Toro 59192, 59195 Installation Instructions

FORM NO. 3318–841

SUPER RECYCLERr MOWER

BAGGING KIT

MODEL MODEL NO. 59195

Since this instruction sheet covers only a minimal amount of information necessary to maintain and operate your mower, we suggest that you keep this material with your Operator’s Manual so that both may be referred to for instructions concerning safe operation and proper maintenance procedures.

Safety

and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.

NO. 59192

INSTALLATION

INSTRUCTIONS

our Recycler permit bagging. Make sure that your dealer is aware of this whenever parts are ordered or servicing is r

r mower has been updated to

equired.

ON REAR OF MOWER DECK

(Part No. 93-7396)

ON DISCHARGE TUNNEL PLUG

The T

ON DISCHARGE TUNNEL

oro Company – 1996

Kit

Contents

DESCRIPTION QTY.

3. Position discharge tunnel and door assembly on

deck. Align holes in discharge tunnel with holes in deck (Fig. 2).

Discharge Discharge T Spring 1 Spring Bracket Grass Bag Assembly (model 59192) Grass Bag Assembly (model 59195) Decal 1 Installation Instruction Sheet

Plug Assembly

unnel Assembly

Assembly

Install

1. Remove spark plug wire from spark plug.

2. Remove and save the (4) bolts securing the

Discharge T

unnel

Note: Determine left and right sides of

mower by standing behind handles.

Recycler mower cover and deflector assembly to the deck (Fig. 1). Save the assembly for possible future reinstallation.

1 1

1 1 1

1. Discharge

2. V

tunnel

ertical bolts

Figure 2

Horizontal bolt

420

4. Fasten the front right, rear right, and rear left

corners of discharge tunnel to deck, using the bolts saved from step 2. Make sure the shorter horizontal bolt is reinstalled in the front right location from which it was removed in step 2.

5. Secure spring bracket and discharge tunnel to

deck with left front bolt (Fig. 3). A socket set extension may be necessary (Fig. 4).

1. Bolt

(4)

Figure 1

Cover and deflector assembly

503

1. Spring

2. Spring

bracket

Figure 3

Left front bolt

1911

Install

Bagging Decal

505

1. Socket

Figure

set extension

Spring bracket

6. Hook end of spring through small hole on spring

bracket (Fig. 3).

7. Open and close discharge door to ensure that

spring is not contacting any part of engine. Make sure discharge tunnel door closes when handle is released.

1. Thoroughly clean flat area of mower deck

behind discharge tunnel with a soap and water solution.

Note: Deck must be dry before installing

decal.

2. Install decal in area shown in Figure 5. Do not place bagging decal over model/serial number decal.

POTENTIAL HAZARD

•

Be sur

e that spring does not contact gas

tank or any other part of engine.

WHAT CAN HAPPEN

• Wear between spring and engine parts may

result in an unsafe operating condition.

HOW TO AV

OID THE HAZARD

• If spring contacts any part of engine, do not

install bagger kit on mower. If you need assistance contact an Authorized Toro Service Dealer before proceeding.

1. Decal

420

Figure 5

location

Operation

Using

Grass Bag

1. Stop the engine and wait for all moving parts to

stop.

2. Ensure discharge door handle is fully forward

and pin is engaged in catch (Fig. 6).

1912

1913

Figure 7

1. Pin

in bag notch

5. EMPTYING BAG—Stop engine and wait for all

moving parts to stop. Lift discharge door handle straight up and move it forward to contact latch plate (Fig. 6). Grasp bag frame handle and rear of grass bag and lift bag off mower. Gradually tip bag forward to empty clippings.

Figure 6

1. Bag

frame on retaining

post Pin contacting latch plate

Handle fully forward–discharge door closed

3. INSTALLING BAG—Slide hole in bag frame

onto retaining post on discharge tunnel (Fig. 6) and set rear of bag frame onto lower handle.

4. Pull discharge door handle forward until pin

clears ramp on bag door and move handle rearward until pin locks in bag notch (Fig. 7). Discharge door in mower housing is now open.

6. To reinstall bag, repeat steps 2–4.

POTENTIAL HAZARD

• Grass clippings and other objects can be

thrown from an open discharge tunnel.

WHAT CAN HAPPEN

• Objects thrown with enough force could

cause serious personal injury or death to operator or bystander.

HOW TO AV

OID THE HAZARD

• Never open door on discharge tunnel when

engine is running unless the grass bag, optional side discharge attachment or discharge tunnel plug is securely installed.

POTENTIAL HAZARD

• A worn grass bag could allow small stones

and other similar debris to be thrown in operator’s or bystanders direction.

WHAT CAN HAPPEN

• Thrown objects can cause serious personal

injury or death to operator or bystanders.

HOW TO AV

OID THE HAZARD

• Check the grass bag frequently. If it

damaged, install a new genuine TORO replacement bag that has this or a similar warning.

POTENTIAL HAZARD

• Thrown objects may result if discharge

door does not close completely.

WHAT CAN HAPPEN

• Thrown objects can cause serious personal

injury or death.

HOW TO AV

OID THE HAZARD

• If discharge door cannot be closed because

grass clippings clog discharge area, stop engine and gently move discharge door handle back and forth until door can be closed completely. If door still cannot be closed, remove obstruction with a stick, not your hand.

Figure 8

1. Discharge

door handle

Plug rotated clockwise

3. Push the plug all the way in until the spring clip on the bottom of the plug clicks into place, locking the plug securely into the discharge tunnel (Fig. 9) Release the discharge door handle to lock the top of the plug.

4. To remove the plug, move the discharge door handle rearwards while at the same time lift up the spring clip on the bottom of the plug. When the plug is unlocked, pull it out of the discharge tunnel.

1914

Using

Discharge T

unnel Plug

1. Make sure engine is shut off. Open the discharge

door by moving handle rearwards (Fig. 8). Hold the discharge door handle to prevent the spring–loaded door from closing while inserting the plug.

2. Since the plug is slightly wider than the

discharge tunnel opening, you must rotate the plug clockwise slightly while inserting it (Fig. 8). Make sure the arrow on the plug decal is pointing upwards.

1. Spring

1915

Figure 9

clip

Check

Blade Brake Clutch

System

Maintenance

If your mower has a BBC (Blade Brake Clutch) safety system, the grass bag can be used to check for BBC system deterioration. (For an additional BBC test, refer to “Check Control Bar” section in your operator’s manual.)

1. Install the empty grass bag on the discharge

tunnel.

2. Push the control bar down to the lowest position

(Fig. 10).

3. Lift the control bar to the normal “blade engaged

position, about 2” below the handle. The bag should begin to inflate which indicates the blade is engaged and rotating.

4. Release control bar. If the bag does not

immediately deflate, it indicates the blade is still rotating. Deterioration of the Blade Brake Clutch mechanism may have set in, which could result in an unsafe operating condition. Have mower inspected by an Authorized TORO Service Dealer.

Cleaning

To ensure best performance, the discharge tunnel plug must be cleaned after each use. When grass is thick and lush, clippings may collect on and around the plug; this may make plug removal difficult. After each use, remove plug from discharge tunnel and clean off all debris.

Always be sure that discharge tunnel door closes when handle is released. If debris prevents discharge door from closing, clean inside of discharge tunnel and door thoroughly.

1. Stop engine and pull wire off spark plug.

Remove key from switch (key start models).

2. Tip mower on side opposite from the spark plug.

Avoid rotating blade because starting problems may result.

3. Remove dirt and grass clippings that stick to

housing with a hardwood scraper. Avoid burrs and sharp edges.

4. Turn mower upright.

5. Remove debris from inside of discharge tunnel.

1. Control

bar

6. Remove screws securing belt cover (Fig. 11) to

mower housing. Lift off cover and brush out all debris from belt area. Reinstall belt cover.

147

Figure 10

2. T

wo inches

1. Belt

cover

Figure 1

281

Screw (2)

7. Clean discharge tunnel plug.

+ 14 hidden pages