Toro 68009HD Operator's Manual

FormNo.3404-694RevA

G019544

CM-958H-PConcreteMixer

ModelNo.68009HD—SerialNo.316000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3404-694*A

WARNING

1

G019545

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

YoumaycontactT orodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Writethenumbersinthespaceprovided.

Figure1

1.Modelandserialnumberlocation

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Introduction

Thismachineisdesignedtomixconcrete,plaster,reproong
material,grout,andothersmall-grainedconcreteproducts.
Themachinecanbetowedbehindavehicleequippedwith
ahitchappropriateforthetypeoftowpoleyourmachine
has(ball,pintle,orpinhitch).

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

TireInformation

TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:RefertoSpecications(page11)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

Setup............................................................................8

1InstallingtheTowPole..........................................8

2InstallingtheSafetyChain......................................9

ProductOverview..........................................................9

Controls................................................................9

Specications........................................................11

Operation....................................................................11

PreparingtoT owtheMachine..................................11

TowingtheMachine...............................................15

PreparingtoUsetheMachine...................................15

OpeningandClosingtheCowl.................................15

AddingFuel...........................................................16

CheckingtheEngine-OilLevel.................................18

StartingandShuttingOfftheEngine.........................18

UsingtheMachine..................................................19

MixingtheMaterial.................................................19

UsingtheDrum.....................................................20

Maintenance.................................................................21

RecommendedMaintenanceSchedule(s)......................21

PremaintenanceProcedures........................................21

PreparingtheMachineforMaintenance.....................21

DisconnectingtheSpark-plugWire...........................21

RemovingandInstallingtheDividerPlate..................22

Lubrication...............................................................23

LubricatingtheMachine..........................................23

EngineMaintenance..................................................23

ServicingtheAirCleaner.........................................23

ServicingtheEngineOil..........................................24

ServicingtheSparkPlug..........................................26

ServicingtheSparkArrester.....................................27

FuelSystemMaintenance...........................................28

CleaningtheFuel-SedimentCup...............................28

BeltMaintenance......................................................29

CheckingtheDrive-BeltTension..............................29

AdjustingtheDrive-beltTension..............................30

ReplacingtheDriveBelts.........................................30

Cleaning...................................................................31

CleaningtheMachine..............................................31

Storage........................................................................31

StoringtheMachine................................................31

Troubleshooting...........................................................33

Improperlyusingormaintainingthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

,whichmeans:

Caution

,

W ar ning

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

,

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

3

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesurethat
thetowingvehicleismechanicallysoundandingood
operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron
themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly(ifthemachineis
equippedwiththelightkit).

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill
improvetowing.

•Avoidsharpturnstopreventrolling.T owonlywitha

vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Securethemachinefrommovementbeforeyoutowit.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Hearingprotection

–Substantial,slip-resistantfootwear

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•SSecurelooseclothing,tiebacklonghairanddonotwear

jewelry.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andthevaporsareexplosive.Usethefollowingpractices
whenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Replacethefuelcapandtightenitsecurely .

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Iffuelisspilled,wipeitofftheengineandequipment.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Securethemachinefrommovementbeforeyoubegin

toworkonit

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

4

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Always
shutofftheengineandverifythatallmovingpartshave
stopped.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachinewhileill,tired,orunderthe

inuenceofalcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Shutoffthemachineifanyone
entersthearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,shutofftheengineandemptythedrum.W ait
forallmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Shutofftheengine.W aitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel
spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectentersthe

drumorcausesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Securethemachinefrommovementwhenstoringthe

machine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

117-2718

125-4940

1.Warning

2.Engine—run

3.Engine—shutoff

125-8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.

1.Onlyusefuelwithan
alcoholcontentbyvolume
under10%.

2.ReadtheOperator's
Manualformore
informationonfuel.

125-8216

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

130-8322

3.Donotusefuelwithan
alcoholcontentbyvolume
greaterthan10%.

6

125-4939

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.

3.Entanglementhazard
atpaddles—shutoff
theengineandwait
forallmovingpartsto
stopbeforeperforming
maintenance.

4.Toxicgasinhalation
hazard—Don’trunthe
engineinanenclosed
space.

5.Explosionhazard—shut
offtheengineandkeep
awayfromameswhen
refueling.

7

Setup

5

1

2

4

6

3

G019804

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

Towpolekit(soldseparately)

Safetychain
Connectinglink

1

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

Procedure

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchT ypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

78.7cm(31inches)

Qty.

1Installthetowpole.

1
2

3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure3).

4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure3).

Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.

Installthesafetychain.

Use

1.Removetheboltandnutfromthetowpole(Figure3).

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure3).

Figure3

5.Frametting

8

2

G019730

1

2

3

4

5

6

7

8

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain

2

Connectinglink

Procedure

Formahookontheendofabendablepieceofrodorstiff
wire,(notincluded),andinstallthesafetychainasshownin

Figure4.

ProductOverview

Figure4

Note:Ensurethatapproximatelyequallengthsofsafety

chainextendfromeithersideofthefrontpost.

Figure5

1.Enginecowl5.Towpole

2.Engineswitch

3.Drum7.Drum-tiltbrake

4.Handwheel8.Rubberlatch

6.Safety-chainkeyholes

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine.

EngineSwitch

WhentheengineswitchonthecowlisintheRUNposition,
itallowstheenginetorun.Movingtheengineswitchtothe
STOPpositionshutsofftheengine.

Handwheel

Thehandwheelcontrolsthedischargingactionofthedrum.

Drum-tiltBrake

Thedrum-tiltbrakelocksthedrumintoanuprightposition
oradischargingposition.

9

EngineControls

1

2

3

4

5

6

7

8

G019744

1

2

3

G018792

OFF

ON

1

OFF

ON

G021 103

2

Figure6

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve6.Dipstick

3.Chokelever7.Oil-drainplug

4.Throttlelever

8.On/Offswitch

ChokeLever

Usethechokelever(Figure7)tostartacoldengine.Before
pullingtherecoil-starthandle,movethechokelevertothe
CLOSEDposition.Oncetheengineisrunning,movethe
chokelevertotheOPENposition.Donotusethechokeifthe
engineisalreadywarmeduporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure7)controlsthespeed(rpm)ofthe
engine.Itislocatednexttothechokelever.Itsetstheengine
speedandthereforecanincreaseanddecreasetherotation
speedofthemixingpaddles.Forbestperformance,setthis
controltotheFASTpositionwhenmixingmaterial.

EngineOn/OffSwitch

UsetheOn/Offswitch(Figure8)tostartandshutoffthe
engine.Thisswitchislocatedonthefrontoftheengine.
RotatetheOn/OffswitchtotheONpositiontostartandrun
theengine.RotatetheOn/OffswitchtotheOFFposition
toshutofftheengine.

FuelValve

Thefuelvalve(Figure7)islocatedunderneaththechoke
lever.MovetheleverforthefuelvalvetotheONposition
beforeattemptingtostarttheengine.Whenyouhavenished
mixing,shutofftheengineandmovethefuelvalveleverto

Figure8

theOFFposition.

1.Offposition2.Onposition

Recoil-startHandle

Tostarttheengine,pulltherecoil-starthandle(Figure6)
quicklytoturntheengineover.Theenginecontrolsdescribed
abovemustallbesetcorrectlyfortheenginetostart.

Oil-levelSwitch

Theoil-levelswitchislocatedinsidetheengine,anditdoes
notallowtheenginetorunintheeventtheoillevelisbelow
thesafeoperatinglimit.

Figure7

1.Fuelvalve3.Throttlelever

2.Chokelever

10

Specications

G019806

1

2

3

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

BatchCapacity

TotalVolume0.43m

DrumMaterialPolyethylene

Length213.4cm

Width142.2cm

Height165.1cm

Weight380.9kg

Operation

Important:Beforeoperatingthemachine,checkthe

fuelandoillevels,andremovedebrisfromthemachine.
Ensurethattheareaisclearofpeople.

0.255m
(9.0ft3)

(15.1ft3)

(84inches)

(56inches)

(65inches)

(837lb)

3

3

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball
hitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetowvehicleis
compatiblewiththeelectricalconnectorofthemachine.
Ifyourtowvehiclehasadifferenttypeofplug,obtainan
adapterfromanautomotivepartsstore.

1.Ensurethattheengineisshutoff,thefuelvalveisin
theOFFposition,andthedrumisempty.

2.Usingthehandwheel,positionthedrumsothatitis
pointingdowntowardtheground(Figure9).

Figure9

1.Drumpointingdown3.Towpoleboltedinplace

2.Drum-tiltbrakeengaged

3.Lockthedrumintopositionbypushingdownthe
drum-tilt-brakehandle(Figure10).

11

1

2

G019733

Figure10

G020836

1

2

3

4

G021 107

Drum-TiltBrake

1.Unlockedposition2.Lockedposition

4.Ensurethattheenginecowlisclosedandlatched;refer
toClosingtheCowl(page16).

5.Inspectthetiresandwheels;refertoCheckingthe

TiresandWheels(page12).

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

Figure12

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtoamaximumof241
kPa(35psi).

Important:Alwayschecktheinformation
ontheactualtiresforthecorrectairpressure
requirement.

Important:Themostcommoncauseoftire
troubleisunderination.Maintainfullair
pressure.

3.Ensurethatthewheellugnutsaretorquedto108to
122N∙m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnutsinitially
andaftertowing.

Note:Torquethelugnutsinthesequenceshownin

Figure13.

TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:RefertoSpecications(page11)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

1.Visuallyinspectthetiresfordamageandwear(Figure

11andFigure12).

1.Exampleoftirewearcausedbyunderination

Figure11

Figure13

12

HitchingaMachinewithaStampedBall
Coupler

1.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthecoupler
withSAE30motoroil.

3.HitchthemachineasshowninFigure14.

2.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.

3.InstallhitchthemachineasshowninFigure15.

Figure15

Note:Useawrenchtokeeptheboltfromspinning.

4.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.

Figure14

4.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.

HitchingaMachinewithaForgedBall
Coupler

1.Applyremovablethread-lockingcompoundtothe
threadsofthecouplerbolttopreventthecoupler
handlefromcomingloose.

Important:Applythread-lockingcompoundas
neededinthefuture.

HitchingaMachinewithaPintleHitch
Coupler

1.HitchthemachineasshowninFigure16.

Figure16

2.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.

13

HitchingaMachinewithaPinHitch

1

2

3

G021 177

G020365

1

2

3

4

Coupler

1.Usinga19mm(3/4inch)or22mm(7/8inch)hitch
pin,hitchthemachineasshowninFigure17.

Figure18

Figure17

2.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.

ConnectingtheSafetyChainstothe
TowVehicle

1.Pullthesafetychainthroughtheslotsinthekeyholes,
sothatthelengthsoneachsideareequal.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthechancesof
thefrontofthemachinedroppingtothegroundifthe
hitchdoesnotholdtheconnection.

1.Connectinglinks3.Chaincrossedundertow
pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafetychain
mountingpointonthetowvehiclewiththeconnecting
links(Figure19).

Important:Ensurethatthechainhasenough
slackforturningaroundcornerswhentowingthe
machine.

Note:Stowtheexcesschaininsidethebottomofthe
frontpostbypushingitintothekeyholesandlatching
theappropriatelinksintothekeyholeslots.

1.Connectinglink3.Chainlink

2.Safetychainmounting
pointontowvehicle

Figure19

4.Chain

14

TowingtheMachine

4.Ensurethatthedrumisinthemixposition
(upright).

WARNING

Towingthemachineathighspeedincreasesthe
riskofahitchmalfunctionandtirefailure.Higher
speedsalsoincreasethemomentumofthemachine
andbrakingdistance.Ifthemachinebecomes
detachedfromthetowvehicleathighspeed,it
couldcausedamagetoproperty,orinjuryordeath
tobystanders.

Donotexceed88km/h(55mph)whentowingthe
machine.Forpoorroadconditionsorinclement
weather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum
increasestheriskofahitchmalfunctionandtire
failure.Inaddition,materialcouldbounceoutof
thedrumandhitothervehiclesand/orpeople.
Materialinthedrumincreasestheweight,which
affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

5.Ensurethatthedrumlatchisengagedandthatthe
drumdoesnotrotatetowardthedumpposition.

OpeningandClosingtheCowl

OpeningtheCowl

•ReviewandunderstandSafeOperatingPractices(page3).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves
withoutdrawstringsorloosecuffs,eyeprotection,and
adustmaskorrespirator.Ameshvisoralonedoes
notprovidesufcienteyeprotection;supplementwith
protectiveglasses.

•Ensurethatyouarefamiliarwithsafetyregulationsand

shutdownproceduresdescribedinthisOperator’sManual
andtheEngineOwner’ sManual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkthefuelandoillevelsoftheengine.

•Whenpreparingtomixmaterial:

Figure20

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Securethemachinefrommovementbeforeyou
useit.

15

ClosingtheCowl

Figure21

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis6to13mm
(1/4to1/2inch)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsfuel
toexpand.

•Neversmokewhenhandlingfuelandstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleased,causingasparkthat
canignitethegasolinevapors.Areorexplosion
fromfuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbed,becauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer,
ratherthanfromafuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

16

WARNING

1

G019799

G020679

1

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor
conditionerbottleopening.

•Avoidcontactwithskin;washoffspillswith
soapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:

•Keepsfuelfreshduringstorageof90daysorless.For

longerstorageitisrecommendedthatthefueltankbe
drained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting

Important:Donotusefueladditivescontaining
methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.

Figure22

1.Fuelcap

3.Addfueltothefueltank,untilthelevelisatthebottom
ofthemaximumfuellevel,asshowninFigure23.

Important:Thisspaceinthetankallowsthefuel
toexpand.Donotllthefueltankcompletelyfull.

Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshfuel.Tominimizethechanceof
varnishdepositsinthefuelsystem,usefuelstabilizerat
alltimes.

FillingtheFuelT ank

Capacity:5.3L(1.4USgallons)

1.Parkthemachineonalevelsurface,shutofftheengine,
andallowtheenginetocool.

2.Cleanaroundthefuelcapandremoveit(Figure22).

Figure23

1.Maximumfuellevel

17

4.Installthefuelcapsecurely(Figure22).

G019821

1

G019815

1

2

3

G019747

5.Wipeupanyfuelthatmayhavespilled.

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe

Engine-OilLevel(page25).

StartingandShuttingOffthe Engine

StartingtheEngine

1.Ontheenginecowl,movetheengineswitchtotheON
position(Figure24).

Figure25

Figure24

1.Engineswitch

2.Ontheengine,movethethrottleleverawayfromthe
MINposition,1/3ofthewaytowardtheMAXposition
(Figure25).

1.Chokelever

2.Fuelvalve

3.MovetheleverofthefuelvalvetotheONposition,all
thewaytotheright(Figure25).

4.Positionthechokeleverasfollows:

3.Throttlelever

•Tostartacoldengine,movethechokelevertothe

CLOSEDposition,allthewaytotheleft(Figure25).

•Tostartawarmengine,movethechokeleverin

theOPENposition,allthewaytotheright.

5.RotatetheengineOn/OffswitchtotheONposition.

6.Pulltherecoil-starthandlelightlyuntilyoufeel
resistance,thenpullthehandlebriskly .Returnthe
starterhandlegently(Figure26).

Figure26

Note:IfthechokeleverissettotheCLOSEDpositionto

starttheengine,graduallymoveittowardtheOPENposition

18

astheenginewarmsup.Iftheenginestallsorhesitates,move
thechokelevertowardtheCLOSEDpositionuntiltheengine
runssmooth.Allowtheenginetowarmup,thenmovethe
chokelevertotheOPENposition.

ShuttingOfftheEngine

1.MovethethrottlelevertotheSLOW(turtle)position
(Figure25).

2.Turnthecowl-mountedengineswitchtotheOFF
position(Figure24).

3.MovethefuelvalvetotheOFFposition(Figure25)and
rotatetheengineOn/OffswitchtotheOFFposition.

Important:Ifyouneedtoshutofftheengine
immediately,usetheengineswitchlocatedonthe
outsideoftheenginecowl(Figure24).

UsingtheMachine

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperator’spositionwhilethemachine
isrunning.

•Keepallbystandersasafedistancefromthe
machine.

MixingtheMaterial

DANGER

Eyeandskincontactwithconcretematerialsand
breathingthedustinvolvedishazardoustoyour
health.

•Ensurethatthereisadequateairventilation.

•Wearadustmasktopreventinhalationofdust
whileusingthemachine;refertoSafeOperating

Practices(page3).

•Avoiddirectcontactofcementandconcrete
materialswithskinandeyes.

Important:Donotaddmorematerialthanthebatch
capacityforyourspecicmachinemodel;referto

Specications(page11).

Note:Followthemanufacturer’sinstructionsthatareprinted
onthepackagingoftheproductthatyouareusing.

Concretehasthefollowing4basicingredients:

•Sand

•Gravel

•Portlandcement

•Water

•Shutoffthemachineimmediatelyifanypeople
oranimalsentertheworkarea.

•Neverplaceanypartofyourbodyintoaposition
thatcausesanunsafeoperatingcondition.

1.Ensurethatthemachineisonlevelgroundandthe
surroundingareaisclearofobstacles.Disconnectthe
machinefromthetowvehicleandsecurethemachine
frommovement.

2.ReadalltherecommendationsfromSafeOperating

Practices(page3)beforeusingthemachine.

3.Starttheengineandclosetheenginecowl.Allow
theenginetowarmupatidlefor2minutes;referto

StartingtheEngine(page18).

4.Usethehandwheeltomovethedrumintoanupright,
slightlytiltedpositiontoallowaccessforpouring
materialsintothedrum.

Note:Thispositionalsoallowsthemixingpaddlesto
mixthematerialsmoreeffectively.

5.Pushthedrum-tiltbrakedowntolockthedruminto
positionandavoidaccidentallydumpingthematerial.

Dependingontheapplication,youcanusedifferentratios
ofthese4ingredients.

Therearemanyvariationsofconcretemixrecipes,depending
ontheapplication.Itisimportanttousetheappropriate
quantityofwater.Usingtoolittlewaterresultsindryareasin
themix,butusingtoomuchwaterresultsinweakerconcrete.
Theamountofwaterneededvariesdependingonmoisture
contentofthesandandgravel.Themixshouldhavea
thicknesssimilartopeanutbutter.

Keepthepouredconcretedampforseveraldaystoobtain
propercuring.Evaporationresultsinweakerconcrete.
Concretecuresthroughhydration,areactionbetweenwater
andcement.

Beforeyoumixmaterial,completethefollowing:

1.Movethemachinetoaleveljob-sitelocation.

2.Removethemachinefromthetowvehicle.

3.Securethemachinefrommovement.

4.Ensurethatthedrumisinthemixposition(upright).

5.Engagethedrumlatchandensurethatitdoesnot
rotatetowardthedumpposition.

Important:Ifyouneedtoshutoffthemachine,use
theengineswitchlocatedonthecowl;refertoShutting

OfftheEngine(page19).

19

MixingPre-MixConcrete

1.Ensurethatthetiltbrakeisfullyengagedandthatthe
drumisoperatingatfullspeed.

2.Pourwaterintothedrum.

3.Addtherequiredamountofdrypre-mix.

7.Afterdumpingabatchofmaterial,cleanthedrum;
refertoCleaningtheDrum(page20).

Note:Cleaningthepaddlesanddrumbetweenbatches
preventsmaterialfromdryingandcontaminatingthe
nextbatchofmaterial.

4.Allowthedrumtoturnwhilethemixreachesthe
appropriateconsistency.

MixingSand,Gravel,andCement

Thetypicalratioformixingconcreteis1partPortland
cement,2partssand,and3partsgravel.

1.Ensurethatthetiltbrakeisfullyengagedandthatthe
drumisoperatingatfullspeed.

2.Pourwaterintothedrum.

3.Addtherequiredamountofgravel.

4.AddtherequiredamountofPortlandcement.

5.Addtherequiredamountofsand.

6.Allowthedrumtoturnwhilethemixreachesthe
appropriateconsistency.

Note:Addingwaterandgravelbeforecementandsand
allowsthemixleftinthedrumfromthepreviousbatchtobe
tumbledoffthedrumandpaddlesandintothenextbatch.

UsingtheDrum

DANGER

Contactwiththemixingpaddlescouldcause
damageorinjury.

CleaningtheDrum

ServiceInterval:Aftereachuse

Important:Donotstrikeonthedrumwithashovel,
hammer,oranyotherdevicetoloosenanyaccumulated
driedmaterials.

1.Whilethemachineisrunning,usethehandwheelto
tiltthedrumslightly .

2.Engagethedrum-tiltbraketopreventthedrumfrom
tiltingfurtheranddischargingthewater.

3.Asthedrumisrotating,sprayitthoroughlywithwater
beforethematerialdries.

4.Allowthedrumtorotateandtumbletheloosematerial
andwater,furtherlooseningtherestofthematerial.

5.Continuetospraythedrumwithwatertoremoveall
materialfromthedrumandmixingpaddles.

6.Whenyouhaveremovedallmaterialfromthesurfaces
ofthedrumandmixingpaddles,disengagethe
drum-tiltbrakeandusethehandwheeltotiltthedrum
anddumpthewaterfromthedrum.

7.Ifsomematerialstillremainsinthedrum,spraythe
drumwithwaterwhileitistilteddownward,allowing
thewaterandmaterialtorunout.

Neverputyourhandsinsidethedrumatanytime.

DumpingtheDrum

Note:Whendumpingabatchofmaterial,leavetheengine

runningsothattherotatingdrumhelpsdumpthematerial.

1.Alignawheelbarroworsimilarcontainerofadequate
capacityinthepathofthedrumopening.

2.Whilethedrumisturning,rmlygraspthehandwheel
with1hand.

3.Usingyourotherhand,pullupwardonthe
drum-tilt-brakehandletoreleasethebrake.

4.Use2handstoslowlyturnthehandwheel,allowing
thedrumtotiltinthedesireddirectionanddumpthe
desiredamountofmaterial.

5.Turnthehandwheelintheoppositedirectiontoreturn
thedrumintoanuprightposition.

6.Pushdownonthedrum-tiltbraketolockthedrum
intoposition,avoidingaccidentaldischargingof
concretemix.

20

Maintenance

G019281

1

Important:Beforeperforminganymaintenanceprocedures,rstshutofftheengine,wait5minutestoallowall
movingpartstocometoacompletestopandcool,anddisconnectthespark-plugwire.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Beforeeachuseordaily

Aftereachuse

Every20hours

Every50hours

Every100hours

Every300hours

Monthly

MaintenanceProcedure

•Changetheengineoil.

•Inspectthetiresandwheels.

•Inspecttheair-cleanerelements.

•Checktheengine-oillevel.

•T orquethelugnutsto108to122N∙m(80to90ft-lb)aftertowing.

•Cleanthedrum.

•Checkthedrive-belttensionandadjustitasnecessary.Replacethedrivebeltsif
theyshowanysignsofwear,cracks,glazing,ordamage.

•Cleantheair-cleanerelements.Cleanthemmorefrequentlyindustyoperating
conditions.

•Changetheengineoil.

•Checkthesparkplug.

•Cleanthesparkarrester.

•Cleanthefuel-sedimentcup.

•Replacethedrivebelts.

•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindusty
operatingconditions.

•Replacethesparkplug.

•Greasethetrunnionsandthedrumspindle.

Yearlyorbeforestorage

•Cleanthefuel-sedimentcup.

Premaintenance
Procedures

PreparingtheMachinefor Maintenance

1.Parkthemachineonalevelsurface.

2.Removethemachinefromthetowvehicle.

3.Securethemachinefrommovement.

4.Opentherearcowl;refertoOpeningtheCowl(page

15).

5.Ensurethattheengineandmuferarecool.

6.Disconnectthespark-plugwire;refertoFigure27.

DisconnectingtheSpark-plug Wire

Pullthespark-plugwireofftheterminalofthesparkplug
(Figure27).

Figure27

1.Sparkplug

21

RemovingandInstallingthe

G021094

G021 102

DividerPlate

Youneedtoremovethedividerplatetoprovideaccessbefore
performingsomemaintenanceprocedures.

RemovingtheDividerPlate

1.Unlatchandopenthecowl;refertoOpeningtheCowl

(page15).

2.Useawrenchtoremovethe4boltsthatsecurethe
dividerplatetothefrontcowl.

Note:Retaintheboltsandwashersforinstallingthe
dividerplate.

InstallingtheDividerPlate

1.Guidethedividerplateintopositionagainstthefront
cowl.

Note:Startwiththedividerplatetiltedslightlyback,
thentiltitforwardwhileloweringitintoposition.

Figure29

2.Aligntheboltholesinthedividerplateandthefront
cowl.

Figure28

3.Toremovethedividerplate,liftitupwardandtiltit
backsothatitclearsvariousenginecomponents.

3.Installeachofthe4boltsandhand-tightenthemto
preventcross-threading.

4.Tightentheboltswithawrenchuntiltheyaresecure.

22

Lubrication

G019678

EngineMaintenance

LubricatingtheMachine

ServiceInterval:Monthly—Greasethetrunnionsandthe

drumspindle.

1.Cleanaroundeachgreasettingwitharagandliftthe
plasticcapoffthegreasetting(Figure30).

2.Useagreaseguntolubricatethegreasettingsofboth
trunnionsandthedrumspindlewithgeneral-purpose,
lithiumgrease(Figure30).

3.Wipeupanyexcessgrease.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspectthe

air-cleanerelements.

Every50hours—Cleantheair-cleanerelements.Clean
themmorefrequentlyindustyoperatingconditions.

Every300hours/Yearly(whichevercomes
rst)—Replacethepaperair-cleanerelement.Replace
itmorefrequentlyindustyoperatingconditions.

Important:Donotoperatetheenginewithoutthe
air-lterassembly;extremeenginedamagewilloccur.

1.Shutofftheengineandwaitforallmovingpartsto
stop.

2.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-plugWire(page21).

3.Removethenutthatsecuresthecover(Figure31).

Figure30

Important:Donotlubricatethepiniongearand

ringgear.Lubricationcausesthemtocollectabrasive
materialsandacceleratewear.

23

1

2

3

4

5

6

G019728

10.Dipthefoamelementincleanengineoil,thensqueeze

g013375

0 20 40 60 80 100 F

-20 -10 0 10 20 30 40 C

o

o

30

5W - 30 / 10W - 30

outtheexcessoil.

Note:Excessoilinthefoamelementrestrictstheair
owthroughtheelementandmayreachthepaper
lterandclogit.

11.Wipedirtfromthebaseandthecoverwithamoistrag.

Note:Becarefultopreventdirtanddebrisfrom
enteringtheairductleadingtothecarburetor.

12.Installtheair-cleanerelementsandensurethattheyare
properlypositioned.

13.Securelyinstallthecoverwiththenut.

ServicingtheEngineOil

ToroPremiumEngineOilisavailablefromyourAuthorized
ToroDealer.

Important:Use4-cycleengineoilthatmeetsorexceeds
therequirementsforAPIservicecategory

or higher

.

CrankcaseCapacity:1.1L(1.2USqt)

SJ , SL, SM,

Figure31

1.Covernut

2.Cover

3.Wingnut6.Base

4.Foamelement

5.Paperelement

4.Removethecover.

Note:Becarefultopreventdirtanddebrisfrom
fallingintothebase.

5.Removethefoamandpaperelementsfromthebase
(Figure31).

6.Removethefoamelementfromthepaperelement
(Figure31).

7.Inspectthefoamandpaperelementsandreplacethem
iftheyaredamagedorexcessivelydirty.

Important:Iftheoillevelinthecrankcaseistoolow
ortoohighandyouruntheengine,youmaydamage
theengine.Thistypeofdamageisnotcoveredbythe
warranty.

Note:UseSAE10W-30forgeneraluse.Youcanuse
theotherviscositiesshowninthechartwhentheaverage
temperatureinyourareaiswithintheindicatedrange(Figure

32).

Figure32

Note:Nevertrytobrushdirtoffthepaperelement;

brushingforcesthedirtintothebers.

8.Cleanthefoamelementinwarm,soapywaterorin
anonammablesolvent.

Note:Donotusefueltocleanthefoamelement
becauseitcouldcreateariskofreorexplosion.

9.Rinseanddrythefoamelementthoroughly.

24

CheckingtheEngine-OilLevel

1

2

3

G019750

ChangingtheEngineOil

ServiceInterval:Beforeeachuseordaily

1.Placethemachineonaat,levelsurface,andshutoff
theengine.

2.Allowtheenginetocool.

3.Cleanaroundthedipstick.

4.ChecktheoillevelasshowninFigure33.

ServiceInterval:Aftertherst25hours

Every100hours

WARNING

Oilmaybehotaftertheenginehasbeenrun,and
contactwithhotoilcancauseseverepersonalinjury.

Avoidcontactingthehotengineoilwhenyoudrain
it.

1.Shutofftheengineandwaitforallmovingpartsto
stop.

2.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-plugWire(page21).

3.Placeadrainpanundertheoil-drainholeoftheengine
(Figure34).

Figure34

1.Oil-drainplug3.Oil-drainpan

Figure33

2.Oil-drainhole

4.Removethedrainplugandcatchtheoilintheoil-drain
pan(Figure34).

5.Whentheoilhasdrainedcompletely,installthedrain
plugwithanewwasher(Figure34).

Note:Disposeoftheusedoilatacertiedrecycling
center.

6.Removethedipstick(Figure35)andslowlypouroil
intothellholeuntiltheoilreachestheupper-limit
mark(bottomedgeoftheoil-llhole)onthedipstick.

25

1

2

3

4

G019746

Figure35

G019749

1.Oil-llhole3.Oil-levelupperlimit

2.Dipstick

4.Oil-levellowerlimit

ServicingtheSparkPlug

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Checkthe
sparkplug.

Every300hours/Yearly(whichevercomes
rst)—Replacethesparkplug.

Type:NGKBPR6ESorequivalent

Gap:0.7to0.8mm(0.028to0.031inch)

Note:Usea21mm(13/16inch)spark-plugwrenchfor
removingandinstallingthesparkplug.

RemovingtheSparkPlug

1.Parkthemachineonalevelsurfaceandshutoffthe
engine.

2.Ensurethatthemachinesurfacesarecool.

3.Pullthespark-plugwireofftheterminalofthespark
plug(Figure36).

7.Replaceandsecurethedipstick.

8.Wipeupanyspilledoil.

Figure36

1.Sparkplug

2.Wire

4.Cleanaroundthesparkplug.

5.Rotatethesparkplugcounterclockwiseusinga21mm
(13/16inch)spark-plugwrenchtoremovetheplug
andthesealingwasher(Figure37).

Figure37

26

CheckingtheSparkPlug

B

A

g027479

G019331

10

10

1

2

3

4

5

6

7

8

9

11

12

Important:Donotcleanthesparkplug.Alwaysreplace
thesparkplugwhenithas:ablackcoating,worn
electrodes,andoilylm,orcracks.

Note:Ifyouseelightbrownorgrayontheinsulator,the
engineisoperatingproperly.Ablackcoatingontheinsulator
usuallymeansthattheaircleanerisdirty.

Setthegapto0.7to0.8mm(0.028to0.031inch).

ServicingtheSparkArrester

CleaningtheSparkArrester

ServiceInterval:Every100hours

Note:Asparkarresterisavailableasanoption.Ifyou
requireasparkarrester,contactyourAuthorizedToroService
Dealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

WARNING

Contactwithhotsurfacesmaycausepersonal
injury.

Keephands,feet,face,clothingandotherbody
partsawaythemuferandotherhotsurfaces.

Figure38

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page22).

2.Removethe2nuts(8mm)andremovethemufer
fromthecylinder(Figure39).

InstallingtheSparkPlug

Important:Ensurethatthegapbetweenthesideand

centerelectrodesiscorrectbeforeinstallingthespark
plug.

1.Threadthesparkplugclockwiseintothespark-plug
holebyhand.

Note:Avoidcross-threadingthesparkplugwiththe
threadsofthespark-plughole.

2.Rotatethesparkplugclockwiseusinga21mm(13/16
inch)spark-plugwrenchuntiltheplugandsealing
washerareseated(Figure37).

3.Tightenthesparkplugasfollows:

•Wheninstallinganin-servicesparkplug,tighten

thepluganadditional1/8to1/4turn.

•Wheninstallinganewsparkplug,tightentheplug

anadditional1/2turn.

4.Pushthespark-plugwireontotheterminalofthespark
plug(Figure36).

1.Deector(if
applicable)

2.Protector

3.Screw(6mm)7.Gasket

4.Mufer8.Bolt(8mm)12.Screw(4mm)

Figure39

5.Exhaustpipe

6.Nut(8mm)10.Screws(5mm)

9.Sparkarrester

11.Exhaustport

3.Removethe3screws(4mm)fromtheexhaust
deectorandremovethedeector(Figure39).

4.Removethescrews(5mmand6mm)fromthemufer
protector,andremovethemuferprotector(Figure

39).

5.Removethescrew(4mm)fromthesparkarresterand
removethesparkarresterfromthemufer(Figure39).

27

6.Useabrushtocarefullyremovecarbondepositsfrom

1

2

G019332

2

3

4

1

G019333

thespark-arresterscreen(Figure40).

FuelSystem

Note:Replacethesparkarresterifithasbreaksor
holes.

Figure40

1.Screen

7.Installthesparkarrester,muferprotector,exhaust
deector,andmuferinthereverseorderof
disassembly.

8.Installthedividerplate;refertoInstallingtheDivider

Plate(page22).

2.Brush

Maintenance

CleaningtheFuel-Sediment Cup

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Cleanthe
fuel-sedimentcup.

Yearlyorbeforestorage—Cleanthefuel-sedimentcup.

Underneaththefuelvalveisasedimentcuptocatchdirtin
thefuel.

1.Parkthemachineonalevelsurfaceandshutoffthe
engine.

2.Ensurethattheengineandtheexhaustsystemsurfaces
arecool.

3.MovetheleverofthefuelvalvetotheOFFposition,all
thewaytotheleft(Figure41).

4.Unscrewthesedimentcup(Figure41).

5.RemoveandretainthefuellterandO-ring(Figure

41).

Note:DonotcleantheO-ringinsolvent.

Figure41

1.Fuelvalve—Offposition3.Fuellter

2.O-ring4.Sedimentcup

6.Cleanthefuellterandsedimentcupusinga
nonammablesolvent,anddryitcarefully .

7.WipetheO-ringwithaclean,drycloth.

8.Installthefuellterinthebottomofthecarburetor
(Figure41).

9.AligntheO-ringintothegrooveinthesedimentcup
andinstallthesedimentcuptothefuel-valvehousing.

28

10.MovetheleverofthefuelvalvetotheONposition(all

1

2

G019731

thewaytotheright)andcheckforleaks.Ifitleaks,
replacetheO-ring.

BeltMaintenance

CheckingtheDrive-Belt Tension

ServiceInterval:Every20hours—Checkthedrive-belt

tensionandadjustitasnecessary.Replace
thedrivebeltsiftheyshowanysignsof
wear,cracks,glazing,ordamage.

Thedrivebeltsshouldeachhave1cm(13/32inch)ofex
whenapplying6.8kg(15lb)ofpressure,atmid-span(Figure

42).

Figure42

DriveBelts

1.Flexof1cm(13/32inch)2.Straightedge

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page22).

2.Layastraightedgealong1drivebelt,from1pulleyto
theother(Figure42).

3.Withyournger,pushonthebeltwith6.8kg(15lb)
ofpressure,midwaybetweenthepulleys(Figure42).

29

4.Measurethedistancefromthebelttothestraightedge.

1

G019732

Thedistanceshouldbeapproximately1cm(13/32
inch)asshowninFigure42.

ReplacingtheDriveBelts

ServiceInterval:Every100hours

Note:Ifthebelttensionneedsadjustment,referto

AdjustingtheDrive-beltTension(page30).

5.Installthedividerplate;refertoInstallingtheDivider

Plate(page22).

AdjustingtheDrive-belt Tension

1.Shutofftheengineandwaitforallmovingpartsto
stop.

2.Removethedividerplate;refertoRemovingthe

DividerPlate(page22).

3.Loosenthe4nutsandboltsthatsecuretheengineto
theenginemountingplate(Figure43).

Note:Themachinehas2drivebelts.Remembertobuy2
beltsforreplacement.

1.Completesteps1through3inAdjustingtheDrive-belt

Tension(page30).

2.Slidetheenginetotherighttodecreasethebelttension.

3.Removethedrivebeltsfromthepulleys.

4.Installthenewdrivebeltsonthepulleys.

5.Slidetheenginetotheleftuntilthebeltshavethe
correcttension;refertoCheckingtheDrive-Belt

Tension(page29).

6.Torquethe4mountingnutsandboltsto24N∙m(18
ft-lb)each(Figure43).

7.Installthedividerplate;refertoInstallingtheDivider

Plate(page22).

Figure43

1.Enginemountingnutsandbolts(4each)

4.Slidetheenginelefttoincreasetensiononthedrive
beltorrighttodecreasetension.

5.Checkthedrive-belttension;refertoCheckingthe

Drive-BeltTension(page29).

Note:Whenthebeltshavetheappropriateamount
oftension,torquethe4nutsandboltsto24N∙m(18
ft-lb)each.

6.Installthedividerplate;refertoInstallingtheDivider

Plate(page22).

30

Cleaning

Storage

CleaningtheMachine

Regularcleaningandwashingwithmilddetergentandwater
increasesthelifespanofthemachine.Cleanthemachine
aftereachusebeforethedirthardens.

Removedirtandgrimefromtheexternalpartsoftheentire
machine,especiallytheengine.Cleandirtandconcrete
materialsfromtheoutsideoftheengine.

Ensurethatthefuelcapandtheoil-llcap/dipstickare
securetoavoidgettingwaterintheengine.

Usecarewhenusingahigh-pressuresprayerbecauseitcan
damagesafetydecals,instructionsigns,andtheengine.

StoringtheMachine

Forstorageover30days,preparethemachineasfollows:

1.Removedirtandgrimefromtheexternalpartsofthe
entiremachine,especiallytheengine.Cleandirtand
debrisfromtheoutsideoftheenginecylinder-head
nsandblowerhousing.

Important:Y oucanwashthemachinewithmild
detergentandwater.

2.Conditionthefuelsystemasfollows:

A.Addapetroleum-basedstabilizer/conditionerto

fuelinthetank.Followthemixinginstructions
fromthestabilizermanufacturer.Donotusean
alcohol-basedstabilizer(ethanolormethanol).

Important:Donotstore
stabilizer/conditionedfuelover90days.

Note:Fuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuelandusedat
alltimes.

B.Runtheenginefor5minutestodistributethe

conditionedfuelthroughthefuelsystem.

C.Shutofftheengine,allowittocool,anddrainthe

fueltankusingapump-typesiphon.Disposeof
fuelproperly;recycleitaccordingtolocalcodes.

D.Starttheengineandrunituntilitstops.

E.Choketheengine.

F.Startandruntheengineuntilitdoesnotstart

again.

3.Cleanthesedimentcup;refertoCleaningthe

Fuel-SedimentCup(page28).

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page23).

5.Changetheenginecrankcaseoil;refertoChangingthe

EngineOil(page25).

6.Removethesparkplugandcheckthecondition;refer
toRemovingtheSparkPlug(page26).

7.Conditiontheengineasfollows:

A.Removethesparkplugandpour2tablespoons

ofengineoilintothespark-plughole;referto

RemovingtheSparkPlug(page26).

B.Pulltherecoil-starthandleslowlytocrankthe

engineanddistributetheoilinsidethecylinder.

C.Installthesparkplug;refertoInstallingtheSpark

Plug(page27).

Note:Donotinstallthewireonthesparkplug.

8.Greasethemachine;refertoLubricatingtheMachine

(page23).

31

9.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

10.Paintallscratchedorbaremetalsurfaceswithpaint
availablefromyourAuthorizedToroDealer.

11.Storethemachineinaclean,drygarageorstoragearea.

12.Coverthemachinetoprotectitandkeepitclean.

32

Troubleshooting

Theenginedoesnotstart.

Theenginerunsrough.

Problem

1.Theengineswitchonthecowlisinthe
STOPposition.

2.ThefuelvalveisintheOFFposition.2.Movethefuel-valvelevertotheON

3.Thechokeisopen.

4.Thechokeisclosed.

5.TheOn/Offswitchontheengineisin
theOFFposition.

6.Theengineoillevelislow.6.Filltheenginetotheproperlevelwith

7.Thefueltankisempty.7.Fillthetankwithfreshfuel.

8.Thespark-plugwireislooseor
disconnected.

9.Thesparkplugisfouledorimproperly
gapped.

10.Thesparkplugiswetwithfuel(ooded
engine).

11.Thefuelisoldorbad.11.Drainthefueltankandcarburetor.Fill

1.Thechokeislefton.1.Openthechoke.

2.Theairlterisclogged.2.Cleanorreplacetheairlter.

3.Thefuellineisclogged.3.Cleanthesedimentcup.

4.Thereiswaterorcontaminantsinthe
fuel.

5.Thesparkplugiswornorhasbuildup
ontheelectrodes.

6.Thereistoomuchoilintheengine
crankcase.

PossibleCauseCorrectiveAction

1.PresstheengineswitchtotheRUN
position.

position.

3.Closethechokewhenstartingacold
engine.

4.Openthechokewhenstartingahot
engine.

5.RotatetheswitchtotheONposition.

therecommendedoil.

8.Connectthespark-plugwire.

9.Gaporreplacethesparkplug.

10.Removethesparkplug,dryit,and
installtheplug.Starttheenginewith
thethrottleintheMAXposition.

thefueltankwithfreshfuel.

4.Drainandllthetankwithfreshfuel.

5.Checktheelectrodegaporreplacethe
sparkplug.

6.Draintheoiltotheproperlevel.

Thedrivebeltsarewornorburned,orthey
jumpoffofthepulley.

Thedrumdoesnotturn.1.Thebeltsarelooseordamaged.

Thedrumdoesnottilt.1.Thedrum-tiltbrakeisengaged.1.Disengagethedrum-tiltbrake.

Thedrumchattersorturnserratically .

1.Thedrive-belttensionneeds
adjustment.

2.Thedrivebeltsmaybestretched.2.Replacethedrivebelts.

3.Thepulleysareoutofalignment.3.ContactyourAuthorizedService

1.Teetharemissingfromthegears.1.ContactyourAuthorizedService

2.Thegearsaremisaligned.

1.Thereisdebrisinthedrum.1.Removethedebris. Themachinevibratesexcessively .

2.Themixingpaddlesaredamaged.

1.Adjustthedrive-belttension.

Dealer.

1.Checkthedrivebelts.

Dealer.

2.ContactyourAuthorizedService
Dealer.

2.ContactyourAuthorizedService
Dealer.

33

Notes:

34

Notes:

35

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,
Masonry,and
Compaction
Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry ,
andCompactionEquipmentProductslistedbelowtobefreefromdefectsin
materialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly)
MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly)
ForwardPlateCompactors
ReversiblePlates1year
RammerCompactors
MudBuggy1year
VibratingTrenchRoller2years
ConcreteSaws
MasonrySaws
PowerTrowels1year
Screeds
ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty,

atnocostforpartsorlabor.

1year

2years

2years

1year
1year

1year
1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourToroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir
dealership.T olocateoneconvenienttoyou,accessourwebsiteat
www.T oro.com.Select“WheretoBuy”andselect“Contractor”under
producttype.Y oumayalsocallourtollfreenumberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis
orwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:800-888-9926

**

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave

signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

**

:

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime

forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized
RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith
yourProductorcontainedintheenginemanufacturer’sdocumentationfor
details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0288RevC