Toro 4500-D User Manual

Toro® Groundsmaster® 4500-D
Quality Design For A Quality Cut
T.Map
TM
Improve Irrigation Control
Education Program Earns An A
+
Operator Training
ProCore®Operator Video
Toro
®
Greensmaster®FlexTM21
Exceeding Expectations
Options & Attachments
Toro®Debris Blowers
1
Issue No. 4, February 2002 Information From Toro to Help YOU and YOUR Course
INSIDE THIS ISSUE
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Introducing the New
Toro
®
Groundsmaster®4500-D
T
oro has done it again! In response to superintendents’
needs for more productive rotaries that help them improve their quality of cut, Toro announces yet another breakthrough mower.
Introducing the Toro Groundsmaster®4500-D, the latest addition to our family of ground­following rotary mowers.
Featuring Toro’s exclusive Contour
TM
Plus cutting technology, the Groundsmaster 4500-D has five free­floating decks that fol­low the contour of the terrain so you can get a championship-quality cut on undulating surfaces.
Better yet, the decks on the 4500 deliver a wide nine foot cut (2.74 meters) to give you a big boost in productivi­ty. Also, with its 60-HP Kubota®turbo charged engine, full-time bi­directional four-wheel drive and superior traction, the 4500 promises you a better cut in demanding places, like roughs and slopes.
Power, versatility, productivity… could you ask for more? Actually, yes, which is why we built the Groundsmaster 4500-D for easier maintenance, user-friendly design, better striping capabilities, opera­tor comfort, a quieter engine and more.
Real-World Proven
“I’m convinced it’s the best rotary mower out there,” says Bryan Miller.
Miller is Golf Course Superintendent at the Georgian Resort in Villa Rica, Georgia, an 18-hole, Tom Fazio-designed course near Atlanta. Last year, they decided to replace their reel mowers with rotaries in the rough areas. “We had undulations wreaking havoc on the
mower, or it would scalp the edges,” Miller says. So, he called Toro.
“They discussed this new mower, but
told me it was still in development,” he
recalls. “I told them if that machine was everything it’s made out to be, we’d love to get it here.” He arranged for a demon­stration of the prototype 4500, and liked what he saw.
“This is a great innovation,” he adds. “I think the quality of cut during diffi­cult times to mow is going to be even better than reel mowers—like in heavy grass, heavy dew or debris. It’s going to allow us to mow these areas like we want to and maintain the quality.”
“It didn’t bog down a bit,” agrees Jeff Connell, another superintendent who has had personal experience with the
4500. “It has an extreme amount of horsepower, so you don’t have to worry about going through thicker grass or wet grass. With that four-wheel drive, it also didn’t slip or make any kind of tire ruts
or spins anywhere.”
Connell is the superintendent at the Columbia Country Club in Columbia, South Carolina, a 27-hole private facility
designed by Ellis Maples. Presently undergoing a major renovation, the physical layout of the course had created particular equipment needs.
“We mow close to 100 acres,” he says, “and we were just not getting all the way around the golf course as many times as we needed to. Also, we’ve got a lot of bunker faces that kind of go down. It seemed we couldn’t get in without scalping.”
Last spring, Connell was invited to a demonstration of the Groundsmaster 4500-D. He was quickly impressed.
“The biggest thing I liked about it was the solid roller on the back and the anti­scalp rollers on the front,” he says. “You could actually mow over the top of a bunker face and not get any kind of scalping whatsoever. The nice thing about the solid roller in the back is that
The New Toro
®
Groundsmaster
®
Productivity And A Quality Cut For Demanding Turf
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The Toro®Groundsmaster®4500-D has five ContourTMPlus cutting decks that follow the contour of the terrain for exceptional quality of cut on undulating surfaces.
4500-D
you get a nice even cut. You know, the ground is not totally level out there, but having this solid roller all the way across, it’s a lot more uniform.”
Although it has a wide cutting ability, the Groundsmaster 4500-D is remark­ably versatile. It can zip through roughs and then do great mowing on trim areas as well.
“It gives you a large piece of equip­ment that acts like a small one,” Connell adds. “It cuts a large swath, but in the fashion and closeness of a smaller piece of equipment. It acts as a trim mower; it does both jobs at the same time.”
“There’s nothing
like it in this size category,” explains Tim Koch, Toro’s Marketing Manager of Groundsmaster Products. “It has incredi­ble power for a nine-foot machine, with
117 foot-pounds of torque
available. The hydraulic paral­lel traction system gives superb traction, and it’s truly very strong. That means bet­ter ability to maneuver on hills.
“What this machine is really about is undulating terrain and superior cutting,” Koch says. “It’s being able to mow in rough areas with a rotary product.
“These features all combine to produce a fantastic quality of cut,” he emphasizes.
Better for Everybody
In addition to its superior quality of cut on undulating ground, the Groundsmaster 4500-D is more enjoyable to operate and maintain. Among its popular features are easy serviceability and accessibility: the decks can be raised or removed quickly, and in almost no time, the exterior
enclosures can be pulled off without tools, so technicians can get at everything right away.
Even with all that horsepower and torque, the engine speed on the Groundsmaster 4500 is quite low—just
2600 rpm. Combined with a variable clutch on the engine-cooling fan, that means much lower sound levels. “The engine provides many benefits in addition to more power
and torque, slowing
the engine down to 2600 rpm results in a quieter operation,” Koch points out.
Other unique features include a large operator platform and easy-to-reach deck levers. There is even a cup holder and extra space available for a water cooler
and other storage.
Just the Beginning
With shipments starting in early Spring 2002, the Groundsmaster 4500-D is sure to be popular with any superintendent who wants more power, more control and a better cut on undulating terrain. But that’s not all.
Also shipping in the Spring of 2002, the even larger 4700-D features seven free-floating cutting decks, which pro­duce an amazing swath 12.5 feet (3.8 meters) wide! Designed for rough mow­ing, it will be a real productivity booster. And because it’s from Toro, you know it’ll perform.
All things considered, Toro Groundsmaster mowers are taking preci­sion cutting to a whole new level… espe­cially on ground that isn’t.
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“I’m convinced it’s the best rotary
mower out there.”
– Bryan Miller
The Georgian Resort, Villa Rica, Georgia.
Jeff Connell (inset) is the golf course superintend­ent at Columbia Country Club in Columbia, South Carolina, a 27-hole private facility. The lay­out of the course is particularly suited for the Toro
®
Groundsmaster®4500-D.
T
oro has made irrigation man­agement easier by making it
more advanced. Building on our history of innovations and leadership in irrigation systems, we consistently incorporate the appropriate technology into our products.
The development of Toro’s PC-based SitePro®central control system gave superintendents an amazing way to improve irrigation management and stay informed. As good as SitePro is, those capabilities can be taken to an even high­er level.
With Toro’s T.MapTM, included in the SitePro software, you can create a precise graphic representation of your golf course. T.Map puts a new world of resource management right at your fin­gertips, because you can use it to make instantaneous system adjustments with a
click of your mouse.
T.Map’s advanced technology interacts with the SitePro control system database to create dynamic graphic displays of your golf course. Using comprehensive interactive site maps on your computer screen, you can accurately locate irriga-
tion elements such as sprinklers, pipes, sensors, pump sta­tions, electrical lines, valves and wire splices. T.Map also shows you the precise, in-scale locations of physical features on your course, such as greens, bunkers, cart paths and so on, right down to individ­ual trees.
With T.Map software, you simply pull
up real-time screens indicating areas in question, and then click on the map symbols to adjust sprinkler run times, engage rain holds, initiate starts and syringes, and more. Field-status monitors tell you which satellites and sprinklers are running and which are on hold, and alert
you to any problems.
You can also use SitePro and T.Map to display simula­tions of projected water flow, measure areas and distances, issue work orders, help in event planning and many other tasks.
Control is Just a Click Away
“With T.Map, you are looking at your course on the screen, just as it is physically in the real world,” explains Aivars Jurkis, Toro’s Senior Customer Support and Technical Advisor. “You get a picture of your course with all these dots on it to show the irrigation stations. You just click on the ones you want.” It’s that simple.
“The SitePro engine runs the irri­gation system. T.Map just allows you to view the set­up a lot more graphically,” adds Bill Thornton, Toro’s Western Regional Sales Manager. “That helps especially
when the
operator
isn’t a computer
expert.”
“For example let’s say there’s a spot that’s dry on the golf course, and you want to give it more water,” Jurkis explains. “Just click on the head there. T.Map will ask you how long it should
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T.Map
TM
Software
Picture This: Improve Irrigation Control With T.Map
TM
Tom Walker is the golf course superintendent at the Inverness Club in Toledo, Ohio. He credits the T.Map
TM
system for providing flexibility and efficiency.
run; enter how long you want, and it will automatically turn it on. You don’t need to know the satellite station number or any of that, because it looks it up for you.”
“It’s just a great, great benefit,” says Tom Walker, Golf Course Superintendent at The Inverness Club in Toledo, Ohio. “The ability to change the time of cer­tain sprinklers, to take your mouse and
loop around a few heads and put them on hold for one day, two days, whatever, it’s wonderful.”
Built in 1903, The Inverness has host­ed many major tournaments, including four U.S. Opens. It typically ranks among the best-groomed courses in America, so Walker has high standards to uphold. He feels that SitePro and T.Map have helped him a lot.
“There’s so much flexibility,” he adds. “Not only is it an excellent irrigation package, it also gave me an accurate map of the golf course. I can use it for chart­ing square footages, charting out holes, locating drain lines, even trees,” he says. “As far as saving me time and getting the job done better, it’s just wonderful.”
Easy Installation
When T.Map is installed, whether with new or existing SitePro software, it requires a designer or consultant to pro­vide an AutoCAD image of the golf course—from a survey, GPS program, aerial photos or even drawn freehand. GPS isn’t required for T.Map, but it does
improve accuracy.
The AutoCAD data is then converted into T.Map-shaped files and layered color-coded images.
“What the data conversion does is to look at all this course info, create what it needs to create, and saves it in a zip file,” explains Toro’s Jurkis. “That one file is all you need. Tell SitePro to do a File Open, and there it will be.”
When setting up the initial AutoCAD image, which most new courses already have, you can determine how detailed you want it to be.
Everything You’re Looking For
“It’s unlimited what you can do,” says Steve Glossinger, Golf Course Manager at Caves Valley Golf Club in Baltimore, Maryland. “We put in all the surfaces, contour lines, fairways, bunkers, trees, even paths and buildings. We did just about everything on the property.”
Caves Valley, site of this year’s Senior Open, has relied on computerized irriga­tion control for several years, but T.Map is a big improvement, Glossinger feels.
“I didn’t know it was going to be this good, quite frankly,” he says. “It’s friendlier; I picked up on it quicker. It has every­thing super­intendents are looking for. With this system, you really see your golf course and where your
heads are and what you’re running. After this,” he adds, “you wonder how you survived with the old system. It’s that good.”
At Caves Valley, T.Map does much
more than irriga­tion. “You can see your whole course,” Glossinger says, “so we use it as a tool to implement
strategies. For example, we were getting ready to put up corporate tents, but instead of going down there and doing all that measuring, with a couple clicks on the screen we knew how many tents would fit.”
The advantages of SitePro and T.Map are just starting to be discovered—water conservation, irrigation troubleshooting, locating trees for removal, determining square footage of greens and bunkers, measuring for paving estimates—and the list goes on. Better yet, it’s easy to get introduced to the program and quickly benefit from it.
“You don’t need technical savvy to run this,” says Walker. “You just point your mouse at something and click. It’s 100 times simpler than programming a VCR.”
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Golf Course Manager of Caves Valley Golf Club Steve Glossinger uses a 40 inch (101.6 cm), flat panel display with his T.Map
TM
system.
“As far as saving me time and
getting the job done better, it’s
just wonderful.”
– Tom Walker
Toro’s T.MapTMsystem provides an accurate graphical representation of the golf course to simplify irrigation management.
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B
eing a leader in the equip­ment industry requires more
than great equipment. We depend heavily on the people who operate and service our equipment. That’s why we have a long-standing commitment to training and education, to help ensure that customers are as comfortable and knowledgeable about equipment as they can be.
One of the many popular things we offer in our training spectrum is Toro’s Customer Factory Service Education Program, or as it’s more commonly known, “Factory Service School.” Our Factory Service School is a three-day session held at Toro’s Training Center in Bloomington, Minnesota, including a visit to our assembly facility at Tomah, Wisconsin. Designed primarily for technicians, the guests at Factory Service School attend a variety of help­ful seminars that address issues of con­cern to them and the industry. They also get unique opportunities to meet other techni­cal professionals from around the country and exchange ideas.
Created over 20 years ago to pro­vide training for distributors, Toro’s Factory Service Schools have since been expanded to include technicians from golf courses, sports facilities and municipalities. Currently Toro offers these end-user Factory Service School sessions about five times a year.
Useful Information
The Factory Service School program usually starts on a Sunday night with a welcoming get-acquainted reception. Then over the next three days, “stu­dents” of Factory Service School attend informational tours, presentations and hands-on sessions addressing such help-
ful topics as cutting unit adjustments, hydraulics, electrical systems, equip­ment maintenance, diagnostics and troubleshooting.
“It was very informative,” says Rick Paré, Equipment Manager at Eagle Crest Resort in Redmond, Oregon. He attended Factory Service School this past September. “Training is beneficial for everybody. You always like to see new updates and new innovations that are coming along. The mere fact that greens are so fast and are cut so short now, we’ve got to be on our toes all the time.”
In addition to the training classes and seminars themselves, Paré enjoyed the chance to swap notes and tips with the technicians he met there.
“One person’s attitude on how to maintain a piece of equipment differs from another’s,” he adds. “Whenever you get together with a bunch of tech­nicians or superintendents, you always
talk about what works for you and what doesn’t.”
“When you hear someone else with a situation similar to yours, it helps,” agrees Michael Koopman, another technician who attended Factory Service School last year. Koopman is the Equipment Manager at Old
Collier Golf Club in Naples, Florida.
“It was geared more for education, but they gave us the option of giving our feedback,” he says about Factory Service School. “I think one of the best things—and something that people are really interested in—is when they brought the engineers in and asked if we had any questions for them. That was on Monday, the first day. Then, if they couldn’t answer a question, they said they would get back to us before we left for home on Wednesday.
“One thing I’ll say,” he adds, “is that they didn’t run away from someone who said, ‘Hey, I have a problem with something.’ They listen to what the people have to say.”
The chance to meet with Toro engi­neers and ask them specific questions has always been one of the most popu­lar features at Factory Service School. The technicians in attendance know their equipment better than anyone, and Toro appreciates the opportunity to get first-hand input from people who put the machines through their paces every day.
“They asked us if we had any prob­lems, or if we had any questions we wanted answered,” Paré says. “I thought that was good; they were very straight­forward.”
Customer-Focused
Given the wide range of products Toro represents, part of the challenge
with any type of training is to make sure it’s relevant to a particular cus­tomer, to give him or her the informa­tion they need most.
“We have two different types of schools we offer to our customers,” explains Jim Peterson, Toro’s Education and Learning Manager in the Commercial Products Division. “One has a golf focus and the other has a grounds focus. So the technical infor­mation we provide is specific to the needs of the technician,” he says.
Factory Service School
Toro’s Customer Factory Service Education Program Earns An A+
Toro’s Factory Service School gives equipment man­agers and technicians hands-on instruction on how to properly service Toro equipment.
Technicians benefit greatly from the interac­tion with Toro employees and peers at the Factory School.
“For a golf school, we would concen­trate on products used on greens and fairways, and those things of particular interest in a golf setting for that group of customers,” Peterson says. “For example, golf school might focus more on reel-type cutting units. Some of the most lively discussions we have at any golf school will surround the subject of reel-type cutting units.”
Tailoring the presentation material to keep it pertinent and interesting is vital when your goal is to offer truly useful material to those in attendance. Toro firmly believes in the value of making information available to the people who need it. We also believe in putting that information to good use.
“At the end of the day, merely learn-
ing is not the goal; behavior change is the goal, and learning is how we get there,” Peterson says. “We want to make sure that whenever we get into a certain topic or subject, that the partic­ipant is able to make that leap, where they’ve learned something new and now they can take that and use it. We want them to be able to do something more efficiently, or do it in a new way that improves their skills and abilities as a service technician,” he says.
“Helping them to personally grow in their occupation is what this is really all about,” Peterson adds, “and it’s going to benefit everybody if we can do that.”
Next Session Sept. 16–18
An upcoming Toro Factory Service
School is scheduled for September 16–18, 2002. Some of the planned top­ics for the program include an intro­duction to the ACE System to aid in troubleshooting, and a seminar called “Cutting System Dynamics,” which addresses the design, set-up and adjust­ment of cutting units. The cost of attending is $600 US per person, which includes three nights’ lodging, meals, local transportation and all classroom materials.
If you would like to attend a Factory Service School, or want to obtain more information about it, please contact your local Toro distributor.
“I’m glad that I went, and I would love to go again,” says Paré. “There’s still a lot to learn.”
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TOROfor
you
R
ick Paré and Mike Koopman both have good
things to say about their trips to Toro’s Factory School, but their experiences there will undoubtedly be forever fixed in their memories for other reasons: they were attending their ses­sions on Tuesday, September 11, when the horrible terrorist attacks hit America.
“We were going through the plant, in the special operations area, and that’s when we heard about the plane crashes,” recalls Paré. “So it got cut short, and we didn’t get to see everything we would have liked to, but they did the best they could with the situation the way it was.”
“I was scheduled to fly out on Thursday, but didn’t end up leaving until Saturday,” adds Koopman. “We had to stay all those extra nights, but Toro said, ‘Don’t worry, we’ll take care of it.’ On Tuesday, I’m sure those Toro guys would have liked to go home to their families, too, but they stayed there with us. They could have just sent us back to the hotel for two or three days, but I don’t think that crossed their minds,” he says. “I was impressed with that.”
Paré was actually able to head back home to Oregon shortly after the attacks, but it required some fortunate coinci­dences.
“On September 11th, the airlines were shut down,” he explains, “but my wife got me connected with a salesman from her company who was in Minneapolis for a convention. He happened to run into another guy from our area and a friend of his from Boise. He told me, ‘I’ve got room for one more,’ so I hitch­hiked a ride home with them. It was 30 hours… not the way I wanted to see the country,” he says.
“But I feel so strongly about the Toro program and wanting to return, that I would hitchhike back!”
A Memorable Trip Becomes Truly Unforgettable
Michael Koopman upholds high standards for the quality of his maintenance facility.
The equipment facility at Old Collier Golf Club, Naples, Florida.
Michael Koopman services almost exclusive­ly Toro Equipment at Old Collier Golf Club.
ProCore®Operator Video Teaches Proper Techniques
Operator
Training
W
hen you don’t do a particular job every-
day, it’s always a good idea to refresh your skills before jumping into the task. With that in mind, Toro recently released the Toro®ProCore®Operator Training Video (Part No. 01087SV) to help sharpen your skills.
Recorded in both English and Spanish, the video covers the initial set-up and operation of the ProCore series of aerators. These aerators cover a lot of ground so any mis­steps can slow you down. Taking the time to view this short video before aerating is useful for new operators as well as a nice refresher for sea­soned operators. The operator’s manual should also be read in its entirety to ensure safe and proper operation.
Some basic tips for good aeration:
Make sure everything is level from the start. Mount the aerator
on a level surface and check the machine to see that it is level before beginning operation.
Pay close attention to the Power Take Off (PTO) shaft. The PTO
cannot be too long or it will damage the shaft or gearbox. It may need to be changed by the equipment tech­nician.
Use the best settings. The aerator should be set to lift about 4 inches (10 cm) off the ground during oper­ation. Adjust the aerator to a 4­degree forward angle for the best holes. NEVER angle the aerator rearward or damage may occur to the machine or turf.
Get the right tines and set the penetration. There are a variety of
tines to choose from. The depth chart in the operator’s manual has a guide to tines and proper settings. Set the tine depth the same on both
sides of the aerator. If tine depth is changed, recheck the aerator angle to ensure it is still 4 degrees.
Practice using the aerator. Before
actually aerating the course, find a clear area and practice stopping and starting and rais­ing and lowering the aerator. Be sure to mark all obstacles on the course to avoid things like irriga­tion heads and electrical wires. Any debris like rocks that will damage the aera­tor should also be removed.
Start correctly.
To begin aerating, use a low tractor engine rpm in an appropriate gear. Set the speed between .6 and
2.5 miles per hour (.97 and
4.02 kmh). As you begin and the tractor moves for­ward, fully lower the 3-point link­age and increase the engine speed until you reach 540 rpm on the PTO. The machine must be on the ground when set at 540 rpm. The aerator may be damaged if the tines are not working in the turf when operated at full speed.
Use the right front tractor wheel
as a site guide. The right front trac-
tor wheel should be used as a site guide to maintain equal lateral hole spacing with the previous pass. This will allow you to use the offset of the aerator to stay off the area you already aerated.
Stop correctly. When finished
aerating, lower the engine rpm, raise the aerator, depress the clutch on the tractor with your foot and stop the PTO.
Always stop for people. If anyone
comes near the area of operation,
move off the area you’re aerating and stop the machine until the area is clear. Since tines are pummeling the surface of the turf, a tine may break and fly off or debris may fly out from the aerator. Always be aware of any people around you.
The new ProCore
®
Operator Training Video is available from your local distributor. Other new operator training videos available include: the Groundsmaster®3500 (Part No. 00061SV), Groundsmaster
®
4000 (Part No. 01085SV), and the Greensmaster®FlexTM21 (Part No. 01086SV). Each video is $16 US.
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9
En el video vídeo de ProCore se explican las técnicas correctas de operación
Capacitación
de Operadores
C
uando un operador deja de hacer un trabajo particular
todos los días, es recomend­able que repase lo que sabe de ese trabajo antes de volver a realizarlo. Pensando en esto, Toro preparó recientemente el video
vídeo de capac-
itación de oper­adores del equipo Toro
®
ProCore
®
(número de catálogo 01087SV) para ayudar a los operadores a mejorar sus habilidades.
Está narrado en inglés y español, y cubre la preparación ini­cial y la operación de los aireadores de la serie ProCore. Estos aireadores cubren una gran extensión de terreno y cualquier paso
incorrecto puede retrasar el trabajo. Será muy útil dedicar el tiempo necesario para ver este breve videovídeo antes del de hacer trabajos de aireación tanto en el caso de operadores nuevos como de operadores experimenta­dos que necesiten una buena repasada. Debe leerse completamente el manual de instrucciones para asegurar la operación segura y correcta.
Sugerencias básicas para una buena aireación:
Asegúrese de que todo el equipo esté
nivelado desde el principio. Monte el
aireador en sobre una superficie nivelada y revise la máquina para asegurarse de
que esté nivelada antes de comenzar la operación.
Ponga especial atención al eje de la
toma de fuerza (PTO). La toma de
fuerza no debe ser demasiado larga porque podría dañar el eje o la caja de engranajes. Quizá Es posible que deba ser cambiada por un técnico especializado.
Use las los mejores regulacione-
sajustes. El aireador debe ser ajustado
para elevarse unos 10 centímetros del suelo durante la operación. Ajuste las puntas a un ángulo de 4 grados para que hagan bien los agujeros. NUNCA ajuste el aireador a un ángulo hacia la parte trasera porque podría dañar la máquina o el césped.
Use las puntas correctas y ajuste la
penetración. Hay diversas puntas entre
las que puede escoger. La tabla de pro­fundidad en el manual de instrucciones tiene una guía de puntas y ajustes correc­tos. Ajuste la profundidad de las puntas al mismo nivel en ambos lados del aireador. Si cambia la profundidad de las puntas, vuelva a revisar el ángulo del aireador para asegurarse de que todavía esté en a 4 grados.
Practique usando el aireador. Antes
de empezar la aireación del campo, busque una zona despejada y practique parando parar y arrancandoarrancar, ele­vando elevar y bajando bajar el aireador. Recuerde marcar todos los obstáculos en el campo para evitar daños a objetos como cabezales de irrigación y cables eléctricos. Debe quitar los objetos que puedan dañar el aireador, tales como rocas.
Arranque correctamente. Para
empezar la aireación, use una marcha lenta del motor del tractor. Ajuste la velocidad entre 0.97 y 4.02 kph (0.6 a
2.5 mph). A medida que comience a avanzar con el tractor, baje completa­mente el acoplamiento de tres puntos y aumente la velocidad del motor hasta alcanzar 540 rpm en la toma de fuerza. La máquina debe estar en el suelo cuan­do la ajuste a 540 rpm. El aireador puede
dañarse si las agujas puntas no están tra­bajando en el césped cuando opera a alta velocidad.
Use la rueda delantera derecha del
tractor como guía. La rueda delantera
derecha del tractor debe usarse como guía para mantener el mismo espacio lat­eral entre agujeros después de cada pasa­da. Esto le permitirá mantenerse fuera del área en que ya trabajó.
Detenga correctamente la máquina.
Cuando termine de airear, baje reduzca la velocidad del motor, eleve el aireador, oprima el embrague del tractor con el pie y pare la toma de fuerza.
Siempre pare cuando vea gente. Si
alguien se acerca al área donde opera, apártese del área y pare la máquina hasta que la gente se aleje. Como las puntas golpean con fuerza la superficie del césped, una de ellas podría romperse y salir lanzada o podría golpear un objeto que también saldría lanzado del aireador. Siempre esté alerta por si hay gente a su alrededor.
El nuevo videovídeo de capacitación de operadores de ProCore está disponible en su distribuidora local. Hay otros videovídeos de capacitación de oper­adores nuevos, incluyendo los siguientes: Cortadora Groundsmaster
®
3500 (No. de catálogo 00061SV), Cortadora Groundsmaster®4000 (No. de catálogo 01085SV), y Cortadora Greensmaster
®
Flex™21 (No. de catálogo 01086SV). Cada cinta de videovídeo cuesta $16 dólares.
W
hen Toro introduced the Greensmaster®FlexTM21 a year ago, the industry had
never seen a greens mower like it.
The Flex 21 had been conceived and designed based on specific requests and input from real-world equipment users.
Toro engineers had gone out and
talked to superintendents, oper-
ators and technicians, all with
the golfer in mind, about
what they needed in a bet­ter walk mower.
That kind of guid-
ance and recommen-
dations led to the
many special fea-
tures of the
Flex 21,
most notably its unique flexible cutting unit, which is essential for undulating greens and the new Ultra Dwarf grasses. The cutting unit not only flexes from side to side around the bedknife centerline, but also forward and backward around the reel centerline.
The flexible cutting unit is separate from the traction unit so it ensures a superior cut and less scalping than any other mower. This innovative develop­ment allows for crisp, tight mowing at the height you want, even on the most chal­lenging greens.
“We developed this product based on customers’ needs and concerns,” says Jerry Goman, lead engineer for the Flex 21. “We were hearing more and more about new grass cultivars and lower height of cut, combined with undulations and movements in the green. There was a need for this machine.”
Tremendously Positive Response
“It surpassed what I thought it would do,” says superintendent Mitchell Wilkerson. “What they promised it would be able to do, it has.”
Wilkerson is a Certified Golf Course Superintendent at the 36-hole Moss Creek Country Club of Hilton Head, South Carolina. Last year, he was in the market for new equipment, and had some specific needs in mind.
“One of our problems was that we have Super Dwarf Champion on our north course, and we have a lot of undulations on our greens,” he says. “At the height we were mowing, with any little movement we would just scalp it.”
Wilkerson had been told about the Flex 21 and arranged for a test with Toro. He was immediately convinced. “That made me a believer. It was just everything they
said it was.” Wilkerson reports.
His new mowers went right into action and immediately made a difference. “On the Super Dwarfs, it was like night and day,” Wilkerson says. “On the undula­tions, we didn’t see any bruising or scalp­ing. It was pretty dramatic.”
“It was a no-brainer for me when I saw the difference it made,” agrees Steve Nelson, Superintendent at Mississippi Dunes Golf Links in Cottage Grove, Minnesota.
“There are severe undulations on the greens here,” Nelson explains. “My slopes are so severe, for walk mowing there are some greens I could only mow in certain directions.”
Nelson had tried several different types of greens mowers, but nothing was satis­factory. “I was still getting the scalping,” he adds. Then he heard about the new Flex 21 and was able to borrow one from a friend to try it.
“When I took it out there, I could see what it can do,” he says. “It was nice because I had every other brand out there, and it was easy to see the difference. I did­n’t get the scalping the other mowers did.”
Cutting Shorter
With the Flex 21, Nelson was then able to improve the putting surface of his greens. “We wanted to start stepping them down,” he says. “Once I saw that the scalping wasn’t there, I knew I could start taking them lower, and start getting the quality and speed we needed.”
Mitch Fossey is another superintendent
Toro®Greensmaster®Flex
TM
21
Exceeding Expectations
10
Toro’s Greensmaster®FlexTM21 greens mower offers several substantial benefits to superin­tendents, operators and technicians.
who was looking for a closer cut. Fossey is the superintendent at Troy Burne Golf Club in Hudson, Wisconsin, a new course with very undulating greens.
“We were having a lot of problems get­ting good quality cuts on our greens,” he explains, “because they’re brand new greens on 100% pure sand base. We just couldn’t get a mower to cut short enough for us without damaging or scalping the grass. They built them with some big rolls through the middle, and some pretty severe dips.”
Fossey made calls to find out if some­one could provide an answer to his prob­lems. He met with a Toro representative, who told him about the new Flex 21 mower, which was then still at the
prototype stage.
“We ended up being a test facility,” Fossey explains. “We actually ran the pro­totypes on that machine. We helped Toro in the fine-tuning process.”
At the end of the testing period, Fossey bought the club their own Flex 21s.
High Praise
“It is the best walking greens mower I have ever used,” Fossey adds, “and I’ve been in the business for twenty years and used a lot of different ones. If someone is going to walk mow, this is what they should walk mow with!”
Other superintendents have had similar great things to say about the Flex 21. In addition to excellent close-cutting without
scalping, they’re pleased with the machine’s improved operating and main­tenance features.
All controls are easily reachable from the operator position. The clutch and reel engage from hand controls. The reel clutch and the traction clutch have been incorporated into a single multi-function control lever and all controls have been assimilated into the gearbox.
Technicians appreciate the Flex 21’s ease of maintenance. No grease zerks means it never has to be greased, and will keep grease off your greens. All you really need to check are the height of cut and bed­knife adjustments. The Flex 21 has an exclusive bedbar geometry that keeps the bedknife aligned for the life of the mower. When the reel wears, the bedbar geometry remains constant to maintain a consistent­ly aggressive, even cut with minimized maintenance.
The Flex 21 was also designed for easy removal of the cutting unit. Simply take out two bolts, and the cutting unit comes off quickly for grinding or replacement.
Golfers will notice the Flex 21 too, because it gives them a good-playing green with faster, more predictable ball roll.
“I’ve had several people call and ask me if I’d recommend a Flex 21,” says Fossey, “and I tell them I recommend it 150%.”
“There is nothing else out there like the Flex 21,” agrees Mitchell Wilkerson. “I have total confidence in it.”
11
Moss Creek Country Club, Hilton Head, South Carolina, is a 36-hole golf course with very distinctive architecture.
The Toro
®
FlexTM21 mower was a perfect fit for the undulating greens of Troy Burne Golf Club, a dazzling new course in Hudson, Wisconsin.
12
W
hen Toro engineers aren’t busy developing better
products for you, they work on ways to make those products easier to use.
Here are several new tools that were created to make servicing of Toro golf sprinklers faster and simpler than ever. These particular items were designed for Toro 800S Series golf irrigation systems, but all of them are downward compatible to be equally effective with the 600 and 700 Series sprinklers.
Universal Riser Hold-up Tool
Now it’s much simpler to replace a sprin­kler nozzle. This versatile little
gadget slips neatly into place
to hold up the riser while you’re working beneath it. Multi-directional for use on both 700 and 800S Series sprinklers, the hold-up tool is like having another hand. It replaces part no. 995-55.
1.5'' Valve Insertion Tool
This extremely helpful device has been upgraded for more efficient use, espe­cially by providing improved retention of the snap ring during valve instal­lation. This new insertion tool replaces part no. 995-10.
However, if you currently have the existing Toro Valve Insertion Tool #995­10, you can also just modify and improve it yourself with our new 1.5''
(3.81 cm) Valve Insertion Upgrade Kit (Part No. 102-2063).
5/8'' Nutdriver
Here’s another handy tool you shouldn’t be without. This new 5/8'' (1.5875 cm) nutdriver is a big help for removal and installation of all 800S Series main nozzles.
Snap-Ring Pliers
Talk about making the job a snap! This durable, long-han­dled set of pliers provides an ideal grip and reach for easier removal of a sprinkler’s valve snap ring, as well as the new removable rock screen. This tool replaces part no. 995-07.
T
oro’s line of rotary mowers will provide excellent quality
of cut providing they are serv­iced correctly and consistently. Regular scheduled maintenance will reduce prob­lems associated with equipment wear and
tear and ultimately reduce costly
repairs. The following guide-
lines will ensure peak
performance of
your rotary
mowers.
Service Recommendations:
4 Check mower blades daily.
4 Grease gauge wheel pivots daily.
4 Grease gauge wheel axle daily.
4 Torque blades every 50 hrs.
4 Grease spindle bearings every 50 hrs.
4 Check drive belt tension every 50 hrs.
4 Check gearbox oil every 50 hrs.
4 Change gearbox oil every 250 hrs.
Irrigation Tools You Shouldn’t be Without

Rotary Mower Tips

For Smooth Operation
Snap-Ring Pliers (Part No. 995-100).
Universal Riser Hold-up Tool (Part No. 102-0336).
1.5'' Valve Insertion Tool (Part No. 995-101).
R
otary mowers cut grass by the blade’s cutting surface
impacting against the grass stems at a high velocity. To ensure good quality of cut, the cutting edge of the blade must be kept in a sharp condition. A dull blade will produce a ragged cut
and will require an excessive amount of engine horsepower to rotate the blade through the grass. The most common causes for rotary mowers not giving a good quality of cut are due to dull cut­ting edges and/or bent blades. Whenever a blade is removed for sharpening:
1. Check the blades to ensure that it is not bent and has the correct attitude in rela­tion to the housing and ground surface.
2. The blade must be sharpened correctly.
3. Check blade balance each time the blade is sharpened.
4. When installing the blade, tighten the blade retaining bolt or nut to the correct torque so it will not loosen during operation.
If blade is allowed to wear, a slot will form between the sail and flat part of the blade (see figure 1).
Eventually a piece of the sail may break off and be thrown from under the housing, possibly resulting in serious injury to yourself or a bystander.
Sharpening Process
Before sharpening the blade, check to make sure it is straight. Lay the blade on a flat surface to check.
Do not try to straighten a blade that is bent, and never weld a broken or cracked blade. Always use a new Toro blade to ensure continued safety certification of the product.
When sharpening the blade, grind the top surface only, trying to maintain the angle of the original cutting edge. Do not grind the bottom surface or a chisel shape will result (see figure 2). The low­est portion on the blade that contacts the grass must be the cutting edge or the grass will not be cleanly cut and excessive horsepower will be required.
To prevent possible personal injury, wear a face shield or safety glasses when grinding or sharpening is being done.
After the blade has been sharpened, check the balance. This can best be done by using a blade balancer tool. A bal-
anced blade will stay in a horizontal posi­tion on the balancer. A blade that is not balanced will settle to the heavy side. If the blade is not balanced, grind some metal off the heavy end of the blade.
Blade Bolt Torque
When installing blades, be sure to tighten the blade retaining bolt to the proper torque. Do not use an air or elec­tric wrench to apply the final torque. To prevent loosening or damaged threads, always use a standard torque wrench to apply the final torque (see figure 3).
Check blade retaining bolt torque any time a blade has hit a solid object.
13
Technician
tips
Inspecting and Sharpening Rotary Mower Blades
Customer Care Available at www.toro.com/golf
DO NOT grind bottom of cutting edge. This will cause poor quality of cut and demand higher horsepower.
Grind top side of cutting edge only. Ideal angle for cutting edge is 30º.
INCORRECT This will cause poor quality
of cut and high horsepower requirement.
CORRECT
CORRECT
FLAT PART OF BLADE
SAIL
SLOT FORMED
SAIL
WEAR
SAIL
INCORRECT Bent lades will cause poor quality
of cut and demand higher horsepower.
Figure 1
Figure 2
Figure 3
14
T
oro has a commitment to helping you have a better-
looking golf course, and some­times it means providing you with equip­ment that goes beyond the mowing and growing of turfgrass.
Our versatile line of options and attachments includes several handy debris blowers which you can conve­niently use to remove grass clippings, leaves, twigs, pine needles and other debris off of your fairways, cart paths and other surfaces.
Toro offers different sizes of blowers to fit a variety of uses and applications. That’s especially true since Toro recently acquired the well-respected Goossen line of debris blower products, now enabling us to offer you an even wider range of options and choices.
Whichever of our debris blowers you select, though, it will give you a much more efficient way of keeping your course neater and cleaner. Instead of rely­ing on a lot of manual labor and back­pack blowers, a Toro debris blower can simply be towed behind a tractor, or for the more compact self-contained units, behind a utility vehicle. In any case, a Toro debris blower enables you to clean
up large areas in a short time, with just one operator.
Toro debris blowers offer you bi-direc­tional air chutes as standard equipment. That means you can blow debris from either side of the unit, and then simply turn the chute to send the airflow 180
º
in the opposite direction. That’s impor­tant because it allows you to immediately make additional passes at an area without having to drive all the way back around, and still blow the debris to one side.
Other stan­dard features on Toro debris blowers include heavy­duty construc­tion on a 1/4'' (.64 cm) steel frame, plus skid plates and rear rollers to help protect your turfgrass.
Whatever your golf course’s partic­ular situation calls for, there’s sure to be a Toro blower that’s just right for you.
Toro®Debris Blower 400
This compact unit goes anywhere a tow vehicle can. It generates an air dis­charge of 6000 cubic feet (170 cubic meters) per minute (cfm) and a wind­speed of 140 mph (225 kmh). Airflow direction is easily changed from the oper­ator’s seat. Solid, durable construction promises years of trouble-free service.
Toro®Debris Blower 600
When you want to quickly clear large areas of debris, use this Toro blower to create a incredibly powerful wind force of over 9000 cfm (255 cmm) at a velocity of 153 mph (246 kmh). The rugged 600 Series includes a second rear roller to pro­vide even more protection for your turf.
BL-3000 Debris Blower
This versatile self-powered unit (Model No. BL3000PT) packs a lot of force, with 6170 cfm (174.7 cmm) of airflow at a velocity of 145 mph (233 kmh). This hitch-mounted blower is easily towed behind any utility vehicle. Airflow can easily be changed from the operator’s
seat with the electric control kit.
You know what it’s like to have unwanted leaves, pine needles or other natural debris detracting from the beauty and playability of your course. So trust a
hard-working Toro debris blower unit to keep your turf looking better… with a lot less time and labor.
Also now available from Toro is Goossen Industries’ powerful line of
Versa-Vac and Mid-Vac products. These machines will help you maintain high quality turfgrass and become more pro­ductive at cleaning up your course. For more information on Toro’s new blower and vacuum products, talk to your Toro distributor.
14
&
Options
Attachments
Toro®Debris Blowers
An Easy Way To A Cleaner Course
Toro®Debris Blower 600 (Model No. 44536).
Toro
®
Debris Blower 400 (Model No. 44523)
Toro’s new debris blower products allow quick and powerful clean-up of golf course areas.
15
Innovation Drives Year of Solid Performance
New And Upgraded Products Introduced At GCSAA In Orlando
D
id you happen to invest in a Toro® Greensmaster® Flex
TM
21
in 2001? How about a Groundsmaster®3500-D? These are two of our innovative products that helped lead Toro to a year of profitability amid economic and world turmoil.
Beyond delivering products that help make your job easier, what does it mean for you when Toro turns a profit when the economic odds are stacked against it? More new products, upgrades and enhancements to existing products.
New Toro Products Introduced at the 2002 GCSAA Conference and Show
n The 800S Series Sprinklers offer the
ultimate in performance, reliability, and durability at the lowest cost of ownership. The new Spike-Gaurd
TM
solenoid offers more than twice the surge protection than the other sprin­klers.
n 720G Series Sprinklers–Toro captured
the strength and performance of a golf sprinkler in a small-diameter body that’s ideal for tee boxes, approaches and other block system areas with special requirements. Fully adjustable for optimal performance
with MultiMatrx
®
adjustable flow
nozzles and the TruJectory feature.
n Smart OSMAC–Now give your E-
OSMAC and OSMAC RDR narrow­band satellites standalone capability! Simple satellite programming with the use of a laptop, the Smart OSMAC User Interface software and a serial cable.
n Groundsmaster®4500-D/4700-D–
These powerful rotaries will stripe rough and trim areas with productive 9-ft. and 12.5-ft. cutting swaths.
n Greensmaster®3150–The most often
relied on riding greens mower from Toro gets a new look. It has the same great features you’ve trusted for years, but now your operators get additional comfort from easier joystick control, plus added safety with the ability to exit the machine from either side and optional Roll Over Protection System (ROPS). The redesigned hydraulics control leaks better and provide dynamic braking and suspension trac­tion control.
n Multi Pro®5600–Toro’s latest concept
in spraying is expanded into a machine with a 300-gallon tank. The Multi Pro series now has faster reac­tion time—it’s instantaneous—and more accurate spray control from the Pro ControlTMsprayer system.
n Workman®3000/4000 Series Heavy
Duty Vehicles–Ten years after Toro changed the definition of how a heavy duty vehicle should perform, the orig­inal Workman gets a boost with up to 25 percent more horsepower. It’s avail­able in three engine configurations.
n Reelmaster®2000-D–With a new
engine and greater operator comforts, this new triplex mower offers excel­lent performance at a real value.
Upgrades, Accessories and Attachments for Existing Toro Products
n New Reelmaster®5000 and 6000
series fairway mowers can now be fit-
ted with powered rear roller brushes for grass clipping dispersion.
n A new adjustable height-of-cut kit
allows for a higher cut—up to 1-3/8 inches—on Reelmaster®5200-D and 5400-D mowers.
n Improved verticutters are available for
the Reelmaster®3100-D, 5500-D and all 6000 series Reelmasters.
n Hydraulic hose replacement kits
prepackage all the components you’ll need to service your Reelmaster
®
5000 and 6000 series mowers.
n The redesigned Workman includes an
optional high flow hydraulics kit for added hydraulic power. Also watch
for new Workman attachments to be introduced in 2002 including a Vicon® Spreader.
n Outfit your Flex 21 any way you
want with optional light kits and spe­cialized bedknives, groomers, brushes and rollers to meet your needs.
n Debris Products–A host of new debris
products are now available under the Toro brand, following the acquisition of Goossen Products. Look for the Toro Versa-Vac and several new blow­ers for your debris management needs.
The Toro®Groundsmaster®3500-D was introduced in 2001.
Introduced last year, Toro’s Greensmaster
®
FlexTM21 can be customized for your course conditions.
We Appreciate Your Feedback
Bulk Rate
U.S.Postage
PAID St. Louis, MO Permit #1977
If you have any questions, comments or suggestions, contact toroadvantage@toro.com or
fax 952.887.8693. Send us your ideas for future topics or tell us what you think about this issue. We hope to hear from you soon.
Send Address Changes to:
Canyon Communications, 1630 S. Stapley Dr., Suite 117, Mesa, AZ 85204 or toroadvantage@toro.com ©2002 The Toro Company, 8111 Lyndale Ave. S., Bloomington, MN 55420-1196
T
oro commercial turf equipment and irrigation systems can now be acquired in one easy step with Toro Financing. Offered in partnership with GE Capital Vendor Financial Services, Toro Financing makes
obtaining the products you want even easier. You can choose the solution that best meets your needs:
n Conditional Sales Contracts n Leases n Seasonal Skip Payment Plans n Municipal Financing and Leasing
Irrigation systems including pipe, wire and labor costs can be financed by courses
with the required credit rating using conditional sales contracts.
“We’re excited to be bringing financial solutions to a new marketplace and are committed to providing flexible options to organizations managing landscapes with Toro equipment and irrigation systems,” said Jim Kelly, Senior Vice President /General Manager of GE Capital Vendor Financial Services. “We’re bringing our superior customer service, vast resources and financial expertise to Toro Financing to help Toro better serve their customers.”
“We’re pleased to be able to extend these financial offerings to irrigation systems,” said Bill Hughes, Vice President/General Manager at Toro. “A golf course can reno­vate its irrigation system and get equipment to for its fleet in one transaction from one manufacturer. That’s unprecedented.”
Initially, Toro Financing will be available to golf courses, municipalities, schools, universities, sports organizations and others who purchase commercial turf mainte­nance equipment and irrigation systems in the United States.
Introducing Toro Financing
Enhanced Financial Solutions for Acquiring Equipment and Irrigation Systems
New Services
www.toro.com
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