Toro 60212, 60218, 60219 Operator's Manual

FormNo.3396-409RevA

MMX-650E-SorMMX-850E-S
MortarMixer

ModelNo.60212—SerialNo.315000001andUp
ModelNo.60218—SerialNo.315000001andUp
ModelNo.60219—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3396-409*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong
material,grout,andothersmall-grainedcementproducts.A
vehicleequippedwithanappropriatepintlehitchorballhitch
cantowthemachine..

Figure1

1.Modelandserialnumberlocation

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

TheDOTtireinformationislocatedonthesideofeachtire.
Thisinformationgivesloadandspeedratings.Replacement
tiresshouldhavethesameorbetterratings.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Note:Thevariousmachinesinthismanualhavedifferent

weights;refertoSpecications(page11)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

Setup............................................................................7

1InstallingtheDumpHandle...................................7

2InstallingtheTowPole..........................................7

3InstallingtheSafetyChain......................................8

4AdjustingtheMixingPaddles..................................9

ProductOverview..........................................................9

Controls...............................................................10

Specications........................................................11

Operation....................................................................12

PreparingtoT owtheMachine..................................12

ExtendingtheAxle.................................................15

TowingtheMachine...............................................16

PreparingtoUsetheMachine...................................16

OpeningandClosingtheCowl.................................17

PoweringtheMachine.............................................17

StartingandStoppingtheMotor...............................19

ControllingthePaddles...........................................19

MixingtheMaterial.................................................19

UsingtheDrum.....................................................20

Maintenance.................................................................22

RecommendedMaintenanceSchedule(s)......................22

PremaintenanceProcedures........................................22

PreparingtheMachineforMaintenance.....................22

RemovingandInstallingtheDividerPlate..................22

Lubrication...............................................................23

LubricatingtheBearingsandSeals............................23

LubricatingtheMotorBearings................................24

LubricatingtheDriveChain.....................................24

BeltMaintenance......................................................25

ServicingtheBelts..................................................25

ReplacingtheBelts.................................................26

AligningthePulleys................................................28

DriveChainMaintenance............................................28

CheckingandAdjustingtheDriveChain....................28

PaddleMaintenance...................................................29

AdjustingthePaddles..............................................29

Cleaning...................................................................31

CleaningtheMachine..............................................31

Storage........................................................................32

StoringtheMachine................................................32

Troubleshooting...........................................................33

Schematics...................................................................34

Improperlyusingormaintainingthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

,whichmeans:

Caution

,

W ar ning

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

,

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

3

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesure
thetowingvehicleismechanicallysoundandingood
operatingcondition.

•Turnoffthemotorbeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron
themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly.

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill
improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunthemachineinapoorlyventilatedorenclosed

areawithoutproperrespiratoryprotection.Dustfrom
materialsbeingmixedcanbeveryharmfultooperators
andbystanders.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Neverleavearunningmachineunattended.Alwaysstop

themotorandverifythatallmovingpartshavestopped.

•Chockthetireswhenusingthemachine.

•Whennotusingthemachine,chockthetiresorkeepit

attachedtothetowvehicle.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Nevermovethemachinewhilethemotorisrunning.

4

•Keepthecowlclosedandlatchedduringoperation.

MaintenanceandStorage

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•EnsurethattheON/OFFswitchisintheOFFposition

beforeconnectingthemachinetotheelectricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,stopthemotorandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperformingmaintenance

orstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththemotor
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachinetothe

energizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty..

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

125–8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.

125–8216

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandsafetiesin
place.

127–1652

3.Entanglementhazardat
paddles—stopthemotor
andwaitforallmoving
partstostopbefore
servicingthemachine.

4.Shockhazard—makesure
themachineisgrounded
beforeoperation.

6

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

1

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

Dumphandle1
Bolt2
Nut2

Towpolekit(soldseparately)

Safetychain(soldwithoptionaltowpole
kit)

Connectinglink(soldwithoptionaltow
polekit)

Nopartsrequired

Qty.

Installthedumphandle.

1Installthetowpole.

1

Installthesafetychain.

2

–

Adjustingthemixingpaddles.

Use

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom
theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign
withtheboltholesinthedrum(Figure3).

Figure3

3.Insert1carriageboltintothesquareboltholeand
slidethecorrespondingholeofthedrumhandleover
it(Figure3).

4.Installanutontothebolt,andtightenit.

5.Repeatthepreviousstepsfortheremainingcarriage
bolt.

7

2

5

1

2

4

6

3

G019804

A

B

D

g019883

2
3

4

3

1

3

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

1.Removetheboltandnutfromthetowpole(Figure4).

78.7cm(31inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain(soldwithoptionaltowpolekit)

2

Connectinglink(soldwithoptionaltowpolekit)

InstallingtheSafetyChain

Note:Thesafetychainispartoftheoptionaltowpolekit.

1.Formahookontheendofabendablepieceofrod
orstiffwire(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(Figure5A).

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure4).

Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.

5.Frametting

Figure5

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire
(Figure5A).

3.Pulltherod,orwire,andthesafetychainthroughboth
keyholes(Figure5B).

Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.

8

3.Safetychain

InstallingtheConnectingLinks

Note:Theconnectinglinksarepartoftheoptionaltowpole

kit.

1.Aligntheconnectinglinktothelastlinkinoneendof
thesafetychain(Figure5D).

2.Inserttheconnectinglinkthroughthechainlinkuntil
theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.

4

AdjustingtheMixingPaddles

NoPartsRequired

ProductOverview

Procedure

Ifthemixingpaddlesandwipersneedadjustment,adjustthe
paddlesandwipers;refertoAdjustingthePaddles(page29).

Figure6

1.Rearcowl

2.Frontcowl8.Dumplatch14.Axle

3.Grate

4.Bagsplitter10.Towpole

5.Dumphandle

6.Grateliftarm

7.Clutchlever13.Chute

9.Frontpost15.Wheel

11.Safety-chain
keyhole

12.Drum

assembly

16.Cowllatch

9

Controls

G019875

1

1

G019877

Becomefamiliarwithallthecontrolsbeforeyoustartthe
motorandoperatethemachine.

ClutchLever

Theclutchleverisusedtoengageanddisengagemotor
powertothepaddles.

DumpHandle

Usethedumphandletorotatethedrumtothedumpposition
andtorotatethedrumtothemixposition(upright).

Figure7

1.Clutchlever

DrumLatch

Thedrumlatchsecuresthedrumtothemixposition(upright)
formixingoperationsandwhentransportingthemachine.

Figure8

Figure9

1.Dumphandle

VoltageBlock

Usethevoltageblocktosettheoperatingvoltageforthe
machine(Figure10).

1.Drumlatch

Figure10

1.V oltageblock

10

MotorControls

G022280

3

1

2

g020669

1

Thefollowingmotorcontrolsarefoundonallmodels:

Figure11

1.Thermal-overload
protectorresetbutton

2.ON/OFFswitch

MotorON/OFFSwitch

TheON/OFFswitch(Figure12)allowstheoperatorofthe

3.Powercord

Figure12

1.MotorON/OFFswitch

machinetostartandstopthemotor.Thisswitchislocatedon
thefrontofthemotor.Itismarked(ON)and(OFF).Rotate
theON/OFFswitchtotheONpositiontostartandrunthe
motor.RotatetheON/OFFswitchtotheOFFpositionto
stopthemotor.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model602126021860219

BatchCapacity0.17cubicm(6.0cubicft)0.23cubicm(8.0cubicft)0.23cubicm(8.0cubicft)

TotalVolume

Length

(withouttowpole)

Width

0.20cubicm(7.1cubicft)0.25cubicm(9.0cubicft)0.25cubicm(9.0cubicft)

150cm(59inches)168cm(66inches)168cm(66inches)

86cm(34inches)86cm(34inches)86cm(34inches)

Height

Weight

Axle

Motor1.5hpBaldorElectric1.5hpBaldorElectric2hpBaldorElectric

142cm(56inches)142cm(56inches)142cm(56inches)

250kg(550lb)275kg(605lb)275kg(605lb)

86to117cm(34to46inches)
extendable

86to117cm(34to46inches)
extendable

86to117cm(34to46inches)
extendable

11