Toro 41594, Multi-Pro 5800 Operator's Manual

FormNo.3391-858RevB

Multi-Pro5800TurfSprayer

ModelNo.41594—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3391-858*B

TheMulti-Pro

®

turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itisprimarily
designedforsprayingonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

orotherreproductiveharm.

tocausecancer,birthdefects,orother

reproductiveharm.

yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Important:Thisengineisnotequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Introduction

Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndingadealer,or
toregisteryourproduct.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ChemicalSafety.......................................................5

WhileOperating......................................................6

Maintenance...........................................................7

SoundPower..........................................................8

SoundPressure.......................................................8

Hand-ArmVibration...............................................8

WholeBodyVibration.............................................8

SafetyandInstructionalDecals.................................8

Setup...........................................................................14

1CheckingtheBoomHingeSprings.........................14

2RemovingtheShippingBumper.............................15

ProductOverview.........................................................16

Controls...............................................................17

VehicleControls.................................................17

Specications........................................................21

Operation....................................................................22

ThinkSafetyFirst...................................................22

PerformingPre-StartingChecks...............................22

PreparingtoDrivetheMachine................................22

UsingtheInfoCenter..............................................26

PreparingtoUsetheSprayer....................................29

OperatingtheMachine............................................30

BreakinginaNewSprayer.......................................31

OperatingtheSprayer.............................................31

FillingtheFreshWaterTank....................................31

FillingtheSprayTank..............................................31

OperatingtheBooms..............................................32

Spraying................................................................32

TurfCarePrecautionswhileOperatinginStationary

Modes...............................................................33

SprayingTips.........................................................33

UncloggingaNozzle..............................................33

SelectingaNozzle..................................................33

CleaningtheSprayer...............................................33

CalibratingtheSectionValves...................................34

AgitationBypassValveKnobPosition.......................35

CalibratingtheAgitationBypassValve.......................35

Pump....................................................................36

TransportingtheSprayer.........................................36

TowingtheSprayer.................................................36

Maintenance.................................................................38

RecommendedMaintenanceSchedule(s)......................38

DailyMaintenanceChecklist....................................39

NotationforAreasofConcern.................................39

PremaintenanceProcedures........................................40

JackingtheSprayerUp............................................40

AccessingtheEngine..............................................40

Lubrication...............................................................42

GreasingtheSprayer...............................................42

GreasingtheBoomHinges......................................42

GreasingtheActuatorRodBearings..........................42

EngineMaintenance..................................................43

CheckingtheAirCleaner.........................................43

ServicingtheEngineOil..........................................44

CheckingthePCVValve..........................................46

FuelSystemMaintenance...........................................46

CheckingtheFuelLineandConnections...................46

ServicingtheFuelFilter...........................................46

DrainingtheFuelTank...........................................48

BleedingtheFuelSystem.........................................49

ElectricalSystemMaintenance....................................49

ReplacingtheFuses................................................49

ServicingtheBattery...............................................49

DriveSystemMaintenance.........................................51

InspectingtheWheels/Tires....................................51

ChangingthePlanetaryGearboxFluid.......................51

AdjustingtheFrontWheelToe-in.............................52

CoolingSystemMaintenance......................................53

ServicingtheCoolingSystem...................................53

BrakeMaintenance....................................................54

AdjustingtheBrakes...............................................54

BeltMaintenance......................................................55

ServicingtheAlternatorBelt....................................55

HydraulicSystemMaintenance....................................55

HydraulicFluidSpecication...................................55

ServicingtheHydraulicOil......................................56

SprayerSystemMaintenance........................................58

InspectingtheHoses..............................................58

ChangingthePressureFilter....................................58

InspectingtheSprayerPump....................................59

AdjustingtheActuators...........................................59

InspectingtheNylonPivotBushings.........................60

Cleaning...................................................................60

CleaningtheRadiatorCoolingFins...........................60

CleaningtheSprayerValves.....................................60

Storage........................................................................70

Troubleshooting...........................................................71

Schematics...................................................................74

3

Safety

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.

ThemachinemeetstherequirementsofSAEJ2258.

SafeOperatingPractices

Important:Important:Themachineisdesigned

primarilyasanoff-roadvehicleandisnotintendedfor
extensiveuseonpublicroads.Whenusingthemachine
onpublicroads,followalltrafcregulationsanduse
anyadditionalaccessoriesthatmayberequiredbylaw,
suchaslights,turnsignals,slowmovingvehicle(SMV)
sign,andothersasrequired.

TheMulti-Pro5800TurfSprayerwasdesignedandtestedto
offersafeservicewhenoperatedandmaintainedproperly.
Althoughhazardcontrolandaccidentpreventionpartiallyare
dependentuponthedesignandcongurationofthemachine,
thesefactorsarealsodependentupontheawareness,concern,
andpropertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.

NotalloftheattachmentsthatadapttotheMulti-Pro5800
TurfSprayerarecoveredinthismanual.Seethespecic
Operator’sManualprovidedwitheachattachmentfor
additionalsafetyinstructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,complywiththe
followingsafetyinstructions:

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrainedand

familiarwiththeOperator'sManual,engineowner’smanual,
andalllabelsonthesprayer.

•Establishyourownspecialproceduresandworkrules

forunusualoperatingconditions(e.g.slopestoosteep
forsprayeroperation).

Note:Localregulationsmayrestricttheageofthe
operator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
people,ordamagetoproperty.

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.

•Neverallowchildrentooperatethesprayer.

•Neverallowotheradultstooperatethesprayerwithout

rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
sprayer.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthesprayer.

•Thissprayerisdesignedtocarryonlyyou,theoperator

andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyadditionalpassengerson
thesprayer.

•Neveroperatethesprayerwhenundertheinuence

ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.

•Donotdrivethesprayerwhenyouaretired.Besureto

takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Keepallshields,safetydevices,anddecalsinplace.Ifa

shield,safetydevice,ordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

•Wearappropriateclothing;includingsafetyglasses,long

pants,substantialslip-resistantfootwearorrubberboots,
gloves,andhearingprotection.Tiebacklonghair.Do
notwearjewelry.

CAUTION

Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.

Training

•ReadtheOperator'sManualandothertrainingmaterial

beforeoperatingthemachine.

Note:Iftheoperator(s)ormechanic(s)cannotreadthe
manuallanguage,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neveruntrainedpeopleoperateorservicetheequipment.

Wearhearingprotectionwhenoperatingthis
machine.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights,andevenconsideradding
additionallights.

•Beextremelycarefulwhenoperatingaroundpeople.

Alwaysbeawareofwherebystandersmightbelocated
andkeepthemawayfromtheworkarea.

•Beforeoperatingthesprayer,alwayscheckthedesignated

areasofthesprayerthatarestatedinthePre-Starting

4

ChecksintheOperationsection.Ifthemachinedoes
notfunctioncorrectlyorisdamagedinanyway ,donot
usethesprayer.Makesurethattheproblemiscorrected
beforethesprayerorattachmentisoperated.

•Makesuretheoperatorandpassengerareaiscleanand

freefromchemicalresidueanddebrisbuildup.

•Ensurethatalluidlineconnectorsaretightandallhoses

areingoodconditionbeforeapplyingpressuretothe
system.

Note:Donotusethesprayerifitisleakingordamaged.

•Sincefuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.

–Donotremovethecapfromthefueltankwhenthe

engineishotorrunning.Allowtheenginetocool
beforefuelingthemachine.

–Donotsmokewhilehandlingfuel.

–Fillthefueltankofthemachineoutdoors.

–Fillthefueltankofthemachinetoabout25mm(1

inch)belowthetopofthetank(thebottomofthe
llerneck).Donotoverllthefueltank.

ChemicalSafety

WARNING

Chemicalsubstancesusedinthespreader-sprayer
systemmaybehazardousandtoxictoyou,
bystanders,animals,plants,soilsorotherproperty.

•Carefullyreadandfollowthechemicalwarning
labelsandMaterialSafetyDataSheets(MSDS)
forallchemicalsusedandprotectyourself
accordingtothechemicalmanufacturer's
recommendations.Ensurethataslittleskin
aspossibleisexposedwhileusingchemicals.
UseappropriatePersonalProtectiveEquipment
(PPE)toguardagainstpersonalcontactwith
chemicals,suchas:

–safetyglasses,goggles,and/orfaceshield

–respiratororltermask

–chemicalresistantgloves

–rubberbootsorothersubstantialfootwear

–hearingprotection

–Wipeupanyspilledfuel.

–cleanchangeofclothes,soap,anddisposable

towels,tobekepton-hand,intheeventof
achemicalspill.

•Keepinmindthattheremaybemorethan
onechemicalused,andinformationoneach
chemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerifthis
informationisnotavailable!

•Beforeworkingonasprayersystem,make
surethatthesystemhasbeentriplerinsedand
neutralizedaccordingtotherecommendations
ofthechemicalmanufacturer(s)andallofthe
valveshavebeencycled3times.

•Verifythereisanadequatesupplyofcleanwater
andsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsfor

thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.

•Donotll,calibrate,orcleantheunitwhenpeople,

especiallychildren,orpetsareinthearea.

•Handlechemicalsinawellventilatedarea.

•Havecleanwateravailableespeciallywhenllingthe

spraytank.

•Donoteat,drink,orsmokewhileworkingwithchemicals.

5

•Donotcleanspraynozzlesbyblowingthroughthemor

placinginmouth.

•Alwayswashyourhandsandotherexposedareasassoon

aspossibleafteryounishworkingwithchemicals.

•Keepchemicalsintheiroriginalpackagesandstoredin

asafelocation.

•Properlydisposeofunusedchemicalsandchemical

containersasinstructedbythechemicalmanufacturer
andyourlocalcodes.

•Chemicalsandfumesaredangerous;neverenterthetank

orplaceyourheadoverorintheopeningofatank.

•Followalllocal,state,federalregulationsforspreading

orsprayingchemicals.

–Watchoutfortrafcwhenyouarenearorcrossing

roads.Alwaysyieldtherightofwaytopedestrians
andothervehicles.Thissprayerisnotdesignedfor
useonstreetsorhighways.Alwayssignalyourturns
orstopearlyenoughsothatotherpeopleknowwhat
youplantodo.Obeyalltrafcrulesandregulations.

–Theelectricalandexhaustsystemsofthesprayercan

producesparkscapableofignitingexplosivematerials.
Neveroperatethesprayerinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.

–Ifyouareeverunsureaboutsafeoperation,stop

workandaskyoursupervisor.

•Donottouchtheengineormuferwhiletheengineis

runningorsoonafterithasstopped.Theseareasmaybe
hotenoughtocauseburns.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Theoperator(andpassenger)shouldremainseated

wheneverthesprayerisinmotion.Theoperatorshould
keepbothhandsonthesteeringwheelwheneverpossible.
Keepyourarmsandlegswithinthesprayerbodyatall
times.

•Alwayswatchoutforandavoidlowoverhangssuchas

treelimbs,doorjambs,andoverheadwalkways.Make
surethereisenoughroomoverheadtoeasilyclearthe
sprayerandyourhead.

•Failuretooperatethesprayersafelymayresultinan

accident,tipoverofthesprayer,andseriousinjuryor
death.Drivecarefully .Topreventtippingorlossof
control:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathaveabrupt
changesingroundconditionsorelevation.

–Watchforholesorotherhiddenhazards.

–Useextracautionwhenoperatingthesprayeronwet

surfaces,inadverseweatherconditions,athigher
speeds,orwithafullload.Stoppingtimeanddistance
willincreasewithafullload.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Slowdownbeforeturning.Donotattemptsharp

turnsorabruptmaneuversorotherunsafedriving
actionsthatmaycausealossofsprayercontrol.

•Ifthemachineevervibratesabnormally,stopimmediately ,

waitforallmotiontostop,andinspectthesprayerfor
damage.Repairalldamagebeforeresumingoperation.

•Beforegettingoffoftheseat:

1.Stopthemovementofthemachine.

2.Removeyourfootfromthetractionpedalandset
theparkingbrake.

3.TurnthekeyforthestarterswitchtotheOff
position.

4.Removethekeyfromthestarterswitch.

Important:Donotparkthemachineonan
incline.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.Thisgives

youextratimetostoporturnaway.Hittinganobstacle
candamagethesprayeranditscontents.Moreimportant,
itcaninjureyou.

•GrossVehicleWeight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments
makeasprayerhardertostoporturn.Theheavierthe
load,thelongerittakestostop.

•Turfandpavementaremuchmoreslipperywhenthey

arewet.Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethroughstanding
waterdeepenoughtogetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlywhileputtinglight
pressureonthebrakepedal.Thiswilldrythebrakesout.

–Beforebackingup,looktotherearandensurethat

nooneisbehindyou.Backupslowly.

6

OperatingonHillsandRoughTerrain

Operatingthesprayeronahillmaycausetippingorrolling
ofthesprayer,ortheenginemaystallandyoucouldlose
headwayonthehill.Thiscouldresultinpersonalinjury.

•Donotacceleratequicklyorslamonthebrakeswhen

backingdownahill,especiallywithaload.

•Neverdriveacrossasteephill;alwaysdrivestraightupor

downorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadwaywhile

climbingahill,graduallyapplythebrakesandslowlyback
straightdownthehill.

•Turningwhiletravelingupordownhillscanbedangerous.

Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightoftheload

andyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthesprayermustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthesprayer.Donotslamonthebrakes
whenrollingbackward,asthismaycausethesprayerto
overturn.

•Usetheseatbeltwhenoperatingthemachineandbe

certainthatitcanbereleasedquicklyintheeventofan
emergency.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.

•Donotremovetherolloverprotectionsystem(ROPS).

•Reducespeedandloadwhenoperatingonroughterrain,

unevenground,andnearcurbs,holes,andothersudden
changesinterrain.Loadsmayshift,causingthesprayer
tobecomeunstable.

WARNING

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.

•Reduceyourspeedwhenoperatingonroughterrainand

nearcurbs.

•Gripthesteeringwheellooselyaroundtheperimeter.

Keepyourhandsclearofthesteeringwheelspokes.

Loading

Theweightofthecargocanchangethesprayercenterof
gravityandsprayerhandling.Toavoidlossofcontroland
personalinjury,followtheseguidelines:

•Reducetheweightoftheloadwhenoperatingonhills

androughterraintoavoidtippingoroverturningofthe
sprayer.

•Liquidloadscanshift.Thisshiftinghappensmostoften

whileturning,goingupordownhills,suddenlychanging
speeds,orwhiledrivingoverroughsurfaces.Shifting
loadscancausethesprayertotipover.

•Whenoperatingwithaheavyload,reduceyourspeedand

allowforsufcientbrakingdistance.Donotsuddenly
applythebrakes.Useextracautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping
over.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthesprayer.

•Beforeperforminganymaintenance,ensurethatthe

systemhasbeenthoroughlyrinsedandcleaned.

•Beforeservicingormakingadjustmentstothemachine,

stoptheengine,settheparkingbrake,andremovethe
keyfromthestarterswitchtopreventsomeonefrom
accidentallystartingtheengine.

•Tomakesurethattheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialforre,keeptheengineareafree

ofexcessivegrease,grass,leaves,andaccumulationofdirt.

•Neveruseanopenametocheckthelevelorleakageof

fuelorbatteryelectrolyte.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keepyourhands,feet,clothing,andanyparts
ofyourbodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.

•Donotuseopenpansoffuelorammablecleaning

uidswhencleaningparts.

•Donotadjustthetractioncontrolspeed.Toensure

safetyandaccuracy ,haveanAuthorizedToroDistributor
checkthegroundspeed.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthighpressureuid.Usecardboardor
papertondleaks.Fluidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety ,

alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
sprayerinanymannerthatmayaffectsprayeroperation,
performance,durability ,oritsuse,mayresultininjuryor
death.Suchusecouldvoidtheproductwarranty.

7

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressure

Hand-ArmVibration

Measuredvibrationlevelforrighthand=0.2m/s

Measuredvibrationlevelforlefthand=0.3m/s

UncertaintyValue(K)=0.1m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

Thisunithasasoundpressurelevelattheoperator’searof90
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93–6686

1.Hydraulicoil

2.ReadtheOperator's
Manual.

WholeBodyVibration

Measuredvibrationlevel=0.14m/s

UncertaintyValue(K)=0.07m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

100-8619

1.Sprayon2.Sprayoff

106-5517

1.Warning—donottouchthehotsurface.

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

1.Jacking

2.Jackpointlocations

3.Warning—ReadtheOperator'sManualformoreinformation
onjackingthevehicle

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

107-8667

8

107-8724

1.Tractiondrive3.Todriveinreverse,press

2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.

thebottomofthepedal
rearwardanddown.

4.Vehiclespeedincreases
withmorepedalpressure.

107-8731

1.Warning—readtheOperator'sManual.

2.Torquelugnutsto75to102N-m(55to75ft-lb).

107-8732

1.Warning—readtheOperator'sManual.

2.Torquelugnutsto95to122N-m(75to90ft-lb).

117-4955

1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.

2.Warning—wearhearingprotection.

120-0759

1.Decrease

2.Continuousvariable
setting,spraypressure

3.Increase

4.Rinsefromcleanwater
tank

5.Off

6.On

7.Mixeductor

8.Sonicboom

9.Hazardlights

117–2718

9

119-5046

1.ReadtheOperator'sManualforinformationonfuses.

2.Foammarker—15amp

3.Boomlift—10amp

4.Spraysystem—15amp

5.Breakerswitch—15amp

6.Ignition—15amp

7.Headlights—15amp

8.Ground-speedlockswitch—10amp

120-0622

1.Warning—readtheOperator'sManual.

2.Warning—donotenterthetank.

3.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.

120-0623

1.Towhitchlocation

2.Tiedownlocations

3.Warning—ReadtheOperator'sManual.

119-6035

1.Engine—stop3.Engine—start

2.Engine—run,preheat

120–0616

1.Warning—readtheOperator'sManual;usefresh,clean
waterforrst-aidwashing.

120-0624

1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.

2.Falling,crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes,usepassenger
handholds.

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.

10

120-0625

1.Pinchpoint,hand—keephandsaway.

107-8722

1.Engagingtheparkingbrake—1)Pushdownontheparking
brakepedal;2)Pulldownontheparkingbrakelevertolock
theparkingbrake.

1.Pinchpoint,hand—keephandsawayfromhinge.

2.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.

120-0617

120-0619

1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast,drive

2.Warning—donotoperatethismachineunlessyouaretrained.6.T ostarttheengine,engagetheparkingbrake,insertthe

3.Warning—stayawayfrommovingparts,keepallguardsand
shieldsinplace.

4.Crushing/dismembermenthazardofbystanders—donotstart
theenginewhileenteringorexitingthevehicle;engagethe
parkingbrake,insertthekey,andstarttheenginewhile
seatedinthedriver’sseat.

slowlywhenturning;usecautionanddriveslowlywhen
travelingacrossorupanddownslopes.

ignitionkeyandturnittothestartposition.

7.Tostoptheengine,pressthebrake,putthegearselectorin
neutral,settheparkingbrake,releasethebrake,stopthe
engine,andremovethekey.

127-6976

1.Decrease2.Increase

11

130-7076

1.Neutralenginespeedlock

2.On

3.Off

127-6979

127-6981

127-6982

1.Pump2.Boomspray

12

130-7121

1.Pump5.Lightswitchlocation9.Raiseboom

2.Agitation

3.On7.Rightboomraise/lower

4.Off

6.Leftboomraise/lower

8.Lowerboom

controls

controls

10.Fast14.Rightboomspray

11.Slow

12.Leftboomspray

13.Centerboomspray

13

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

Qty.

Nopartsrequired

Nopartsrequired

–

–

Checktheboomhingesprings.

Removetheshippingbumper.

Use

MediaandAdditionalParts

Description

Starterkey
Operator'sManual
Engineowner'sManual1
PartsCatalog
OperatorTrainingMaterials

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Ifyouhavequestionsorneedadditionalinformationregardingthespraycontrolsystem,refertotheOperator’sManual

suppliedwiththesystem.

Important:Thissprayerissoldwithoutnozzlesandaapplication-ratecontroller.Eithera

Kit

or

Pr oContr ol

Tousethesprayer,
ontheavailableboomkitandaccessories.

Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime(ifyou
System),adjusttheboombypassvalvessothatthepressureandapplicationrateremainsthesameforallbooms
whenyouturnoneormoreboomsoff.RefertoCalibratingtheBoomBypassV alvessectionintheOperationsection.

™

™ ™

XPKit

y ou must obtain and install nozzles

isnecessaryfortheproperfunctionofthemachine.

Qty.

2
1

1
1

Readthemanualsandwatchthetrainingmaterialsbefore
operatingthemachine.

.ContactyourAuthorizedToroDistributorforinformation

Use

Man ual Spray Operation

do not

useProControl™ ™™XPSpray

1

CheckingtheBoomHinge Springs

NoPartsRequired

Procedure

Important:Operatingthespraysystemwiththeboom

hingespringsundertheincorrectcompressioncould
damagetheboomassembly.Measurethespringsand
usethejamnuttocompressthespringsto3.96cm(1.56
inches),ifnecessary.

Thesprayerisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.Thesprings
arenotfullytightenedatthetimeofmanufacturetoallowthe
boomstobeinthispositionfortransit.Beforeoperatingthe
machine,adjustthespringstothecorrectcompression.

1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.

2.Supporttheboomswhiletheyareextendedtothe
sprayposition.

3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure3).

A.Compressallspringsuntiltheymeasure3.96cm

(1.56inches).

B.Usethejamnuttocompressanyspringthat

measuregreaterthan3.96cm(1.56inches).

14

Figure3

1.Boomhingespring2.Jamnut

4.Repeattheprocedureforeachspringonbothboom
hinges.

5.Movetheboomsintothetransport“X”position;refer
toOperatingtheBooms(page32).

2

RemovingtheShipping Bumper

NoPartsRequired

Procedure

1.Removethebolts.washers,andnutsthatsecurethe
shippingbumpertothefrontchassisplate(Figure4).

Figure4

1.Nut3.Washer

2.Shippingbumper

2.Removetheshippingbumperfromthemachine
(Figure4).

Note:Discardthebolts.washers,nuts,andshipping
bumper.

4.Bolt

15

ProductOverview

Figure5

1.Passengerseat

2.Operator’sseat

3.Freshwatertank

4.RollOverProtectionSystem(ROPS)

5.Tanklid8.Battery

6.Chemicaltank

7.Pump

9.Headlights

Figure6

1.Boomcontrolcylinder4.Fueltank

2.Boomtransportcradle5.Hydraulictank8.Tankdrainvalve

3.Valvecluster6.Rightboomsection

16

7.Centerboomsection

9.Leftboomsection

Controls

G013753

1

2

3

4

5

Figure7

1.Steeringwheel4.Storage

2.Pressure
gauge

3.Passenger
handhold

compartment

5.Centerconsole

6.Brake

7.Tractionpedal

8.Armrest

VehicleControls

TractionPedal

Thetractionpedal(Figure8)controlsthemovementofthe
machine,bothforwardandreverse.Usingtheheelandtoe
oftherightfoot,pressthetopofthepedaltomoveforward
orthebottomofthepedaltomoveinreverse.Releasethe
pedaltoslowandstop.

Important:Ensurethatyouallowthesprayertocome
toastopbeforeswitchingbetweentheForwardandthe
Reversepositions.

Note:Thefartheryoupressthepedalineitherdirection,the
fasterthesprayerwilltravel.Toobtainmaximumforward
speed,setthethrottlelevertotheFastpositionandpressthe
tractionpedalallthewayforward.

Note:Togetmaximumpowerunderheavyloadorwhen
ascendingahill,havethethrottleintheFastpositionwhile
pressingtractionpedalslightlytokeeptheenginespeedhigh.
Whentheenginespeedbeginstodecrease,releasethetraction
pedalslightlytoallowtheenginespeedtoincrease.

Figure8

1.Master-boomswitch4.Tractionpedal

2.Parking-brakepedal

3.Brakepedal

BrakePedal

5.Starterswitchandkey

Usethebrakepedaltostoporslowthesprayer(Figure8).

CAUTION

Ifyouoperatethesprayerwithpoorlyadjusted
orwornbrakes,youcouldlosecontrolofthe
sprayer,resultinginseriousinjuryordeathtoyou
orbystanders.

Alwayscheckthebrakesbeforeoperatingthe
sprayerandkeepthemproperlyadjustedand
repaired.

ParkingBrake

Theparkingbrakeisapedaltotheleftofthebrake(Figure

8).Engagetheparkingbrakewheneveryouplanonleaving

theseattopreventthesprayerfromaccidentlymoving.
Toengagetheparkingbrake,pressthebrakepedaland,
whileholdingthebrake,presstheparkingbrakepedal.T o
disengage,pressandreleasethebrakepedal.Ifthesprayeris
parkedonasteepgrade,applytheparkingbrakeandplace
blocksonthedownhillsideofthewheels.

StarterSwitch

Thestarterswitch(Figure8),usedtostartandstopthe
engine,has3positions:Off,On/PreheatandStart.

Ground-SpeedLockSwitch

Thegroundspeedlockswitchlocksthepositionofthe
tractionpedalatthetimetheswitchisset(Figure9).This

17

ensuresthesprayertravelsataconstantspeedwhiledriving
themachineonlevelground.

Figure9

1.Ground-speedlockswitch3.Centerconsole

2.Throttlelever4.Headlightswitch

ThrottleLever

Thethrottlelever,locatedonthecontrolpanelbetweenthe
seats(Figure9),controlsthespeedoftheengine.Pushthe
leverforwardtoincreasetheenginespeedandpullitrearward
todecreasetheenginespeed.

Engine-CoolantT emperatureIndicator

Usetheengine-coolantindicator(AofFigure11)toseethe
temperatureoftheenginecoolant.

Note:Youcanchangethetemperatureindicatorbetween
Englishandmetricunits;refertoChangingtheUnitsof

Measure(EnglishandMetric)(page27).

HeadlightSwitch

Toggletheswitchtooperatetheheadlights(Figure9).Pushit
forwardtoturnthelightsonandrearwardtoturnthemoff.

InfoCenter

UsetheInfoCentertoseethefollowinginformation.

•Coolanttemperatureindicator

•Fuellevelindicator

•Chargingsystemvoltage

•Enginespeed

Figure11

1.Engine-coolantindicator

2.Fuellevelindicator4.Enginespeedindicator

FuelLevelIndicator

3.Chargingsystemvoltage
indicator

Usethefuellevelindicator(BofFigure11)toseethelevel
offuelinthefueltank.

Note:Thefueltankcapacityisapproximately45L(12US
gallons).

Charging-SystemV oltageIndicator

Usethechargingsystemvoltageindicator(CofFigure11)to
seethevoltageofthebatterywhenthestarterswitchisinthe
Onpositionandtheengineisnotrunningorthealternator
voltagewhentheengineisrunning.

Figure10

1.Display(InfoCenter)2.Selectionbuttons

EngineSpeedIndicator

Usetheenginespeedindicator(DofFigure11)toseethe
enginespeedmeasuredinrevolutionsperminute(rpm).

18

HourMeter

Thehourmeter(Figure12)indicatesthetotalnumberof
hourstheenginehasrun.Thehourmeterstartstofunction
wheneverthekeyisturnedtotheRunposition.

Figure12

1.HourMeterlocation

SprayerControls

Figure14

1.Masterboomswitch

BoomLiftSwitches

Theboomliftswitchesarelocatedonthecontrolpaneltothe
rightoftheseatandusedtoraisetheleftandrightbooms
respectively(Figure15).

Figure13

1.Pressuregauge3.Keyandkeyswitch

2.Applicationrateswitch

ApplicationRateSwitch

Theapplicationrateswitchislocatedonthedashtotheright
ofthesteeringwheel(Figure13).Pressandholdtheswitch
forwardtoincreasethespraysystempressure,orpressand
holditrearwardtodecreasepressure.

PressureGauge

Thepressuregauge(Figure13)islocatedonthedash.This
gaugeshowsthepressureoftheuidinthesysteminpsi
andkPa.

MasterBoomSwitch

Themasterboomswitchislocatedontheoorboardofthe
machinecabandtotheleftoftheoperator.Itallowsyouto
startorstopthesprayoperation.Presstheswitchwithyour
foottoenableordisablethespraysystem(Figure14).

Figure15

1.InfoCenter6.Sectionliftswitch,left

2.Ground-speedlockswitch

3.Pumpswitch

4.Agitationswitch

5.Sectionliftswitch,right
boom

SectionSwitches

boom

7.Throttlelever

8.Sectionswitch,leftboom

9.Sectionswitch,center
boom

10.Sectionswitch,rightboom

Thesectionswitchesarelocatedonthecontrolpaneltothe
rightoftheseat(Figure15).Toggleeachswitchforwardto
turnthecorrespondingboomsectiononandrearwardto
turneachoff.WhentheswitchisintheOnposition,alight
willilluminateontheswitch.Theseswitcheswillonlyaffect
thespraysystemwhenthemasterboomswitchisintheOn
position.

PumpSwitch

Thepumpswitchislocatedonthecontrolpaneltotheright
oftheseat(Figure15).Togglethisswitchforwardtorun
thepumporrearwardtostopthepump.Whentheswitchis
turnedon,alightontheswitchilluminates.

19

Important:Onlyengagethepumpswitchwhenthe

G013787

1

2

engineisatlowidletoavoiddamagingthepumpdrive.

rotatetheknobonthevalveclockwisetoturnthevalveoffor
counterclockwisetoturniton.

AgitationSwitch

Theagitationswitchislocatedonthecontrolpaneltothe
rightoftheseat(Figure15).T ogglethisswitchforwardto
turnontheagitationinthetankorrearwardtostopthe
agitation.Whentheswitchisturnedon,alightontheswitch
illuminates.Tooperatetheagitationfunction,youmustrun
thesprayersystempumpandyoumustruntheengineabove
anidle.Theagitationvalveislocatedbehindthetank(Figure

16)

Note:Turningthesectionvalvemanuallycaninterferewith
thefunctionofthefuses.Thefusesshouldbecheckedafter
manuallyrotatingthevalve.

Figure17

1.Knob(sectionbypass
valve)

2.Actuators(sectionvalve)

Figure16

1.Actuator(agitationvalve)3.Handle(agitationbypass)

2.Handle(agitationthrottle
valve)

AgitationBypassValve

Theagitationbypassvalveredirectstheowofuidtothe
sprayersystempumpwhenyouturnofftheagitationfunction
(Figure16).Theagitationbypassvalveislocatedattheabove
oftheagitationvalve.Youcanadjustthebypassvalveto
ensurethatpressureremainsconstantduringagitation;refer
toCalibratingtheAgitationBypassValve(page35).

AgitationThrottleValve

Theagitationthrottlevalveisamanuallyoperatedballvalve
thatcontrolsowtotheagitationnozzlesinthemaintank
(Figure16).Usingthisvalveallowstheusertocontrolthe
sprayersystempressureattheagitationnozzlesofthemain
tankwhenlargerapplicationratesarerequired.

SectionValves

Anti-siphonFillReceptacle

Tothefrontofthetankcoverisahosereceptaclewitha
threadedtting,a90-degreebarbedtting,andashorthose
whichyoucandirecttowardthetankopening.Thisreceptacle
allowsyoutoconnectawaterhosetoitandllthetankwith
waterwithoutcontaminatingthehosewiththechemicalsin
thetank.

Important:Donotlengthenthehosetoallowcontact
withthetankuids.Thedistancefromtheendofthe
hosetotheuppermostwaterlevelshouldbewithinlocal
regulatorylimits.

Figure18

1.Anti-siphonllreceptacle

2.Tankcover

Thesectionvalvescontrolowtothe3boomsections
(Figure17).Ifyoueverneedtomanuallyturnoffasection,

20

TankCover

Thetankcoverislocatedinthecenterofthetopofthetank.
Toopenit,turnofftheengine,thenturnthefronthalfof
thecovertotheleftandswingitopen.Youcanremovethe
strainerinsideforcleaning.Tosealthetank,closethecover
androtatethefronthalftowardtheright.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Baseweight

Weightwithstandardspray
system,empty ,without
operator

Weightwithstandardspray
system,full,withoutoperator

Maximumgrossvehicleweight
(GVW)(onlevelground)

Tankcapacity

Overallwidthwithstandard
spraysystemboomsstoredin
theXposition

1135.6L(300USgallons)

1307kg(2,882lb)

1307kg(2,882lb)

2,499kg(5,510lb)

3,023kg(6,665lb)

189cm(74-3/4inches)

Overalllengthwithstandard
spraysystem

Overalllengthwithstandard
spraysystemtothetopofthe
boomsstoredintheXposition

Overallheightwithstandard
spraysystem

Overallheightwithstandard
spraysystemtothetopofthe
boomsstoredintheXposition

Groundclearance18.4cm(7.25inches)

Wheelbase

391cm(154inches)

442cm(174inches)

146cm(57.5inches)

231cm(91inches)

198cm(78inches)

OptionalEquipment

TheToroCompanyhasoptionalequipmentandaccessories
thatyoucanpurchaseseparatelyandinstallonyoursprayer.
ContactyourAuthorizedServiceDealerforacompletelistof
optionalequipmentthatiscurrentlyavailableforyoursprayer.

21

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.

CheckingtheEngineOil

ServiceInterval:BeforeeachuseordailyChecktheengine

oillevelbeforeyoustarttheenginefor
thersttime.

Engineoilspecication:

•Oiltype:APIserviceclassicationSLorhigher.

•Oilviscosity:refertotheengineoilviscositytablebelow .

EngineOilViscosityTable

PerformingPre-Starting Checks

Checkthefollowingitemseachtimeyoubeginusingthe
sprayerfortheday:

•Checkthetirepressure.

Note:Thesetiresaredifferentthancartires;theyrequire
lesspressuretominimizeturfcompactionanddamage.

•Checkalluidlevelsandaddtheappropriateamountof

specieduids,ifanyarefoundtobelow .

•Checkthebrakepedaloperation.

•Checktoseethatthelightsareworking.

•Withtheengineoff,checkforoilleaks,looseparts,and

anyothernoticeablemalfunctions.

Ifanyoftheaboveitemsarenotcorrect,notifyyourmechanic
orcheckwithyoursupervisorbeforetakingthesprayerout
fortheday.Yoursupervisormaywantyoutocheckother
itemsonadailybasis,soaskwhatyourresponsibilitiesare.

PreparingtoDrivetheMachine

Ambienttemperaturerange

Above25C(77F)SAE30,SAE10W-30,or

0Cto25C(32Fto77F)SAE20orSAE10W-30

0Cto20C(32Fto-4F)SAE10WorSAE10W-30

ToroPremiumEngineOilisavailablefromyourdistributor
ineither15W40or10W30viscosity .RefertothePartsCatalog
forpartnumbers.

Note:Thebesttimetochecktheengineoiliswhenthe
engineiscool,beforeithasbeenstartedfortheday .Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
sumpforatleast10minutesbeforechecking.

Theengineisshippedwithoilinthecrankcase;however,the
levelofoilmustbecheckedbeforeyourststarttheengine
andafteryouhaverunit.

1.Positionthemachineonalevelsurface.

2.Removethedipstick,locatedunderthepassengerseat,
andwipeitwithacleanrag(Figure19).

Note:Insertthedipstickintothetubeandmakesure
itisseatedfully.Removethedipstickandcheckthe
oillevel.

Oilviscosity

SAE15W-40

CheckingtheTireAirPressure

ServiceInterval:Beforeeachuseordaily

Checkthetireairpressuretoensureproperlevels.Fillthe
tiresto124kPa(18psi).

Note:Also,checkthetiresforwearordamage.

22

CheckingtheCoolantLevel

ServiceInterval:BeforeeachuseordailyCheckthelevelof

coolantintheradiatorandtheexpansion
tankatthebeginningofeachdaybefore
startingtheengine.

Coolanttype:asolutionof50%softwaterand50%long
lifeethyleneglycolantifreeze

CAUTION

Iftheenginehasbeenrunning,thecoolantmay
behotandpressurized.Ifyouopentheradiator
capwhenthecoolantishot,itcouldsprayoutand
severelyburnyouorbystanders.

Allowtheenginetocoolforatleast15minutes
beforeopeningtheradiatorcap.

1.Positionthesprayeronalevelsurface.

2.Settheparkingbrake,stopthepump,stoptheengine,
andremovethekeyfromthestarterswitch.

3.Carefullyremovetheradiatorcapandtheexpansion
tankcap(Figure20).

Figure19

1.Frontofthemachine

2.Oilllercap

3.Dipstick

3.Iftheoillevelislow,removethellercapfromthe
valvecover(Figure19)andpouroilintothellerneck
untiltheoillevelisuptotheFullmarkonthedipstick.

Note:Addtheoilslowlyandchecktheleveloften
duringthisprocess.Donotoverll.

4.Installthellercap(Figure19).

5.Installthedipstickrmlyinplace(Figure19).

Figure20

1.Radiatorcap3.Expansiontankcap

2.Expansiontank4.Fullline,expansiontank

4.Checkthecoolantlevelintheradiatorandinthe
expansiontank.

Note:Theradiatorshouldbelledtothetopofthe
llerneckandtheexpansiontanklledtotheFull
markonthetank(Figure20).

23