FormNo. 3393-820RevA
CM-658H-SConcreteMixer
ModelNo.68004C—SerialNo.315000001andUp
ModelNo.68006C—SerialNo.315000001andUp
ModelNo.68007C—SerialNo.315000001andUp
ModelNo.68008C—SerialNo.315000001andUp
ModelNo.68009C—SerialNo.315000001andUp
Registeratwww.T oro.com.
OriginalInstructions(EN)
*3393-820*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
to:Administrator,NHTSA,1200NewJerseyAvenue,
SEWestBuilding,Washington,DC20590.Youcanalso
obtainotherinformationaboutmotorvehiclesafetyfrom
http://www.safercar.gov.
•TocontactTransportCanada,youmaycall
1-800-333-0510or(819)994-3328;goto
http://www.tc.gc.ca/roadsafety/;writeto:Road
SafetyandMotorVehicleRegulationDirectorate,
TransportCanada,TowerC,PlacedeVille,330
SparksStreet,Ottawa,Ontario,K1A0N5;oremail
RoadSafety@tc.gc.ca.
Introduction
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.
Important: ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Thismachineisdesignedtomixconcrete,plaster,
reproong,grout,andothersmall-grainedconcrete
products.Themachinecanbetowedbehindavehicle
equippedwithahitchappropriateforthetypeoftowpole
yourmachinehas(ball,pintle,orpinhitch).
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactT orodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Writethenumbersinthespaceprovided.
Ifyoubelievethatyourmachinehasadefectwhichcould
causeacrashorcouldcauseinjuryordeath,youshould
immediatelyinformtheNationalHighwayTrafcSafety
Administration(NHTSA)ifyouliveintheUnitedStates,
orTransportCanadaifyouliveinCanada,inadditionto
notifyingTheToroCompany.
IfNHTSAorTransportCanadareceivessimilarcomplaints,
itmayopenaninvestigation,andifitndsthatasafetydefect
existsinagroupofmachines,itmayorderarecallandremedy
campaign.However,NHTSAorTransportCanadacannot
becomeinvolvedinindividualproblemsbetweenyou,your
dealer,orTheToroCompany.
•TocontactNHTSA,youmaycalltheV ehicle
SafetyHotlinetoll-freeat1-888-327-4236(TTY:
1-800-424-9153);gotohttp://www.safercar.gov;orwrite
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
1.Modelandserialnumber
2
Models68004C,68006C,and68009C
location
Figure1
2.Vehicleidentication
number(VIN)location
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Figure2
Models68007Cand68008C
1.Modelandserialnumber
location
ModelNo.
SerialNo.
2.Vehicleidentication
number(VIN)location
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure3),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure3
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Important callsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
TireInformation
TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note: Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page13)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................7
Setup............................................................................9
1InstallingtheTowPole—Models68004C,
68006C,and68009C............................................9
2InstallingtheTongue—Models68007Cand
68008C...............................................................9
3InstallingtheSafetyChain.....................................10
ProductOverview.........................................................11
Controls...............................................................12
Specications........................................................13
Operation....................................................................14
PreparingtoT owtheMachine..................................14
TowingtheMachine...............................................19
PreparingtoUsetheMachine...................................19
LoweringtheStabilizerLegs....................................20
OpeningandClosingtheCowl.................................20
AddingFuel...........................................................21
CheckingtheEngine-oilLevel..................................23
StartingandStoppingtheEngine..............................23
UsingtheMachine..................................................24
MixingtheMaterial.................................................25
UsingtheDrum.....................................................25
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
PremaintenanceProcedures........................................27
PreparingtheMachineforMaintenance.....................27
DisconnectingtheSpark-plugWire...........................27
RemovingandInstallingtheDividerPlate..................28
Lubrication...............................................................29
LubricatingtheMachine..........................................29
EngineMaintenance..................................................29
ServicingtheAirCleaner.........................................29
ChangingtheEngineOil.........................................30
ServicingtheSparkPlug..........................................31
ServicingtheSparkArrester.....................................33
FuelSystemMaintenance...........................................34
ServicingtheFuelSystem........................................34
BeltMaintenance......................................................35
ServicingtheDriveBelts.........................................35
CheckingtheDrive-BeltTension..............................35
AdjustingtheDrive-BeltTension..............................35
ReplacingtheDriveBelts.........................................36
ReplacingtheLightBulbs............................................36
ReplacingtheRear-facingSideBulbs.........................36
ReplacingtheSide-facingBulbs................................36
ReplacingtheCenterBulbs......................................37
Cleaning...................................................................37
CleaningtheMachine..............................................37
Storage........................................................................38
StoringtheMachine................................................38
Troubleshooting...........................................................39
3
Safety
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol ,whichmeans:
or
Danger
complywiththeinstructionmayresultinpersonalinjury
ordeath.
—personalsafetyinstruction.Failureto
SafeOperatingPractices
Thismachineiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.
• Controldust,mist,andfumesatthesource
wherepossible.Usewaterfordustsuppression,
whenfeasible.
• Usegoodworkpracticesandfollowthe
recommendationsofthemanufacturer
orsupplier,CCOHS,OSHA,andother
occupationalandtradeassociations.
• Alwaysfollowrespiratoryprecautions.
• Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyCCOHSor
OSHAforthematerialbeinghandled.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Caution
,
W ar ning
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto
,
property.
Towing
Checkwithyourlocalcountyorstatetowingsafety
regulations,inadditiontomeetingTransportCanada(or
DepartmentofTransportationifintheU.S.)towingsafety
regulations,beforetowingthemachine.
•Inordertoreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,makesurethat
thetowingvehicleismechanicallysoundandingood
operatingcondition.
•Shutdowntheenginebeforetransportingthemachine.
•Whentowingwithaballhitch,ensurethattheballhitch
youareusingisthepropersizeforthehitchcoupleron
themachine.
•Whentowingwithapintlehitch,ensurethattheeyeof
thetowpoleisthecorrectdimensionforthepintlehook.
•Inspectthehitchandcouplingforwear.Nevertowthe
machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.
•Checkthetireairpressureonthetowingvehicleandthe
machine.
•Checkthetiretreadandsidewallfordamageandwear.
•Properlyattachthesafetychainstothetowingvehicle.
•Ensurethatthedirectionalandbrakelightsareworking
properly.
•Ensurethatthedirectional,backup,andbrakelightsof
thetowvehicleareworkingproperly.
•Beforetowing,checktomakecertainyourmachineis
correctlyandsecurelyattachedtothetowingvehicle.
•Ensurethatthesafetychainsareproperlysecuredtothe
vehicle,andleaveenoughslackforturning.
•Donotcarryanymaterialinthemachinewhentowing.
•Avoidsuddenstopsandstarts.Thiscancauseskidding,
orjackkning.Smooth,gradualstartsandstopswill
improvetowing.
•Avoidsharpturnstopreventrolling.Towonlywitha
vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.
•Donottowthemachinefasterthan88km/h(55mph).
•Usecautionwhenbackingup;useaspotteroutsidethe
vehicletoguideyou.
•Donotallowanyonetositorrideonthemachine.
•Disconnectthemachinefromthetowvehiclebefore
usingit.
•Placechockblocksunderneaththetirestopreventthem
fromrollingwhilethemachineisparked.
4
Preparation
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
•Wearpersonalprotectiveequipmentandappropriate
clothing,includingthefollowing:
– Hardhat
– Respiratorordustmask
– Faceshieldorsafetyglasses
– Hearingprotection
– Safetyshoes
– Longpants
– Shirtwithlongsleevesbuttonedatthewrists
– Tight-ttinggloveswithoutdrawstringsorloosecuffs
•Securelonghair,looseclothing,orjewelrythatmayget
tangledinmovingparts.
•Operatingtheequipmentsafelyrequiresthefullattention
oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.
•Ensurethatthemachineisonalevelsurfacebefore
operatingthemachine.
•Chockthetiresofthemachinetopreventunintended
movement.
•Beforeeveryuse,dothefollowing:
– Inspectthecoupler,ball,andhitch.
– Ensurethatalllightsarefunctioningproperly(if
equippedwithalightkit).
– Ensurethatthetiresareproperlyinatedas
recommended.
– Ensurethatthelugnutsaretightandtorqued
properly.
– Ensurethatthemachineisproperlysecured.
Operation
•Neverrunanengineinanenclosedorpoorlyventilated
area.
•Onlyoperatethemachineingoodlightingconditions.
•Beforestartingthemachine,makesurethatthereareno
personsorobstaclesnearorunderthemachine.
•Shutofftheenginebeforeleavingthemachineforany
reason.
Neverleavearunningmachineunattended.Alwaysstop
theengineandverifythatallmovingpartshavestopped.
•Chockthetiresofthemachineorkeepitattachedtothe
towingvehiclewhenitisnotinuse,topreventitfrom
rolling.
•Avoidprolongedbreathingofexhaustfumes.Engine
exhaustfumescancausesicknessordeath.
•Keephandsawayfromanymovingparts.Keepfeetaway
fromthetiresandthefrontpost.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Ensurethattheareaisclearofotherpeopleorpetsbefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Neverplaceyourhandsoranysolidobjectintothedrum
whenthemachineisinoperation.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.
•Nevermovethemachinewhiletheengineisrunning.
•Keepthecowlclosedandlatchedduringoperation.
•Ensurethatalltheguardsandshieldsaresecurelyinplace
beforeoperatingthemachine.
•Disconnectthespark-plugwireandkeepitawayfromthe
sparkplugtopreventaccidentalstartingwhilemaintaining
themachine.
•Ifthemixingpaddlesstrikeaforeignobjectorifthe
machineshouldstartmakinganunusualnoiseor
vibration,stoptheengineandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Disconnect
thespark-plugwireandinspectforcloggingordamage.
Cleanandrepairand/orreplacedamagedparts.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
MaintenanceandStorage
•Beforeperformingmaintenance,dothefollowing:
– Parkthemachineonlevelground.
– Stoptheengine.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
– Lettheenginecoolbeforeperformingmaintenance
orstoring.
– Removethespark-plugwirebeforemakingany
repairs.
– Disengageallpowerandoperationcontrols.
•Neverlubricate,service,repair,oradjustthemachine
whileitisrunning.
•Keepequipmentmaterialsclearfromthemuferand
enginetohelppreventres.Cleanupanyoilorfuel
spillage.
•Neverallowuntrainedpersonneltoservicethemachine.
•Keephands,feet,andclothingawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththeengine
running.
5
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Removeanybuildupofgrease,oil,ordebrisfromthe
machine.
•Stopandinspectthemachineifaforeignobjectentersthe
drumorcausesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.
•Donottamperwithsafetydevices.
•Chockthetireswhenstoringthemachine.
•Keepallnuts,bolts,screws,andhoseclampssecurely
tightened.Keepequipmentingoodcondition.
•UseonlygenuineTororeplacementpartstoensurethat
theoriginalstandardsaremaintained.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
125–4940
1.Warning—readthe
Operator’sManual .
2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.
3.Entanglementhazardat
paddles—stoptheengine
andwaitforallmoving
partstostopbefore
performingmaintenance.
1.Warning 3.Engine—stop
2.Engine—run
125–4939
4.Toxicgasinhalation
hazard—Don’trunthe
engineinanenclosed
space.
5.Explosionhazard—stop
theengineandkeep
awayfromameswhen
refueling.
1.ReadtheOperator’sManualforinformationongreasing
themachine.
125–8175
117–2718
7
125–8216
1.Readthe Operator’s
Manualforinformationon
howtotowthemachine.
1.Onlyusefuelwithan
alcoholcontentbyvolume
under10%.
2.ReadtheOperator's
Manual formore
informationonfuel.
2.Warning—limittowing
speedtolessthan55mph
/88km/h.
130-8322
3.Donotusefuelwithan
alcoholcontentbyvolume
greaterthan10%.
8
Setup
Note: Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.
1
InstallingtheTow
Pole—Models68004C,68006C,
and68009C
Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTowPoletotheMachine
Note:Thetowpoleispurchasedseparately.SeeyourToro
authorizeddealerforthetowpoleoptionsforyourmachine.
Themachinehasthefollowingtowpoleoptions:
HitchType Length
50mm(2inch)ball—stamped 78.7cm(31inches)or127cm
50mm(2inch)ball—forged 78.7cm(31inches)or127cm
Pintle
1. Removetheboltandnutfromthetowpole(Figure4).
(50inches)
(50inches)
78.7cm(31inches)or127cm
(50inches)
2
InstallingtheTongue—Models
68007Cand68008C
Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTonguetotheMachine
Note:Thetowpoleispurchasedseparately.SeeyourToro
authorizeddealerforthetow-poleoptionsforyourmachine.
1. Lowertherearstabilizerlegsforsafety;referto
LoweringtheStabilizerLegs(page20).
2. Placejackstandsunderthefrontframerailtoprevent
themachinefromtippingforward(Figure5).
WARNING
Mechanicalorhydraulicjacksmayfailto
supportthemachineandcauseseriousinjury.
Usejackstandswhensupportingthemachine.
Figure4
1.Towpole 4.Bolthole
2.Frontpost
3.Bolt 6.Nut
2. Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).
3. Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).
4. Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure4).
5.Frametting
Figure5
1.Supportpoints
3. Removethe2nutsandboltsthatsecurethefront
stabilizerlegtotheframe(Figure6),andremovethe
frontstabilizerleg.
9
Figure6
3
InstallingtheSafetyChain
Partsneededforthisprocedure:
1
Safetychain(soldwithoptionaltowpolekit)
2
Connectinglink(soldwithoptionaltowpolekit)
1.Frontstabilizerleg
4. Installthetongueintotheopeningatthefrontofthe
machine,andsecureitwith6nutsandshortbolts
torquedto102N-m(75ft-lb);refertoFigure7.
Figure7
1.Clevispin 4.Nut(7)
2.Longbolt 5.Tongue
3.Shortbolt(6)
6.Frontstabilizerleg
InstallingtheSafetyChaintothe
Machine
Note:Thesafetychainispartoftheoptionaltowpolekit.
1. Formahookontheendofabendablepieceofrodor
stiffwire,(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(Figure8and
Figure9).
5. Alignthetoprearholeinthefrontstabilizerlegtothe
holepastthehandleinthefrontofthetongue(Figure
7).
6. Installthelongboltthroughtheholes,andsecureit
withanuttorquedto102N-m(75ft-lb);referto
Figure7.
Note: Thestabilizerlegpivotsrearwardonthebolt.
Ifyouinstalltheboltintothewronghole,thestabilizer
legwillnotworkproperly.
7. Inserttheclevispintolockthefrontstabilizerlegin
position(Figure7).
Figure8
Models68004C,68006C,and68009C(Side-dump)
1.Keyhole
2.Rodorwire(notincluded) 4.Connectinglink
10
3.Safetychain
Models68007Cand68008C(End-dump)
G020832
1
2
3
4
5
6
7
8
9
ProductOverview
Figure9
1.Keyhole
2.Rodorwire(notincluded) 4.Connectinglink
3.Safetychain
2. Attachthesafetychaintothelengthofrodorwire
(Figure8andFigure9).
3. Pulltherod,orwire,andthesafetychainthroughboth
keyholes(Figure8andFigure9).
Note: Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.
InstallingtheConnectingLinks
Note:Theconnectinglinksarepartoftheoptionaltowpole
kit.
1. Aligntheconnectinglinktothelastlinkinendofthe
safetychain(Figure8andFigure9).
2. Inserttheconnectinglinkthroughthechainlinkuntil
theconnectinglinksnapsclosed(Figure8andFigure
9).
3. Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.
Figure10
Models68004C,68006C,and68009C
1.Enginecowl 6.Towpole
2.Engineswitch
3.Drum 8.Drum-tiltbrake
4.Handwheel 9.Rubberlatch
5.Lightingwiringharness
7.Safety-chainkeyholes
10.Trailerlight(2)
11
13
5
4
2
6
7
8
G020833
9
10
1 1
12
9
14
Controls
Becomefamiliarwithallofthecontrolsbeforeyoustartthe
engineandoperatethemachine.
EngineSwitch
WhentheengineswitchonthecowlisintheRunposition,
itallowstheenginetorun.Movingtheengineswitchtothe
Stop positionstopstheengine.
Handwheel
Thehandwheelcontrolsthedischargingactionofthedrum.
Drum-tiltBrake
Thedrum-tiltbrakelocksthedrumintoanuprightposition
oradischargingposition.
EngineControls
Figure11
Models68007Cand68008C
1.Tongue-mountedtow
coupler
2.Safety-chainkeyholes 9.Clevispin
3.Rubberlatch 10.Rearstabilizerlegs
4.Engineswitch
5.Enginecowl 12.Rearwardpinhole
6.Drum 13.Frontstabilizerleg
7.Handwheel 14.Lightingwiringharness
8.Drum-tiltbrake
11.Trailerlight(2)
Figure12
1.Recoil-starthandle 5.Fuel-tankcap
2.Fuelvalve 6.Dipstick
3.Chokelever 7.Oil-drainplug
4.Throttlelever
8.On/Offswitch
FuelValve
Thefuelvalve(Figure13)islocatedunderneaththechoke
lever.MovetheleverforthefuelvalvetotheOnposition
beforeattemptingtostarttheengine.Whenyouhavenished
mixing,stoptheengineandmovethefuel-valvelevertothe
Offposition.
12