Toro 68013C, 68016C, 68017C, 68020C, 68021C Operator's Manual

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FormNo.3382-977RevA
G020896
MM-SeriesMortarMixer
ModelNo.68013C—SerialNo.314000001andUp ModelNo.68014C—SerialNo.314000001andUp ModelNo.68016C—SerialNo.314000001andUp ModelNo.68017C—SerialNo.314000001andUp ModelNo.68020C—SerialNo.314000001andUp ModelNo.68021C—SerialNo.314000001andUp ModelNo.68024C—SerialNo.314000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3382-977*A
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
1-800-424-9153);gotohttp://www.safercar.gov;orwrite to:Administrator,NHTSA,1200NewJerseyAvenue, SEWestBuilding,Washington,DC20590.Youcanalso obtainotherinformationaboutmotorvehiclesafetyfrom http://www.safercar.gov.
TocontactTransportCanada,youmaycall
1-800-333-0510or(819)994-3328;goto http://www.tc.gc.ca/roadsafety/;writeto:Road SafetyandMotorVehicleRegulationDirectorate, TransportCanada,TowerC,PlacedeVille,330 SparksStreet,Ottawa,Ontario,K1A0N5;oremail RoadSafety@tc.gc.ca.
Introduction
Thismachineisdesignedtomixmortar,plaster,reproong material,grout,andothersmall-grainedPortlandcement products.Avehicleequippedwithanappropriatepintlehitch orballhitchcantowthemachine.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactT orodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready .Writethenumbersinthespaceprovided.
Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Ifyoubelievethatyourmachinehasadefectwhichcould causeacrashorcouldcauseinjuryordeath,youshould immediatelyinformtheNationalHighwayTrafcSafety Administration(NHTSA)ifyouliveintheUnitedStates, orTransportCanadaifyouliveinCanada,inadditionto notifyingTheToroCompany.
IfNHTSAorTransportCanadareceivessimilarcomplaints, itmayopenaninvestigation,andifitndsthatasafetydefect existsinagroupofmachines,itmayorderarecallandremedy campaign.However,NHTSAorTransportCanadacannot becomeinvolvedinindividualproblemsbetweenyou,your dealer,orTheToroCompany.
Engine Owner's Man ual
issuppliedfor
TocontactNHTSA,youmaycalltheV ehicle
SafetyHotlinetoll-freeat1-888-327-4236(TTY:
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
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G020900
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Figure1
1.Modelandserialnumber location
ModelNo.
SerialNo.
2.Vehicleidentication number(VIN)location
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
TireInformation
TheDOTtireinformationislocatedonthesideofeachtire. Thisinformationgivesloadandspeedratings.Replacement tiresshouldhavethesameorbetterratings.
Note:Thevariousmachinesinthismanualhavedifferent weights;referto
Specications(page13)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................7
Setup............................................................................8
1InstallingtheDumpHandle...................................8
2InstallingtheTowPole..........................................8
3InstallingtheSafetyChain......................................8
ProductOverview.........................................................10
Controls...............................................................11
Specications........................................................13
Operation....................................................................13
PreparingtoT owtheMachine..................................13
ExtendingtheAxle—Belt-driveModels....................17
TowingtheMachine...............................................18
PreparingtoUsetheMachine...................................18
OpeningandClosingtheCowl.................................19
AddingFuel...........................................................19
CheckingtheEngineOilLevel.................................21
StartingandStoppingtheEngine..............................22
ControllingthePaddles...........................................23
MixingtheMaterial.................................................24
UsingtheDrum.....................................................25
AdjustingthePaddleBlades.....................................25
Maintenance.................................................................28
RecommendedMaintenanceSchedule(s)......................28
PremaintenanceProcedures........................................29
PreparingtheMachineforMaintenance.....................29
DisconnectingtheSpark-plugWire...........................29
RemovingandInstallingtheDividerPlate..................29
Lubrication...............................................................30
LubricatingtheBearingsandSeals............................30
EngineMaintenance..................................................31
ServicingtheAirCleaner.........................................31
ChangingtheEngineOil.........................................31
ServicingtheSparkPlug..........................................33
ServicingtheSparkArrester.....................................34
RemovingandInstallingtheEngine..........................35
FuelSystemMaintenance...........................................36
ServicingtheFuelSystem........................................36
DriveSystemMaintenance.........................................37
ServicingtheReductionCase—Belt-drive
Models..............................................................37
ServicingtheGearCase—Gear-CaseModel...............39
BeltMaintenance......................................................40
ServicingtheBelts—Belt-driveModels......................40
ReplacingtheBelts—Belt-driveModels.....................41
AligningthePulleys—Belt-driveModels....................43
ReplacingtheLightBulbs............................................44
ReplacingtheRear-facingTaillightBulbs....................44
3
ReplacingtheSide-facingTaillightBulbs....................44
ReplacingtheFrontAmberBulbs.............................44
Cleaning...................................................................45
CleaningtheMachine..............................................45
Storage........................................................................45
StoringtheMachine................................................45
Troubleshooting...........................................................47
Safety
Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeans: or
Danger
complywiththeinstructionmayresultinpersonalinjury ordeath.
—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thismachineiscapableofamputatinghands.Alwaysfollow allsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Machiningorhandlingstone,masonry,concrete, metal,andothermaterialscangeneratedust,mists, andfumescontainingchemicals,suchassilica, knowntocauseseriousorfatalinjuryorillness, suchasrespiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.
Caution
,
W ar ning
,
Controldust,mist,andfumesatthesource wherepossible.Usewaterfordustsuppression, whenfeasible.
Usegoodworkpracticesandfollowthe recommendationsofthemanufacturer orsupplier,CCOHS,OSHA,andother occupationalandtradeassociations.
Alwaysfollowrespiratoryprecautions.
Whenthehazardsfrominhalationcannotbe eliminated,theoperatorandanybystanders shouldweararespiratorapprovedbyCCOHSor OSHAforthematerialbeinghandled.
WARNING
Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand theinformation,itistheowner'sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
4
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto property.
Towing
Checkwithyourlocalcountyorstatetowingsafety regulations,inadditiontomeetingTransportCanada(or DepartmentofTransportationifintheU.S.)towingsafety regulations,beforetowingthemachine.
Inordertoreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,makesure thetowingvehicleismechanicallysoundandingood operatingcondition.
Shutdowntheenginebeforetransportingthemachine.
Whentowingwithaballhitch,ensurethattheballhitch
youareusingisthepropersizeforthehitchcoupleron themachine.
Whentowingwithapintlehitch,ensurethattheeyeof
thetowpoleisthecorrectdimensionforthepintlehook.
Inspectthehitchandcouplingforwear.Nevertowthe
machinewithdamagedordefectivehitches,couplings, chains,orothercomponents.
Checkthetireairpressureonthetowingvehicleandthe
machine.
Checkthetiretreadandsidewallfordamageandwear.
Properlyattachthesafetychainstothetowingvehicle.
Ensurethatthedirectionalandbrakelightsareworking
properly.
Ensurethatthedirectional,backup,andbrakelightsof
thetowvehicleareworkingproperly.
Beforetowingchecktomakecertainyourmachineis
correctlyandsecurelyattachedtothetowingvehicle.
Ensurethatthesafetychainsareproperlysecuredtothe
vehicle,andleaveenoughslackforturning.
Donotcarryanymaterialinthemachinewhentowing.
Avoidsuddenstopsandstarts.Thiscancauseskidding,
orjackkning.Smooth,gradualstartsandstopswill improvetowing.
Avoidsharpturnstopreventrolling.Towonlywitha
vehiclethathasahitchdesignedfortowing.Donot attachtowedequipmentexceptatthehitchpoint.
Donottowthemachinefasterthan88km/h(55mph).
Usecautionwhenbackingup;useaspotteroutsidethe
vehicletoguideyou.
Donotallowanyonetositorrideonthemachine.
Disconnectthemachinefromthetowvehiclebefore
usingit.
Placechockblocksunderneaththetirestopreventthem
fromrollingwhilethemachineisparked.
Preparation
Becomefamiliarwiththesafeoperationoftheequipment, operatorcontrols,andsafetysigns.
Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
Wearpersonalprotectiveequipmentandappropriate
clothingincluding:
Hardhat
Respiratorordustmask
Faceshieldorsafetyglasses
Hearingprotection
Safetyshoes
Longpants
Shirtwithlongsleevesbuttonedatthewrists
Tight-ttinggloveswithoutdrawstringsorloosecuffs
Securelonghair,looseclothing,orjewelrythatmayget
tangledinmovingparts.
Operatingtheequipmentsafelyrequiresthefullattention
oftheoperator.Donotwearradioormusicheadphones whileoperatingthemachine.
Useextracarewhenhandlingfuels.Theyareammable
andthevaporsareexplosive.Usethefollowingpractices whenhandlingfuel:
Useonlyanapprovedfuelcontainer.
Neverremovethefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforerefueling.
Donotsmoke.
Neverrefuelordrainthemachineindoors.
Replacethefuelcapandtightenitsecurely .
Keepthecontainernozzleincontactwiththetank
duringlling.
Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater heaterorfurnace.
Iffuelisspilled,wipeitofftheengineandequipment.
Ensurethatthemachineisonalevelsurfacebefore
operatingthemachine.
Chockthetiresofthemachinetopreventunintended
movement.
Beforeeveryuse:
Inspectthecoupler,ball,andhitch.
Ensurethatalllightsarefunctioningproperly(if
equippedwithalightkit).
Ensurethatthetiresareproperlyinatedas
recommended.
5
Ensurethatthelugnutsaretightandtorqued
properly.
Ensurethatthemachineisproperlysecured.
MaintenanceandStorage
Beforeperformingmaintenance,dothefollowing:
Parkthemachineonlevelground.
Operation
Neverrunanengineinanenclosedorpoorlyventilated
area.
Onlyoperatethemachineingoodlightingconditions.
Beforestartingthemachine,makesurethatthereareno
personsorobstaclesnearorunderthemachine.
Shutofftheenginebeforeleavingthemachineforany
reason.
Neverleavearunningmachineunattended.Alwaysstop theengineandverifythatallmovingpartshavestopped.
Chockthetiresofthemachineorkeepitattachedtothe
towingvehiclewhenitisnotinuse,topreventitfrom rolling.
Avoidprolongedbreathingofexhaustfumes.Engine
exhaustfumescancausesicknessordeath.
Keephandsawayfromanymovingparts.Keepfeetaway
fromthetiresandthefrontpost.
Donotoperatethemachineundertheinuenceof
alcoholordrugs.
Ensurethattheareaisclearofotherpeopleorpetsbefore
operatingthemachine.Stopthemachineifanyoneenters thearea.
Neverplaceyourhandsoranysolidobjectintothedrum
whenthemachineisinoperation.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservicethemachine.
Nevermovethemachinewhiletheengineisrunning.
Keepthecowlclosedandlatchedduringoperation.
Ensurethatalltheguardsandshieldsaresecurelyinplace
beforeoperatingthemachine.
Stoptheengine.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
Lettheenginecoolbeforeperformingmaintenance
orstoring.
Removethespark-plugwirebeforemakingany
repairs.
Disengageallpowerandoperationcontrols.
Neverlubricate,service,repair,oradjustthemachine
whileitisrunning.
Keepequipmentmaterialsclearfromthemuferand
enginetohelppreventres.Cleanupanyoilorfuel spillage.
Neverallowuntrainedpersonneltoservicethemachine.
Keephands,feet,andclothingawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththeengine running.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Removeanybuildupofgrease,oil,ordebrisfromthe
machine.
Stopandinspectthemachineifaforeignobjectentersthe
drumorcausesanotherobstruction.Makeanynecessary repairsbeforestartingthemachine.
Donottamperwithsafetydevices.
Chockthetireswhenstoringthemachine.
Keepallnuts,bolts,screws,andhoseclampssecurely
tightened.Keepequipmentingoodcondition.
UseonlygenuineTororeplacementpartstoensurethat
theoriginalstandardsaremaintained.
Disconnectthespark-plugwireandkeepitawayfromthe
sparkplugtopreventaccidentalstartingwhilemaintaining themachine.
Ifthemixingpaddlesstrikeaforeignobjectorifthe
machineshouldstartmakinganunusualnoiseor vibration,stoptheengineandemptythedrum.Waitfor allmovingpartstocometoacompletestopandcool. Vibrationisgenerallyawarningoftrouble.Disconnect thespark-plugwireandinspectforcloggingordamage. Cleanandrepairand/orreplacedamagedparts.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe machine;seekshelter.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
117-2718
125-8175
1.ReadtheOperator’sManualforinformationongreasing themachine.
1.ReadtheOperator’s Manualforinformationon howtotowthemachine.
125-8216
2.Warning—limittowing speedtolessthan55mph /88km/h.
1.Warning—readthe Operator’sManual.
2.Handandarm entanglementatthe beltdrive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keephandsaway frommovingparts;keep allguardsandshieldsin place.
3.Entanglementhazardat paddles—stoptheengine andwaitforallmoving partstostopbefore performingmaintenance.
125-4939
4.Toxicgasinhalation hazard—Don’trunthe engineinanenclosed space.
5.Explosionhazard—stop theengineandkeep awayfromameswhen refueling.
7
Setup
5
1
2
4
6
3
G019804
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2 3
1

InstallingtheDumpHandle

Partsneededforthisprocedure:
1Dumphandle
2Bolt
2Nut
Dumphandle1 Bolt2 Nut2
Towpolekit(soldseparately)
Safetychain Connectinglink
Qty.
Installthedumphandle.
1Installthetowpole.
1 2
Installthesafetychain.
Use
Figure3
2

InstallingtheTowPole

Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTowPoletotheMachine
Note:Thetowpoleispurchasedseparatelyandincludesthe
nutandboltneededforinstallation.
Themachinehasthefollowingtowpoleoptions:
HitchTypeLength
50mm(2inch)ball—stamped78.7cm(31inches)or127cm
50mm(2inch)ball—forged78.7cm(31inches)or127cm
Pintle
(50inches)
(50inches)
78.7cm(31inches)or127cm (50inches)
1.Towpole4.Bolthole
2.Frontpost
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholeinthe polewiththeholeintheframetting(Figure3).
3.Inserttheboltthroughtheholesinthettingandthe pole(Figure3).
4.Threadthenutontotheboltandtightenthemuntil theyaretightagainsttheframetting(Figure3).
Note:Iftheself-lockingnyloninsertinthelocknut wearswithuse,replacethenutwithanewGrade5or Grade8locknut.
5.Frametting
1.Removetheboltandnutfromthetowpole(Figure3).
8
3
A
B
D
g019883
2 3
4
3
1
InstallingtheSafetyChain
Partsneededforthisprocedure:
1
Safetychain
2
Connectinglink
InstallingtheSafetyChaintothe Machine
1.Formahookontheendofabendablepieceofrod orstiffwire(notincluded),andinsertitthroughboth keyholesinthefrontpostofthemachine(Figure4).
Figure4
1.Keyhole
2.Rodorwire(notincluded)4.Connectinglink
2.Attachthesafetychaintothelengthofrodorwire (Figure4).
3.Pulltherod,orwire,andthesafetychainthroughboth keyholes(Figure4).
Note:Ensurethatapproximatelyequallengthsof safetychainextendfromeithersideofthefrontpost.
3.Safetychain
InstallingtheConnectingLinks
1.Aligntheconnectinglinktothelastlinkinoneendof thesafetychain(
2.Inserttheconnectinglinkthroughthechainlinkuntil theconnectinglinksnapsclosed(Figure4).
3.Repeatsteps1and2toinstalltheotherconnectinglink intheotherendofthesafetychain.
Figure4).
9
ProductOverview
G020897
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G022173
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G022174
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Figure5
Rightside(Models68013C,68014C,68016C,68017C,
68020C,and68021C)
1.Rearcowl
2.Frontcowl8.Drumlatch
3.Grate
4.Bagsplitter10.Towpole16.Wheel
5.Dumphandle11.Lightingwire
6.Grateliftarm12.Safety-chain
7.Clutchlever
9.Frontpost15.Axle
harness
keyhole
13.Drum
14.Chute
assembly
17.Light(2)
18.Cowllatch
Leftside(Model68024C)
1.Dumphandle
2.Bagsplitter8.Wheel
3.Grate9.Clutchlever
4.Frontcowl10.Drum
5.Rearcowl11.T owpole
6.Cowllatch
7.Light(2)13.Safety-chain
assembly
12.Lightingwire harness
Figure7
keyhole
14.Frontpost
15.Drumlatch
16.Grateliftarm
Rightside(Model68024C)
1.Dumphandle
2.Drum7.Towpole
3.Drumlatch
4.Frontpost
5.Lightingwire harness
6.Safety-chain
8.Grateliftarm
9.Chute
10.Wheel
Figure6
keyhole
assembly
11.Light(2)
10
12.Cowllatch
13.Rearcowl
14.Frontcowl
15.Grate
Controls
G019875
1
1
G019874
1
G019877
G019878
1
Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine.
ClutchLever
Theclutchleverengagesanddisengagesenginepowertothe paddles.
Belt-drivemodels(models68013C,68014C,68016C,
68017C,68020C,and68021C)
DrumLatch
Thedrumlatchsecuresthedrumtothemixposition(upright) formixingoperationsandwhentransportingthemachine.
Figure10
1.Drumlatch
DumpHandle
1.Clutchlever
Gear-casemodel(model68024C)
Belt-drivemodels
Gear-casemodel
Figure8
Figure9
Usethedumphandletorotatethedrumtothedumpposition andtorotatethedrumtothemixposition(upright).
Figure11
Models68013C,68016C,and68020Cshown
1.Dumphandle
1.Clutchlever
11
EngineControls
1
2
3
4
5
6
7
8
G019744
1
2
3
G018792
OFF
ON
1
OFF
ON
G021 103
2
Figure12
1.Recoil-starthandle5.Fuelcap
2.Fuelvalve
3.Chokelever7.Oil-drainplug
4.Throttlelever
6.Oilcap/dipstick
8.On/Offswitch
ChokeLever
Usethechokelever(Figure13)tostartacoldengine.Before pullingtherecoil-starthandle,movethechokelevertothe closedposition.Oncetheengineisrunning,movethechoke levertotheopenposition.Donotusethechokeiftheengine isalreadywarmeduportheairtemperatureishigh.
ThrottleLever
Thethrottlelever(Figure13)controlsthespeed(rpm)ofthe engine.Itislocatednexttothechokelever.Itsetstheengine speedandthereforecanincreaseanddecreasetherotation speedofthemixingpaddles.Forbestperformance,setthis controltothefastpositionwhenmixingmaterial.
EngineOn/OffSwitch
TheOn/Offswitch(Figure14)allowstheoperatorofthe machinetostartandstoptheengine.Thisswitchislocated onthefrontoftheengine.RotatetheOn/Offswitchtothe Onpositiontostartandruntheengine.RotatetheOn/Off switchtotheOffpositiontostoptheengine.
FuelValve
Thefuelvalve(Figure13)islocatedunderneaththechoke lever.MovetheleverforthefuelvalvetotheOnposition beforeattemptingtostarttheengine.Whenyouhavenished mixing,stoptheengineandmovethefuelvalvelevertothe
Figure14
Offposition.
1.Offposition2.Onposition
Recoil-startHandle
Tostarttheengine,pulltherecoil-starthandle(Figure12) quicklytoturntheengineover.Theenginecontrolsdescribed abovemustallbesetcorrectlyfortheenginetostart.
Oil-levelSwitch
Theoil-levelswitchislocatedinsidetheengine,anditwill notallowtheenginetorunintheeventtheoillevelisbelow thesafeoperatinglimit.
Figure13
1.Fuelvalve3.Throttlelever
2.Chokelever
12
Specications
G019741
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
MachineSpecications
Model
Batch Capacity
TotalV olume0.20cubicm
DrumMaterial
Length
(withouttow pole)
Width86cm
Height137cm
Weight250kg
Axle86to117
EngineHonda
Drivebeltbeltbeltbeltbeltbeltgearbox
68013C68014C68016C68017C68020C68021C68024C
0.17cubicm (6.0cubicft)
(6.9cubicft)
Steel
163cm (64inches)
(34inches)
(54inches)
(550lb)
cm(34to 46inches) extendable
®
GX160
0.17cubicm (6.0cubicft)
0.20cubicm (6.9cubicft)
Polyethylene
163cm (64inches)
86cm (34inches)
137cm (54inches)
241kg (530lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX160
0.17cubicm (6.0cubicft)
0.20cubicm (6.9cubicft)
Steel
163cm (64inches)
86cm (34inches)
137cm (54inches)
250kg (550lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX240
0.17cubicm (6.0cubicft)
0.20cubicm (6.9cubicft)
Polyethylene
163cm (64inches)
86cm (34inches)
137cm (54inches)
241kg (530lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX240
0.23cubicm (8.0cubicft)
0.25cubicm (9.0cubicft)
Steel
193cm (86inches)
86cm (34inches)
137cm (54inches)
275kg (605lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX240
0.23cubicm (8.0cubicft)
0.25cubicm (9.0cubicft)
Polyethylene
193cm (86inches)
86cm (34inches)
137cm 0(54inches)
266kg (585lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX240
0.34cubicm (12.0cubicft)
0.42cubicm (14.8cubicft)
Steel
205.7cm (81inches)
142.2cm (50inches)
150cm (59inches)
508kg (1120lb)
142cm (56inches) xed
®
Honda GX340
Operation

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing
capacityfortheweightofthemachine.
Important:UseaClass2orlargerreceiver.
Note:Ensurethatyourtowvehiclehastheappropriatehitch
totowthemachine;optionsincludea50mm(2inch)ball hitchorapintlehitch.
Note:Ensurethattheelectricalconnectorofthetowvehicle iscompatiblewiththeelectricalconnectorofthemachine. Themachineusesastandard4-atplug.Ifyourtowvehicle hasadifferenttypeofplug,obtainanadapterfroman automotivepartsstore.
1.Ensuretheengineisstopped,thefuelvalveisoff,and thedrumisempty.
2.Ifthedrumhasaccumulatedanywater,dumpthe drum;refertoDumpingtheDrum(page25),steps1, 3,4,and5.
3.Usingthedumplever,positionthedrumsothatitisin themixposition(upright)andlocked.
4.Closetheenginecowlandsecurethecowllatches (
Figure15).
Figure15
5.Extendtheaxle(Models68013C,68014C,68016C, 68017C,68020C,and68021C);refertoExtendingthe
Axle—Belt-driveModels(page17)
.
13
CheckingtheTiresandWheels
G020836
1
2
3
4
G021 107
ServiceInterval:Beforeeachuseordaily—Inspectthetires
andwheels.
Aftereachuse—Torquethelugnutsto108to122 N-m(80to90ft-lb)aftertowing.
Failuretomaintaincorrecttirepressuremayresult intirefailureandlossofcontrol,resultingin propertydamageandseriousinjuryordeath.
Checkthetirepressurefrequentlytoensure properination.Ifthetiresarenotinatedto thecorrectpressure,theywillwearprematurely.
Inspectthetireconditionbeforetowingand afteranyoperatingaccident.
2.Ensurethatthetiresareinatedtothecorrectair pressure.ThefollowingTireAirPressuretableshows theappropriateairpressureforthetiresasinstalledat thefactory.
Important:Alwayschecktheinformation ontheactualtiresforthecorrectairpressure requirement.
Important:Themostcommoncauseoftire troubleisunder-ination.Maintainfullair pressure.
TireAirPressure
ModelTirepressure
68013C,68014C,68016C, and68017C
68020C,68021C,and68024CMax241kPa(35psi)
Max414kPa(60psi)
TheDOTtireinformationislocatedontheside ofeachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesame orbetterratings.Formoreinformationgoto http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note:Thevariousmachinesinthismanualhavedifferent weights;referto
Specications(page13)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.
1.Visuallyinspectthetiresfordamageandwear(Figure 16andFigure17)
Figure16
3.Ensurethatthewheellugnutsaretorquedto108to 122N-m(80to90ft-lb).Checkthetorqueofthe wheellugnutsinitiallyandaftertowing.
Note:Torquethelugnutsinthesequenceshownin Figure18.
Figure18
1.Exampleoftirewearcausedbyunderination
1.Exampleoftirewearcausedbyoverination
Figure17
14
HitchingaMachinewithaStampedBall
A
B
C
G020359
2
1
A
B
D
G019807
5
1
2
3
4
Coupler(optionalkit)
HitchingaMachinewithaForgedBall Coupler(optionalkit)
1.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.
2.Oilthepivotpointsandslidingsurfacesofthecoupler withSAE30motoroil.
3.Openthecouplerlatch(Figure19).
1.Applyremovablethread-lockingcompoundtothe threadsofthecouplerbolttopreventthecoupler handlefromcomingloose(Figure20).
Important:Applythread-lockingcompoundas neededinthefuture.
Figure19
1.Bail
4.Positionthecouplerontopofthehitchball(Figure19).
5.Closethecouplerlatch(
6.Openthebailonthesafetypin,andinsertthepin
7.Rotatethefreeendofthebailovertheendofthesafety
8.Connectthewireplugofthetowvehicletothewire
2.Safetypin
throughtheholeinthelatch(Figure19).
pinthatisprotrudingthroughthelatch(Figure19).
plugofthemachine.
Figure19).
Figure20
1.Couplerhandle
2.Coupler
3.Clamp
4.Bolt
5.Hitchball
2.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.
3.Pushthecouplerboltupthroughthecouplerclamp andthecouplertop,andconnectthecouplerhandleto thebolt(
Figure20).
4.Positionthecouplersothatthesocketisontopofthe hitchballandtheclampisundertheball.
5.Turnthecouplerhandleclockwisetothreaditontothe boltuntilitissecure(Figure20).
Note:Useawrenchtokeeptheboltfromspinning.
6.Connectthewireplugofthetowvehicletothewire plugofthemachine.
15
HitchingaMachinewithaPintleHitch
G019809
A
B
D
G020084
1
2
3
4
Coupler(optionalkit)
1.Removethepinfromthepintlehitchandopenit (Figure21).
Figure21
2.Positiontheringonthetowpoleontothehookofthe pintlehitch(
3.Closethetopofthepintlehitchandsecureitwiththe pin(
4.Connectthewireplugofthetowvehicletothewire plugofthemachine.
HitchingaMachinewithaPinHitch Coupler(optionalkit)
1.Positionthefrontofthepinhitchcouplersothatit islocatedbetweenthetopandbottomplatesofthe pin/clevishitchofthetowvehicle,andensurethatthe holesarealigned(Figure22).
Figure21).
Figure21).
Figure22
1.Hitchpin3.Pinhitchcoupler
2.Hairpincotter
2.Inserta19mm(3/4inch)or22mm(7/8inch)hitch pinthroughtheholesinthecouplerandthereceiver hitch(Figure22).
3.Insertahairpincotterthroughtheholeinthebottom ofthehitchpin(Figure22).
4.Connectthewireplugofthetowvehicletothewire plugofthemachine.
4.Pin/clevishitchreceiver
ConnectingtheSafetyChainstothe TowVehicle
Connectthesafetychaintothemachineandthetowvehicle asfollows:
1.Pullthesafetychainthroughtheslotsinthekeyholes locatedinthefrontpostofthemachine,sothatthe lengthsoneachsideareequal(Figure23).
2.Crossbothlengthsofchainunderthetowpole.
Note:Crossingthechainsdecreasesthechancesof thefrontofthemachinedroppingtothegroundifthe hitchdoesnotholdtheconnection.
16
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