Toro 68013, 68014, 68017, 68020, 68021 Operator's Manual

FormNo.3405-112RevB

MM-SeriesMortarMixer

ModelNo.68013—SerialNo.314000001andUp ModelNo.68014—SerialNo.314000001andUp ModelNo.68016—SerialNo.314000001andUp ModelNo.68017—SerialNo.314000001andUp ModelNo.68020—SerialNo.314000001andUp ModelNo.68021—SerialNo.314000001andUp ModelNo.68024—SerialNo.314000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3405-112*B

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

TireInformation—TheDOTtireinformationislocated onthesideofeachtire.Thisinformationgivesload andspeedratings.Replacementtiresshouldhavethe sameorbetterratings;refertoSpecications(page

16)toensurethatthetiresonyourmachinemeetor

exceedtheweightrequirementsofyourmachine.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

Introduction

Thismachineisdesignedtomixmortar,plaster, reproongmaterial,grout,andothersmall-grained Portlandcementproducts.Avehicleequippedwith anappropriatepintlehitchorballhitchcantowthe machine.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

g249232

Figure1

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

SafetyandInstructionalDecals..........................7

Setup......................................................................10

1InstallingtheDumpHandle............................10

2InstallingtheT owPole....................................11

3InstallingtheSafetyChain..............................12

ProductOverview...................................................13

Controls...........................................................14

EngineControls............................................15

Specications..................................................16

Operation................................................................17

ThinkSafetyFirst..............................................17

TowingtheMachine..........................................17

AdjustingtheAxleWidth...................................20

PreparingtoUsetheMachine...........................21

OpeningtheCowl.............................................21

ClosingtheCowl...............................................22

AddingFuel......................................................22

PerformingDailyMaintenance..........................24

StartingtheEngine...........................................24

ShuttingOfftheEngine.....................................24

MixingtheMaterial...........................................25

DumpingtheMaterial........................................26

CleaningtheDrum............................................26

Maintenance...........................................................27

RecommendedMaintenanceSchedule(s)...........27

Pre-MaintenanceProcedures..............................28

PreparingtheMachineforMaintenance............28

DisconnectingtheSpark-PlugWire..................28

RemovingtheDividerPlate..............................28

InstallingtheDividerPlate................................28

Lubrication..........................................................29

LubricatingtheBearingsandSeals...................29

EngineMaintenance...........................................30

ServicingtheAirCleaner..................................30

ServicingtheEngineOil....................................31

ServicingtheSparkPlug...................................33

CleaningtheSparkArrester..............................34

RemovingandInstallingtheEngine..................35

FuelSystemMaintenance...................................36

CleaningtheFuel-SedimentCup......................36

DrainingtheFuelT ank......................................37

DriveSystemMaintenance..................................37

g000502

TireAirPressure...............................................37

InspectingtheTires..........................................37

TorquingtheWheelLugNuts............................38

ServicingtheReductionCase...........................38

ServicingtheGearbox......................................40

BeltMaintenance................................................42

InspectingtheBelts..........................................42

AdjustingtheBeltT ension.................................42

ReplacingtheBelts...........................................43

AligningthePulleys..........................................45

PaddleMaintenance............................................46

AdjustingthePaddleBlades.............................46

Cleaning..............................................................47

CleaningtheMachine.......................................47

Storage...................................................................48

Troubleshooting......................................................49

Safety

Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury ,complywiththesesafetyinstructions andalwayspayattentiontothesafety-alertsymbol (Figure2),whichmeans:Caution,Warning,or Danger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always followallsafetyinstructionstoavoidseriousinjuryor death.

WARNING

Machiningorhandlingstone,masonry, concrete,metal,andothermaterialscan generatedust,mists,andfumescontaining chemicals,suchassilica,knowntocause seriousorfatalinjuryorillness,suchas respiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthe sourcewherepossible.Usewaterfordust suppressionwheneverpossible.

•Usegoodworkpracticesandfollowthe recommendationsofthemanufactureror suppliers,OSHA,andotheroccupational andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazards frominhalation,youandallbystanders shouldweararespiratorapprovedby OSHAforthematerialthatyouare handling.

WARNING

Engineexhaustcontainscarbonmonoxide, whichislethalifinhaled.

Donotruntheengineindoorsorinan enclosedarea.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingthem.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto property.

Towing

•Checkwithyourlocalcountyorstatetowingsafety

regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure thatthetowingvehicleismechanicallysoundand ingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Whentowingwithaballhitch,ensurethatitisthe

propersizeforthehitchcoupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor thepintlehook.

•Inspectthehitchandcouplingforwear.Donot

towthemachinewithdamagedorwornhitches, couplings,chains,orothercomponents.

•Checktheairpressureofthetiresonthetowing

vehicleandadjustthepressureasneeded.

•Checkthetiretreadandsidewallfordamageand

wearandreplacethetireifnecessary.

•Properlyattachthesafetychainstothetowing

vehiclebycrossingthechainsandremovingany extraslack.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifequipped).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if equipped).

Training

•Parkthemachineonalevelsurface,shutoffthe

engine,waitforallmovingpartstostop,andallow themachinetocoolbeforeadjusting,cleaning, storing,orrepairingthemachine.

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skiddingorjackkning.Smooth,gradualstartsand stopsimprovestowing.

•Avoidsharpturnstopreventrolling.T owonlywith

avehiclethathasahitchdesignedfortowing.Do notattachtowedequipmentexceptatthehitch point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Placechocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipmentand

appropriateclothingincluding:

–Hardhat –Respiratorordustmask –Faceshield –Safetyglasses –Hearingprotection –Safetyshoes –Longpants –Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .

•Ensurethatthemachineisonalevelsurface

beforeoperatingit.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch. –Ensurethatalllightsarefunctioningproperly

(ifequipped).

–Ensurethatthetiresareproperlyinated.

Operation

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotrunanengineinanenclosedorpoorly

ventilatedarea.

•Operatethemachineonlyingoodlighting

conditions.

•Beforestartingthemachine,ensurethatthereare

nopeopleorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachinefor

anyreason.

Neverleavearunningmachineunattended. Alwaysshutofftheengineandverifythatall movingpartshavestopped.

•Chockthetiresofthemachineorkeepitattached

tothetowingvehiclewhenitisnotinuse.

•Keepyourhandsawayfromanymovingparts.

Keepyourfeetawayfromthetiresandthefront post.

•Donotoperatethemachineundertheinuence

ofalcoholordrugs.

•Donotplaceyourhandsoranysolidobjectinto

thedrumwhenthemachineisinoperation.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain, adjust,orservicethemachine.

•Nevermovethemachinewhiletheengineis

running.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

•Ifthemixingpaddlesstrikeanobjectorifthe

machinestartsmakinganunusualnoiseor vibration,shutofftheengine,waitforallmoving partstostop,andemptythedrum.Inspectfor cloggingordamage.Clean,repair,and/orreplace anydamagedparts.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Donotoperatethemachinewhenthereistherisk

oflightning.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonalevelsurface.

–Shutofftheengineandwaitforallmovement

tostopbeforeadjusting,cleaning,orrepairing themachine.

–Lettheenginecoolbeforeperforming

maintenanceorstoringthemachine.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthe

machinewiththeenginerunning.

•Keepequipmentmaterialsclearfromthemufer

andenginetopreventres.Cleanupoilorfuel spills.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keepyourhands,feet,andclothingawayfrom

movingparts.Ifpossible,donotmakeadjustments withtheenginerunning.

•Keepallpartsingoodworkingconditionandall

fastenerstightened.Replaceallwornordamaged decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Stopandinspectthemachineifanobjectenters

thedrumorcausesanotherobstruction.Makeall necessaryrepairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallfastenersandhoseclampssecurely

tightenedandallequipmentingoodcondition.

•UseonlygenuineTororeplacementparts.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal125-8175

125-8175

1.ReadtheOperator’sManualforinformationongreasing themachine.

1.Warning—readthe Operator’sManual.

2.Handandarm entanglementatthe beltdrive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keepyourhands awayfrommovingparts; keepallguardsand shieldsinplace.

3.Entanglementhazard atpaddles—shutoff theengineandwait forallmovingpartsto stopbeforeperforming maintenance.

decal125-4939

125-4939

4.Toxicgasinhalation hazard—Donotrunthe engineinanenclosed space.

5.Explosionhazard—shut offtheengineandkeep awayfromameswhen refueling.

1.ReadtheOperator’s Manualforinformationon howtotowthemachine.

125-8216

2.Warning—limittowing speedtolessthan88km/h (55mph).

decal125-8216

decal133-5619

decal130-8322

133-5619

130-8322

1.Usefuelwithanalcohol contentbyvolumeunder 10%only.

2.ReadtheOperator's Manualformore informationonfuel.

3.Donotusefuelwithan alcoholcontentgreater than10%byvolume.

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

decal132-3997

132-3997

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

decal132-4043

132-4043

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Dumphandle1

Bolt2 Nut2

Towpolekit(soldseparately)

Safetychain(includedwiththetowpole kit)

Connectinglink(includedwiththetow polekit)

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

Qty.

Use

Installthedumphandle.

Installthetowpole(side-dumpmodels only).

Installthesafetychain.

Procedure

1.Cutthecabletiestoremovethedumphandle fromtheundersideofthegrate.

2.Installthedumphandletothesideofthedrum using2boltsandnutsasshowninFigure3,

Figure4,orFigure5,asappropriateforyour

model.

g022169

Figure3

Models68013,68016,68020

g022150

Figure4

Models68014,68017,68021

Figure5

Model68024

g022149

g019804

Figure6

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

5.Frametting

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

TowPoleSpecications

Purchasethetowpolekit(includingfasteners)that meetsyourneedsfromyourAuthorizedService Dealer.Themachinehasthefollowingtowpole options:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)or127cm

50mm(2inch)ball—forged78.7cm(31inches)or127cm

Pintle

(50inches)

78.7cm(31inches)or127cm (50inches)

2.Slidethetowpoleforwardandaligntheholein thepolewiththeholeintheframetting(Figure

6).

3.Inserttheboltthroughtheholesinthettingand thepole(Figure6).

4.Threadthenutontotheboltandtightenthem untiltheyaretightagainsttheframetting (Figure6).

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha newGrade5orGrade8locknut.

InstallingtheTowPole

1.Removetheboltandnutfromthetowpole (Figure6).

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain(includedwiththetowpolekit)

Connectinglink(includedwiththetowpolekit)

Procedure

Safetychainandconnectinglinkareincludedinthe towpolekit(soldseparately);referto2Installingthe

TowPole(page1 1).

Formahookontheendofabendablepieceofrodor stiffwire(notincluded)andinstallthesafetychainand connectinglinksasshowninFigure7.

Figure7

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

g035100

ProductOverview

Figure8

RightSide(Belt-DriveModels)

1.Rearcowl

2.Frontcowl8.Drumlatch14.Axle

3.Grate

4.Bagsplitter10.Towpole

5.Dumphandle

6.Grateliftarm

7.Clutchlever13.Chute

9.Frontpost15.Wheel

11.Safety-chain keyhole

12.Drum

16.Cowllatch

g019773

Figure9

g022179

RightSide(GearboxModel)

1.Dumphandle6.Towpole11.Rearcowl

2.Drum

3.Drumlatch

assembly

4.Frontpost9.Wheel

5.Safety-chain keyhole

7.Grateliftarm

8.Chute13.Grate

assembly

10.Cowllatch

12.Frontcowl

1.Dumphandle

2.Bagsplitter7.Wheel

3.Grate8.Clutchlever

4.Frontcowl9.Drum

5.Rearcowl10.T owpole

g019871

Figure10

LeftSide(GearboxModel)

6.Cowllatch11.Safety-chain keyhole

12.Frontpost

assembly

13.Drumlatch

14.Grateliftarm

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.

ClutchLever

Usetheclutchlevertoengageanddisengagethe paddles.

DrumLatch

Usethedrumlatchtosecurethedrumtothemix position(upright)formixingoperationsandwhen transportingthemachine.

g019877

Figure13

1.Drumlatch

1.Clutchlever

Belt-DriveModels

GearboxModel

Figure11

Figure12

g019875

DumpHandle

Usethedumphandletorotatethedrumtothedump positionandtorotatethedrumtothemixposition (upright).

g019874

1.Clutchlever

g019878

Figure14

1.Dumphandle

EngineControls

ChokeLever

Usethechokelever(Figure16)tostartacoldengine. Beforepullingtherecoil-starthandle,movethechoke levertotheCLOSEDposition.Oncetheengineis running,movethechokelevertotheOPENposition. Donotusethechokeiftheengineisalreadywarmed uporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure16)controlsthespeed(rpm) oftheengine.Itislocatednexttothechokelever.It setstheenginespeedandthereforecanincreaseand decreasetherotationspeedofthemixingpaddles. Forbestperformance,setthiscontroltotheFAST positionwhenmixingmaterial.

EngineOn/OffSwitch

Figure15

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

3.Chokelever

4.Throttlelever

FuelValve

6.Oildipstick

7.Oil-drainplug

8.On/Offswitch

Thefuelvalve(Figure16)islocatedunderneaththe chokelever.Movetheleverforthefuelvalvetothe ONpositionbeforeattemptingtostarttheengine. Whenyouhavenishedmixing,shutofftheengine andmovethefuel-valvelevertotheOFFposition.

g019744

TheOn/Offswitchislocatedonthefrontoftheengine.

•RotateittotheONpositiontostartandrunthe

engine.

•RotateittotheOFFpositiontoshutofftheengine.

g021103

Figure17

1.OFFposition2.ONposition

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure

15)quicklytoturntheengineover.Theengine

controlsdescribedabovemustallbesetcorrectlyfor theenginetostart.

Figure16

1.Fuelvalve3.Throttlelever

2.Chokelever

Oil-LevelSwitch

Theoil-levelswitchislocatedinsidetheengine,andit doesnotallowtheenginetorunintheeventtheoil levelisbelowthesafeoperatinglimit.

g018792

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model68013680146801668017680206802168024

Batch Capacity

TotalV olume

Drum Material

Length

(withouttow pole)

Width86cm

0.17m (6.0ft3)

0.20m

ft3)

Steel

163cm (64inches)

(34inches)

(6.9

0.17m (6.0ft3)

0.20m

ft3)

Polyethylene

163cm (64inches)

86cm (34inches)

(6.9

0.17m (6.0ft3)

0.20m

ft3)

Steel

163cm (64inches)

86cm (34inches)

(6.9

0.17m (6.0ft3)

0.20m

ft3)

Polyethylene

163cm (64inches)

86cm (34inches)

(6.9

0.23m (8.0ft3)

0.25m ft3)

Steel

193cm (86inches)

86cm (34inches)

0.23m (8.0ft3)

(9.0

0.25m

ft3)

Polyethylene

193cm (86inches)

86cm (34inches)

0.34m

(12.0ft3)

(9.0

0.42m

(14.8

ft3)

Steel

205.7cm (81inches)

142.2cm (50inches)

Height137cm

(54inches)

Weight250kg

(550lb)

Axle86to1 17

cm(34to 46inches) extendable

EngineHonda

GX160

137cm (54inches)

241kg (530lb)