Toro 68012, 68018, 68019 Operator's Manual

FormNo.3378-154RevB

G019552

MM-650E-SandMM-850E-S
MortarMixers

ModelNo.68012—SerialNo.313000001andUp

ModelNo.68018—SerialNo.313000001andUp

ModelNo.68019—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3378-154*B

WARNING

1

G019553

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong
material,grout,andothersmall-grainedcementproducts.A
vehicleequippedwithanappropriatepintlehitchorballhitch
cantowthemachine..

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Writethenumbersinthespaceprovided.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

TheDOTtireinformationislocatedonthesideofeachtire.
Thisinformationgivesloadandspeedratings.Replacement
tiresshouldhavethesameorbetterratings.

Note:Thevariousmachinesinthismanualhavedifferent
weights;referto

Specications(page10)toensurethatthe

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.T oro.com.

2

PrintedintheUSA

AllRightsReserved

tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

Setup............................................................................7

1InstallingtheDumpHandle...................................7

2InstallingtheTowPole..........................................7

3InstallingtheSafetyChain......................................8

ProductOverview..........................................................9

Controls................................................................9

Specications........................................................10

Operation....................................................................11

PreparingtoT owtheMachine..................................11

ExtendingtheAxle.................................................14

TowingtheMachine...............................................15

PreparingtoUsetheMachine...................................15

OpeningandClosingtheCowl.................................16

PoweringtheMachine.............................................16

StartingandStoppingtheMotor...............................17

ControllingthePaddles...........................................17

MixingtheMaterial.................................................18

UsingtheDrum.....................................................19

AdjustingthePaddleBlades.....................................19

Maintenance.................................................................21

RecommendedMaintenanceSchedule(s)......................21

PremaintenanceProcedures........................................21

PreparingtheMachineforMaintenance.....................21

RemovingandInstallingtheDividerPlate..................21

Lubrication...............................................................22

LubricatingtheBearingsandSeals............................22

LubricatingtheMotorBearings................................23

LubricatingtheDriveChain.....................................23

BeltMaintenance......................................................24

ServicingtheBelts..................................................24

ReplacingtheBelts.................................................25

AligningthePulleys................................................26

DriveChainMaintenance............................................27

CheckingandAdjustingtheDriveChain....................27

Cleaning...................................................................28

CleaningtheMachine..............................................28

Storage........................................................................29

StoringtheMachine................................................29

Troubleshooting...........................................................30

Schematics...................................................................31

Safety

Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Caution

,

W ar ning

,

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.

3

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesure
thetowingvehicleismechanicallysoundandingood
operatingcondition.

•Turnoffthemotorbeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron
themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly .

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill
improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•W earpersonalprotectiveequipmentandappropriate

clothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunthemachineinapoorlyventilatedorenclosed

areawithoutproperrespiratoryprotection.Dustfrom
materialsbeingmixedcanbeveryharmfultooperators
andbystanders.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Neverleavearunningmachineunattended.Alwaysstop

themotorandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom
rolling.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

4

•Nevermovethemachinewhilethemotorisrunning.

MaintenanceandStorage

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•EnsurethattheOn/OffswitchisintheOffposition

beforeconnectingthemachinetotheelectricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,stopthemotorandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperformingmaintenance

orstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththemotor
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachinetothe

energizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

125–8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.

125–8216

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandsafetiesin
place.

127–1652

3.Entanglementhazardat
paddles—stopthemotor
andwaitforallmoving
partstostopbefore
servicingthemachine.

4.Shockhazard—makesure
themachineisgrounded
beforeoperation.

6

Setup

G020944

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2
3

1

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

Dumphandle1
Bolt2
Nut2

Towpolekit(soldseparately)

Safetychain
Connectinglink

Qty.

Installthedumphandle.

1Installthetowpole.

1
2

Installthesafetychain.

Use

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom
theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign
withtheboltholesinthedrum(Figure3).

Figure3

3.Insertthe2boltsthroughtheboltholesinthedump
handleandthedrum(

4.Installanutontoeachbolt,andtightenthembyhand
topreventcross-threading.

5.Tightenthenutswithawrenchwhileusinganother
wrenchtokeeptheboltsfromspinning.

Figure3).

7

2

5

1

2

4

6

3

G019804

A

B

D

g019883

2
3

4

3

1

3

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchT ypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

1.Removetheboltandnutfromthetowpole(Figure4).

78.7cm(31inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain

2

Connectinglink

InstallingtheSafetyChain

1.Formahookontheendofabendablepieceofrod
orstiffwire(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(Figure5A).

Figure5

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(

Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.

5.Frametting

Figure4).

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire
(Figure5A).

3.Pulltherod,orwire,andthesafetychainthroughboth
keyholes(

Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.

Figure5B).

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinoneendof
thesafetychain(Figure5D).

2.Inserttheconnectinglinkthroughthechainlinkuntil
theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.

3.Safetychain

8

ProductOverview

G019773

1

2

3

4

5

6

8

9

10

12

13

14

15

16

7

11

G019875

1

1

G019877

G019878

1

DrumLatch

Thedrumlatchsecuresthedrumtothemixposition(upright)
formixingoperationsandwhentransportingthemachine.

Figure6

1.Rearcowl

2.Frontcowl8.Dumplatch14.Axle

3.Grate

4.Bagsplitter10.Towpole

5.Dumphandle

6.Grateliftarm

7.Clutchlever13.Chute

9.Frontpost15.Wheel
assembly

16.Cowllatch

11.Safety-chain
keyhole

12.Drum

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe
motorandoperatethemachine.

ClutchLever

Theclutchleverisusedtoengageanddisengagemotor
powertothepaddles.

Figure8

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedumpposition
andtorotatethedrumtothemixposition(upright).

1.Clutchlever

1.Dumphandle

Figure9

Figure7

9

MotorControls

G022280

3

1

2

g020669

1

Thefollowingmotorcontrolsarefoundonallmodels:

Figure10

1.Thermal-overload
protectorresetbutton

2.On/Offswitch

MotorOn/OffSwitch

TheOn/Offswitch(Figure11)allowstheoperatorofthe

3.Powercord

Figure11

1.MotorOn/Offswitch

machinetostartandstopthemotor.Thisswitchislocated
onthefrontofthemotor.Itismarked(ON)and(OFF).
RotatetheOn/OffswitchtotheOnpositiontostartandrun
themotor.RotatetheOn/OffswitchtotheOffposition
tostopthemotor.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model680126801868019

BatchCapacity0.17cubicm(6.0cubicft)0.23cubicm(8.0cubicft)0.23cubicm(8.0cubicft)

TotalVolume

Length

(withouttowpole)

Width

0.20cubicm(6.9cubicft)0.25cubicm(9.0cubicft)0.25cubicm(9.0cubicft)

163cm(64inches)193cm(76inches)193cm(76inches)

86cm(34inches)86cm(34inches)86cm(34inches)

Height

Weight

Axle

Motor1.5hpBaldorElectric1.5hpBaldorElectric2hpBaldorElectric

137cm(54inches)137cm(54inches)137cm(54inches)

250kg(550lb)275kg(605lb)275kg(605lb)

86to117cm(34to46inches)
extendable

86to117cm(34to46inches)
extendable

86to117cm(34to46inches)
extendable

10

Operation

G019741

G020836

Important:Beforeoperating,removeanydebrisfrom
themachine.Ensurethattheareaisclearofpeople.

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

WARNING

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball
hitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetowvehicleis
compatiblewiththeelectricalconnectorofthemachine.The
machineusesastandard4-atplug.Ifyourtowvehiclehasa
differenttypeofplug,obtainanadapterfromanautomotive
partsstore.

1.Ensurethatthemotorisstopped,themachineis
unplugged,andthedrumisempty .

2.Ifthedrumhasaccumulatedanywater,dumpthe
drum;refertoDumpingtheDrum(page19),steps1,
3,4,and5.

3.Usingthedumplever,positionthedrumsothatitisin
themixposition(upright)andlocked.

Failuretomaintaincorrecttirepressuremayresult
intirefailureandlossofcontrol,resultingin
propertydamageandseriousinjuryordeath.

•Checkthetirepressurefrequentlytoensure
properination.Ifthetiresarenotinatedto
thecorrectpressure,theywillwearprematurely.

•Inspectthetireconditionbeforetowingand
afteranyoperatingaccident.

TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page10)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

1.Visuallyinspectthetiresfordamageandwear(Figure
13andFigure14).

4.Closethecowlandsecurethecowllatches(Figure12).

Figure12

5.Extendtheaxle;refertoExtendingtheAxle(page14).

Figure13

1.Exampleoftirewearcausedbyunderination

Figure14

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrectair
pressure.ThefollowingTireAirPressuretableshows

11

theappropriateairpressureforthetiresasinstalledat

1

2

3

4

G021 107

A

B

C

G020359

2

1

thefactory.

Important:Alwayschecktheinformation
ontheactualtiresforthecorrectairpressure
requirement.

Important:Themostcommoncauseoftire
troubleisunder-ination.Maintainfullair
pressure.

TireAirPressure

ModelTirepressure

68012

68018,68019

Max414kPa(60psi)

Max241kPa(35psi)

3.Ensurethatthewheellugnutsaretorquedto108to
122N-m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnutsinitially
andaftertowing.

Note:Torquethelugnutsinthesequenceshownin
Figure15.

HitchingaMachinewithaStampedBall
Coupler

1.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.Oilthe
pivotpointsandslidingsurfacesofthecouplerwith
SAE30motoroil.

2.Openthecouplerlatch(Figure16).

Figure15

Figure16

1.Bail

2.Safetypin

3.Positionthecouplerontopofthehitchball(Figure16).

4.Closethecouplerlatch(

Figure16).

5.Openthebailonthesafetypinandinsertthepin
throughtheholeinthelatch(Figure16).

6.Rotatethefreeendofthebailovertheendofthesafety
pinthatisprotrudingthroughthelatch(Figure16).

7.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.

12

HitchingaMachinewithaForgedBall

A

B

D

G019807

5

1

2

3

4

G019809

Coupler

1.Applyremovablethread-lockingcompoundtothe
threadsofthecouplerbolttopreventthecoupler
handlefromcomingloose(Figure17).

Important:Applythread-lockingcompoundas
neededinthefuture.

HitchingaMachinewithaPintleHitch
TowPole

1.Removethepinfromthepintlehitchandopenit
(Figure18).

Figure17

1.Couplerhandle

2.Coupler

3.Clamp

2.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecouplerclamp
andthecouplertop,andconnectthecouplerhandleto
thebolt(

4.Positionthecouplersothesocketisontopofthehitch
ballandtheclampisundertheball.

5.Turnthecouplerhandleclockwisetothreaditontothe
boltuntilitissecure(Figure17).

Note:Useawrenchtokeeptheboltfromspinning.

6.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.

Figure17).

4.Bolt

5.Hitchball

Figure18

2.Positiontheringonthetowpoleontothehookofthe
pintlehitch(Figure18).

3.Closethetopofthepintlehitchandsecureitwiththe
pin(Figure18).

4.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.

ConnectingtheSafetyChainstothe
TowVehicle

Connectthesafetychaintothemachineandthetowvehicle
asfollows:

1.Pullthesafetychainthroughtheslotsinthekeyholes
locatedinthefrontpostofthemachine,sothatthere
isjustenoughslackoneachsideforturningaround
cornerswhentowingthemachine(Figure19).

13

Note:Stowtheexcesschaininsidethebottomofthe

1

2

3

G021 177

G021 178

1

2

3

G0 2047 6

1

frontpostbypushingitintothekeyholesandlatching
theappropriatelinksintothekeyholeslots.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthechancesof
thefrontofthemachinedroppingtothegroundifthe
hitchdoesnotholdtheconnection.

ExtendingtheAxle

WARNING

Themachineisnotstablewhentowingitwiththe
axleinthenarrowposition.

Towthemachinewiththeaxleinthewideposition.

Important:Adjusttheaxletothenarrowpositiononly
tomovethemachinethroughanarrowaccesspoint,
suchasthegateofafenceorthedoorwayofabuilding.

PreparingtoChangetheAxleWidth

1.Movethemachinetoaleveljob-sitesurface.

2.Disconnectthemachinefromthetowvehicle.

3.Chockthetires.

4.Ensurethatthedrumisemptyandinthemixposition
(upright).

5.Ensurethatthedrumlatchisengagedandthatthe
drumdoesnotrotatetowardthedumpposition.

Figure19

1.Connectinglinks3.Chaincrossedundertow
pole

2.Keyholesinfrontpost

AdjustingtheAxleWidth

WARNING

Mechanicalorhydraulicjacksmayfailtosupport
themachineandcauseseriousinjury.

3.Connecteachlengthofchaintothesafetychain
mountingpointonthetowvehiclewiththeconnecting
links(Figure20).

Usejackstandswhensupportingthemachine.

1.Alignajackwithanadequateliftheightandweight
capacityundertheaxle;refertoSpecications(page

10).

2.Liftthemachineuntilthetiresareofftheground.

3.Useajackstandateachsupportpointontherear
frameextension(Figure21).

Figure20

1.Connectinglink3.Chainlink

2.Safetychainmounting
pointontowvehicle

Figure21

1.Supportpoint(2)

14

4.Removetheboltsandnutsthatsecuretheinneraxleto

1 2

3

4

3

5

6

5

G020020

theouteraxle(Figure22).

Figure22

1.Wideposition(towing)4.Nut(narrowposition)

2.Narrowposition

3.Nut(wideposition)6.Bolt(narrowposition)

5.Bolt(wideposition)

WARNING

Towingthemachinewithmaterialinthedrum
increasestheriskofahitchmalfunctionandtire
failure.Inaddition,materialcouldbounceoutof
thedrumandhitothervehiclesand/orpeople.
Materialinthedrumincreasestheweight,which
affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

•ReviewandunderstandSafeOperatingPractices(page3).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

5.Aligntheinneraxletothedesiredpositionasfollows:

•Slideeachsideoftheaxleinwardtothenarrow

position(Figure22).

•Slideeachsideoftheaxleoutwardtothewide

(tow)position(Figure22).

6.Aligntheholesoftheinneraxlewiththeholesofthe
outeraxle.

7.Inserttheboltsthroughtheaxleholes(

8.Threadthenutsontothebolts,andtorquethenuts
to87N-m(64ft-lb).

Figure22).

TowingtheMachine

WARNING

Towingthemachineathighspeedincreasesthe
riskofahitchmalfunctionandtirefailure.Higher
speedsalsoincreasethemomentumofthemachine
andbrakingdistance.Ifthemachinebecomes
detachedfromthetowvehicleathighspeed,it
couldcausedamagetoproperty,orinjuryordeath
tobystanders.

Donotexceed88km/h(55mph)whentowingthe
machine.Forpoorroadconditionsorinclement
weather,reducespeedaccordingly .

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves
withoutdrawstringsorloosecuffs,eyeprotection,and
adustmaskorrespirator.Ameshvisoralonedoes
notprovidesufcienteyeprotection;supplementwith
protectiveglasses.

•Ensurethatyouarefamiliarwiththesafetyregulations

andshutdownproceduresdescribedintheOperator’ s
Manual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkallthegreasettingstoensurethatthemachine

isproperlylubricated.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetirestoprevent
themachinefrommoving.

4.Ensurethatthedrumisinthemixposition
(upright).

5.Ensurethatthedrumlatchisengagedandthatthe
drumdoesnotrotatetowardthedumpposition.

15

OpeningandClosingtheCowl

A

B

D

1

2

3

4

1

g020906

PoweringtheMachine

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowland
rearcowlmeet,graspthelatchandpullitofffromthe
latchanchorontherearcowl(Figure23).

ConnectingtoaPowerSource

DANGER

Contactwithwaterwhileoperatingtheproduct
couldcauseelectricshock,causinginjuryordeath.

•Donothandletheplugorthemachinewithwet
handsorwhilestandinginwater.

•Useonlyanextensioncordrecommendedfor
outdoorcold-weatheruse.

Important:Checktheextensioncordfrequentlyduring
useforholesorcracksintheinsulation.Donotusea
damagedcord.Donotrunthecordthroughstanding
waterorwetgrass.

Important:Useonlyextensioncordswithterminals
andsocketsforthelive,neutral,andgroundwires.

Important:Connectthemachinetoonlyareceptacle
withlive,neutral,andgroundconnections.

Important:Theconnectingwiresorextensioncord
shouldbeasshortaspossibleandin1piece.

Figure23

1.Latch3.Receiver

2.Latchanchor

2.Repeatstep1ontheoppositesideofthemachine.

3.Atthebackofthemachinewheretherearcowlmeets
theframeofthemachine,graspthelatchandpullitoff
fromthelatchanchoronthecowl(Figure23).

4.Rotatetherearcowlupandforwarduntilitisfully
positionedontopofthefrontcowl(Figure23).

4.V-tting

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntilthe
receiveratthebottomcenterofthecowlisalignedwith
theV-ttingandushontheframeofthemachine
(

Figure23).

2.Atthebackofthemachine,graspthelatchandpullit
ontothelatchanchorontherearcowl.

Toreducetheriskofelectricshock,thismachinehasa
polarizedplug(uniquebladeshapesandwidths).Useonly
apolarizedplugandsocketthatiscompliantwithNEMA
specicationsandanextensioncordthatisUL-listed(CSA
certiedinCanada)andrecommendedforoutdooruse.A
polarizedplugwilltinapolarizedcordonly1way.Ifthe
plugdoesnottfullyintothecord,turnthecord.Ifit
stilldoesnott,purchaseanappropriateextensioncord.
Ifyouhaveapolarizedextensioncordandtheextension
cordplugdoesnottfullyintothewallreceptacle,turnthe
plug.Ifitstilldoesnott,contactaqualiedelectricianto
installtheproperoutlet.Donotchangethemachineplugor
extension-cordpluginanyway.

Note:Themachineusesatwist-lockingplug.

ExtensionCords

Length

15.2m(50ft)10AWG

22.8m(75ft)10AWG

30.4m(100ft)8AWG

Note:Donotuseanextensioncordover30.4m(100ft)
long.

WireGauge

3.Atthesideofthemachine,graspthelatchandpullit
ontothelatchanchorontherearcowl.

4.Repeatstep3attheoppositesideofthemachine
(

Figure23).

16

PoweringtheMachinewithaPortable

3

Generator

Whenusingaportablegeneratorasanelectricalsource,
ensurethefollowingpoweroutputspecications:

ModelVoltageAmperesKilowatt

68012

68018

68019

115V/
230V

115V/
230V

115V/
230V

19A/

9.5A

19A/

9.5A

24A/
12A

hour

2.2to2.3
Kw

2.2to2.3
Kw

2.2to2.3
Kw

Frequency/
phase

60Hz/
single

60Hz/
single

60Hz/
single

4.Onthesideofthejunctionboxforthemotor,press
theresetbuttonforthethermal-overloadprotector
(

Figure24).

5.Connecttheelectricalplugforthemachinetothe
powersource.

6.RotatetheOn/OffswitchtotheOnpositionand
ensurethatthemotorstartsnormally.

7.RotatetheOn/OffswitchtotheOffposition.

StartingandStoppingthe Motor

ResettingtheMotor

Theelectricalmotorforthemachineisequippedwitha
deviceforthermal-overloadprotection.Intheeventthatthe
motorshutsdownautomatically,resetthethermal-overload
protectorasfollows:

1.MovetheOn/OffswitchtotheOffposition;referto
Figure11.

2.Disconnecttheelectricalplugforthemachinefromthe
powersource(Figure24).

StartingtheMotor

1.Plugthepowercordintoaproperelectricaloutlet.

2.SwitchtheOn/OffswitchtotheOnposition.

3.MovetheclutchlevertotheOnposition;referto
ControllingthePaddles(page17)

StoppingtheMotor

WARNING

Inanemergencysituation,stopthemotor
immediately.

1.MovetheclutchlevertotheOffposition;referto
ControllingthePaddles(page17).

2.SwitchtheOn/OffswitchtotheOffposition;referto
MotorOn/OffSwitch(page10).

3.Unplugthepowercord.

ControllingthePaddles

Figure24

1.Thermal-overload
protectorresetbutton

2.On/Offswitch

3.Electricalplug

3.Allowtheelectricmotorofthemachinetocooluntilit
iswarmtothetouchorcooler.

Important:Ensurethatthepaddlesspinfreely .
Checkforstone,masonry,orconcretematerial
betweenthepaddlesandthedrum.

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperator’spositionwhilethemachine
isrunning.

•Keepallbystandersasafedistancefromthe
machine.

•Stopthemachineimmediatelyifanypeopleor
animalsentertheworkarea.

•Neverplaceanypartofyourbodyintoaposition
thatcausesanunsafeoperatingcondition.

Important:Ensurethatthepaddlesdonotturnwhen
theclutchleverisintheOffposition.

Usetheclutchlevertocontrolthepowertransmissiontothe
paddlesofthemachine.

17

UsingtheClutchLever

G019873

1

2

A

B

D

G021 179

Movetheclutchleverclockwisetoengagetheclutch,and
counterclockwisetodisengagetheclutch(Figure25).

MixingaBatchofMaterialinthe
Machine

1.Ensurethatthereisnoold,loosematerialinthedrum
thatcancontaminatethebatchofmaterial;referto
CleaningtheDrum(page19)andDumpingtheDrum
(page19),thenreturnthedrumtotheuprightposition.

Note:Ensurethatthedrumisinthemixposition
(upright)andthedrumlatchisengaged.

2.MovetheclutchlevertotheOffposition;referto
ControllingthePaddles(page17).

3.Startthemotor;refertoStartingtheMotor(page17).

4.MovetheclutchlevertotheOnposition;referto
ControllingthePaddles(page17).

5.Addtheingredientsforthebatchasfollows:

A.Pourwaterintothedrumthroughthegratingof

thedrumguard.

B.Addtheplaster,cement,orotherbindingmaterial.

Figure25

1.Offposition2.Onposition

MixingtheMaterial

DANGER

Eyeandskincontactwithconcretematerialsand
breathingthedustinvolvedishazardoustoyour
health.

•Ensurethatthereisadequateairventilation.

•Wearadustmasktopreventinhalationofdust
whileusingthemachine;referto
Practices(page3).

•Avoiddirectcontactofcementandconcrete
materialswithskinandeyes.

DANGER

SafeOperating

Note:Youcanopenbagsofcement,plaster,and
bindingmaterialsbyloweringthebagontothe
bagsplitter(

Figure26).

Figure26

Contactwiththemixingpaddlescouldcause
damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

Important:Donotaddmorematerialthanthebatch
capacityofthemachine;refertoSpecications(page10).

Note:Followthemanufacturer’sinstructionsthatareprinted
onthepackagingoftheproductyouareusing.

C.Ifyouareusingsandand/orotherreinforcing

materials,addthemintothedrum.

6.Allowthepaddlestomixthematerialuntilthe
ingredientshaveauniformappearance.

Note:Ifneeded,addwaterorplaster,cement,or
otherbindingmaterialuntiltheconsistencyofthe
batchiscorrect.

7.Releasethedrumlatchanddumpthedrum;referto
DumpingtheDrum(page19).

18

UsingtheDrum

1

2

3

4

G019972

G022159

6.Afterdischargingabatchofmaterial,cleanthedrum;
refertoCleaningtheDrum(page19).

DANGER

Contactwiththemixingpaddlescouldcause
damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

DumpingtheDrum

Note:Whendumpingabatchofmaterial,leavethemotor

runningandtheclutchintheOnpositionsotherotating
paddleshelpdischargethematerial.

1.Alignawheelbarroworsimilarcontainerofadequate
capacityinthepathofthedrumopening.

2.Graspthedumphandlewithyourlefthand(Figure27).

Note:Thisstepwillcleanthepaddlesanddrum
betweenbatchesandpreventdriedmaterialfrom
forming,andcontaminatingthenextbatchofmaterial.

CleaningtheDrum

Important:Donotstrikeonthedrumwithashovel,

hammer,oranyotherdevicetoloosenanyaccumulated
driedmaterials.

1.Stoptherotationofthepaddlesbymovingtheclutch
levertotheOffposition;refertoControllingthe
Paddles(page17).

2.MovethemotorOn/OffswitchtotheOffposition;
refertoMotorOn/OffSwitch(page10).

3.Ensurethatthedrumisinthemixposition(upright);
refertoDumpingtheDrum(page19),step5.

4.Spraythemachinewithwatertoremoveany
accumulatedmaterial.

5.Startthemotor;referto

6.Starttherotationofthepaddlesbymovingtheclutch
levertotheOnposition;refertoControllingthe
Paddles(page17).

StartingtheMotor(page17).

Figure27

1.Dumphandle(mix
position)

2.Drumlatch(release
position)

Note:Whendumpingabatchofmaterial,aligna
wheelbarroworasimilarcontainerofadequatecapacity

3.Drumlatch(locked
position)

4.Dumphandle(dump
position)

beneaththechute.

3.Liftthehandleofthedrumlatch(Figure27).

4.Withbothhandsonthedumphandle,rotateit
counterclockwisetodischargethecontentsofthe
drum(Figure27).

7.Dumpthedrum;refertoDumpingtheDrum(page

19).

AdjustingthePaddleBlades

Note:Adjustingthepaddlebladesisoptional.

1.Stopthemotor,waitforallmovingpartstostop,and
unplugthepowercord.

2.Removethenutsandboltsthatsecurethegratetothe
drum,andremovethegrate(Figure28).

Note:Allowthemachinetocompletelydischargethe
contentsofthedrum.

5.Rotatethedumphandleclockwiseuntilthedrum
latchlocksthedrumintheuprightposition(Figure27).

Figure28

19

3.Loosenthenutsandboltsthatsecurethepaddleblades

1

2

G022160

tothepaddles(Figure29).

Note:Ifnecessary,tipthedrumtothedumpposition
toaccessthepaddles.

Figure29

1.Paddleblade2.Nutandbolt

4.Movethepaddlebladestothepreferredposition,and
tightenthenutsandboltstosecurethebladestothe
paddles.

Note:EnsurethattheclutchleverisintheOff
position,androtatethepaddlesasneeded.

5.Installthegratewiththenutsandboltsthatyou
removedinstep

2,andtightenthenutsandboltsuntil

theyaresecure.

20

Maintenance

G021585

Important:Beforeperforminganymaintenanceprocedures,rststopthemotor,wait5minutestoallowallmoving
partstocometoacompletestopandcool,andunplugthepowercord.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Aftertherst10hours

Aftertherst25hours

Beforeeachuseordaily

Aftereachuse

Every40hours

Every50hours

Every6,000hours

Every2years

Premaintenance

Interval

Monthly

MaintenanceProcedure

•Checkthetensionofthedrivechain,andadjustitasneeded.

•Inspectthebeltsandadjustasnecessary.

•Inspectthetiresandwheels.

•Torquethelugnutsto108to122N-m(80to90ft-lb)aftertowing.

•Cleanthedrumbetweenmixingbatchesofmaterial.

•Lubricatethetrunnions.

•Cleanthemachine.

•Lubricatethedrivechainwithanon-stickychainlubricant.

•Inspectthebeltsandadjustasnecessary.

•Checktheclutchoperation.

•Checkthetensionofthedrivechain,andadjustitasneeded.

•Lubricatethemotorbearings.

•Lubricatethepillow-blockbearings.

•Replacethebelts.

RemovingtheDividerPlate

Procedures

PreparingtheMachinefor Maintenance

1.Parkthemachineonalevelsurface.

2.Removethemachinefromthetowvehicle.

3.Chockthetires.

4.Opentherearcowl;referto

16).

5.Turnoffandunplugthemotor;refertoMotorOn/Off
Switch(page10)

6.Ensurethatthemotoriscool.

.

RemovingandInstallingthe DividerPlate

Youneedtoremovethedividerplatetoprovideaccessbefore
performingsomemaintenanceprocedures.

OpeningtheCowl(page

1.Unlatchandopenthecowl;refertoOpeningtheCowl
(page16).

2.Useawrenchtoremovethe4boltsthatsecurethe
dividerplatetothefrontcowl.

Note:Keeptheboltsforinstallingthedividerplate.

Figure30

3.Toremovethedividerplate,liftitupwardandrotateit
counterclockwisesothatitclearsvariouscomponents.

21

InstallingtheDividerPlate

G021586

1

3

g021 101

1

2

3

1.Guidethedividerplateintopositionagainstthefront
cowl.

Note:Startwiththedividerplaterotatedslightly
counterclockwise,andthenrotateitclockwisewhile
loweringitintoposition.

Ensurethatthedividerplateisnotbackward.

Figure31

Lubrication

LubricatingtheBearingsand Seals

ServiceInterval:Aftereachuse—Lubricatethetrunnions.

Monthly—Lubricatethepillow-blockbearings.

Note:Thepillow-blockbearingsareinsidethe
cowl—removethedividerplatetoaccessthem;referto
RemovingtheDividerPlate(page21).

Greasetype:#2general-purposelithium-basedgrease.

1.Cleanaroundeachgreasettingwitharagandliftthe
plasticcapoffthegreasetting(Figure32).

2.Aligntheboltholesinthedividerplateandthefront
cowl.

3.Installeachofthe4bolts,andhand-tightenthemto
preventcross-threading.

4.Tightentheboltswithawrenchuntiltheyaresecure.

1.Pillow-blockbearings3.Fronttrunnion

2.Reartrunnion

22

Figure32

2.Pumpgreaseintoeachttingasfollows:

G0 2158 8

G021584

1

•Forthepillow-blockbearings,pump1shotof

greaseintoeachtting(Figure32).

•Forthetrunnions,pumpseveralshotsofgrease

intoeachttinguntilitstartstooozeoutofthe
bearinghousing(Figure32).

Important:Pumpgreaseinslowlyandcarefully
topreventdamagetothebearingseals.

3.Wipeupanyexcessgrease.

LubricatingtheMotorBearings

ServiceInterval:Every6,000hours

Greasetype:electric-motorbearinggrease

1.Cleanaroundeachgreasettingwitharag.

2.Pump1or2shotsofgreaseintoeachtting(Figure

33).

Important:Donotover-lubricatethemotor.

Figure34

1.Drivechain

Figure33

3.Wipeupanyexcessgrease.

LubricatingtheDriveChain

ServiceInterval:Every40hours—Lubricatethedrivechain

withanon-stickychainlubricant.

Applyachainlubricantthatisnon-stickytohelppreventdirt
andabrasiveparticlesfromstickingtothechain.

23

BeltMaintenance

G019976

1

2

3

1

1

g020662

A.MovetheclutchlevertotheOffposition;referto

ControllingthePaddles(page17).

ServicingtheBelts

InspectingtheBelts

ServiceInterval:Aftertherst25hours—Inspectthebelts

andadjustasnecessary.

Every40hours—Inspectthebeltsandadjustas
necessary.

1.Removethedividerplate;refertoRemovingthe
DividerPlate(page21).

2.MovetheclutchlevertotheOffposition;referto
ControllingthePaddles(page17).

3.Examinethebeltsforwearordamage.Ifthebeltsare
wornordamaged,replacethem;refertoReplacingthe
Belts(page25).

4.Examinethepulleysforwear,damage,and
misalignment;refertoAligningthePulleys(page26).

5.Installthedividerplate;referto
Plate(page22).

AdjustingtheBeltTension

Clutchairgap:2.5to6.5mm(3/32to1/4inch)

1.MovetheclutchlevertotheOnposition;referto
ControllingthePaddles(page17).

2.Measuretheairgapbetweenthemotordeckandthe
rollerontheclutch(

Figure35).

InstallingtheDivider

B.Loosenthenutsandboltsthatsecurethemotor

tothemotordeck(Figure36).

Figure36

1.Nutandbolt

C.Movethemotorpositionasfollows:

•Increasetheairgap—movethemotoraway

fromtheidlerpulley(Figure36).

•Decreasetheairgap—movethemotor

towardtheidlerpulley(Figure36).

D.Alignastraightedgeacrossthemotorpulleyand

theidlerpulley(Figure37).

Figure35

1.Motordeck

2.Clutchroller

3.Ifthemeasuredairgapisnotwithinthespecied
range,adjustthegapasfollows:

3.Clutchairgap:2.5to6.5
mm(3/32to1/4inch)

24

3

1

2

4

5

6

7

8

g020663

Figure37

2

1

G021601

2

3

4

1

G021608

Figure38

1.Nut2.Beltguide

4.Sliptheforwardbeltforwardandofftheidlerpulley
(Figure39).

1.Motorpulley

2.Idlerpulley6.Jamnut

3.Belt

4.Beltguide

5.Idlershaft

7.Setscrew

8.Straightedge

E.Ifneeded,pivotthemotoronthemotordeck

untilthemotorpulleyandtheidlerpulleyare
alignedtothestraightedge(Figure37).

F.Tightenthenutsandboltsthatsecurethemotor

tothemotordecktoatorqueof18N-m(13ft-lb).

G.Checktheairgapbetweenthemotordeckand

therollerontheclutch.Iftheairgapisnotwithin
thespeciedrange,repeatstep3untiltheairgap
measurementiswithinthespeciedrange.

H.Installthedividerplate;refertoInstallingthe

DividerPlate(page22).

Important:Ensurethatthepaddlesdonotrotatewhen
theclutchleverisintheOffposition.

ReplacingtheBelts

Figure39

1.Motorpulley3.Idlerpulley

2.Forwardbelt4.Rearbelt

5.Sliptherearbeltrearwardandofftheidlerpulley
(Figure39).

6.Slipthebeltsoffthemotorpulley .

7.Removethebeltsfromthemachine.

ServiceInterval:Every2years—Replacethebelts.

InstallingtheBelts

1.EnsurethattheclutchleverisintheOffposition;refer
toControllingthePaddles(page17).

2.Aligntherearbelttothereargrooveinthemotor
pulley.

Note:Donotaligntherearbelttotheidlerpulley.

3.Aligntheforwardbelttotheforwardgrooveofthe
idlerpulley.

25

RemovingtheBelts

1.MovetheclutchlevertotheOffposition;referto
ControllingthePaddles(page17).

2.Removethedividerplate;refertoRemovingthe
DividerPlate(page21).

3.Removethenutthatsecuresthebeltguidetothe
motor,andremovethebeltguide(Figure38).

4.Sliptherearbeltovertheidlerpulleyandalignthebelt

G020666

3 4

5

1

2

totherearpulleygroove.

5.Sliptheforwardbeltoverthemotorpulleyandalign
thebelttotheforwardpulleygroove.

6.Checkthebelttension;refertostep
3inAdjustingtheBeltTension(page24).

7.Looselysecurethebeltguidetothemotor(Figure38)
withtheboltthatwasremovedinstep3ofRemoving
theBelts(page25).

8.Adjustthebeltguide;refertoAdjustingtheBeltGuide
(page26).

9.Installthedividerplate;referto
Plate(page22).

1,step2,andstep

InstallingtheDivider

B.Rotatethebeltguideupordownuntilthereis

anairgapof2.5to4.0mm(3/32to5/32inch)
betweentheguideandeachbelt(

Important:Thebeltguideshouldnot
contactthebeltswiththeclutchleverinthe
Onposition.

Note:Iftheairgapbetweenthebeltguideand
bothbeltscannotbeattained,then1ofthebelts
istoolong.

C.Tightenthenutthatsecuresthebeltguidetothe

motor(Figure40).

D.Checktheclutchoperation;refertoCheckingthe

ClutchOperation(page26).

Figure40).

AdjustingtheBeltGuide

Note:Toaccessthebeltguide,removethedividerplate;

refertoRemovingtheDividerPlate(page21).

Guideairgap:2.5to4.0mm(3/32to5/32inch)

1.EnsurethattheclutchleverisintheOnposition;refer
to

ControllingthePaddles(page17).

2.Ensurethatthebelttensioniscorrect;referto
AdjustingtheBeltTension(page24).

3.Checkthattheairgapbetweenthebeltguideandthe
beltsis2.5to4.0mm(3/32to5/32inch);referto
Figure40.

5.Installthedividerplate;refertoInstallingtheDivider
Plate(page22).

CheckingtheClutchOperation

ServiceInterval:Every40hours—Checktheclutch

operation.

Important:Thepaddlesmustnotrotateinanempty
drumwhentheclutchleverisintheOffposition.

1.MovetheclutchlevertotheOffposition;referto
UsingtheClutchLever(page18).

2.Startthemotor;refertoStartingtheMotor(page17).

3.IfthepaddlesrotatewiththeclutchlevertotheOff
positiondothefollowing:

A.Stopthemotor;refertoStoppingtheMotor

(page17).

B.Checktheairgapbetweenthebeltguideandthe

belts.

Note:Iftheairgapislargerthan4.0mm(5/32
inch),decreasethegapbetweenthebeltguide
andthebelts;refertoAdjustingtheBeltGuide
(page26).

1.Motorpulleys4.Beltguide

2.Belts5.Nut

3.Guideairgap:2.5to4.0
mm(3/32to5/32inch)

4.Iftheairgapisnotwithinthespeciedrange,dothe
following:

A.Loosenthenutthatsecuresthebeltguidetothe

motor(Figure40).

Important:Ensurethatthebeltguideis
towardthemotorpulley.

Figure40

4.Repeatsteps1,2,and3untilthefollowingconditions
aremet:

•TheclutchleverisintheOffposition.

•Whilethemotorisrunning,thepaddlesdonot

rotateinanemptydrum.

AligningthePulleys

1.Removethedividerplate;refertoRemovingthe
DividerPlate(page21).

2.Placeastraightedgeacrossthefaceofthemotorpulley
andtheidlerpulley(Figure41).

26

1

2

3

4

5

6

g020667

Figure41

G021606

1

DriveChainMaintenance

CheckingandAdjustingthe DriveChain

ServiceInterval:Aftertherst10hours

Every50hours

Thedrivechainshouldhave5to10mm(7/32to13/32inch)
ofexwhenapplying6.8kg(15lb)ofpressureatmid-span.

CheckingtheDrive-chainTension

1.Removethedividerplate;refertoRemovingthe
DividerPlate(page21).

2.Placeastraightedgealongthechainfrom1sprocket
totheother(Figure42).

1.Motorpulley

2.Idlerpulley5.Locknut

3.Straightedge6.Setscrew

Note:Bothpulleysmustbealignedushwiththe
straightedge.

3.Ifthepulleysarenotaligneddothefollowing:

A.MovetheclutchlevertotheOffposition.

B.Loosenthelocknutsandsetscrewsthatsecurethe

idlerpulleytotheidlershaft(Figure41).

C.Usingasoft-facemallet,taptheidlerpulley

forwardorbackwardalongtheidlershaftuntil
themotorpulleyandtheidlerpulleyarealigned
tothestraightedge(Figure41).

D.Tightenthesetscrewsandlocknutsthatsecurethe

idlerpulleytotheidlershaft(Figure41).

4.Installthedividerplate;referto
Plate(page22).

4.Idlershaft

InstallingtheDivider

Figure42

1.Flexof5to10mm(7/32to13/32inch)

3.Withyournger,pushonthechainwith6.8kg(15lb)
ofpressure,midwaybetweenthesprockets(Figure42).

4.Measurethedistancefromthechaintothestraightedge;
thedistanceshouldbe5to10mm(7/32to13/32
inch).Ifthechaintensionneedsadjustment,referto
AdjustingtheDrive-chainTension(page27).

5.Installthedividerplate;refertoInstallingtheDivider
Plate(page22).

AdjustingtheDrive-chainTension

Note:Adjustingthetensionofthedrivechainaffectsthe

tensionofthebelts;adjustthebelttensionafteradjusting
thedrive-chaintension.

1.Removethedividerplate;referto
DividerPlate(page21).

2.Loosenthenutsandboltsthatsecurethepillow-block
bearingsfortheidlerpulley(Figure43).

27

Removingthe

G021602

1

2

3

4

Figure43

1

2

G021605

1.Drivechain

2.Pillow-blockbearings4.Idlerpulley

3.Slidethepillow-blockbearings,alongwiththeidler
pulleyandsmallsprocket,totherighttoincrease
thechaintension,ortothelefttodecreasethechain
tension.

Note:Toslidethepillow-blockbearingstotheleft,
youmustloosenthejamnutandtensionerbolt(Figure

44).Toslidethepillow-blockbearingstotheright,
youmustloosenthemotormountingnutsandbolts
(Figure36).

3.Bolts(4)

Cleaning

CleaningtheMachine

Regularcleaningandwashingwillincreasethelifespanof
themachine.Cleanthemachineaftereachuse,beforethe
dirthardens.

Ensurethatthemotorisunplugged.

Usecarewhenusingahigh-pressuresprayerbecauseitcan
damagewarningdecals,instructionsigns,andthemotor.

Important:Usepressuresprayerstocleanonlythe
drumofthemachine.Cleanofftherestofthemachine
byhandtokeepthemotorfromgettingwet.

Important:Lubricatethetrunnionsaftercleaning;refer
to

LubricatingtheBearingsandSeals(page22).

Figure44

1.Tensionerbolt2.Jamnut

4.Whenthechainhas5to10mm(7/32to13/32inch)
ofex,tightenthetensionerbolt,thejamnut,andthe
nutsandboltsthatsecurethepillow-blockbearings.

5.Adjustthebelttension;refertoAdjustingtheBelt
Tension(page24).

6.Installthedividerplate;refertoInstallingtheDivider
Plate(page22).

28

Storage

StoringtheMachine

Forstorageover30days,preparethemachineasfollows:

1.MovetheOn/OffswitchtotheOffposition,and
unplugthepowercord.

2.Removedirtandgrimefromtheexternalpartsofthe
entiremachine,especiallythemotor.

Important:Y oucanwashthemachinewithmild
detergentandwater.

3.Greasethemachine;refertoLubricatingtheBearings
andSeals(page22)andLubricatingtheDriveChain
(page23).

4.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

5.Paintallscratchedorbaremetalsurfaceswithpaint
fromyourAuthorizedToroDealer.

6.Storethemachineinaclean,drygarageorstoragearea.

7.Coverthemachinetoprotectitandkeepitclean.

29

Troubleshooting

Problem

Theelectricmotorwillnotstart.

Themachineishummingexcessively .1.Thecordispluggedintoanincorrect

Themotorisoverheating.

1.Theconnectorforthemachineisnot
pluggedintoapowersource.

2.Thethermal-overloadprotectionforthe
motorsisactivated.

3.Thecurrentprotectorfortheelectrical
sourceisopen.

4.Themachineispluggedintoan
electricalsourcelessthan115voltsor
greaterthan230volts.

5.Thepaddlesarejammedinsidethe
drum.

outlet.

1.Themotorisoverloaded.

2.Thereisnotadequateventilation.

3.Themotorisrunningovervoltageor
undervoltage.

PossibleCauseCorrectiveAction

1.Plugtheconnectorintoasocketor
anextensioncordfromanelectrical
source.

2.Resetthethermal-overloadprotector.

3.Resetthecircuitprotector .

4.Connectthemachinetoanelectrical
sourcewiththepropervoltage.

5.Disconnectthemachinefromthe
electricalsource,movetheclutchto
theoffposition,andclearthedebris
fromtheinsideofthedrum.

1.Checktheinputlineconnections.

1.Comparetheactualamps(measured)
withtheratingonthenameplate.
Locateandremovethesourceof
excessivefrictioninthemotororload.
Reducetheload.

2.Checktheexternalcoolingnsfor
excessivedirtbuildupandcleanthe
motor.

3.Checktheinputvoltagetothemotor.

Thebeltslipsorcomesoffthepulleys.

isintheOffposition.

leverisintheOnposition.

Thepaddlesrotateslowlywhentheclutch
leverisintheOnposition.

Themixermakesachirpingnoisewhen
mixingmaterial.

1.Thebelttensionisinsufcient.

2.Thebeltisworn.2.Replacethebelt.

3.Thepulley(s)areworn.3.ContactyourAuthorizedService

4.Thepulley(s)aremisaligned.4.Alignthepulley(s).

1.Theclutchleverisnotadjusted
correctly.

2.Thebeltguideisnotadjustedcorrectly.2.Adjustthebeltguide.

1.Theclutchleverisnotadjusted
correctly.

2.Thepaddlesarestuckinthedrum

1.Theclutchleverisnotadjusted
correctly.

1.Thedrivegearismisalignedwiththe
bullgear.

1.Adjustthebelttension.

Dealer.

1.Adjustthebelttension. Thepaddlesrotatewhentheclutchlever

1.Adjustthebelttension. Thepaddlesdonotrotatewhentheclutch

2.Cleanthepaddlesanddrum.

1.Adjustthebelttension.

1.ContactyourAuthorizedService
Dealer.

30

Schematics

G021587

ElectricMotorSchematic(Rev.A)

31

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,Masonry,
andCompaction
Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry ,
andCompactionEquipmentProductslistedbelowtobefreefromdefects
inmaterialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly)
MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly)
ForwardPlateCompactors
ReversiblePlates1year
RammerCompactors
MudBuggy1year
VibratingTrenchRoller2years
ConcreteSaws
MasonrySaws
PowerTrowels1year
Screeds
ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty,

atnocostforpartsorlabor.

1year

2years

2years

1year
1year

1year
1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir
dealership.Tolocateoneconvenienttoyou,accessourwebsiteat
www.T oro.com.Select“WheretoBuy”andselect“Contractor”under
producttype.Y oumayalsocallourtollfreenumberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s
analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1 196
TollFree:800-888-9926

**

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromToroandhave

signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitToro’ sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

**

:

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutine

maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
Partsscheduledforreplacementasrequiredmaintenance(“Maintenance
Parts”),arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Failuretoperformrequiredmaintenance
andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty
doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during
normalproductoperationinclude,butarenotlimitedto,belts,wipers,
sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive
chains,clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized
RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwith
theuseoftheToroProductscoveredbythiswarranty ,including
anycostorexpenseofprovidingsubstituteequipmentorservice
duringreasonableperiodsofmalfunctionornon-usepending
completionofrepairsunderthiswarranty.Allimpliedwarranties
ofmerchantabilityandtnessforusearelimitedtotheduration
ofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlong
animpliedwarrantylasts,sotheaboveexclusionsandlimitations
maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith
yourProductorcontainedintheenginemanufacturer’sdocumentationfor
details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0288RevB