Toro 59220 Installation Instructions
FORM NO. 3321–649
RECYCLER KIT
for 44” Side Discharge Mowers
MODEL NO. 59220
Loose
Note: Use the chart below to verify all parts have been shipped.
DESCRIPTION QTY. USE
Drive Pulley
Drive Belt
Blades 3
Right Baf
Left Baf
Bolt, 5/16”–18 x 1–1/4”
Locknut, 5/16”–18
Parts
fle
fle
1
1
1
1
4
8
Replace deck drive pulley and belt
(Models 30144, 30147, and 30149 only)
Replaces side discharge blades.
Mount baf
fles inside mower deck.
INSTALLATION
INSTRUCTIONS
Lock washer
Kickers
Kicker Plate
Bolt, 5/16”–18 x 1”
Spacer
Flat washer
Locknut, 5/16”–18
Pre–Installation
1. Remove mower unit (see Operator’s Manual for
instructions).
2. Thoroughly clean mower deck. All debris must
be removed to ensure kickers and baffle will fit
properly against mower deck.
4
3
1
4
Mount kickers inside mower deck.
3
4
4
3. Repair all bent or damaged areas of mower deck
and replace any missing parts.
4. Remove belt covers from mower deck.
Printed in USA
Installation Instructions
Note: On models 30144, 30147, and 30149,
replace drive pulley and drive belt.
Torque pulley mounting nut to
100-120 ft-lb (135-163 Nm).
5. Tip mower deck upside down and block up ends
to ease installation of recycler components.
2
1
Installing
Blades
1. Remove blades and anti-scalp cups from
spindles. Save for use when side discharging.
2. Install new recycler blades without anti-scalp
cups.
IMPORTANT: The sail part of the blades
(i.e., the turned up section) must face the
inside of the mower.
3. Tighten the blade mounting bolts to 85–110 ft-lb
(115–150 Nm).
Installing
Baffles
Prepare the Mower
On most models, the holes needed for installing the
baffles are pre–drilled. Each hole is filled by a short
bolt and nut. However, some older models do not
have pre–drilled holes, and must be drilled before you
can install the baffles.
m–3813
Figure 1
1 Left
baf
fle 2
Right Baf
fle
If there are no holes in the mower, drill them as
follows:
1. Place the left and right side baffles in the cutting
chamber with the extended lugs on the baffles
interlocked, then rotate the blades to ensure that
there is at least 1/8” of clearance between the
blades and the baffle.
Note: Some models may have hardware that
interferes with the baffles. If
interference occurs and you cannot
solve it by repositioning the baffles,
cut out the area of the baf
fles causing
the interference.
2. Mark the location of the 4 baffle mounting holes.
3. Drill (4) 11/32” holes at the marked locations in
the mower.
To determine whether you need to drill or not,
arrange the baffles in the mower as shown in
Figure 1. If a hole with a small bolt in it corresponds
to the holes in each baffle (Fig. 1), remove the short
bolts and nuts, saving them for future use, then
proceed to the next section.
2
Install the Baffles
1. Place (4) 5/16”–18 x 1–1/4” bolts into the deep
recessed holes in the left and right baffles.
Secure the bolts with (4) 5/16” locknuts in the
shallow recesses. Refer to Figures 2 and 3 for
correct assembly and hole usage.
Installation Instructions
3. Tighten all mounting hardware securely.
4. Rotate the blades to ensure that there is at least
1/8” clearance between the blades and baffles.
1
2
3
2033
Figure 2
1 Deep recess
2
Bolt 5/16–18 x 1-1/4”
(31.8mm)
3
Lock nut 5/16” (7.9mm)
2. Place the left side baffle and the right side baffle
inside the cutting chamber so the extended lugs
are interlocked. Secure them with (4) 5/16”
locknuts and (4) lock washers (Fig. 3).
3
2
3
Installing
Kickers
Prepare the Mower
If you had to drill holes to install the baffles, you will
also need to drill holes for the kickers, as described in
this section. If you did not have to drill holes,
remove the short bolts from the holes where the
kickers will go (Fig. 4) and proceed to the next
section.
4
3
1
2
1
1 Kicker
2 Kicker
plate
Figure 4
Left/center joint
3
4
Center line
GRAPHIC #
2
5
m–3813
1 Baffle
2 Baf
3
left side
fle right side
Bolt 5/16–18 x 1-1/4”
(31.8mm)
5
1. Place kicker plate into center chamber so tab is
in recessed area against rear baffle (Fig. 4).
2. Place (2) kickers into deck on raised area, not in
depressions, on center lines (Fig. 4).
3. Place third kicker 1” from left/center joint of rear
baffle (Fig. 4).
4
4
5
5
Figure 3
Lock washer
4
5
Lock nut 5/16” (7.9mm)
4. Hold kickers and plate tight against rear baffle as
shown and mark hole locations.
5. Remove kickers and plate, drill (4) 1
1/32” holes
in the mower.
3
Loading...