Toro 44913 Operator's Manual

FormNo.3429-810RevA
GreensPro
ModelNo.44913—SerialNo.404680001andUp
1260GreensRoller
Registeratwww.T oro.com. OriginalInstructions(EN)
*3429-810*A
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-ongreensrollerintendedfor usebyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforrollinggreens, tenniscourts,andotherneturfsurfacesinparks,golf courses,sportselds,andoncommercialgrounds. Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
g279976
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
©2019—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUK
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup........................................................................7
1InstallingtheTransportWheels........................8
2InstallingtheHitchAssembly...........................8
3RemovingtheMachinefromthe
Pallet.............................................................10
4LubricatingtheMachine.................................10
ProductOverview....................................................11
Controls............................................................11
EngineControls............................................12
Specications..................................................13
Attachments/Accessories.................................13
BeforeOperation.................................................14
BeforeOperationSafety...................................14
PreparingtoUsetheMachine...........................14
FuelSpecication.............................................14
FillingtheFuelTank..........................................15
DuringOperation.................................................15
DuringOperationSafety...................................15
StartingtheEngine...........................................16
ShuttingOfftheEngine.....................................16
TransportingtheMachine.................................16
OperatingtheMachine.....................................19
OperatingTips.................................................19
AfterOperation....................................................19
AfterOperationSafety......................................19
HaulingtheMachine.........................................19
Maintenance...........................................................20
MaintenanceSafety..........................................20
RecommendedMaintenanceSchedule(s)...........20
NotationforAreasofConcern...........................21
DailyMaintenanceChecklist.............................21
Pre-MaintenanceProcedures..............................22
PreparingforMaintenance...............................22
RaisingtheOperator’sSeat..............................22
LoweringtheOperator’sSeat...........................23
Lubrication..........................................................23
LubricatingtheDrive-RollerBearing.................23
EngineMaintenance...........................................24
EngineSafety...................................................24
EngineOilSpecication....................................24
CheckingtheEngine-OilLevel..........................24
ChangingtheEngineOil...................................24
CheckingtheAir-FilterElements.......................26
ServicingtheAirCleaner..................................27
ServicingtheSparkPlug...................................27
CheckingandAdjustingtheValve
Clearance.....................................................28
FuelSystemMaintenance...................................28
CleaningtheSedimentCup..............................28
ElectricalSystemMaintenance...........................29
CheckingtheSafety-InterlockSystem..............29
BrakeMaintenance.............................................29
CheckingtheParkingBrake.............................29
AdjustingtheParkingBrake..............................29
HydraulicSystemMaintenance...........................30
HydraulicSystemSafety...................................30
CheckingtheHydraulicHosesand
Fittings..........................................................30
HydraulicFluidSpecication.............................31
CheckingtheHydraulic-FluidLevel...................31
ChangingtheHydraulicFluidand
Filter..............................................................32
ChassisMaintenance...........................................34
CheckingtheTireAirPressure..........................34
CheckingtheMachineforLoose
Hardware......................................................34
Cleaning..............................................................34
CleaningtheMachine.......................................34
Storage...................................................................35
PreparingtheMachineforShort-Term
Storage.........................................................35
PreparingtheMachineforLong-T erm
Storage.........................................................35
StoringtheMachine..........................................35
3
Safety
damagemayoccur.
causesdistractions;otherwise,injuryorproperty
Thismachinehasbeendesignedinaccordancewith ENISO12100:2010andANSIB71.4-2017.
Important:ForCErequiredregulatorydata,refer
totheDeclarationofConformitysuppliedwith themachine.
GeneralSafety
Thisproductiscapableofcausingpersonalinjury. Alwaysfollowallsafetyinstructionstoavoidserious personalinjury.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Shutoffthemachine,removethekey(ifequipped),
andwaitforallmovementtostopbeforeyouleave theoperator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
,which
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts,keepallguardsandshieldsinplace.
127-5885
1.Hitchunlock—1)push downonthelatch;2)pull outthehitch.
2.ReadtheOperator's Manual.
decal120-0627
decal130-8322
130-8322
1.Useonlygasolinethat contains10%ethanolby volume(E10)orless.
2.ReadtheOperator's Manual.
decal127-5885
1.Parkingbrake—engage2.Parkingbrake—disengage
3.Donotusegasolinethat containsmorethan10% ethanolbyvolume(E10).
decal131-0440
131-0440
4
decal133-1701
133-1701
1.Warning—readthe Operator'sManual;do notoperatethemachine unlessyouhavereceived training.
2.Warning—wearhearing protection.
3.Warning—keep bystandersawayfrom themachine.
4.Warning—keepaway frommovingparts;keep allguardsandshieldsin place.
5.Tippinghazard—donot operatethemachinenear water;stayawayfrom embankmentsordropoffs.
decal133-8062
133-8062
5
decal127-5884
127-5884
1.ReadtheOperator’sManual.
2.1)Pullthelockpin;2)Tipthemachineup;3)Unlatchthe hitch;4)Raisethehitchuntiltheleverlatchlocksintheslide.
138-9134
3.1)Pushthehitchup;2)Releasethelatchlever;3)Pullthe hitchdown;4)Steponthefootpedaluntilthehitchsnapsinto place;5)Insertthelockpin.
decal138-9134
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3 4
MediaandAdditionalParts
Qty.
Transportwheel2Installthetransportwheels.
Lockbracket1 Bolt(M10x30mm) Lockwasher(M10) Washer(M10) Nut(M10) Hitchassembly1 Bolt(M10x100mm) Locknut(M10) Bolt(M12x100mm) Washer(M12) Locknut(M12) Spacerwasher(whenapplicable)
Nopartsrequired
Lubricants(notincluded)
4 4 6 4
1 1 1 2 1 2
Installthehitchassembly .
Removethemachinefromthepallet.
Lubricatethemachine.
Use
Description
Operator’sManual Engineowner’smanual1
CerticateofCompliance
Qty.
Use
1
1
Readthemanualsbeforeoperatingthemachine.
ThecerticateisrequiredforEuropeanCEcompliance.
7
1
2
InstallingtheTransport Wheels
Partsneededforthisprocedure:
2Transportwheel
RemovingtheShippingBrackets
1.Removethelugnutssecuringthewheelhubsto theshippingbracket(Figure3).
InstallingtheHitch Assembly
Partsneededforthisprocedure:
1Lockbracket
4
Bolt(M10x30mm)
4
Lockwasher(M10)
6
Washer(M10)
4
Nut(M10)
1Hitchassembly
1
Bolt(M10x100mm)
1
Locknut(M10)
1
Bolt(M12x100mm)
2
Washer(M12)
1
Locknut(M12)
2
Spacerwasher(whenapplicable)
Figure3
1.Lugnut
2.Lagbolt
2.Removetheotherlugnutthreadedontothe wheel-hubstud(Figure3).
3.Removethelagboltsthatsecuretheshipping bracketstothepallet,andremovethebracket (Figure3).
4.Repeatsteps1through3fortheshipping bracketattheothersideofthemachine.
3.Shippingbracket
InstallingtheWheels
1.Looselyassemblethe2transportwheelsonto thewheelhubswiththelugnutsthatyou removedinRemovingtheShippingBrackets
(page8).
Note:Y ouwilltorquethelugnutsattheendof
2InstallingtheHitchAssembly(page8).
2.Adjustthetireairpressureto103kPa(15psi).
Procedure
1.Installthelockbrackettotheframeofthe machineasshowninFigure4.
Note:T orquethenutsto52N∙m(38ft-lb).
g279735
g036890
Figure4
1.Bolt—M10x30mm(4)4.Nut—M10(4)
2.Lockwasher—M10(4)
3.Washer—M10(4)
2.Securethehitchtothehitchpivotbracketwith theappropriatehardware;refertoFigure5.
5.Lockbracket
8
Inthefrontholes,useabolt(M10x100
mm),2washers(M10),andalocknut(M10).
Intherearholes,useabolt(M12x100mm),
2washers(M12),andalocknut(M12).
Ifyourmachinehasathirdwasherincluded
witheachbolt,usethosewashersasspacers betweenthehitchandtheinsideofthehitch pivotbracket(Figure6).
Note:Usetheholesinthehitchpivotbracketto
matchthehitchheightofthetow-vehiclehitch.
g025915
Figure6
1.Spacerwashers
Figure5
1.Hitch
2.Hitchpivotbracket
3.Washer—M10(2)7.Locknut(M12)
4.Bolt(M10)8.Locknut(M10)
5.Washer—M12(2)
6.Bolt(M12)
3.Tightenthesmallboltto73N∙m(54ft-lb)and thelargeboltto126N∙m(93ft-lb).
4.Pushuponthehitchassemblyuntilthelatch leverisunlockedfromtheslidedetent(Figure7).
g025914
g024011
Figure7
1.Latchlever
5.Pullthehitchdown.
6.Ifinstalled,removethelockingpinfromthelatch (Figure8).
9
Figure9
1.Woodblocks
2.Placesomewoodboardsonthegroundatthe endofthepallet.
g024330
Figure8
1.Lockingpin3.Hitchpedal
2.Latch
7.Steponthehitchpedaluntilthehitchlocksinto place(Figure8).
8.Insertthelockingpinthroughtheholesinthe latch(Figure8).
9.Torquethelugnutsonthetransportwheelsto 108N∙m(80ft-lb).
3
RemovingtheMachine fromthePallet
NoPartsRequired
g279746
Note:Theheightofthewoodboardsshouldbe
slightlylowerthanthepallet.Y oucanusepieces removedfromthesidesand/orendsofthecrate.
3.Carefullyrollthemachineoffthepallet,ontothe woodboards,andthentotheground.
Important:Ensurethattherollersdonot
contactthepalletasthemachinedropsto theground.
4.Removeanyremainingpackaging.
4
LubricatingtheMachine
Partsneededforthisprocedure:
Lubricants(notincluded)
Procedure
Procedure
1.Removethewoodblocksatthehitchendofthe pallet.
Beforeyouoperatethemachine,lubricateittoensure properoperatingcharacteristics;refertoLubricating
theDrive-RollerBearing(page23).Failuretoproperly
lubricatethemachinewillresultinprematurefailure ofcriticalparts.
10
ProductOverview
Figure10
1.Hitch-locklever7.Motionpedals
2.Hitchlatch8.Tilt-steeringpedal
3.Seat-adjustmentlever
4.Parkingbrake10.Latchlever
5.Steeringwheel
6.Lightswitch12.Hitchassembly
9.Hourmeter
11.Hitchpedal
Controls
ParkingBrake
Engagetheparkingbraketoallowthemachineto start.T oengagetheparkingbrake(Figure12),pull backontheparking-brakelever.T odisengageit, pushtheleverforward.
g279748
g027608
Figure12
1.Parking brake—disengaged
2.Parkingbrake—engaged
1.Sparkplug
2.Mufer
3.Aircleaner
Figure11
4.Recoilstarter
5.Recoil-starthandle
SteeringWheel
Turnthesteeringwheel(Figure10)clockwisetoturn themachineintheforwarddirection.
Turnthesteeringwheelcounterclockwisetoturnthe machineintherearwarddirection.
Note:Asthedirectionchangesattheendofevery
run,youwillneedtopracticewiththemachineto becomeaccustomedtothesteering.
Thesteeringwheelcontrolstheangleofthesmoothing rollers,whichinturnsteerthemachine.Theamount thewheelcanbeturnedislimited,sotheturning radiusofthemachineislarge.
Tilt-SteeringPedal
g019903
Totiltthesteeringwheeltowardyou,pressthefoot pedal(Figure10)down,pullthesteeringtowertoward youtothemostcomfortableposition,andreleasethe pedal.
MotionPedals
Thefoot-operatedmotionpedals(Figure10),located toeithersideofthebaseofthesteeringwheel, controlthemotionofthedriveroller.Thepedalsare connectedsothattheycannotbothbepresseddown atthesametime,youcanpressonly1pedalata
11
time.Ifyoupressdowntherightpedal,themachine movestotheright,andifyoupressdowntheleft pedal,themachinemovestotheleft.Thefurtheryou pressapedal,thefasteryourspeedinthatdirection.
EngineControls
Note:Refertoyourengineowner’smanualfor
additionalengine-controlinformation.
Note:Cometoafullstopbeforechangingthe
directionofthemachine;donotabruptlychangethe pedaldirection.Doingsooverstressesthetraction driveline,resultinginprematurefailureofdrive-line components.Actuatethepedalsslowlyandsmoothly toavoidpotentialturfscufngdamageaswellas drive-linecomponentdamage.
Whenoperatingthemachineonhills,ensurethat thedriverollerisonthedownhillsideforadequate traction.Failuretodosomayresultinturfdamage.
HitchAssembly
Usethehitchassembly(Figure10)totowthemachine andtolower/raisethetransportwheels.
Seat-AdjustmentLever
Youcanmovetheseatforwardorbackward.Rotate theseat-adjustmentlever(Figure10)upwardand slidetheseatforwardorbackward,thenreleasethe lever.
Armrest-AdjustmentBolts
Youcanadjusteacharmrestbyturningtherespective adjustmentbolt(Figure13).
On/OffSwitch
TheOn/Offswitch(Figure14)allowstheoperatorof themachinetostartandshutofftheengine.This switchislocatedonthefrontoftheengine.Rotatethe On/OffswitchtotheONpositiontostartandrunthe engine.RotatetheOn/OffswitchtotheOFFposition toshutofftheengine.
g021103
Figure14
1.OFFposition2.ONposition
ChokeLever
Thechokelever(Figure15)isrequiredwhenstarting acoldengine.Beforepullingtherecoil-starthandle, movethechokelevertotheCLOSEDposition.Once theengineisrunning,movethechokelevertothe
OPENposition.Donotusethechokeiftheengineis
alreadywarmeduporiftheairtemperatureishigh.
Figure13
1.Adjustmentbolt
LightSwitch
Usethelightswitchtoturnthelightsonandoff(Figure
10).
HourMeter
Thehourmeter(Figure10)indicatesthetotalhoursof machineoperation.
g279749
12
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