Toro 68011 Operator's Manual

FormNo.3421-314RevA

CM-1258Y-SDConcreteMixer

ModelNo.68011—SerialNo.402000000andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3421-314*A

WARNING

accessoryinformation,helpndingadealer,orto
registeryourproduct.

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.

Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.

TireInformation—TheDOTtireinformationislocated
onthesideofeachtire.Thisinformationgivesload
andspeedratings.Replacementtiresshouldhavethe
sameorbetterratings;refertoSpecications(page

14)toensurethatthetiresonyourmachinemeetor

exceedtheweightrequirementsofyourmachine.

Introduction

Thismachineisdesignedtomixconcrete,plaster,
reproongmaterial,grout,andothersmall-grained
concreteproducts.Youcantowthemachinebehinda
vehicleequippedwithahitchappropriateforthetype
oftowpoleyourmachinehas(ball,pintle,orpinhitch).

g242288

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,

©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

g000502

Safety.......................................................................4

SafeOperatingPractices....................................4

SafetyandInstructionalDecals..........................7

Setup........................................................................9

1InstallingtheT owPole.....................................9

2InstallingtheSafetyChain..............................10

ProductOverview....................................................11

Controls............................................................11

Specications..................................................14

Operation................................................................14

PreparingtoT owtheMachine...........................14

TowingtheMachine..........................................18

PreparingtoUsetheMachine...........................19

OpeningandClosingtheCowl..........................19

AddingFuel......................................................20

CheckingtheEngine-OilLevel..........................22

StartingtheEngine...........................................23

ShuttingOfftheEngine.....................................24

UsingtheMachine............................................24

MixingtheMaterial...........................................25

UsingtheDrum.................................................25

Maintenance...........................................................27

RecommendedMaintenanceSchedule(s)...........27

Pre-MaintenanceProcedures..............................27

PreparingtheMachineforMaintenance............27

RemovingandInstallingtheDivider

Plate..............................................................27

Lubrication..........................................................28

LubricatingtheMachine....................................28

LubricatingtheDriveChain...............................29

EngineMaintenance...........................................29

ServicingtheAirCleaner..................................29

ChangingtheEngineOil...................................30

ServicingtheEngine-OilFilter...........................31

RemovingandInstallingtheEngine..................32

FuelSystemMaintenance...................................32

ServicingtheFuelSystem................................32

DriveSystemMaintenance..................................34

ServicingtheReductionCase...........................34

ServicingtheDriveChain.................................34

Cleaning..............................................................35

CleaningtheMachine.......................................35

Storage...................................................................36

StoringtheMachine..........................................36

Troubleshooting......................................................37

3

Safety

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.T oreducethepotential
forinjury ,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alertsymbol
(Figure2),whichmeans:Caution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always
followallsafetyinstructionstoavoidseriousinjuryor
death.

WARNING

Machiningorhandlingstone,masonry,
concrete,metal,andothermaterialscan
generatedust,mists,andfumescontaining
chemicals,suchassilica,knowntocause
seriousorfatalinjuryorillness,suchas
respiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthe
sourcewherepossible.Usewaterfordust
suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupational
andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazards
frominhalation,youandanybystanders
shouldweararespiratorapprovedby
OSHAforthematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,
anodorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinan
enclosedarea.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot
readorunderstandtheinformation,itisthe
owner'sresponsibilitytoexplainthismaterialto
them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay
restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto
property.

Towing

Checkwithyourlocalcountyorstatetowingsafety
regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure
thatthetowingvehicleismechanicallysoundand
ingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Whentowingwithaballhitch,ensurethattheball

hitchyouareusingisthepropersizeforthehitch
coupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor
thepintlehook.

•Donottowwithoutthesafetypininsertedintothe

topofthereceiver.

•Inspectthehitchandcouplingforwear.Nevertow

themachinewithdamagedordefectivehitches,
couplings,chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicle

andthemachine.

•Checkthetiretreadandsidewallfordamageand

wear.

•Properlyattachthesafetychainstothetowing

vehicle.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifthemachineisequippedwith
thelightkit).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if
equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing
vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skidding,orjackkning.Smooth,gradualstarts
andstopswillimprovetowing.

•Avoidsharpturnstopreventrolling.T owonlywith

avehiclethathasahitchdesignedfortowing.Do

4

notattachtowedequipmentexceptatthehitch
point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Securethemachinefrommovementbeforeyou

towit.

•Placechockblocksunderneaththetirestoprevent

themfromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipment(PPE)and

appropriateclothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Substantial,slip-resistantfootwear

–Longpants

–Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Securelooseclothing,tiebacklonghair,anddo

notwearloosejewelry.

•Useextracarewhenhandlingfuels.Theyare

ammableandthevaporsareexplosive.Usethe
followingpracticeswhenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththe

enginerunning.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Installthefuelcapandtightenitsecurely.

–Keepthecontainernozzleincontactwiththe

tankduringlling.

–Neverllacontainerwhileitisinsideavehicle,

trunk,pickupbed,oranysurfaceotherthan
theground.

–Neverstorethemachineorfuelcontainer

insidewherethereisanopename,suchas
nearawaterheaterorfurnace.

–Ifyouspillfuel,wipeitofftheengineand

equipment.

•Ensurethatthemachineisonalevelsurface

beforeoperatingthemachine.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.
–Ensurethatalllightsarefunctioningproperly

(ifequipped).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthewheellugnutsaretightand

torquedproperly.

–Ensurethatthemachineisproperlysecured.

Operation

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Neverruntheengineinanenclosedorpoorly

ventilatedarea.

•Operatethemachineonlyingoodlighting

conditions.

•Beforestartingthemachine,ensurethatthere

arenopersonsorobstaclesnearorunderthe
machine.

•Shutofftheenginebeforeleavingthemachinefor

anyreason.

Neverleavearunningmachineunattended.
Alwaysshutofftheengineandverifythatall
movingpartshavestopped.

•Chockthetiresofthemachineorkeepitattached

tothetowingvehiclewhenitisnotinuse,to
preventitfromrolling.

•Avoidprolongedbreathingofexhaustfumes.

Engineexhaustfumescancausesicknessor
death.

•Keepyourhandsawayfromanymovingparts.

Keepyourfeetawayfromthetiresandthefront
post.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Keepbystanders,especiallysmallchildren,outof

theoperatingarea.Stopthemachineifanyone
entersthearea.

•Neverplaceyourhandsoranysolidobjectintothe

drumwhenthemachineisinoperation.

5

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto
maintain,adjust,orservicethemachine.

•Nevermovethemachinewhiletheengineis

running.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,shutofftheengineandemptythedrum.
Waitforallmovingpartstocometoacomplete
stopandcool.Vibrationisgenerallyawarningof
trouble.Inspectforcloggingordamage.Clean
andrepairand/orreplacedamagedparts.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Lightningcancausesevereinjuryordeath.Ifyou

seelightningorhearthunderinthearea,donot
operatethemachine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonalevelsurface.

–Shutofftheengine.Waitforallmovementto

stopandremovethesparkplugwirebefore
adjusting,cleaning,orrepairing.

–Allowtheenginetocoolbeforeperforming

maintenanceorstoring.

–Disengageallpowerandoperationcontrols

beforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthe

machinewhileitisrunning.

•Keepequipmentmaterialsclearfromthemufer

andenginetohelppreventres.Wipeupany
spilledoilorfuel.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keepyourhands,feet,andclothingawayfrom

movingparts.Ifpossible,donotmakeadjustments
withtheenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged
decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Stopthemachine,shutofftheengine,andinspect

themachineifaforeignobjectentersthedrumor
causesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Securethemachinefrommovementandchock

thetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclamps

securelytightened.Keepthemachineingood
condition.

•UseonlygenuineT ororeplacementpartsto

ensurethattheoriginalstandardsaremaintained.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

133-5618

decal133-5618

decal132-7176

132–7176

1.ReadtheOperator’s
Manualforinformationon

howtotowthemachine.

125–8216

2.Warning—limittowing
speedtolessthan88km/h
(55mph)

1.Pulluptostarttheengine.

decal125-8216

2.Pushdowntoshutoffthe
engine.

125–8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

decal125-8175

7

decal125-4939

125–4939

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthechain
drive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.

3.Entanglementhazardat
paddles—stoptheengine
andwaitforallmoving
partstostopbefore
performingmaintenance.

4.Toxicgasinhalation
hazard—Donotrunthe
engineinanenclosed
space.

5.Explosionhazard—stop
theengineandkeep
awayfromameswhen
refueling.

8

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

Towpolekit(soldseparately)

Safetychain
Connectinglink

1

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

InstallingtheTowPoletothe
Machine

Note:Thetowpoleispurchasedseparatelyand

includesthenutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

Qty.

1Installthetowpole.

1
2

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

Installthesafetychain.

Figure3

5.Frametting

Use

g019804

HitchTypeLength

50mm(2inch)ball—stamped127cm(50inches)

50mm(2inch)ball—forged127cm(50inches)

Pintle

1.Removetheboltandnutfromthetowpole
(Figure3).

127cm(50inches)

2.Slidethetowpoleforwardandaligntheholein
thepolewiththeholeintheframetting(Figure

3).

3.Inserttheboltthroughtheholesinthettingand
thepole(Figure3).

4.Threadthenutontotheboltandtightenthem
untiltheyaretightagainsttheframetting
(Figure3).

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha
newGrade5orGrade8locknut.

9

2

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain

2

Connectinglink

InstallingtheSafetyChain

1.Formahookontheendofabendablepiece
ofrodorstiffwire(notincluded),andinsertit
throughbothkeyholesinthefrontpostofthe
machine(Figure4A).

3.Repeatsteps1and2toinstalltheother
connectinglinkintheotherendofthesafety
chain.

Figure4

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodor
wire(Figure4A).

3.Pulltherod,orwire,andthesafetychain
throughbothkeyholes(Figure4B).

Note:Ensurethatapproximatelyequallengths

ofsafetychainextendfromeithersideofthe
frontpost.

3.Safetychain

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinone
endofthesafetychain(Figure4D).

2.Inserttheconnectinglinkthroughthechainlink
untiltheconnectinglinksnapsclosed.

g019883

10

ProductOverview

Figure5

1.Enginecowl5.Towpole

2.Drum6.Drum-tiltbrake

3.Handwheel7.Rubberlatch

4.Safety-chainkeyholes

Controls

Becomefamiliarwithallofthecontrolsbeforeyou
starttheengineandoperatethemachine.

Handwheel

Thehandwheelcontrolsthetiltofthedrum.

Drum-TiltBrake

Thedrum-tiltbrakelocksthedrumintoposition.

g020003

11

EngineControls

EngineSpeedControlHandle

Theengine-speed-controlhandle(Figure7)allows
theoperatortostartandshutofftheengine.Itis
locatedontheenginecowl,andisconnectedtothe
engine-speed-controlknob,whichislocatedonthe
engine(Figure8).T ocontroltheengine-speed-control
handle:

1.Rotatetheengine-speed-controlhandle
counterclockwisetounlockit.

2.Pullitallthewayoutandlockitbyrotatingit
clockwise.

3.Rotateitcounterclockwiseandpushitintostop
theengine.

Note:Thespeed-controlknobontheenginemustbe

loose(rotatedcounterclockwise)forthecowl-mounted
speed-controlhandletowork.

Figure6

1.Fueldrainplug8.Fueltank

2.Aircleaner9.Fuelcap

3.Recoil-starthandle10.Decompressionlever

4.Oilcap/dipstick11.Oillter

5.Engine-speed-control
knob

6.Fuel-injectionpump

7.Fuel-shutofflever

12.Oil-drainplug

13.Oilcap/dipstick

g020004

12