Toro 68001, 68003 Operator's Manual

FormNo.3378-862RevA
g021660
CM-250E-PCandCM-250E-PWB ConcreteMixer
ModelNo.68001—SerialNo.313000001andUp
ModelNo.68003—SerialNo.313000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
WARNING
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1
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Introduction
Thismachineisdesignedtomixconcreteproducts.
Figure1
1.Modelandserialnumberplate
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely .
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready .
Figure1illustratesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2) Whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Safety
Introduction..................................................................2
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................6
1InstallingtheWheelsandAxle................................6
2InstallingtheFrameStop.......................................6
3InstallingtheMotor...............................................6
4InstallingtheDrum...............................................7
5InstallingtheMotorCover.....................................8
6InstallingtheHandlebars.......................................8
ProductOverview..........................................................9
Controls................................................................9
Specications.........................................................9
Operation....................................................................10
OperatingtheMachine............................................10
ElectricalPower.....................................................10
StartingandStoppingtheMotor...............................11
UsingthePedestal..................................................11
MixingtheMaterial.................................................13
Maintenance.................................................................14
RecommendedMaintenanceSchedule(s)......................14
Lubrication...............................................................14
OiltheGearbox.....................................................14
Cleaning...................................................................14
............................................................................14
Storage........................................................................15
............................................................................15
Troubleshooting...........................................................16
Improperuseormaintenanceofthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeans: or
Danger
complywiththeinstructionmayresultinpersonalinjury ordeath.
—personalsafetyinstruction.Failureto
Caution
,
W ar ning
WARNING
Machiningorhandlingstone,masonry,concrete, metal,andothermaterialscangeneratedust,mists, andfumescontainingchemicals,suchassilica, knowntocauseseriousorfatalinjuryorillness, suchasrespiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.
Controldust,mist,andfumesatthesource wherepossible.Usewaterfordustsuppression whenfeasible.
Usegoodworkpracticesandfollowthe recommendationsofthemanufactureror suppliers,OSHA,andotheroccupationaland tradeassociations.
Alwaysfollowrespiratoryprecautions.
Whenthehazardsfrominhalationcannotbe eliminated,theoperatorandanybystanders shouldweararespiratorapprovedbyOSHAfor thematerialbeinghandled.
,

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always followallsafetyinstructionstoavoidseriousinjuryordeath.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriestopeople,ordamagetoproperty.
Preparation
W earappropriateclothingincludinghardhat,faceshield,
safetyglasses,longpants,safetyshoes,andhearing
3
protection.Longhair,looseclothing,orjewelrymayget tangledinmovingparts.
Connectthemachineonlytoa3-polereceptaclewithlive,
neutral,andgroundcircuits.
Wheneverpossible,usecircuitsorreceptaclesprotected
withaGroundFaultCircuitInterrupter(GFCI)device.
Inspecttheelectricalcordsfordamage.Replacethe
damagedcordbeforeoperatingthemachine.
Inspecttheelectricalplugandsocketsfordamage.
Replacethedamagedelectricalconnector(s)before operatingthemachine.
Keepelectricalconnectorsoffthegroundanddry.
Operation
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Ensurethatyouoperatethemachineinareaswhere
therearenoobstaclesincloseproximitytotheoperator. Failuretomaintainadequatedistancefromtrees,walls, andotherbarriersmayresultininjuryduringoperationif theoperatorisnotattentivetothesurroundings.Operate themachineinareaswherethereissufcientclearance fortheoperatortosafelymaneuverthemachine.
Keephandsandfeetawayfromthemovingparts.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Neverleavearunningmachineunattended.
Beforeworkingonthemixer,stopthemotorandunplug
themachine.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.
Locatethepinchpointareasonthemachineandkeep
handsandfeetawayfromtheseareas.
Donotoperatethemachineatavoltageotherthanthe
voltagespeciedonthedataplateofthemotor.
Donotoperatethemachineinstandingwater.
Donotoperatethemachineintherain.
Donotusewithdamagedcordorplug.Ifmachineisnot
workingasitshould,hasbeendropped,damaged,left outdoors,ordroppedintowater,returnittoaservice dealer.
Donotpullorcarrybycord,usecordashandle,closea
dooroncord,orpullcordaroundsharpedgeorcorners. Keepcordawayfromheatedsurfaces.
Donotunplugbypullingoncord.T ounplug,graspthe
plug,notthecord.
Whenusinganextensioncordandanin-lineGround
FaultCircuitInterrupter(GFCI)device,installtheGFCI deviceasclosetotheelectricalsourceaspossible.
EnsurethattheOn/OffswitchisrotatedtotheOff
positionbeforeconnectingthemachinetotheelectrical source.
Themotorandmotorshroudmaybehot.Allowtocool
beforepreforminganyservicework.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
MaintenanceandStorage
Stopthemotor.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
Unplugthemachinebeforemakinganyrepairs.
Cleandebrisfromthegears,drives,drum,andmotor.
Letthemotorcoolbeforestoring.
Neverserviceoradjustmachinewhileitismoving.
Alwayssetthemachineonlevelground.
Neverallowuntrainedpersonneltoservicethemachine.
Donotmodifytheelectricalconnectorsorwiring.
Donotconnectthegroundcircuitofthemachinetothe
energizedcircuitoftheelectricalsource.
Keephandsandfeetawayfrommovingparts.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Securelysupportanymachineelementsthatmustbe
raisedforservicework.
Keepnutsandboltstight.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.
Stopandinspecttheequipmentifthemachine
unexpectedlystops.Makenecessaryrepairsbefore restarting.
Disposeofwasteproperly .Improperlydisposedwaste
canthreatentheenvironment.
Storethemachineindoors.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
Donothandleplugorappliancewithwethands.
Turnoffallcontrolsbeforeunplugging.
Useonlya3-wireextensioncordswithterminalsand
socketsforthelive,neutral,andgroundcircuits.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
121–6161
1.Entanglementhazard,belt—keephandsawayfrommoving parts;keepallguardsandsafetiesinplace.
125–8176
125–4971
1.ReadtheOperator’sManual.
1.Warning—readthe Operator’sManual.
2.Electricshock hazard—properlyground equipmentbeforeuse.
3.Entanglement,severing hazard—stoptheengine andwaitforallmoving partstostopbefore performingmaintenance onthemachine.
5
Setup
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4
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1

InstallingtheWheelsandAxle

Note:Ifyouarenotusingthepedestal,youmayusea
spaceraxlepieceinsteadofthepivotmountplate.
3.Securethewheelsandaxlerodinplacewithcotter pins;refertoFigure3.
2
Partsneededforthisprocedure:
2
Cotterpin
1Axlerod
1Pivotmountplate
2Washer
2Wheel
Procedure
Note:Thepivotmountplateisincludedwithpedestal
model(68001).Aspaceraxleisusedonthewheelbarrow onlymodel(68003).
1.Slidetheaxlerodintotheframeofthemachine;refer toFigure3.

InstallingtheFrameStop

Partsneededforthisprocedure:
2Bolts
1Framestop
Procedure
Note:Theframestopisincludedonlywiththepedestal
(model68001).
Installtheframestop;refertoFigure4.
1.Cotterpin
2.Axlerod5.Wheel
3.Pivotmountplate
2.Slidetheaxlerod,wheels,washers,andpivotmount plateintoplace;referto
Note:Thewheelsshouldhavethesidewiththegrease ttingsfacingoutward.
Figure3
4.Washer
Figure3.
Figure4
1.Bolt2.Framestop
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