Toro ProPass 200, 44701, 44751 Operator's Manual

FormNo.3418-725RevA

ProPass200TopDresserwith
TwinSpinner

ModelNo.44701—SerialNo.401380001andUp
ModelNo.44751—SerialNo.401380001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3418-725*A

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives,fordetailspleaseseetheseparateproductspecic
DeclarationofConformity(DOC)sheet.

ElectromagneticCompatibility
Domestic:ThisdevicecomplieswithFCCRulesPart15.

Operationissubjecttothefollowingtwoconditions:(1)This
devicemaynotcauseharmfulinterferenceand(2)thisdevice
mustacceptanyinterferencethatmaybereceived,including
interferencethatmaycauseundesirableoperation.

Thisequipmentgeneratesandusesradiofrequencyenergyand
ifnotinstalledandusedproperly,instrictaccordancewiththe
manufacturer'sinstructions,maycauseinterferencetoradio
andtelevisionreception.Ithasbeentypetestedandfoundto
complywithinthelimitsofaFCCClassBcomputingdevicein
accordancewiththespecicationsinSubpartJofPart15of
FCCRules,asstatedabove.However,thereisnoguarantee
thatinterferencewillnotoccurinaparticularinstallation.If
thisequipmentdoescauseinterferencetoradioortelevision
reception,whichcanbedeterminedbyturningtheequipmentoff
andon,theuserisencouragedtotrytocorrecttheinterference
byoneormoreofthefollowingmeasures:Reorientthereceiving
antenna,relocatetheremotecontrolreceiverwithrespecttothe
radio/TVantennaorplugthecontrollerintoadifferentoutletso
thatthecontrollerandradio/TVareondifferentbranchcircuits.If
necessary,theusershouldconsultthedealeroranexperienced
radio/televisiontechnicianforadditionalsuggestions.The
usermayndthefollowingbookletpreparedbytheFederal
CommunicationsCommissionhelpful:"HowtoIdentifyand
ResolveRadio-TVInterferenceProblems".Thisbookletis
availablefromtheU.S.GovernmentPrintingOfce,Washington,
DC20402.StockNo.004-000-00345-4.

FCCID:W7OMRF24J40MDME-Base,
OA3MRF24J40MA-HandHeld

IC:7693A-24J40MDME-Base,7693A-24J40MA-HandHeld

Operationissubjecttothefollowingtwoconditions:(1)this
devicemaynotcauseinterference,and(2)thisdevicemust
acceptanyinterference,includinginterferencethatmaycause
undesiredoperationofthedevice.

JapanElectromagneticCompatibilityCertication

Handheld:

RF2CAN:

MexicoElectromagneticCompatibilityCertication

Handheld:

KoreaElectromagneticCompatibilityCertication(Decal
providedinseparatekit)

Handheld:

RF2CAN:

SingaporeElectromagneticCompatibilityCertication

Handheld:TWM240008_IDA_N4023-15

RF2CAN:

MoroccoElectromagneticCompatibilityCertication

AGREEPARL’ANRTMAROC

NUMEROd’agrement:

Delivred'agrement::

TWM-240005_IDA_N4024-15

MR14078ANRT2017

29/05/2017

Introduction

Thismachineisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itis
designedprimarilyformeteringanddispersing
materials,underarangeofmoistureconditions,
withoutcloggingordrasticallyaffectingthedispersion.

Important:Tomaximizethesafety ,performance,

andproperoperationofthismachine,carefully
readandfullyunderstandthecontentsofthis
Operator’sManual.Failingtofollowthese
operatinginstructionsortoreceiveproper
trainingmayresultininjury.Formoreinformation
onsafeoperatingpractices,includingsafetytips
andtrainingmaterials,gotowww.Toro.com.

RF2CAN:

©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

ontheproduct.Writethenumbersinthespace
provided.

Contents

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................8

1SettingUptheMachineBaseModel

........................................................................9

2InstallingthePowerHarness..........................10

3InstallingtheHopperExtensionKit..................11

4MountingtheHoppertotheT ow

Chassis.........................................................12

5ConnectingtheIntermediateWire

Harness........................................................12

6ConnectingtheOn/OffPendant.....................13

7AssemblingtheHandheldRemote.................13

8MountingtheWirelessRemote......................14

ProductOverview...................................................15

Controls...........................................................15

Specications..................................................17

g237535

Attachments/Accessories.................................17

Operation................................................................18

BeforeOperationSafety...................................18

OperatingCharacteristics.................................18

ConnectingtheMachinetoaTow

Vehicle..........................................................18

TurningtheMachinePowerOn/Off...................19

PreparingtheMachineforOperation................20

DuringOperationSafety...................................23

SlopeSafety.....................................................24

OperatingtheMachine.....................................24

WirelessControllerSafety(Model44751

only)..............................................................25

DisconnectingtheMachinefromaT ow

Vehicle..........................................................25

OperatingtheHydraulicControlsand

Options.........................................................25

OperatingtheFloorandOption.........................31

SettingthePreset1,2,and3Buttons................33

UsingaPresetMode........................................34

g000502

ChoosingaT owVehicle....................................34

LoadingtheHopper..........................................34

UnloadingtheHopper.......................................34

Traveling...........................................................35

AfterOperationSafety......................................35

ParkingtheMachine.........................................35

UsingtheStorageStand...................................36

Maintenance...........................................................38

Pre-MaintenanceSafety...................................38

Lubrication........................................................38

DailyChecks....................................................39

HydraulicSystem.............................................39

MaintainingtheConveyorBeltSystem..............40

WashingtheMachine.......................................41

Storage...................................................................42

Troubleshooting......................................................43

CheckingFaultCodes(EHModels

Only).............................................................43

3

HandheldRemoteMessages(EHModels

Only).............................................................44

Safety

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.

Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofboththis

Operator’sManualandtheoperator’smanualof
thetowvehiclebeforeusingthismachine.Ensure
thateveryoneusingthisproductknowshowtouse
thismachineandthetowvehicleandunderstands
thewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand
workingonthemachine.

•Keepthemachineasafedistanceawayfrom

bystanderswhileitismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachine,shutofftheengine,engagethe

parkingbrake,removethekey,andwaitforall
movingpartstostopbeforeservicing,fueling,or
uncloggingthemachine.

Improperlyusingormaintainingthismachinecan
resultininjury .Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

119-6809

1.ReadtheOperator'sManualforinstructionsoncleaning
themachine.

decal119-6809

119-6854

decal119-6854

1.Floorspeed

decal119-6853

119-6853

1.Spinnerspeed

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

1.Tailgateheightindicator

1.Tailgateadjustment

decal119-6808

119-6808

decal119-0217

119-0217

1.Warning—shutofftheengine;stayawayfrommovingparts;
keepallguardsandshieldsinplace.

decal119-6818

119-6818

5

1.Spinnerspeedadjustment

1.Spinnerspeed

1.Floorspeed

decal119-6810

119-6810

1.ReadtheOperator'sManual.

2.2peoplerequiredtolift.

decal119-6820

119-6820

decal119-6855

119-6855

decal119-6817

119-6817

decal119-6856

1.Finetuningspinners

119-6856

119-6804

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

119-6805

1.Cutting/dismembermenthazard,impeller—stayawayfrom
movingparts,keepallguardsandshieldsinplace.

decal119-6804

119-6816

decal119-6816

1.Slideadjustment

decal119-6805

decal119-6815

119-6815

1.Floorspeedadjustment

2.Spinnerspeedadjustment

6

decal119-6814

119-6814

1.Lightspreadspinneradjustmentsettings(refertothe

3.Warning—slideadjustmentandtailgateadjustment.

Operationsectionformoreinformation).

2.Heavyspreadspinneradjustmentsettings(refertothe
Operationsectionformoreinformation).

119-6806

1.Warning—readtheOperator'sManual.4.Warning—shutofftheengine,removetheignitionkey,and

2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—noridersonthemachine

3.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.

readtheOperator'sManualbeforeperformingmaintenance
onthemachine.

6.Warning—stayawayfrommovingparts;keepallguardsand
shieldsinplace.

decal119-6806

1.Spinnerspeedpercentage

decal131-6766

131-6766

decal119-6819

119-6819

2.Beltspeedpercentage

1.7.5A3.Electricalaccessory—15A

2.7.5A

4.TEC-2403—2A

7

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4
5

6

7

8

Hopperguard1
Buttonheadbolt(1/4x5/8inch)
Locknut3
Powerharness1
Socketbracket
Socketbracket,heavy
Carriagescrew
Flangenut2
Screw
Flangenut2
Hopperextension(front)
Hopperextension(rear)
Bolt9
Flangenut9
Bolt6
Flangenut6

Intermediatewireharness1

On/offpendant

Handheldremote1
AAbatteries4
Magneticbracket1
Screws,small
Controllermountassembly
Wirelessremoteassembly1

Qty.

Use

3

1
1
2

2

1
1

1

6
1

Setupthemachinebasemodel.

Installthepowerharness.

Installthehopperextensionkit.

Mountthehoppertothetowchassis.

Connecttheintermediatewireharness.

Connecttheon/offpendant(Model
44701only).

Assemblethehandheldremote(Model
44751only).

Mountthewirelessremote(Model
44751only).

MediaandAdditionalParts

Description

Operator’sManual

DeclarationofConformity

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Qty.

1

1Ensureregulatorycompliance.

Readbeforeoperatingthemachine.

8

Use

1

SettingUptheMachine BaseModel

Partsneededforthisprocedure:

1Hopperguard

3

Buttonheadbolt(1/4x5/8inch)

3Locknut

Procedure

1.Removethebasemodelmachinefromthe
shippingcrate.

2.Attherearofthetwinspinner,removethebolt
andnutattachingthemachineliftingdevice
shippingbrackettothetwinspinner(Figure3).

g013204

Figure4

1.Shippingbracket

4.Liftthetwinspinneroutofthehopperusingthe
twinspinneroutergrabhandlesandplacethe
twinspinnerunitontheground(Figure5).

Note:Thissteprequires2people.

Figure3

1.Shippingbracket

3.Atthefrontofthetwinspinner,removethe2
boltsandnutsattachingthemachinelifting
deviceshippingbrackettotheTwinSpinner
(Figure4).

g013203

1.Twinspinner

5.Removethe4screwsfromthelegsofthetwin
spinner.Withthehelpofapartner,liftthetwin
spinnerandremovethepackingstudsand
packingfoam(Figure6).

9

Figure5

g013205

Figure6

1.Packingstudsandfoam

6.Installthehopperguardusingthesupplied
button-headbolts(1/4x5/8inch)andnylon
locknuts(Figure7).

2

InstallingthePower Harness

Partsneededforthisprocedure:

1Powerharness

1

g013207

Procedure

Thetowvehiclepowerharnessprovidestheelectrical
powerrequiredbythecontrolsystemsofthemachine.
Installthisharnessonthevehicleyouplantouse
tooperatethemachine.Ifyouwillusemorethan1
vehiclewiththemachine,purchaseadditionalpower
harnessesfromyourTorodistributor.

Socketbracket

1

Socketbracket,heavy

2

Carriagescrew

2Flangenut

2

Screw

2Flangenut

1.Hopperfrontguard

Figure7

1.Mountthesocketbrackettoaxedpointatthe
rearofthetowvehicleusing1ofthemounting
bracketsprovided(Figure8).

Note:Ensurethatthebracketwillnotcome

incontactwithanythingifthetowvehicleis
equippedwithadumpbox.

g030044

2.Bolts

Important:Ensurethatnoneofthewiring

islooseorinthewayofanymechanical
components.

10

Figure8

3

InstallingtheHopper ExtensionKit

Partsneededforthisprocedure:

1

Hopperextension(front)

1

Hopperextension(rear)

9Bolt

g013261

9Flangenut

1.Socketbracket

2.Routeandsecuretheelectricalwiringfromthe
batterytotheelectricalplugbracket(Figure9).

Figure9

1.Whitewire(brass)3.Nowire(brass)

2.Nowiresilver(silver)4.Blackwire(brass)

3.Feedthewiringthroughthesocketbracketand
installtheblackrubbergrommetoverthewiring
(Figure9).

4.Boltthesockettothesocketbracketusingthe
bolts(1/4inch).

Procedure

1.Removethehopperextensionsfromthebox
andidentifythefrontandtherear(Figure10
andFigure11).

g013263

Figure10

1.Fronthopperextension(showingholeorientation)

g013262

g013264

Figure11

1.Rearhopperextension(showingholeorientation)

2.Usingthehardwareprovided,attachthehopper
extensionstothehopper.Placethenutsonthe
outsideofthehopper.

5.Connecttheredwire(power)tothepositive
postonthebattery,thenconnecttheblackwire
(ground)tothenegativepostonthebattery.

11

Figure12

Hopperextensionkitinstalled

g237533

g013209

Figure13

1.Liftingbracket

4

MountingtheHoppertothe TowChassis

TowChassisCongurationOnly

Partsneededforthisprocedure:

6Bolt

6Flangenut

Procedure

Note:IfyouaremountingtheProPasstopdresser

ontosomethingotherthanthetowchassis,referto
theinstallationinstructionsforyourapplication.

1.Attachaliftingdevicetotheliftingbracketbolted
insidethehopperassembly(Figure13).

WARNING

Donotattempttoliftthebedandhopper
withtheTow-BehindChassis,ProGator,
Workman,orTDCChassisconnected.
Theliftingbracketisnotcapableoflifting
theentiremachine.

2.Usingaliftingmechanism,positionthehopper
overthetowchassis.

3.Lineupthe6mountingholes(3perside)and
installthe5/16x1inchboltsandangenuts.

Figure14

1.Mountinglocations(3eachside)

4.Removetheliftingbracketfromthehoppersides
andinstalltheboltstothehoppersides.

Note:Retaintheliftingbracketforfutureuse;

donotdiscardit.

12

g013949

5

6

Connectingthe
IntermediateWireHarness

Partsneededforthisprocedure:

1Intermediatewireharness

Procedure

Plugtheintermediatewireharnessintothepower
harnessconnectoronthemachine(Figure15or

Figure16).

ConnectingtheOn/Off Pendant

Model44701Only

Partsneededforthisprocedure:

1

On/offpendant

Procedure

Plugtheon/offpendantconnectorintotheconnector
onthemachine(Figure17).

Figure15

Model44751

1.Powerharness2.Intermediatewireharness

Figure16

Model44701

g237534

g013947

Figure17

1.On/offpendant

g013948

1.Powerharness2.Intermediatewireharness

13

4.Securethecoverwith6screws(Figure18)and
torquethemto1.5to1.7N∙m(13to15in-lb).

7

AssemblingtheHandheld
Remote

Model44751Only

Partsneededforthisprocedure:

1Handheldremote

4AAbatteries

1Magneticbracket

6

Screws,small

Procedure

1.Removetherubberbandssecuringtheremote
halvestogether,andremovethebackcover.

2.Installthebatteriesintotheterminalcradle
observingproperpolarity.(Ifthebatteries
areimproperlyinstalled,theunitwillnotbe
damaged,butitwillfailtooperate.)Thecradle
isembossedwithpolaritymarkingsforeach
terminal(Figure18).

5.Installthehandheldremoteintothemagnetic
remotebracket,slidethehalvestogetherto
securetheremote,andtightentheboltinthe
magnet(Figure19).

g028874

Figure19

1.Handheldremote3.Boltinthemagnet

2.Magneticremotebracket

Figure18

1.Rubberseal3.Handheldremote

2.Steelgasket

3.Ensurethatthesteelgasketandrubbersealare
seatedinthechannelintheremoteandsetthe
backcoverinplace(Figure18).

4.4AAbatteries

8

MountingtheWireless Remote

Model44751Only

Partsneededforthisprocedure:

1

Controllermountassembly

1Wirelessremoteassembly

Procedure

g028875

Insertthecontrollermountassemblyintoacupholder
orsimilaropeningonthetowvehicleandusetostore
wirelessremote.Also,thewirelessremotemagnet
willsticktoanymetalcomponent.

14

Figure20

WorkmanHeavyDutyVehicleShown

ProductOverview

Controls

FlowControlValveforFloor

Model44701Only

Ahydraulicowcontrolvalvecontrolsthespeedof
theconveyorbelt.

Thehighestspeedsettingis10andistypicalformost
applicationsfoundontheColor-CodedOperation
Systemdecals.Uselowersettingsforverylight

g030466

applications.

1.Remote

2.Controllermountassembly

g013344

Figure21

1.Floorcontrolvalve

FlowControlValveforOptions

Model44701Only

1.Optioncontrolvalve

15

g013345

Figure22