Toro 68004C, 68006C, 68007C, 68008C, 68009C Operator's Manual

FormNo.3393-820RevA

G020831

CM-658H-SConcreteMixer

ModelNo.68004C—SerialNo.315000001andUp
ModelNo.68006C—SerialNo.315000001andUp
ModelNo.68007C—SerialNo.315000001andUp
ModelNo.68008C—SerialNo.315000001andUp
ModelNo.68009C—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3393-820*A

WARNING

1

G020834

2

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

to:Administrator,NHTSA,1200NewJerseyAvenue,
SEWestBuilding,Washington,DC20590.Youcanalso
obtainotherinformationaboutmotorvehiclesafetyfrom
http://www.safercar.gov.

•TocontactTransportCanada,youmaycall

1-800-333-0510or(819)994-3328;goto
http://www.tc.gc.ca/roadsafety/;writeto:Road
SafetyandMotorVehicleRegulationDirectorate,
TransportCanada,TowerC,PlacedeVille,330
SparksStreet,Ottawa,Ontario,K1A0N5;oremail
[e-mail].

Introduction

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Thismachineisdesignedtomixconcrete,plaster,
reproong,grout,andothersmall-grainedconcrete
products.Themachinecanbetowedbehindavehicle
equippedwithahitchappropriateforthetypeoftowpole
yourmachinehas(ball,pintle,orpinhitch).

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactT orodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Writethenumbersinthespaceprovided.

Ifyoubelievethatyourmachinehasadefectwhichcould
causeacrashorcouldcauseinjuryordeath,youshould
immediatelyinformtheNationalHighwayTrafcSafety
Administration(NHTSA)ifyouliveintheUnitedStates,
orTransportCanadaifyouliveinCanada,inadditionto
notifyingTheToroCompany.

IfNHTSAorTransportCanadareceivessimilarcomplaints,
itmayopenaninvestigation,andifitndsthatasafetydefect
existsinagroupofmachines,itmayorderarecallandremedy
campaign.However,NHTSAorTransportCanadacannot
becomeinvolvedinindividualproblemsbetweenyou,your
dealer,orTheToroCompany.

•TocontactNHTSA,youmaycalltheV ehicle

SafetyHotlinetoll-freeat1-888-327-4236(TTY:
1-800-424-9153);gotohttp://www.safercar.gov;orwrite

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

1.Modelandserialnumber

2

Models68004C,68006C,and68009C

location

Figure1

2.Vehicleidentication
number(VIN)location

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

G020835

1

2

Figure2

Models68007Cand68008C

1.Modelandserialnumber
location

ModelNo.

SerialNo.

2.Vehicleidentication
number(VIN)location

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure3),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure3

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

TireInformation

TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page13)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SafetyandInstructionalDecals.................................7

Setup............................................................................9

1InstallingtheTowPole—Models68004C,

68006C,and68009C............................................9

2InstallingtheTongue—Models68007Cand

68008C...............................................................9

3InstallingtheSafetyChain.....................................10

ProductOverview.........................................................11

Controls...............................................................12

Specications........................................................13

Operation....................................................................14

PreparingtoT owtheMachine..................................14

TowingtheMachine...............................................19

PreparingtoUsetheMachine...................................19

LoweringtheStabilizerLegs....................................20

OpeningandClosingtheCowl.................................20

AddingFuel...........................................................21

CheckingtheEngine-oilLevel..................................23

StartingandStoppingtheEngine..............................23

UsingtheMachine..................................................24

MixingtheMaterial.................................................25

UsingtheDrum.....................................................25

Maintenance.................................................................27

RecommendedMaintenanceSchedule(s)......................27

PremaintenanceProcedures........................................27

PreparingtheMachineforMaintenance.....................27

DisconnectingtheSpark-plugWire...........................27

RemovingandInstallingtheDividerPlate..................28

Lubrication...............................................................29

LubricatingtheMachine..........................................29

EngineMaintenance..................................................29

ServicingtheAirCleaner.........................................29

ChangingtheEngineOil.........................................30

ServicingtheSparkPlug..........................................31

ServicingtheSparkArrester.....................................33

FuelSystemMaintenance...........................................34

ServicingtheFuelSystem........................................34

BeltMaintenance......................................................35

ServicingtheDriveBelts.........................................35

CheckingtheDrive-BeltTension..............................35

AdjustingtheDrive-BeltTension..............................35

ReplacingtheDriveBelts.........................................36

ReplacingtheLightBulbs............................................36

ReplacingtheRear-facingSideBulbs.........................36

ReplacingtheSide-facingBulbs................................36

ReplacingtheCenterBulbs......................................37

Cleaning...................................................................37

CleaningtheMachine..............................................37

Storage........................................................................38

StoringtheMachine................................................38

Troubleshooting...........................................................39

3

Safety

Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thismachineiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Usewaterfordustsuppression,
whenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufacturer
orsupplier,CCOHS,OSHA,andother
occupationalandtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyCCOHSor
OSHAforthematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

Caution

,

W ar ning

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeopleordamageto

,

property.

Towing

Checkwithyourlocalcountyorstatetowingsafety
regulations,inadditiontomeetingTransportCanada(or
DepartmentofTransportationifintheU.S.)towingsafety
regulations,beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesurethat
thetowingvehicleismechanicallysoundandingood
operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron
themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly.

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly.

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill
improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

4

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshieldorsafetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesbuttonedatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(if

equippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Alwaysstop
theengineandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom
rolling.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Disconnectthespark-plugwireandkeepitawayfromthe

sparkplugtopreventaccidentalstartingwhilemaintaining
themachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,stoptheengineandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Disconnect
thespark-plugwireandinspectforcloggingordamage.
Cleanandrepairand/orreplacedamagedparts.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stoptheengine.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Removethespark-plugwirebeforemakingany

repairs.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel
spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine
running.

5

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectentersthe

drumorcausesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

125–4940

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.

3.Entanglementhazardat
paddles—stoptheengine
andwaitforallmoving
partstostopbefore
performingmaintenance.

1.Warning3.Engine—stop

2.Engine—run

125–4939

4.Toxicgasinhalation
hazard—Don’trunthe
engineinanenclosed
space.

5.Explosionhazard—stop
theengineandkeep
awayfromameswhen
refueling.

1.ReadtheOperator’sManualforinformationongreasing
themachine.

125–8175

117–2718

7

125–8216

1.ReadtheOperator’s
Manualforinformationon

howtotowthemachine.

1.Onlyusefuelwithan
alcoholcontentbyvolume
under10%.

2.ReadtheOperator's
Manualformore
informationonfuel.

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

130-8322

3.Donotusefuelwithan
alcoholcontentbyvolume
greaterthan10%.

8

Setup

5

1

2

4

6

3

G019804

G021091

1

Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.

1

InstallingtheTow Pole—Models68004C,68006C, and68009C

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparately.SeeyourToro

authorizeddealerforthetowpoleoptionsforyourmachine.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)or127cm

50mm(2inch)ball—forged78.7cm(31inches)or127cm

Pintle

1.Removetheboltandnutfromthetowpole(Figure4).

(50inches)

(50inches)

78.7cm(31inches)or127cm
(50inches)

2

InstallingtheTongue—Models 68007Cand68008C

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

InstallingtheTonguetotheMachine

Note:Thetowpoleispurchasedseparately.SeeyourToro

authorizeddealerforthetow-poleoptionsforyourmachine.

1.Lowertherearstabilizerlegsforsafety;referto

LoweringtheStabilizerLegs(page20).

2.Placejackstandsunderthefrontframerailtoprevent
themachinefromtippingforward(Figure5).

WARNING

Mechanicalorhydraulicjacksmayfailto
supportthemachineandcauseseriousinjury.

Usejackstandswhensupportingthemachine.

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure4).

5.Frametting

Figure5

1.Supportpoints

3.Removethe2nutsandboltsthatsecurethefront
stabilizerlegtotheframe(Figure6),andremovethe
frontstabilizerleg.

9

G021092

1

Figure6

1 2

3

4

5

6

G021093

A

B

D

g019883

2
3

4

3

1

3

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain(soldwithoptionaltowpolekit)

2

Connectinglink(soldwithoptionaltowpolekit)

1.Frontstabilizerleg

4.Installthetongueintotheopeningatthefrontofthe
machine,andsecureitwith6nutsandshortbolts
torquedto102N-m(75ft-lb);refertoFigure7.

Figure7

1.Clevispin4.Nut(7)

2.Longbolt5.Tongue

3.Shortbolt(6)

6.Frontstabilizerleg

InstallingtheSafetyChaintothe
Machine

Note:Thesafetychainispartoftheoptionaltowpolekit.

1.Formahookontheendofabendablepieceofrodor
stiffwire,(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(Figure8and

Figure9).

5.Alignthetoprearholeinthefrontstabilizerlegtothe
holepastthehandleinthefrontofthetongue(Figure

7).

6.Installthelongboltthroughtheholes,andsecureit
withanuttorquedto102N-m(75ft-lb);referto

Figure7.

Note:Thestabilizerlegpivotsrearwardonthebolt.
Ifyouinstalltheboltintothewronghole,thestabilizer
legwillnotworkproperly.

7.Inserttheclevispintolockthefrontstabilizerlegin
position(Figure7).

Figure8

Models68004C,68006C,and68009C(Side-dump)

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

10

3.Safetychain

A

B

D

G019919

2

3

4

3

1

Models68007Cand68008C(End-dump)

G020832

1

2

3

4

5

6

7

8

9

ProductOverview

Figure9

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

3.Safetychain

2.Attachthesafetychaintothelengthofrodorwire
(Figure8andFigure9).

3.Pulltherod,orwire,andthesafetychainthroughboth
keyholes(Figure8andFigure9).

Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.

InstallingtheConnectingLinks

Note:Theconnectinglinksarepartoftheoptionaltowpole

kit.

1.Aligntheconnectinglinktothelastlinkinendofthe
safetychain(Figure8andFigure9).

2.Inserttheconnectinglinkthroughthechainlinkuntil
theconnectinglinksnapsclosed(Figure8andFigure

9).

3.Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.

Figure10

Models68004C,68006C,and68009C

1.Enginecowl6.Towpole

2.Engineswitch

3.Drum8.Drum-tiltbrake

4.Handwheel9.Rubberlatch

5.Lightingwiringharness

7.Safety-chainkeyholes

10.Trailerlight(2)

11

13

5

4

2

6

7

8

G020833

9

10

11

12

9

14

Controls

1

2

3

5

6

7

8

G019744

Becomefamiliarwithallofthecontrolsbeforeyoustartthe
engineandoperatethemachine.

EngineSwitch

WhentheengineswitchonthecowlisintheRunposition,
itallowstheenginetorun.Movingtheengineswitchtothe
Stoppositionstopstheengine.

Handwheel

Thehandwheelcontrolsthedischargingactionofthedrum.

Drum-tiltBrake

Thedrum-tiltbrakelocksthedrumintoanuprightposition
oradischargingposition.

EngineControls

Figure11

Models68007Cand68008C

1.Tongue-mountedtow
coupler

2.Safety-chainkeyholes9.Clevispin

3.Rubberlatch10.Rearstabilizerlegs

4.Engineswitch

5.Enginecowl12.Rearwardpinhole

6.Drum13.Frontstabilizerleg

7.Handwheel14.Lightingwiringharness

8.Drum-tiltbrake

11.Trailerlight(2)

Figure12

1.Recoil-starthandle5.Fuel-tankcap

2.Fuelvalve6.Dipstick

3.Chokelever7.Oil-drainplug

4.Throttlelever

8.On/Offswitch

FuelValve

Thefuelvalve(Figure13)islocatedunderneaththechoke
lever.MovetheleverforthefuelvalvetotheOnposition
beforeattemptingtostarttheengine.Whenyouhavenished
mixing,stoptheengineandmovethefuel-valvelevertothe
Offposition.

12

1

2

3

G018792

Figure13

OFF

ON

1

OFF

ON

G021 103

2

1.Fuel-valvelever3.Throttlelever

2.Chokelever

ChokeLever

speedofthemixingpaddles.Forbestperformance,setthis
controltothefastpositionwhenmixingmaterial.

EngineOn/OffSwitch

TheOn/Offswitch(Figure14)allowstheoperatorofthe
machinetostartandstoptheengine.Thisswitchislocated
onthefrontoftheengine.RotatetheOn/Offswitchtothe
Onpositiontostartandruntheengine.RotatetheOn/Off
switchtotheOffpositiontostoptheengine.

Figure14

1.Offposition2.Onposition

Usethechokelever(Figure13)tostartacoldengine.Before
pullingtherecoil-starthandle,movethechokelevertothe
closedposition.Oncetheengineisrunning,movethechoke
levertotheopenposition.Donotusethechokeiftheengine
isalreadywarmeduportheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure13)controlsthespeed(rpm)ofthe
engine.Itislocatednexttothechokelever.Itsetstheengine
speedandthereforecanincreaseanddecreasetherotation

Recoil-startHandle

Tostarttheengine,pulltherecoil-starthandle(Figure12)
quicklytoturntheengineover.Theenginecontrolsdescribed
abovemustallbesetcorrectlyfortheenginetostart.

Oil-levelSwitch

Theoil-levelswitchislocatedinsidetheengine,anditwill
notallowtheenginetoruniftheoillevelisbelowthesafe
operatinglimit.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Model

BatchCapacity

TotalV olume0.255cubicmeters

DrumMaterial

Length198cm

Width1 17cm

Height147cm

Weight313kg

68004C68006C68007C68008C68009C

0.17cubicmeters
(6.0cubicfeet)

(9.0cubicfeet)

SteelSteelSteel

(78inches)

(46inches)

(58inches)

(690lb)

0.255cubicmeters
(9.0cubicfeet)

0.43cubicmeters
(15.1cubicfeet)

213cm
(84inches)

142cm
(56inches)

165cm
(65inches)

362.9kg
(800lb)

0.255cubicmeters
(9.0cubicfeet)

0.43cubicmeters
(15.1cubicfeet)

216cm
(85inches)

216cm
(85inches)

180cm
(71inches)

397kg
(875lb)

0.255cubicmeters
(9.0cubicfeet)

0.43cubicmeters
(15.1cubicfeet)

PolyethylenePolyethylene

216cm
(85inches)

216cm
(85inches)

180cm
(71inches)

397kg
(875lb)

0.255cubicmeters
(9.0cubicfeet)

0.43cubicmeters
(15.1cubicfeet)

213cm
(84inches)

142cm
(56inches)

165cm
(65inches)

381kg
(837lb)

13

Operation

G019806

1

2

3

1

2

G019733

Important:Beforeoperating,checkthefuelandoil
levels,andremovedebrisfromthemachine.Ensurethat
theareaisclearofpeople.

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball
hitchorapintlehitch.

Note:Ensurethattheelectricalconnectorofthetowvehicle
iscompatiblewiththeelectricalconnectorofthemachine.
Themachineusesastandard4-atplug.Ifyourtowvehicle
hasadifferenttypeofplug,obtainanadapterfroman
automotivepartsstore.

1.Ensurethattheengineisstopped,thefuelvalveisoff,
andthedrumisempty.

2.Usingthehandwheel,positionthedrumsothatitis
pointingdowntowardtheground(Figure15).

Figure16

Drum-tiltBrake

1.Unlockedposition2.Lockedposition

4.Ensurethattheenginecowlisclosedandlatched;refer
toClosingtheCowl(page21).

5.Inspectthetiresandwheels;refertoCheckingthe

TiresandWheels(page14).

Figure15

1.Drumpointingdown3.Towpoleboltedinplace

2.Drum-tiltbrakeengaged

3.Lockthedrumintopositionbypushingdownonthe
drum-tiltbrakehandle(Figure16).

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

Aftereachuse—Torquethelugnutsto108to122
N-m(80to90ft-lb)aftertowing.

WARNING

Failuretomaintaincorrecttirepressuremayresult
intirefailureandlossofcontrol,resultingin
propertydamageandseriousinjuryordeath.

•Checkthetirepressurefrequentlytoensure
properination.Ifthetiresarenotinatedto
thecorrectpressure,theywillwearprematurely.

•Inspectthetireconditionbeforetowingand
afteranyoperatingaccident.

TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page13)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

14

1.Visuallyinspectthetiresfordamageandwear(Figure

G020836

1

2

3

4

G021 107

G019917

17andFigure18)

Figure17

1.Exampleoftirewearcausedbyunderination

Figure19

RaisingtheStabilizerLegs(Models
68007Cand68008C)

Models68007Cand68008Chaveafrontstabilizerlegand2
rearstabilizerlegs.

Raisethestabilizerlegsbeforetowingthemachine.

1.Adjustthemachinesothatthereisnoweightresting
ontherearstabilizerlegs.

Figure18

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrectair
pressure.ThefollowingTireAirPressuretableshows
theappropriateairpressureforthetiresasinstalledat
thefactory.

Important:Alwayschecktheinformation
ontheactualtiresforthecorrectairpressure
requirement.

Important:Themostcommoncauseoftire
troubleisunderination.Maintainfullair
pressure.

TireAirPressure

ModelTirepressure

68004CMax414kPa(60psi)

68006C,68007C,68008C,
68009C

Max241kPa(35psi)

2.Pulltheclevispinoutoftherearstabilizerlegandthe
bracket(Figure20).

Figure20

3.Ensurethatthewheellugnutsaretorquedto108to
122N-m(80to90ft-lb).Checkthetorqueofthe
wheellugnutsinitiallyandaftertowing.

Note:Torquethelugnutsinthesequenceshownin

Figure19.

3.Slidethestabilizerlegupinthebracket,andalign
thepinholeofthebracketwiththelowerholeinthe
stabilizerleg(Figure20).

4.Pushtheclevispinthroughtheholeinthebracketand
thestabilizerleg(Figure20).

5.Repeatsteps1through4fortheotherrearstabilizer
leg.

6.Liftupwardonthetonguesothatthereisnoweight
restingonthefrontstabilizerleg.

15

7.Pulltheclevispinoutfromthefrontstabilizerlegand

G019915

3

2

1

A

B

C

G020359

2

1

thetongue(Figure21).

Figure21

1.Removetheclevispin.3.Installtheclevispin.

2.Rotatethestabilizerleg
up.

8.Rotatethefrontstabilizerlegupintothetongue
(Figure21).

9.Pushtheclevispinthroughtherearwardholeinthe
tongueandthefrontstabilizerleg(Figure21).

UsingtheTowPole

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.SeeyourToroauthorized
dealerforthetow-poleoptionsforyourmachine.

HitchingaMachinewithaStampedBallCoupler
(optionalkit)

1.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthecoupler
withSAE30motoroil.

3.Openthecouplerlatch(Figure22).

Figure22

1.Bail

2.Safetypin

4.Positionthecouplerontopofthehitchball(Figure22).

5.Closethecouplerlatch(Figure22).

6.Openthebailonthesafetypin,andinsertthepin
throughtheholeinthelatch(Figure22).

7.Rotatethefreeendofthebailovertheendofthesafety
pinthatisprotrudingthroughthelatch(Figure22).

8.Connectthewireplugofthetowvehicletothewire
plugofthemachine.

HitchingaMachinewithaForgedBallCoupler(optional
kit)

1.Applyremovablethread-lockingcompoundtothe
threadsofthecouplerbolttopreventthecoupler
handlefromcomingloose(Figure23).

Important:Applythread-lockingcompoundas
neededinthefuture.

16

A

B

D

G019807

5

1

2

3

4

Figure23

G019809

1.Couplerhandle

2.Coupler

3.Clamp

4.Bolt

5.Hitchball

2.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecouplerclamp
andthecouplertop,andconnectthecouplerhandleto
thebolt(Figure23).

4.Positionthecouplersothatthesocketisontopofthe
hitchballandtheclampisundertheball.

5.Turnthecouplerhandleclockwisetothreaditontothe
boltuntilitissecure(Figure23).

Note:Useawrenchtokeeptheboltfromspinning.

6.Connectthewireplugofthetowvehicletothewire
plugofthemachine.

HitchingaMachinewithaPintleHitchCoupler(optional
kit)

1.Removethepinfromthepintlehitchandopenit
(Figure24).

Figure24

2.Positiontheringonthetowpoleontothehookofthe
pintlehitch(Figure24).

3.Closethetopofthepintlehitchandsecureitwiththe
pin(Figure24).

4.Connectthewireplugofthetowvehicletothewire
plugofthemachine.

17

HitchingaMachinewithaPinHitchCoupler(optional

A

B

D

G020084

1

2

3

4

1

2

3

G021 177

1

2

3

4

G019928

kit)

1.Positionthefrontofthepinhitchcouplersothatit
islocatedbetweenthetopandbottomplatesofthe
pin/clevishitchofthetowvehicle,andensurethatthe
holesarealigned(Figure25).

ConnectingtheSafetyChainstothe
TowVehicle

1.Pullthesafetychainthroughtheslotsinthekeyholes,
sothatthelengthsoneachsideareequal.

2.Crossbothlengthsofchainunderthetowpole(under
thetongueforend-dumpmodels68007Cand68008C).
Formodels68004C,68006C,and68009Creferto

Figure26.Formodels68007Cand68008Creferto
Figure27.

Note:Crossingthechainsdecreasesthechancesof
thefrontofthemachinedroppingtothegroundifthe
hitchdoesnotholdtheconnection.

Figure25

1.Hitchpin3.Pin-hitchcoupler

2.Hairpincotter

4.Pin/clevis-hitchreceiver

2.Inserta19mm(3/4inch)or22mm(7/8inch)hitch
pinthroughtheholesinthecouplerandthereceiver
hitch(Figure25).

3.Insertahairpincotterthroughtheholeinthebottom
ofthehitchpin(Figure25).

4.Connectthewireplugofthetowvehicletothewire
plugofthemachine.

Figure26

Models68004C,68006C,and68009C

1.Connectinglinks3.Chaincrossedundertow

2.Keyholesinfrontpost

Figure27

Models68007Cand68008C

1.Connectinglinks3.Chaincrossedunder

2.Keyholes

pole

tongue

4.Chain

3.Connecteachlengthofchaintothesafetychain
mountingpointonthetowvehiclewiththeconnecting
links(Figure28).

18

Important:Ensurethatthechainhasenough

G020365

1

2

3

4

G020828

slackforturningaroundcornerswhentowingthe
machine.

Note:Formodels68004C,68006C,and68009C,
stowtheexcesschaininsidethebottomofthefront
postbypushingitintothekeyholesandlatchingthe
appropriatelinksintothekeyholeslots.

Note:Formodels68007Cand68008C,connectthe
connectinglinkstotheappropriatelinksinthesafety
chain(Figure28).Iftheexcesschainhangstoolowand
touchestheground,connectitagaintotheconnecting
linktoraiseitawayfromtheground.

CheckingtheLights

•Ensurethatthetaillightsofthemachineilluminatewhen

youturnontheheadlightsoftowvehicle.

•Ensurethatthebrakelightsofthemachineilluminate

whenyoupressthebrakepedalofthetowvehicle.

•Ensurethattheappropriateturnsignalasheswhenyou

operatethecorrespondingturnsignalofthetowvehicle.

TowingtheMachine

WARNING

Towingthemachineathighspeedincreasesthe
riskofahitchmalfunctionandtirefailure.Higher
speedsalsoincreasethemomentumofthemachine
andbrakingdistance.Ifthemachinebecomes
detachedfromthetowvehicleathighspeed,it
couldcausedamagetoproperty,orinjuryordeath
tobystanders.

Donotexceed88km/h(55mph)whentowingthe
machine.Forpoorroadconditionsorinclement
weather,reducespeedaccordingly.

WARNING

Figure28

1.Connectinglink3.Chainlink

2.Safetychainmounting
pointontowvehicle

4.Chain

Towingthemachinewithmaterialinthedrum
increasestheriskofahitchmalfunctionandtire
failure.Inaddition,materialcouldbounceoutof
thedrumandhitothervehiclesand/orpeople.
Materialinthedrumincreasestheweight,which
affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

ConnectingtheLightingWireHarness

Connecttheelectricalplugofthemachinewiththeelectrical
plugofthetowvehicleasshowninFigure29.

•ReviewandunderstandSafeOperatingPractices(page4).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

Figure29

Note:Themachineusesastandard4-atplug.Ifyourtow

vehiclehasadifferenttypeofplug,obtainanadapterfroman
automotivepartsstore.

Important:Routinelycheckthelightstoensurethat
theyareworkingproperly,includingthetaillights,brake
lights,andeachappropriateturnsignal.

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesbuttonedatthewrists,tight-ttinggloveswithout
drawstringsorloosecuffs,eyeprotection,andadust
maskorrespirator.Ameshvisoralonedoesnotprovide
sufcienteyeprotection;supplementwithprotective
glasses.

•Ensurethatyouarefamiliarwithsafetyregulationsand

shutdownproceduresdescribedinthisOperator’sManual
andtheengineowner’ smanual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

19

•Formodels68007Cand68008C,lowerthefrontandrear

G019918

G019916

1

2

3

stabilizerlegs.

•Checkthefuelandoillevelsoftheengine.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetirestoprevent
themachinefrommoving.

4.Ensurethatthedrumisinthemixposition
(upright).

5.Ensurethatthedrumlatchisengagedandthatthe
drumdoesnotrotatetowardthedumpposition.

LoweringtheStabilizerLegs

6.Pulltheclevispinoutfromthefrontstabilizerlegand
thetongue(Figure31).

Models68007Cand68008Conly

Models68007Cand68008Chaveafrontstabilizerlegand2
rearstabilizerlegstokeepthemachinefromtippingforward
orbackwardduringoperation.Movethestabilizerlegsinto
theloweredpositionbeforeoperatingthemachine.

1.Pulltheclevispinoutfromtherearstabilizerlegand
thebracket(Figure30).

Figure31

1.Removetheclevispin.3.Installtheclevispin.

2.Rotatethestabilizerleg
down.

7.Rotatethefrontstabilizerlegdowntowardtheground
(Figure31).

8.Pushtheclevispinthroughthefrontholeinthetongue
andthefrontstabilizerleg(Figure31),andcarefully
lowerthemachinetotheground.

OpeningandClosingtheCowl

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowland
rearcowlmeet,grasptheringofthelatchandpullit
offfromthelatchanchorontherearcowl(Figure32).

Figure30

2.Slidethestabilizerlegdowninthebracketandalign
thepinholeofthebracketwiththeupperholeinthe
stabilizerleg(Figure30).

3.Pushtheclevispinthroughtheholeinthebracketand
thestabilizerleg(Figure30).

4.Repeatsteps1through3fortheotherrearstabilizer
leg.

5.Liftupwardonthetonguetoprovideclearanceforthe
frontstabilizerleg.

20

A

B

D

1

G019879

2

3

4

1

AddingFuel

••Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).

•ETHANOL:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
upto85%ethanol).Usingunapprovedgasolinemay
causeperformanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Figure32

1.Latch3.Receiver

2.Latchanchor

2.Repeatstep1ontheoppositesideofthemachine.

3.Atthebackofthemachinewheretherearcowlmeets
theframeofthemachine,grasptheringofthelatch
andpullitofffromthelatchanchoronthecowl
(Figure32).

4.Rotatetherearcowlupandforwarduntilitisfully
positionedontopofthefrontcowl(Figure32).

4.V-tting

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntilthe
receiveratthebottomcenterofthecowlisalignedwith
theV -ttingandushontheframeofthemachine
(Figure32).

2.Atthebackofthemachine,grasptheringofthelatch
andpullitontothelatchanchorontherearcowl.

3.Atthesideofthemachine,grasptheringofthelatch
andpullitontothelatchanchorontherearcowl.

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelisnohigher
thanthescreenonthelterinthefueltank.
Thisemptyspaceinthetankallowsthefuelto
expand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Donotbuymore
thana30-daysupplyoffuel.

•Donotoperatewithouttheentireexhaust
systeminplaceandinproperworkingcondition.

4.Repeatstep3ontheoppositesideofthemachine
(Figure32).

21

DANGER

1

G019799

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

Addthecorrectamountoffuelstabilizer/conditionertothe
fuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshfuel.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.

FillingtheFuelTank

Capacity:5.3L(1.4USgallons)

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removefuel-poweredequipment
fromthetruckortrailerandfueltheequipment
withthewheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer,
ratherthanfromafueldispensernozzle.

•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

1.Parkthemachineonalevelsurface,stoptheengine,
andallowtheenginetocool.

2.Cleanaroundthefuel-tankcap,andremoveit(Figure

33).

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleandthe
fueltankorconditioneropening.

•Keepfuelawayfromyoureyesandskin.

Important:Donotmixoilwithfuel.

RecommendedFuel

UnleadedGasoline

U.S.

Except
U.S.

Pumpoctanerating87orhigher

Researchoctanerating92orhigher
Pumpoctanerating87orhigher

UsingFuelStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetokeepthe
fuelfreshduringstorageof90daysorless.Ifyouarestoring
themachineforlonger,drainthefueltank;refertoStoring

theMachine(page38).

Important:Donotusefueladditivescontaining
methanolorethanol.

Figure33

1.Fuel-tankcap

3.Addunleadedgasolinetothefueltank,untilthelevel
isatthebottomofthemaximumfuellevel,asshown
inFigure34.

Important:Thisspaceinthetankallowsthefuel
toexpand.Donotllthefueltankcompletelyfull.

22

G020679

1

g013375

0 20 40 60 80 100 F

-20 -10 0 10 20 30 40 C

o

o

30

5W - 30 / 10W - 30

Figure35

1.Placethemachineonaat,levelsurface,andstopthe
engine.

2.Allowtheenginetocool.

3.Cleanaroundthedipstick.

4.Removethedipstickandwipetheendclean(Figure36).

Figure36

Figure34

1.Maximumfuellevel

4.Installthefuel-tankcapsecurely(Figure33).

5.Wipeupanyfuelthatmayhavespilled.

CheckingtheEngine-oilLevel

ServiceInterval:Beforeeachuseordaily

Important:Use4-cycleengineoilthatmeetsorexceeds
therequirementsforAPIservicecategory
equivalent).

CrankcaseCapacity:1.1L(1.2USqt)

Important:Iftheoillevelinthecrankcaseistoolow
ortoohighandyouruntheengine,youmaydamage
theengine.Thistypeofdamageisnotcoveredbythe
warranty.

Note:UseSAE10W-30forgeneraluse.Youcanuse
theotherviscositiesshowninthechartwhentheaverage
temperatureinyourareaiswithintheindicatedrange(Figure

35).

SJ or later

1.Fillport

2.Dipstick

5.Slidethedipstickfullyintothellportwithout
threadingitintotheport(Figure36).

6.Removethedipstickandlookattheend.Iftheengine
oillevelislow ,slowlypouronlyenoughoilintothell
porttoraisetheleveltotheFullmarkonthedipstick
(Figure36).

Note:ToroPremiumEngineOilisavailablefrom
yourAuthorizedToroDealer.

7.Replaceandsecurethedipstick(Figure36).

(or

3.Oil-levelupperlimit

4.Oil-levellowerlimit

StartingandStoppingthe Engine

StartingtheEngine

1.Ontheenginecowl,movetheengineswitchtotheOn
position(Figure37).

23

G019821

1

Figure37

G019815

1

2

3

G019747

1.Engineswitch

2.Ontheengine,movethethrottleleverawayfromthe
Minposition,1/3ofthewaytowardtheMaxposition
(Figure38);refertoThrottleLever(page13).

6.Pulltherecoil-starthandlelightlyuntilyoufeel
resistance,thenpullthehandlebriskly.Returnthe
starterhandlegently(Figure39).

Figure39

Note:IfthechokeleverissettotheClosedpositiontostart

theengine,graduallymoveitbacktowardtheOpenposition
astheenginewarmsup.Iftheenginestallsorhesitates,move
thechokeleverbacktowardtheClosedpositionuntilthe
enginerunssmooth.Allowtheenginetowarmup,then
movethechokelevertotheOpenposition;refertoChoke

Lever(page13).

Figure38

1.Chokelever

2.Fuelvalve

3.MovetheleverofthefuelvalvetotheOnposition—all
thewaytotheright(Figure38);refertoFuelValve

(page12).

4.Positionthechokeleverasfollows:

•Tostartacoldengine,movethechokelevertothe

Closedposition—allthewaytotheleft(Figure38);
refertoChokeLever(page13).

•Tostartawarmengine,movethechokeleverin

theOpenposition—allthewaytotheright.

5.RotatetheengineOn/OffswitchtotheOnposition;
refertoEngineOn/OffSwitch(page13).

3.Throttlelever

StoppingtheEngine

1.Movethethrottlelevertotheslow(turtle)position
(Figure38).

2.Turnthecowl-mountedengineswitchoff(Figure37).

3.MovethefuelvalvetotheOffposition(Figure38)and
rotatetheengineOn/OffswitchtotheOffposition;
refertoEngineOn/OffSwitch(page13).

Important:Ifyouneedtostoptheengineimmediately,
usetheengineswitchlocatedontheoutsideofthe
enginecowl(Figure37).

UsingtheMachine

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperatingpositionwhilethemachine
isrunning.

•Keepallbystandersasafedistancefromthe
machine.

•Stopthemachineimmediatelyifanypeopleor
animalsentertheworkarea.

•Neverplaceanypartofyourbodyintoaposition
thatcausesanunsafeoperatingcondition.

24

1.Ensurethatthemachineisonlevelgroundandthe
surroundingareaisclearofobstacles.Disconnectthe
machinefromthetowvehicleandchockthefrontand
backofbothtirestopreventanymovement.

2.ReadalltherecommendationsfromtheSafetysection;
refertoSafeOperatingPractices(page4)beforeusing
themachine.

3.Starttheengineandclosetheenginecowl.Allow
theenginetowarmupatidlefor2minutes;referto

StartingtheEngine(page23).

4.Usethehandwheeltomovethedrumintoanupright,
slightlytiltedpositiontoallowaccessforpouring
materialsintothedrum.Thispositionalsoallowsthe
mixingpaddlestomixthematerialsmoreeffectively.

5.Pushthedrum-tiltbrakedowntolockthedruminto
positionandavoidaccidentallydumpingthematerial.

onmoisturecontentofthesandandgravel.Themixshould
haveathicknesssimilartothatofpeanutbutter.

Keepthepouredconcretedampforseveraldaystoobtain
propercuring.Evaporationresultsinweakerconcrete.
Concretecuresthroughhydration,areactionbetweenwater
andcement.

MixingPre-mixConcrete

1.Ensurethatthetiltbrakeisfullyengagedandthatthe
drumisoperatingatfullspeed.

2.Pourwaterintothedrum.

3.Addtherequiredamountofdrypre-mix.

4.Allowthedrumtoturnwhilethemixreachesthe
appropriateconsistency .

Important:Ifyouneedtostopthemachine,usethe
engineswitchlocatedonthecowl;refertoStoppingthe

Engine(page24).

MixingtheMaterial

DANGER

Eyeandskincontactwithconcretematerialsand
breathingthedustinvolvedishazardoustoyour
health.

•Ensurethatthereisadequateairventilation.

•Wearadustmasktopreventinhalationofdust
whileusingthemachine;refertoSafeOperating

Practices(page4).

•Avoiddirectcontactofcementandconcrete
materialswithskinandeyes.

Important:Donotaddmorematerialthanthebatch
capacityforyourspecicmachinemodel;referto

Specications(page13).

Note:Followthemanufacturer’sinstructionsthatareprinted
onthepackagingoftheproductthatyouareusing.

MixingSand,Gravel,andCement

Thetypicalratioformixingconcreteis1partPortland
cement,2partssand,and3partsgravel.

1.Ensurethatthetiltbrakeisfullyengagedandthatthe
drumisoperatingatfullspeed.

2.Pourwaterintothedrum.

3.Addtherequiredamountofgravel.

4.AddtherequiredamountofPortlandcement.

5.Addtherequiredamountofsand.

6.Allowthedrumtoturnwhilethemixreachesthe
appropriateconsistency .

Note:Addingwaterandgravelbeforecementandsand
allowsthemixleftinthedrumfromthepreviousbatchtobe
tumbledoffofthedrumandpaddlesandintothenextbatch.

UsingtheDrum

DANGER

Contactwiththemixingpaddlescouldcause
damageorinjury.

Concretehasthefollowing4basicingredients:

•Sand

•Gravel

•Portlandcement

•Water

Dependingontheapplication,differentratiosofthese4
ingredientscanbeused.

Therearemanyvariationsofconcretemixrecipes,depending
ontheapplication.Itisimportanttousetheappropriate
quantityofwater.Usingtoolittlewaterwillresultindryareas
inthemix,butusingtoomuchwaterwillresultinweaker
concrete.Theamountofwaterneededwillvarydepending

Neverputyourhandsinsidethedrumwhilethe
engineisrunning.

DumpingtheDrum

Note:Whendumpingabatchofmaterial,leavetheengine

runningsothattherotatingdrumhelpsdumpthematerial.

1.Alignawheelbarroworsimilarcontainerofadequate
capacityinthepathofthedrumopening.

2.Whilethedrumisturning,rmlygraspthehandwheel
withonehand.

3.Usingyourotherhand,pullupwardonthedrum-tilt
brakehandletoreleasethebrake.

25

4.Use2handstoslowlyturnthehandwheel,allowing
thedrumtotiltinthedesireddirectionanddumpthe
desiredamountofmaterial.

5.Turnthehandwheelintheoppositedirectiontoreturn
thedrumintoanuprightposition.

6.Pushdownonthedrum-tiltbraketolockthedrum
intoposition,avoidingaccidentaldischargingof
concretemix.

7.Afterdumpingabatchofmaterial,cleanthedrum;
refertoCleaningtheDrum(page26).

Note:Thisstepwillcleanthepaddlesanddrum
betweenbatchesandpreventdriedmaterialfrom
formingandcontaminatingthenextbatchofmaterial.

CleaningtheDrum

ServiceInterval:Aftereachuse

Important:Donotstrikeonthedrumwithashovel,
hammer,oranyotherdevicetoloosenanyaccumulated
driedmaterials.

1.Whilethemachineisrunning,usethehandwheelto
tiltthedrumslightly .

2.Engagethedrum-tiltbraketopreventthedrumfrom
tiltingfurtheranddischargingthewater.

3.Asthedrumisrotating,sprayitthoroughlywithwater
beforethematerialdries.

4.Allowthedrumtorotateandtumbletheloosematerial
andwater,furtherlooseningtherestofthematerial.

5.Continuetospraythedrumwithwatertoremoveallof
thematerialfromthedrumandmixingpaddles.

6.Whenallofthematerialhasbeenremovedfromthe
surfacesofthedrumandmixingpaddles,disengagethe
drum-tiltbrakeandusethehandwheeltotiltthedrum
anddumpthewaterfromthedrum.

7.Ifsomematerialstillremainsinthedrum,spraythe
drumwithwaterwhileitistilteddownward,allowing
thewaterandmaterialtorunout.

26

Maintenance

G019281

1

Important:Beforeperforminganymaintenanceprocedures,rststoptheengine,wait5minutestoallowallmoving
partstocometoacompletestopandcool,anddisconnectthespark-plugwire.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Beforeeachuseordaily

Aftereachuse

Every20hours

Every50hours

Every100hours

Every300hours

Monthly

MaintenanceProcedure

•Changetheengineoil.

•Inspectthetiresandwheels.

•Checktheengineoillevel.

•Inspecttheair-cleanerelements.

•T orquethelugnutsto108to122N-m(80to90ft-lb)aftertowing.

•Cleanthedrum.

•Inspectthedrive-belttensionandadjustitasnecessary.Replacethedrivebeltsif
theyshowanysignsofwear ,cracks,glazing,ordamage.

•Cleantheair-cleanerelements.Cleanthemmorefrequentlyindustyoperating
conditions.

•Changetheengineoil.

•Checkthesparkplug.

•Cleanthesparkarrester.

•Cleanthesedimentcup.

•Replacethedrivebelts.

•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindusty
operatingconditions.

•Replacethesparkplug.

•Greasethetrunnionsandthedrumspindle.

Yearlyorbeforestorage

•Cleanthefuelsedimentcup.

Premaintenance
Procedures

PreparingtheMachinefor Maintenance

1.Parkthemachineonalevelsurface.

2.Removethemachinefromthetowvehicle.

3.Chockthetires.

4.Opentherearcowl;refertoOpeningtheCowl(page

20).

5.Ensurethattheengineandmuferarecool.

6.Disabletheengine;refertoFigure40.

DisconnectingtheSpark-plug Wire

Pullthespark-plugwireofftheterminalofthesparkplug
(Figure40).

Figure40

1.Sparkplug

27

RemovingandInstallingthe

G021094

G021 102

DividerPlate

Youneedtoremovethedividerplatetoprovideaccessbefore
performingsomemaintenanceprocedures.

RemovingtheDividerPlate

1.Unlatchandopenthecowl;refertoOpeningtheCowl

(page20).

2.Useawrenchtoremovethe4boltsthatsecurethe
dividerplatetothefrontcowl.

Note:Keeptheboltsandwashersforinstallingthe
dividerplate.

4.Tightentheboltswithawrenchuntiltheyaresecure.

Figure41

3.Toremovethedividerplate,liftitupwardandtiltit
backsothatitclearsvariousenginecomponents.

InstallingtheDividerPlate

1.Guidethedividerplateintopositionagainstthefront
cowl.

Note:Startwiththedividerplatetiltedslightlyback,
andthentiltitforwardwhileloweringitintoposition.

Figure42

2.Aligntheboltholesinthedividerplateandthefront
cowl.

3.Installeachofthe4bolts,andhand-tightenthemto
preventcross-threading.

28

Lubrication

G019678

1

2

3

4

5

6

G019728

EngineMaintenance

LubricatingtheMachine

ServiceInterval:Monthly—Greasethetrunnionsandthe

drumspindle.

1.Cleanaroundeachgreasettingwitharag,andliftthe
plasticcapoffthegreasetting(Figure43).

2.Useagreaseguntolubricatethegreasettingsofboth
trunnionsandthedrumspindlewithgeneral-purpose
lithiumgrease(Figure43).

3.Wipeupanyexcessgrease.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspectthe

air-cleanerelements.

Every50hours—Cleantheair-cleanerelements.Clean
themmorefrequentlyindustyoperatingconditions.

Every300hours/Yearly(whichevercomes
rst)—Replacethepaperair-cleanerelement.Replace
itmorefrequentlyindustyoperatingconditions.

Important:Donotoperatetheenginewithoutthe
air-lterassembly;extremeenginedamagewilloccur.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-plugWire(page27).

3.Removethenutthatsecuresthecover(Figure44).

Figure43

Important:Donotlubricatethepiniongearandring

gear.Lubricationwillcausethemtocollectabrasive
materialsandacceleratewear.

Figure44

1.Covernut

2.Cover

3.Wingnut6.Base

4.Foamelement

5.Paperelement

29

4.Removethecover.

g013375

0 20 40 60 80 100 F

-20 -10 0 10 20 30 40 C

o

o

30

5W - 30 / 10W - 30

1

2

3

G019750

Note:Becarefultopreventdirtanddebrisfrom
fallingintothebase.

5.Removethefoamandpaperelementsfromthebase
(Figure44).

6.Removethefoamelementfromthepaperelement
(Figure44).

7.Inspectthefoamandpaperelements,andreplacethem
iftheyaredamagedorexcessivelydirty.

8.Ifthepaperelementisexcessivelydirty,replaceit.

Note:Nevertrytobrushdirtoffthepaperelement;
brushingforcesthedirtintothebers.

9.Cleanthefoamelementinwarm,soapywaterorin
anonammablesolvent.

Note:Donotusefueltocleanthefoamelement
becauseitcouldcreateariskofreorexplosion.

10.Rinseanddrythefoamelementthoroughly.

11.Dipthefoamelementincleanengineoil,thensqueeze
outtheexcessoil.

Note:Excessoilinthefoamelementrestrictstheair
owthroughtheelementandmayreachthepaper
lterandclogit.

12.Wipedirtfromthebaseandthecoverwithamoistrag.

Note:Becarefultopreventdirtanddebrisfrom
enteringtheairductleadingtothecarburetor.

Figure45

DrainingtheEngineOil

WARNING

Oilmaybehotaftertheenginehasbeenrun,and
contactwithhotoilcancauseseverepersonalinjury.

Avoidcontactingthehotengineoilwhenyoudrain
it.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-plugWire(page27).

3.Placeadrainpanundertheoildrainholeoftheengine
(Figure46).

13.Installtheair-cleanerelementsandensurethattheyare
properlypositioned.

14.Securelyinstallthecoverwiththenut.

ChangingtheEngineOil

ServiceInterval:Aftertherst25hours

Every100hours

ToroPremiumEngineOilisavailablefromyourAuthorized
ToroDealer.

Important:Use4-cycleengineoilthatmeetsorexceeds
therequirementsforAPIservicecategory
equivalent).

CrankcaseCapacity:1.1L(1.2USqt)

Important:Iftheoillevelinthecrankcaseistoolow
ortoohighandyouruntheengine,youmaydamage
theengine.Thistypeofdamageisnotcoveredbythe
warranty.

Note:UseSAE10W-30forgeneraluse.Youcanuse
theotherviscositiesshowninthechartwhentheaverage
temperatureinyourareaiswithintheindicatedrange(Figure

45).

SJ or later

(or

Figure46

1.Oil-drainplug3.Oil-drainpan

2.Oil-drainhole

4.Removethedrainplugandcatchtheoilintheoildrain
pan(Figure46).

30

5.Whentheoilhasdrainedcompletely,installthedrain

G019749

plugwithanewwasher(Figure46).

Note:Disposeoftheusedoilatacertiedrecycling
center.

RemovingtheSparkPlug

1.Parkthemachineonalevelsurfaceandturnoffthe
engine;refertoStoppingtheEngine(page24).

2.Ensurethatthemachinesurfacesarecool.

FillingtheEngineCrankcasewithOil

1.Removethedipstick(Figure47)andslowlypouroil
intothellholeuntiltheoilreachestheupper-limit
mark(bottomedgeoftheoil-llhole)onthedipstick.

Figure47

1.Oilllhole3.Oil-levelupperlimit

2.Dipstick

2.Replaceandsecurethedipstick.

3.Wipeupanyspilledoil.

4.Oil-levellowerlimit

3.Pullthespark-plugwireofftheterminalofthespark
plug(Figure48).

Figure48

1.Sparkplug

2.Wire

4.Cleanaroundthesparkplug.

5.Rotatethesparkplugcounterclockwiseusinga20mm
(13/16inch)spark-plugwrenchtoremovetheplug
andthesealingwasher(Figure49).

ServicingtheSparkPlug

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Checkthe
sparkplug.

Every300hours/Yearly(whichevercomes
rst)—Replacethesparkplug.

Type:NGKBPR6ESorequivalent

Gap:0.7to0.8mm(0.028to0.031inch)

Note:Usea20mm(13/16inch)spark-plugwrenchfor
removingandinstallingthesparkplug.

Figure49

31

CheckingtheSparkPlug

G019300

1 2

4

3

Note:Useagappingtool/feelergaugetocheckandadjust
thegap.Installanewsparkplugifnecessary.

1.Lookatthecenterofthesparkplug(Figure50).Ifyou
seelightbrownorgrayontheinsulator,theengineis
operatingproperly.

Important:Donotcleanthesparkplug.Always
replacethesparkplugwhenithasablackcoating,
wornelectrodes,anoilylm,orcracks.

Figure50

•Wheninstallinganin-servicesparkplug,tighten

thepluganadditional1/8to1/4turn.

•Wheninstallinganewsparkplug,tightentheplug

anadditional1/2turn.

4.Pushthespark-plugwireontotheterminalofthespark
plug(Figure48).

1.Sideelectrode

2.Centerelectrode4.0.7to0.8mm(0.028to

3.Insulator

0.031inch)gap

2.Useagappingtoolforsparkplugsorafeelergaugeto
measurethegapbetweenthesideelectrodeandcenter
electrode(Figure50).

3.Ifthegapisnotwithinthespeciedrange,dothe
following:

A.Ifthegapistoosmall,carefullybendtheside

electrodeawayfromthecenterelectrodeuntil
thegapbetweentheelectrodesis0.7to0.8mm
(0.028to0.031inch).

B.Ifthegapistoolarge,carefullybendtheside

electrodetowardthecenterelectrodeuntilthe
gapbetweentheelectrodesis0.7to0.8mm(0.028
to0.031inch).

InstallingtheSparkPlug

Important:Ensurethatthegapbetweentheside

electrodeandthecenterelectrodeiscorrectbefore
installingthesparkplug.

1.Threadthesparkplugclockwiseintothespark-plug
holebyhand.

Note:Avoidcross-threadingthesparkplugwiththe
threadsofthespark-plughole.

2.Rotatethesparkplugclockwiseusinga20mm(13/16
inch)spark-plugwrenchuntiltheplugandsealing
washerareseated(Figure49).

3.Tightenthesparkplugasfollows:

32

ServicingtheSparkArrester

G019331

10

10

1

2

3

4

5

6

7

8

9

11

12

1

2

G019332

CleaningtheSparkArrester

ServiceInterval:Every100hours

Note:Asparkarresterisavailableasanoption.Ifyou
requireasparkarrester,contactyourAuthorizedToroService
Dealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Note:Replacethesparkarresterifithasbreaksor
holes.

WARNING

Iftheenginehasbeenrunning,themuferwillbe
hot.

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page28).

2.Removethe2nuts(8mm)andremovethemufer
fromthecylinder(Figure51).

Figure52

1.Screen

2.Brush

7.Installthesparkarrester,muferprotector,exhaust
deector,andmuferinthereverseorderof
disassembly.

8.Installthedividerplate;refertoInstallingtheDivider

Plate(page28).

Figure51

1.Deector(if
applicable)

2.Protector

3.Screw(6mm)7.Gasket

4.Mufer8.Bolt(8mm)12.Screw(4mm)

3.Removethe3screws(4mm)fromtheexhaust

5.Exhaustpipe

6.Nut,8mm(2)10.Screws(5mm)

deectorandremovethedeector(Figure51).

4.Removethescrews(5mmand6mm)fromthemufer
protector,andremovethemuferprotector(Figure

51).

5.Removethescrew(4mm)fromthesparkarresterand
removethesparkarresterfromthemufer(Figure51).

6.Useabrushtocarefullyremovecarbondepositsfrom
thespark-arresterscreen(Figure52).

9.Sparkarrester

11.Exhaustport

33

FuelSystem

2

3

4

1

G019333

9.AligntheO-ringintothegrooveinthesedimentcup
andinstallthesedimentcuptofuelvalvehousing.

Maintenance

ServicingtheFuelSystem

CleaningtheSedimentCup

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Cleanthe
sedimentcup.

Yearlyorbeforestorage—Cleanthefuelsedimentcup.

Underneaththefuelvalveisasedimentcuptocatchdirtin
thefuel.

1.Parkthemachineonalevelsurfaceandstoptheengine;
refertoStoppingtheEngine(page24).

2.Ensurethattheengineandtheexhaustsystemsurfaces
arecool.

3.MovetheleverofthefuelvalvetotheOffposition,all
thewaytotheleft(Figure53).

4.Unscrewthesedimentcup(Figure53).

5.RemovethefuellterandO-ring(Figure53).

10.MovetheleverofthefuelvalvetotheOnposition(all
thewaytotheright)andcheckforleaks.Ifitleaks,
replacetheO-ring.

Note:DonotmisplacetheO-ring.

Figure53

1.Fuelvalve(Off)3.Fuellter

2.O-ring4.Sedimentcup

Note:DonotcleantheO-ringinsolvent.

6.Cleanthefuellterandsedimentcupusinga
nonammablesolvent,anddryitcarefully .

7.WipetheO-ringwithaclean,drycloth.

8.Installthefuellterinthebottomofthecarburetor
(Figure53).

34

BeltMaintenance

1

2

G019731

1

G019732

ServicingtheDriveBelts

ServiceInterval:Every20hours—Inspectthedrive-belt

tensionandadjustitasnecessary.Replace
thedrivebeltsiftheyshowanysignsof
wear,cracks,glazing,ordamage.

4.Measurethedistancefromthebelttothestraightedge.
Thedistanceshouldbeapproximately1cm(13/32
inch);refertoFigure54.

Note:Ifthebelttensionneedsadjustment,referto

AdjustingtheDrive-BeltTension(page35).

5.Installthedividerplate;refertoInstallingtheDivider

Plate(page28).

CheckingtheDrive-Belt Tension

Thedrivebeltsshouldeachhave1cm(13/32inch)ofex
whenapplying6.8kg(15lb)ofpressureatmid-span(Figure

54).

AdjustingtheDrive-Belt Tension

1.Stoptheengineandwaitforallmovingpartstostop.

2.Removethedividerplate;refertoRemovingthe

DividerPlate(page28).

3.Loosenthe4nutsandboltsthatsecuretheengineto
theenginemountingplate(Figure55).

Figure54

1.Flexof1cm(13/32inch)2.Straightedge

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page28).

2.Layastraightedgealongthedrivebelts,fromone
pulleytotheother(Figure54).

3.Withyournger,pushonthebeltwith6.8kg(15lb)
ofpressure,midwaybetweenthepulleys(Figure54).

Figure55

1.Enginemountingnutsandbolts(4each)

4.Slidetheenginelefttoincreasetensiononthedrive
beltorrighttodecreasetension.

5.Checkthedrive-belttension;refertoInstallingthe

DividerPlate(page28).

Note:Whenthebeltshavetheappropriateamount
oftension,torquethe4nutsandboltsto24N-m(18
ft-lb)each.

6.Installthedividerplate;refertoInstallingtheDivider

Plate(page28).

35

ReplacingtheDriveBelts

A

B

C

E

F

G020829

A

B

C

E

F

G020830

ReplacingtheLight

ServiceInterval:Every100hours

Note:Themachinehas2drivebelts.Remembertobuy2
beltsforreplacement.

1.Completesteps1through3inAdjustingtheDrive-Belt

Tension(page35).

2.Slidetheenginetotherighttodecreasethebelttension.

3.Removethedrivebeltsfromthepulleys.

4.Installthenewdrivebeltsonthepulleys.

5.Slidetheenginetotheleftuntilthebeltshavetheright
amountoftension;refertoAdjustingtheDrive-Belt

Tension(page35).

6.Torquethe4mountingnutsandboltsto24N-m(18
ft-lb)each(Figure55).

7.Installthedividerplate;refertoInstallingtheDivider

Plate(page28).

Bulbs

ReplacingtheRear-facingSide Bulbs

Note:Theleftrear-facingbulbalsoilluminateslicenseplate.

1.Useascrewdrivertoremovethe4screwsfromthe
largesquarelensonthelight(Figure56).

Figure56

2.Removethelens(Figure56).

3.Pushandtwistthebulbcounterclockwisetoremoveit
fromthesocket(Figure56).

4.Pushanew1157bulbintothesocketandthentwistit
clockwise(Figure56).

5.Installthelensandthe4screws(Figure56).

ReplacingtheSide-facing Bulbs

1.Useascrewdrivertoremovethe2screwsfromthe
smallrectangularlensonthesideofthelight(Figure

57).

Figure57

36

2.Removethelens(Figure57).

A

B

C

G021019

A

B

C

G021021

3.Pullthebulboutofthesocket(Figure57).

Cleaning

4.Pushanew168bulbintothesocket(Figure57).

5.Installthelensandthe2screws(Figure57).

ReplacingtheCenterBulbs

Models68007Cand68008Conly

Note:Eachcenterbulbisintegratedintothelens.

1.Push1ofthetabsoverthatholdsthelensassembly
inplace,andpullthelensawayfromtherestofthe
center-lightassembly(Figure58).

Figure58

2.Disconnectthewireconnectorfromthelensassembly.

CleaningtheMachine

Regularcleaningandwashingwithmilddetergentandwater
willincreasethelifespanofthemachine.Cleanthemachine
aftereachuse,beforethedirthardens.

Removedirtandgrimefromtheexternalpartsoftheentire
machine,especiallytheengine.Cleandirtandconcrete
materialsfromtheoutsideoftheengine.

Ensurethatthefuelcapandoil-llcap/dipstickaresecureto
avoidgettingwaterintheengine.

Usecarewhenusingahigh-pressuresprayerbecauseitcan
damagesafetydecals,instructionsigns,andtheengine.

3.Connectthewireconnectortoanewlensassembly,
andinstallthelensassemblyontotherestofthe
center-lightassembly(Figure59).

Figure59

37

Storage

9.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

StoringtheMachine

Forstorageover30days,preparethemachineasfollows:

1.Removedirtandgrimefromtheexternalpartsofthe
entiremachine,especiallytheengine.Cleandirtand
debrisfromtheoutsideoftheenginecylinder-head
nsandblowerhousing.

Important:Youcanwashthemachinewithmild
detergentandwater.

2.Conditionthefuelsystemasfollows:

A.Addapetroleum-basedstabilizer/conditionerto

fuelinthetank.Followthemixinginstructions
fromthestabilizermanufacturer.Donotusean
alcohol-basedstabilizer(ethanolormethanol).

Important:Donotstore
stabilizer/conditionedfuelover90days.

Note:Fuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuelandusedat
alltimes.

B.Runtheenginefor5minutestodistributethe

conditionedfuelthroughthefuelsystem.

10.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedToroDealer.

11.Storethemachineinaclean,drygarageorstoragearea.

12.Coverthemachinetoprotectitandkeepitclean.

C.Stoptheengine,allowittocool,anddrainthefuel

tankusingapump-typesiphon.Disposeoffuel
properly;recycleitaccordingtolocalcodes.

D.Starttheengineandrunituntilitstops.

E.Choketheengine.

F.Startandruntheengineuntilitwillnotstartagain.

3.Cleanthesedimentcup;refertoCleaningtheSediment

Cup(page34).

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page29).

5.Changetheenginecrankcaseoil;refertoCheckingthe

Engine-oilLevel(page23).

6.Removethesparkplugandcheckthecondition;refer
toServicingtheSparkPlug(page31).

7.Conditiontheengineasfollows:

A.Removethesparkplugandpour2tablespoons

ofengineoilintothespark-plughole;referto

ServicingtheSparkPlug(page31).

B.Pulltherecoil-starthandleslowlytocrankthe

engineanddistributetheoilinsidethecylinder.

C.Installthesparkplug;refertoServicingtheSpark

Plug(page31).

Note:Donotinstallthewireonthesparkplug.

8.Greasethemachine;refertoLubricatingtheMachine

(page29).

38

Troubleshooting

Theenginewillnotstart.

Theenginerunsrough.

Problem

1.Theengineswitchonthecowlisinthe
Stopposition.

2.ThefuelvalveisintheOffposition.2.Movethefuel-valvelevertotheOn

3.Thechokeisopen.

4.Thechokeisclosed.

5.TheOn/Offswitchontheengineisin
theOffposition.

6.Theengineoillevelislow.6.Filltheenginetotheproperlevelwith

7.Thefueltankisempty.7.Fillthetankwithfreshfuel.

8.Thespark-plugwireislooseor
disconnected.

9.Thesparkplugisfouledorimproperly
gapped.

10.Thesparkplugiswetwithfuel(ooded
engine).

11.Thefuelisoldorbad.11.Drainthefueltankandcarburetor .Fill

1.Thechokeislefton.1.Openthechoke.

2.Theairlterisclogged.2.Cleanorreplacetheairlter.

3.Thefuellineisclogged.3.Cleanthesedimentcup.

4.Thereiswaterorcontaminantsinthe
fuel.

5.Thesparkplugiswornorhasbuildup
ontheelectrodes.

6.Thereistoomuchoilintheengine
crankcase.

PossibleCauseCorrectiveAction

1.PresstheengineswitchtotheRun
position.

position.

3.Closethechokewhenstartingacold
engine.

4.Openthechokewhenstartingahot
engine.

5.RotatetheswitchtotheOnposition.

therecommendedoil.

8.Connectthespark-plugwire.

9.Gaporreplacethesparkplug.

10.Removethesparkplug,dryit,and
installtheplug.Starttheenginewith
thethrottleintheMaxposition.

thefueltankwithfreshfuel.

4.Drainandllthetankwithfreshfuel.

5.Checktheelectrodegaporreplacethe
sparkplug.

6.Draintheoiltotheproperlevel.

Thedrivebeltsarewornorburned,orthey
jumpoffofthepulley.

Thedrumdoesnotturn.1.Thebeltsarelooseordamaged.

Thedrumdoesnottilt.1.Thedrum-tiltbrakeisengaged.1.Disengagethedrum-tiltbrake.

Thedrumchattersorturnserratically .

1.Thedrive-belttensionneeds
adjustment.

2.Thedrivebeltsmaybestretched.2.Replacethedrivebelts.

3.Thepulleysareoutofalignment.3.ContactyourAuthorizedService

1.Teetharemissingfromthegears.1.ContactyourAuthorizedService

2.Thegearsaremisaligned.

1.Thereisdebrisinthedrum.1.Removethedebris. Themachinehasexcessivevibration.

2.Themixingpaddlesaredamaged.

1.Adjustthedrive-belttension.

Dealer.

1.Checkthedrivebelts.

Dealer.

2.ContactyourAuthorizedService
Dealer.

2.ContactyourAuthorizedService
Dealer.

39

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,
Masonry,and
Compaction
Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry ,
andCompactionEquipmentProductslistedbelowtobefreefromdefectsin
materialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly)
MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly)
ForwardPlateCompactors
ReversiblePlates1year
RammerCompactors
MudBuggy1year
VibratingTrenchRoller2years
ConcreteSaws
MasonrySaws
PowerTrowels1year
Screeds
ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,

atnocostforpartsorlabor.

1year

2years

2years

1year
1year

1year
1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir
dealership.T olocateoneconvenienttoyou,accessourwebsiteat
www.T oro.com.Select“WheretoBuy”andselect“Contractor”under
producttype.Y oumayalsocallourtollfreenumberbelow .

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis
orwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:800-888-9926

**

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave

signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

**

:

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime

forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized
RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith
yourProductorcontainedintheenginemanufacturer’sdocumentationfor
details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0288RevC