Toro 41593, Multi-Pro 5800, 41593N Operator's Manual

FormNo.3384-937RevA

g018932

Multi-Pro5800TurfSprayer

ModelNo.41593—SerialNo.312000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3384-937*A

TheMulti-Pro

G013755

1

®

turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.Itisprimarily
designedforsprayingonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Figure1

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.

Theenclosed
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Engine Owner's Man ual

issuppliedfor

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Introduction

Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndingadealer,or
toregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.
modelandserialnumbersontheproduct.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure1illustratesthelocationofthe

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

ChemicalSafety.......................................................4

BeforeOperating....................................................5

WhileOperating......................................................5

Maintenance...........................................................6

SoundPower..........................................................7

SoundPressure.......................................................7

Hand-ArmVibration...............................................7

WholeBodyVibration.............................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................12

1CheckingtheBoomHingeSprings.........................13

ProductOverview.........................................................14

Controls...............................................................15

Specications........................................................19

Operation....................................................................20

ThinkSafetyFirst...................................................20

PreparingtoDrivetheSprayerfortheFirst

Time.................................................................20

PerformingPre-StartingChecks...............................21

DrivingtheSprayer.................................................22

BreakinginaNewSprayer.......................................22

OperatingtheSprayer.............................................22

FillingtheFreshWaterTank....................................23

FillingtheSprayTank..............................................23

OperatingtheBooms..............................................24

Spraying................................................................24

TurfCarePrecautionswhileOperatingin

StationaryModes................................................24

SprayingTips.........................................................25

UncloggingaNozzle..............................................25

SelectingaNozzle..................................................25

CleaningtheSprayer...............................................25

CalibratingtheBoomBypassValves..........................26

CalibratingtheAgitationBypassValve.......................27

Pump....................................................................27

TransportingtheSprayer.........................................28

TowingtheSprayer.................................................28

Maintenance.................................................................30

RecommendedMaintenanceSchedule(s)......................30

DailyMaintenanceChecklist....................................32

NotationforAreasofConcern.................................32

PremaintenanceProcedures........................................33

JackingtheSprayer.................................................33

Lubrication...............................................................33

GreasingtheSprayer...............................................33

GreasingtheBoomHinges......................................34

GreasingtheActuatorRodBearings..........................34

EngineMaintenance..................................................35

ServicingtheAirCleaner.........................................35

ServicingtheEngineOil..........................................36

FuelSystemMaintenance...........................................38

CheckingtheFuelLineandConnections...................38

BleedingtheFuelSystem.........................................38

BleedingAirfromtheInjectors................................39

DrainingtheFuelTank...........................................39

ServicingtheFuelFilters.........................................39

ElectricalSystemMaintenance....................................40

ReplacingtheFuses................................................40

ServicingtheBattery...............................................40

DriveSystemMaintenance.........................................42

CheckingtheTirePressure......................................42

InspectingtheWheels/Tires....................................42

ChangingthePlanetaryGearboxFluid.......................42

AdjustingtheFrontWheelToe-in.............................43

CoolingSystemMaintenance......................................43

CheckingtheCoolantLevel.....................................43

ServicingtheCoolingSystem...................................44

BrakeMaintenance....................................................45

CheckingtheBrakes...............................................45

AdjustingtheBrakes...............................................45

BeltMaintenance......................................................46

ServicingtheDriveBelts.........................................46

HydraulicSystemMaintenance....................................47

HydraulicFluidSpecication...................................47

CheckingtheHydraulicFluid...................................47

ServicingtheHydraulicOil......................................48

SpraySystemMaintenance..........................................50

InspectingtheHoses..............................................50

PumpMaintenance.................................................50

AdjustingtheActuators...........................................50

InspectingtheNylonPivotBushings.........................51

InspectingtheTankStraps.......................................52

FlowDiagram...........................................................53

Cleaning...................................................................53

CleaningtheSuctionStrainer...................................53

Storage........................................................................54

Troubleshooting...........................................................56

3

Safety

ChemicalSafety

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,WARNING,or
DANGER-“personalsafetyinstruction."Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.

Supervisors,operators,andservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications:(Thematerial
maybeobtainedfromtheaddressshown).

•FlammableandCombustibleLiquidsCode:

ANSI/NFPA30

•NationalFireProtectionAssociation:

ANSI/NFPA#505;PoweredIndustrialTrucks
NationalFirePreventionAssociation
BarrymarchPark
Quincy,Massachusetts02269U.S.A.

•SAEJ2258LightUtilityVehicle

SAEInternational
400CommonwealthDrive,Warrendale,PA
15096-0001,U.S.A.

•ANSI/UL558;InternalCombustionEnginePowered

IndustrialTrucks

AmericanNationalStandardsInstitute,Inc.
1430BroadwayNewYork,NewYork10018U.S.A.
or
UnderwritersLaboratories
333PngstenRoad
Northbrook,Illinois60062U.S.A.

WARNING

Chemicalsubstancesusedinthespraysystemmay
behazardousandtoxictoyou,bystanders,animals,
plants,soilsorotherproperty.

•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsused,and
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Forexample,
useappropriatePersonalProtectiveEquipment
(PPE)includingfaceandeyeprotection,gloves,
orotherequipmenttoguardagainstpersonal
contactwiththechemical.

•Keepinmindthattheremaybemorethan1
chemicalused,andinformationoneachshould
beassessed.

R efuse to operate or w or k on the spray er if this

•

inf or mation is not a v aila ble!

•Beforeworkingonaspraysystem,makesure
thatthesystemhasbeentriplerinsedand
neutralizedaccordingtotherecommendations
ofthechemicalmanufacturer(s)andthatallof
thevalveshavebeencycled3times.

•Verifythatthereisanadequatesupplyofclean
waterandsoapnearby,andimmediatelywash
offanychemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

SafeOperatingPractices

WARNING

Thesprayerisanoff-highwayvehicleonlyandis
notdesigned,equipped,ormanufacturedforuseon
publicstreets,roads,orhighways.

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrainedand

familiarwiththeOperator'sManual,engineowner’smanual,
andalllabelsonthesprayer.

•Establishyourownspecialproceduresandworkrules

forunusualoperatingconditions(e.g.slopestoosteep
forsprayeroperation).

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsforthe

safeapplicationofthechemical.

•Handlechemicalsinawellventilatedarea.

•Weargogglesandotherprotectiveequipmentas

instructedbythechemicalmanufacturer.Ensurethatas
littleskinaspossibleisexposedwhileusingchemicals.

•Havecleanwateravailableespeciallywhenllingthe

spraytank.

•Donoteat,drink,orsmokewhileworkingwithchemicals.

•Alwayswashyourhandsandotherexposedareasassoon

aspossibleafternishingthework.

•Properlydisposeofunusedchemicalsandchemical

containersasinstructedbythechemicalmanufacturer
andyourlocalcodes.

•Chemicalsandfumesinthetanksaredangerous;never

enterthetankorplaceyourheadoverorintheopening.

4

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.

•Neverallowchildrentooperatethesprayer.

•Neverallowotheradultstooperatethesprayerwithout

rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
sprayer.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthesprayer.

•Thissprayerisdesignedtocarryonlyyou,theoperator

andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanypassengersonthesprayer.

•Neveroperatethesprayerwhenundertheinuence

ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.

•Donotdrivethesprayerwhenyouaretired.Besureto

takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Keepallshields,safetydevices,anddecalsinplace.Ifa

shield,safetydevice,ordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda

helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights,andevenconsideradding
additionallights.

•Beextremelycarefulwhenoperatingaroundpeople.

Alwaysbeawareofwherebystandersmightbeandkeep
themawayfromtheworkarea.

•Beforeoperatingthesprayer,alwayscheckthedesignated

areasofthesprayerthatarestatedinthePre-Starting
ChecksintheOperationsection.Ifthemachinedoes
notfunctioncorrectlyorisdamagedinanyway ,donot
usethesprayer.Makesurethattheproblemiscorrected
beforethesprayerorattachmentisoperated.

•Ensurethatalluidlineconnectorsaretightandallhoses

areingoodconditionbeforeapplyingpressuretothe
system.

•Sincegasolineishighlyammable,handleitcarefully.

–Useanapprovedgasolinecontainer.

–Donotremovethecapfromthefueltankwhenthe

engineishotorrunning.

–Donotsmokewhilehandlinggasoline.

–Fillthefueltankoutdoors,andllittoabout25mm

(1inch)belowthetopofthetank(thebottomofthe
llerneck).Donotoverllit.

–Wipeupanyspilledgasoline.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Theoperatorshouldremainseatedwheneverthesprayer

isinmotion.Theoperatorshouldkeepbothhandson
thesteeringwheelwheneverpossible.Keepyourarms
andlegswithinthesprayerbodyatalltimes.

•Alwayswatchoutforandavoidlowoverhangssuchas

treelimbs,doorjambs,andoverheadwalkways.Make
surethereisenoughroomoverheadtoeasilyclearthe
sprayerandyourhead.

•Failuretooperatethesprayersafelymayresultinan

accident,tipoverofthesprayer,andseriousinjuryor
death.Drivecarefully .Topreventtippingorlossof
control:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathaveabrupt
changesingroundconditionsorelevation.

–Watchforholesorotherhiddenhazards.

–Useextracautionwhenoperatingthesprayeronwet

surfaces,inadverseweatherconditions,athigher
speeds,orwithafullload.Stoppingtimeanddistance
willincreasewithafullload.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Slowdownbeforeturning.Donotattemptsharp

turnsorabruptmaneuversorotherunsafedriving
actionsthatmaycausealossofsprayercontrol.

–Beforebackingup,looktotherearandensurethat

nooneisbehindyou.Backupslowly.

–Watchoutfortrafcwhenyouarenearorcrossing

roads.Alwaysyieldtherightofwaytopedestrians
andothervehicles.Thissprayerisnotdesignedfor
useonstreetsorhighways.Alwayssignalyourturns
orstopearlyenoughsothatotherpeopleknowwhat
youplantodo.Obeyalltrafcrulesandregulations.

–Theelectricalandexhaustsystemsofthesprayercan

producesparkscapableofignitingexplosivematerials.
Neveroperatethesprayerinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.

5

–Ifyouareeverunsureaboutsafeoperation,stop

workandaskyoursupervisor.

•Donottouchtheengineormuferwhiletheengineis

runningorsoonafterithasstopped.Theseareasmaybe
hotenoughtocauseburns.

•Ifthemachineevervibratesabnormally,stopimmediately ,

waitforallmotiontostop,andinspectthesprayerfor
damage.Repairalldamagebeforeresumingoperation.

•Beforegettingoffoftheseat:

1.Stopthemovementofthemachine.

2.Removeyourfootfromthetractionpedalandset
theparkingbrake.

3.TurntheignitionkeytoOff.

4.Removetheignitionkey .

Important:Donotparkthemachineonan
incline.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Heavyloadsaffectstability.Reducetheweightoftheload

andyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthesprayermustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthesprayer.Donotslamonthebrakes
whenrollingbackward,asthismaycausethesprayerto
overturn.

•Usetheseatbeltwhenoperatingthemachineandbe

certainthatitcanbereleasedquicklyintheeventofan
emergency.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.

•Donotremovetherolloverprotectionsystem(ROPS).

•Reducespeedandloadwhenoperatingonroughterrain,

unevenground,andnearcurbs,holes,andothersudden
changesinterrain.Loadsmayshift,causingthesprayer
tobecomeunstable.

Braking

•Slowdownbeforeyouapproachanobstacle.Thisgives

youextratimetostoporturnaway.Hittinganobstacle
candamagethesprayeranditscontents.Moreimportant,
itcaninjureyou.

•GrossVehicleWeight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments
makeasprayerhardertostoporturn.Theheavierthe
load,thelongerittakestostop.

•Turfandpavementaremuchmoreslipperywhenthey

arewet.Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethroughstanding
waterdeepenoughtogetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlywhileputtinglight
pressureonthebrakepedal.Thiswilldrythebrakesout.

OperatingonHillsandRoughTerrain

Operatingthesprayeronahillmaycausetippingorrolling
ofthesprayer,ortheenginemaystallandyoucouldlose
headwayonthehill.Thiscouldresultinpersonalinjury.

•Donotacceleratequicklyorslamonthebrakeswhen

backingdownahill,especiallywithaload.

•Neverdriveacrossasteephill;alwaysdrivestraightupor

downorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadwaywhile

climbingahill,graduallyapplythebrakesandslowlyback
straightdownthehill.

•Turningwhiletravelingupordownhillscanbe

dangerous.Ifyouhavetoturnwhileonahill,doitslowly
andcautiously.Nevermakesharporfastturns.

Loading

Theweightofthecargocanchangethesprayercenterof
gravityandsprayerhandling.Toavoidlossofcontroland
personalinjury,followtheseguidelines:

•Reducetheweightoftheloadwhenoperatingonhills

androughterraintoavoidtippingoroverturningofthe
sprayer.

•Liquidloadscanshift.Thisshiftinghappensmostoften

whileturning,goingupordownhills,suddenlychanging
speeds,orwhiledrivingoverroughsurfaces.Shifting
loadscancausethesprayertotipover.

•Whenoperatingwithaheavyload,reduceyourspeedand

allowforsufcientbrakingdistance.Donotsuddenly
applythebrakes.Useextracautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping
over.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthesprayer.

•Beforeperforminganymaintenance,ensurethatthe

systemhasbeenthoroughlyrinsedandcleaned.

•Beforeservicingormakingadjustmentstothemachine,

stoptheengine,settheparkingbrake,andremovethekey
fromtheignitiontopreventsomeonefromaccidentally
startingtheengine.

•Tomakesurethattheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

•Toreducethepotentialforre,keeptheengineareafree

ofexcessivegrease,grass,leaves,andaccumulationofdirt.

6

•Neveruseanopenametocheckthelevelorleakageof

fuelorbatteryelectrolyte.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keepyourhands,feet,clothing,andanyparts
ofyourbodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.

•Donotuseopenpansoffuelorammablecleaning

uidswhencleaningparts.

•Donotadjustthetractioncontrolspeed.Toensure

safetyandaccuracy ,haveanAuthorizedToroDistributor
checkthegroundspeed.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthighpressureuid.Usecardboardor
papertondleaks.Fluidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety ,

alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
sprayerinanymannerthatmayaffectsprayeroperation,
performance,durability ,oritsuse,mayresultininjuryor
death.Suchusecouldvoidtheproductwarranty.

WholeBodyVibration

Measuredvibrationlevel=0.3m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

SoundPower

Thisunithasaguaranteedsoundpowerlevelof99dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’ searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=0.22m/s

Measuredvibrationlevelforlefthand=0.26m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

2

2

2

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93–6686

1.Hydraulicoil

2.ReadtheOperator's
Manual.

100-8619

1.Sprayon2.Sprayoff

106-5517

1.Warning—donottouchthehotsurface.

107-8724

1.Tractiondrive3.Todriveinreverse,press

2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.

thebottomofthepedal
rearwardanddown.

4.Vehiclespeedincreases
withmorepedalpressure.

107-8731

1.Warning—readtheOperator'sManual.

2.Torquelugnutsto75to102N-m(55to75ft-lb).

107-8667

1.Jacking

2.Jackpointlocations

3.Warning—ReadtheOperator'sManualformoreinformation
onjackingthevehicle

107-8732

1.Warning—readtheOperator'sManual.

2.Torquelugnutsto95to122N-m(75to90ft-lb).

117–2718

8

117-4955

1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.

2.Warning—wearhearingprotection.

119-0567

1.Sonicboom9.Boomlift,leftboom

2.Throttle—fast10.Boomlift,rightboom

3.Headlights11.Raise

4.Throttle—slow12.Lower

5.Foammarker,leftboom13.Leftboomsprayswitch

6.Foammarker,rightboom

7.On

8.Off

14.Centerboomsprayswitch

15.Rightboomsprayswitch

119-0568

1.Tractionpedallocking

2.Agitation

3.Pump

9

switch

4.On

5.Off

120-0759

1.Decrease

2.Continuousvariable
setting,spraypressure

3.Increase

4.Rinsefromcleanwater
tank

5.Off

6.On

7.Mixeductor

8.Sonicboom

9.Hazardlights

119-5046

1.ReadtheOperator'sManualforinformationonfuses.

2.Foammarker—15amp

3.Boomlift—10amp

4.Spraysystem—15amp

5.Breakerswitch—15amp

6.Ignition—15amp

7.Headlights—15amp

8.Tractionpedallockingswitch—10amp

120–0616

1.Warning—readtheOperator'sManual;usefresh,clean
waterforrst-aidwashing.

120-0617

1.Pinchpoint,hand—keephandsawayfromhinge.

2.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.

120-0622

1.Warning—readtheOperator'sManual.

2.Warning—donotenterthetank.

3.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.

1.Engine—stop3.Engine—start

2.Engine—run,preheat

119-6035

120-0623

1.Towhitchlocation

2.Tiedownlocations

3.Warning—ReadtheOperator'sManual.

10

120-0624

1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.

2.Falling,crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes,usepassenger
handholds.

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.

120-0625

1.Pinchpoint,hand—keephandsaway.

120-0619

1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast,drive

2.Warning—donotoperatethismachineunlessyouaretrained.6.T ostarttheengine,engagetheparkingbrake,insertthe

3.Warning—stayawayfrommovingparts,keepallguardsand
shieldsinplace.

4.Crushing/dismembermenthazardofbystanders—donotstart
theenginewhileenteringorexitingthevehicle;engagethe
parkingbrake,insertthekey,andstarttheenginewhile
seatedinthedriver’sseat.

slowlywhenturning;usecautionanddriveslowlywhen
travelingacrossorupanddownslopes.

ignitionkeyandturnittothestartposition.

7.Tostoptheengine,pressthebrake,putthegearselectorin
neutral,settheparkingbrake,releasethebrake,stopthe
engine,andremovethekey.

11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

Qty.

Nopartsrequired

–

Checktheboomhingesprings.

Use

MediaandAdditionalParts

Description

Ignitionkey2
Operator'sManual
Engineowner'sManual1
PartsCatalog
OperatorTrainingMaterials

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Ifyouhavequestionsorneedadditionalinformationregardingthespraycontrolsystem,refertotheOperator’sManual

suppliedwiththesystem.

Important:Thissprayerissoldwithoutnozzlesandacontroller.Eithera

Pr oContr ol

Tousethesprayer,
ontheavailableboomkitandaccessories.

Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime(ifyou
System),adjusttheboombypassvalvessothatthepressureandapplicationrateremainsthesameforallbooms
whenyouturnoneormoreboomsoff.RefertoCalibratingtheBoomBypassV alvessectionintheOperationsection.

™

™ ™

XPKit

isnecessaryfortheproperfunctionofthemachine.

y ou must obtain and install nozzles

Qty.

1

1
1

Readthemanualsandwatchthetrainingmaterialsbefore
operatingthemachine.

Man ual Spray Operation Kit

.ContactyourAuthorizedToroDistributorforinformation

Use

do not

useProControl™ ™™XPSpray

or

12

1

CheckingtheBoomHinge Springs

NoPartsRequired

Procedure

Important:Operatingthespraysystemwiththeboom

hingespringsundertheincorrectcompressioncould
damagetheboomassembly.Measurethespringsand
usethejamnuttocompressthespringsto3.96cm(1.56
inches),ifnecessary.

Thesprayerisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.Thesprings
arenotfullytightenedatthetimeofmanufacturetoallowthe
boomstobeinthispositionfortransit.Beforeoperatingthe
machine,adjustthespringstothecorrectcompression.

1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.

2.Supporttheboomswhiletheyareextendedtothe
sprayposition.

3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure1).

A.Compressallspringsuntiltheymeasure3.96cm

(1.56inches).

B.Usethejamnuttocompressanyspringthat

measuregreaterthan3.96cm(1.56inches).

Figure3

1.Boomhingespring2.Jamnut

4.Repeattheprocedureforeachspringonbothboom
hinges.

5.Movetheboomsintothetransport“X”position.Refer
toOperatingtheBooms(page24).

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ProductOverview

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g018926

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g018927

Figure4

1.Passengerseat

2.Freshwatertank5.Tanklid8.Fueltank

3.Operator’sseat6.Chemicaltank

4.RollOverProtection
System(ROPS)

7.Pump10.Headlight

9.Battery

Figure5

1.Leftboom

2.Boomcontrolcylinder4.Valvecluster6.Hydraulictank

3.Boomtransportcradle5.Tankdrain7.Rightboom

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8.Centerboom

Controls

g018928

G013753

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4

5

Figure6

1.Steeringwheel

2.Pressuregauge

3.Dashcontrols

4.Passengerhandhold7.Armrest

5.Storagecompartment

6.Centerconsole

VehicleControls

TractionPedal

Thetractionpedal(Figure7)controlsthemovementofthe
machine,bothforwardandreverse.Usingtheheelandtoe
oftherightfoot,pressthetopofthepedaltomoveforward
orthebottomofthepedaltomoveinreverse.Releasethe
pedaltoslowandstop.

Important:Ensurethatyouallowthesprayertocome
toastopbeforeswitchingbetweentheForwardandthe
Reversepositions.

Note:Thefartheryoupressthepedalineitherdirection,the
fasterthesprayerwilltravel.Toobtainmaximumforward
speed,setthethrottlelevertotheFastpositionandpressthe
tractionpedalallthewayforward.

Note:Togetmaximumpowerunderheavyloadorwhen
ascendingahill,havethethrottleintheFastpositionwhile
pressingtractionpedalslightlytokeeptheenginespeedhigh.
Whentheenginespeedbeginstodecrease,releasethetraction
pedalslightlytoallowtheenginespeedtoincrease.

8.Tractionpedal

9.Brake

Figure7

1.Master-boomswitch4.Tractionpedal

2.Parking-brakepedal5.Ignitionswitchandkey

3.Brakepedal

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BrakePedal

G013746

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Usethebrakepedaltostoporslowthesprayer(Figure7).

CAUTION

Ifyouoperatethesprayerwithpoorlyadjusted
orwornbrakes,youcouldlosecontrolofthe
sprayer,resultinginseriousinjuryordeathtoyou
orbystanders.

Alwayscheckthebrakesbeforeoperatingthe
sprayerandkeepthemproperlyadjustedand
repaired.

ParkingBrake

Theparkingbrakeisapedaltotheleftofthebrake(Figure

7).Engagetheparkingbrakewheneveryouplanonleaving
theseattopreventthesprayerfromaccidentlymoving.
Toengagetheparkingbrake,pressthebrakepedaland,
whileholdingthebrake,presstheparkingbrakepedal.T o
disengage,pressandreleasethebrakepedal.Ifthesprayeris
parkedonasteepgrade,applytheparkingbrakeandplace
blocksonthedownhillsideofthewheels.

IgnitionSwitch

Theignitionswitch(Figure7),usedtostartandstopthe
engine,has3positions:Off,On/PreheatandStart.

Figure8

1.Centerconsole

2.Traction-pedallocking
switch

FuelGauge

3.Throttlelever

4.Headlightswitch

Thefuelgaugeislocatedontopofthefueltank(Figure9),
ontheleftsideofthemachineandshowstheamountof
fuelinthetank.

ThrottleLever

Thethrottlelever,locatedonthecontrolpanelbetweenthe
seats(Figure8),controlsthespeedoftheengine.Pushthe
leverforwardtoincreasetheenginespeedandpullitrearward
todecreasetheenginespeed.

Traction-PedalLockingSwitch

Thetraction-pedallockingswitchlocksthepositionofthe
tractionpedalatthetimetheswitchisengaged(Figure8).
Thisensuresthesprayerstaysataconstantspeedwhile
drivingonlevelground.

HeadlightSwitch

Toggletheswitchtooperatetheheadlights(Figure8).Pushit
forwardtoturnthelightsonandrearwardtoturnthemoff.

Figure9

1.Fuelgauge2.Fueltankcap

HourMeter

Thehourmeter(Figure10)indicatesthetotalnumberof
hourstheenginehasrun.Thehourmeterstartstofunction
wheneverthekeyisturnedtotheRunposition.

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G013747

1

1.HourMeterlocation

g018929

SprayerControls

MasterBoomSwitch

Themasterboomswitchislocatedontheoorboardofthe
machinecabandtotheleftoftheoperator.Itallowsyouto
startorstopthesprayoperation.Presstheswitchwithyour
foottoenableordisablethespraysystem(Figure12).

Figure10

Figure12

1.Masterboomswitch

Figure11

1.Oilpressureandbattery
light

2.Watertemperatureand
glowpluglight

3.Pressuregauge6.Ignitionswitchandkey

ApplicationRateSwitch

4.Applicationrateswitch

5.Dashcontrolsforoptional
kits

Theapplicationrateswitchislocatedonthedashtotheright
ofthesteeringwheel(Figure13).Pressandholdtheswitch
forwardtoincreasethespraysystempressure,orpressand
holditrearwardtodecreasepressure.

BoomSwitches

Theboomswitchesarelocatedonthecontrolpaneltothe
rightoftheseat(Figure13).Toggleeachswitchforwardto
turnthecorrespondingboomsectiononandrearwardto
turnthemoff.Whentheswitchisturnedon,alightonthe
switchilluminates.Theseswitcheswillonlyaffectthespray
systemwhenthemasterboomswitchison.

PumpSwitch

Thepumpswitchislocatedonthecontrolpaneltotheright
oftheseat(Figure13).Togglethisswitchforwardtorun
thepumporrearwardtostopthepump.Whentheswitchis
turnedon,alightontheswitchilluminates.

Important:Onlyengagethepumpswitchwhenthe
engineisatlowidletoavoiddamagingthepumpdrive.

BoomLift

Theboomliftswitchesarelocatedonthecontrolpaneltothe
rightoftheseatandusedtoraisetheleftandrightbooms
respectively(Figure13).

PressureGauge

Thepressuregauge(Figure11)islocatedonthedash.This
gaugeshowsthepressureoftheuidinthesysteminpsi
andkPa.

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G013754

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G014346

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AgitationBypassValve

G014358

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g018945

Theagitationbypassvalveredirectstheuidowtothe
pumpwhenyouturnoffagitation(Figure15).Itislocatedat
thebackoftheagitationvalve.Youcanadjustthisvalveto
ensurethatpressureremainsconstantduringagitation.Refer
toCalibratingtheAgitationBypassValve(page27).

Figure13

1.Tractionpedallocking
switch

2.Agitation8.Boomswitch,rightboom

3.Pumpswitch9.Boomswitch,centerboom

4.Foammarkerswitch,left
boom(optional)

5.Foammarkerswitch,right
boom(optional)

6.Boomliftswitch,right
boom

AgitationSwitch

7.Boomliftswitch,leftboom

10.Boomswitch,leftboom

11.Throttlelever

Theagitationswitchislocatedonthecontrolpaneltothe
rightoftheseat(

Figure13).T ogglethisswitchforwardto
turnontheagitationinthetankorrearwardtostopthe
agitation.Whentheswitchisturnedon,alightontheswitch
illuminates.Foragitationtowork,thepumpmustbeonand
theenginemustberunningaboveanidle.Theagitationvalve

Figure14)

islocatedbehindthetank(

Figure15

1.Agitationbypassvalve

AgitationControlValve

Theagitationcontrolvalveisamanualballvalvethatcontrols
owtotheagitationnozzlesinthemaintank(Figure

16).Usingthisvalveallowstheuserfurthercontrolover
pressureattheagitationnozzlesofthemaintankwhenlarger
applicationratesarerequired.

1.Agitationvalve2.Boomvalves

Figure14

Figure16

1.Agitationcontrolvalve,open

BoomValves

Thesevalvesturnthe3boomsonoroff(Figure14).Ifyou
everneedtomanuallyturnoffaboom,rotatetheknobon

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