Toro 68004, 68006, 68007, 68008, 68009 Operator's Manual

FormNo.3421-309RevA

CM-658H-SConcreteMixer

ModelNo.68004—SerialNo.402000000andUp
ModelNo.68006—SerialNo.402000000andUp
ModelNo.68007—SerialNo.402000000andUp
ModelNo.68008—SerialNo.402000000andUp
ModelNo.68009—SerialNo.402000000andUp
ModelNo.68009HD—SerialNo.402000000andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3421-309*A

WARNING

Introduction

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.

Becauseinsomeareastherearelocal,state,or
federalregulationsrequiringthatasparkarresterbe
usedontheengineofthismachine,asparkarrester
isavailableasanoption.Ifyourequireaspark
arrester,contactyourAuthorizedT oroServiceDealer.
GenuineT orosparkarrestersareapprovedbythe
USDAForestryService.

Thismachineisdesignedtomixconcrete,plaster,
reproongmaterial,grout,andothersmall-grained
concreteproducts.Youcantowthemachinebehinda
vehicleequippedwithahitchappropriateforthetype
oftowpoleyourmachinehas(ball,pintle,orpinhitch).

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Figure1
andFigure2identifythelocationofthemodeland
serialnumbersontheproduct.Writethenumbersin
thespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.

Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.

TheDOTtireinformationislocatedonthesideof
eachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesameor
betterratings;refertoSpecications(page15)to
ensurethatthetiresonyourmachinemeetorexceed
theweightrequirementsofyourmachine.

g241810

Figure1

Side-DumpModels

1.Modelandserialnumberlocation

©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Figure2

End-DumpModels

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure3),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

Figure3

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

SafetyandInstructionalDecals..........................7

Setup......................................................................10

1InstallingtheT owPole...................................10

2InstallingtheT ongue......................................10

3InstallingtheSafetyChain...............................11

ProductOverview...................................................13

Controls...........................................................14

EngineControls............................................14

Specications..................................................15

Operation................................................................16

ThinkSafetyFirst..............................................16

TowingtheMachine..........................................16

g241813

g000502

PreparingtoUsetheMachine...........................22

LoweringtheStabilizerLegs.............................22

OpeningtheCowl.............................................23

ClosingtheCowl...............................................23

AddingFuel......................................................23

PerformingDailyMaintenance..........................25

StartingtheEngine...........................................25

ShuttingOfftheEngine.....................................26

MixingtheMaterial...........................................26

DumpingtheMaterial........................................27

CleaningtheDrum............................................28

Maintenance...........................................................29

RecommendedMaintenanceSchedule(s)...........29

Pre-MaintenanceProcedures..............................29

PreparingtheMachineforMaintenance............29

DisconnectingtheSpark-PlugWire..................30

RemovingtheDividerPlate..............................30

InstallingtheDividerPlate................................30

Lubrication..........................................................31

LubricatingtheMachine....................................31

EngineMaintenance...........................................31

ServicingtheAirCleaner..................................31

ServicingtheEngineOil....................................32

ServicingtheSparkPlug...................................34

CleaningtheSparkArrester..............................35

FuelSystemMaintenance...................................36

CleaningtheFuel-SedimentCup......................36

DriveSystemMaintenance..................................37

TireAirPressure...............................................37

InspectingtheTires..........................................37

TorquingtheWheelLugNuts............................38

BeltMaintenance................................................38

CheckingtheDrive-BeltTension.......................38

AdjustingtheDrive-beltTension........................39

ReplacingtheDriveBelts..................................39

Cleaning..............................................................40

CleaningtheMachine.......................................40

Storage...................................................................41

Troubleshooting......................................................42

3

Safety

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.T oreducethepotential
forinjury ,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alertsymbol
(Figure3),whichmeans:Caution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always
followallsafetyinstructionstoavoidseriousinjuryor
death.

WARNING

Machiningorhandlingstone,masonry,
concrete,metal,andothermaterialscan
generatedust,mists,andfumescontaining
chemicals,suchassilica,knowntocause
seriousorfatalinjuryorillness,suchas
respiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthe
sourcewherepossible.Usewaterfordust
suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupational
andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazards
frominhalation,youandanybystanders
shouldweararespiratorapprovedby
OSHAforthematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,
anodorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinan
enclosedarea.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot
readorunderstandtheinformation,itisthe
owner'sresponsibilitytoexplainthismaterialto
them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay
restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto
property.

Towing

Checkwithyourlocalcountyorstatetowingsafety
regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure
thatthetowingvehicleismechanicallysoundand
ingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Whentowingwithaballhitch,ensurethattheball

hitchyouareusingisthepropersizeforthehitch
coupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor
thepintlehook.

•Donottowwithoutthesafetypininsertedintothe

topofthereceiver.

•Inspectthehitchandcouplingforwear.Nevertow

themachinewithdamagedordefectivehitches,
couplings,chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicle

andthemachine.

•Checkthetiretreadandsidewallfordamageand

wear.

•Properlyattachthesafetychainstothetowing

vehicle.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifthemachineisequippedwith
thelightkit).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if
equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing
vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skidding,orjackkning.Smooth,gradualstarts
andstopswillimprovetowing.

•Avoidsharpturnstopreventrolling.T owonlywith

avehiclethathasahitchdesignedfortowing.Do

4

notattachtowedequipmentexceptatthehitch
point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Securethemachinefrommovementbeforeyou

towit.

•Placechockblocksunderneaththetirestoprevent

themfromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipment(PPE)and

appropriateclothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Substantial,slip-resistantfootwear

–Longpants

–Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Securelooseclothing,tiebacklonghair,anddo

notwearloosejewelry.

•Operatingtheequipmentsafelyrequiresthefull

attentionoftheoperator.Donotwearradioor
musicheadphoneswhileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyare

ammableandthevaporsareexplosive.Usethe
followingpracticeswhenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththe

enginerunning.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Installthefuelcapandtightenitsecurely.

–Keepthecontainernozzleincontactwiththe

tankduringlling.

–Neverllacontainerwhileitisinsideavehicle,

trunk,pickupbed,oranysurfaceotherthan
theground.

–Neverstorethemachineorfuelcontainer

insidewherethereisanopename,suchas
nearawaterheaterorfurnace.

–Ifyouspillfuel,wipeitofftheengineand

equipment.

•Ensurethatthemachineisonalevelsurface

beforeoperatingthemachine.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly

(ifequipped).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthewheellugnutsaretightand

torquedproperly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverruntheengineinanenclosedorpoorly

ventilatedarea.

•Operatethemachineonlyingoodlighting

conditions.

•Beforestartingthemachine,ensurethatthere

arenopersonsorobstaclesnearorunderthe
machine.

•Shutofftheenginebeforeleavingthemachinefor

anyreason.

Neverleavearunningmachineunattended.
Alwaysshutofftheengineandverifythatall
movingpartshavestopped.

•Chockthetiresofthemachineorkeepitattached

tothetowingvehiclewhenitisnotinuse,to
preventitfromrolling.

•Avoidprolongedbreathingofexhaustfumes.

Engineexhaustfumescancausesicknessor
death.

•Keepyourhandsawayfromanymovingparts.

Keepyourfeetawayfromthetiresandthefront
post.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Ensurethattheareaisclearofotherpeopleor

petsbeforeoperatingthemachine.Stopthe
machineifanyoneentersthearea.

•Neverplaceyourhandsoranysolidobjectintothe

drumwhenthemachineisinoperation.

5

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto
maintain,adjust,orservicethemachine.

•Nevermovethemachinewhiletheengineis

running.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,shutofftheengineandemptythedrum.
Waitforallmovingpartstocometoacomplete
stopandcool.Vibrationisgenerallyawarningof
trouble.Inspectforcloggingordamage.Clean
andrepairand/orreplacedamagedparts.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Lightningcancausesevereinjuryordeath.Ifyou

seelightningorhearthunderinthearea,donot
operatethemachine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonalevelsurface.

–Shutofftheengine.Waitforallmovementto

stopandremovethesparkplugwirebefore
adjusting,cleaning,orrepairing.

–Allowtheenginetocoolbeforeperforming

maintenanceorstoring.

–Disengageallpowerandoperationcontrols

beforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthe

machinewhileitisrunning.

•Keepequipmentmaterialsclearfromthemufer

andenginetohelppreventres.Wipeupany
spilledoilorfuel.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keepyourhands,feet,andclothingawayfrom

movingparts.Ifpossible,donotmakeadjustments
withtheenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged
decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Stopthemachine,shutofftheengine,andinspect

themachineifaforeignobjectentersthedrumor
causesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Securethemachinefrommovementandchock

thetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclamps

securelytightened.Keepthemachineingood
condition.

•UseonlygenuineT ororeplacementpartsto

ensurethattheoriginalstandardsaremaintained.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal125-4940

125-4940

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keepyourhands
awayfrommovingparts;
keepallguardsand
shieldsinplace.

3.Entanglementhazard
atpaddles—shutoff
theengineandwait
forallmovingpartsto
stopbeforeperforming
maintenance.

1.Warning

2.Engine—run

decal125-4939

125-4939

4.Toxicgasinhalation
hazard—Donotrunthe
engineinanenclosed
space.

5.Explosionhazard—shut
offtheengineandkeep
awayfromameswhen
refueling.

1.ReadtheOperator’sManualforinformationongreasing
themachine.

3.Engine—shutoff

decal125-8175

125-8175

decal133-5619

133-5619

7

decal130-8322

130-8322

1.ReadtheOperator’s
Manualforinformationon

howtotowthemachine.

125-8216

2.Warning—limittowing
speedtolessthan88km/h
(55mph).

1.Onlyusefuelwithan
alcoholcontentbyvolume
under10%.

3.Donotusefuelwithan
alcoholcontentbyvolume
greaterthan10%.

2.ReadtheOperator's
Manualformore
informationonfuel.

decal125-8216

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

decal132-4041

132-4041

8

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

decal132-4042

132-4042

9

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

Towpolekit(soldseparately)

Tongue1
Frontstabilizerleg1
Shortbolt
Longbolt1
Nut
Safetychain
Connectinglink

1

InstallingtheTowPole

Side-DumpModelsOnly

Partsneededforthisprocedure:

Qty.

Use

1

6

7
1
2

Installthetowpole(side-dumpmodels
only).

Installthetongue(end-dumpmodels
only).

Installthesafetychain.

1

Towpolekit(soldseparately)

TowPoleSpecications

Purchasethetowpolekit(includingfasteners)that
meetsyourneedsfromyourAuthorizedService
Dealer.Themachinehasthefollowingtowpole
options:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)or127cm

50mm(2inch)ball—forged78.7cm(31inches)or127cm

Pintle

(50inches)

(50inches)

78.7cm(31inches)or127cm
(50inches)

InstallingtheTowPole

1.Removetheboltandnutfromthetowpole
(Figure4).

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholein
thepolewiththeholeintheframetting(Figure

4).

3.Inserttheboltthroughtheholesinthettingand
thepole(Figure4).

4.Threadthenutontotheboltandtightenthem
untiltheyaretightagainsttheframetting
(Figure4).

5.Frametting

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha
newGrade5orGrade8locknut.

g019804

10

2

InstallingtheTongue

End-DumpModelsOnly

Partsneededforthisprocedure:

1Tongue

1Frontstabilizerleg

6

Shortbolt

1Longbolt

7

Nut

Procedure

1.Lowertherearstabilizerlegs;refertoLowering

theStabilizerLegs(page22).

2.Placejackstandsunderthefrontframerail
topreventthemachinefromtippingforward
(Figure5).

WARNING

Mechanicalorhydraulicjacksmayfailto
supportthemachineandcauseserious
injury.

Usejackstandswhensupportingthe
machine.

Figure6

1.Frontstabilizerleg

4.Installthetongueintotheopeningatthefront
ofthemachineandsecureitwith6nutsand
shortboltstorquedto102N∙m(75ft-lb);refer
toFigure7.

Figure7

1.Clevispin

2.Longbolt5.Tongue

3.Shortbolt

4.Nut

6.Frontstabilizerleg

g021092

g021093

Figure5

1.Supportpoints

3.Removethe2nutsandboltsthatsecurethe
frontstabilizerlegtotheframe(Figure6)and
removethefrontstabilizerleg.

5.Alignthetoprearholeinthefrontstabilizerleg
totheholepastthehandleinthefrontofthe
tongue(Figure7).

6.Installthelongboltthroughtheholesandsecure
itwithanuttorquedto102N∙m(75ft-lb);refer
toFigure7.

Note:Thestabilizerlegpivotsrearwardonthe

g021091

11

bolt.Ifyouinstalltheboltintothewronghole,
thestabilizerlegwillnotworkproperly.

7.Inserttheclevispintolockthefrontstabilizerleg
inposition(Figure7).

3

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain

2

Connectinglink

Procedure

Formahookontheendofabendablepieceofrodor
stiffwire(notincluded)andinstallthesafetychainand
connectinglinksasshowninFigure8or.Figure9

g035474

Figure9

End-DumpModels

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

Side-DumpModels

g035100

Figure8

12

ProductOverview

Figure10

Side-DumpModels

1.Enginecowl5.Towpole

2.Engineswitch

3.Drum7.Drum-tiltbrake

4.Handwheel8.Rubberlatch

6.Safety-chainkeyholes

g019730

g019914

Figure11

End-DumpModels

1.Tongue-mountedtow

coupler

2.Safety-chainkeyholes

3.Rubberlatch9.Frontstabilizerleg

4.Engineswitch10.Rearwardpinhole

5.Enginecowl

6.Drum12.Rearstabilizerlegs

7.Handwheel

8.Drum-tiltbrake

11.Clevispin

13

Controls

Becomefamiliarwithallofthecontrolsbeforeyou
starttheengineandoperatethemachine.

EngineSwitch

WhentheengineswitchonthecowlisintheRUN
position,itallowstheenginetorun.Movingtheengine
switchtotheSTOPpositionshutsofftheengine.

EngineControls

g018792

Figure13

1.Fuelvalve3.Throttlelever

2.Chokelever

ChokeLever

Figure12

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

3.Chokelever7.Oil-drainplug

4.Throttlelever

FuelValve

6.Oildipstick

8.On/Offswitch

Thefuelvalve(Figure13)islocatedunderneaththe
chokelever.Movetheleverforthefuelvalvetothe
ONpositionbeforeattemptingtostarttheengine.
Whenyouhavenishedmixing,shutofftheengine
andmovethefuel-valvelevertotheOFFposition.

Usethechokelever(Figure13)tostartacoldengine.
Beforepullingtherecoil-starthandle,movethechoke
levertotheCLOSEDposition.Oncetheengineis
running,movethechokelevertotheOPENposition.
Donotusethechokeiftheengineisalreadywarmed
uporiftheairtemperatureishigh.

g019744

ThrottleLever

Thethrottlelever(Figure13)controlsthespeed(rpm)
oftheengine.Itislocatednexttothechokelever.It
setstheenginespeedandthereforecanincreaseand
decreasetherotationspeedofthemixingpaddles.
Forbestperformance,setthiscontroltotheFAST
positionwhenmixingmaterial.

EngineOn/OffSwitch

TheOn/Offswitchislocatedonthefrontoftheengine.

•RotateittotheONpositiontostartandrunthe

engine.

•RotateittotheOFFpositiontoshutofftheengine.

14