Toro 68004C, 68006C, 68007C, 68008C, 68009C Operator's Manual

FormNo.3393-820RevA
G020831
CM-658H-SConcreteMixer
ModelNo.68004C—SerialNo.315000001andUp ModelNo.68006C—SerialNo.315000001andUp ModelNo.68007C—SerialNo.315000001andUp ModelNo.68008C—SerialNo.315000001andUp ModelNo.68009C—SerialNo.315000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3393-820*A
WARNING
1
G020834
2
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
to:Administrator,NHTSA,1200NewJerseyAvenue, SEWestBuilding,Washington,DC20590.Youcanalso obtainotherinformationaboutmotorvehiclesafetyfrom http://www.safercar.gov.
TocontactTransportCanada,youmaycall
1-800-333-0510or(819)994-3328;goto http://www.tc.gc.ca/roadsafety/;writeto:Road SafetyandMotorVehicleRegulationDirectorate, TransportCanada,TowerC,PlacedeVille,330 SparksStreet,Ottawa,Ontario,K1A0N5;oremail RoadSafety@tc.gc.ca.
Introduction
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Thismachineisdesignedtomixconcrete,plaster, reproong,grout,andothersmall-grainedconcrete products.Themachinecanbetowedbehindavehicle equippedwithahitchappropriateforthetypeoftowpole yourmachinehas(ball,pintle,orpinhitch).
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactT orodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready .Writethenumbersinthespaceprovided.
Ifyoubelievethatyourmachinehasadefectwhichcould causeacrashorcouldcauseinjuryordeath,youshould immediatelyinformtheNationalHighwayTrafcSafety Administration(NHTSA)ifyouliveintheUnitedStates, orTransportCanadaifyouliveinCanada,inadditionto notifyingTheToroCompany.
IfNHTSAorTransportCanadareceivessimilarcomplaints, itmayopenaninvestigation,andifitndsthatasafetydefect existsinagroupofmachines,itmayorderarecallandremedy campaign.However,NHTSAorTransportCanadacannot becomeinvolvedinindividualproblemsbetweenyou,your dealer,orTheToroCompany.
TocontactNHTSA,youmaycalltheV ehicle
SafetyHotlinetoll-freeat1-888-327-4236(TTY: 1-800-424-9153);gotohttp://www.safercar.gov;orwrite
©2015—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
1.Modelandserialnumber
2
Models68004C,68006C,and68009C
location
Figure1
2.Vehicleidentication number(VIN)location
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
G020835
1
2
Figure2
Models68007Cand68008C
1.Modelandserialnumber location
ModelNo.
SerialNo.
2.Vehicleidentication number(VIN)location
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure3), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure3
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
TireInformation
TheDOTtireinformationislocatedontheside ofeachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesame orbetterratings.Formoreinformationgoto http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note:Thevariousmachinesinthismanualhavedifferent weights;refertoSpecications(page13)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................7
Setup............................................................................9
1InstallingtheTowPole—Models68004C,
68006C,and68009C............................................9
2InstallingtheTongue—Models68007Cand
68008C...............................................................9
3InstallingtheSafetyChain.....................................10
ProductOverview.........................................................11
Controls...............................................................12
Specications........................................................13
Operation....................................................................14
PreparingtoT owtheMachine..................................14
TowingtheMachine...............................................19
PreparingtoUsetheMachine...................................19
LoweringtheStabilizerLegs....................................20
OpeningandClosingtheCowl.................................20
AddingFuel...........................................................21
CheckingtheEngine-oilLevel..................................23
StartingandStoppingtheEngine..............................23
UsingtheMachine..................................................24
MixingtheMaterial.................................................25
UsingtheDrum.....................................................25
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
PremaintenanceProcedures........................................27
PreparingtheMachineforMaintenance.....................27
DisconnectingtheSpark-plugWire...........................27
RemovingandInstallingtheDividerPlate..................28
Lubrication...............................................................29
LubricatingtheMachine..........................................29
EngineMaintenance..................................................29
ServicingtheAirCleaner.........................................29
ChangingtheEngineOil.........................................30
ServicingtheSparkPlug..........................................31
ServicingtheSparkArrester.....................................33
FuelSystemMaintenance...........................................34
ServicingtheFuelSystem........................................34
BeltMaintenance......................................................35
ServicingtheDriveBelts.........................................35
CheckingtheDrive-BeltTension..............................35
AdjustingtheDrive-BeltTension..............................35
ReplacingtheDriveBelts.........................................36
ReplacingtheLightBulbs............................................36
ReplacingtheRear-facingSideBulbs.........................36
ReplacingtheSide-facingBulbs................................36
ReplacingtheCenterBulbs......................................37
Cleaning...................................................................37
CleaningtheMachine..............................................37
Storage........................................................................38
StoringtheMachine................................................38
Troubleshooting...........................................................39
3
Safety
Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeans: or
Danger
complywiththeinstructionmayresultinpersonalinjury ordeath.
—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thismachineiscapableofamputatinghands.Alwaysfollow allsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Machiningorhandlingstone,masonry,concrete, metal,andothermaterialscangeneratedust,mists, andfumescontainingchemicals,suchassilica, knowntocauseseriousorfatalinjuryorillness, suchasrespiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.
Controldust,mist,andfumesatthesource wherepossible.Usewaterfordustsuppression, whenfeasible.
Usegoodworkpracticesandfollowthe recommendationsofthemanufacturer orsupplier,CCOHS,OSHA,andother occupationalandtradeassociations.
Alwaysfollowrespiratoryprecautions.
Whenthehazardsfrominhalationcannotbe eliminated,theoperatorandanybystanders shouldweararespiratorapprovedbyCCOHSor OSHAforthematerialbeinghandled.
WARNING
Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand theinformation,itistheowner'sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Caution
,
W ar ning
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto
,
property.
Towing
Checkwithyourlocalcountyorstatetowingsafety regulations,inadditiontomeetingTransportCanada(or DepartmentofTransportationifintheU.S.)towingsafety regulations,beforetowingthemachine.
Inordertoreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,makesurethat thetowingvehicleismechanicallysoundandingood operatingcondition.
Shutdowntheenginebeforetransportingthemachine.
Whentowingwithaballhitch,ensurethattheballhitch
youareusingisthepropersizeforthehitchcoupleron themachine.
Whentowingwithapintlehitch,ensurethattheeyeof
thetowpoleisthecorrectdimensionforthepintlehook.
Inspectthehitchandcouplingforwear.Nevertowthe
machinewithdamagedordefectivehitches,couplings, chains,orothercomponents.
Checkthetireairpressureonthetowingvehicleandthe
machine.
Checkthetiretreadandsidewallfordamageandwear.
Properlyattachthesafetychainstothetowingvehicle.
Ensurethatthedirectionalandbrakelightsareworking
properly.
Ensurethatthedirectional,backup,andbrakelightsof
thetowvehicleareworkingproperly.
Beforetowing,checktomakecertainyourmachineis
correctlyandsecurelyattachedtothetowingvehicle.
Ensurethatthesafetychainsareproperlysecuredtothe
vehicle,andleaveenoughslackforturning.
Donotcarryanymaterialinthemachinewhentowing.
Avoidsuddenstopsandstarts.Thiscancauseskidding,
orjackkning.Smooth,gradualstartsandstopswill improvetowing.
Avoidsharpturnstopreventrolling.Towonlywitha
vehiclethathasahitchdesignedfortowing.Donot attachtowedequipmentexceptatthehitchpoint.
Donottowthemachinefasterthan88km/h(55mph).
Usecautionwhenbackingup;useaspotteroutsidethe
vehicletoguideyou.
Donotallowanyonetositorrideonthemachine.
Disconnectthemachinefromthetowvehiclebefore
usingit.
Placechockblocksunderneaththetirestopreventthem
fromrollingwhilethemachineisparked.
4
Preparation
Becomefamiliarwiththesafeoperationoftheequipment, operatorcontrols,andsafetysigns.
Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
Wearpersonalprotectiveequipmentandappropriate
clothing,includingthefollowing:
Hardhat
Respiratorordustmask
Faceshieldorsafetyglasses
Hearingprotection
Safetyshoes
Longpants
Shirtwithlongsleevesbuttonedatthewrists
Tight-ttinggloveswithoutdrawstringsorloosecuffs
Securelonghair,looseclothing,orjewelrythatmayget
tangledinmovingparts.
Operatingtheequipmentsafelyrequiresthefullattention
oftheoperator.Donotwearradioormusicheadphones whileoperatingthemachine.
Ensurethatthemachineisonalevelsurfacebefore
operatingthemachine.
Chockthetiresofthemachinetopreventunintended
movement.
Beforeeveryuse,dothefollowing:
Inspectthecoupler,ball,andhitch.
Ensurethatalllightsarefunctioningproperly(if
equippedwithalightkit).
Ensurethatthetiresareproperlyinatedas
recommended.
Ensurethatthelugnutsaretightandtorqued
properly.
Ensurethatthemachineisproperlysecured.
Operation
Neverrunanengineinanenclosedorpoorlyventilated
area.
Onlyoperatethemachineingoodlightingconditions.
Beforestartingthemachine,makesurethatthereareno
personsorobstaclesnearorunderthemachine.
Shutofftheenginebeforeleavingthemachineforany
reason.
Neverleavearunningmachineunattended.Alwaysstop theengineandverifythatallmovingpartshavestopped.
Chockthetiresofthemachineorkeepitattachedtothe
towingvehiclewhenitisnotinuse,topreventitfrom rolling.
Avoidprolongedbreathingofexhaustfumes.Engine
exhaustfumescancausesicknessordeath.
Keephandsawayfromanymovingparts.Keepfeetaway
fromthetiresandthefrontpost.
Donotoperatethemachineundertheinuenceof
alcoholordrugs.
Ensurethattheareaisclearofotherpeopleorpetsbefore
operatingthemachine.Stopthemachineifanyoneenters thearea.
Neverplaceyourhandsoranysolidobjectintothedrum
whenthemachineisinoperation.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservicethemachine.
Nevermovethemachinewhiletheengineisrunning.
Keepthecowlclosedandlatchedduringoperation.
Ensurethatalltheguardsandshieldsaresecurelyinplace
beforeoperatingthemachine.
Disconnectthespark-plugwireandkeepitawayfromthe
sparkplugtopreventaccidentalstartingwhilemaintaining themachine.
Ifthemixingpaddlesstrikeaforeignobjectorifthe
machineshouldstartmakinganunusualnoiseor vibration,stoptheengineandemptythedrum.Waitfor allmovingpartstocometoacompletestopandcool. Vibrationisgenerallyawarningoftrouble.Disconnect thespark-plugwireandinspectforcloggingordamage. Cleanandrepairand/orreplacedamagedparts.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe machine;seekshelter.
MaintenanceandStorage
Beforeperformingmaintenance,dothefollowing:
Parkthemachineonlevelground.
Stoptheengine.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
Lettheenginecoolbeforeperformingmaintenance
orstoring.
Removethespark-plugwirebeforemakingany
repairs.
Disengageallpowerandoperationcontrols.
Neverlubricate,service,repair,oradjustthemachine
whileitisrunning.
Keepequipmentmaterialsclearfromthemuferand
enginetohelppreventres.Cleanupanyoilorfuel spillage.
Neverallowuntrainedpersonneltoservicethemachine.
Keephands,feet,andclothingawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththeengine running.
5
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Removeanybuildupofgrease,oil,ordebrisfromthe
machine.
Stopandinspectthemachineifaforeignobjectentersthe
drumorcausesanotherobstruction.Makeanynecessary repairsbeforestartingthemachine.
Donottamperwithsafetydevices.
Chockthetireswhenstoringthemachine.
Keepallnuts,bolts,screws,andhoseclampssecurely
tightened.Keepequipmentingoodcondition.
UseonlygenuineTororeplacementpartstoensurethat
theoriginalstandardsaremaintained.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
125–4940
1.Warning—readthe Operator’sManual.
2.Handandarm entanglementatthe beltdrive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keephandsaway frommovingparts;keep allguardsandshieldsin place.
3.Entanglementhazardat paddles—stoptheengine andwaitforallmoving partstostopbefore performingmaintenance.
1.Warning3.Engine—stop
2.Engine—run
125–4939
4.Toxicgasinhalation hazard—Don’trunthe engineinanenclosed space.
5.Explosionhazard—stop theengineandkeep awayfromameswhen refueling.
1.ReadtheOperator’sManualforinformationongreasing themachine.
125–8175
117–2718
7
125–8216
1.ReadtheOperator’s Manualforinformationon
howtotowthemachine.
1.Onlyusefuelwithan alcoholcontentbyvolume under10%.
2.ReadtheOperator's Manualformore informationonfuel.
2.Warning—limittowing speedtolessthan55mph /88km/h.
130-8322
3.Donotusefuelwithan alcoholcontentbyvolume greaterthan10%.
8
Setup
5
1
2
4
6
3
G019804
G021091
1
Note:Iftheself-lockingnyloninsertinthelocknut wearswithuse,replacethenutwithanewGrade5or Grade8locknut.
1

InstallingtheTow Pole—Models68004C,68006C, and68009C

Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTowPoletotheMachine
Note:Thetowpoleispurchasedseparately.SeeyourToro
authorizeddealerforthetowpoleoptionsforyourmachine.
Themachinehasthefollowingtowpoleoptions:
HitchTypeLength
50mm(2inch)ball—stamped78.7cm(31inches)or127cm
50mm(2inch)ball—forged78.7cm(31inches)or127cm
Pintle
1.Removetheboltandnutfromthetowpole(Figure4).
(50inches)
(50inches)
78.7cm(31inches)or127cm (50inches)
2

InstallingtheTongue—Models 68007Cand68008C

Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTonguetotheMachine
Note:Thetowpoleispurchasedseparately.SeeyourToro
authorizeddealerforthetow-poleoptionsforyourmachine.
1.Lowertherearstabilizerlegsforsafety;referto
LoweringtheStabilizerLegs(page20).
2.Placejackstandsunderthefrontframerailtoprevent themachinefromtippingforward(Figure5).
WARNING
Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseseriousinjury.
Usejackstandswhensupportingthemachine.
Figure4
1.Towpole4.Bolthole
2.Frontpost
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholeinthe polewiththeholeintheframetting(Figure4).
3.Inserttheboltthroughtheholesinthettingandthe pole(Figure4).
4.Threadthenutontotheboltandtightenthemuntil theyaretightagainsttheframetting(Figure4).
5.Frametting
Figure5
1.Supportpoints
3.Removethe2nutsandboltsthatsecurethefront stabilizerlegtotheframe(Figure6),andremovethe frontstabilizerleg.
9
G021092
1
Figure6
1 2
3
4
5
6
G021093
A
B
D
g019883
2 3
4
3
1
3

InstallingtheSafetyChain

Partsneededforthisprocedure:
1
Safetychain(soldwithoptionaltowpolekit)
2
Connectinglink(soldwithoptionaltowpolekit)
1.Frontstabilizerleg
4.Installthetongueintotheopeningatthefrontofthe machine,andsecureitwith6nutsandshortbolts torquedto102N-m(75ft-lb);refertoFigure7.
Figure7
1.Clevispin4.Nut(7)
2.Longbolt5.Tongue
3.Shortbolt(6)
6.Frontstabilizerleg
InstallingtheSafetyChaintothe Machine
Note:Thesafetychainispartoftheoptionaltowpolekit.
1.Formahookontheendofabendablepieceofrodor stiffwire,(notincluded),andinsertitthroughboth keyholesinthefrontpostofthemachine(Figure8and
Figure9).
5.Alignthetoprearholeinthefrontstabilizerlegtothe holepastthehandleinthefrontofthetongue(Figure
7).
6.Installthelongboltthroughtheholes,andsecureit withanuttorquedto102N-m(75ft-lb);referto
Figure7.
Note:Thestabilizerlegpivotsrearwardonthebolt. Ifyouinstalltheboltintothewronghole,thestabilizer legwillnotworkproperly.
7.Inserttheclevispintolockthefrontstabilizerlegin position(Figure7).
Figure8
Models68004C,68006C,and68009C(Side-dump)
1.Keyhole
2.Rodorwire(notincluded)4.Connectinglink
10
3.Safetychain
A
B
D
G019919
2
3
4
3
1
Models68007Cand68008C(End-dump)
G020832
1
2
3
4
5
6
7
8
9
ProductOverview
Figure9
1.Keyhole
2.Rodorwire(notincluded)4.Connectinglink
3.Safetychain
2.Attachthesafetychaintothelengthofrodorwire (Figure8andFigure9).
3.Pulltherod,orwire,andthesafetychainthroughboth keyholes(Figure8andFigure9).
Note:Ensurethatapproximatelyequallengthsof safetychainextendfromeithersideofthefrontpost.
InstallingtheConnectingLinks
Note:Theconnectinglinksarepartoftheoptionaltowpole
kit.
1.Aligntheconnectinglinktothelastlinkinendofthe safetychain(Figure8andFigure9).
2.Inserttheconnectinglinkthroughthechainlinkuntil theconnectinglinksnapsclosed(Figure8andFigure
9).
3.Repeatsteps1and2toinstalltheotherconnectinglink intheotherendofthesafetychain.
Figure10
Models68004C,68006C,and68009C
1.Enginecowl6.Towpole
2.Engineswitch
3.Drum8.Drum-tiltbrake
4.Handwheel9.Rubberlatch
5.Lightingwiringharness
7.Safety-chainkeyholes
10.Trailerlight(2)
11
13
5
4
2
6
7
8
G020833
9
10
11
12
9
14
Controls
1
2
3
5
6
7
8
G019744
Becomefamiliarwithallofthecontrolsbeforeyoustartthe engineandoperatethemachine.
EngineSwitch
WhentheengineswitchonthecowlisintheRunposition, itallowstheenginetorun.Movingtheengineswitchtothe Stoppositionstopstheengine.
Handwheel
Thehandwheelcontrolsthedischargingactionofthedrum.
Drum-tiltBrake
Thedrum-tiltbrakelocksthedrumintoanuprightposition oradischargingposition.
EngineControls
Figure11
Models68007Cand68008C
1.Tongue-mountedtow coupler
2.Safety-chainkeyholes9.Clevispin
3.Rubberlatch10.Rearstabilizerlegs
4.Engineswitch
5.Enginecowl12.Rearwardpinhole
6.Drum13.Frontstabilizerleg
7.Handwheel14.Lightingwiringharness
8.Drum-tiltbrake
11.Trailerlight(2)
Figure12
1.Recoil-starthandle5.Fuel-tankcap
2.Fuelvalve6.Dipstick
3.Chokelever7.Oil-drainplug
4.Throttlelever
8.On/Offswitch
FuelValve
Thefuelvalve(Figure13)islocatedunderneaththechoke lever.MovetheleverforthefuelvalvetotheOnposition beforeattemptingtostarttheengine.Whenyouhavenished mixing,stoptheengineandmovethefuel-valvelevertothe Offposition.
12
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