Toro 68009HD Operator's Manual

FormNo.3404-694RevA

G019544

CM-958H-PConcreteMixer

ModelNo.68009HD—SerialNo.316000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3404-694*A

WARNING

1

G019545

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

YoumaycontactT orodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Writethenumbersinthespaceprovided.

Figure1

1.Modelandserialnumberlocation

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Introduction

Thismachineisdesignedtomixconcrete,plaster,reproong
material,grout,andothersmall-grainedconcreteproducts.
Themachinecanbetowedbehindavehicleequippedwith
ahitchappropriateforthetypeoftowpoleyourmachine
has(ball,pintle,orpinhitch).

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

TireInformation

TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:RefertoSpecications(page11)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

Setup............................................................................8

1InstallingtheTowPole..........................................8

2InstallingtheSafetyChain......................................9

ProductOverview..........................................................9

Controls................................................................9

Specications........................................................11

Operation....................................................................11

PreparingtoT owtheMachine..................................11

TowingtheMachine...............................................15

PreparingtoUsetheMachine...................................15

OpeningandClosingtheCowl.................................15

AddingFuel...........................................................16

CheckingtheEngine-OilLevel.................................18

StartingandShuttingOfftheEngine.........................18

UsingtheMachine..................................................19

MixingtheMaterial.................................................19

UsingtheDrum.....................................................20

Maintenance.................................................................21

RecommendedMaintenanceSchedule(s)......................21

PremaintenanceProcedures........................................21

PreparingtheMachineforMaintenance.....................21

DisconnectingtheSpark-plugWire...........................21

RemovingandInstallingtheDividerPlate..................22

Lubrication...............................................................23

LubricatingtheMachine..........................................23

EngineMaintenance..................................................23

ServicingtheAirCleaner.........................................23

ServicingtheEngineOil..........................................24

ServicingtheSparkPlug..........................................26

ServicingtheSparkArrester.....................................27

FuelSystemMaintenance...........................................28

CleaningtheFuel-SedimentCup...............................28

BeltMaintenance......................................................29

CheckingtheDrive-BeltTension..............................29

AdjustingtheDrive-beltTension..............................30

ReplacingtheDriveBelts.........................................30

Cleaning...................................................................31

CleaningtheMachine..............................................31

Storage........................................................................31

StoringtheMachine................................................31

Troubleshooting...........................................................33

Improperlyusingormaintainingthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

,whichmeans:

Caution

,

W ar ning

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

,

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

3

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesurethat
thetowingvehicleismechanicallysoundandingood
operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron
themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly(ifthemachineis
equippedwiththelightkit).

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill
improvetowing.

•Avoidsharpturnstopreventrolling.T owonlywitha

vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Securethemachinefrommovementbeforeyoutowit.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Hearingprotection

–Substantial,slip-resistantfootwear

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•SSecurelooseclothing,tiebacklonghairanddonotwear

jewelry.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andthevaporsareexplosive.Usethefollowingpractices
whenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Replacethefuelcapandtightenitsecurely .

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Iffuelisspilled,wipeitofftheengineandequipment.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Securethemachinefrommovementbeforeyoubegin

toworkonit

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

4

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Always
shutofftheengineandverifythatallmovingpartshave
stopped.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachinewhileill,tired,orunderthe

inuenceofalcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Shutoffthemachineifanyone
entersthearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,shutofftheengineandemptythedrum.W ait
forallmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Shutofftheengine.W aitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel
spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectentersthe

drumorcausesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Securethemachinefrommovementwhenstoringthe

machine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

117-2718

125-4940

1.Warning

2.Engine—run

3.Engine—shutoff

125-8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.

1.Onlyusefuelwithan
alcoholcontentbyvolume
under10%.

2.ReadtheOperator's
Manualformore
informationonfuel.

125-8216

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

130-8322

3.Donotusefuelwithan
alcoholcontentbyvolume
greaterthan10%.

6

125-4939

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.

3.Entanglementhazard
atpaddles—shutoff
theengineandwait
forallmovingpartsto
stopbeforeperforming
maintenance.

4.Toxicgasinhalation
hazard—Don’trunthe
engineinanenclosed
space.

5.Explosionhazard—shut
offtheengineandkeep
awayfromameswhen
refueling.

7

Setup

5

1

2

4

6

3

G019804

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

Towpolekit(soldseparately)

Safetychain
Connectinglink

1

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

Procedure

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchT ypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

78.7cm(31inches)

Qty.

1Installthetowpole.

1
2

3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure3).

4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure3).

Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.

Installthesafetychain.

Use

1.Removetheboltandnutfromthetowpole(Figure3).

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure3).

Figure3

5.Frametting

8

2

G019730

1

2

3

4

5

6

7

8

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain

2

Connectinglink

Procedure

Formahookontheendofabendablepieceofrodorstiff
wire,(notincluded),andinstallthesafetychainasshownin

Figure4.

ProductOverview

Figure4

Note:Ensurethatapproximatelyequallengthsofsafety

chainextendfromeithersideofthefrontpost.

Figure5

1.Enginecowl5.Towpole

2.Engineswitch

3.Drum7.Drum-tiltbrake

4.Handwheel8.Rubberlatch

6.Safety-chainkeyholes

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine.

EngineSwitch

WhentheengineswitchonthecowlisintheRUNposition,
itallowstheenginetorun.Movingtheengineswitchtothe
STOPpositionshutsofftheengine.

Handwheel

Thehandwheelcontrolsthedischargingactionofthedrum.

Drum-tiltBrake

Thedrum-tiltbrakelocksthedrumintoanuprightposition
oradischargingposition.

9

EngineControls

1

2

3

4

5

6

7

8

G019744

1

2

3

G018792

OFF

ON

1

OFF

ON

G021 103

2

Figure6

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve6.Dipstick

3.Chokelever7.Oil-drainplug

4.Throttlelever

8.On/Offswitch

ChokeLever

Usethechokelever(Figure7)tostartacoldengine.Before
pullingtherecoil-starthandle,movethechokelevertothe
CLOSEDposition.Oncetheengineisrunning,movethe
chokelevertotheOPENposition.Donotusethechokeifthe
engineisalreadywarmeduporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure7)controlsthespeed(rpm)ofthe
engine.Itislocatednexttothechokelever.Itsetstheengine
speedandthereforecanincreaseanddecreasetherotation
speedofthemixingpaddles.Forbestperformance,setthis
controltotheFASTpositionwhenmixingmaterial.

EngineOn/OffSwitch

UsetheOn/Offswitch(Figure8)tostartandshutoffthe
engine.Thisswitchislocatedonthefrontoftheengine.
RotatetheOn/OffswitchtotheONpositiontostartandrun
theengine.RotatetheOn/OffswitchtotheOFFposition
toshutofftheengine.

FuelValve

Thefuelvalve(Figure7)islocatedunderneaththechoke
lever.MovetheleverforthefuelvalvetotheONposition
beforeattemptingtostarttheengine.Whenyouhavenished
mixing,shutofftheengineandmovethefuelvalveleverto

Figure8

theOFFposition.

1.Offposition2.Onposition

Recoil-startHandle

Tostarttheengine,pulltherecoil-starthandle(Figure6)
quicklytoturntheengineover.Theenginecontrolsdescribed
abovemustallbesetcorrectlyfortheenginetostart.

Oil-levelSwitch

Theoil-levelswitchislocatedinsidetheengine,anditdoes
notallowtheenginetorunintheeventtheoillevelisbelow
thesafeoperatinglimit.

Figure7

1.Fuelvalve3.Throttlelever

2.Chokelever

10

Specications

G019806

1

2

3

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

BatchCapacity

TotalVolume0.43m

DrumMaterialPolyethylene

Length213.4cm

Width142.2cm

Height165.1cm

Weight380.9kg

Operation

Important:Beforeoperatingthemachine,checkthe

fuelandoillevels,andremovedebrisfromthemachine.
Ensurethattheareaisclearofpeople.

0.255m
(9.0ft3)

(15.1ft3)

(84inches)

(56inches)

(65inches)

(837lb)

3

3

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball
hitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetowvehicleis
compatiblewiththeelectricalconnectorofthemachine.
Ifyourtowvehiclehasadifferenttypeofplug,obtainan
adapterfromanautomotivepartsstore.

1.Ensurethattheengineisshutoff,thefuelvalveisin
theOFFposition,andthedrumisempty.

2.Usingthehandwheel,positionthedrumsothatitis
pointingdowntowardtheground(Figure9).

Figure9

1.Drumpointingdown3.Towpoleboltedinplace

2.Drum-tiltbrakeengaged

3.Lockthedrumintopositionbypushingdownthe
drum-tilt-brakehandle(Figure10).

11