Toro 44954 Operator's Manual

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FormNo.3418-742RevB

MH-400SH2orMH-400EH2 MaterialHandler

ModelNo.44931—SerialNo.401252001andUp ModelNo.44954—SerialNo.401252001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3418-742*B

ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

ElectromagneticCompatibility Domestic:ThisdevicecomplieswithFCCrulesPart15.

Operationissubjecttothefollowingtwoconditions:(1)This devicemaynotcauseharmfulinterferenceand(2)thisdevice mustacceptanyinterferencethatmaybereceived,including interferencethatmaycauseundesirableoperation.

Thisequipmentgeneratesandusesradiofrequencyenergyand ifnotinstalledandusedproperly,thatis,instrictaccordance withthemanufacturer'sinstructions,maycauseinterferenceto radioandtelevisionreception.Ithasbeentypetestedandfound tocomplywiththelimitsforaFCCClassBcomputingdevice inaccordancewiththespecicationsinSubpartJofPart15of FCCRules,whicharedesignedtoprovidereasonableprotection againstsuchinterferenceinaresidentialinstallation.However, thereisnoguaranteethatinterferencewillnotoccurina particularinstallation.Ifthisequipmentdoescauseinterference toradioortelevisionreception,whichcanbedeterminedby turningtheequipmentoffandon,theuserisencouragedto trytocorrecttheinterferencebyoneormoreofthefollowing measures:Reorientthereceivingantenna,relocatetheremote controlreceiverwithrespecttotheradio/TVantennaorplug thecontrollerintoadifferentoutletsothatthecontrollerand radio/TVareondifferentbranchcircuits.Ifnecessary,theuser shouldconsultthedealeroranexperiencedradio/television technicianforadditionalsuggestions.Theusermayndthe followingbookletpreparedbytheFederalCommunications Commissionhelpful:"HowtoIdentifyandResolveRadio-TV InterferenceProblems".ThisbookletisavailablefromtheU.S. GovernmentPrintingOfce,Washington,DC20402.StockNo. 004-000-00345-4.

FCCID:W7OMRF24J40MDME-BASE, OA3MRF24J40MA-HANDHELD

IC:7693A-24J40MDME-BASE,7693A-24J40MA-HANDHELD

Operationissubjecttothefollowingtwoconditions:(1)this devicemaynotcauseinterference,and(2)thisdevicemust acceptanyinterference,includinginterferencethatmaycause undesiredoperationofthedevice.

KoreaElectromagneticCompatibilityCertication(Decal providedinseparatekit)

Handheld:

RF2CAN:

SingaporeElectromagneticCompatibilityCertication

Handheld:TWM-240004_IDA_N4020–15

RF2CAN:

MoroccoElectromagneticCompatibilityCertication

AGREEPARL’ANRTMAROC

Numerod’agrement:MR14079ANRT2017

Delivred’agrement:

TWM-240005_IDA_N4024–15

29/05/2017

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

JapanElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

MexicoElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

Introduction

Thismachineisintendedtobeusedbyprofessional, hiredoperatorsincommercialapplications.Itis primarilydesignedfortransporting,metering,and dispersingmaterials,underarangeofmoisture conditions,withoutcloggingordrasticallyaffecting thedispersion.Usingthisproductforpurposesother thanitsintendedusecouldprovedangeroustoyou andbystanders.

Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.

Figure1

1.Modelandserialnumberlocation

g234791

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

g000502

Contents

Safety.......................................................................5

GeneralSafety...................................................5

SafetyandInstructionalDecals..........................5

Setup........................................................................9

1InstallingtheHitch.........................................10

2InstallingtheWeightCase..............................10

3AdjustingtheMirror.........................................11

4WiringandInstallingtotheTow

Vehicle..........................................................12

5InstallingtheEHWirelessControlMounting

BracketontheT owVehicle............................13

6InstallingthePendantSwitch.........................14

7AssemblingtheHandheldRemote.................15

8AttachingtheHydraulicstotheT ow

Vehicle..........................................................15

9Attachingthe7-pinCoiledPower

Cable............................................................16

10SettingtheElectricBrake

Adjustments..................................................16

ProductOverview...................................................17

Controls...........................................................17

Specications..................................................18

Attachments/Accessories.................................18

BeforeOperation.................................................19

BeforeOperationSafety...................................19

ConnectingtheMachinetotheT ow

Vehicle..........................................................19

DuringOperation.................................................21

DuringOperationSafety...................................21

SlopeSafety.....................................................22

TurningtheMachinePowerOn/Off...................23

OperatingtheHydraulicControlValves.............23

OperatingtheHydraulicControlsand

OptionsonEHModels..................................24

OperatingtheFloorandOption.........................32

SettingthePreset1,2,and3Buttons................34

LoadingMaterial...............................................35

UnloadingMaterial............................................35

UsingtheTwinSpinner.....................................36

SettingUptheCrossConveyor/Swivel..............41

OperatingtheCrossConveyor..........................43

OperatingtheSwivelKit....................................44

AfterOperation....................................................45

AfterOperationSafety......................................45

DisconnectingtheMachinefromtheTow

Vehicle..........................................................45

Maintenance...........................................................46

MaintenanceSafety..........................................46

Pre-MaintenanceProcedures...........................46

Lubrication........................................................46

SafetyChecks..................................................47

HydraulicSystemSafety...................................48

HydraulicSystemMaintenance........................48

ChangingTires.................................................48

TrackingtheConveyorBelt...............................49

TensioningtheConveyorBelt...........................49

ChangingtheConveyorBelt.............................50

AdjustingtheConveyorDriveChain..................52

MaintainingtheElectricBrakes.........................52

Storage...................................................................54

Troubleshooting......................................................55

CheckingFaultCodes(EHModels

Only).............................................................55

HandheldRemoteMessages(EHModels

Only).............................................................57

Safety

93-9899

GeneralSafety

•Keepthemachineawayfrombystanderswhileit

ismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

Thisproductiscapableofcausingpersonalinjury. Alwaysfollowallsafetyinstructionstoavoidserious personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeusingthismachine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

•Parkthemachineonalevelsurface;engagethe

parkingbrake;shutoffthetraction-unitengine; removethekey;andwaitforallmovementtostop beforeservicingoruncloggingthemachine.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

,which

119-6823

SHmodelsonly

1.Reverseconveyorbelt4.Raisehopper

2.Advanceconveyorbelt

3.Lowerhopper

1.Crushinghazard—installthecylinderlock.

5.Optionon

93-9899

decal119-6823

119-6838

1.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.

119-0217

1.Warning—shutofftheengine;stayawayfrommovingparts; keepallguardsandshieldsinplace.

decal93-9899

115-2047

1.Warning—donottouchthehotsurface.

decal119-6838

decal119-0217

decal115-2047

decal119-6819

119-6819

1.Spinnerspeedpercentage

2.Beltspeedpercentage

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

decal119-6836

119-6836

1.ReadtheOperator'sManual.

2.Locateweightsothatrearoftheweightcaseis28in(71 cm)fromthefrontfaceofhitchtube.

1.7.5A3.Electricalaccessory—15A

2.7.5A

131-6766

Model44954Only

decal93-9852

decal131-6766

4.TEC-2403—2A

119-6833

1.ReadtheOperator'sManual.

2.Maximumloadweight11,800lb(5.352kg);vehicleweight 3,000lb(1,361kg),Maximumgrossvehicleweight14,800 lb(6,713kg)

decal119-6833

decal119-6806

119-6806

1.Warning—readtheOperator'sManual.4.Warning—shutofftheengine,removethekey ,andreadthe

Operator'sManualbeforeperformingmaintenance.

2.Warning—alloperatorsshouldbetrainedbeforeoperating

5.Warning—donotcarrypassengers.

themachine.

3.Thrownobjecthazard—keepbystandersaway .

6.Warning—stayawayfrommovingparts;keepallguardsand shieldsinplace.

decal119-6835

119-6835

1.ReadtheOperator'sManual.

2.Donotstorethejackonrearleg.

1.Belt

2.On

3.Off

119-6822

Model44931Only

decal119-6822

1.T ailgateheightadjustment

decal119-6832

119-6832

Model44954Only

1.Adjustoorspeed

2.Lowerthehopper

3.Raisethehopper

4.Adjustspinnerspeed

decal119-6869

119-6869

119-6812

1.Tippinghazard—donotturnfast;turnslowly;whenthe hopperisempty ,donotgofasterthan15mph(24kph); whenthehopperisloaded,moveslowly;whenmovingover roughterrain,moveslowly.

decal119-6812

1.T owafullhopperinthe loweredposition;donot towaloweredhopperwith thespinnerattachedinthe loweredposition.

2.T owthefullhopperin themiddlepositionwith thespinnerattachedand active.

decal119-6863

119-6863

3.T owanemptyhopperin theraisedposition;tow anemptyhopperwitha spinnerattachedinthe raisedposition;donottow afullhopperintheraised position;donottowafull hopperwiththespinner attachedintheraised position.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2

Bolt(1x6-1/2inches) Locknut(1inch)

Nopartsrequired

Footcontroller1 Brakecontroller1 Harnessassembly1 Socketbracket Screw(5/16x1inch) Nut(5/16inch) Wiresplices6 Cabletie Bolt(#10x7/8inch) Nut(#10) Hoseclamp1 Mountingbracketassembly1 Backingplate1 Flangeheadbolt(5/16x1-1/2inches) Flangeheadlocknut(5/16inch) Pendantswitch1 SHwireharness Handheldremote1 AAbatteries4 Magneticbracket1 Screws,small

Qty.

Use

2 2

–

1 4 4

2 2

4 4

Installthehitch.

Installtheweightcase.

Adjustthemirror.

Installthewiringtothetowvehicle.

InstalltheEHwirelesscontrolmounting bracketonthetowvehicle(Model44954 only).

Installthependantswitch.

Assemblethehandheldremote.

8 9

Nopartsrequired

7-pincoiledpowercable1Attachthe7-pincoiledpowercable.

Nopartsrequired

–

Attachthehydraulicstothetowvehicle.

Settheelectricbrakeadjustments.

MediaandAdditionalParts

Description

Operator'sManual

DeclarationofConformity

Attachmentclamps2Usetomountattachments.

Qty.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

InstallingtheHitch

Partsneededforthisprocedure:

Bolt(1x6-1/2inches)

Locknut(1inch)

Use

Readthemanualbeforeoperatingthemachine.

TheDeclarationofConformityservesasEUproofof certication.

4.Slidethehitchtubetongueintoplaceatthefront ofthemachine.Ensurethatthejackmounting bracketfacesouttowardstheleftside.

5.Placeabolt(1x6-1/2inchrd)throughtheframe andhitchtubeandsecureitwithalocknut (Figure4).T orquethelocknutto976to1,193 N-m(720to880ft-lb).

6.Placeabolt(1x6-1/2inches)throughthetopof theframeanddownthroughthehitchtubeand secureitwithalocknut(Figure4).T orquethe locknutto976to1,193N-m(720to880ft-lb).

Procedure

1.Locateandremovetheloosepartsboxshipped onthefender.

2.Removetherearsupportlegfromtheshipping positionandplaceitinthedownposition.

3.Removethehitchfromtheshippingposition bycuttingbothstrapssecuringthehitchto thefender(Figure3).Removebothmounting bracketsfromthefenderanddiscard.

g014066

Figure4

1.Hitchtube2.Mountingboltandnut

7.Removethejackassemblyfromtherearleg. Installthejackassemblyontothehitchtube, placingthepinhorizontally .

Note:Donotplacethepinthroughthetophole

ofthejack,oryouwillnotbeabletoremovethe pinwhentheweightcaseissecuredtothehitch.

Figure3

1.Removehitchfromshippingposition

Note:2peoplearerequiredtoremovethehitch

assembly.

g014065

InstallingtheWeightCase

NoPartsRequired

Procedure

1.Removetheweightsfromtheweightcase.

2.Removethebolts(1/2x5-1/2inch)fromthe mountingbracketholdingtheweightcase. Discardthemountingbrackets(Figure5).

g014069

Figure6

1.Fillweightcase

AdjustingtheMirror

Figure5

1.Weightcase2.Weightcasemounting

bracket

3.Positiontheweightcaseonthehitch,asfar forwardaspossible.

4.Mounttheweightcasetothehitchwith2bolts (1/2x5-1/2inch)andlocknuts.T orquethe locknutsto91to112N-m(67to83ft-lb).

5.Filltheweightcasewiththeweightsandinstall thebarandpin(Figure6).

NoPartsRequired

g014067

Procedure

Themirrormountedonthefrontofthehopperallows youtomonitortheloadandthespreadingaction. Checkthemirrorfrequentlytomonitortheoperation ofthemachine.

Adjustthemirror(Figure7)sothatyoucanviewthe insideofthehopperfromtheoperatorposition.

ConnecttheOutcrosswireharnessconnectortothe brakecontrollerconnector.

RefertotheOutcrosstractionunitOperator’sManual foradditionalmountingandoperatinginstructions.

g015149

Figure7

1.Mirror

1.Brakecontroller

Figure8

g235379

WiringandInstallingtothe TowVehicle

Partsneededforthisprocedure:

1Footcontroller

1Brakecontroller

1Harnessassembly

Socketbracket

Screw(5/16x1inch)

Nut(5/16inch)

6Wiresplices

Cabletie

Bolt(#10x7/8inch)

Nut(#10)

1Hoseclamp

OutcrossTractionUnit

Mountthebrakecontroller(Figure8)tothelowerleft areaofthedashboardwiththe2bolts(#10x7/8inch) andnuts(#10).

Tractor

Note:Layouttheharnessonthetractortodetermine

themountinglocationsoftheharnesscomponents. Cabletiesaresuppliedtoretainanysurpluscable lengths.Also,wiresplicesareprovidedifthelength oftheharnesshastobealtered(shortenedor lengthened).Heattheshrinkconnectorsuntilthey shrinktightontothewires.

Important:Iflengthisaddedtotheharness,

makesuretousethepropergaugewire.

1.Mountthesocketbrackettotherearofthetow vehiclewith2bolts(5/16x1inch)andnuts.

2.Routethewireharnessconnectorthroughthe holetothesocket.Slidethebootdownthe harnessiftheconnectordoesnotgothrough thehole.

3.Boltthewireharness,withthesocketconnector, totherearofthesocketbracketwith2bolts (5/16x1inch)andnuts.

4.Routetheharnessalongthetowvehicle.

5.Mountthebrakecontrollertothetractordashor thefenderwiththe2bolts(#10x7/8inch)and nuts(#10).

6.Usingthehoseclamp,securethefootcontroller tothepadonthetowvehiclebrakepedal.

7.Connecttheharnesstothecomponents(Figure

9)asfollows:

A.Plugtheshorterwirefromtheharnessinto

thefootcontrollerwireconnector.

mayneedtobeattachedtomatchthe auxiliarypowersourceconnection.

B.Connectthelongerwirefromtheharnessto

thebrakecontrollerwireconnector.

C.Select1ofthefollowingprocedureswhen

connectingtheringterminalwire,withthe fuse,tothepositivebatteryterminal.

•Tohavethebrakecontrollerpowered

onlywhenthetowvehicleison,attach theringterminalwire,withthefuse,to anopenauxiliarypowersourcethathas aratingof15Aormore.Usea10Afuse fora2wheelbrakesystemanda15A fusefora4wheelbrakesystem.

Note:Theringterminalmayneedto

beremovedandadifferentterminalend

•Tohavethebrakecontrolleralways

powered,attachtheringterminalwire, withthefuse,tothepositivebattery terminal.

Note:Ifthetowvehicleistobestored

foranextendedperiod,removethefuse fromthebrakecontrollerwireharness ordisconnectthewireharnessfromthe brakecontroller.Thiswillpreventthe batteryfrombeingdrained

D.Connecttheotherringterminalwire,

withoutthefuse,tothenegative(-)battery terminal.

1.Positivebatteryterminal(+)6.Socketconnector

2.Negativebatteryterminal(-)

3.Fuse8.Brakecontroller

4.Wireharness(+)

5.Wireharness(–)

8.Securetherubberboottotheconnectorandto thewireharnesswithacabletie.

9.Securealllooseharnesswireswithcableties.

10.A10Afuseisincludedintheharness.Ifusing a4wheelbrakekit,replacethe10Afusewith theprovided15Afuse.

g0211 13

Figure9

7.Powercable

9.Footcontroller

10.Hoseclamp

InstallingtheEHWireless ControlMountingBracket ontheTowVehicle

Model44954Only

Partsneededforthisprocedure:

1Mountingbracketassembly

1Backingplate

Flangeheadbolt(5/16x1-1/2inches)

Flangeheadlocknut(5/16inch)

Procedure

1.Fortowvehiclemounting,determinean appropriatelocationforthehandheldremote mountingbracket.Thesurfaceshouldbeat andsolid.

2.Usingthebackingplateasatemplate,locate, mark,anddrill4holes(11/32inchdiameter)in thetowvehiclemountingsurface.

3.Attachthemountingbracketandbackingplate with4angeheadbolts(5/16x1-1/2inch)and angelocknuts(Figure10andFigure11).

Figure11

1.EHhandheldremotebackingplate

Note:Also,thewirelessremotemagnetwillstickto

anymetalcomponent.

InstallingthePendant Switch

Model44931Only

Partsneededforthisprocedure:

1Pendantswitch

SHwireharness

g014103

Figure10

1.Handheldremote3.Mountingbolts

2.EHhandheldremote

mount

Procedure

Plugtheon/offpendantswitch(4prongend)intothe socketatthefrontleftcornerofthemachine(Figure

12).

g028873

g014074

Figure12

1.On/offpendantswitch

Important:Alwaysremovetheon/offpendant

switchcordordisconnectthepowersupplywire whenthemachineandtowvehiclearenotinuse. Otherwise,thetowvehiclebatterywilllosepower.

Figure13

1.Rubberseal3.Handheldremote

2.Steelgasket

4.4AAbatteries

g028875

AssemblingtheHandheld Remote

Model44954Only

Partsneededforthisprocedure:

1Handheldremote

4AAbatteries

1Magneticbracket

Screws,small

Procedure

1.Removetherubberbandssecuringtheremote halvestogether,andremovethebackcover.

2.Plugeachbatteryintoaterminalcradle observingproperpolarity.(Ifthebatteries areimproperlyinstalled,theunitwillnotbe damaged,butitwillfailtooperate.)Thecradle isembossedwithpolaritymarkingsforeach terminal(Figure13).

3.Ensurethatthesteelgasketandrubbersealare seatedinthechannelintheremoteandsetthe backcoverinplace(Figure13).

4.Securethecoverwith6screws(Figure13)and torquethemto1.5to1.7N-m(13to15in-lb).

5.Installthehandheldremoteintothemagnetic remotebracket,slidethehalvestogetherto securetheremote,andtightentheboltinthe magnet(Figure14).

g028874

Figure14

1.Handheldremote3.Boltinthemagnet

2.Magneticremotebracket

AttachingtheHydraulicsto theTowVehicle

NoPartsRequired

Procedure

Note:Thetowvehiclemustbeequippedwithan

opencenterauxiliaryhydraulicvalve. Forbestresults,useatowvehiclewithaxed

displacementhydraulicpumpwithapoweroutput of138bar@38L/min(2,000psi@10gal/min). Performancewillbereducedifthepumpoutputisless.

Connectthe2hydraulichosesfromthemachinetothe towvehicle.Facingthefrontofthemachine,connect therighthosetothepressuresideandthelefthoseto thereturnside(Figure15).Thereturnhosehasanin line1waycheckvalve.Also,thereisanarrowonthe checkvalvewhichshouldfacetowardthetowvehicle.

Attachingthe7-pinCoiled PowerCable

Partsneededforthisprocedure:

17-pincoiledpowercable

Procedure

Attachthe7-pincoiledpowercabletotheMH-400 materialhandler.

Attachthe7-pincoiledpowercabletothetowvehicle.

SettingtheElectricBrake Adjustments

Figure15

1.Pressurein2.Returnout

Important:Donotallowthehydraulichoses

andthepowercabletodragonthegroundwhen operatingthemachine.Avoidlocationswhere theycouldbecomepinchedorcut.

NoPartsRequired

Procedure

Beforeoperatingthemachineforthersttime,the electricbrakesmustbesynchronizedtothetow vehicle’sbrakes(sothattheyoperateatthesame time).

Themachineandthetowvehiclewillseldomhavethe correctamperageowtothebrakemagnetstoprovide comfortable,safebraking.Changingtheloadweight, aswellasunevenalternatorandbatteryoutput,can resultinunstablecurrentowtothebrakemagnets.

g014116

TheBrakeControlcompensatesfortrailerload variationsbylimitingthemaximumtorqueoutput ofthebrakesbyaddingdroppingresistanceinthe electricalcontrolline.Whentowingatrailerloadedto brakeratedcapacity,theBrakeControlmustbesetat maximumbraking.Whenpullinganemptyorpartially loadedtrailer,theBrakeControlmustbesetbetween maximumandminimumbrakingatapositionjust beforethepointatwhichtrailertireskiddingoccurs whenactuatingthehandcontrolfullyon.Failureto installandusetheElectricBrakeControlwillresultin excessivebraketorquewhenstoppingatrailerloaded tolessthanbrakecapacity .

ProductOverview

Controls

HydraulicControlValves(SH Model44931)

Figure16

1.Conveyorbeltdirection(leftcontrolvalve)

2.Raiseandlowermachine(centercontrolvalve)

3.Optionsonandoff(rightcontrolvalve)

4.Optionhydraulicquickconnectors

LeftValve

Theleftvalvecontrolsthemachineconveyorbelt direction(Figure16).

CenterValve

Thecentervalveraisesandlowersthemachine (Figure16).

RightValve

Therightvalvecontrolstheoption(Figure16).

OptionHydraulicQuickConnectors

g014117

1.E-STOPButton

Figure17

g234789

DiagnosticLEDFunction(EH Model44954)

AfteryoupulluptheE-STOPbutton,thediagnostic LED(Figure18)willilluminateandremainonfor5 seconds,turnofffor5seconds,andthenwillbegin ashingat3Hz(3ashesasecond)untilyouturnthe handheldremoteon.Ifthelightturnsonfor5seconds andthenstartsblinkingat10Hz(withorwithouta5 secondpause),thereisafaultwiththemachine;refer toCheckingFaultCodes(EHModelsOnly)(page55).

Note:Ifyouhadthehandheldremoteonwhenyou

pulleduptheE-STOPbutton,thelightwillnotash at3Hz(3ashespersecond)afterturningofffor5 seconds.

Connecttheoptionhydraulichere(Figure16).

E-Stopbutton(EHModel44954)

Whennishedworkingwiththemachine,always presstheE-STOPbutton(Figure17)todisablethe electricalsystem.Whenbeginningworkwiththe machineyoumustpulltheE-STOPbuttonbackout beforeturningonthehandheldremote.

g234788

Figure18

1.DiagnosticLED

HandheldRemote(EHModel

44954)

Figure19

Specications

Weight

Radio

Frequency

MaxOutputPower

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformance,useonly genuineTororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadebyother manufacturerscouldbedangerous,andsuchuse

g028671

couldvoidtheproductwarranty.

1,721kg(3,794lb)

2.4GHz

19.59dBm

1.LCDdisplay

2.RemotestatusLED

3.Allstart:startsoorand option

4.On/Off

5.Store:savespreset settings

6.Preset116.Tiltbedup

7.Preset2

8.Preset3

9.Allstop:stopsallfunctions

10.Floorstart20.Decreaseoptionspeed

11.Floorstop

12.Decreaseoorspeed

13.Increaseoorspeed

14.Floorreverse

15.Tiltbeddown

17.Optionstart

18.Optionstop

19.Increaseoptionspeed

Operation

ConnectingtheMachineto theTowVehicle

BeforeOperation

BeforeOperationSafety

•Themachinehasdifferentbalance,weight,and

handlingcharacteristicscomparedtosomeother typesoftowedequipment.Readandunderstand thecontentsofthisOperator'sManualbefore operatingthemachine.Becomefamiliarwithall controlsandknowhowtostopquickly.

•Neverallowchildrentooperatethemachine.Do

notallowadultstooperatethemachinewithout properinstructions.Onlytrainedandauthorized personsshouldoperatethismachine.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydeviceordecalisillegibleormissing, repairorreplaceitbeforeoperatingthemachine.

•Themachineisdesignedonlyforoff-roaduse.

Themaximumrecommendedspeedis24km/h (15mph)withoutaloadand13km/h(8mph)with afullload.

•Tightenanyloosenuts,bolts,andscrewsto

ensurethatthemachineisinsafeoperating condition.Ensurethatthemachinetongue mountingpins,hitchpins,andtonguejackarein placeandsecure.

•Donotmodifythisequipmentinanymanner.

•Thetongueistheareaonthemachinewherethe

hitchconnectstothetowvehicle.Theweightof thetongueaffectsthestabilityofthemachine.

–Anegativeorpositivetongueweightcancause

injurywhenconnectingordisconnectingthe machinetothetowvehicle.Wheninstalled, ensurethatthejack-standsareproperly engaged.

1.Connectthemachinehitchtothetowvehicle usinga25mm(1inch)diametersafetyapproved hitchpinandsafetyclip(notsupplied).

2.Adjustthehitchheightbyturningthejackstand handletokeepthemachinelevel.

3.Lowerthehitchusingthejackstand.

4.Whenthefullweightofthemachinehasbeen transferredtothetowvehicle’sdrawbarfrom thejackstand,pullthepinholdingthejackstand inplace.

5.Turnthejackstand90degreescounterclockwise untilthebottomofthejackstandpointsto therearofthemachine.Thisisthetraveling position.

CAUTION

Raisethejacksintothetravelingposition beforetowingthemachine.

Beforeoperatingthemachine,raisethe frontjackandrearjackleg.Removethe jackfromthejacklegandstoreitonthe tongueduringoperation.

6.Connectthe2hydraulichosesfromthemachine tothetowvehicle.Facingthefrontofthe machine,connecttherighthosetothepressure sideandthelefthosetothereturnside(Figure

20).Thereturnhosehasanin-lineone-way

checkvalve.Thearrowonthecheckvalve shouldfacethetowvehiclereturnconnector.

–Whentheweightofthetongueisforcedupinto

thehitchofthetowvehicle,thisproducesa negativetongueweight.

Negativetongueweightmayalsoresultwhen attachmentsaremountedontherearofthe machine.

–Whentheweightofthetongueisforceddown

ontothehitchofthetowvehicle,thisproduces apositivetongueweight.

•Neverattachthemachinetoorremovethe

machinefromthetractionunitifthereismaterialin thehopper.Thetonguemayipup,causinginjury.

Figure20

1.Pressurein2.Returnout

Important:Donotallowthehydrauliclines,

thepowercable,andthependantcablesto dragonthegroundduringoperation.Avoid locationswheretheycouldbecomepinched orcut.

7.OnSHmodelsplacetheon/offpendantwithin reachofthedriver’sseat.Ensurethattheswitch isoff.

8.Connectthe7-pincoiledpowercabletothe socketonthemachineandthetowvehicle (Figure21).

•Beforeoperatingthemachineforthe

rsttime,theelectricbrakesmustbe synchronizedtothetowvehicle’sbrakes(so thattheyoperateatthesametime).

•Themachineandthetowvehiclewillseldom

havethecorrectamperageowtothe brakemagnetstoprovidecomfortable,safe braking.Changingtheloadweight,aswell asunevenalternatorandbatteryoutput,can resultinunstablecurrentowtothebrake magnets.

•TheLoadControlcompensatesfortrailer

loadvariationsbylimitingthemaximum torqueoutputofthebrakesbyadding droppingresistanceintheelectricalcontrol line.Whentowingatrailerloadedtobrake ratedcapacity,theBrakeControlmustbe setatmaximumbraking.Whenpullingan emptyorpartiallyloadedtrailer,theBrake

g014116

Controlmustbesetbetweenmaximumand minimumbrakingatapositionjustbefore thepointatwhichtrailertireskiddingoccurs whenactuatingthehandcontrolfullyon. FailuretoinstallandusetheElectricBrake Controlwillresultinexcessivebraketorque whenstoppingatrailerloadedtolessthan brakecapacity.

CAUTION

Ifyouhearanoisefromthetowvehicle hydraulicsandthemachinecontrols donotoperate,thehoseshavebeen connectedincorrectlyandmustbe reversed.

Note:Y oumayhavetorelievethepressurein

thehosesofthemachineconnectingtothetow vehicle,toensureacompletedconnection.

Figure21

1.7-pincoiledpowercable

9.Checkthehydraulicoillevelinthetowvehicles tankandaddmoretollit,ifnecessary;referto thetowvehicleowner’smanual.

10.Testthehydraulicsbeforeoperatingthemachine forthersttime.

11.Settheelectricbrakeasfollows:

Important:Whenmakingsharpturns,

thehydraulichosesmaycontactthetow vehiclewheels.Avoidmakingsharpturns, ifnecessary,useabungeecord(arubber strapwithhooksonbothends)topullback thehosestowardthecenter.

g234790

Thecapabilitiesofthemachinemayvarydepending onthesizeandtypeoftowvehicle.

•Forbestresults,useatowvehiclewithatleast

45hpand4-wheeldrive.Atowvehiclewithless than45hpwilllimitwhereyoucangoandhow muchpayloadyoucandeliver.Forexample,a27 hptowvehiclecantowafullyloadedmachineover atterrain,butnotonsteephills.A4-wheel-drive vehiclewillalsoimproveperformanceonhills.

•Withasmallertowvehicle,youmayneedto

reducethepayloadto2m3(2.6yd3)ofmaterial forspreadingindifcultterrain.Anotheroptionis

totowafullyloadedmachinetoaspotnearthejob andthenloadsmallermachinesfromthemachine tocompletethejob.

DuringOperation

•Whenfullyloaded,themachinecanweighup

to7,000kg(15,432lb).Donotgobeyondthe limitationsofthetowvehicle.

•Ensurethatthetowvehiclehasenoughpowerand

tractiontopullafullload.Ifnot,reducetheload size.

•Thetowvehiclemusthaveanadequatehitchand

functionalbrakes.

DuringOperationSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Donotoperatethemachinewhentired,ill,or

undertheinuenceofalcoholordrugs.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine duringoperation.

•Keepyourhandsandfeetoutofthehopperwhile

themachineisoperating,orwhiletheengineis runningonthetowvehicle.

•Remainseatedwheneverthetowvehicleisin

motion.

•Usingthemachinedemandsattention.Failing

tooperatetowvehiclesafelymayresultinan accident,tip-overofthetowvehicle,andserious injuryordeath.Drivecarefully,andtoprevent tippingorlossofcontrol,dothefollowing:

–Useextremecaution,reducethespeed,and

maintainasafedistance(twicethewidthofthe machine)aroundsandtraps,ditches,water hazards,ramps,unfamiliarareas,orother hazards.

–Reducethespeedofaloadedmachinewhen

negotiatingterrainundulationstoavoidcausing themachinetobecomeunstable.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingonaslope.Travel

straightupanddownslopes.Reducespeed whenmakingsharpturnsorwhenturningon hillsides.Avoidturningonhillsideswhenever possible.

–Useextracautionwhenoperatingonwet

surfaces,athigherspeedsorwithafullload. Stoppingtimeincreaseswithafullload.Shift intoalowergearbeforestartingupordown ahill.

–Avoidsuddenstopsandstarts.Donotgo

fromreversetoforwardorforwardtoreverse withoutcomingtoacompletestop.

–Donotattemptsharpturnsorabrupt

maneuversorotherunsafedrivingactionsthat maycausealossofcontrol.

–Beawareofyoursurroundingswhenturning

orbackingupthemachine.Ensurethatthe areaisclearandkeepallbystandersoutofthe operatingarea.Proceedslowly.

–Watchoutfortrafcwhennearorcrossing

roads.Alwaysyieldtherightofwayto pedestriansandothervehicles.Obeyalltrafc rulesandcheckforlocalregulationsonthe operationofthemachineonornearhighways.

–Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,overhead walkways,etc.Ensurethatthereisenough roomoverheadtoeasilyclearthetowvehicle andyourhead.

–Donotoperatethemachinewhenthereisthe

riskoflightning.

–Ifyouareeverunsureaboutsafeoperation,

stopworkingandaskyoursupervisor.

–Donotleavethemachineunattendedwhileit

isrunning.

•Ensurethatthemachineisconnectedtothetow

vehiclebeforeloading.

•Donotcarryloadsthatexceedtheloadlimitsof

themachineorthetowvehicle.

•Thestabilityofloadscanvary—forexample,high

loadshaveahighercenterofgravity.Reducethe maximumloadlimitstoensurebetterstability,if necessary.

•Toavoidcausingthemachinetotipover,dothe

following:

–Carefullymonitortheheightandweightofthe

load.Higherandheavierloadscanincrease theriskoftipping.

–Distributetheloadevenly,fromfronttoback

andsidetoside.

–Becarefulwhenturningandavoidunsafe

maneuvers.

–Alwaysensurethatthemachineisconnected

tothetowvehiclebeforeloading.

–Donotputlargeorheavyobjectsintothe

hopper.Thiscoulddamagethebeltand rollers.Alsoensurethattheloadhasauniform texture.Smallrocksinthesandcanbecome projectiles.

•Donotstandbehindthemachinewhenunloading

orspreading.Theoptionaltwinspinner,cross conveyor,andprocessorcanejectparticlesand dustatahighspeed.

•Unloadthemachineordisconnectitfromthetow

vehiclewhileonalevelsurface.

•Ensurethatthemachineisconnectedtothetow

vehiclebeforeunloading.

•Donottravelwiththemachineinthefullyraised

position.Thisincreasestheriskoftippingover themachine.

•Themachinehasasaferangefortravelingwith

attachmentsasshownbythegreensectioninthe decal.

•Donottravelwiththemachineinthecautionrange

(yellow/black).Whentherearenoattachments onthemachine,travelwiththemachineinthe loweredposition.

•Shutoffthemachinewhenapproachingpeople,

vehicles,vehiclecrossings,orpedestrian crossings.

•Donotoperatethemachinewiththeweightcase

removedoroutofposition.

•Whenequipped,hydraulictrailerbrakesmay

overheattheuidinthehydrauliccircuitifthe brakesremainactivatedcontinuously.Alwaysuse alowerspeedgearselectionwhendescending longhills.Activatethebrakesintermittentlyto allowforcoolingcyclesforboththevehicleand thetopdresser.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Y ouareresponsibleforsafeslope operation.Operatingthemachineonanyslope requiresextracaution.Beforeusingthemachine onaslope,dothefollowing:

•Evaluatethesiteconditionstodetermineifthe

slopeissafeformachineoperation,including surveyingthesite.Alwaysusecommonsense andgoodjudgmentwhenperformingthissurvey .

•Reviewtheslopeinstructionslistedbelowfor

operatingthemachineonslopesandtodetermine whetheryoucanoperatethemachineinthe conditionsonthatdayandatthatsite.Changes intheterraincanresultinachangeinslope operationforthemachine.

•Useextremecautionwhentravelingonhills,

especiallywhenturning.

–Travelingacrosshillswiththemachinecould

resultinatip-over,oralossoftractionforthe tractionunitorthemachine.

–Alwaystravelstraightupanddownhills—do

nottravelsidewaysordiagonally.When travelingdownahill,donotexceedthespeed atwhichyoucantravelupthesamehill. Stoppingdistanceincreaseswhentraveling downhills.

–Reducetheweightoftheloadwhentraveling

onsteephillsandavoidpilingtheloadhigh.

•Identifyhazardsatthebaseoftheslope.Use

extremecautionwhenoperatingthemachinenear drop-offs,ditches,embankments,water,orother hazards.Themachinecouldsuddenlyrolloverifa wheelgoesovertheedgeortheedgecollapses. Keepasafedistance(twicethewidthofthe machine)betweenthemachineandanyhazard.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocks,orotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.

•Avoidstarting,stopping,orturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.

g234789

Figure22

•Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.

•Beawarethatoperatingthemachineonwet

grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.

•Alwayskeepthetractionunitingearwhengoing

downslopes.Donotcoastdownhill(applicable onlytogear-driveunits).

TurningtheMachinePower On/Off

Model44954Only

1.E-STOPButton

Important:Whendoneoperatingthemachine,

presstheE-STOPbuttontopreventthetowvehicle batteryfrombeingdischarged.

Important:Whenusinganattachment,beaware

thatthemachinehasonly15cm(6inches)of groundclearance.Whenthemachinebeginsto travelupahillthegroundclearancedecreases.

OperatingtheHydraulic ControlValves

Model44931Only

Thereare3hydrauliccontrolvalveslocatedontheleft fenderofthemachine(Figure23).

Whennishedworkingwiththemachine,always presstheE-STOPbutton(Figure22)todisablethe electricalsystem.Whenbeginningworkwiththe machine,youmustpulltheE-STOPbuttonbackout beforeturningonthehandheldremote.

g014117

Figure23

1.Conveyorbeltdirection(leftcontrolvalve)

2.Raiseandlowermachine(centercontrolvalve)

3.Optionsonandoff(rightcontrolvalve)

4.Optionhydraulicquickconnectors

Note:Returnallcontrolvalvehandlestotheircenter

positionafterusetoavoidunintendedstarting.

LeftValve

OperatingtheHydraulic

Theleftvalvecontrolsthemachineconveyorbelt direction.

•Tounloadthemachine,pullthecontrollever

towardyou.Thismovesmaterialtotherearalong theconveyorbelt.

•Toloadthemachine,pushthecontrolleveraway

fromyou.Thismovesmaterialtothefrontalong theconveyorbelt.

•Tostoptheconveyorbelt,movethecontrollever

tothecenterposition.

CenterValve

Thecentervalveraisesandlowersthemachine.

•Toraisethemachine,pullonthecontrolleveruntil

thedesiredheightisreached,thenreleaseit.

•Tolowerthemachine,pushonthecontroluntilthe

desiredheightisreached,thenreleaseit.

CAUTION

Donotkeepholdingthecontrolleverin theraisedorloweredpositiononcethe liftcylindershavereachedtheirmaximum travelposition.

ControlsandOptionson EHModels

RemoteControlSystem

Theremotecontrolsystemconsistsofahandheld remote,a+12to+14.4VDCBaseUnit,andawiring harness.Thesystemisspecicallydesignedtobe usedwithandtocontrolaMH-400MaterialHandler.

HandheldRemote

RightValve

Therightvalvecontrolstheoption.

•Toturnontheoption,pullonthecontrollever.

•Toturnofftheoption,returnthecontrolleverto

thecenterposition.

WARNING

Pushingthecontrolleverdoesnothave anyfunction.Optionscannotbereversed.

Important:Donotpulltheoptionleverinto

theOnpositionwithoutanoptionmounted. Thiscandamagetheoormotorandstopthe machine.

Figure24

1.LCDdisplay

2.RemotestatusLED

3.Allstart:startsoorand option

4.On/Off

5.Store:savespreset settings

6.Preset116.Tiltbedup

7.Preset2

8.Preset3

9.Allstop:stopsallfunctions

10.Floorstart20.Decreaseoptionspeed

11.Floorstop

12.Decreaseoorspeed

13.Increaseoorspeed

14.Floorreverse

15.Tiltbeddown

17.Optionstart

18.Optionstop

19.Increaseoptionspeed

g028671

ButtonFunctions

ButtonNamePrimaryFunction

ON/OFFPowertheremoteonandoff.

ALLSTARTProvidesfunctionalcontrolonboththeFloorandOptionincludingon/offand

FLOORSTARTProvidesfunctionalcontrolofthehopperconveyoroorbeltincludingon/off

FLOORSTOPStopstheFloor.

FLOORDECDecreasestheFloorspeed.

FLOORINCIncreasestheFloorspeed.

FLOOR REVERSE

TILTBEDDOWN

displayingthespeed.

anddisplayingtheoorspeed.

Momentarybuttonthatreversestheoordirection.Reverseoorspeedcan bemodiedusingtheFLOORINCREASEandFLOORDECREASESPEEDbuttons whilepressingtheFLOORREVERSEbutton.UponreleaseoftheFLOOR REVERSEbutton,theoorturnsoff.

Momentarybuttonforloweringthebed.

TILTBEDUP

PRESET1 PRESET2 PRESET3

STORE

OPTIONSTARTProvidesfunctionalcontroloftherearoptionincludingon/offanddisplaying

OPTIONSTOPStopstheoption.

OPTIONDEC

OPTIONINC

Momentarybuttonforraisingthebed.

3separatepresetvaluesmaybestoredforbothoorandoptionspeeds.

UsedinconjunctionwiththePRESETbuttontostoreorestablishapreset memory.

theoptionspeed.

Decreasestheoptionspeed.

Increasestheoptionspeed.

ALLSTOPStopsbothoorandoption.

TurningOntheHandheldRemote

PresstheON/OFFbuttonontheremoteandwait fortheittondthebase.Ensurethatthereareno buttonsbeingpressedonthehandheldwhileitis performingitsstartuproutine.

•Tolowerthehopper(Figure25),pulloutonthe

ringonthevalvestem.

•Toadjustthespinnerspeed(Figure25),use

aat-headscrewdrivertoincreasebyturning clockwiseordecreasebyturningcounter clockwise.

ManualOverride(Model44954)

Shouldtheremoteeverbelost,damagedorfail,the machinefunctionsandoperationarestillpossiblein ordertocompletetasksorcontinueworkuntilthe problemisresolved.

Theoverrideaccessisonthedriversideofthe hydraulicsystem(Figure25).

Figure25

Note:Ifadjustingwiththehydraulicowactive,

ensurethattheooristurnedoffifyoudonotwishto havesandbeingspreadasyouadjust.

Onceyoursettingsareacceptable,usethehydraulic owcontrolonyourtowvehicletoturnthesystem onandoffforoperation.

g297178

1.Floorspeed

2.Raise/lowerhopper

3.Spinnerspeed

•Toadjusttheoorspeed(Figure25),turntheknob

clockwise.Maximumoorspeedisusedinthe Color-CodedOperatingSystemsothisadjustment canbemadewhilenohydraulicowispresent. Thisismostrelevantwhenyouhaveahopperfull ofsand.

Figure26

1.Adjustoorspeed

2.Lowerthehopper4.Adjustspinnerspeed

3.Raisethehopper

decal119-6832

•Toraisethehopper(Figure25),pushinonthering

onthevalvestem.

KeyFunctionalityElements

•Whenthehandheldremoteisrstpoweredon,

thedisplayshouldreadFLROFFandOPTOFF inapproximately5seconds.Ifthewords“waiting forbase”areinthedisplay,checktoensurethere iselectricalpowertothebaseunitandensurethe E-STOPbuttononthebaseunitispulledout.

•Thereisalwaysacurrentworkingmemory.This

isnotthesameasapreset.Thelastsavedwork settingswillbeinthecurrentworkingmemory whenthehandheldremoteispoweredon.

•Operationalsequenceofthehandheldremote

startbuttons:

–Pressingastartbuttononce(ALLSTART,

FLOORSTART,orOPTIONSTART)callsupthe currentworkingmemorysettingstoredinthe handheldremote.

–Bypressingthesamestartbuttonasecond

timethecomponentturnsonifthehydraulics areengaged(itshowsnumbersrampingupin thedisplay).

–Pressingthesamestartbuttonathirdtime

willstorethenewsettingestablishedinthe remote’sworkingmemory .

Figure27

1.Rightsideofthemachine3.Coverplate

2.Overridecover

4.Flange-headcapscrew

2.Ensurethattheparkingbrakeisengaged,start

thetractionunit,andsupplyhydraulicpressure tothemachine.

3.Locatethe3controlvalves(Figure28).

g285427

•Afterpressingastartbuttononcetoviewthe

currentworkingmemorysettinginanon-working mode,thereisapproximately10secondstobegin adjustingthesettingortheelementwillrevertback tooff.Inaworkingmode,the10secondruleis gone.

•Toprogramapreset,thekeytorememberisthe

elementsmustbeactivatedorengaged.

•Tooperatefromapreset,theelementspeed

percentagesmustbeinthedisplaytoactivateor engagethem.IfthewordsOFFareinthedisplay, thepresetmustberecalled.

ManuallyOverridingtheHydraulic Controls

EHModels

Ifthehandheldremoteismissing,damaged,orfails, youcanstilloperatethemachinetocompletetasksor continueaspreadingjob.

PreparingtheMachine

g285426

Figure28

1.Floor-speedsolenoid3.Attachment-speed

solenoid

2.Raise/lowerhopper solenoid

Note:Refertothedecallocatedonthecover

plate(Figure29).

1.Attherightsideofthemachine,removethe4 ange-headcapscrewsthatsecurethecover platetotheoverridecover(Figure27).

Figure29

AdjustingtheFloorSpeed

1.Loosenthejamnutatthemanual-override bracket(Figure30).

g285596

1.Adjustoorspeed

2.Lowerthehopper

3.Raisethehopper6.Decal

4.Adjustspinnerspeed

5.Coverplate

Figure30

1.Stem(oor-speed

solenoid)

2.Hex-headscrew(valve

override)

3.Jamnut

2.Rotatethehex-headscrewforthevalveoverride clockwisetoincreasetheoorspeed(Figure

30).

Note:Usethemaximum-oorspeedofthe

color-codedoperationsystemwhenyouhaveno hydraulicow.Thissettingisalsohelpfulwhen thehopperisfullofsand.

3.Whenthemachineisrunningatthecorrectoor speed,tightenthejamnut.

g285594

AdjustingthePositionoftheHopper

•Tolowerthehopper(Figure31),pulltheringon

thevalvestem.

g285593

Figure32

1.Hex-headscrew(valveoverride)

2.Onceyoursettingsareacceptable,usethe hydraulicowcontrolonyourtowvehicletoturn thesystemonandoffduringoperation.

ResettingManuallyOverridden HydraulicControls

EHModels

Figure31

1.Splitring(valvestem)

2.Lowerthehopper

3.Raisethehopper

•Toraisethehopper(Figure31),pushthesplitring

onthevalvestem.

AdjustingAccessoryAttachmentSpeed

1.Rotatethehex-headscrewforthevalveoverride clockwisetoincreasetheoorspeed(Figure

32).

Note:Ifyouareadjustingthemachinewith

thehydraulicowactiveanddonotwantsand spreadasyouadjust,ensurethattheooris turnedoff.

Ifyoufound,repaired,orreplacedthehandheld remote,resettheoor-speedsolenoid,

g285595

attachment-speedsolenoid,orbothbefore controllingthemachinewiththehandheldremote.

ResettheFloor-SpeedSolenoid

EHModels

1.Loosenthejamnutatthemanual-override bracket(Figure33).

g285597

Figure33

1.Stem(oor-speed

solenoid)

2.Gap

2.Rotatethehex-headscrewforthevalveoverride counterclockwiseuntilyouseeasmallgap betweentheendofthescrewandtheendofthe stemoftheoor-speedsolenoid(Figure33).

3.Hex-headscrew(valve override)

4.Jamnut

3.Tightenthejamnut(Figure33).

UsingtheLiquidCrystalDisplay

ResettheAttachment-SpeedSolenoid

Rotatetheat-headscrewcounterclockwiseuntilthe valveinthesolenoidisfullyopen(Figure34).

Figure34

1.Hex-headscrew(valveoverride)

InstallingtheCoverPlate

Securethecoverplatetotheoverridecoverwiththe4 ange-headcapscrews(Figure35).

(LCD)

The2line,8character-per-lineLCD(LiquidCrystal Display)showsstatusandactivityastheremote buttonsarepressed.Itfeaturesuseradjustable backlightingandcontrast.Changesaresavedinthe remotecurrentworkingmemory.Whentheunitis turnedonafterbeingpowereddown,thelastsettings forcontrastandbacklightingareusedforthedisplay .

ToIncreasetheContrast:

HoldtheALLSTOPandtheOPTIONINCREASEbuttons simultaneouslywhileobservingthedisplayuntilthe contrastisasdesired.

g285593

Note:Thereare3settings:OFF,LOW,andHIGH.

ToDecreasetheContrast:

HoldtheALLSTOPandtheOPTIONDECREASEbuttons simultaneouslywhileobservingthedisplayuntilthe contrastisasdesired.

Figure35

1.Rightsideofthemachine3.Coverplate

2.Overridecover

4.Flange-headcapscrew

Note:Thereare3settings:OFF,LOW,andHIGH.

ToIncreasetheBacklighting:

HoldtheALLSTOPandtheFLOORINCREASEbuttons simultaneouslywhileobservingthedisplayuntilthe backlightingisasdesired.

g285427

Note:Thereare3settings:OFF,LOW,andHIGH.

ToDecreasetheBacklighting:

HoldtheALLSTOPandtheFLOORDECREASEbuttons simultaneouslywhileobservingthedisplayuntilthe backlightingisasdesired.

Note:Thereare3settings:OFF,LOW,andHIGH.

Backlightingconsumesthemostenergyofall HandheldRemotefunctions.Increasingthe backlightingincreasespowerconsumptionandwill

shortenthelifespanofthebatteries;thelowerthe backlighting,thelongerthebatterylifespan.

UnderstandingtheRemoteStatus LED

TheremotestatusLEDblinksslowlyat2Hz(twice persecond)whenthehandheldremoteistransmitting butnobuttonsarebeingpressed,whentheoorand optionbuttonsareactive.Whenyoupressabutton, thelightwillblinkat10Hz.

ReplacingtheRemoteBatteries

Thehandheldremoteispoweredby4,AAAlkaline batteries(1.5Veach)andoperatesbetween2.4 to3.2V .Batterylifeisapproximately300hours (continuousoperationwiththebacklightoff),but batterylifelongevityisaffectedbyusagefactors, particularlybacklightintensitysetting—thehigherthe backlightsetting,themorepowerconsumedresulting inshorterbatterylife.

Important:Keepfreshsparebatteriesathandat

alltimesthatthesystemisinuse.

1.Loosentheboltinthemagnetonthemagnetic remotebracket(Figure36).

Figure37

1.Rubberseal3.Handheldremote

2.Steelgasket

4.4AAbatteries

4.Removethedischargedbatteriesandproperly disposeinaccordancewithlocalregulations.

5.Plugeachfreshbatteryintoaterminalcradle observingproperpolarity.(Ifthebatteries areimproperlyinstalled,theunitwillnotbe damaged,butitwillfailtooperate.)Thecradle isembossedwithpolaritymarkingsforeach terminal(Figure37).

g028875

Figure36

1.Handheldremote3.Boltinthemagnet

2.Magneticremotebracket

2.Slidethebracketsidesapartandremovethe remote(Figure36).

3.Removethe6screwsfromthebackofthe remoteandremovethecover(Figure37).

Note:Ifpossible,leavetherubbersealand

steelgasketinthechannelwhenremovingthe coverandbatteries.

6.Ifyouaccidentallyremovedtherubbersealand thesteelgasket,replacethemcarefullyintothe channelinthehandheldremote(Figure37).

7.Replacethecoverandsecureitwiththe6 screwsremovedpreviously(Figure37)and torquethemto1.5to1.7N-m(13to15in-lb).

8.Installthehandheldremoteintothemagnetic remotebracket,slidethehalvestogetherto securetheremote,andtightentheboltinthe

g028874

magnet(Figure36).

CaringfortheHandheldRemote

Thoughthehandheldremoteisrugged,careshould betakennottodroptheunitontohardsurfaces.T o cleanit,useasoftclothmoistenedwithwaterora mildcleaningsolutiontowipeitpayingparticular attentiontoavoidscratchingtheLCDscreen.

AssociatingtheHandheldRemote

BatteryLife,OperatingFrequency,

withtheBase

Thefactoryinitiallyassociatestheremotetothebase allowingthemtocommunicate;however,theremay beinstancesintheeldwhenyoumustreassociatea remoteandabaseunit,asfollows:

1.PresstheE-Stopbuttontoremovepowerfrom thebaseunitandmakesurethehandheldisoff.

2.Standnearthebaseunitinclearlineofsight.

3.Simultaneouslypressandcontinuetoholdthe ON/OFFandtheALLSTOPbuttons.

Thehandheldremotegoesthroughits initializationscreensandsettlesonASSOC PENDING.

4.Continuetoholdbothbuttonsandthen quicklyreleasethemwhenASSOCACTIVEis displayed(approximately4seconds).

ThedisplaywillshowPRESSSTORE.

5.PressandholdtheSTOREbutton.

BaseandRemoteIDDisplay

HolddowntheALLSTOPandOPTIONSTOP buttonssimultaneouslytodisplaymultiplepointsof information.

Asyouholdthebuttonsdown,thedisplaycycles approximatelyevery2secondsdisplayingrstthe batterylifeexpectancyinpercentremainingorcurrent batteryvoltage,theoperatingfrequency(channel) onwhichtheunitscommunicate,thenthehandheld remoteIDnumber,andnallytheassociatedBASE UnitID.

OperatingtheFloorand Option

Usethefollowingprocedurestosetandoperatethe machineoorandoption(suchasthetwinspinneror otherattachment)asfollows:

•Settingandoperatingtheooralone

•Settingandoperatingtheoptionalone

•Settingandoperatingbothoorandoption

together

TheremotedisplaysPOWUPBASE.

6.WhilecontinuingtoholdtheSTOREbutton,pull outontheE-STOPbuttontopowerupthebase unit.

Thehandheldremotewillassociate(link)with thebaseunit.Uponsuccess,thedisplaywill showASSOCPASS.

7.ReleasetheSTOREbutton.

Important:IfthedisplayshowsASSOCEXIT,the

associationfailed.

Note:TheHandheldRemoteandBaseUnitlinkcan

beviewedbyholdingdowntheALLSTOPandOPTION STOPbuttonsatthesametime.

Thedisplaywillcycleandindicatetheselected channelandtheIDoftheBaseUnit.

SettingandOperatingtheFloor Alone

UponinitiallypressingtheFLOORSTARTbutton (whentheoorisnotrunning),theremotedisplay showsthestoredsettingandanSisdisplayedafter FLR(i.e.FLRS),indicatingthattheremoteisina set-onlymode.Inthisset-onlymode,youcanadjust thesettingupordown,buttheoordoesnotactivate, remainingoff.Thisallowsyoutosetadesiredoor speedorusethestoredsettingwithoutcausing unwantedmovement.Aftersettingthespeed,press theFLOORSTARTbuttontoactivatetheooratthe chosensetting(ifthehydraulicsareengaged,the oorwillstart).PressFLOORSTARTathirdtimeto storethecurrentvalueinmemory.

Note:Changestothefoorsettingswhiletheoor

isrunningareimmediatelyeffective,buttheyare temporaryunlessyoustorethenewsettingby pressingFLOORST ARTagainafterchangingthe setting.Forinstance,youmakeanadjustmentwhile thedisplayshowsFLRS,pressFloorStartstartingthe oorattheadjustedsetting,andthenturntheremote offwithoutpressingFLOORSTARTagain,storingthe

change.Thenexttimeyouusetheremote,thesetting willreverttothepreviouslystoredvalue.

Note:A10secondtimerstartswhenyoupress

FLOORSTARTandFLRS(set-onlymode)displays. Ifyoudonotpressabuttonduringthe10second interval,thedisplayrevertstoFLRandtheprevious state/valuedisplaysandisenforced.Thetimerresets totensecondsifanybuttonispressedwhilethe remoteisintheset-only.

1.PresstheFLOORSTARTbutton.

ThepreviewvalueandFLRSdisplays.

2.AdjustthespeedsettingusingtheINCREASE FLOORSPEEDbuttonortheDECREASEFLOOR SPEEDbutton.

3.PresstheFLOORSTARTbuttontostarttheoor.

Note:Changestotheoptionsettingswhilethe

optionisrunningareimmediatelyeffective,butthey aretemporaryunlessyoustorethenewsettingby pressingOPTIONST ARTagainafterchangingthe setting.Forinstance,youmakeanadjustmentwhile thedisplayshowsOPTS,pressOPTIONSTARTstarting theoptionattheadjustedsetting,andthenturnthe remoteoffwithoutpressingOPTIONSTARTagain, storingthechange.Thenexttimeyouusetheremote, thesettingwillreverttothepreviouslystoredvalue.

Note:A10secondtimerstartswhenyoupress

OPTIONSTARTandFLRS(set-onlymode)displays. Ifyoudonotpressabuttonduringthe10second interval,thedisplayrevertstoFLRandtheprevious state/valuedisplaysandisenforced.Thetimerresets totensecondsifanybuttonispressedwhilethe remoteisintheset-only.

1.PresstheOPTIONSTARTbutton.

ThepreviewvalueandFLRSdisplays.

2.AdjustthespeedsettingusingtheINCREASE OPTIONSPEEDbuttonortheDECREASEOPTION SPEEDbutton.

4.PresstheFLOORST ARTbuttontostoretheoor value.

ThedisplayshowsFLOORSTORE.Theset valuewillbeusedwhenevertheoorisstarted inthefutureuntilyouchangethesettingagain.

SettingandOperatingtheOption Alone

UponinitiallypressingtheOPTIONSTARTbutton

(whentheoptionisnotrunning),theremote

displayshowsthestoredsettingandanSisdisplayed afterOPT(i.e.OPTS),indicatingthattheremoteis inaset-onlymode.Inthisset-onlymode,youcan adjustthesettingupordown,buttheoptiondoes notactivate,remainingoff.Thisallowsyoutoseta desiredoptionspeedorusethestoredsettingwithout causingunwantedmovement.Aftersettingthespeed, presstheOPTIONSTARTbuttontoactivatetheoption atthechosensetting(ifthehydraulicsareengaged, theoptionwillstart).PressOPTIONSTARTathirdtime tostorethecurrentvalueinmemory .

3.PresstheOPTIONSTARTbuttontostartthe option.

4.PresstheOPTIONSTARTbuttontostorethe optionvalue.

ThedisplayshowsOPTIONSTORE.Theset valuewillbeusedwhenevertheoptionisstarted inthefutureuntilyouchangethesettingagain.

SettingandOperatingtheFloor andOptionTogether

UponinitiallypressingtheALLSTARTbutton (whentheoptionisnotrunning),theremotedisplay showstheoorandoptionstoredsettingsandanSis displayedafterFLRandOPT(i.e.FLRSandOPTS),

indicatingthattheremoteisinaset-onlymode.In thisset-onlymode,youcanadjusteithersettingup ordown,buttheoorandoptiondonotactivate, remainingoff.Thisallowsyoutosetthedesired speedsorusethestoredsettingswithoutcausing unwantedmovement.Aftersettingthespeeds,press theALLST ARTbuttontoactivatetheoorandoption atthechosensetting(ifthehydraulicsareengaged, theoorandoptionwillstart).PressALLSTARTathird timetostorethecurrentvalueinmemory.

Note:Changestothesettingswhiletheoorand

optionarerunningareimmediatelyeffective,butthey aretemporaryunlessyoustorethenewsettingby pressingALLSTARTagainafterchangingthesetting. Forinstance,youmakeanadjustmentwhilethe displayshowsFLRSandOPTS,pressALLST ART startingtheoorandoptionattheadjustedsetting, andthenturntheremoteoffwithoutpressingALL STARTagain,storingthechange.Thenexttime youusetheremote,thesettingswillreverttothe previouslystoredvalues.

Note:A10secondtimerstartswhenyoupressALL

STARTandset-onlymodedisplays.Ifyoudonotpress abuttonduringthe10secondinterval,thedisplay revertstoFLRandOPT,thepreviousstate/value displays,andthepreviousstate/valueisenforced. Thetimerresetstotensecondsifanybuttonis pressedwhiletheremoteisintheset-only.

4.PresstheALLSTARTbuttontostorethevalues.

ThedisplayshowsALLSTORE.Thesetvalue willbeusedwhenevertheoptionisstartedin thefutureuntilyouchangethesettingagain.

Note:Boththeoorandoptionmustberunning

tostorethesettingsusingtheALLSTARTbutton. Ifonly1orneitherarerunning,pressingtheALL STARTbuttonwilleitherstartthembothorstart the1thatwasnotrunning.Nothingisstored andthecommandspreviewedarethepreviously storedoorandtheoptionsettings.

Itisimportanttorealizethatthestoredcommand fortheoorandoptionareusedtwice,oncein theeventofanindividualcommandusingthe FLOORSTARTorOPTIONSTARTbuttons,and onceintheeventofacombinedactionusing ALLST ART;ineithercase,itisthesamenumber.

SettingthePreset1,2,and

1.PresstheALLSTARTbutton.

ThepreviewvaluesandFLRSandOPTS display.

2.Adjustthespeedsettingsasfollows:

•Adjusttheoorspeedsettingusingtheusing

theINCREASEFLOORSPEEDbuttonorthe DECREASEFLOORSPEEDbutton.

•Adjusttheoptionspeedsettingusingthe

usingtheINCREASEOPTIONSPEEDbuttonor theDECREASEOPTIONSPEEDbutton.

3.PresstheALLST ARTbuttontoruntheoorand option.

3Buttons

Theremotehas3PRESETbuttonswhichyoucan programwithoorandoptionspeedsettings.Each PRESETbuttonactslikeapreviewmodefortheALL STARTbutton,exceptthattheyusedifferent,user denedquickreferencespeedvalues.

Iftheoorand/ortheoptionhappentoberunningat thetimeyoupressaPRESETbutton,apreviewvalue ofbothoorandoptionsettingsisdisplayed;ifyou thenpresstheALLSTARTbutton,thecurrentoperating valuesarereplacedbythepresetvalues.Ifyoudo notpresstheALL-STARTbuttonwithin10seconds,the systemwillrevertbacktothepreviouslystoredvalues.

Usethefollowingproceduretosetthevaluesofa PRESETbutton:

1.Startboththeoorandoptioneitherindividually orbyusingtheALLSTARTbutton.

2.Setthedesiredspeedsofbothoorand optionbyusingtheappropriateINCREASEand DECREASEspeedbuttonsforeachoutput.

3.PressandholdtheSTOREbuttonandthenpress thedesiredPRESETbutton(1,2,or3).

CAUTION

then,,or

ThescreenwilldisplayPRESETSAVED.

Note:IfyouholdtheSTOREbuttonandpressa

PRESETbuttonwhileeithertheoororoptionareoff, nonewvalueisstoredforeitheroororoption;the presetholdsthevaluespreviouslystored.

LoadingMaterial

Loadthemachinefromthetoporfromtherear.

Formostmaterials,suchassandorgravel,youcan useafront-endbucketloader.Formaterialssuchas landscapingtimbersorfertilizerbags,loadfromthe rearbyplacingthematerialontheconveyorbeltand settingthehydraulicsintheloadposition.

Youmayneedtoremovethereargateforeasier access.

Ifsacksofmaterialarebeingused,emptythesacks intotheloader’sbucketbeforeloadingthematerial intothehopper.T oensurestability,distributetheload evenly,fronttobackandsidetoside.

Usetheadjustablesectionoftherear gateonlywhenunloadingmaterial smallerthan1inch(25mm)indiameter, suchassandorgravel.

CAUTION

Openthereargatecompletelyifmaterial willnotowthroughtheadjustable section.Testeachnewmaterialrst.

UnloadingMaterial

WARNING

Donotstandbehindthemachinewhile unloading.

BulkUnloading

1.Backthemachineintothelocationwhereyou wantthematerialdeposited.

2.Releasethereargatelatchesandturnonthe conveyorbelt.

3.Ifdesired,raisetherearofthemachine.This unloadsmaterialatadifferentangle,andallows quickunloadingoftheentireload.

ControlledUnloading

1.Closethereargatelatches.

2.Usethejackhandletoopenorclosethe adjustablesectionofthereargate(Figure

38andFigure39).Thisrestrictstheowof

materialswhenusinganoption.

g014118

Figure38

1.Reargate2.Feedgatejack

UsingtheTwinSpinner

InstallingtheTwinSpinner

Themachinecomesequippedwithapairofquick attachmountingclamps.Usetheseclampstomount thetwinspinnertothemachine.

1.Removethesafetylatchclipsfromtheclamp handles(Figure40).

2.Liftthesafetylatch,thenlifttheoption attachmentclamphandles,andreleasethelock ringsfromthelockpins(Figure40).

3.Slidetherearoptionattachmentclampassembly outofthequickattachslots(Figure40).

1.5inch(12.5cm)maximum opening

Figure39

2.Feedgate

g014119

4.Withassistance,insertthefrontedgeofthetwin spinnerupandundertherearofthemachine intothefrontclampsonthebrackets(Figure40).

5.Whilesupportingthetwinspinner,slidetherear optionattachmentclampassemblybackintothe slotsinthebrackets,andovertherearedge (Figure40).

6.Ensurethatthetwinspinneriscenteredbetween thebrackets.Theninstallthelockringsoverthe lockpinsandpushdownontheclamphandles

Note:Iftheclampassemblyistoolooseand

thetwinspinnerslideswithintheclamps,turn thelockringsintotheclampsafewturnsuntil thetwinspinnerissecure.

Important:Donotovertightentheclamps.

Thismaybendtheedgesofthetwinspinner.

7.Installthesafetylatchclipstotheclamphandles (Figure40).

CAUTION

Ensurethatyoureinstallthesafetylatch clipsintotheclamps.Otherwise,the clampsmayopenduringoperation.

WARNING

Theoptionsareheavy.Useanassistant tohelpliftthetwinspinner.

Figure40

g015127

1.Rearofthemachine5.Clamphandle9.Lift

2.Optionattachmentbracket6.Safetylatchclip

3.Lockpin

4.Lockring

7.Safetylatch

8.Option12.Supporttheoptionbefore

10.Pull

11.Rearclampassembly

13.Frontclampbrackets

removingtheclamps

ConnectingtheHydraulicHoses

•Holdthemaleconnectorrmlyinplaceand

releasetheoutersleeveofthefemaleconnector.

WARNING

Ensurethatthetowvehicleisturnedoff beforemakingthehydraulicconnections, topreventthecrossconveyor/swivelfrom accidentallyturningon.

Connectthehydraulichosestotheoptioncontrol valveonthemachineasfollows(Figure41):

•Pullback(orpushforward)ontheoutersleeve

ofthefemaleconnectorandinsertthemale connector.

•Ensurethattheconnectorsarepushedalltheway

inandaresecurelylockedinplace.

•Withthetowvehiclehydraulicsoperating,pull

backontheoptioncontrolleverontheSHmodels orstarttheoptionusingtheoptionstartbutton onthehandheldremoteontheEHmodels,and ensurethatthetwinspinnerisoperatingproperly.

Figure41

1.Optioncontrolvalve4.TwinSpinner

2.Hydraulichoses5.Frontclampbrackets

3.Quickattachclamps

g014079

SettingtheDesiredSpreadPattern

Youcansetthespreadpatterntothefollowing settings:

•A(Blue)—UltraLightPattern

•B(Yellow)—LighttoHeavySpreadPattern

Figure42

Note:TheTwinSpinnerisshippedfromthe

factoryintheBposition.

Reviewthebladepositionandadjusttheblades,if necessary.

Note:ForthisexamplewewillselectYellow.

SettingtheDropZonePosition

1.Loosenthehandleoneachsideofthetwin spinner(Figure43).

g015024

Figure44

1.Spinnervalve

g015028

2.Rotatethespinnervalvelever(Figure44)tothe desiredcolor(yellowforthisexample).

EHmodels:

1.MovethespinnervalvelevertotheBlue section(MAXSPEED)(Figure44).Fullyturned clockwisethelevershouldbehorizontal.

2.Usethespinnerpercentlistedonthespread patterndecalorthewirelessremotedecalto determinethevaluethatisputintothehandheld remote.

Note:Forthisexamplewewillsettheoption

percentto50percentmatchingtheyellowcolor spreadpatternpreviouslyselected.

AdjustingtheHopperGateandBeltSpeed

SHmodels:

Figure43

1.Handle

2.Slidethetwinspinner,foreandaft,untilthe arrowsmatchthedesiredcolor(yellowforthis example).

3.Tightenthehandles.

AdjustingtheSpinnerValve

SHmodels:

1.Loosentheknobsecuringthespinnervalve lever(Figure44).

Rotatethecranktoadjustthegate(Figure45)until thearrowalignswiththecenterofthedesiredcolor (yellowforthisexample).

Note:Theadjustmentofthespreaddensityis

controlledthroughthemainhoppergateopeningor throughthetowvehiclespeed.

g015025

g015026

Figure45

1.Crank2.Gatejack

EHmodels:

1.Rotatethecranktoadjustthegate(Figure45) untilthearrowalignswiththecenterofthe desiredcolor(yellowforthisexample).

Note:Theadjustmentofthespreaddensityis

controlledthroughthemainhoppergateopening orthroughthetowvehiclespeed.

variablesincludegroundspeedandthetypeof material.Differentmaterialsvaryinparticlesize, whichcanvarythespreadpattern.

Alwaystestnewmaterialsbyspreadingthemin anopenareaawayfrompeople.

4.Starttheengineofthetowvehicleandturnon thetowvehiclehydraulics.

2.Usingthehandheldremote,settheoorbelt speedpercentagetomatchyourdesiredspeed patterncolor.

Note:Forthisexamplewewillsettheoption

percentto80percentmatchingtheyellowcolor spreadpatternpreviouslyselected.

AdjustingtheMainHopperHeight

UsingthehydrauliccontrolsontheSHmodelorthe handheldremoteontheEHmodel,adjustthemain hopperhydrauliccylindersuntilthearrowalignswith theGREENsectiononthehydrauliccylinderdecal (Figure46).

5.OntheSHmodelturnontheon/offpendant switchtostartspreading.OntheEHmodelturn ontheoptionthentheconveyerbeltwiththe handheldremote.

6.OntheSHmodelturnofftheon/offpendant switchtostopspreading.TheTwinSpinnerwill continuetooperate.OntheEHmodelturnoff theconveyerbeltandthentheoption.

7.ForEHmodelsyoucanusetheALLST ART functioninplaceoftheOPTIONSTARTandBELT STARTfunctionsasasingleoperationstart feature.Theoptionwillstartrst,thenfollowed bythebelt.

8.Whenthemachineisempty,turnoffthe hydraulicsbeforetransportingthemachine.

Note:Whendrivingoveruneventerrain,raise

themachinetothemaximumsafetraveling range.Thisprovidesmoregroundclearancefor theTwinSpinner.

WARNING

Watchforpeopleandotherobjectswhile spreading.TheT winSpinnercanthrow materialathighspeedsupto40feet(12 m).

Figure46

1.Hydrauliccontrols(SH models)

2.Arrow

3.Cylinder

OperatingtheTwinSpinner

1.Shutofftheengineofthetowvehicle.

2.OnSHmodels,usingthecontrollevers,turn

ontheoptionandtheconveyorbelt(unload position).

3.ForboththeSHandEHmodelsadjustthe

settings,spreadpattern,andowrate.

Note:Youmayhavetoexperimentuntilyou

getthedesiredowandspreaddepth.Other

Important:Whiletravelingbutnot

spreading,raisethemachinetothe

g015027

maximumsafetravelingdistance,andturn offtheTwinSpinner.

FineTuningtheTwinSpinner

1.Verifythatallthesettingsarecorrect.

2.Ifthespreadpatternisnottothedesired consistency,loosenthehandlesandslidethe hopperinthedesireddirectiontoattainthe desiredspreadpattern.

Figure47

SettingUptheCross Conveyor/Swivel

InstallingtheCross Conveyor/Swivel

Thecrossconveyorspreadsmaterialtoeitherside ofthemachinewhiletheswivelkitallowsthecross conveyortoswivelfreelyina270degreearc,ortobe lockedinto1of5xedpositions,45degreesapart.

Note:Themachinecomesequippedwithapairof

quickattachmountingclamps.Usetheseclampsto mountthecrossconveyor/swiveltothemachine.

1.Positionthecrossconveyor/swivelsotheswivel kits2mountingbracketsfacetowardtherear (awayfromthemachine).

decal119-6866

2.Ensurethatthecrossconveyor/swivelis centeredbetweenthemountingbracketsand thatthemotorextendsoutthesamesideasthe controlhandlesonthemachine.

3.Removethesafetylatchclipsfromtheclamp handles(Figure48).

4.Liftthesafetylatch,thenlifttheoption attachmentclamphandles,andreleasethelock ringsfromthelockpins(Figure48).

5.Slidetherearoptionattachmentclampassembly outofthequick-attachslots(Figure48).

Figure48

1.Rearofthemachine8.Option

2.Optionattachmentbracket9.Lift

3.Lockpin10.Pull

4.Lockring11.Rearclampassembly

5.Clamphandle12.Supporttheoptionbeforeremovingtheclamps

6.Safetylatchclip

7.Safetylatch

13.Frontclampbrackets

g015127

6.Withassistance,insertthefrontedgeofthe crossconveyor/swivelupandundertherear ofthemachineintothefrontclampsonthe brackets(Figure48).

7.Whilesupportingthecrossconveyor/swivel, slidetherearoptionattachmentclampassembly backintotheslotsinthebrackets,andoverthe rearedge(Figure48).

8.Ensurethatthecrossconveyor/swivelis centeredbetweenthebrackets.Theninstallthe lockringsoverthelockpinsandpushdownon theclamphandles.

Note:Iftheclampassemblyistoolooseand

thecrossconveyor/swivelslideswithinthe clamps,turnthelockringsintotheclampsafew turnsuntilthecrossconveyor/swivelissecure.

Important:Donotover-tightentheclamps.

Thismaybendtheedgesoftheoption.

9.Installthesafetylatchclipstotheclamphandles (Figure48).

CAUTION

Ensurethatyoureinstallthesafetylatch clipsintotheclamps.Otherwise,the clampsmayopenduringoperation.

WARNING

Theoptionsareheavy.Useanassistant tohelpliftthecrossconveyor/swivel.

ConnectingtheHydraulicHoses

WARNING

Ensurethatthetowvehicleisturnedoff beforemakingthehydraulicconnections, topreventthecrossconveyor/swivelfrom accidentallyturningon.

Connectthehydraulichosestotheoptioncontrol valveonthemachineasfollows(Figure49):

•Pullback(orpushforward)ontheoutersleeve

ofthefemaleconnectorandinsertthemale connector.

•Holdthemaleconnectorrmlyinplaceand

releasetheoutersleeveofthefemaleconnector.

•Ensurethattheconnectorsarepushedalltheway

inandaresecurelylockedinplace.

•Withthetowvehiclehydraulicsoperating,pull

backontheoptioncontrolleverontheSHmodels orstarttheoptionusingtheOPTIONSTARTbutton

onthehandheldremoteontheEHmodels,and ensurethatthecrossconveyor/swivelisoperating properly.

Figure49

1.Optioncontrolvalve4.Swivelkit

2.Hoseconnections

3.Quickattachclamps

OperatingtheCross

5.Crossconveyor

6.OnSHmodelsadjustthespeedofthecross

Conveyor

ExtendingandRetractingthe CrossConveyor

Alwaysoperatethecrossconveyor(Figure50) separatelyfromthemainconveyorbelt.

CAUTION

Alwaysreturnthecrossconveyortothe centerpositionwhentraveling,otherwisethe crossconveyorcanhitpeopleorobjects,and canalsobedamaged.

g014112

conveyorwiththehydraulicleverontheright. OnEHmodelsadjustthespeedofthecross conveyerwiththewirelessremote.

Note:Alwayslowerthehopperbeforeadjusting

thecrossconveyor.Otherwise,thecross conveyorwillrestatanangle.

1.Removethesafetypinsfrombothoption attachmentclampsontheswivelkit.

2.Loosentheoptionattachmentclampbrackets

3.Slidetheconveyortothecenterorside.

4.Tightentheclampbrackets.

5.Installthesafetypins.

Figure50

g014125

1.Extendedpositionwhenconveying

2.Centeredpositionwhentraveling6.Removeoripupthedeector

3.Crossconveyor7.Materialoutlet(motorend)

4.Swivelkit

SpreadingMaterialfromtheCross Conveyor

5.Swivellockpin

Tokeepthecrossconveyorinaxedposition,release thespring-loadedlockingpininto1ofthe5locking positionsontheswivelkit.

1.Shutoffthetowvehicle.

2.OnSHmodelsusingthecontrollevers,turn ontheoptionandtheconveyorbelt(unload position).

Note:Whentravelingoveruneventerrain,raise

themachinetothemaximumsafetravelingrange. Thisprovidesmoregroundclearanceforthecross conveyor/swivel.

3.Opentheadjustablesectionofthereargateto allowforthedesiredowrate.Youmayhaveto experimentuntilyougetthedesiredowand spreaddepth.Othervariablesincludeground speedandthetypeofmaterial

4.Turnonthetowvehiclehydraulics.

5.OnEHmodelsoperatetheoptionandthe conveyerbeltwiththewirelessremote.

6.OnSHmodelsshutoffthetowvehiclehydraulics tostopmaterialmovement,orturnofftheon/off pendantswitch.

Note:ForSHmodelstheon/offpendantswitch

stopsthemachineconveyorbelt,notthecross conveyor.

7.Whennishingusingthecrossconveyor,always returnittothecenterposition.

OperatingtheSwivelKit

Todirecttheowofmaterialfromthecrossconveyor inanydirection,pullupthespring-loadedlockingpin ontheswivelkitintotheunlockoropenposition.This allowsyoutomanuallymovethecrossconveyorfreely fromsidetosideontheswivelbearing(Figure50).

g015027

Figure51

1.Hydrauliccontrols

2.Arrow

3.Cylinder

AfterOperation

AfterOperationSafety

•Parkthemachineonarm,levelsurface;engage

theparkingbrake;shutofftheengine;remove thekey;andwaitforallmovementtostopbefore leavingthemachine.

•Avoidsoftgroundbecausethejacklegcouldsink

andcausethemachinetotipover.

•Donotdisconnectthemachinefromthetow

vehicleonhills,orwithoutengagingthejackand rear-jackleg.

•Whendisconnectingthemachine,alwayschock

thewheelstopreventmovement.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened.

•Replaceallwornordamageddecals.

DisconnectingtheMachine fromtheTowVehicle

1.Parkthetowvehicleandthemachineondry, levelground.

2.Engagetheparkingbrakeonthetowvehicle, shutofftheengine,andremovethekey .

3.Placeblocksunderthefrontandbackofthe wheels.

4.Relievethepressurefromthehydraulicsystem.

5.Disconnectthehydraulichosesandthe7-pin coiledpowercable(Figure21)fromthetow vehicle.Coilandstorethemonthefrontofthe machine.

6.OnSHmodels,disconnectandremovethe controlpendantfordrystorage.OnEHmodels, storethehandheldremoteinadrysafeplace. EnsurethatyouhavepressedtheE-STOPbutton in.

7.Turnthefrontjackandrearjackleg90degrees (clockwise)tothedownpositiontosupportthe machine.

8.Liftthemachinewiththejackuntiltheweightis offthetowvehicle’sdrawbar.Pulloutthehitch pin.

9.Ensurethatthereisnofurtherconnection betweenthemachineandthetowvehicle.

Maintenance

Note:Downloadafreecopyoftheschematicby

visitingwww.T oro.comandsearchingforyourmachine fromtheManualslinkonthehomepage.

MaintenanceSafety

•Beforeservicingoradjustingthemachine,stopthe

machine,shutofftheengine,engagetheparking brake,removethekey,andwaitforallmoving partstostop.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare everneededorassistanceisdesired,contactan authorizedT orodistributor.

•Beforedoinganymaintenanceworkunderthe

hopper,installthehydrauliccylindersupports.

•Ensurethatthemachineisinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

g014128

Figure52

1.Hydrauliccylindersupport

•Donotcheckoradjustthechaintensionwhenthe

towvehicleengineisrunning.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Supportthemachinewithblocksorjackstands

whenworkingbeneathit.

•Aftermaintainingoradjustingthemachine,ensure

thatallguardsareinstalled.

Pre-Maintenance Procedures

WARNING

Disconnectallpowersourcestothemachine beforedoingmaintenancework.

WARNING

Installthehydrauliccylindersupportsbefore doinganymaintenanceworkunderthe hopper(Figure52).

Lubrication

Themachinehasgreasettingsthatmustbe lubricatedregularlywithNo.2lithiumgrease.If themachineisoperatedundernormalconditions, lubricateallbearingsandbushingsafterevery50 hoursofoperation.Bearingsandbushingsmust belubricateddailywhenoperatingconditionsare extremelydustyanddirty.Dustyanddirtyoperating conditionscouldcausedirttogetintothebearings andbushings,resultinginacceleratedwear.Lubricate greasettingsimmediatelyaftereverywashing, regardlessoftheintervalspecied.

1.Wipethegreasettingcleansoforeignmatter cannotbeforcedintothebearingorbushing.

2.Pumpgreaseintothebearingorbushing.

3.Wipeupanyexcessgrease.

Thebearingandbushinglubricationpointsare asfollows:

Figure53

g014131

g014134

Figure56

SafetyChecks

Atthestartofeachday,completethesesafety checksbeforeoperatingthemachine.Reportany safetyproblemstoyoursupervisor.SeetheSafety Instructionsinthismanualfordetails.

Note:Photocopythesepagesandusethemasa

regularsafetychecklist

TiresandWheels

Figure54

Figure55

g014132

•Therecommendedtirepressureis172kPa(25

psi)for84cm(33inch)tiresand207kPa(30psi) for81cm(32inch)tires,orasrecommendedby thetiremanufacturer.

•Checkforexcessivewearorvisibledamage.

•Checkthatthewheelboltsaretightandnoneare

missing.

RearGate

•Checkthatthereargateclosesandlatches

securely.

•Checkthattheadjustablesectionofthereargate

opensandcloseswithoutsticking.

Hitch,Jack,andRearJackLeg

•Checkthatthehitchpinandjacksarenot

g014133

damaged,andthesafetypinsareinplace. (Replacemissingordamagedsafetypins.)

•Checkthatthehitchconnectionsarenotloose.(If

so,installaspacerbetweenthehitchconnections.)

•Safelystowalljacksintheuppositionbefore

traveling.

HydraulicSystem

•Checkthehydraulicsystemforoilleaks.Ifyou

ndaleak,tightenthetting,orreplaceorrepair thedamagedpart.

•Checkthehydraulichosesforwearorvisible

damage.

•Checkthehydraulicoillevel.Fillupifnecessary.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulic

systembeforeperforminganyworkonthe hydraulicsystem.

ConveyorBeltandRollers

•Onceaweek,checkthattheconveyorbeltis

trackingstraightontherollersanddoesnotslip. Makeadjustmentsifrequired.

•Every4months,checkthattheidlerrollers

betweenthefrontandrearrollersarenotbentor seized.Replaceorrepairifrequired.

BeltandRearGateSeals

Checkallrubbersealsforwearordamage.Replace orrepairthesealsifanyleakageoccurs.

Options

•Checkthatthequickattachbracketsaresecurely

lockedintoplaceandthatthesafetyclipsare installed.Replacemissingsafetyclips.

•Checkthattheoptionissecurelyclampedand

doesnotmoveorslideout.Adjustclampsif required.

•CheckthepaddlesontheTwinSpinnerdisksfor

wear.Replacethemwhentheywearthin.

•ChecktheTwinSpinnerhousingforsignsof

crackingorcorrosion.

SafetyDecals

Checkthatthesafetydecalsareundamagedand legible,otherwisereplacethem.

ElectricBrakes

•Onceamonth,conductasimplevisualinspection

ofyourbrakeshoesandlinings.

•Inspectandserviceyourelectricbrakesoncea

year.

HydraulicSystem Maintenance

Themachineisshippedfromthefactorylledwithhigh qualityhydraulicuid.Checkthelevelofhydraulicoil beforethemachineisrststartedanddailythereafter. Therecommendedreplacementoilisasfollows:

ToroPremiumTransmission/HydraulicTractorFluid

(Availablein5gallonpailsor55gallondrums.Seeparts catalogorTorodistributorforpartnumbers.)

Alternateuids:IftheT orouidisnotavailable,other petroleum-basedUniversalTractorHydraulicFluids (UTHF)maybeusedprovideditsspecicationsfall withinthelistedrangeforallthefollowingmaterial propertiesanditmeetsindustrystandards.Wedo notrecommendtheuseofsyntheticuid.Consult withyourlubricantdistributortoidentifyasatisfactory product.

Note:T orowillnotassumeresponsibilityfordamage

causedbyimpropersubstitutions,souseonly productsfromreputablemanufacturerswhowillstand behindtheirrecommendation.

MaterialProperties:

Viscosity,ASTMD445cSt@40°C55to62 ViscosityIndexASTM

D2270

PourPoint,ASTMD97-35°Fto-46°F

IndustrySpecications:

APIGL-4,AGCOPoweruid821XL,FordNewHolland FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C, Vickers35VQ25,andV olvoWB-101/BM

140to152

cSt@100°C9.1to9.8

ChangingTires

HydraulicSystemSafety

•Ensurethatallhydraulic-uidhosesand

linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Seekimmediatemedicalattentionifuid

isinjectedintoskin.Injecteduidmustbe surgicallyremovedwithinafewhoursbya doctor.

ChanginganOutsideTire

1.Keepthemachineattachedtothetowvehicle, removeanyoptions,andapplytheemergency brake.

2.Removeallmaterialfromthehopper.

3.Blockthetiresontheoppositesideoftheat tire.

4.Loosenthe6wheelboltsontheattirewitha lugwrench,butdonotremovethem.

5.Hoistorjackthemachineuntilthetireisoff theoororground.Ensurethatthemachineis stable.

6.Removetheloosewheelboltsandremovethe tire.

5.Stopthebeltandgototherearofthemachine toobservetheresults.

Youmayneedtorepeattheabovestepsseveral timesuntilthebeltbeginstomoveandtrack properly.

7.Repairthedamagedtire.

8.Installthetireontothemachinebyreversingthe abovesteps.

Note:Ensurethatthewheeliscenteredonthe

hubandall6wheelboltsaretight.T orqueina crossoverpatternto135N-m(100ft-lb).

ChanginganInsideTire

1.Keepthemachineattachedtothetowvehicle, removeanyoptions,andapplytheemergency brake.

2.Removeallmaterialfromthehopper.

3.Blockthetiresontheoppositesideoftheat tire.

4.Onthesidewiththetiretobechanged, removethe4boltsholdingthewalkingbeam suspension'sbearingstothechassis.(Loosen butdonotremovetheoutsidewheelnutstogive moreclearanceforbearingbolts).

5.Hoistorjackthemachineuntiltheinsidetire andwalkingbeamaxleassemblycanberolled outfromunderneath.Ensurethatthemachine isstable.

Note:Thebeltmaymoveslightlydepending

onthetypeofloadanditsposition.Ifthebeltis nottouchingthesiderails,youdonotneedto trackthebelt.

Important:Donotadjustthereardriveroller

ofthebelt.Itissettofactoryspecications. ContactyourauthorizedT orodistributorif adjustmentisrequired.

6.Removethetire.

7.Repairthedamagedtire.

8.Installthetireontothemachinebyreversingthe abovesteps.

Note:Ensurethatthewheeliscenteredonthe

hubandall6wheelboltsandthebearingbolts aretightto135N-m(100ft-lb).

TrackingtheConveyorBelt

Iftheconveyorbeltisnotcenteredandtracksto1 side,itneedstobeadjusted(Figure57).Thebest timetodothisisbetweenloadsduringoperation.

1.Gototherearofthemachineanddetermine whichsideofthebeltistouching.

2.Gotothefrontonthesameside,loosenthe lockingnut,andtightentheadjusternutby1 quarterturn.

3.Tightenbothlockingnutsbeforerunningthe machine.

4.Loadthemachinewithmaterialandruntheload throughuntilempty.Repeatmultipletimes.

Figure57

1.Ifbeltistrackingtoward thisside…

2.Thenadjustthistensioner tothefrontonthesame side.

3.Rear9.Beltroller

4.Front

5.T akeupbearing

6.Adjusternut

7.Lockingnut

8.T ensionerrod

10.Conveyorbelt

11.Driveroller

TensioningtheConveyor Belt

Checkandadjustthebelttensionfrequently(Figure

57).Allrubberconveyorbeltswillstretch,especially

whentheyareneworhavenotbeenusedrecently.

1.Parkthemachineonlevelgroundwiththerear

gateandfeedgateatleast6.25mm(1/4inch) offtheoor(dependingonthematerial).

g014129

2.Fullyloadthemachinewithsandthatyouexpect themachinetouse.

3.Removetheblackfrontcoversoneithersideof themachine.

4.Using2wrenches,holdtheendofthetensioner rodstationary,whilelooseningthelockingnut closesttotheendoftherod.

5.Movethelockingnutback2–5cm(1–2inches).

WARNING

Useextremecautionaroundmoving partswithsafetyguardsremoved.

6.Turnontheconveyorbelt.

7.Ifbeltslips,tightenthetensionboltsevenly (withmachineoff)halfaturnandcheckagain. Continueuntilthebeltmoveswithoutany slippage.

8.Givebothtensioningboltsanotherhalfturn.At thispointyoushouldhavepropertension.

9.T overify,lookunderneathatthechassiscross member.Themiddleofthebeltshouldjustclear thechassiscrossmemberwhenthemachine isinthedownposition.Ifthemiddleofthe beltistouchingthecrossmember,tightenboth tensioningboltsanotherquarterofaturn.

Important:Bepatient.Donotover-tension

thebelt.

Important:Donotuseairtoolsonthebelt

tensioningbolts.

ChangingtheConveyor Belt

Readtheseinstructionsbeforeremovingthebelt.If thebeltiscompletelydestroyed,simplyuseaknife tocutthebeltinanundamagedarea.Ifyouintend tomakeawarrantyclaim,thebeltsuppliermust inspectthebelttoevaluatethedamageandmake recommendationsforreplacement.

5.Loosenthenutclosesttotheendofthe tensioningrod.

6.Movetheinsideadjustingnutbackuntilthe tensioningrodclearsthepillowblockbearing.

Note:Thefrontidlerrollerissupportedby2

pillowblockbearingssittinginanupperand lowerguide(1setoneachsideofthemachine).

7.Supportthefrontidlerroller.

8.Gototherightfrontcornerandremovethe lockingcollarthatholdsthepillowblock bearingontheshaft.Dothisbybackingoff thesetscrewsandturningthelockingcollar counterclockwise.Usingahammerandpunch, tapthelockingcollarcounterclockwiseuntilit releasesfromtheshaft.

9.Repeatthisstepfortheleftfrontcorner.

10.Removethepillowblockbearingsbyslidingthe idlerrollerbacksothepillowblockbearings slideoutoftheirguides.

11.Removethe2safetybracketsandslidethe rollerdownthroughtheopenhole.

12.Gototherearofthemachineandloosenthe tensioningsprocket.

13.Removethechainfromthedrivesprocket.

14.Loosenthesetscrewsonthedrivesprocket andremovethedrivesprocketandkeyfromthe driverollershaft.

15.Supportthereardriveroller.

Important:Donotdisturbtherearroller

adjustmentbracketassembly.Itisdesigned toadjusttherearrollerautomaticallyifthe beltisnottrackingaccurately

16.Removethe4boltsintheangebearingson bothsides.

17.Removethelockingcollarsnexttotheange bearingsontheshaft,andslidebothbearings offtheshaft.

18.Removethe2optionattachmentbrackets (Figure58).

RemovingtheBelt

1.Removetheblacksafetycoverslocatedonthe 4outercornersofthemachine.

2.Removetheguidesfortheinnerrubberliner fromthefrontandbothsidesofthehopper,with themetalrailsattached.

3.Removethesiliconesealerontherearofthe metalrails(butremembertoapplythesilicone sealerwheninstallingthem).

4.Atbothfrontcorners,use2wrenchestohold theendofthetensionerrodstationary.

g014104

Figure58

1.Optionattachmentbracket

19.Lowerthedriverollerdownthroughtheslots.

20.Removethereargateforabetterview.

21.Notethepositionofthecartridgeinsidethe hopper,sothatyoucaninstallitinthesame positionanddirection.Itisboltedin6places alongthesideofthemachine(3boltplateson eachside).

22.Securethecartridgebyusingstrapsfroma liftingdeviceoneachofthe4corners.

InstallingtheBelt

Toinstallanewbelt,reversetheaboveinstructions, butkeepinmindthefollowingimportantnotesand instructions.

Important:Theconveyorbeltisdesignedto

workprimarilyin1direction.Ensurethatthe paintedarrowinthemiddleofthebeltispointing towardstherearofthemachine(lookingdown fromabove).

23.Removethe24boltstoreleasethecartridge (Figure59).

Figure59

1.Secureandremovethebeltcartridge

24.Removethecartridgebyliftingitoutfromthetop ofthemachine.Placeitontheground(Figure

60).

Note:Beforeslidingthereardriverollerbackup

throughtheslotandintoplace,ensurethatyou havealreadyinstalledthe4bolts(fromtheinside facingout)forconnectingthepillowblockbearings. Otherwise,youwillhavetoremovethedriverollerto gainenoughclearancetoinstallthesebolts.

Wheninstallingthereardriveroller,ensurethatthe shaftconnectingtothemotorisontheleftside.Ithas akeyholecutintoitforsecuringthedrivesprocket.

Beforeapplyingtensionwiththetensionerrodsat thefrontofthemachine,useyourhandstomanually centerthebeltatthefrontandrear.

Trackandtensionthebeltbyfollowingtheinstructions intheMaintenanceSectionofthemanual.

g014105

Thefrontidlerandreardriverollersprovideexcellent tractionforpullingthebeltunderload,sodonot overtightenorstretchthebelt.

Applysiliconesealertotherearsideofthemetalrails andatthe2frontcornersoftheoorwheretherails meet.Thesealerdeectsanymaterialfromgetting pasttherails.

Figure60

g014106

AdjustingtheConveyor

MaintainingtheElectric

DriveChain

Iftheconveyordrivechainisloose,itneedstobe tightened(Figure61).

1.Shutofftheengineofthetowvehicleand engagetheparkingbrake.

2.Removetherearconveyordriveguard.

3.Loosentheboltthatgoesthroughthetensioner sprocket.

4.Tightenthepositivelockingscrewusing moderateforce.

5.Tightenthetensionersprocketbolt.

6.Checkthatthechainissufcientlylubricated, andthatthesprocketsaresecuretotheshafts.

7.Replacetherearconveyordriveguard.

CAUTION

Donotovertensionthechain.Leave justenoughtensiontotakeuptheextra slack.

Brakes

InspectingtheElectricBrakes

Onceamonth,conductasimplevisualinspectionof yourbrakeshoesandlinings.

Inspectandserviceyourelectricbrakesonceayear.

AdjustingtheElectricBrakes

Adjusttheelectricbrakesaftertherst3months ofoperation,orsoonerdependingonuseor performance.

1.Jackupthemachinesecurely.

2.Ensurethatthewheelanddrumrotatefreely.

3.Removetheadjustingholecoverfromtheslot onthebottomofthebrakebackingplate.

4.Withascrewdriver,rotatethestarwheelofthe adjusterassemblytoexpandthebrakeshoes (Figure62).

1.Positivelockingscrew

2.T ensionersprocket—push downtotighten,donot overtension

Figure61

3.Sprocketbolt

4.Slackside,about1/4inch (6.25mm)movement

g014826

Figure62

1.Screwdriver

5.Adjustthebrakeshoesoutuntilthepressureof theliningsagainstthedrummakesthewheel difculttoturn.

6.Rotatethestarwheelintheoppositedirection untilthewheelturnsfreelywithaslightdragon

g014130

thelining.

7.Replacetheadjustingholecover.

8.Repeattheaboveprocedureoneachbrake.

InspectingtheBrakeShoesand Linings

Onceamonth,conductasimplevisualinspectionof yourbrakeshoesandlinings.

Whenabrakeshoebecomesworn,replaceboth shoesoneachbrake,andbothbrakesonthesame axle.Thisensuresthatthebrakesremainbalanced.

Replacethebrakeliningswhentheyare

•wornto1/16inch(1.6mm)orlessremaining

thickness

•contaminatedwithgreaseoroil

•abnormallyscoredorgouged

Note:Hairlineheatcracksarenormalinthebrake

liningsandshouldnotcauseconcern.

YearlyBrakeCleaningand Inspection

Inspectandserviceyourelectricbrakesonceayear ormoreoftenwithheavyuseordecliningperformance

•Changemagnetsandshoeswhentheybecome

wornorscored.

•Cleanthebackingplate,magnetarm,magnet,and

brakeshoeswithanautomotivebrakecleaner.

•Ensurethatallpartsremovedarereplacedinthe

samebrakeanddrumassemblythattheywere removedfrom.

InspectingtheMagnets

Thebrakes’electromagnetsaredesignedtoprovide theproperinputforceandfriction.

Inspectthemagnetsregularly,andreplaceifthey becomeunevenlyworn.Useatoolwithastraight edgetocheckwear.

Evenifthewearisnormal,youshouldreplacethe magnetsifanypartofthemagnetcoilisvisible throughthefrictionmaterialonthemagnetface. Replacethemagnetsinpairs(bothsidesofanaxle).

Whenreplacingthemagnets,alsoresurfacethedrum armaturesurface.

•Inspectthemagnetarmforanylooseorworn

parts.

•Checktheshoereturnsprings,theholddown

springs,andtheadjusterspringsforstretchor deformationandreplacethemifrequired.

CAUTION

Brakedustcanbehazardoustoyour healthifinhaled,takeprecautionswhen servicingbrakes:

–Donotcreateorbreathedust.

–Donotmachine,le,orgrindthebrake

linings.

–Donotusecompressedairordry

brushingforcleaning.

BrakeLubrication

Beforereassemblingtheelectricbrakes,applya lightlmofanti-seizecompound,orgreasesuchas “Lubriplate,”onthe:

•brakeanchorpin

•actuatingarmbushingandpin

•areasonthebackingplatethatareincontactwith

thebrakeshoesandmagnetleverarm

•actuatingblockontheactuatingarm

Important:Donotallowgreasetocontactthe

brakelinings,drums,ormagnets.

Storage

Beforestoringthemachinefortheseason:

1.Thoroughlycleanthemachine.Removeparts ifnecessary.

2.Removethehandheldremote.Also,removethe batteriesfromtheRemote.

3.Checkallfastenersandtighten,ifnecessary.

4.Greaseallttingsandpivotpoints.Wipeoffany excesslubricant.

5.Lightlysandanypaintedareasthatare scratched,chipped,orrusted,andapplytouch uppaint.

6.Storethemachineindoors,ifpossible.

Troubleshooting

CheckingFaultCodes(EHModelsOnly)

IftheDiagnosticLEDindicatesthatthereisasystemfault(refertoDiagnosticLEDFunction(EHModel44954)

(page17)),checkthefaultcodestodeterminewhatiswrongwiththemachine.

EnteringDiagnosticModeandCheckingtheCodes

1.PushtheE-STOPbuttondowntoturnoffthepower.

2.Pullthetetheredcapfromthe2diagnosticshuntconnectors(Figure63A).

3.Connectthediagnosticshuntconnectorstogether(Figure63B).

Figure63

4.PulltheE-STOPuptoturnonthepower.

5.Countthenumberofashestodeterminethefaultcode,thenconsultthefollowingtable:

Note:Iftherearemultiplefaults,bothfaultswillash,thenalongpause,thentheashsequences

willrepeat.

g028876

Code

11Blinkonce,pause,blinkonce,long

12Blinkonce,pause,blinktwice,long

13Blinkonce,pause,blink3times,long

LEDFlashPatternBehaviorDetails

MachineSpecicFaults

pause,thenrepeat

LostcommunicationwithBASE.

VersionincompatibilityoftheBASE and/orHH

WrongHH—notimplementedon RevA

Connectornotpluggedin;locate thelooseordisconnectedharness connectorandconnectit.

Somethingwronginthewiring; contactyourToroDistributor.

BASEisbad;contactyourT oro Distributor.

Wrongsoftware(installthecorrect softwarefromTORODIAG);contact yourToroDistributor.

Wrongproductassociation(i.e. tryingtoupdatesoftwareona MH–400withaProPasshandheld)

ResettingtheFaultCode

Aftersolvingtheproblem,resetthefaultcodesbydisconnectingandreconnectingdiagnosticconnectors.The diagnosticlightwillashcontinuouslyat1Hz(1ashpersecond).

ExitingDiagnosticMode

1.PushtheE-STOPbuttondowntoturnoffthepower;refertoE-Stopbutton(EHModel44954)(page17).

2.Disconnectthediagnostic,shuntconnectors.

3.Pushthetetheredcapontothe2diagnostic,shuntconnectors.

4.PulltheE-STOPuptoturnonthepower.

HandheldRemoteMessages(EHModelsOnly)

DisplayedMessageDescription

ASSOCPENDING

ASSOCACTIVE

POWERUPBASE

ASSOCPASSAssociationattemptwassuccessful.

ASSOCEXIT

ASSOCF AILAssociationattemptfailed.

PRESSSTOREPresstheSTOREbutton.

ALLSTOREStoreallcurrentsetvaluesincurrentworkingmemory.

OPTIONSTOREStorethecurrentOptionsettingsincurrentworkingmemory .

BELTSTOREStorethecurrentFloorsettingsincurrentworkingmemory.

PRESET1STOREStorethecurrentPreset1settingincurrentworkingmemory.

PRESET2STOREStorethecurrentPreset2settingincurrentworkingmemory.

PRESET3STOREStorethecurrentPreset3settingincurrentworkingmemory.

WAITINGFORBASERemoteiswaitingforaBaseUnitresponse.

HOPPERUP

HOPPERDOWN

PROPASSREVXX

MH400REVXXProducttowhichthesystemissettocontrol.

BATXX% BatteryX.XV

CHANNELXChannelinGHzcurrentlybeingusedbythesystem.

HHIDXXXXXX

BASEIDXXXXXXIdentityoftheBaseUnit

FLRXX% OPTXX%

FLRSXX% OPTSXX%

FLROFF OPTOFF

SERVICEACTIVE

SERVICENOAPPServicehasnovalidapplicationtorun.

Associationyettobemade.

Associationattemptinprogress.

PoweruptheBaseUnit.

ExitingAssociationmode

RemoteissendingHopperRaisecommand.

RemoteissendingHopperLowercommand.

Producttowhichthesystemissettocontrol.

Remainingbatterylifeinpercentage. Remainingbatterylifeinvoltage.

IdentityoftheHandheldRemote

ThecurrentFloorspeedinpercent. ThecurrentOptionspeedinpercent.

DisplayofthestoredregularFloorspeedandOptionspeedwith0%commandtothe outputallowingtheoperatortodecidetousethecurrentsettingorchangeit.

Displaysthestatusoftheoorandoptionwhentheyareoff.

Theservicetoolisactive.

EEA/UKPrivacyNotice

Toro’sUseofYourPersonalInformation

TheT oroCompany(“T oro”)respectsyourprivacy .Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly fromyouorthroughyourlocalT orocompanyordealer.T orousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty, processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.T oromayshareyourinformationwithoursubsidiaries, afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.

RetentionofyourPersonalInformation

Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation aboutapplicableretentionperiodspleasecontactlegal@toro.com.

Toro’sCommitmenttoSecurity

YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence. Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare inplacetoprotectyourinformationandtomakesureitistreatedsecurely.

AccessandCorrection

Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.Todoso,pleasecontactusbyemail atlegal@toro.com.IfyouhaveconcernsaboutthewayinwhichT orohashandledyourinformation,weencourageyoutoraisethisdirectlywithus. PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.

374-0282RevC

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly .ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

TheToroWarranty

Two-Y earor1,500HoursLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship for2yearsor1,500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

Astheproductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Repairsforproductissues causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot coveredunderthiswarranty.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partsconsumedthroughusethatarenotdefective.Examplesofparts

whichareconsumed,orusedup,duringnormalProductoperation include,butarenotlimitedto,brakepadsandlinings,clutchlinings, blades,reels,rollersandbearings(sealedorgreasable),bedknives, sparkplugs,castorwheelsandbearings,tires,lters,belts,andcertain sprayercomponentssuchasdiaphragms,nozzles,andcheckvalves.

•Failurescausedbyoutsideinuence,including,butnotlimitedto,

weather,storagepractices,contamination,useofunapprovedfuels, coolants,lubricants,additives,fertilizers,water ,orchemicals.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.Normal

“wearandtear”includes,butisnotlimitedto,damagetoseatsdueto wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofToro.Torowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating, recharging,andmaintenancetechniquescanextendorreducetotal batterylife.Asthebatteriesinthisproductareconsumed,theamount ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe batteryiscompletelywornout.Replacementofwornoutbatteries, duetonormalconsumption,istheresponsibilityoftheproductowner. Note:(Lithium-Ionbatteryonly):Pro-ratedafter2years.Refertothe batterywarrantyforadditionalinformation.

LifetimeCrankshaftWarranty(ProStripe02657Model

Only)

TheProstripewhichisttedwithagenuineT oroFrictionDiscand Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+ FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal purchaserinaccordancewithrecommendedoperatingandmaintenance procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC) unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft Warranty.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

NoteRegardingEmissionsWarranty

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentation.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contactyourAuthorizedToroServiceCenter .

374-0253RevF

Toro 44954 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual