Toro 68012, 68018, 68019 Operator's Manual

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Page 1

FormNo.3378-154RevB

G019552

MM-650E-SandMM-850E-S MortarMixers

ModelNo.68012—SerialNo.313000001andUp

ModelNo.68018—SerialNo.313000001andUp

ModelNo.68019—SerialNo.313000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3378-154*B

Page 2

WARNING

G019553

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong material,grout,andothersmall-grainedcementproducts.A vehicleequippedwithanappropriatepintlehitchorballhitch cantowthemachine..

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Writethenumbersinthespaceprovided.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

TheDOTtireinformationislocatedonthesideofeachtire. Thisinformationgivesloadandspeedratings.Replacement tiresshouldhavethesameorbetterratings.

Note:Thevariousmachinesinthismanualhavedifferent weights;referto

Specications(page10)toensurethatthe

Contactusatwww.T oro.com.

PrintedintheUSA

AllRightsReserved

Page 3

tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

Setup............................................................................7

1InstallingtheDumpHandle...................................7

2InstallingtheTowPole..........................................7

3InstallingtheSafetyChain......................................8

ProductOverview..........................................................9

Controls................................................................9

Specications........................................................10

Operation....................................................................11

PreparingtoT owtheMachine..................................11

ExtendingtheAxle.................................................14

TowingtheMachine...............................................15

PreparingtoUsetheMachine...................................15

OpeningandClosingtheCowl.................................16

PoweringtheMachine.............................................16

StartingandStoppingtheMotor...............................17

ControllingthePaddles...........................................17

MixingtheMaterial.................................................18

UsingtheDrum.....................................................19

AdjustingthePaddleBlades.....................................19

Maintenance.................................................................21

RecommendedMaintenanceSchedule(s)......................21

PremaintenanceProcedures........................................21

PreparingtheMachineforMaintenance.....................21

RemovingandInstallingtheDividerPlate..................21

Lubrication...............................................................22

LubricatingtheBearingsandSeals............................22

LubricatingtheMotorBearings................................23

LubricatingtheDriveChain.....................................23

BeltMaintenance......................................................24

ServicingtheBelts..................................................24

ReplacingtheBelts.................................................25

AligningthePulleys................................................26

DriveChainMaintenance............................................27

CheckingandAdjustingtheDriveChain....................27

Cleaning...................................................................28

CleaningtheMachine..............................................28

Storage........................................................................29

StoringtheMachine................................................29

Troubleshooting...........................................................30

Schematics...................................................................31

Safety

Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeans: or

Danger

complywiththeinstructionmayresultinpersonalinjury ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete, metal,andothermaterialscangeneratedust,mists, andfumescontainingchemicals,suchassilica, knowntocauseseriousorfatalinjuryorillness, suchasrespiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource wherepossible.Watershouldbeusedfordust suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe recommendationsofthemanufactureror suppliers,OSHA,andotheroccupationaland tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe eliminated,theoperatorandanybystanders shouldweararespiratorapprovedbyOSHAfor thematerialbeinghandled.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand theinformation,itistheowner'sresponsibilitytoexplain thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Caution

W ar ning

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations beforetowingthemachine.

Page 4

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesure thetowingvehicleismechanicallysoundandingood operatingcondition.

•Turnoffthemotorbeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings, chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly .

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment, operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•W earpersonalprotectiveequipmentandappropriate

clothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones whileoperatingthemachine.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunthemachineinapoorlyventilatedorenclosed

areawithoutproperrespiratoryprotection.Dustfrom materialsbeingmixedcanbeveryharmfultooperators andbystanders.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Neverleavearunningmachineunattended.Alwaysstop

themotorandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom rolling.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservicethemachine.

Page 5

•Nevermovethemachinewhilethemotorisrunning.

MaintenanceandStorage

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•EnsurethattheOn/OffswitchisintheOffposition

beforeconnectingthemachinetotheelectricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor vibration,stopthemotorandemptythedrum.Waitfor allmovingpartstocometoacompletestopandcool. Vibrationisgenerallyawarningoftrouble.Inspectfor cloggingordamage.Cleanandrepairand/orreplace damagedparts.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe machine;seekshelter.

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperformingmaintenance

orstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththemotor running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachinetothe

energizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

Page 6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

125–8175

1.ReadtheOperator’sManualforinformationongreasing themachine.

1.ReadtheOperator’s Manualforinformationon howtotowthemachine.

125–8216

2.Warning—limittowing speedtolessthan55mph /88km/h.

1.Warning—readthe Operator’sManual.

2.Handandarm entanglementatthe beltdrive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keephandsaway frommovingparts;keep allguardsandsafetiesin place.

127–1652

3.Entanglementhazardat paddles—stopthemotor andwaitforallmoving partstostopbefore servicingthemachine.

4.Shockhazard—makesure themachineisgrounded beforeoperation.

Page 7

Setup

G020944

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

2 3

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

Dumphandle1 Bolt2 Nut2

Towpolekit(soldseparately)

Safetychain Connectinglink

Qty.

Installthedumphandle.

1Installthetowpole.

1 2

Installthesafetychain.

Use

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign withtheboltholesinthedrum(Figure3).

Figure3

3.Insertthe2boltsthroughtheboltholesinthedump handleandthedrum(

4.Installanutontoeachbolt,andtightenthembyhand topreventcross-threading.

5.Tightenthenutswithawrenchwhileusinganother wrenchtokeeptheboltsfromspinning.

Figure3).

Page 8

G019804

g019883

2 3

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchT ypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

1.Removetheboltandnutfromthetowpole(Figure4).

78.7cm(31inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain

Connectinglink

InstallingtheSafetyChain

1.Formahookontheendofabendablepieceofrod orstiffwire(notincluded),andinsertitthroughboth keyholesinthefrontpostofthemachine(Figure5A).

Figure5

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil theyaretightagainsttheframetting(

Note:Iftheself-lockingnyloninsertinthelocknut wearswithuse,replacethenutwithanewGrade5or Grade8locknut.

5.Frametting

Figure4).

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire (Figure5A).

3.Pulltherod,orwire,andthesafetychainthroughboth keyholes(

Note:Ensurethatapproximatelyequallengthsof safetychainextendfromeithersideofthefrontpost.

Figure5B).

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinoneendof thesafetychain(Figure5D).

2.Inserttheconnectinglinkthroughthechainlinkuntil theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink intheotherendofthesafetychain.

3.Safetychain

Page 9

ProductOverview

G019773

G019875

G019877

G019878

DrumLatch

Thedrumlatchsecuresthedrumtothemixposition(upright) formixingoperationsandwhentransportingthemachine.

Figure6

1.Rearcowl

2.Frontcowl8.Dumplatch14.Axle

3.Grate

4.Bagsplitter10.Towpole

5.Dumphandle

6.Grateliftarm

7.Clutchlever13.Chute

9.Frontpost15.Wheel assembly

16.Cowllatch

11.Safety-chain keyhole

12.Drum

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe motorandoperatethemachine.

ClutchLever

Theclutchleverisusedtoengageanddisengagemotor powertothepaddles.

Figure8

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedumpposition andtorotatethedrumtothemixposition(upright).

1.Clutchlever

1.Dumphandle

Figure9

Figure7

Page 10

MotorControls

G022280

g020669

Thefollowingmotorcontrolsarefoundonallmodels:

Figure10

1.Thermal-overload protectorresetbutton

2.On/Offswitch

MotorOn/OffSwitch

TheOn/Offswitch(Figure11)allowstheoperatorofthe

3.Powercord

Figure11

1.MotorOn/Offswitch

machinetostartandstopthemotor.Thisswitchislocated onthefrontofthemotor.Itismarked(ON)and(OFF). RotatetheOn/OffswitchtotheOnpositiontostartandrun themotor.RotatetheOn/OffswitchtotheOffposition tostopthemotor.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model680126801868019

BatchCapacity0.17cubicm(6.0cubicft)0.23cubicm(8.0cubicft)0.23cubicm(8.0cubicft)

TotalVolume

Length

(withouttowpole)

Width

0.20cubicm(6.9cubicft)0.25cubicm(9.0cubicft)0.25cubicm(9.0cubicft)

163cm(64inches)193cm(76inches)193cm(76inches)

86cm(34inches)86cm(34inches)86cm(34inches)

Height

Weight

Axle

Motor1.5hpBaldorElectric1.5hpBaldorElectric2hpBaldorElectric

137cm(54inches)137cm(54inches)137cm(54inches)

250kg(550lb)275kg(605lb)275kg(605lb)

86to117cm(34to46inches) extendable

Page 11

Operation

G019741

G020836

Important:Beforeoperating,removeanydebrisfrom themachine.Ensurethattheareaisclearofpeople.

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

WARNING

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball hitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-lightkit, ensurethattheelectricalconnectorofthetowvehicleis compatiblewiththeelectricalconnectorofthemachine.The machineusesastandard4-atplug.Ifyourtowvehiclehasa differenttypeofplug,obtainanadapterfromanautomotive partsstore.

1.Ensurethatthemotorisstopped,themachineis unplugged,andthedrumisempty .

2.Ifthedrumhasaccumulatedanywater,dumpthe drum;refertoDumpingtheDrum(page19),steps1, 3,4,and5.

3.Usingthedumplever,positionthedrumsothatitisin themixposition(upright)andlocked.

Failuretomaintaincorrecttirepressuremayresult intirefailureandlossofcontrol,resultingin propertydamageandseriousinjuryordeath.

•Checkthetirepressurefrequentlytoensure properination.Ifthetiresarenotinatedto thecorrectpressure,theywillwearprematurely.

•Inspectthetireconditionbeforetowingand afteranyoperatingaccident.

TheDOTtireinformationislocatedontheside ofeachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesame orbetterratings.Formoreinformationgoto http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:Thevariousmachinesinthismanualhavedifferent weights;refertoSpecications(page10)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.

1.Visuallyinspectthetiresfordamageandwear(Figure 13andFigure14).

4.Closethecowlandsecurethecowllatches(Figure12).

Figure12

5.Extendtheaxle;refertoExtendingtheAxle(page14).

Figure13

1.Exampleoftirewearcausedbyunderination

Figure14

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrectair pressure.ThefollowingTireAirPressuretableshows

Page 12

theappropriateairpressureforthetiresasinstalledat

G021 107

G020359

thefactory.

Important:Alwayschecktheinformation ontheactualtiresforthecorrectairpressure requirement.

Important:Themostcommoncauseoftire troubleisunder-ination.Maintainfullair pressure.

TireAirPressure

ModelTirepressure

68012

68018,68019

Max414kPa(60psi)

Max241kPa(35psi)

3.Ensurethatthewheellugnutsaretorquedto108to 122N-m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnutsinitially andaftertowing.

Note:Torquethelugnutsinthesequenceshownin Figure15.

HitchingaMachinewithaStampedBall Coupler

1.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.Oilthe pivotpointsandslidingsurfacesofthecouplerwith SAE30motoroil.

2.Openthecouplerlatch(Figure16).

Figure15

Figure16

1.Bail

2.Safetypin

3.Positionthecouplerontopofthehitchball(Figure16).

4.Closethecouplerlatch(

Figure16).

5.Openthebailonthesafetypinandinsertthepin throughtheholeinthelatch(Figure16).

6.Rotatethefreeendofthebailovertheendofthesafety pinthatisprotrudingthroughthelatch(Figure16).

7.Ifthemachineisequippedwithatrailer-lightkit, connectthewireplugofthetowvehicletothewire plugofthemachine.

Page 13

HitchingaMachinewithaForgedBall

G019807

G019809

Coupler

1.Applyremovablethread-lockingcompoundtothe threadsofthecouplerbolttopreventthecoupler handlefromcomingloose(Figure17).

Important:Applythread-lockingcompoundas neededinthefuture.

HitchingaMachinewithaPintleHitch TowPole

1.Removethepinfromthepintlehitchandopenit (Figure18).

Figure17

1.Couplerhandle

2.Coupler

3.Clamp

2.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecouplerclamp andthecouplertop,andconnectthecouplerhandleto thebolt(

4.Positionthecouplersothesocketisontopofthehitch ballandtheclampisundertheball.

5.Turnthecouplerhandleclockwisetothreaditontothe boltuntilitissecure(Figure17).

Note:Useawrenchtokeeptheboltfromspinning.

6.Ifthemachineisequippedwithatrailer-lightkit, connectthewireplugofthetowvehicletothewire plugofthemachine.

Figure17).

4.Bolt

5.Hitchball

Figure18

2.Positiontheringonthetowpoleontothehookofthe pintlehitch(Figure18).

3.Closethetopofthepintlehitchandsecureitwiththe pin(Figure18).

4.Ifthemachineisequippedwithatrailer-lightkit, connectthewireplugofthetowvehicletothewire plugofthemachine.

ConnectingtheSafetyChainstothe TowVehicle

Connectthesafetychaintothemachineandthetowvehicle asfollows:

1.Pullthesafetychainthroughtheslotsinthekeyholes locatedinthefrontpostofthemachine,sothatthere isjustenoughslackoneachsideforturningaround cornerswhentowingthemachine(Figure19).

Page 14

Note:Stowtheexcesschaininsidethebottomofthe

G021 177

G021 178

G0 2047 6

frontpostbypushingitintothekeyholesandlatching theappropriatelinksintothekeyholeslots.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthechancesof thefrontofthemachinedroppingtothegroundifthe hitchdoesnotholdtheconnection.

ExtendingtheAxle

WARNING

Themachineisnotstablewhentowingitwiththe axleinthenarrowposition.

Towthemachinewiththeaxleinthewideposition.

Important:Adjusttheaxletothenarrowpositiononly tomovethemachinethroughanarrowaccesspoint, suchasthegateofafenceorthedoorwayofabuilding.

PreparingtoChangetheAxleWidth

1.Movethemachinetoaleveljob-sitesurface.

2.Disconnectthemachinefromthetowvehicle.

3.Chockthetires.

4.Ensurethatthedrumisemptyandinthemixposition (upright).

5.Ensurethatthedrumlatchisengagedandthatthe drumdoesnotrotatetowardthedumpposition.

Figure19

1.Connectinglinks3.Chaincrossedundertow pole

2.Keyholesinfrontpost

AdjustingtheAxleWidth

WARNING

Mechanicalorhydraulicjacksmayfailtosupport themachineandcauseseriousinjury.

3.Connecteachlengthofchaintothesafetychain mountingpointonthetowvehiclewiththeconnecting links(Figure20).

Usejackstandswhensupportingthemachine.

1.Alignajackwithanadequateliftheightandweight capacityundertheaxle;refertoSpecications(page

10).

2.Liftthemachineuntilthetiresareofftheground.

3.Useajackstandateachsupportpointontherear frameextension(Figure21).

Figure20

1.Connectinglink3.Chainlink

2.Safetychainmounting pointontowvehicle

Figure21

1.Supportpoint(2)

Page 15

4.Removetheboltsandnutsthatsecuretheinneraxleto

1 2

G020020

theouteraxle(Figure22).

Figure22

1.Wideposition(towing)4.Nut(narrowposition)

2.Narrowposition

3.Nut(wideposition)6.Bolt(narrowposition)

5.Bolt(wideposition)

WARNING

Towingthemachinewithmaterialinthedrum increasestheriskofahitchmalfunctionandtire failure.Inaddition,materialcouldbounceoutof thedrumandhitothervehiclesand/orpeople. Materialinthedrumincreasestheweight,which affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

•ReviewandunderstandSafeOperatingPractices(page3).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

5.Aligntheinneraxletothedesiredpositionasfollows:

•Slideeachsideoftheaxleinwardtothenarrow

position(Figure22).

•Slideeachsideoftheaxleoutwardtothewide

(tow)position(Figure22).

6.Aligntheholesoftheinneraxlewiththeholesofthe outeraxle.

7.Inserttheboltsthroughtheaxleholes(

8.Threadthenutsontothebolts,andtorquethenuts to87N-m(64ft-lb).

Figure22).

TowingtheMachine

WARNING

Towingthemachineathighspeedincreasesthe riskofahitchmalfunctionandtirefailure.Higher speedsalsoincreasethemomentumofthemachine andbrakingdistance.Ifthemachinebecomes detachedfromthetowvehicleathighspeed,it couldcausedamagetoproperty,orinjuryordeath tobystanders.

Donotexceed88km/h(55mph)whentowingthe machine.Forpoorroadconditionsorinclement weather,reducespeedaccordingly .

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves withoutdrawstringsorloosecuffs,eyeprotection,and adustmaskorrespirator.Ameshvisoralonedoes notprovidesufcienteyeprotection;supplementwith protectiveglasses.

•Ensurethatyouarefamiliarwiththesafetyregulations

andshutdownproceduresdescribedintheOperator’ s Manual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkallthegreasettingstoensurethatthemachine

isproperlylubricated.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetirestoprevent themachinefrommoving.

4.Ensurethatthedrumisinthemixposition (upright).

5.Ensurethatthedrumlatchisengagedandthatthe drumdoesnotrotatetowardthedumpposition.

Page 16

OpeningandClosingtheCowl

g020906

PoweringtheMachine

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowland rearcowlmeet,graspthelatchandpullitofffromthe latchanchorontherearcowl(Figure23).

ConnectingtoaPowerSource

DANGER

Contactwithwaterwhileoperatingtheproduct couldcauseelectricshock,causinginjuryordeath.

•Donothandletheplugorthemachinewithwet handsorwhilestandinginwater.

•Useonlyanextensioncordrecommendedfor outdoorcold-weatheruse.

Important:Checktheextensioncordfrequentlyduring useforholesorcracksintheinsulation.Donotusea damagedcord.Donotrunthecordthroughstanding waterorwetgrass.

Important:Useonlyextensioncordswithterminals andsocketsforthelive,neutral,andgroundwires.

Important:Connectthemachinetoonlyareceptacle withlive,neutral,andgroundconnections.

Important:Theconnectingwiresorextensioncord shouldbeasshortaspossibleandin1piece.

Figure23

1.Latch3.Receiver

2.Latchanchor

2.Repeatstep1ontheoppositesideofthemachine.

3.Atthebackofthemachinewheretherearcowlmeets theframeofthemachine,graspthelatchandpullitoff fromthelatchanchoronthecowl(Figure23).

4.Rotatetherearcowlupandforwarduntilitisfully positionedontopofthefrontcowl(Figure23).

4.V-tting

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntilthe receiveratthebottomcenterofthecowlisalignedwith theV-ttingandushontheframeofthemachine (

Figure23).

2.Atthebackofthemachine,graspthelatchandpullit ontothelatchanchorontherearcowl.

Toreducetheriskofelectricshock,thismachinehasa polarizedplug(uniquebladeshapesandwidths).Useonly apolarizedplugandsocketthatiscompliantwithNEMA specicationsandanextensioncordthatisUL-listed(CSA certiedinCanada)andrecommendedforoutdooruse.A polarizedplugwilltinapolarizedcordonly1way.Ifthe plugdoesnottfullyintothecord,turnthecord.Ifit stilldoesnott,purchaseanappropriateextensioncord. Ifyouhaveapolarizedextensioncordandtheextension cordplugdoesnottfullyintothewallreceptacle,turnthe plug.Ifitstilldoesnott,contactaqualiedelectricianto installtheproperoutlet.Donotchangethemachineplugor extension-cordpluginanyway.

Note:Themachineusesatwist-lockingplug.

ExtensionCords

Length

15.2m(50ft)10AWG

22.8m(75ft)10AWG

30.4m(100ft)8AWG

Note:Donotuseanextensioncordover30.4m(100ft) long.

WireGauge

3.Atthesideofthemachine,graspthelatchandpullit ontothelatchanchorontherearcowl.

4.Repeatstep3attheoppositesideofthemachine (

Figure23).

Page 17

PoweringtheMachinewithaPortable

Generator

Whenusingaportablegeneratorasanelectricalsource, ensurethefollowingpoweroutputspecications:

ModelVoltageAmperesKilowatt

68012

68018

68019

115V/ 230V

19A/

9.5A

19A/

9.5A

24A/ 12A

hour

2.2to2.3 Kw

Frequency/ phase

60Hz/ single

4.Onthesideofthejunctionboxforthemotor,press theresetbuttonforthethermal-overloadprotector (

Figure24).

5.Connecttheelectricalplugforthemachinetothe powersource.

6.RotatetheOn/OffswitchtotheOnpositionand ensurethatthemotorstartsnormally.

7.RotatetheOn/OffswitchtotheOffposition.

StartingandStoppingthe Motor

ResettingtheMotor

Theelectricalmotorforthemachineisequippedwitha deviceforthermal-overloadprotection.Intheeventthatthe motorshutsdownautomatically,resetthethermal-overload protectorasfollows:

1.MovetheOn/OffswitchtotheOffposition;referto Figure11.

2.Disconnecttheelectricalplugforthemachinefromthe powersource(Figure24).

StartingtheMotor

1.Plugthepowercordintoaproperelectricaloutlet.

2.SwitchtheOn/OffswitchtotheOnposition.

3.MovetheclutchlevertotheOnposition;referto ControllingthePaddles(page17)

StoppingtheMotor

WARNING

Inanemergencysituation,stopthemotor immediately.

1.MovetheclutchlevertotheOffposition;referto ControllingthePaddles(page17).

2.SwitchtheOn/OffswitchtotheOffposition;referto MotorOn/OffSwitch(page10).

3.Unplugthepowercord.

ControllingthePaddles

Figure24

1.Thermal-overload protectorresetbutton

2.On/Offswitch

3.Electricalplug

3.Allowtheelectricmotorofthemachinetocooluntilit iswarmtothetouchorcooler.

Important:Ensurethatthepaddlesspinfreely . Checkforstone,masonry,orconcretematerial betweenthepaddlesandthedrum.

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperator’spositionwhilethemachine isrunning.

•Keepallbystandersasafedistancefromthe machine.

•Stopthemachineimmediatelyifanypeopleor animalsentertheworkarea.

•Neverplaceanypartofyourbodyintoaposition thatcausesanunsafeoperatingcondition.

Important:Ensurethatthepaddlesdonotturnwhen theclutchleverisintheOffposition.

Usetheclutchlevertocontrolthepowertransmissiontothe paddlesofthemachine.

Page 18

UsingtheClutchLever

G019873

G021 179

Movetheclutchleverclockwisetoengagetheclutch,and counterclockwisetodisengagetheclutch(Figure25).

MixingaBatchofMaterialinthe Machine

1.Ensurethatthereisnoold,loosematerialinthedrum thatcancontaminatethebatchofmaterial;referto CleaningtheDrum(page19)andDumpingtheDrum (page19),thenreturnthedrumtotheuprightposition.

Note:Ensurethatthedrumisinthemixposition (upright)andthedrumlatchisengaged.

2.MovetheclutchlevertotheOffposition;referto ControllingthePaddles(page17).

3.Startthemotor;refertoStartingtheMotor(page17).

4.MovetheclutchlevertotheOnposition;referto ControllingthePaddles(page17).

5.Addtheingredientsforthebatchasfollows:

A.Pourwaterintothedrumthroughthegratingof

thedrumguard.

B.Addtheplaster,cement,orotherbindingmaterial.

Figure25

1.Offposition2.Onposition

MixingtheMaterial

DANGER

Eyeandskincontactwithconcretematerialsand breathingthedustinvolvedishazardoustoyour health.

•Ensurethatthereisadequateairventilation.

•Wearadustmasktopreventinhalationofdust whileusingthemachine;referto Practices(page3).

•Avoiddirectcontactofcementandconcrete materialswithskinandeyes.

DANGER

SafeOperating

Note:Youcanopenbagsofcement,plaster,and bindingmaterialsbyloweringthebagontothe bagsplitter(

Figure26).

Figure26

Contactwiththemixingpaddlescouldcause damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

Important:Donotaddmorematerialthanthebatch capacityofthemachine;refertoSpecications(page10).

Note:Followthemanufacturer’sinstructionsthatareprinted onthepackagingoftheproductyouareusing.

C.Ifyouareusingsandand/orotherreinforcing

materials,addthemintothedrum.

6.Allowthepaddlestomixthematerialuntilthe ingredientshaveauniformappearance.

Note:Ifneeded,addwaterorplaster,cement,or otherbindingmaterialuntiltheconsistencyofthe batchiscorrect.

7.Releasethedrumlatchanddumpthedrum;referto DumpingtheDrum(page19).

Page 19

UsingtheDrum

G019972

G022159

6.Afterdischargingabatchofmaterial,cleanthedrum; refertoCleaningtheDrum(page19).

DANGER

Contactwiththemixingpaddlescouldcause damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

DumpingtheDrum

Note:Whendumpingabatchofmaterial,leavethemotor

runningandtheclutchintheOnpositionsotherotating paddleshelpdischargethematerial.

1.Alignawheelbarroworsimilarcontainerofadequate capacityinthepathofthedrumopening.

2.Graspthedumphandlewithyourlefthand(Figure27).

Note:Thisstepwillcleanthepaddlesanddrum betweenbatchesandpreventdriedmaterialfrom forming,andcontaminatingthenextbatchofmaterial.

CleaningtheDrum

Important:Donotstrikeonthedrumwithashovel,

hammer,oranyotherdevicetoloosenanyaccumulated driedmaterials.

1.Stoptherotationofthepaddlesbymovingtheclutch levertotheOffposition;refertoControllingthe Paddles(page17).

2.MovethemotorOn/OffswitchtotheOffposition; refertoMotorOn/OffSwitch(page10).

3.Ensurethatthedrumisinthemixposition(upright); refertoDumpingtheDrum(page19),step5.

4.Spraythemachinewithwatertoremoveany accumulatedmaterial.

5.Startthemotor;referto

6.Starttherotationofthepaddlesbymovingtheclutch levertotheOnposition;refertoControllingthe Paddles(page17).

StartingtheMotor(page17).

Figure27

1.Dumphandle(mix position)

2.Drumlatch(release position)

Note:Whendumpingabatchofmaterial,aligna wheelbarroworasimilarcontainerofadequatecapacity

3.Drumlatch(locked position)

4.Dumphandle(dump position)

beneaththechute.

3.Liftthehandleofthedrumlatch(Figure27).

4.Withbothhandsonthedumphandle,rotateit counterclockwisetodischargethecontentsofthe drum(Figure27).

7.Dumpthedrum;refertoDumpingtheDrum(page

19).

AdjustingthePaddleBlades

Note:Adjustingthepaddlebladesisoptional.

1.Stopthemotor,waitforallmovingpartstostop,and unplugthepowercord.

2.Removethenutsandboltsthatsecurethegratetothe drum,andremovethegrate(Figure28).

Note:Allowthemachinetocompletelydischargethe contentsofthedrum.

5.Rotatethedumphandleclockwiseuntilthedrum latchlocksthedrumintheuprightposition(Figure27).

Figure28

Page 20

3.Loosenthenutsandboltsthatsecurethepaddleblades

G022160

tothepaddles(Figure29).

Note:Ifnecessary,tipthedrumtothedumpposition toaccessthepaddles.

Figure29

1.Paddleblade2.Nutandbolt

4.Movethepaddlebladestothepreferredposition,and tightenthenutsandboltstosecurethebladestothe paddles.

Note:EnsurethattheclutchleverisintheOff position,androtatethepaddlesasneeded.

5.Installthegratewiththenutsandboltsthatyou removedinstep

2,andtightenthenutsandboltsuntil

theyaresecure.

Page 21

Maintenance

G021585

Important:Beforeperforminganymaintenanceprocedures,rststopthemotor,wait5minutestoallowallmoving partstocometoacompletestopandcool,andunplugthepowercord.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Aftertherst10hours

Aftertherst25hours

Beforeeachuseordaily

Aftereachuse

Every40hours

Every50hours

Every6,000hours

Every2years

Premaintenance

Interval

Monthly

MaintenanceProcedure

•Checkthetensionofthedrivechain,andadjustitasneeded.

•Inspectthebeltsandadjustasnecessary.

•Inspectthetiresandwheels.

•Torquethelugnutsto108to122N-m(80to90ft-lb)aftertowing.

•Cleanthedrumbetweenmixingbatchesofmaterial.

•Lubricatethetrunnions.

•Cleanthemachine.

•Lubricatethedrivechainwithanon-stickychainlubricant.

•Inspectthebeltsandadjustasnecessary.

•Checktheclutchoperation.

•Checkthetensionofthedrivechain,andadjustitasneeded.

•Lubricatethemotorbearings.

•Lubricatethepillow-blockbearings.

•Replacethebelts.

RemovingtheDividerPlate

Procedures

PreparingtheMachinefor Maintenance

1.Parkthemachineonalevelsurface.

2.Removethemachinefromthetowvehicle.

3.Chockthetires.

4.Opentherearcowl;referto

16).

5.Turnoffandunplugthemotor;refertoMotorOn/Off Switch(page10)

6.Ensurethatthemotoriscool.

RemovingandInstallingthe DividerPlate

Youneedtoremovethedividerplatetoprovideaccessbefore performingsomemaintenanceprocedures.

OpeningtheCowl(page

1.Unlatchandopenthecowl;refertoOpeningtheCowl (page16).

2.Useawrenchtoremovethe4boltsthatsecurethe dividerplatetothefrontcowl.

Note:Keeptheboltsforinstallingthedividerplate.

Figure30

3.Toremovethedividerplate,liftitupwardandrotateit counterclockwisesothatitclearsvariouscomponents.

Page 22

InstallingtheDividerPlate

G021586

g021 101

1.Guidethedividerplateintopositionagainstthefront cowl.

Note:Startwiththedividerplaterotatedslightly counterclockwise,andthenrotateitclockwisewhile loweringitintoposition.

Ensurethatthedividerplateisnotbackward.

Figure31

Lubrication

LubricatingtheBearingsand Seals

ServiceInterval:Aftereachuse—Lubricatethetrunnions.

Monthly—Lubricatethepillow-blockbearings.

Note:Thepillow-blockbearingsareinsidethe cowl—removethedividerplatetoaccessthem;referto RemovingtheDividerPlate(page21).

Greasetype:#2general-purposelithium-basedgrease.

1.Cleanaroundeachgreasettingwitharagandliftthe plasticcapoffthegreasetting(Figure32).

2.Aligntheboltholesinthedividerplateandthefront cowl.

3.Installeachofthe4bolts,andhand-tightenthemto preventcross-threading.

4.Tightentheboltswithawrenchuntiltheyaresecure.

1.Pillow-blockbearings3.Fronttrunnion

2.Reartrunnion

Figure32

Page 23

2.Pumpgreaseintoeachttingasfollows:

G0 2158 8

G021584

•Forthepillow-blockbearings,pump1shotof

greaseintoeachtting(Figure32).

•Forthetrunnions,pumpseveralshotsofgrease

intoeachttinguntilitstartstooozeoutofthe bearinghousing(Figure32).

Important:Pumpgreaseinslowlyandcarefully topreventdamagetothebearingseals.

3.Wipeupanyexcessgrease.

LubricatingtheMotorBearings

ServiceInterval:Every6,000hours

Greasetype:electric-motorbearinggrease

1.Cleanaroundeachgreasettingwitharag.

2.Pump1or2shotsofgreaseintoeachtting(Figure

33).

Important:Donotover-lubricatethemotor.

Figure34

1.Drivechain

Figure33

3.Wipeupanyexcessgrease.

LubricatingtheDriveChain

ServiceInterval:Every40hours—Lubricatethedrivechain

withanon-stickychainlubricant.

Applyachainlubricantthatisnon-stickytohelppreventdirt andabrasiveparticlesfromstickingtothechain.

Page 24

BeltMaintenance

G019976

g020662

A.MovetheclutchlevertotheOffposition;referto

ControllingthePaddles(page17).

ServicingtheBelts

InspectingtheBelts

ServiceInterval:Aftertherst25hours—Inspectthebelts

andadjustasnecessary.

Every40hours—Inspectthebeltsandadjustas necessary.

1.Removethedividerplate;refertoRemovingthe DividerPlate(page21).

2.MovetheclutchlevertotheOffposition;referto ControllingthePaddles(page17).

3.Examinethebeltsforwearordamage.Ifthebeltsare wornordamaged,replacethem;refertoReplacingthe Belts(page25).

4.Examinethepulleysforwear,damage,and misalignment;refertoAligningthePulleys(page26).

5.Installthedividerplate;referto Plate(page22).

AdjustingtheBeltTension

Clutchairgap:2.5to6.5mm(3/32to1/4inch)

1.MovetheclutchlevertotheOnposition;referto ControllingthePaddles(page17).

2.Measuretheairgapbetweenthemotordeckandthe rollerontheclutch(

Figure35).

InstallingtheDivider

B.Loosenthenutsandboltsthatsecurethemotor

tothemotordeck(Figure36).

Figure36

1.Nutandbolt

C.Movethemotorpositionasfollows:

•Increasetheairgap—movethemotoraway

fromtheidlerpulley(Figure36).

•Decreasetheairgap—movethemotor

towardtheidlerpulley(Figure36).

D.Alignastraightedgeacrossthemotorpulleyand

theidlerpulley(Figure37).

Figure35

1.Motordeck

2.Clutchroller

3.Ifthemeasuredairgapisnotwithinthespecied range,adjustthegapasfollows:

3.Clutchairgap:2.5to6.5 mm(3/32to1/4inch)

Page 25

g020663

Figure37

G021601

G021608

Figure38

1.Nut2.Beltguide

4.Sliptheforwardbeltforwardandofftheidlerpulley (Figure39).

1.Motorpulley

2.Idlerpulley6.Jamnut

3.Belt

4.Beltguide

5.Idlershaft

7.Setscrew

8.Straightedge

E.Ifneeded,pivotthemotoronthemotordeck

untilthemotorpulleyandtheidlerpulleyare alignedtothestraightedge(Figure37).

F.Tightenthenutsandboltsthatsecurethemotor

tothemotordecktoatorqueof18N-m(13ft-lb).

G.Checktheairgapbetweenthemotordeckand

therollerontheclutch.Iftheairgapisnotwithin thespeciedrange,repeatstep3untiltheairgap measurementiswithinthespeciedrange.

H.Installthedividerplate;refertoInstallingthe

DividerPlate(page22).

Important:Ensurethatthepaddlesdonotrotatewhen theclutchleverisintheOffposition.

ReplacingtheBelts

Figure39

1.Motorpulley3.Idlerpulley

2.Forwardbelt4.Rearbelt

5.Sliptherearbeltrearwardandofftheidlerpulley (Figure39).

6.Slipthebeltsoffthemotorpulley .

7.Removethebeltsfromthemachine.

ServiceInterval:Every2years—Replacethebelts.

InstallingtheBelts

1.EnsurethattheclutchleverisintheOffposition;refer toControllingthePaddles(page17).

2.Aligntherearbelttothereargrooveinthemotor pulley.

Note:Donotaligntherearbelttotheidlerpulley.

3.Aligntheforwardbelttotheforwardgrooveofthe idlerpulley.

RemovingtheBelts

1.MovetheclutchlevertotheOffposition;referto ControllingthePaddles(page17).

2.Removethedividerplate;refertoRemovingthe DividerPlate(page21).

3.Removethenutthatsecuresthebeltguidetothe motor,andremovethebeltguide(Figure38).

Page 26

4.Sliptherearbeltovertheidlerpulleyandalignthebelt

G020666

3 4

totherearpulleygroove.

5.Sliptheforwardbeltoverthemotorpulleyandalign thebelttotheforwardpulleygroove.

6.Checkthebelttension;refertostep 3inAdjustingtheBeltTension(page24).

7.Looselysecurethebeltguidetothemotor(Figure38) withtheboltthatwasremovedinstep3ofRemoving theBelts(page25).

8.Adjustthebeltguide;refertoAdjustingtheBeltGuide (page26).

9.Installthedividerplate;referto Plate(page22).

1,step2,andstep

InstallingtheDivider

B.Rotatethebeltguideupordownuntilthereis

anairgapof2.5to4.0mm(3/32to5/32inch) betweentheguideandeachbelt(

Important:Thebeltguideshouldnot contactthebeltswiththeclutchleverinthe Onposition.

Note:Iftheairgapbetweenthebeltguideand bothbeltscannotbeattained,then1ofthebelts istoolong.

C.Tightenthenutthatsecuresthebeltguidetothe

motor(Figure40).

D.Checktheclutchoperation;refertoCheckingthe

ClutchOperation(page26).

Figure40).

AdjustingtheBeltGuide

Note:Toaccessthebeltguide,removethedividerplate;

refertoRemovingtheDividerPlate(page21).

Guideairgap:2.5to4.0mm(3/32to5/32inch)

1.EnsurethattheclutchleverisintheOnposition;refer to

ControllingthePaddles(page17).

2.Ensurethatthebelttensioniscorrect;referto AdjustingtheBeltTension(page24).

3.Checkthattheairgapbetweenthebeltguideandthe beltsis2.5to4.0mm(3/32to5/32inch);referto Figure40.

5.Installthedividerplate;refertoInstallingtheDivider Plate(page22).

CheckingtheClutchOperation

ServiceInterval:Every40hours—Checktheclutch

operation.

Important:Thepaddlesmustnotrotateinanempty drumwhentheclutchleverisintheOffposition.

1.MovetheclutchlevertotheOffposition;referto UsingtheClutchLever(page18).

2.Startthemotor;refertoStartingtheMotor(page17).

3.IfthepaddlesrotatewiththeclutchlevertotheOff positiondothefollowing:

A.Stopthemotor;refertoStoppingtheMotor

(page17).

B.Checktheairgapbetweenthebeltguideandthe

belts.

Note:Iftheairgapislargerthan4.0mm(5/32 inch),decreasethegapbetweenthebeltguide andthebelts;refertoAdjustingtheBeltGuide (page26).

1.Motorpulleys4.Beltguide

2.Belts5.Nut

3.Guideairgap:2.5to4.0 mm(3/32to5/32inch)

4.Iftheairgapisnotwithinthespeciedrange,dothe following:

A.Loosenthenutthatsecuresthebeltguidetothe

motor(Figure40).

Important:Ensurethatthebeltguideis towardthemotorpulley.

Figure40

4.Repeatsteps1,2,and3untilthefollowingconditions aremet:

•TheclutchleverisintheOffposition.

•Whilethemotorisrunning,thepaddlesdonot

rotateinanemptydrum.

AligningthePulleys

1.Removethedividerplate;refertoRemovingthe DividerPlate(page21).

2.Placeastraightedgeacrossthefaceofthemotorpulley andtheidlerpulley(Figure41).

Page 27

g020667

Figure41

G021606

DriveChainMaintenance

CheckingandAdjustingthe DriveChain

ServiceInterval:Aftertherst10hours

Every50hours

Thedrivechainshouldhave5to10mm(7/32to13/32inch) ofexwhenapplying6.8kg(15lb)ofpressureatmid-span.

CheckingtheDrive-chainTension

1.Removethedividerplate;refertoRemovingthe DividerPlate(page21).

2.Placeastraightedgealongthechainfrom1sprocket totheother(Figure42).

1.Motorpulley

2.Idlerpulley5.Locknut

3.Straightedge6.Setscrew

Note:Bothpulleysmustbealignedushwiththe straightedge.

3.Ifthepulleysarenotaligneddothefollowing:

A.MovetheclutchlevertotheOffposition.

B.Loosenthelocknutsandsetscrewsthatsecurethe

idlerpulleytotheidlershaft(Figure41).

C.Usingasoft-facemallet,taptheidlerpulley

forwardorbackwardalongtheidlershaftuntil themotorpulleyandtheidlerpulleyarealigned tothestraightedge(Figure41).

D.Tightenthesetscrewsandlocknutsthatsecurethe

idlerpulleytotheidlershaft(Figure41).

4.Installthedividerplate;referto Plate(page22).

4.Idlershaft

InstallingtheDivider

Figure42

1.Flexof5to10mm(7/32to13/32inch)

3.Withyournger,pushonthechainwith6.8kg(15lb) ofpressure,midwaybetweenthesprockets(Figure42).

4.Measurethedistancefromthechaintothestraightedge; thedistanceshouldbe5to10mm(7/32to13/32 inch).Ifthechaintensionneedsadjustment,referto AdjustingtheDrive-chainTension(page27).

5.Installthedividerplate;refertoInstallingtheDivider Plate(page22).

AdjustingtheDrive-chainTension

Note:Adjustingthetensionofthedrivechainaffectsthe

tensionofthebelts;adjustthebelttensionafteradjusting thedrive-chaintension.

1.Removethedividerplate;referto DividerPlate(page21).

2.Loosenthenutsandboltsthatsecurethepillow-block bearingsfortheidlerpulley(Figure43).

Removingthe

Page 28

G021602

Figure43

G021605

1.Drivechain

2.Pillow-blockbearings4.Idlerpulley

3.Slidethepillow-blockbearings,alongwiththeidler pulleyandsmallsprocket,totherighttoincrease thechaintension,ortothelefttodecreasethechain tension.

Note:Toslidethepillow-blockbearingstotheleft, youmustloosenthejamnutandtensionerbolt(Figure

44).Toslidethepillow-blockbearingstotheright, youmustloosenthemotormountingnutsandbolts (Figure36).

3.Bolts(4)

Cleaning

CleaningtheMachine

Regularcleaningandwashingwillincreasethelifespanof themachine.Cleanthemachineaftereachuse,beforethe dirthardens.

Ensurethatthemotorisunplugged.

Usecarewhenusingahigh-pressuresprayerbecauseitcan damagewarningdecals,instructionsigns,andthemotor.

Important:Usepressuresprayerstocleanonlythe drumofthemachine.Cleanofftherestofthemachine byhandtokeepthemotorfromgettingwet.

Important:Lubricatethetrunnionsaftercleaning;refer to

LubricatingtheBearingsandSeals(page22).

Figure44

1.Tensionerbolt2.Jamnut

4.Whenthechainhas5to10mm(7/32to13/32inch) ofex,tightenthetensionerbolt,thejamnut,andthe nutsandboltsthatsecurethepillow-blockbearings.

5.Adjustthebelttension;refertoAdjustingtheBelt Tension(page24).

6.Installthedividerplate;refertoInstallingtheDivider Plate(page22).

Page 29

Storage

StoringtheMachine

Forstorageover30days,preparethemachineasfollows:

1.MovetheOn/OffswitchtotheOffposition,and unplugthepowercord.

2.Removedirtandgrimefromtheexternalpartsofthe entiremachine,especiallythemotor.

Important:Y oucanwashthemachinewithmild detergentandwater.

3.Greasethemachine;refertoLubricatingtheBearings andSeals(page22)andLubricatingtheDriveChain (page23).

4.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.

5.Paintallscratchedorbaremetalsurfaceswithpaint fromyourAuthorizedToroDealer.

6.Storethemachineinaclean,drygarageorstoragearea.

7.Coverthemachinetoprotectitandkeepitclean.

Page 30

Troubleshooting

Problem

Theelectricmotorwillnotstart.

Themachineishummingexcessively .1.Thecordispluggedintoanincorrect

Themotorisoverheating.

1.Theconnectorforthemachineisnot pluggedintoapowersource.

2.Thethermal-overloadprotectionforthe motorsisactivated.

3.Thecurrentprotectorfortheelectrical sourceisopen.

4.Themachineispluggedintoan electricalsourcelessthan115voltsor greaterthan230volts.

5.Thepaddlesarejammedinsidethe drum.

outlet.

1.Themotorisoverloaded.

2.Thereisnotadequateventilation.

3.Themotorisrunningovervoltageor undervoltage.

PossibleCauseCorrectiveAction

1.Plugtheconnectorintoasocketor anextensioncordfromanelectrical source.

2.Resetthethermal-overloadprotector.

3.Resetthecircuitprotector .

4.Connectthemachinetoanelectrical sourcewiththepropervoltage.

5.Disconnectthemachinefromthe electricalsource,movetheclutchto theoffposition,andclearthedebris fromtheinsideofthedrum.

1.Checktheinputlineconnections.

1.Comparetheactualamps(measured) withtheratingonthenameplate. Locateandremovethesourceof excessivefrictioninthemotororload. Reducetheload.

2.Checktheexternalcoolingnsfor excessivedirtbuildupandcleanthe motor.

3.Checktheinputvoltagetothemotor.

Thebeltslipsorcomesoffthepulleys.

isintheOffposition.

leverisintheOnposition.

Thepaddlesrotateslowlywhentheclutch leverisintheOnposition.

Themixermakesachirpingnoisewhen mixingmaterial.

1.Thebelttensionisinsufcient.

2.Thebeltisworn.2.Replacethebelt.

3.Thepulley(s)areworn.3.ContactyourAuthorizedService

4.Thepulley(s)aremisaligned.4.Alignthepulley(s).

1.Theclutchleverisnotadjusted correctly.

2.Thebeltguideisnotadjustedcorrectly.2.Adjustthebeltguide.

1.Theclutchleverisnotadjusted correctly.

2.Thepaddlesarestuckinthedrum

1.Theclutchleverisnotadjusted correctly.

1.Thedrivegearismisalignedwiththe bullgear.

1.Adjustthebelttension.

Dealer.

1.Adjustthebelttension. Thepaddlesrotatewhentheclutchlever

1.Adjustthebelttension. Thepaddlesdonotrotatewhentheclutch

2.Cleanthepaddlesanddrum.

1.Adjustthebelttension.

1.ContactyourAuthorizedService Dealer.

Page 31

Schematics

G021587

ElectricMotorSchematic(Rev.A)

Page 32

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,Masonry, andCompaction Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry , andCompactionEquipmentProductslistedbelowtobefreefromdefects inmaterialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly) MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty,

atnocostforpartsorlabor.

1year

2years

1year 1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.Tolocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1 196 TollFree:800-888-9926

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromToroandhave

signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitToro’ sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine

maintenance,whetherperformedbyadealerorbyyou,isatyourexpense. Partsscheduledforreplacementasrequiredmaintenance(“Maintenance Parts”),arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Failuretoperformrequiredmaintenance andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during normalproductoperationinclude,butarenotlimitedto,belts,wipers, sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive chains,clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwith theuseoftheToroProductscoveredbythiswarranty ,including anycostorexpenseofprovidingsubstituteequipmentorservice duringreasonableperiodsofmalfunctionornon-usepending completionofrepairsunderthiswarranty.Allimpliedwarranties ofmerchantabilityandtnessforusearelimitedtotheduration ofthisexpresswarranty.Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlong animpliedwarrantylasts,sotheaboveexclusionsandlimitations maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

374-0288RevB