Toro 68012, 68018, 68019 Operator's Manual

FormNo.3378-154RevB

G019552

MM-650E-SandMM-850E-S
MortarMixers

ModelNo.68012—SerialNo.313000001andUp

ModelNo.68018—SerialNo.313000001andUp

ModelNo.68019—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3378-154*B

WARNING

1

G019553

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong
material,grout,andothersmall-grainedcementproducts.A
vehicleequippedwithanappropriatepintlehitchorballhitch
cantowthemachine..

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Writethenumbersinthespaceprovided.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

TheDOTtireinformationislocatedonthesideofeachtire.
Thisinformationgivesloadandspeedratings.Replacement
tiresshouldhavethesameorbetterratings.

Note:Thevariousmachinesinthismanualhavedifferent
weights;referto

Specications(page10)toensurethatthe

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.T oro.com.

2

PrintedintheUSA

AllRightsReserved

tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

Setup............................................................................7

1InstallingtheDumpHandle...................................7

2InstallingtheTowPole..........................................7

3InstallingtheSafetyChain......................................8

ProductOverview..........................................................9

Controls................................................................9

Specications........................................................10

Operation....................................................................11

PreparingtoT owtheMachine..................................11

ExtendingtheAxle.................................................14

TowingtheMachine...............................................15

PreparingtoUsetheMachine...................................15

OpeningandClosingtheCowl.................................16

PoweringtheMachine.............................................16

StartingandStoppingtheMotor...............................17

ControllingthePaddles...........................................17

MixingtheMaterial.................................................18

UsingtheDrum.....................................................19

AdjustingthePaddleBlades.....................................19

Maintenance.................................................................21

RecommendedMaintenanceSchedule(s)......................21

PremaintenanceProcedures........................................21

PreparingtheMachineforMaintenance.....................21

RemovingandInstallingtheDividerPlate..................21

Lubrication...............................................................22

LubricatingtheBearingsandSeals............................22

LubricatingtheMotorBearings................................23

LubricatingtheDriveChain.....................................23

BeltMaintenance......................................................24

ServicingtheBelts..................................................24

ReplacingtheBelts.................................................25

AligningthePulleys................................................26

DriveChainMaintenance............................................27

CheckingandAdjustingtheDriveChain....................27

Cleaning...................................................................28

CleaningtheMachine..............................................28

Storage........................................................................29

StoringtheMachine................................................29

Troubleshooting...........................................................30

Schematics...................................................................31

Safety

Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Caution

,

W ar ning

,

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.

3

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesure
thetowingvehicleismechanicallysoundandingood
operatingcondition.

•Turnoffthemotorbeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron
themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly .

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill
improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•W earpersonalprotectiveequipmentandappropriate

clothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunthemachineinapoorlyventilatedorenclosed

areawithoutproperrespiratoryprotection.Dustfrom
materialsbeingmixedcanbeveryharmfultooperators
andbystanders.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Neverleavearunningmachineunattended.Alwaysstop

themotorandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom
rolling.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

4

•Nevermovethemachinewhilethemotorisrunning.

MaintenanceandStorage

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•EnsurethattheOn/OffswitchisintheOffposition

beforeconnectingthemachinetotheelectricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,stopthemotorandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperformingmaintenance

orstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththemotor
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachinetothe

energizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

125–8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.

125–8216

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandsafetiesin
place.

127–1652

3.Entanglementhazardat
paddles—stopthemotor
andwaitforallmoving
partstostopbefore
servicingthemachine.

4.Shockhazard—makesure
themachineisgrounded
beforeoperation.

6

Setup

G020944

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2
3

1

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

Dumphandle1
Bolt2
Nut2

Towpolekit(soldseparately)

Safetychain
Connectinglink

Qty.

Installthedumphandle.

1Installthetowpole.

1
2

Installthesafetychain.

Use

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom
theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign
withtheboltholesinthedrum(Figure3).

Figure3

3.Insertthe2boltsthroughtheboltholesinthedump
handleandthedrum(

4.Installanutontoeachbolt,andtightenthembyhand
topreventcross-threading.

5.Tightenthenutswithawrenchwhileusinganother
wrenchtokeeptheboltsfromspinning.

Figure3).

7

2

5

1

2

4

6

3

G019804

A

B

D

g019883

2
3

4

3

1

3

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchT ypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

1.Removetheboltandnutfromthetowpole(Figure4).

78.7cm(31inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain

2

Connectinglink

InstallingtheSafetyChain

1.Formahookontheendofabendablepieceofrod
orstiffwire(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(Figure5A).

Figure5

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(

Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.

5.Frametting

Figure4).

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire
(Figure5A).

3.Pulltherod,orwire,andthesafetychainthroughboth
keyholes(

Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.

Figure5B).

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinoneendof
thesafetychain(Figure5D).

2.Inserttheconnectinglinkthroughthechainlinkuntil
theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.

3.Safetychain

8

ProductOverview

G019773

1

2

3

4

5

6

8

9

10

12

13

14

15

16

7

11

G019875

1

1

G019877

G019878

1

DrumLatch

Thedrumlatchsecuresthedrumtothemixposition(upright)
formixingoperationsandwhentransportingthemachine.

Figure6

1.Rearcowl

2.Frontcowl8.Dumplatch14.Axle

3.Grate

4.Bagsplitter10.Towpole

5.Dumphandle

6.Grateliftarm

7.Clutchlever13.Chute

9.Frontpost15.Wheel
assembly

16.Cowllatch

11.Safety-chain
keyhole

12.Drum

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe
motorandoperatethemachine.

ClutchLever

Theclutchleverisusedtoengageanddisengagemotor
powertothepaddles.

Figure8

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedumpposition
andtorotatethedrumtothemixposition(upright).

1.Clutchlever

1.Dumphandle

Figure9

Figure7

9

MotorControls

G022280

3

1

2

g020669

1

Thefollowingmotorcontrolsarefoundonallmodels:

Figure10

1.Thermal-overload
protectorresetbutton

2.On/Offswitch

MotorOn/OffSwitch

TheOn/Offswitch(Figure11)allowstheoperatorofthe

3.Powercord

Figure11

1.MotorOn/Offswitch

machinetostartandstopthemotor.Thisswitchislocated
onthefrontofthemotor.Itismarked(ON)and(OFF).
RotatetheOn/OffswitchtotheOnpositiontostartandrun
themotor.RotatetheOn/OffswitchtotheOffposition
tostopthemotor.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model680126801868019

BatchCapacity0.17cubicm(6.0cubicft)0.23cubicm(8.0cubicft)0.23cubicm(8.0cubicft)

TotalVolume

Length

(withouttowpole)

Width

0.20cubicm(6.9cubicft)0.25cubicm(9.0cubicft)0.25cubicm(9.0cubicft)

163cm(64inches)193cm(76inches)193cm(76inches)

86cm(34inches)86cm(34inches)86cm(34inches)

Height

Weight

Axle

Motor1.5hpBaldorElectric1.5hpBaldorElectric2hpBaldorElectric

137cm(54inches)137cm(54inches)137cm(54inches)

250kg(550lb)275kg(605lb)275kg(605lb)

86to117cm(34to46inches)
extendable

86to117cm(34to46inches)
extendable

86to117cm(34to46inches)
extendable

10