Top Dresser 2500
Model No. 44507—240000001 and Up
Form No. 3350–417 Rev. A
Operator’s Manual
English (EN)
Contents
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 3. . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . .
Specifications 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 7. . . . . . . . . . . . . . . . . . . .
Required Attachments 7. . . . . . . . . . . . . . . . . . . . .
Optional Accessories 7. . . . . . . . . . . . . . . . . . . . . .
Recommended Accessories 7. . . . . . . . . . . . . . . . .
Setup 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts Chart 8. . . . . . . . . . . . . . . . . . . . . . . . .
Special Instructions for Workman (3000/4000)
and other utility tow vehicles (tractors): 8. . . . .
Install Tongue 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Tongue Hitch 9. . . . . . . . . . . . . . . . . . . . . . .
Mount Optional Tongue Jack 9. . . . . . . . . . . . . . .
Install Wire Harness 9. . . . . . . . . . . . . . . . . . . . . . .
Mount Skids 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Hydraulic System Fluid 10. . . . . . . . . . . . . .
Check Tire Pressure 11. . . . . . . . . . . . . . . . . . . . . . .
Check Wheel Bolt Torque 11. . . . . . . . . . . . . . . . . .
Page
Page
Operation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Instructions 12. . . . . . . . . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sand Application Rate 14. . . . . . . . . . . . . . . . . . . . .
Sand Precautions 14. . . . . . . . . . . . . . . . . . . . . . . . .
Cold Weather Operation 15. . . . . . . . . . . . . . . . . . .
Maintenance 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jacking Topdresser 16. . . . . . . . . . . . . . . . . . . . . . . .
Changing Hydraulic Fluid 16. . . . . . . . . . . . . . . . . .
Replacing Hydraulic Filter 17. . . . . . . . . . . . . . . . .
Checking Hydraulic Lines And Hoses 17. . . . . . . . .
Brush Adjustment 17. . . . . . . . . . . . . . . . . . . . . . . .
Tensioning Drive Chains 18. . . . . . . . . . . . . . . . . . .
Adjusting Conveyor Belt 19. . . . . . . . . . . . . . . . . . .
Replacing Conveyor Belt 19. . . . . . . . . . . . . . . . . . .
Hydraulic System Diagnostics 22. . . . . . . . . . . . . . .
Cleaning and Storage 22. . . . . . . . . . . . . . . . . . . . . .
Trouble Shooting 23. . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 24. . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 25. . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 28. .
W 2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
2
Printed in the USA
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
Figure 1
1. Location of the model and serial numbers
This manual uses two other words to highlight
information.
mechanical information and Note: emphasizes general
information worthy of special attention.
Important calls attention to special
Safety
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Before Operating
• Read and understand the contents of this Operator’s
Manual before operating the machine. Become
familiar with all controls and know how to stop
quickly. A free replacement manual is available by
sending complete Model and Serial Number to:
The Toro Company
8111 Lyndale Avenue South
Bloomington, Minnesota 55420–1196
• Never allow children to operate the machine. Do not
allow adults to operate the machine without proper
instructions. Only trained and authorized persons
should operate this vehicle. Anyone who operates the
vehicle should have a motor vehicle license.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.
• Never operate the machine when under the influence
of drugs or alcohol.
• Keep all shields and safety devices in place. If a
shield, safety device or decal is illegible or damaged,
repair or replace it before operation is commenced.
• Tighten any loose nuts, bolts and screws to assure
machine is in safe operating condition. Make sure
Topdresser tongue mounting pins, hitch pins and
tongue jack are in place and secure.
• Do not modify this equipment in any manner.
• Do not operate machine while wearing sandals, tennis
shoes, sneakers or shorts. Also, do not wear loose
fitting clothing which could get caught in moving
parts. Always wear long pants and substantial shoes.
Wearing safety glasses, safety shoes and a helmet is
advisable and required by some local ordinances and
insurance regulations.
While Operating
• Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous and
could possibly be deadly.
3
• NEVER carry passengers on the Top Dresser and keep
everyone away from the areas of operation.
– If ever unsure about safe operation, STOP WORK
and ask your supervisor.
• Keep hands and feet out of hopper when unit is
operating or engine is running on tow vehicle.
• Operator and passenger should remain seated
whenever the tow vehicle is in motion.
• Using the machine demands attention. Failure to
operate tow vehicle safely may result in an accident,
tipover of tow vehicle and serious injury or death.
Drive carefully. To prevent tipping or loss of control:
– Use extreme caution, reduce speed and maintain a
safe distance around sand traps, ditches, creeks,
ramps, any unfamiliar areas or other hazards.
– Watch for holes or other hidden hazards.
– Use caution when operating tow vehicle on a steep
slope. Normally travel straight up and down slopes.
Reduce speed when making sharp turns or when
turning on hillsides. Avoid turning on hillsides
whenever possible.
– Use extra caution when operating tow vehicle on
wet surfaces, at higher speeds or with a full load.
Stopping time will increase with a full load. Shift
into a lower gear before starting up or down a hill
– Avoid sudden stops and starts. Do not go from
reverse to forward or forward to reverse without
coming to a complete stop.
– Do not attempt sharp turns or abrupt maneuvers or
other unsafe driving actions that may cause a loss
of control.
– Before backing up, look to the rear and assure no
one is behind. Back up slowly.
– Watch out for traffic when near or crossing roads.
Always yield the right of way to pedestrians and
other vehicles. This machine is not designed for
use on streets or highways. Always signal your
turns or stop early enough so other persons know
what you plan to do. Obey all traffic rules and
check for local regulations on the operation of the
topdresser on or near highways.
• When loading with sand, distribute load evenly.
Operate tow vehicle with extra caution when the
hopper is full of sand. Keep load balanced to prevent it
from shifting.
Maintenance
• Before servicing or making adjustments to the
topdresser, stop engine of tow vehicle, set parking
brake and remove key from engine to prevent
accidental starting of the engine.
• Perform only those maintenance instructions described
in this manual. If major repairs are ever needed or
assistance is desired, contact an Authorized TORO
Distributor.
• Be sure machine is in safe operating condition by
keeping nuts, bolts and screws tight.
• Make sure all hydraulic line connectors are tight, and
all hydraulic hoses and lines are in good condition
before applying pressure to the system.
• Keep body and hands away from pin hole leaks in
hydraulic lines that eject high pressure hydraulic fluid.
Use cardboard or paper to find hydraulic leaks.
Hydraulic fluid escaping under pressure can penetrate
skin and cause injury. Fluid accidentally injected into
the skin must be surgically removed within a few
hours by a doctor familiar with this form of injury or
gangrene may result.
• To ensure optimum performance and safety, always
purchase genuine TORO replacement parts and
accessories to keep the Toro all TORO. NEVER USE
“WILL–FIT” REPLACEMENT PARTS AND
ACCESSORIES MADE BY OTHER
MANUFACTURERS. Look for the TORO logo to
assure genuineness. Using unapproved replacement
parts and accessories could void the warranty of The
Toro Company.
– Always watch out for and avoid low over–hangs
such as tree limbs, door jambs, over–head
walkways, etc. Make sure there is enough room
over head to easily clear the tow vehicle and your
head.
4
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
105-4586
1. Entanglement hazard, belt—stay away from moving parts. Do
not remove the shields or guards; always keep the shields and
guards in place.
105-0708
1. Warning—thrown objects
105-0698
1. Warning—read the Operator’s Manual.
105-0707
98-3114
1. Entanglement hazard—stay away from moving parts.
100-7679
1. Warning—read the Operator’s Manual.
2. Do not disconnect a trailer with an unbalanced load; it may
swing up or down and injure you.
3. Do not disconnect the trailer without first putting down the jack.
5
58-6520
1. Grease
99-0016
1. Warning—read the Operator’s Manual for information on
stopping the machine; the maximum braking load is 3500 lb.
(1587 kg) trailer weight and 400 lb (181 kg) tongue weight. Do
not drive the machine and trailer down hill or you may lose
control.
2. Warning—do not carry passengers.
3. Warning—do not exceed 15 mph (24 kmh).
4. Warning—maximum tongue weight is 400 lb. (181 kg); maximum
trailer weight is 2500 lb. (1134 kg).
106-7750
1. Entanglement hazard, conveyor and brush—keep bystanders a
safe distance from the machine and do not carry passengers.
93-9092
1. Crushing hazard of hand—keep bystanders a safe distance
from the machine.
6
Specifications
Note: Specifications and design subject to change without notice.
General Specifications
Hydraulic with chain driven pumps. Conveyor motor with chain reduction. Brush
Drive
Tires Four, 18 x 10.5–8, 4 ply ribbed. Inflate to 20–30 psi.
motor direct drive. Electro hydraulic solenoid control to activate top dresser motors.
Mobil DTE 15 M hydraulic fluid in a closed loop hydraulic system with charge pump
and 10 micron filter.
Metering Gate
Conveyor Belt Continuous 60” wide traction grip PVC belt with heavy duty monofilament carcass.
Top Dressing Speed Variable to desired application rate. 2 to 8 mph
Maximum Transport
Speed
Spreading Width 60”
Hopper Capacity 25 cubic feet or 2050 lbs.
Hopper Dimensions
Maximum Weight 3500 lbs. (GVW)
Shipping Weight 1454 lbs.
Dimensions
Spring release flexible edge gate variable from closed to 3” opening for light to
heavy applications.
15 mph – Not for highway use.
Height: 15.3”
Top Length: 37.5”
Width: 73”
Inside Clear Width: 69”
Height: 42.5
Length (plus tongue): 60.5”
Overall Length: 101.5”
Width: 73”
Required Attachments
Topdresser Hydraulic Brake Kit Part No. 106–9680
Workman Heavy Duty Drawbar
or
Heavy Duty Hitch frame
Model No. 44212
or
Model No. 44213
Optional Accessories
Tongue Jack (CE) Part No. 98–5016
Mobil EAL 224 H Biodegradable
hydraulic fluid (5 gal. container)
Oil Filter Part No. 83–3010
Extra Vehicle Harness Part No. 99–0198
Part No. 100–7674
Recommended Accessories
Tachometer Kit (Liquid Cooled
Gas or Diesel Workman)
Tachometer Kit–CE (Liquid
Cooled Gas or Diesel Workman)
Tachometer Kit (Air Cooled Gas
Workman)
Hand Throttle Kit Model No. 07416
7
Part No. 87–9950
Part No. 87–9970
Part No. 87–9960
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts Chart
Note: Use this chart as a checklist to ensure all parts necessary for assembly have been shipped. If any of these parts are
missing, total setup cannot be completed.
Description
Tongue Assembly
Lynch Pin
Clevis Pin
Wire Harness (3 pc.)
Hitch Pin
Skid Plates
Carriage Bolt
Flat Washer
Lock Nut
Operator’s manual 1 Read before operating the machine.
Parts catalog 1
Certificate of compliance 1
Pre–delivery check list 1
Note: Specifications and design subject to change without notice.
Special Instructions for
Workman (3000/4000) and
other utility tow vehicles
(tractors):
• The TopDresser 2500 can be towed by most utility
tractors equipped with flotation tires for operation over
golf greens. The tractor must have adequate brakes and
drawbar hitch capacity to handle a 3500 lbs. (1587 kg.)
trailer. Refer to Tractor Operator’s Manual for towing
instruction and precautions.
• The Workman(3000/4000) vehicle, equipped with the
Heavy Duty Drawbar (Model 44212 or 44213) makes
a good tow vehicle (4WD version is best for hilly or
bermed approaches to greens).
Qty. Use
1
4
2
1
1
4
8
8
8
Mount Tongue Assembly to Topdresser
Mount to Tongue Assembly & Tow Vehicle
Mount to Topdresser
and may bend or damage the cross tube axle support or
rear spring shackles. Always use the H.D. Drawbar Kit
Model 44212 or H.D. Frame Drawbar Model 44213.
Important Do Not attempt towing a loaded topdresser
with a light utility vehicle or run–about. They do not
normally have adequate brakes, suspension, or frame
strength to handle the weight of the TopDresser2500.
• Trailer Brakes are highly recommended when using
the Top Dresser 2500 in hilly terrain. When fully
loaded the topdresser may weigh as much as 3500
lbs.(GVW). This weight is well over the recommended
towing and braking limit of most utility vehicles. A
special trailer brake kit is available for direct
installation with the Workman (3000/4000) vehicle.
This kit could be adapted to other vehicles with a 12
volt brake light source.
Note: For improved traction and when towing TopDresser
2500, 1000 lbs. of weight can be added to vehicle bed.
Important Do Not attempt pulling the Topdresser
2500 when loaded with material, with the standard
Workman (3000/4000) hitch. It is only rated to 1500 lbs.
8
Install Tongue
1. Install tongue into topdresser receiving tube and secure
each end with a clevis pin and (2) lynch pins
(Fig. 2 & 3).
1
2
Figure 2
1. Front of tongue 2. Tongue hitch
1
Figure 4
1. Tongue jack
2. Align holes in jack with tongue and secure with clevis
pin.
3. For storage, jack can be removed or rotated upward
and pinned.
Install Wire Harness
1. Plug topdresser wire harness into connector on
topdresser solenoid valve.
1
Figure 3
1. Rear tongue
Install Tongue Hitch
1. Level the tongue hitch to the tow vehicle drawbar and
secure using appropriate holes.
Mount Optional Tongue Jack
1. Slide tongue jack onto mounting tube on tongue.
10
100-7882
2
1
3
Figure 5
1. Topdresser harness
2. Controller harness
2. Secure appropriate terminals of tow vehicle harness to
tow vehicle battery (+ or –).
Important Make sure harness is connected to
correct terminals on battery.
3. Tow vehicle harness
3. Unplug loop back connectors from each harness and
plug harness’s together.
Note: To prevent dirt or corrosion to harness connector
pins, Install loop back connectors to connectors whenever
vehicle harness’s are disconnected.
9
Loading...