Thismachineisdesignedtocompactawidearrayof soilsubstances,includingclay,silt,gravel,sand,and loam.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure

1illustratesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe spaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g239795

Figure1

2200—Top;3000/4000—Bottom

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety.......................................................................3

SafeOperatingPractices....................................3

SafetyandInstructionalDecals..........................5

Setup........................................................................6

InstallingtheHandle...........................................6

CheckingtheEngine-OilLevel............................6

CheckingtheEccentric-OilLevel........................6

ProductOverview.....................................................7

Operation..................................................................7

CheckingtheEngine-OilLevel............................7

CleaningDebrisfromtheMachine......................8

AddingFuel........................................................8

CompactingAsphalt.........................................10

StartingtheEngine............................................11

ShuttingOfftheEngine.....................................12

OperatingtheCompactor.................................12

TransportingtheMachine.................................12

Maintenance...........................................................13

RecommendedMaintenanceSchedule(s)...........13

DisconnectingtheSpark-PlugWire..................13

EngineMaintenance.........................................13

BeltMaintenance..............................................18

Storage...................................................................20

Troubleshooting......................................................21

Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafetyalertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofcausingseriousinjury . Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide, anodorless,deadlypoisonwhichislethalif inhaled.

Donotruntheengineindoorsorinan enclosedarea.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot readorunderstandtheinformation,itisthe owner'sresponsibilitytoexplainthismaterialto them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringpeopleordamage toproperty.

Preparation

•Wearappropriateclothingincludinghardhat,eye

protection,longpants,substantial,slip-resistant footwear,andhearingprotection.Tiebacklong hair,securelooseclothing,anddonotwearloose jewelry.

•Inspecttheareawheretheequipmentistobe

usedandensurethatallobjectsareremovedfrom theareabeforeuse.

•Useextracarewhenhandlingfuel.Theyare

ammableandvaporsareexplosive.

–Extinguishallcigarettes,cigars,pipes,and

othersourcesofignition.

–Useonlyanapprovedcontainer

–Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

–Donotaddordrainfuelinanenclosedspace.

–Donotstorethemachineorfuelcontainer

wherethereisanopename,spark,orpilot light,suchasonawaterheaterorother appliance.

–Ifyouspillfuel,donotattempttostartthe

engine;avoidcreatinganysourceofignition untilthefuelvaporshavedissipated.

•Checkthattheshieldsareattachedand

functioningproperly.Donotoperateunlessthey arefunctioningproperly.

MaintenanceandStorage

•Lettheenginecoolbeforestoringanddonotstore

themachinenearanopename.

•Positionthemachineonalevelsurface,setthe

throttletoslow,andshutofftheengine.Waitfor allmovementtostopbeforeadjusting,cleaning, orrepairing.

•Cleandebrisfromdrives,mufers,andtheengine

tohelppreventres.Cleanupoilorfuelspills.

•Donotstorefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

Operation

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Neverrunanengineinanenclosedorpoorly

ventilatedarea.

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Stoponlevelground,setthethrottletoslow,and

shutofftheenginebeforeleavingtheoperator's positionforanyreason.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Shutoffthemachineif anyoneentersthearea.

•Keepbystandersoutoftheoperatingarea.Stop

themachineifanyoneentersthearea.

•Keepyourfeetclearoftheplatecompactor.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Disconnectthesparkplugbeforemakingany

repairs.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged decals.

•Keepnutsandboltstight.Keepequipmentin

goodcondition.

•Stopandinspecttheequipmentifyoustrike

anobject.Makeanynecessaryrepairsbefore restarting.

•UseonlygenuineT ororeplacementpartsto

ensurethatoriginalstandardsaremaintained.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto maintain,adjust,orservice.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

93-9084

1.Liftpoint

decal133-5619

133-5619

decal93-9084

decal117-4979

117-4979

1.Entanglementhazard,belt—keepawayfrommovingparts; keepallguardsandshieldsinplace

125-4943

1.Warning—readtheOperator’sManual.4.Chokinghazard—donotoperatethemachineindoors.

2.Warning—wearhearingprotection.

3.Warning—keepawayfrommovingparts;keepallguardsand shieldsinplace.

5.Explosionhazard—shutofftheengineandextinguishall amesbeforerefuelingthemachine.

decal125-4943

Setup

InstallingtheHandle

Secureeachsideofthehandletotheplatecompactor frameusingabolt,atwasher,spacer,bearing,and locknut(Figure3orFigure4).

g027147

Figure4

Model3000/4000

Figure3

Model2200

1.Locknut

2.Bearing5.Flatwasher

3.Handle6.Bolt

1.Locknut

g019697

4.Spacer

2.Bearing5.Flatwasher

3.Handle6.Bolt

4.Spacer

CheckingtheEngine-Oil Level

Themachinecomesfromthefactorywithoilinthe enginecrankcase;however,itmaybenecessaryto addoil;refertoCheckingtheEngine-OilLevel(page

7).AddonlyenoughoiltoraisetheleveltotheFull

markonthedipstick.

CheckingtheEccentric-Oil Level

Themachinecomesfromthefactorywitheccentricoil intheeccentrichousing;however,itmaybenecessary toaddoil;refertoServicingtheEccentricOil(page

17).Addonlyenoughoilsothattheoillevelisush

withtheoilplugonthesideoftheeccentrichousing.

ProductOverview

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

CheckingtheEngine-Oil Level

ServiceInterval:Beforeeachuseordaily

Oilcrankcasecapacity:

•0.56L(0.59USqt)forModel68025

•0.58L(0.61USqt)forModels68026and68027

1.Positionthemachineonalevelsurface.

2.Setthethrottletoslow,shutofftheengine,and waitforallmovingpartstostop.

Figure5

1.Lifthandles5.Airlter

2.Watertank6.Handle

3.Engine7.Beltcover

4.Rollcagelifteye

Figure6

1.Recoilstarter

2.Sedimentcup

3.Fuel-shutoffvalve6.EngineOn/Offswitch

4.Chokelever

5.Throttlelever

g027691

g013311

3.Cleanaroundthedipsticksothatdirtcannot fallintothellerholeanddamagetheengine (Figure7).

Figure7

1.Fillertube4.Lowerlimit

2.Dipstick

3.Upperlimit

5.Oil-drainbolt

g019686

4.Removethedipstickandwipetheendclean.

5.Slidethedipstickfullyintothedipsticktube withoutthreadingitintothellerneck.

6.Pullthedipstickoutandinspecttheend.

Note:Theoilshouldbelevelwiththeupper-limit

mark(Figure7).

Important:Runningtheenginewithalow

oillevelcancauseenginedamage.Thistype ofdamageisnotcoveredbywarranty.

Theengineisequippedwithanoilalert systemthatwillautomaticallyshutoffthe enginebeforetheoillevelfallsbelowthe safelimit.

7.Iftheoillevelislow,slowlypouronlyenough oilintothecrankcasetoraisetheleveltothe upperlimit.

Important:Donotoverllthecrankcase

withoil,becausetheenginemaybe damaged.

8.Installandsecurethedipstick.

CleaningDebrisfromthe Machine

ServiceInterval:Beforeeachuseordaily

1.Setthethrottletoslow,shutofftheengine,and waitforallmovingpartstostop.

WARNING

Contactwithhotpartsonthemachine cancausesevereburns.

Waitforallpartstocoolbeforetouching themachine.

2.Brushdirtanddebrisawayfromtheaircleaner andengineopenings.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer isused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.

•Neverllthefueltankinsideanenclosed trailer.

•Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.

3.Checkthesprinklermanifold(Figure10)and removeanydirtordebris.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.

•Donotusegasolinecontainingmethanol.

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