Toro 55-8460 Installation Instructions

FORM NO. 3322-138 Rev A
Remote Air Cleaner Kit
Part No. 55–8460
Loose Parts
Note: Use the chart below to identify parts for assembly.
DESCRIPTION QTY. USE
Air Hose Air Hose Mounting Bracket
Air Cleaner Assembly Hose Clamp Cap Screw Nut
1 1 1
1 2 4 1
Select air hose and mounting bracket
Install air cleaner for Groundsmaster 117 and 118 or 120
INSTALLATION
INSTRUCTIONS
Selecting Air Hose and Mounting Bracket
1. Select the proper air hose for your model of
Groundsmaster. Mounting bracket is used only on Groundsmaster models 117 and 118 (Fig.1).
The Toro Company – 1998
Printed in USA
All Rights Reserved
1
1. Air Hose for Groundsmaster models 117 and 118 only.
2. Mounting Bracket for Grondsmaster models 117 and 118 only.
2 3
m–4107
Figure 1
3. Air Hose for Groundsmaster model 120 only.
Installation Instructions
Installing Air Cleaner for Groundsmaster 117 and 118
1. Loosen hose clamp securing air cleaner hose to
air chamber. Slide hose off air chamber (Fig. 2).
2. Remove (5) cap screws and locknuts securing air
chamber, wire harness R–clamp, and air chamber cover to left seat support. Remove air chamber and air chamber cover(Fig. 2).
3. Remove (2) capscrews and locknuts securing left
side of hood support to seat support (Fig. 2).
2
1
4
3
m–4104
1
3
m–4105
Figure 3
1. Air Cleaner Mounting Bracket
5. Remove machine screws and square nuts
securing air cleaner mounting bands to air cleaner body. Remove mounting bands (Fig. 4).
6. Secure mounting bands to mounting bracket
with capscrews and locknuts (Fig. 4).
7. Slide air cleaner body between mounting bands
and secure with machine screws and square nuts previously removed (Fig.4).
Figure 2
1. Hose
2. Air Chamber
3. Air Chamber Cover
4. Wire Harness R–Clamp
4. Align mounting holes in air cleaner mounting
bracket with holes in seat support, and secure with capscrews and locknuts previously removed (Fig. 3).
Note: Make sure wire harness clamp and
hood support are reinstalled when securing mounting bracket to seat support. Make sure wires are routed away from moving parts.
1
2 3
15
3
4
5 6
1. Air Inlet Hood
2. Mounting Band
3. Hose Clamps
4. Air Cleaner Mounting Bracket
5. Capscrew
6. Locknut
7. Square Nut
Figure 4
14
11
10
9
8
7
8. Machining Screw
9. Air Cleaner Body
10. Filter Element
11. Clamp
12. Nut
13. Baffle
14. Dust Cap
15. Hose
13
12
m–4106
2
Installation Instructions
8. Slide hose clamps onto air cleaner hose. Push
ends of hose onto air cleaner and mounting bracket opening. Large end of hose fits air cleaner outlet.
9. Position and tighten hose clamps so a good seal
is formed between inside of hose and mounting surface.
10. Install air cleaner inlet hood.
Installing Air Cleaner for Groundsmaster 120
1. Disengage the power take off (PTO), set the
parking brake, and turn the ignition key to “OFF” to stop the engine. Remove the key.
2. Tilt seat forward and pull up hood.
3. Remove screw and electrical relay attached to
electrical bracket (Fig. 5).
4. Remove two (2) cap screws and nuts holding
electrical bracket (Fig. 5).
5. Remove cap screw holding R–clamp and
electrical wire for seat (Fig. 5).
8. Place hose through hole in side panel (Fig. 5).
9. Place hose clamps onto hose for Groundsmaster
120 (Fig. 5).
10. Install hose onto the air cleaner and air intake on
top of motor. (Fig. 5).
11. Tighten hose clamps on the ends of the air hose
(Fig. 5).
1
2
5
9 8 5
3
1. Clamp
2. Electrical Bracket
3. R–Clamp
4. Capscrew
5. Nut
4
Figure 5
6. Air Cleaner
7. Air Hose
8. Electrical Relay
9. Screw
7
1
6
m–4108
6. Install capscrews through air cleaner assembly
and reinstall R–clamp and electrical bracket. Tighten capscrews to secure air filter (Fig. 5).
7. Reinstall screw and electrical relay (Fig. 5).
3
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