Toro 59193, 59194 Installation Instructions

Page 1
FORM NO. 3322–311
SUPER RECYCLER MOWER
BAGGING KIT
Para
obtener una versión gratis de este manual en español, escriba a la dirección
indicada más abajo. Asegúrese de indicar el modelo y el número de serie de su producto. Pour obtenir gratuitement une version en français de ce manuel, écrivez à l’adresse
ci-dessous. N’oubliez pas d’indiquer les numéros de modèle et de série de votre produit.
The T
oro Company
this material with your Operator’s Manual and refer
Keep to both documents for instructions concerning safe operation and proper maintenance procedures.
Safety
and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
, Attn: Parts Dept., 8111 L
MODEL MODEL NO. 59194
NO. 59193
yndale A
IMPORTANT updated to permit bagging. Make sur is awar servicing is r
INSTRUCTIONS
ve S, Bloomington, MN 55420–1
: Y
our Recycler mower has been
e that your dealer
e of this whenever parts ar
equired.
e order
196
ed or
ON REAR OF MOWER
(Part No. 100–1
Kit
The T
Contents
DESCRIPTION QTY.
Discharge T Spring 1 Spring Bracket Grass Bag Assembly Decal 2
All Rights Reserved
unnel Assembly
oro Company
– 1998
175)
BY DISCHARGE TUNNEL
(Part No. 99–6018)
Assembly
Installing
Note:
1
1 1
1
Determine the left and right sides of the mower by
standing behind the handles.
1.
Disconnect the spark plug wire.
2.
Remove and save the four bolts securing the Recycler cover and deflector assembly to the mower (Fig. 1). Save the parts for future use.
the Discharge T
unnel
Printed in USA
Page 2
2
1
1
2
503
3
1911
1. Bolt
(4)
3. Position
mower
Figure
the discharge tunnel and door assembly on the
, aligning the holes in the dischar
1
2.
Cover and deflector assembly
ge tunnel with
holes in the mower (Fig. 2).
1
3
, using the bolts
1. Discharge
2. V
ertical bolts
4. Fasten
the front right, rear right, and rear left corners
of the dischar
2
Figure
tunnel
ge tunnel to the mower
2
3.
Horizontal bolt
saved from step 2. Ensure that the shorter horizontal bolt is installed in the front right location.
5.
Secure the spring bracket and discharge tunnel to the mower with the left front bolt (Fig. 3). A socket set extension may be necessary (Fig. 4).
420
1. Spring
2. Spring
Figure
bracket
3
3.
Left front bolt
1
4
2.
Spring bracket
1. Socket
6. Hook
Figure
set extension
the end of the spring through the small hole on
the spring bracket (Fig. 3).
7.
Open and close the dischar
ge door to ensure that the spring is not contacting any part of the engine and that the door closes when the handle is released.
WARNING
POTENTIAL HAZARD
Ensur
WHA
W
HOW T
e that the spring does not contact the gas
tank or any other part of the engine.
T CAN HAPPEN
ear between the spring and engine parts may
r
esult in an unsafe operating condition.
O AVOID THE HAZARD If the spring contacts any part of engine, do not install the bagger kit on the mower and contact an Authorized Toro Service Dealer befor
e
proceeding.
2
505
Installing
1. Thoroughly
the dischar soap and water
2
the Bagging Decal
clean the flat area of the mower behind
ge tunnel and to the left of the tunnel with
, then dry thoroughly
.
Page 3
2.
Install the decals in the area shown in Figure 5.
place the decals over the model/serial number decal.
Do not
2
1. Location 100–1175
of decal number
1
Figure
5
2.
Location of decal number 99–6018
Operation
Using
1. Stop
2.
Ensure that the dischar and the pin is engaged in the catch (Fig. 6).
the Grass Bag
the engine and wait for all moving parts to stop.
ge door handle is fully forward
1
1
420
1. Pin
in bag notch
Figure
7
1913
DANGER
POTENTIAL
A worn grass bag could allow small stones and other similar debris to be thrown in operator or bystanders dir
WHA
T CAN HAPPEN
Thr
own objects can cause serious personal
injury or death to the operator or bystanders.
2
HOW T
Check the grass bag fr damaged, install a new Toro r
HAZARD
ection.
O AVOID THE HAZARD
equently
eplacement bag.
’s
. If it is
3
Figure
1. Bag
frame on retaining
post
2.
Pin contacting latch plate
3. Slide
4.
5.
the hole in the bag frame onto the retaining post
on the dischar
ge tunnel (Fig. 6). Set the rear of the bag frame onto the lower handle. Open the dischar
ge door by
6
3.
Handle fully forward–discharge door closed
, pulling the dischar handle forward until the pin clears the ramp on the bag door and moving the handle rearward until the pin locks in the bag notch (Fig. 7).
1912
ge door
DANGER
POTENTIAL HAZARD
Thr
own objects may r
door does not close completely
WHA
T CAN HAPPEN
Thr
own objects can cause serious personal
injury or death.
HOW T
O AVOID THE HAZARD If the discharge door cannot be closed because grass clippings clog discharge ar engine and gently move the discharge door handle back and forth until the door can be closed completely closed, r
emove the obstruction with a stick; not
your hand.
6.
Cut grass until the bag is full.
IMPORTANT
7.
Stop the engine and wait for all moving parts to stop.
8.
Pull the dischar
: Do not overfill the bag.
ge door handle up and out of the bag notch (Fig. 7) and pull it forward until it engages the catch (Fig. 6).
esult if the discharge
.
ea, stop the
. If the door still cannot be
3
Page 4
9.
Remove the bag from the mower and empty the grass.
DANGER
Checking
the Blade Brake
Clutch System
If
your mower has a BBC (Blade Brake Clutch) safety system, the grass bag can be used to check for BBC system deterioration. (For additional BBC tests, refer to your operator’s manual.)
1.
Install the empty grass bag on the dischar
2.
Push the control bar down to the lowest position (Fig. 8).
2
1
Figure
1. Control
3. Lift
4.
bar
the control bar to the normal “blade engaged position, about 2” below the handle. The bag should begin to inflate which indicates the blade is engaged and rotating.
Release the control bar immediately deflate, it indicates that the blade is still rotating and deterioration of the Blade Brake Clutch mechanism may have occurred, which could result in an unsafe operating condition. Have mower inspected by an Authorized Toro Service Dealer
8
2. T
. If the bag does not
ge tunnel.
147
wo inches
.
POTENTIAL HAZARD
Thr
own objects may r
door does not close completely
WHA
T CAN HAPPEN
Thr
own objects can cause serious personal
injury or death.
HOW T
O AVOID THE HAZARD If the discharge door cannot be closed because grass clippings clog the discharge ar engine and gently move the discharge door handle back and forth until the door can be closed completely r
emove the obstruction with a stick; not your
hand.
esult if the discharge
.
ea, stop the
. If door still cannot be closed,
DANGER
POTENTIAL HAZARD
Grass clippings and other objects can be thr
own fr
om an open discharge tunnel.
WHA
T CAN HAPPEN
Objects thrown with enough for serious personal injury or death to the operator or bystander
HOW T
O AVOID THE HAZARD Never open the door on the discharge tunnel when the engine is running.
.
ce could cause
Maintenance
Cleaning
Always ensure that the dischar the handle is released. If debris prevents the dischar door from closing, clean the inside of the dischar and door thoroughly described in the Operator’s Manual.
. Perform all cleaning procedures
ge tunnel door closes when
ge tunnel
ge
4
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