Toro 41240 Operator's Manual

Download

FormNo.3401-646RevC

MultiPro

ModelNo.41240—SerialNo.316000001andUp

WMTurfSprayer

Registeratwww.T oro.com. OriginalInstructions(EN)

Note:

TheinstallationoftheMultiProWMrequirestheinstallation ofoneormoreinterdependentkits.ContactyourAuthorized ToroDealerformoreinformation.

*3401-646*C

TheMultiProWMisadedicatedturfspray modicationforWorkmanvehiclesandisintended tobeusedbyprofessional,hiredoperatorsin commercialapplications.Itisprimarilydesigned forsprayingonwell-maintainedlawnsinparks,golf courses,sportselds,andoncommercialgrounds.

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Readthismanualcarefullytolearnhowtooperate andmaintainyourproductproperly.Theinformation inthismanualcanhelpyouandothersavoidinjury andproductdamage.AlthoughT orodesignsand producessafeproducts,youareresponsiblefor operatingtheproductproperlyandsafely.Youmay contactT orodirectlyatwww.T oro.comforproduct safetyandoperationaltrainingmaterials,accessory information,helpndingadealer,ortoregisteryour product.

Wheneveryouneedservice,genuineT oroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 illustratesthelocationofthemodelandserialnumbers ontheproduct.

g022350

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

Training..............................................................4

BeforeOperating................................................4

ChemicalSafety.................................................5

WhileOperating..................................................6

Maintenance.......................................................8

SafetyandInstructionalDecals..........................9

Setup......................................................................13

1RemovingtheExistingBed............................15

2PreparingtoInstalltheTankSkid...................16

3InstallingtheHold-DownBracketsforthe

TankSkid......................................................17

4InstallingtheTankSkid..................................17

5AssemblingtheDrainValve...........................19

6DisconnectingtheBattery..............................20

7ConnectingtheSpeedSensor

Harness........................................................20

8CouplingtheSprayerPump...........................21

9InstallingtheControlConsoletothe

Machine........................................................22

10InstallingtheElectricalHarnessesforthe

Sprayer.........................................................23

11InstallingtheSprayerFuseBlock.................24

12ConnectingtheSprayerHarnesstothe

Battery..........................................................26

13LoweringtheTankSkid................................29

14InstallingtheCenterBoomSection...............30

15InstallingtheLeftandRightBoom

Section..........................................................31

16InstallingtheBoomHoses............................33

17InstallingtheNozzles...................................35

18InstallingtheFresh-WaterTank....................36

19InstallingtheAnti-SiphonFill

Receptacle....................................................37

20CheckingtheBoomHingeSprings...............38

21StoringtheJackStands(Optional)...............39

22LearningMoreaboutY ourProduct...............39

ProductOverview...................................................41

Controls...........................................................41

Specications..................................................44

Operation................................................................45

ThinkSafetyFirst..............................................45

UsingtheInfoCenter.........................................45

PreparingtoUsetheSprayer............................54

OperatingtheSprayer......................................54

FillingtheFresh-WaterTank.............................55

FillingtheSprayT ank........................................55

OperatingtheBooms........................................56

Spraying...........................................................57

TurfCarePrecautionswhileOperatingin

StationaryModes..........................................57

SprayingTips....................................................58

UncloggingaNozzle.........................................58

SelectingaNozzle............................................58

CleaningtheSprayer........................................58

CalibratingtheSprayer.....................................59

Maintenance...........................................................64

RecommendedMaintenanceSchedule(s)...........64

DailyMaintenanceChecklist.............................65

NotationforAreasofConcern...........................65

Pre-MaintenanceProcedures..............................66

AccessingtheMachine.....................................66

Lubrication..........................................................67

GreasingtheSprayerSystem...........................67

GreasingtheBoomHinges...............................68

SpraySystemMaintenance.................................68

InspectingtheHoses........................................68

ChangingthePressureFilter............................69

InspectingtheSprayerPump............................69

AdjustingtheBoomstoLevel............................70

InspectingtheNylonPivotBushings.................71

Cleaning..............................................................71

CleaningtheFlowmeter....................................71

CleaningtheSprayerValves.............................72

Storage...................................................................83

RemovingtheSprayerandT ankSkid...............83

Troubleshooting......................................................86

Schematics.............................................................87

Safety

Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury ,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

Important:Readandunderstandtheinformation

inthesafetysectionoftheoperator’smanual foryourWorkmanvehiclebeforeoperatingthe machine.

SafeOperatingPractices

Important:Themachineisdesignedprimarily

asanoff-roadvehicleandisnotintendedfor extensiveuseonpublicroads.

Whenusingthemachineonpublicroads,follow alltrafcregulationsanduseanyadditional accessoriesthatmayberequiredbylaw,suchas lights,turnsignals,slowmovingvehicle(SMV) sign,andothersasrequired.

TheWorkmanwasdesignedandtestedtooffer safeservicewhenoperatedandmaintained properly.Althoughhazardcontrolandaccident preventionpartiallyaredependentuponthe designandcongurationofthemachine,these factorsarealsodependentupontheawareness, concern,andpropertrainingofthepersonnel involvedintheoperation,maintenanceand storageofthemachine.Improperuseor maintenanceofthemachinecanresultininjury ordeath.

Thisisaspecializedutilityvehicledesignedfor off–roaduseonly.Itsrideandhandlingwillhave adifferentfeelthanwhatdriversexperiencewith passengercarsortrucks.Sotaketimetobecome familiarwithyourWorkman.

NotalloftheattachmentsthatadapttotheWorkman arecoveredinthismanual.SeetheInstallation Instructionsprovidedwithattachmentforadditional safetyinstructions.

Toreducethepotentialforinjuryordeath,complywith thefollowingsafetyinstructions:

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrained

andfamiliarwiththeOperator’sManual,the Operator’sManualoftheWorkmanvehicle,

TrainingMaterial,enginemanual,andalllabels ontheWorkmanvehicle.

•Besuretoestablishyourownspecialprocedures

andworkrulesforunusualoperatingconditions (e.g.slopestoosteepforvehicleoperation).Use thethirdhighlockoutswitchifhighspeedcould resultinasafetyorvehicleabusesituation.

Training

•ReadtheOperator'sManualandothertraining

materialbeforeoperatingthemachine.

Note:Iftheoperator(s)ormechanic(s)cannot

readthemanuallanguage,itistheowner's responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverallowuntrainedpeopletooperateorservice

theequipment.

Note:Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor herself,otherpeople,ordamagetoproperty.

BeforeOperating

•Operatethemachineonlyafterreadingand

understandingthecontentsofthismanual.

•Neverallowchildrentooperatethesprayer.

•Neverallowotheradultstooperatethesprayer

withoutrstreadingandunderstandingthe Operator'sManual.Onlytrainedandauthorized personsshouldoperatethissprayer.Makesure thatalloperatorsarephysicallyandmentally capableofoperatingthesprayer.

•Thissprayerisdesignedtocarryonlyyou,the

operatorandonepassengerintheseatprovided bythemanufacturer.Nevercarryanyadditional passengersonthesprayer.

•Neveroperatethesprayerwhenill,tired,orunder

theinuenceofdrugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhow

tostoptheenginequickly.

•Keepallshields,safetydevices,anddecals

inplace.Ifashield,safetydevice,ordecalis malfunctioning,illegible,ordamaged,repairor replaceitbeforeoperatingthemachine.

•Wearappropriateclothing;includingsafety

glasses,longpants,substantialslip-resistantor safetyshoes,rubberboots,gloves,andhearing protection.

•Tiebacklonghair.

•Keepeveryone,especiallychildrenandpets,away

fromtheareasofoperation.

•Beextremelycarefulwhenoperatingaround

people.Alwaysbeawareofwherebystanders mightbeandkeepthemawayfromtheworkarea.

•Avoiddrivingwhenitisdark,especiallyin

unfamiliarareas.Ifyoumustdrivewhenitisdark, besuretodrivecautiouslyandusetheheadlights.

•Beforeoperatingthevehicle,alwayscheckall

partsofthevehicleandanyattachments.If somethingiswrong,stopusingthevehicle. Makesurethattheproblemiscorrectedbeforethe vehicleorattachmentisoperatedagain.

•Makesuretheoperatorandpassengerareais

cleanandfreefromchemicalresidueanddebris buildup.

•Ensurethatalluidlineconnectorsaretightand

allhosesareingoodconditionbeforeapplying pressuretothesystem.

Note:Donotusethesprayerifitisleakingor

damaged.

•Sincefuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.

–Donotremovethecapfromthefueltankwhen

theengineishotorrunning.Allowtheengine tocoolbeforefuelingthemachine.

–Donotsmokewhilehandlingfuel.

–Fillthefueltankofthemachineoutdoors.

–Fillthefueltankofthemachinetoabout25mm

(1inch)belowthetopofthetank(thebottom ofthellerneck).Donotoverllthefueltank.

–Wipeupanyspilledfuel.

ChemicalSafety

WARNING

Chemicalsubstancesusedinthe spreader-sprayersystemmaybehazardous andtoxictoyou,bystanders,animals,plants, soilsorotherproperty .

•Carefullyreadandfollowthechemical warninglabelsandMaterialSafetyData Sheets(MSDS)forallchemicalsusedand protectyourselfaccordingtothechemical manufacturer'srecommendations.Ensure thataslittleskinaspossibleisexposed whileusingchemicals.Useappropriate PersonalProtectiveEquipment(PPE) toguardagainstpersonalcontactwith chemicals;personalprotectiveequipment includes:

–safetyglasses,goggles,and/orface

shield

–respiratororltermask

–chemicalresistantgloves

–rubberbootsorothersubstantial

footwear

–hearingprotection

–cleanchangeofclothes,soap,and

disposabletowels,tobekepton-hand, intheeventofachemicalspill.

•Keepinmindthattheremaybemorethan onechemicalused,andinformationon eachchemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerif thisinformationisnotavailable!

•Beforeworkingonasprayersystem, makesurethatthesystemhasbeen triplerinsedandneutralizedaccording totherecommendationsofthechemical manufacturer(s)andallofthevalveshave beencycled3times.

•Verifythereisanadequatesupplyofclean waterandsoapnearby ,andimmediately washoffanychemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsfor

thesafeapplicationofthechemical.Donotexceed recommendedsystemapplicationpressure.

•Donotll,calibrate,orcleantheunitwhenpeople,

especiallychildren,orpetsareinthearea.

•Handlechemicalsinawell-ventilatedarea.

•Havecleanwateravailableespeciallywhenlling

thespraytank.

•Donoteat,drink,orsmokewhileworkingwith

chemicals.

•Donotcleanspraynozzlesbyblowingthrough

themorplacinginmouth.

•Alwayswashyourhandsandotherexposedareas

assoonaspossibleafteryounishworkingwith chemicals.

•Keepchemicalsintheiroriginalpackagesand

storedinasafelocation.

•Properlydisposeofunusedchemicalsand

chemicalcontainersasinstructedbythechemical manufacturerandyourlocalcodes.

•Chemicalsandfumesaredangerous;neverenter

thetankorplaceyourheadoverorintheopening ofatank.

•Followalllocal,state,federalregulationsfor

spreadingorsprayingchemicals.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide, whichisanodorless,deadlypoisonthatcan killyou.

Donotrunengineindoorsorinanenclosed area.

•Operatorandpassengershouldremainseated

wheneverthemachineisinmotion.Operator shouldkeepbothhandsonsteeringwheel, wheneverpossibleandpassengershoulduse handholdsprovided.Keeparmsandlegs withinthevehiclebodyatalltimes.Never carrypassengersintheboxoronattachments. Rememberyourpassengermaynotbeexpecting youtobrakeorturnandmaynotbeready.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,andoverhead walkways.Makesurethereisenoughroomover headtoeasilyclearthemachine,sprayerboom sectionsandyourhead.

•Whenstartingtheengine:

–Sitonoperator’sseatandensureparking

brakeisengaged.

–IfyourmachineisequippedwithaPTOor

handthrottlelever,disengagePTOandreturn handthrottlelevertotheOFFposition.

–Moveshiftlevertoneutralanddepressclutch

pedal.

–Keepfootoffacceleratorpedal.

–TurnkeyforthestarterswitchtoSTART

position.

•Usingthemachinedemandsattention.Failureto

operatevehiclesafelymayresultinanaccident,tip overofvehicleandseriousinjuryordeath.Drive carefully.T opreventtippingorlossofcontrol:

–Useextremecaution,reducespeedand

maintainasafedistancearoundsandtraps, ditches,creeks,ramps,andanyunfamiliar areasorotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingvehicleona

steepslope.Normallytravelstraightupand downslopes.Reducespeedwhenmaking sharpturnsorwhenturningonhillsides.Avoid turningonhillsideswheneverpossible.

–Useextracautionwhenoperatingvehicleon

wetsurfaces,athigherspeedsorwithafull load.Stoppingtimewillincreasewithafull load.Shiftintoalowergearbeforestartingup ordownahill.

–Avoidsuddenstopsandstarts.Donotgo

fromreversetoforwardorforwardtoreverse withoutrstcomingtoacompletestop.

–Slowdownbeforeturning.Donotattempt

sharpturnsorabruptmaneuversorother unsafedrivingactionsthatmaycausealoss ofvehiclecontrol.

–Keepallbystandersaway .Beforebackingup,

looktotherearandassurenooneisbehind. Backupslowly.

–Watchoutfortrafcwhenyouarenearor

crossingroads.Alwaysyieldtherightofwayto pedestriansandothervehicles.Thissprayeris notdesignedforuseonstreetsorhighways. Alwayssignalyourturnsorstopearlyenough sothatotherpeopleknowwhatyouplantodo. Obeyalltrafcrulesandregulations.

–Neveroperatevehicleinornearanareawhere

thereisdustorfumesintheairwhichare explosive.Theelectricalandexhaustsystems ofthevehiclecanproducesparkscapableof ignitingexplosivematerials.

–Whendrainingthetank,donotletanyone

standbehindvehicleanddonotdrainliquid onanyone’sfeet.

–Ifeverunsureaboutsafeoperation,stopwork

andaskyoursupervisor.

•Donottouchengine,transaxle,muferormufer

manifoldwhileengineisrunningorsoonafterit

hasstoppedbecausetheseareasmaybehot enoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop

immediately,shutofftheengine,waitforall motiontostop,andinspectfordamage.Repairall damagebeforeresumingoperation.

•Beforegettingofftheseat:

–Stopthemachine. –Shutofftheengineandwaitforallmovement

tostop. –Settheparkingbrake. –Removethekeyfromthestarterswitch.

Important:Donotparkthemachineonan

incline.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.

Thisgivesyouextratimetostoporturnaway. Hittinganobstaclecandamagethevehicleandits contents.Moreimportant,itcaninjureyouand yourpassenger.

•GrossVehicleWeight(GVW)hasamajorimpact

onyourabilitytostopand/orturn.Heavyloadsand attachmentsmakeavehiclehardertostoporturn. Theheaviertheload,thelongerittakestostop.

•Turfandpavementareslickwhentheyarewet.

Itcantake2to4timesaslongtostoponwet surfacesasondrysurfaces.Ifyoudrivethrough standingwaterdeepenoughtogetthebrakes wet,theywillnotworkwelluntiltheyaredry.After drivingthroughwater,youshouldtestthebrakes tomakesuretheyworkproperly.Iftheydonot, driveslowlywhileputtinglightpressureonthe brakepedal.Thiswilldrythebrakesout.

OperatingonHillsandRough Terrain

WARNING

Suddenchangesinterrainmaycauseabrupt steeringwheelmovement,possiblyresulting inhandandarminjuries.

•Reduceyourspeedwhenoperatingon roughterrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe perimeter.Keepyourhandsclearofthe steeringwheelspokes.

Operatingthesprayeronahillmaycausetippingor rollingofthesprayer,ortheenginemaystallandyou

couldloseheadwayonthehill.Thiscouldresultin personalinjury.

•Donotacceleratequicklyorslamonthebrakes

whenbackingdownahill,especiallywithaload.

•Neverdriveacrossasteephill;alwaysdrive

straightupordownorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadway

whileclimbingahill,graduallyapplythebrakes andslowlybackstraightdownthehill.

•Turningwhiletravelingupordownhillscanbe

dangerous.Ifyouhavetoturnwhileonahill,doit slowlyandcautiously.Nevermakesharporfast turns.

•Heavyloadsaffectstability.Reducetheweightof

theloadandyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.

Stoppingwhilegoingdownahillwilltakelonger thanstoppingonlevelground.Ifthesprayermust bestopped,avoidsuddenspeedchanges,which mayinitiatetippingorrollingofthesprayer.Donot slamonthebrakeswhenrollingbackward,asthis maycausethesprayertooverturn.

•Usetheseatbeltwhenoperatingthemachineand

becertainthatitcanbereleasedquicklyinthe eventofanemergency .

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontactthem.

•Donotremovetherolloverprotectionsystem

(ROPS).

•Reducespeedandloadwhenoperatingonrough

terrain,unevenground,andnearcurbs,holes,and othersuddenchangesinterrain.Loadsmayshift, causingthesprayertobecomeunstable.

TheweightofthecargocanchangetheWorkman centerofgravityandhandling.T oavoidlossofcontrol andpersonalinjury ,followtheseguidelines:

•Reducetheweightoftheloadwhenoperating

onhillsandroughterraintoavoidtippingor overturningofthevehicle.

•Liquidloadscanshift.Thisshiftinghappens

mostoftenwhileturning,goingupordownhills, suddenlychangingspeeds,orwhiledrivingover roughsurfaces.Shiftingloadscancausethe vehicletotipover.

•Whenoperatingwithaheavyload,reduceyour

speedandallowforsufcientbrakingdistance.Do notsuddenlyapplythebrakes.Useextracaution onslopes.

•Beawarethatheavyloadsincreaseyourstopping

distanceandreduceyourabilitytoturnquickly withouttippingover.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthevehicle.

•Beforeservicingormakingadjustmentstothe

machine,stoptheengine,settheparkingbrake, andremovethekeyfromthestarterswitchto preventsomeonefromaccidentallystartingthe engine.

•Emptythetankbeforetiltingorremovingsprayer

fromvehicleandbeforestorage.

•Neverworkunderasprayerwithoutusingtank

supportproprod.

•Makesureallhydrauliclineconnectorsaretight,

andallhydraulichosesandlinesareingood conditionbeforeapplyingpressuretothesystem.

•Keepbodyandhandsawayfrompinholeleaks

thatcanejecthydraulicuidunderhighpressure. Usepaperorcardboard,nothands,tosearchfor leaks.

DANGER

•Tobesureofoptimumperformanceandsafety,

alwayspurchasegenuineT ororeplacement partsandaccessories.Replacementpartsand accessoriesmadebyothermanufacturerscould bedangerous.Alteringthisvehicleinanymanner mayaffectthevehicle’soperation,performance, durabilityoritsusemayresultininjuryordeath. SuchusecouldvoidtheproductwarrantyofThe Toro®Company.

•Thisvehicleshouldnotbemodiedwithout

TheT oro®Company’sauthorization.Direct anyinquiriestoTheT oro®Company, CommercialDivision,VehicleEngineeringDept., 300West82ndSt.,Bloomington,Minnesota 55420–1196.USA

•Refertoyourvehicle’sOperator’sManualforother

maintenance.

Hydraulicuidescapingunderpressure canhavesufcientforcetopenetrateskin anddoseriousdamage.

Ifuidisinjectedintotheskinitmustbe surgicallyremovedwithinafewhoursby adoctorfamiliarwiththisformofinjuryor gangrenemayresult.

•Beforedisconnectingorperforminganywork

onthehydraulicsystem,relieveallpressurein systembystoppingtheengine,cyclingthedump valvefromraisetolower,and/orloweringthetank andattachments.Ifthetankmustbeintheraised position,secureitwiththesafetysupport.

•Tomakesureentiremachineisingoodcondition,

keepallnuts,boltsandscrewsproperlytightened.

•Toreducepotentialrehazard,keeptheengine

areafreeofexcessivegrease,grass,leavesand accumulationofdirt.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet, clothing,andanypartsofthebodyawayfromthe engineandanymovingparts.Keepeveryone away.

•Donotoverspeedtheenginebychangingthe

governorsettings.Themaximumenginespeedis 3650rpm.T oassuresafetyandaccuracy,have anAuthorizedToroDistributorcheckmaximum enginespeedwithatachometer.

•Ifmajorrepairsareeverneededorassistanceis

required,contactanAuthorizedT oroDistributor.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

131-5808

decal131-5808

1.Automatic—closed loop-ratecontrol

2.Manual—openloop-rate control

120–0616

1.Warning—readtheOperator’sManual;usefresh,clean waterforrst-aidwashing.

120–0622

1.Warning—readthe Operator’sManual.

2.Warning—donotenterthe sprayertank.

3.Chemicalburnhazard; toxicgasinhalation hazard—wearhandand skinprotection;weareye andrespiratoryprotection.

decal120-0616

decal119-9434

119-9434

1.Tankcontents

decal120-0622

decal104-8904

104-8904

1.Grasptheboomhere.

127-6976

1.Decrease2.Increase

120–0617

decal127-6976

decal125-8139

125–8139

1.Toggleboomsprayerson/off

decal120-0617

1.Severinghazardofhand, pinchingpoint—keep awayfromactuatedjoints.

2.Crushinghazard—keep bystandersawayfromthe machine.

decal125-4052

125–4052

1.Raiseleftboom

2.Lowerleftboom5.Toggletankrinseon/off

3.Raiserightboom

4.Lowerrightboom

6.Togglesonicboomon/off

127–3966

1.ReadtheOperator’s Manualforinformationon

fuses.

2.30A—T ankrinse5.10A—Ignition

3.2A—TECcontrollerlogic6.15A—Sprayerboom

4.7.5A—TECcontroller output

decal127-3966

1.Backwardtipping hazard—donotraise afulltank;donotmove themachinewitharaised tank;onlyraiseand emptytank;onlymovethe machinewithalowered tank.

2.Electricalshockhazard, overheadpower lines—checkthearea foroverheadpowerlines beforeoperatingthe machineinthearea.

decal127-3936

127–3936

3.Crushinghazard—keep bystandersawaywhen loweringthetank.

127-6979

1.Bypass-returnow3.Agitationow

2.Flow

decal127-6979

decal127-6981

127-6981

127–3937

1.Warning—donotstep.3.Entanglementhazard, belt—keepawayfrom movingparts;keepall guardsandshieldsin place.

2.Warning—keepawayfrom

hotsurfaces.

1.Bypass-returnow

3.Boomspray

2.Flow

decal127-3937

decal127-6982

127-6982

1.Bypass-returnow

2.Boomspray

decal127-6984

127-6984

1.Flow

2.Tank-returnow

130-8294

1.Leftboom5.Centerboomsprayon9.Rightboomsprayoff

2.Leftboomsprayon6.Centerboomsprayoff10.Speed

3.Leftboomsprayoff

4.Centerboom

7.Rightboom11.Increasespeed

8.Rightboomsprayon12.Decreasespeed

decal130-8294

13.Agitation

14.Agitationon

15.Agitationoff

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Nopartsrequired

RearPTOKit,Heavy-DutyWorkman Vehicle(HD-SeriesModelswitha ManualTransmission)

MultiProWMTurfSprayerFinishing Kit,ManualWorkmanUtilityVehicle (HD-SeriesModelswithaManual Transmission)

MultiProWMTurfSprayerFinishing Kit,AutomaticWorkmanUtilityVehicle (HDX-AutoModel)

Hold-downbrackets2

Tankandskidassembly1 Clevispins Taperedclevispin2 Hairpins2 Lynchpins4 Bolt(1/2x1-1/2inches) Nuts(1/2inch)

Qty.

Use

–

2 2

Removetheexistingbed.

Preparetoinstallthecenterboom section.

Installtheattachmenthold-down brackets.

Installthetankskid.

5 6 7 8

Quickcoupler

Nopartsrequired

Consolemountingbracket Flangelocknut(5/16inch) Flange-headbolt(5/16inch) Plasticbushing2 ControlConsole Spring-clippin Handknob1 J-clips3 Bolt(1/4x3/4inch) Flangenut(1/4inch)

Fusedecal(127–3966)

1Assemblethedrainvalve.

–

1 3 3

1 1

Disconnectthebattery.

Connectthespeedsensorharness.

Couplethesprayerpump.

Installthecontrolconsoletothe machine.

Installthecontrolconsoleontothe machine.

Installthecontrolconsoleandthe electricalharness.

ProcedureDescription

Batteryterminalbolt2 Clampnut Cover—wide(batteryterminal—red) Bolt(1/2x1-1/2inch Locknut(1/2inch) Center-boomassembly Bolt(3/8x1inch) Flangedlocknut(3/8inch) Boom-transportcradle2 Bolt(1/2x1-1/4inches) Flangenut(1/2inch) Leftboomsection Rightboomsection1 Flanged-headbolts(3/8x1-1/4inch) Backingplates8 Flangedlocknuts(3/8inch) Clevispin Hairpin2 Hoseclamps3 R-clamp2 Shoulderbolt Washer2 Nut2 Fresh-watertank1 90°elbow(3/4inchNPT) 90°spigot Fresh-watertankmount1 Mountstrap4 Flange-headbolt(5/16x5/8inch) Flangelocknut(5/16inch) Supporttube(freshwatertank) Jamnut(5/16inch) Bolt(5/16x1inch) Shoulderbolt(1/2x1-15/16inches) Bolt(5/16x2-1/4inch) Washer(5/16inch) Fillreceptacleassembly1 Flange-headbolt(5/16x3/4inch)

Qty.

10 10

Use

2 1 2 2 1

4 4 1

8 2

1 1

1 1 1 2 2 2

Connectthesprayerharnesstothe battery.

Lowerthetankskid.

Installtheboomsection.

Installtheleftandrightboomsections.

Installtheboomhoses.

Installthefresh-watertank.

Installtheanti-siphonllreceptacle.

Nopartsrequired

Frontjackstand2 Rearjackstand2 Cotterpin Clevispin(4-1/2inch) Clevispin(3inch) Knob2 Operator'sManual Operatortrainingmaterial PartsCatalog Registrationcard1 Selectionguide Pre-deliveryinspectionsheet1

–

4 2 2

1 1 1

Checktheboomhingesprings.

Storethejackstands(optional).

Readthemanualsandviewthetraining materialbeforeoperatingthemachine.

Important:TheMulti-ProWMturfsprayerrequiresa4-postROPSorcabinstalledwiththeWorkman

vehicle.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RemovingtheExistingBed

NoPartsRequired

Procedure

CAUTION

Thefullbedweighsapproximately95kg(210 lb),sodonottrytoinstallorremoveitby yourself.Getthehelpof2or3otherpeople oruseanoverheadcrane.

Figure3

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CAUTION

Thefullbedweighsapproximately95kg(210 lb).Youcaninjureyourselfifyouremovethe bedwithoutaid.

•Donottrytoinstallorremoveitbyyourself.

•Getthehelpof2or3otherpeopleoruse anoverheadcrane.

1.Settheparkingbrakeandstarttheengineof themachine.

2.Movethehydraulicliftleverforwardandlower thebeduntiltheclevispinsforthecylinderrod endliftcylindersarelooseinthemountingslots ofthebedmountingplates.

3.Releasethehydraulicliftlever,setthehydraulic liftlocklever,andshutofftheengine;refertothe Operator’sManualofyourmachine.

4.Removethelynchpinsfromtheouterendsof thecylinderrodclevispins(Figure3).

1.Cylinderrodend

2.Bedmountingplate

3.Clevispin6.Frontslots(2/3bed)

5.Removetheclevispinssecuringthecylinder rodendstothebedmountingplatesbypushing thepinstowardthecenterlineofthemachine (Figure3).

6.Removethelynchpinsandclevispinssecuring thepivotbracketsofthebedtotheframe channelsofthemachine(Figure4).

4.Lynchpin

5.Rearslots(Fullbed)

Figure4

1.Leftrearcornerofbed4.Clevispin

2.Vehicleframechannel

3.Pivotplate

7.Liftthebedoffthevehicle.

8.Stowtheliftcylindersinstorageclips.

5.Lynchpin

InstallationInstructionsfortheRearPTOKitforHeavy DutyWorkmanVehicles.

High-FlowHydraulicsKit, WorkmanHDX-AutoUtilityVehicle (Non-TC—HDX-AutoModel)

FullyinstalltheHigh-FlowHydraulicsKitforWorkman HDX-AutoUtilityVehicles;refertotheInstallation InstructionsfortheHigh-FlowHydraulicsKit, WorkmanHDX-AutoUtilityVehicle.

LiftingtheSprayerSkid

Usingliftingequipmentwitha408kg(900lb)lift

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capacity,liftthetankskidfromtheshippingcrateat the2frontand2rearliftpoints(Figure5).

Note:Ensurethatthetankskidisraisedhighenough

toinstallthejackstands.

PreparingtoInstallthe TankSkid

Partsneededforthisprocedure:

RearPTOKit,Heavy-DutyWorkmanVehicle

(HD-SeriesModelswithaManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

WorkmanUtilityV ehicle(HD-SeriesModelswitha ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

WorkmanUtilityV ehicle(HD-SeriesModelswitha ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Automatic

WorkmanUtilityVehicle(HDX-AutoModel)

InstallingtheRearPTOKitfor HeavyDutyWorkmanVehicles (HD-SeriesModelswithaManual Transmission)

ForHD-andHDX-SeriesWorkmanmodelswith amanualtransmission,fullyinstalltheRearPTO KitforHeavy-DutyWorkmanVehicles;refertothe

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Figure5

1.Rearliftpoint2.Frontliftpoint

MultiProWorkmanTurfSprayer FinishingKit(HD-SeriesModels withaManualTransmission)

ForHD-andHDX-SeriesWorkmanmodelswith amanualtransmission,completethestepsinthe MultiProWMTurfSprayerFinishingKitforManual WorkmanUtilityVehicles;refertotheInstallation InstructionsfortheMultiProWMTurfSprayer FinishingKit,ManualWorkmanUtilityVehicle.

MultiProWorkmanTurfSprayer FinishingKit(HDX-AutoModel)

HDX-AutomaticSeriesWorkmanmodels,complete thestepsintheMultiProWMTurfSprayerFinishing

KitforAutomaticWorkmanUtilityVehicles;referto theInstallationInstructionsfortheMultiProWMTurf SprayerFinishingKit,AutomaticWorkmanUtility Vehicle.

InstallingtheHold-Down BracketsfortheTankSkid

Partsneededforthisprocedure:

2Hold-downbrackets

Procedure

1.Supportbracket(engine

tube)

2.Hold-downbracket(tank

skid)

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Figure7

3.Flanged-headbolts

4.Liftcylinder

1.Removethe2rearanged-headboltsand2 angedlocknutsthatsecurethesupportbracket fortheenginetubetotheframeofthemachine (Figure6).

Note:Retainthefastenersforlateruse.

Figure6

4.Torquetheboltsandnutsto91to113N∙m(67 to83ft-lb).

5.Repeatsteps1to4attheoppositesideofthe machine.

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1.Rearhole—support bracket(enginetube)

2.Flangedlocknut

3.Flanged-headbolt

2.Rotatetheliftcylindertoprovideclearanceto

installthehold-downbracketforthetankskid (Figure6).

3.Assemblethehold-downbracketstosupport

bracketandframetheusingthe2anged-head boltandangelocknutremovedinstep1(Figure

7).

4.Enginesupporttube

5.Liftcylinder

InstallingtheTankSkid

Partsneededforthisprocedure:

1Tankandskidassembly

Clevispins

2Taperedclevispin

2Hairpins

4Lynchpins

Bolt(1/2x1-1/2inches)

Nuts(1/2inch)

2.Slowlylowerthetankskidontotheframeofthe machine.

3.Extendtheliftcylinderstothebracketsonthe tankskid,andalignthecylinderttingswiththe holesinthetankskidbrackets(Figure9).

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Figure9

Procedure

DANGER

Thesprayertankassemblyrepresentsa storedenergyhazard.Ifnotproperlyretained wheninstallingorremovingtheassembly, itcanmoveorfallandinjureyouorother bystanders.

Usestrapsandanoverheadlifttosupport thesprayertankassemblyduringinstallation, removal,oranymaintenancewhenthe retainingfastenersarebeingremoved.

1.Usingalift,raisethetankskidassembly(Figure

8)andpositionitoverthevehicleframewiththe

pumpandvalveassembliesfacingrearward.

Note:Haveanotherpersonhelpyouperform

thefollowingsteps.

1.Hairpin

2.Clevispin

4.Securethetankskidtotheliftcylinderswith theclevispinsandhairpinsatbothsidesofthe machine.

5.Lineuptheholesinthepivotlugsattherear ofthetankskidassemblywiththeholesinthe bedpivottubeattheendofthevehicleframe (Figure10).

3.Liftcylinders

Figure8

1.Rearliftpoint2.Frontliftpoint

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Figure10

1.Taperedclevispin2.Lynchpin

6.Installataperedclevispinand2lynchpinsto thepivotlugtosecurethetankassemblytothe frame(Figure10).

7.Extendtheliftcylinderstoraisethetankand supportitsweight.

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Note:Disconnectthetankassemblyfromthe

liftingequipment.

8.Removethebedsupportfromthestorage bracketsonbackoftheROPSpanel(Figure11).

AssemblingtheDrainValve

Partsneededforthisprocedure:

Quickcoupler

Figure11

1.Bedsupport

9.Pushthebedsupportontothecylinderrod, makingsurethatthesupportendtabsreston theendofcylinderbarrelandonthecylinderrod end(Figure12).

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Procedure

1.Removethecabletiethatsecuresthedrain valveandhoseforthesprayertanktothe drain-valvebracket(Figure13).

Figure13

1.Cabletie

2.Flange-headbolt(5/16x

5/8inch)

3.Drainvalve

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2.Removethe2ange-headbolt(5/16x5/8inch)

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Figure12

1.Bedsupport

2.Liftcylinder

3.Skidframe

fromthecaseofthedrainvalve(Figure13).

3.Looselyassemblethedrainvalvetothe drain-valvebracket(Figure14)withthe2 ange-headbolts(5/16x5/8inch)thatyou removedinstep2.

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalsprayercomponentscausing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury .

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthesprayer.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsof thesprayer.

Figure14

1.Drainvalve3.Drain-valvebracket

2.Flange-headbolt(5/16x 5/8inch)

4.Movethedrainvalvefullyoutwardintheslotsof

thebracket,andtighten2angedheadboltsby hand(Figure14)

DisconnectingtheBattery

NoPartsRequired

Procedure

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1.Squeezethesidesofthebatterycovertorelease thetabsfromtheslotsinthebatterybase,and removethebatterycoverfromthebatterybase (Figure15).

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Figure15

WARNING

Incorrectbatterycableroutingcoulddamage thesprayerandcablescausingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

1.Slot(batterybase)3.T ab(batterycover)

2.Cover(positivebattery

terminal)

2.Slidethecoverbackandremovethenegative batteryterminalfromthebattery(Figure15).

3.Removethepositivebatteryterminalfromthe battery(Figure15).

4.Terminal(negativebattery cable)

ConnectingtheSpeed SensorHarness

NoPartsRequired

ConnectingtheSpeedSensor Harness(HD-SeriesModelswitha ManualTransmission)

1.Atthewiringharnessforthesprayer,locatethe 3-socketconnectorforthespeedsensorcircuit andthe3-pinconnectorforthevehiclecircuit.

2.Atthetransaxleofthemachine,connectthe 3-pinconnectorofthewiringharnessofthe machineforspeedsensorintothe3-socket connectorofthesprayerharnessforthespeed sensor(Figure16).

ConnectingtheSpeedSensor Harness(HDX-AutoModel)

1.Atthewiringharnessforthesprayer,locatethe 3-socketconnectorforthespeedsensorcircuit (Figure17).

Figure17

1.3-pinconnector(machine

wiringharness—speed sensor)

2.3-socketconnector

(sprayerwiring harness—speedsensor)

3.Hydrauliictank

4.Rear-frametube

5.Backofthemachine

6.Rightsideofthemachine

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Figure16

1.Existingspeedsensorplugs

3.Connectthe3-pinconnectorforthevehicle circuitofthewiringharnessofthesprayerinto the3-pinsocketforthevehiclecircuitofthe wiringharnessforthemachine.

2.Connectthe3-pinconnectorofthewiring harnessofthemachineforspeedsensorinto the3-socketconnectorofthesprayerharness forthespeedsensor(Figure17).

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CouplingtheSprayerPump

NoPartsRequired

Procedure

•ForHD-seriesmodelswithamanualtransmission,

couplethePTOshafttothetransaxlePTO;refer totheInstallationInstructionsfortheMultiProWM TurfSprayerFinishingKit,ManualWorkmanUtility Vehicle.

•ForHDX-Automodel—connectthehydraulic

motorhosestothequick-disconnectttingsatthe high-owhydraulicpanel;refertotheInstallation

InstructionsfortheMultiProWMTurfSprayer FinishingKit,AutomaticWorkmanUtilityVehicle.

InstallingtheControl ConsoletotheMachine

Partsneededforthisprocedure:

Consolemountingbracket

Flangelocknut(5/16inch)

Flange-headbolt(5/16inch)

2Plasticbushing

ControlConsole

Spring-clippin

1Handknob

InstallingtheConsoleMounting Bracket

Note:OnsomeWorkmanvehicles,thecontrolmount

plateisattachedtothedashboardatthesamelocation wherethebracketfortheoptionalhandthrottlekit ismounted.Ifthehandthrottlekitisinstalled,you willneedtoremovethebracketofthehandthrottle assemblyfromthedashboard,alignthecontrolmount platetothedash,andinstallthehandthrottlebracket ontopofthecontrolmountplate.RefertotheHand ThrottleKitInstallationInstructionsfordirectionson removingandinstallingthehandthrottleassembly .

1.Removethe3boltsand3nutsthatsecurethe lower-centerportionofthedashpaneltothe dashsupportbracket(Figure18).

Note:SomeolderWorkmanmachinesmayuse

4boltsandangenuts.

Note:Discardtheboltsandnuts.

Figure18

1.Bolt

2.Nut

3.Cashpanel(lowercenter area)

4.Mountingbracket(control console)

2.Aligntheholesinthemountingbracketforthe

controlconsolewiththeholesinthedashand supportbracket(Figure18).

3.Assemblethemountingbracketdashpaneland

supportbracketwiththe3anged-headbolts (5/16x1inch)and3angedlocknuts(5/16inch)

4.Torquethenutsandboltsto(Figure18).

5.Insertthe2plasticbushingsintothemounting

bracket(Figure18).

5.Bushing(plastic)

6.Flanged-headbolts(5/16 x1inch)

7.Flangedlocknuts(5/16 inch)

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InstallingtheControlConsoleto theMachine

1.Removethehairpinsecuringthepivotpinofthe controlconsoletothestoragebracketonthe sprayertank.

InstallingtheElectrical

2.Installthecontrolconsoleontothecontrol mountingbracketandsecurethecontrolconsole withthespring-clippin(Figure19).

Note:Ensurethatthespringclipisrotatedover

thepivotpintopositivelysecurethespring-clip pin.

HarnessesfortheSprayer

Partsneededforthisprocedure:

3J-clips

Bolt(1/4x3/4inch)

Flangenut(1/4inch)

RoutingtheRear-Electrical HarnessfortheSprayertothe ControlConsole

1.Install2J-clipsinthecenterconsoleatthe pointslocatedinFigure20orFigure21using theexistingscrews.

Figure19

1.Spring-clippin3.Controlmountingbracket

2.Pivotpin(controlconsole)

3.Installthehandknobandtightenittopreventthe consolefromrotatingduringoperation(Figure

19).

4.Handknob

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HD-Seriesmodelswithanmanualtransmission

1.J-clip

2.Existingscrews

Figure20

3.Control-boxharness

4.Centerconsole

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HDX-AutoModel

ConnectingtheRear-Electrical HarnesstotheFront-Electrical HarnessattheControlConsole

1.Alignthe2keysofthe38-pinconnectorofthe rear-wireharnessforthesprayerwiththe2 keywaysofthe38-socketconnectorofthefront wireharnessconnectedtothecontrolconsole (Figure23).

g028443

Figure21

1.Centerconsole

2.J-clip

3.Existingscrews

4.Control-boxharness

2.InstallaJ-clipbehindthepassengerseatusing abolt(1/4x1/2inch)andaangednut(1/4 inch)(Figure22).

Figure22

1.J-clip

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Figure23

1.38-socketconnector (front-wire harness—controlconsole)

2.Alignmentkeys

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2.Plugtherearwire-harnessconnectorintothe

3.38-pinconnector (rear-wire harness—sprayer)

frontwireharnessconnectoruntilthelatchesof theconnectorssnaptogethersecurely(Figure

23).

3.Securethecontrolconsoleharnesstothe consoleandROPScoverusingtheJ-clips (Figure22).

InstallingtheSprayerFuse Block

Partsneededforthisprocedure:

Fusedecal(127–3966)

Procedure

1.Atthecontrolconsoleforthesprayer,routethe branchofthefront-wireharnesswiththefuse blocksbetweenthebottomofthedashpanel andthecrosstubeofthemachinechassisand downtowardtheforwardsideofthefuseblock ofthemachine(Figure24).

Figure25

1.Uninsulatedreceptacle terminal(yellow, optional-power wire—sprayerfuseblock)

2.Insulatedbladeterminal (yellow,optional-power wire—sprayerfuseblock)

3.Backofthemachine6.Fuseblock(machine

4.Fuseblock(sprayer wiring)

5.Uninsulatedreceptacle terminal(yellowpower wire—machinefuseblock)

wiring)

g033529

1.Fuseblocks(front-wire harness—controlconsole)

3.Connecttheuninsulatedreceptacleterminalof thefuseblockforthemachinetotheinsulated bladeterminalofthefuseblockofthesprayer (Figure25).

4.AligntheT-ttingsontheofthefuseblockof thesprayertotheT-slotsofthefuseblockfor themachineandslidethesprayerfuseblock intotheslotsuntilthefuseblockisfullyseated (Figure26).

g033528

Figure24

2.Crosstube(machine chassis)

2.Locatetheuninsulatedreceptacleterminalatthe endoftheopen,yellowpowerwireofthefuse blockforthemachineandtheinsulatedblade terminalattheendoftheyellow,optional-power wireofthefuseblockofthesprayerwiring (Figure25).

Figure26

1.Backofthemachine4.T-slots(fuseblockforthe

2.T-ttings(fuseblockfor

thesprayer)

3.Fuseblockforthesprayer

machine)

5.Fuseblockofthemachine

ConnectingtheSprayer HarnesstotheBattery

Partsneededforthisprocedure:

2Batteryterminalbolt

Clampnut

Cover—wide(batteryterminal—red)

PreparingthePositiveBattery Terminal

WARNING

Incorrectbatterycableroutingcoulddamage thesprayerandcables,causingsparks. Sparkscancausethebatterygassesto

g028445

explode,resultinginpersonalinjury.

Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative(black) cable.

1.RemovethenutsandT-boltsattheclampsofthe positiveandnegativebatterycables(Figure27).

5.Attachthefusedecalonasurfacenearbythe fuseblockforthesprayer.

Note:YounolongerneedthenutsandT-bolts.

Figure27

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1.T-bolt3.Positive-batterycable

(machine)

2.Nut4.Negative-batterycable

(machine)

2.Removethecover(narrow)fromthepositive batterycable(Figure28).

Note:Y ounolongerneedthenarrowbattery

cover.

Figure28

1.Cover–narrow(battery terminal—red)

2.Positive-batterycable (machine)

3.Cover–wide(battery terminal—red)

3.Installthewidebatterycoveroverthepositive batterycableasshowninFigure28.

Note:Slidethecoverfarenoughoverthe

cablestoallowaccesstothepostclamp.

4.Aligntheringterminalofthefusiblelink(sprayer wireharness)thoughthewidebatterycoveras showninFigure29.

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Figure29

1.Cover–wide(battery terminal—red)

2.Terminal(fusible-link harness—sprayer harness)

5.Looselyassembleaterminalboltandaclamp nuttothepositiveandnegativebattery-cable clamps(Figure30).

g033560

1.Ringterminal(fusible-link harness—sprayer harness)

2.Positive-batterycable (machine)

3.Negative-batterycable (machine)

Figure31

4.Clampnut

5.Terminalbolt

6.Ringterminal (negative-battery wire—sprayerwiring harness)

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7.Securetheringterminalofthenegativewire (black—sprayerwireharness)tothepostofthe terminalboltthatyouassembledtothenegative batterycablewithaclampnut(Figure31).

8.Assemblethepositivebatterycableontothe positivebatterypostandtightentheclampnut byhand(Figure32).

Figure30

1.Terminalbolt3.Positivebattery-cable

2.Clampnut

clamp

4.Negativebattery-cable clamp

6.Securetheringterminalofthefusiblelink (sprayerwireharness)tothepostoftheterminal boltthatyouassembledtothepositivebattery cablewithaclampnut(Figure31).

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g033567

Figure32

1.Cover–new(battery terminal—red)

2.Positivebatterypost

3.Negativebatterypost

9.Assemblethenegativebatterycableontothe

negativebatterypostandtightentheclampnut byhand.

10.Squeezethesidesofthebatterycover,alignthe tabsofthecoverwiththeslotsinthebattery base,andreleasethebatterycover(Figure33).

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Figure35

1.Bedsupport

Figure33

1.Slot(batterybase)2.T ab(batterycover)

LoweringtheTankSkid

Partsneededforthisprocedure:

Bolt(1/2x1-1/2inch

Locknut(1/2inch)

Procedure

1.Startthemachineandraisethetankskidslightly withtheliftcylinders.

2.Removethebedsupportfromtheliftcylinder andstowthesupportinthestoragebrackets atthebackoftheROPSpanel(Figure34and

Figure35).

g033557

3.Useliftcylinderstoslowlylowerthetanktothe frame.

Note:Haveanotherpersonobservethetank

skidasitlowers.Lookforhosesandwiringthat mightbecomepinchedorbent.

4.Checkthealignmentofthetankskidtothe frameofthemachine.

5.Removetheaccesspanelsatbothsidesofthe skidframe(Figure36).

g022355

Figure36

1.Accesspaneldoor

2.Bolt(1/2x1-1/2inch

3.Locknut(1/2inch)

Figure34

6.Checkthehosesorwiringthatyoucansee throughtheopeningintheskidframeforsigns ofpinchingorbending.

Important:Ifanyhosesorwiringonthe

tankskidassemblyarepinchedorbent, raisetheassemblyup,adjustitspositioning, andtietheitemsback.

7.Alignthefrontmountingbracketswiththe hold-downbracketsinstalledin3Installingthe

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Hold-DownBracketsfortheTankSkid(page17).

8.Securetheholddownbracketofthetankskid assemblytothebedbracketontheframeat

eachsideofthemachinewithabolt(1/2x1-1/2 inches)andalocknut(1/2inch)asshownin

Figure36.

9.Torquetheboltandlocknutto91to113N∙m(67 to83ft-lb)

10.Repeatsteps7through9attheothersideofthe tankskidandmachine.

InstallingtheCenterBoom Section

Partsneededforthisprocedure:

Center-boomassembly

Bolt(3/8x1inch)

Flangedlocknut(3/8inch)

2Boom-transportcradle

Bolt(1/2x1-1/4inches)

Flangenut(1/2inch)

AssemblingtheBoomTransport Cradles

1.Attachliftingequipmenttothecenterboom sectionandremoveitfromtheshipping container.

2.Aligntheboomtransportcradlestothecenter boomsection(Figure37).

Figure37

1.Boom-transportcradle

2.Bolts(3/8x1inch)5.Flangedlocknut(3/8inch)

3.Verticalholes(boom centersection)

3.Assemblethecradlestotheboomsection

(Figure37andFigure38)with6bolts(3/8x1 inch)and6angedlocknuts(3/8inch).

1.Locknuts(3/8inch)

4.Horizontalhole(boom centersection)

Figure38

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4.Torquetheboltsandnutsto37to45N∙m(27 to33ft-lb).

InstallingtheCenterBoomSection totheTankSkid

1.Startthemachine,removethebedsupportfrom theliftcylinderandstowthesupport,lowerthe tankskid,shutoffthemachine,andremovethe keyfromthestarterswitch.

2.Alignthebottomholeinthesectionmounting bracketsofthecenterboomassemblywiththe

thirdholefromthebottomintheboomsupports onthesprayskidframe,asshowninFigure39.

Note:Ifnecessary,loosentheboomsupports

andadjustedthemtothecenterboomsection forbetterholealignment.T orquetheboltsand nutsto67to83N∙m(91to113ft-lb).

Figure39

1.Locknut(1/2inch)4.Sectionmountingbracket

2.Hole3—fromthebottom (boomsupport)

3.Sectionmountingbracket (left)

3.Assemblethecenterboomassemblytothe

sprayskidframewith4bolts(1/2x1-1/4inches) and4locknuts(1/2inch).

4.Torquetheboltsandnutsto67to83N∙m(91

to113ft-lb).

(right)

5.Bolt(1/2x1-1/4inches)

InstallingtheLeftandRight BoomSection

Partsneededforthisprocedure:

Leftboomsection

1Rightboomsection

Flanged-headbolts(3/8x1-1/4inch)

8Backingplates

Flangedlocknuts(3/8inch)

Clevispin

2Hairpin

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Procedure

Eachboomsectionweighsapproximately14kg(30 lb).

1.Removethe4anged-headbolts(3/8x 1-1/4inch),4backingplates,and4anged locknuts(3/8inch)fromthehingebracketofthe center-boomsection.

2.Rotateeachpivotbracketattheendofthe centerboomsectionsothatthebracketsalign vertically(Figure40).

ConnectingtheHosesandWiring fortheBoomLiftValve

•ForHD-SeriesModelswithaManualTransmission,

refertotheinstallationinstructionsfortheMultiPro WMTurfSprayerFinishingKit,ManualWorkman UtilityVehicle.

•ForHDX-AutoModel,refertotheinstallation

instructionsfortheMultiProWMTurfSprayer FinishingKit,AutomaticWorkmanUtilityVehicle.

Figure40

1.Center-boomsection

2.Boomextension6.Backingplates

3.Hingeplate

4.Flanged-headbolts(3/8x

1-1/4inch)

3.Lifttheouter-boomsectionandalignholesin thetriangularmountingplateattheendofthe

5.Triangularmountingplate

7.Flangedlocknuts(3/8 inch)

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outer-boomsectionwiththeholesinthepivot bracket.

Note:Ensurethattheturretsforthesprayer

nozzlesarefacingrearward.

4.Assemblehingeplatetothetriangularplate using4anged-headbolts,4backingplates, and4angedlocknuts(Figure40),thatyou removedinstep1.

5.Torquethenutsboltsandnutsto37to45N∙m (27to33ft-lb).

6.Aligntherodendoftheboomliftcylinderwith theholesinthehornofthepivotbracket(Figure

40).

Figure41

1.Rodend(boomlift

cylinder))

2.Horn(pivotbracket)

3.Clevispin(5/8x4-3/4 inch)

4.Hairpin

7.Securetherodendtothepivotbracketwitha clevispinandahairpin(Figure40).

8.Repeatstep1through5ontheothersideofthe center-boomassemblywiththeopposingboom section.

Note:Beforeyounishthisprocedure,ensure

thatallofturretsforthespraynozzlesarefacing rearward.

g028738

InstallingtheBoomHoses

Partsneededforthisprocedure:

3Hoseclamps

2R-clamp

Shoulderbolt

2Washer

2Nut

InstallingtheLeftandRightBoom SectionHoses

1.Routetheboom-sectionhosesasshownin

Figure42andFigure43.

1.Nut

2.Washer

3.R-clamp6.Hoseclamp

4.Shoulderbolt7.Left-boomhose

5.T-tting8.Left-sectionvalve

g028468

Figure42

Hose—LeftBoomSegment

Hose—RightBoomSegment

g028469

Figure43

1.Nut

2.Washer

3.R-clamp6.Hoseclamp

4.Shoulderbolt

5.T-tting

2.Securetheboomhosestothefrontsideofthe centerboomsection(Figure42andFigure43) with1R-clamp,1shoulderedbolt(5/16x1inch), 1locknut(5/16inch)and1washer(5/16inch).

3.Installtheboomsectionhoseoverthebarbed T-ttingattheboomsectionandsecurethehose withahoseclamp(Figure42andFigure43).

Note:Applyacoatofliquidsoaptothehose

barboftheteettingtoeaseinstallationofthe hose.

4.Repeatsteps1through3onthehosetothe boomsectionontheothersideofthesprayer.

7.Right-boomhose

8.Right-sectionvalve

InstallingtheCenterBoom-Section Hose

1.Routethecenterboom-sectionhoseasshown inFigure44.

Figure44

1.Up

2.T-tting5.Center-sectionvalve

3.Hoseclamp

4.Center-boomhose

6.Frontofthemachine

InstallingtheNozzles

NoPartsRequired

Procedure

Thenozzlesthatyouusetoapplyyourchemicals varydependingontherateofapplicationthatyou

g028471

need;therefore,nozzlesarenotsuppliedwiththekit. Toobtainthecorrectnozzlesforyourneeds,contact yourAuthorizedT oroDistributorandbepreparedto givethemthenfollowinginformation:

•Thetargetapplicationrateinlitersperhectare,US

gallonsperacre,orUSgallonsper1000square foot.

2.Installtheboomsectionhoseoverthebarbed T-ttingatthecenterboomsectionandsecure thehosewithahoseclamp(Figure44).

Note:Applyacoatofliquidsoaptothehose

barboftheteettingtoeaseinstallationofthe hose.

•Thetargetspeedofthevehicleinkilometersper

hourormilesperhour.

1.Threadorinsertthenozzleintothenozzle receptaclefollowedbyagasket.

2.Slidethenozzlereceptacleoverthenozzle ttingonaturret.

3.Turnthenozzleclockwisetolockthecamson thereceptacleinplace.

4.Verifythefanportionofthenozzle.

SeetheInstallationInstructionsaccompanyingthe nozzlesformoreinformation.

InstallingtheFresh-Water Tank

Partsneededforthisprocedure:

1Fresh-watertank

90°elbow(3/4inchNPT)

90°spigot

1Fresh-watertankmount

4Mountstrap

Flange-headbolt(5/16x5/8inch)

Flangelocknut(5/16inch)

Supporttube(freshwatertank)

Jamnut(5/16inch)

Bolt(5/16x1inch)

Shoulderbolt(1/2x1-15/16inches)

Bolt(5/16x2-1/4inch)

Washer(5/16inch)

g033570

Figure45

1.Fresh-watertankmount4.Mountstrap

2.Flangelocknut(5/16inch)5.Flange-headbolt(5/16x

5/8inch)

3.Fresh-watertank

2.Torquetheboltsandnutsto20to25N∙m(175 to225in-lb).

AssemblingtheMountBracketto theFresh-WaterTank

1.Assemblethefresh-watertanktothefresh-water tankmountwiththe2mountstraps,4 ange-headbolt(5/16x5/8inch),and4ange locknuts(5/16inch)asshowninFigure45.

Note:Ensurethattheelbowandspigotare

alignedtothesamesideofthetankasthe fresh-watertankdecal.

InstallingtheTank-SupportTube

InstallingtheTank

1.Alignthesupporttubeforthefreshwatertank withthetank-supportchannel(Figure46).

Figure46

1.Jamnut(5/16inch)5.Bolt(5/16x1inch)

2.Supporttube(freshwater

tank)

3.Frontofthemachine7.Weldnut(tanksupport

4.Topofthemachine8.Shoulderbolt(1/2x

6.Flangelocknut(5/16inch)

channel—freshwater)

1-15/16inches)

Note:TheMulti-ProWMturfsprayerrequiresa

4-postROPSorcabinstalledontotheWorkman vehicle.

1.Assemblethefresh-watertankandmountonto thesupporttubewiththe2bolts(5/16x2-1/4 inch)and2angelocknuts(5/16inch)asshown inFigure47.

g033572

2.Aligntheholesinthesupporttubewiththeholes inthechannel(Figure46).

3.Securethetubetothechannel(Figure46)with the2shoulderbolts(1/2x1-15/16inches)and2 angelocknuts(5/16inch).

4.Torquetheboltsandnutsto20to25N∙m(175 to225in-lb).

5.Threadthejamnut(5/16inch)intothebolt(5/16 x1inch)asshowninFigure46.

6.Threadthebolt(5/16x1inch)andjamnutinto theweldnutatthebottomofthetanksupport channelandtightentheboltandjamnutby hand(Figure46).

Figure47

1.Fresh-watertankmount

2.Flangelocknut(5/16inch)5.Bolt(5/16x2-1/4inch)

3.Supporttube(freshwater tank)

4.Washer(5/16inch)

2.Torquetheboltsandnutsto20to25N∙m(175

to225in-lb).

g033573

InstallingtheAnti-Siphon FillReceptacle

Partsneededforthisprocedure:

1Fillreceptacleassembly

Flange-headbolt(5/16x3/4inch)

Procedure

Placethell-receptacleassemblyoverthethreaded holeinthetankandsecureitwithaange-headbolt (5/16x3/4inch)(Figure48).

CheckingtheBoomHinge Springs

NoPartsRequired

Procedure

Important:Operatingthespraysystemwith

theboomhingespringsundertheincorrect compressioncoulddamagetheboomassembly. Measurethespringsandusethejamnutto compressthespringsto4cm(1–1/2inches)if necessary.

Thesprayerisshippedwiththeboomextensions swungforwardtofacilitatepackagingofthemachine. Thespringsarenotfullytightenedatthetimeof manufacturetoallowtheboomstobeinthisposition fortransit.Beforeoperatingthemachine,adjustthe springstothecorrectcompression.

1.Ifnecessary,removethepackingcomponents

thatsecuretherightandleftextensionbooms duringshipping.

Figure48

1.Fill-receptacleassembly2.Flangebolt (5/16x3/4inch)

2.Supporttheboomswhiletheyareextendedto

g024091

thesprayposition.

3.Attheboomhinge,measurethecompressionof theupperandlowerspringswhilethebooms areintheirextendedposition(Figure49).

A.Compressallthespringsuntiltheymeasure

4cm(1–1/2inches).

B.Usethejamnuttocompressanyspringthat

measuresgreaterthan4cm(1–1/2inches).

Figure49

1.Boomhingespring2.Jamnut

4.Repeattheprocedureforeachspringonboth boomhinges.

5.Movetheboomsintothetransport“X”position.

Note:SeeUsingtheBoomTransportCradle

(page56)formoreinformation.

StoringtheJackStands (Optional)

Partsneededforthisprocedure:

g023740

g002332

1.Frontjackstand2.Knob

2.Securethefrontjackstandswith2clevispins(3 inch)and2cotterpinsthroughthemiddlehole onthestands.

3.Inserttherearjackstandsfromthebottom,up intotheframe,nearthereartie-downpoints (Figure51).

Figure50

2Frontjackstand

2Rearjackstand

Cotterpin

Clevispin(4-1/2inch)

Clevispin(3inch)

2Knob

Procedure

1.Insertthefrontjackstandsupsidedownintothe framenearthefronttie-downpoints(Figure50).

g023739

Figure51

1.Rearjackstand

4.Securetherearjackstandswith4clevispins (4-1/2inch)and4cotterpinsthroughthelast holeonthestands.

LearningMoreaboutYour Product

Partsneededforthisprocedure:

Operator'sManual

Operatortrainingmaterial

PartsCatalog

1Registrationcard

Selectionguide

1Pre-deliveryinspectionsheet

Procedure

1.Readthemanuals.

2.Viewtheoperatortrainingmaterial.

3.Usethenozzleselectionguidetochoosethe correctnozzlesforyourspecicapplication.

4.Storethedocumentationinasafeplace.

ProductOverview

Figure52

1.Master-boomswitch

2.Boom-sectionswitches(sprayerOn/Off)7.Sonic-boomswitch(optional)

3.Boomliftswitches

4.InfoCenter

5.Pressuregauge

Controls

6.Rinseswitch(optional)

8.Application-rateswitch

9.Agitationswitch

andmore(Figure52).Formoreinformation,referto

UsingtheInfoCenter(page45).

InfoCenterLCDDisplay

TheInfoCenterLCDdisplayshowsinformationabout yourmachineandbatterypacksuchasthecurrent batterycharge,thespeed,diagnosticsinformation,

g028854

Master-BoomSwitch

Themaster-boomswitchallowsyoutostartorstop theallsprayoperation.Presstheswitchtorunorstop thespraysystem(Figure52).

Boom-SectionSwitches

Theboom-sectionswitchesarelocatedalongthe bottomofthecontrolpanel(Figure52).T oggle eachswitchupwardtoturnthesprayersforthe correspondingboomsectiononanddownwardtoturn thesprayersoff.Whentheboom-sectionswitchisset totheONposition,thelightontheswitchilluminates. Theseswitcheswillonlyaffectthespraysystemwhen themaster-boomswitchisintheONposition.

Application-RateSwitch

g028486

Figure53

Theapplication-rateswitchislocatedontheleft sideofthecontrolpanel(Figure52).Pressand holdtheswitchupwardtoincreasethespraysystem applicationrate,orpressandholditdownwardto decreaseapplicationrate.

Boom-LiftSwitches

Theelectricboom-liftswitchesraiseandlowertheir respectivebooms(Figure52).Thereisaleftandright liftswitch.Pressandholdtheswitchupwardtoraise therespectiveboom,orpressandholdtheswitch downwardtolowertherespectiveboom.

Sprayer-ModeSwitch(HDX-Auto Model)

Usethesprayer-modeswitchtoselectbetween controllingthesprayerapplicationratemanuallyor throughautomaticcomputerassistthatcontrolled throughtheInfoCenter.

1.InfoCenterconsole

2.Sprayer-modeswitch

3.Automaticmode (sprayer-modeswitch position)

4.Manualmode (sprayer-modeswitch position)

Regulating(RateControl)Valve

Theregulatingvalvelocatedbehindthetank(Figure

54),Theregulatingvalvecontrolstheamountofuid

thatisroutedtotheboomsortheratereturntothe tank.

g028485

Figure55

Figure54

1.Regulating(ratecontrol) valve

2.Agitationvalve

3.Master-boomvalve

4.Flowmeter

5.Boomsectionvalve

Flowmeter

Theowmetermeasurestheowrateoftheuidto theboomsectionvalves(Figure54).

Boom-SectionValves

Usetheboom-sectionvalvestoturnthesprayer pressureonorofftothesprayernozzlesintheleft, center,andrightboomsections(Figure54).

BoomSection-BypassValves

Theboomsection-bypassvalves(Figure55)redirect theuidowfromaboomtothetankwhenyouturn offtheboomsection.Y oucanadjustthesevalvesto ensurethattheboompressureremainsconstantno matterwhichcombinationofboomsyouareoperating; refertoCalibratingtheBoomBypass(page61).

g028483

1.Leftboomsection-bypass valve

2.Centerboom section-bypassvalve

3.Rightboom section-bypassvalve

Agitation-ThrottleValve

Thisvalveislocatedontherearleftsideofthetank (Figure56).Turntheknobonthevalvetothe6 o'clockpositiontoturnonthetankagitationandtothe 8o'clockpositiontoturnoffthetankagitation.

Figure56

1.Agitation-controlvalve

Note:HD-seriesmodelswithamanual

transmission—foragitationtoworkthePTOand clutchmustbeengagedandtheenginemustbe

g033579

runningaboveanidle.Ifyoustopthesprayerand needagitationcirculatingthecontentofthetank, placetherangeshiftleverintheNEUTRALposition, letouttheclutch,settheparkingbrake,andsetthe handthrottle(ifequipped).

SprayerPump

Thesprayerpumpislocatedattherearofthemachine (Figure57).

Controlthesprayerpumpbyperformingthefollowing:

•FortheHD-seriesmodelwithamanual

transmission—Atthecenterconsoleofthe machine,movethePTOlevertotheENGAGE positiontorunthepump;movethePTOleverto theDISENGAGEpositiontostopthepump.Referto theWorkmanHDX-AutoUtilityVehicleOperator’s Manual.

•FortheHDX-Automodel—Atthedashpanelto

theleftofthesteering-wheelcolumn,pressthe rockerswitchforthehigh-owhydraulicsystemup totheONpositiontorunthesprayerpump(the lightoftherockerswitchwillilluminate).Pressthe rockerswitchdowntotheOFFpositionshutoffthe sprayerpump.RefertotheHigh-FlowHydraulic KitInstallationInstructions(thelightoftherocker switchwillshutoff).

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Spraysystembaseweight (vehicleweightnotincluded)

Tankcapacity

Overallvehiclelengthwiththe standardspraysystem

Overallvehicleheightwith standardspraysystemtothe topofthetank

Overallvehicleheightwith standardspraysystemand theboomsstoredintheX pattern

Overallvehiclewidthwiththe standardspraysystemand theboomsstoredintheX pattern

757L(200USgallons)

OptionalEquipment

TheT oro®Companyhasoptionalequipmentand accessoriesthatyoucanpurchaseseparatelyand installonyourWorkman.ContactyourAuthorized ServiceDealerforacompletelistofoptional equipmentthatiscurrentlyavailableforyoursprayer.

424kg(935lb)

422cm(166inches)

147cm(58inches)

234cm(92inches)

175cm(69inches)

1.Sprayerpump

g028857

Figure57

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Note:Ifyouneedtotransportthevehicleonatrailer

withthesprayerinstalled,makesuretheboomsare tieddownandsecure.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsand decalsinthesafetysection.Knowingthisinformation couldhelpyouorbystandersavoidinjury.

UsingtheInfoCenter

TheInfoCenterLCDdisplayshowsinformationabout yourmachine,suchastheoperatingstatus,various diagnostics,andotherinformationaboutthemachine (Figure58).Thereisasplashscreenandmain informationscreenontheInfoCenter.Y oucanswitch betweenthesplashscreenandmaininformation screen,atanytime,bypressinganyoftheInfoCenter buttonsandthenselectingtheappropriatedirectional arrow.

LCDdisplayshowsaniconaboveeachbuttonthat indicatesitscurrentfunction.

StartingtheInfoCenter

1.Insertthekeyintothestarterswitchandrotateit totheONposition.

Note:TheInfoCenterwillilluminateanddisplay

theinitializationscreen(Figure59).

g028527

Figure59

Figure58

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•Leftbutton,Menuaccess/Backbutton—press

thisbuttontoaccesstheInfoCentermenus.You canalsouseittobackoutofanymenuyouare currentlyusing.

•Middlebutton—usethisbuttontoscrolldown

menus.

•Rightbutton—usethisbuttontoopenamenu

wherearightarrowindicatedadditionalcontent.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatfunctionisactiveatthetime.The

2.Afterapproximately15seconds,thehome screenwillappear,pressthecenterselection buttontodisplaytheinformationcontext(Figure

60).

g020650

g028528

Figure60

•Pressthecenterselectionbuttonagainto

navigatetotheMainMenu.

•Rightselectionbutton:Totalareasprayed

(AofFigure61)

•Rightselectionbutton:Applicationrate(B

ofFigure61)

•Leftselectionbutton:Sub-areasprayed(C

ofFigure61)

•Leftselectionbutton:Tankvolume(Dof

Figure61)

Figure62

AdditionaloptionsfortheHDX-Automodelisnotshown.

1.Rightselectionbutton(selectcontext)

g028416

Figure61

Note:RotatingthestarterswitchtotheSTART

positionandstartingtheenginewillcausethevalues indicatedintheInfoCenterdisplaytoreectthe runningmachine.

AccessingtheSettingsMenu

1.StarttheInfoCenter;refertoStartingthe

InfoCenter(page45).

Note:TheHomescreenwilldisplay.

2.Pressthecenterselectionbuttontoaccessthe Informationcontext.

Note:Theinformationcontexticonwilldisplay

3.Pressthecenterselectionbuttontoaccessthe MainMenu(Figure62).

g029189

4.Presstherightselectionbuttontodisplaytothe Settingssub-menus.

Note:TheMainMenuwilldisplaywiththe

Settingsoptionselected

Note:Pressingthecenterselectionbutton(the

buttonbelowthedownarrowiconinthedisplay) willmovetheselectedoptiondown.

ChangingtheUnitsofMeasure (EnglishandMetric)

1.AccesstheSettingsmenu;refertoAccessing

theSettingsMenu(page46).

2.Tochangetheunitofmeasure,presstheright selectionbuttontochangethelistedunitsof measure(Figure63).

•English:mph,gallons,andacre

•Turf:mph,gallons,and1000ft

•SI(metric):kph,liter,hectare

Note:ThedisplaywillswitchbetweenEnglish

andmetricunits.

Figure63

g028519

1.Listoptions(icon)3.Rightselectionbutton(list context)

2.Scrolldown(icon)4.Centerselectionbutton (scrollcontext)

Note:Pressingtheleftselectionbuttonwill

saveyourselection,exittheSettingsmenu,and returntotheMainMenu.

3.Tochangethelanguageusedinthedisplay,

pressingthecenterselectionbutton(thebutton belowthedownarrowinthedisplay)tomove theselectedoptiontoLanguage(Figure63).

4.Presstherightselectionbutton(thebuttonbelow

thelisticoninthedisplay)willtohighlightthe listedlanguageusedinthedisplay(Figure63).

Note:Availablelanguagesinclude:English,

Spanish,French,German,Portuguese, Danish,Netherlands(Dutch),Finnish,Italian, Norwegian,andSwedish.

5.Presstheleftselectionbuttontosaveyour

selection(s),exittheSettingsmenu,andreturn totheMainMenu(Figure62).

Figure64

1.Selectarrow(icon)5.Increasethevalue(icon)

2.Scrolldown(icon)6.Decreasethevalue(icon)

3.Rightselectionbutton (selectcontext)

4.Centerselectionbutton (scrollcontext)

7.Rightselectionbutton (raisevaluecontext)

8.Centerselectionbutton (lowervaluecontext)

g028415

6.Presstheleftselectionbuttontoreturntothe Homescreen(Figure63).

AdjustingtheBacklightingand ContractLevelsoftheDisplay

1.AccesstheSettingsmenu;refertoAccessing

theSettingsMenu(page46).

2.Toadjustthebacklightlevelofthedisplay,press thecenterselectionbutton(thebuttonbelow thedownarrowiconinthedisplay)tomovethe selectedoptiondowntotheBacklightsetting (Figure64).

3.Presstherightselectionbuttontodisplaythe valueadjustmentcontext(Figure64).

Note:Thedisplaywillshowa(―)iconoverthe

centerselectionbuttonanda(+)iconoverthe rightselectionbutton.

4.Usethecenterselectionbuttonandright selectionbuttontochangethebrightnesslevel ofthedisplay(Figure64).

Note:Asyouchangethebrightnessvalue,the

displaywillchangetheselectedbrightnesslevel.

5.Presstheleftselectionbutton(thebutton belowthelisticoninthedisplay)tosaveyour

selection,exittheBacklightmenu,andreturnto theSettingsmenu(Figure64).

6.Toadjustthecontrastlevelofthedisplay,press thecenterselectionbutton(thebuttonbelow thedownarrowiconinthedisplay)tomovethe selectedoptiondowntotheContrastsetting (Figure64).

7.Presstherightselectionbuttontodisplaythe valueadjustmentcontext(Figure64).

Note:Thedisplaywillshowa(―)iconoverthe

centerselectionbuttonanda(+)iconoverthe rightselectionbutton.

8.Presstheleftselectionbutton(thebutton belowthelisticoninthedisplay)tosaveyour selection,exittheContrastmenu,andreturnto theSettingsmenu(Figure64).

9.PresstheleftselectionbuttontoexittheSettings menuandreturntotheMainMenu(Figure62 andFigure64).

10.Presstheleftselectionbuttontoreturntothe Homescreen(Figure64).

IconDescriptions(cont'd.)

Savevalue

Exitmenu

Hourmeter

CorrectPINcodeentered

CheckPINentry/Calibration verication

MasterboomOn/Boom sprayerOff

MasterboomOn/Boom sprayerOn

Fullspraytank

InfoCenterIcons

IconDescriptions

Informationicon

Scrolldown

Enter

Changethenextvalueinthe list

Increase

Decrease

Activescreen

Spraytankathalf

Tanklevellow

Emptyspraytank

TURFunits(1,000square

feet)

Areasprayed

Volumesprayed

Adjusttankvolume

Homescreen

Inactivescreen

Gotothehomescreen

Activehomescreen

Clearactivearea

Clearallareas

Adjustdigit

IconDescriptions(cont'd.)

Selectthenextareafor accumulation

Applicationrate1

rateofthesprayerthroughtheInfoCenterinthe AUTOMATICMODE.

Note:Aniconfortheapplicationratewillappear

inthedisplayoftheInfoCenter.

•Pressthesprayer-modeswitchtotherightto

controltheapplicationrateofthesprayerbyhand intheMANUALMODE.

Applicationrate2

Boostrate

UsingtheMenus

AccessthecalibrationsettingsintheInfoCentermenu systembypressingthemenuaccessbuttonwhileat themainscreen.Thiswillbringyoutothemainmenu. Refertothefollowingtablesforasummaryofthe optionsavailablefromthemenus:

Calibration

MenuItemDescription

TestSpeedThismenusetsthetestspeedforcalibration.

Flow Calibration

Speed Calibration

Thismenucalibratestheowmeter.

Thismenucalibratesthespeedsensor.

Note:WhenswitchingfromtheAutomaticmode

totheManualmode,theiconfortheapplication ratewilldisappearinthedisplay.

SwitchingbetweenSprayerProgramming Settings

SelectingtheSprayer Programming

HDX-AutoModel

SwitchingbetweenManualModeand AutomaticMode

Figure65

1.Automaticmode(switch position)

•Atthecontrolconsole,pressthesprayer-mode

switchtotheleftpositiontocontroltheapplication

2.Manualmode(switch position)

g028507

Figure66

1.Leftandcenter buttons—selecting applicationrate1

2.Icon—applicationrate1

3.Icon—applicationrate26.Icon—applicationrate

4.Centerandright buttons—selecting applicationrate2

5.Leftandright buttons—selecting applicationrateboost

boost

•Toselectapplicationrate1,presstheleft2buttons

oftheInfoCenter(Figure66).

g028518

Note:Aniconwillappear.

•Toselectapplicationrate2(applicationrate),

presstheright2buttons(Figure66).

Note:Aniconwillappear.

•Totemporarilyapplyaboostapplicationrate,

pressandholdthe2outerbuttons(Figure66).

Note:Aniconwillappear.

Note:Theapplicationrateboostisanadditional

percentabovetheactiveprogram(1or2) applicationrate.Pressandholdthebuttonsto applytheboostapplicationrate;releasethe buttonstostoptheboostrate.

5.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:TheSaveIconwillappearabovethe

centerselectionbutton(DofFigure67).

6.Pressthecenterselectionbutton(DofFigure

67)tosavetheprogrammingforapplicationrate.

ProgrammingtheApplicationRate andApplicationRateBoost

HDX-AutoModel

ProgrammingtheApplicationRate1and2

1.FromtheHomescreen,pressthecenter selectionbuttontonavigatetotheMainMenu.

2.Ifneeded,pressthecenterselectionbuttonto highlighttheapplicationrateforsprayerprogram 1(Figure67).

Note:Theiconforsprayerapplicationrate1

lookslikethenumeral1inacircletotherightof abull's-eyetarget.

7.Pressthecenterselectionbuttontohighlightthe applicationrateforsprayerprogram2.

Note:Theiconforsprayerapplicationrate2

lookslikethenumeral2inacircletotherightof abull's-eyetarget.

Note:Y oucanusetheapplicationratefor

sprayerprogram2toconvenientlyapplya higherorlowerapplicationratetoyourturfsite asneeded.

8.Repeatsteps4through6.

ProgrammingtheApplicationBoostRate

Theapplicationboostaddsaspeciedpercentto theactiveprogramapplicationratewhentheouter2 buttonsoftheInfoCenterarepressedwhilestraying inAutomaticmode.

1.FromtheHomescreen,pressthecenter selectionbuttontonavigatetotheMainMenu.

2.Ifneeded,pressthecenterselectionbuttonto highlighttheapplicationrateboost(Figure68).

Figure67

3.Presstherightselectionbuttontoselectsprayer program1(AofFigure67).

4.Setthenumericalvaluebypressingthefollowing selectionbuttons:

•Presstherightselectionbutton(BofFigure

67)tomovethecursortothenextnumerical

positiontotheright.

•Pressthecenterselectionbutton(CofFigure

67)toincreasethenumericalvalue(0to9)

Note:Theiconfortheapplicationrateboost

look2(+)signstotherightofabull's-eyetarget (Figure68).

g028512

g028513

Figure68

3.Presstherightselectionbutton(Figure68)to increasetheboostpercentagein5%increments (20%maximum).

UsingtheSettingsMenu

HDX-AutoModel

SelectingtheActiveApplicationRatefromthe SettingsMenu

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe Activeapplicationratesetting(Figure69).

Figure69

Note:Holdingthebuttondownwillincreasethe

valueofthetankalertby10%.

5.Presstheleftselectionbuttontosaveandreturn tothemainmenu

EnteringthePINintotheInfoCenter

Note:EnteringthePINallowsyoutochangethe

accessprotectedsettingsandmaintainthepassword.

Note:ThefactoryenteredPINnumberis1234.

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe ProtectedMenussetting.

g028520

3.Presstherightselectionbuttontotoggle betweenapplicationrate1and2(Figure69).

4.Presstheleftselectionbuttontosaveandreturn tothemainmenu

SettingtheT ank-LevelAlert

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe Alertsetting(Figure70).

Note:The(-)and(+)iconswillappearabove

thecenterandrightselectionbuttons.

g028522

Figure71

3.PresstherightselectbuttontoselectProtected Menus(AofFigure71).

4.SetthenumericalvalueinthePINentryscreen bypressingthefollowingselectionbuttons:

•Pressthecenterselectionbutton(BofFigure

71)toincreasethenumericalvalue(0to9)

Figure70

3.Presstherightselectionbutton(Figure70).

4.Usethecenterorrightselectionbuttonstoenter theminimumquantityinthetankwhenthealert willdisplayduringsprayeroperation(Figure70).

•Presstherightselectionbutton(CofFigure

g028521

5.Oncetheright-mostvalueisset,presstheright

71)tomovethecursortothenextnumerical

positiontotheright.

selectionbutton.

Note:Thecheckmarkiconwillappearabove

thecenterselectionbutton(DofFigure71).

6.Pressthecenterselectionbutton(DofFigure

71)toenterthepassword.

ChangingthePIN

1.EnterthecurrentPIN;refertosteps1through

6inEnteringthePINintotheInfoCenter(page

51).

2.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

3.Pressthecenterselectionbuttontohighlightthe ProtectedMenussetting.

SettingtheProtectSettings

Important:Usethisfunctiontolockandunlock

theapplicationrate.

Note:Y oumustknowthe4-digitPINnumberto

changesettingsforfunctionsintheprotectedmenus.

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe ProtectSettingsentry.

Note:IfthereisnoXintheboxtotheright

ofProtectSettingsentry,thesub-menusforL Boom,CBoom,RBoom,andResetDefaults arenotlockedwiththePIN(Figure74).

Figure72

4.PresstherightselectbuttontoselectProtected Menus(AofFigure72).

5.EnterthenewPINintotheentryscreenby pressingthefollowingselectionbuttons:

•Pressthecenterselectionbutton(BofFigure

72)toincreasethenumericalvalue(0to9)

•Presstherightselectionbutton(CofFigure

72)tomovethecursortothenextnumerical

positiontotheright.

6.Oncetheright-mostvalueisset,presstheright selectionbutton.

g028524

Figure73

3.Presstherightselectionbutton.

Note:ThePINentryscreenappears

4.EnterthePIN;refertostep4inEnteringthePIN

g028717

intotheInfoCenter(page51).

5.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:TheCheckMarkiconwillappearabove

thecenterselectionbutton.

6.Pressthecenterselectionbutton.

Note:Thesub-menusforLBoom,CBoom,R

Boom,andResetDefaultswillappear.

7.Pressthecenterselectionbuttontohighlightthe ProtectSettingsentry

8.Presstherightselectionbutton.

Note:AnXappearsintheboxtothetothe

rightofProtectSettingsentry(Figure74).

Note:TheSaveiconwillappearabovethe

centerselectionbutton(DofFigure72).

7.WaituntiltheInfoCenterdisplaysthe“value savedmessage”andtheredindicatorlight illuminates.

Figure74

9.WaituntiltheInfoCenterdisplaysthe“value savedmessage”andtheredindicatorlight illuminates.

Note:Thesub-menusbelowtheProtected

MenusentryarelockedwiththePIN.

Note:T oaccessthesub-menus,highlightthe

ProtectSettingsentry,presstherightselection button,enterthePIN,andwhentheCheckMark iconappears—pressthecenterselectionbutton.

ResettingtheBoomSectionSizestoDefault

1.Pressthecenterselectionbuttontonavigateto theResetDefaultentry(Figure75).

g028523

g028526

Figure75

2.PresstherightselectionbuttontoselectReset Default.

3.IntheDefaultSettingsscreen,presstheleft selectionbuttforNoortherightselectionbutton forY es(Figure75).

Note:SelectingY eswillrestorethe

boom-sectionsizestothefactorysetting.

PreparingtoUsethe Sprayer

CleaningtheSuctionStrainer

ServiceInterval:BeforeeachuseordailyCleanthe

suctionstrainermoreoftenwhen usingwettablepowders.

1.Positionthesprayeronalevelsurface,setthe parkingbrake,stopthepump,stoptheengine, andremovethekeyfromthestarterswitch.

2.Atthetopofthesprayertank,removethe retainerthatsecuresthehosettingattachedto thelargehosefromthestrainerhousing(Figure

76).

7.Alignthehoseandhosettingtothestrainer housingatthetopofthetank,andsecuretting andhousingwiththeretainerthatyouremoved instep2.

InspectingtheTankStraps

ServiceInterval:Beforeeachuseordaily—Check

thetankstraps.

Important:Over-tighteningthetankstrap

fastenerscanresultindeforminganddamaging thetankandstraps.

1.Fillthemaintankwithwater.

2.Checktoseeifthereisanymovementbetween thetankstrapsandthetank(Figure78).

Figure76

1.Suctionhose

3.Removethehoseandhosettingfromthe strainerhousing(Figure76).

4.Pullthesuctionstraineroutofthestrainer housinginthetank(Figure77).

1.Screenvane2.Suctionstrainer

5.Cleanthesuctionstrainerwithcleanwater.

6.Insertthesuctionstrainerintothestrainer housinguntilthestrainerisfullyseated.

2.Retainer

Figure77

g033577

g028263

Figure78

1.Reartankstrap4.Forwardtankstrap

2.Bolt

3.Flangedlocknut

3.Ifthetankstrapstloosetothetank,tightenthe angedlocknutsandboltsatthetopofstraps untilthestrapsareushwiththesurfaceofthe tank(Figure78).

5.Frontofthemachine

Note:Donotover-tightenthetankstrap

hardware.

OperatingtheSprayer

TooperatetheMultiProWMrstllthespraytank, thenapplythesolutiontotheworkarea,andnally cleanthetank.Itisimportantthatyoucompleteall 3ofthesestepsinsuccessiontoavoiddamaging

g033578

thesprayer.Forexample,donotmixandadd chemicalsinthespraytankatnightandthenspray inthemorning.Thiswouldleadtoseparationof thechemicalsandpossibledamagetothesprayer components.

Important:Thetankmarkingsareforreference

onlyandcannotbeconsideredaccuratefor calibration.

CAUTION

Chemicalsarehazardousandcancause personalinjury.

•Readthedirectionsonthechemicallabels beforehandlingthechemicals,andfollow allmanufacturerrecommendationsand precautions.

•Keepchemicalsawayfromyourskin. Shouldcontactoccur,washtheaffected areathoroughlywithsoapandcleanwater.

•Weargogglesandanyotherprotective equipmentrecommendedbythechemical manufacturer.

TheMultiProWMhasbeenspecicallydesigned tohavehighdurabilityinordertogiveitthelong sprayerlifeyouneed.Differentmaterialshavebeen chosenforspecicreasonsatdifferentlocationson yoursprayertomeetthisgoal.Unfortunatelythereis nosinglematerialwhichisperfectforallforeseeable applications.

Somechemicalsaremoreaggressivethanothers andeachchemicalinteractsdifferentlywithvarious materials.Someconsistencies(e.g.wettable powders,charcoal)aremoreabrasiveandlead tohigherthannormalwearrates.Ifachemicalis availableinaformulationthatwouldprovideincreased lifetothesprayer,usethisalternativeformulation.

Remembertocleanyoursprayerthoroughlyafterall applications.Thiswilldothemosttoensureyour sprayerhasalongandtroublefreelife.

FillingtheFresh-Water Tank

Alwaysllthefresh-watertankwithcleanwaterbefore handlingormixinganychemicals.

Figure79

1.Fillercap

2.Fresh-watertank

3.Spigot

FillingtheSprayTank

InstalltheChemicalPre-MixKitforoptimalmixingand exteriortankcleanliness.

Important:Ensurethatthechemicalsyouwill

beusingarecompatibleforusewithViton(see themanufacturer'slabel;itshouldindicateifit isnotcompatible).Usingachemicalthatisnot compatiblewithVitonwilldegradetheO-ringsin thesprayer,causingleaks.

Important:Afterllingthetankforthersttime,

checkthetankstrapsforanyplay .Tightenthem asnecessary.

g033618

Thefresh-watertankislocatedontheROPS,behind thepassengerseat(Figure79).Itsuppliesasourceof freshwaterforyoutowashchemicalsoffofyourskin, eyes,orothersurfacesincaseofaccidentalexposure.

•Tollthetank,unscrewthecaponthetopofthe

tankandllthetankwithfreshwater.Replace thecap.

•Toopenthefreshwatertankspigot,turnthelever

onthespigot.

1.Stopthesprayeronalevelsurface,movethe rangeselectortotheNEUTRALposition,stopthe engine,andsettheparkingbrake.

2.Determinetheamountofwaterneededtomix theamountofchemicalyouneedasprescribed bythechemicalmanufacturer.

3.Openthetankcoveronthespraytank.

Note:Thetanklidislocatedinthecenterofthe

topofthetank.T oopenit,turnthefronthalfof thecovercounterclockwiseandswingitopen. Youcanremovethestrainerinsideforcleaning. Tosealthetank,closethecoverandrotatethe fronthalfclockwise.

4.Add3/4oftherequiredwatertothespraytank usingtheanti-siphonllreceptacle.

Important:Alwaysusefreshcleanwaterin

thespraytank.Donotpourconcentrateinto anemptytank.

5.Starttheengine,engagethePTO,andsetthe handthrottleifequipped.

6.TurntheagitationswitchONposition.

7.Addtheproperamountofchemicalconcentrate tothetank,asdirectedbythechemical manufacturer.

Important:Ifyouareusingawettable

powder,mixthepowderwithasmallamount ofwatertoformaslurrybeforeaddingitto thetank

g255830

Figure81

AutomaticTransmissionWorkmanVehicles

1.Pushforward3.Hydraulic-liftlock

2.Moveleft4.Hydraulic-liftlever

8.Addtheremainingwatertothetank.

Note:Forbetteragitation,decreasethe

applicationratesetting.

OperatingtheBooms

Theboom-liftswitchesonthesprayercontrolpanel allowyoutomovetheboomsbetweenthetransport positionandthespraypositionwithoutleavingthe operator'sseat.Changeboompositionswhilethe machineisstationary.

SettingtheHydraulicLiftLock

Engagethehydraulicliftleverandlockittoprovide hydraulicpowerforcontroloftheboomlift.

1.Pushforwardthehydraulic-liftlever(Figure80 orFigure81).

2.Movethehydraulic-liftlocklefttoengagethe lock(Figure80orFigure81).

ChangingtheBoomPosition

1.Stopthesprayeronlevelground.

2.Usetheboom-liftswitchestolowerthebooms.

Note:Waituntiltheboomsreachthefull,

extendedsprayposition.

3.Whentheboomsneedtoberetracted,stopthe sprayeronlevelground.

4.Usetheboom-liftswitchestoraisethebooms, untiltheyhavemovedcompletelyintoboom transportcradleformingthe“X”transport positionandtheboomcylindersarefully retracted.

Important:T opreventdamagetothe

boomactuatorcylinder,makesurethat theactuatorsarefullyretractedbefore transportingthemachine.

Figure80

ManualTransmissionWorkmanVehicles

1.Pushforward3.Hydraulic-liftlock

2.Moveleft4.Hydraulic-liftlever

UsingtheBoomTransportCradle

Thesprayerisequippedwithaboomtransportcradle thathasauniquesafetyfeature.Intheeventof accidentalboomcontactwithalowoverheadobject whileinthetransportposition,theboom(s)canbe pushedoutofthetransportcradles.Ifthisoccurs,the

g255717

boomswillcometorestinanearhorizontalposition totherearofthevehicle.Whiletheboomswillnot bedamagedduetothismovement,theyshouldbe immediatelyputbackintothetransportcradle.

Important:Theboomscanbedamagedby

transportingtheminanypositionotherthanthe

“X”transportpositionusingtheboomtransport cradle.

Toputtheboomsbackintothetransportcradle,lower theboom(s)tothesprayposition,andthenraisethe boom(s)backintothetransportposition.Makesure thattheboomcylindersarefullyretractedtoprevent actuatorroddamage.

Spraying

UsingtheSprayer

Important:Inordertoensurethatyoursolution

remainswellmixed,usetheagitationfeature wheneveryouhavesolutioninthetank.For agitationtowork,thePTOmustbeengagedand theenginemustberunningaboveanidle.Ifyou stopthevehicleandneedagitationon,placethe shiftleverintheNeutralposition,settheparking brake,EngagethePTO,engagetheclutch,and setthehandthrottle,ifequipped.

Note:HD-seriesmodelswithaautomatic

transmissionthatareoperatedinthe automaticmode,thecomputerwill automaticallyadjustthesprayerpressureto maintaintheapplicationrate.

E.Returntothelocationwhereyouwillbegin

spraying.

7.Setthemaster-boomswitchtotheONposition andbeginspraying.

Note:Whenthetankisnearlyempty,the

agitationmaycausefoaminginthetank. Topreventthis,turntheagitationvalveoff. Alternatively,youcanuseananti-foamingagent inthetank.

8.Whennishedspraying,setthemaster-boom switchtotheOFFpositiontoturnoffall boom-segmentswitches,anddisengagethe PTOlever(HD-seriesmodelswithamanual transmission).

Note:ThisprocedureassumesthatthePTO

isengaged(HD-seriesmodelswithamanual transmission)andtheboomsectionvalvecalibration hasbeencompleted.

1.Lowertheboomsintoposition.

2.FortheHDX-Automodel,setthesprayer-mode switchasfollowing:

•WhenusingthesprayerintheMANUAL

MODEpresstheswitchtotheright;referto

Sprayer-ModeSwitch(HDX-AutoModel) (page42).

•WhenusingthesprayerintheAUTOMA TIC

MODEpresstheswitchtotheleft.

3.Setthemaster-boomswitchtotheOFFposition.

4.Settheindividualboomswitches,asneeded,to theONpositions.

5.Drivetothelocationwhereyouwillbespraying.

6.NavigatetotheApplicationRatescreenonthe InfoCenterandsetthedesiredrate.T odothis:

A.Ensurethattheswitchforthepumpisinthe

ONposition.

B.ForHD-seriesmodelswithamanual

transmission,selectthedesiredgearrange.

C.Begindrivingatyourtargetgroundspeed.

D.ForHD-seriesmodelswithamanual

transmissionorwithaautomatic transmissionusedinthemanualmode, verifythatthemonitordisplaysthecorrect applicationrate.Ifneeded,manipulatethe application-rateswitchuntilthemonitor displaysthedesiredapplicationrate.

TurfCarePrecautionswhile OperatinginStationary Modes

Important:Undersomeconditions,heatfrom

theengine,radiator,andmufercanpotentially damagegrasswhenoperatingthesprayerina stationarymode.Stationarymodesincludetank agitation,handsprayingwithaspraygun,or usingawalkingboom.

Usethefollowingprecautions:

•Avoidstationarysprayingwhenconditionsare

veryhotand/ordry,asturfcanbemorestressed duringtheseperiods.

•Avoidparkingontheturfwhilestationaryspraying.

Parkonacartpathwheneverpossible.

•Minimizetheamountoftimethemachineisleft

runningoveranyparticularareaofturf.Bothtime andtemperatureaffecthowmuchthegrassmay bedamaged.

•Settheenginespeedaslowaspossibleto

achievethedesiredpressureandow.Thiswill minimizetheheatgeneratedandtheairvelocity fromthecoolingfan.

•Allowheattoescapeupwardfromtheengine

compartmentbyraisingtheseatassembliesduring stationaryoperationratherthanbeingforcedout underthevehicle.

SprayingTips

•Donotoverlapareaswhereyouhavepreviously

sprayed.

•Watchforpluggednozzles.Replaceallwornor

damagednozzles.

•Usethemaster-boomswitchtostopthesprayow

beforestoppingthesprayer.Oncestopped,use theneutralenginespeedlocktoholdtheengine speeduptokeeptheagitationrunning.

•Youwillobtainbetterresultsifthesprayeris

movingwhenyouturntheboomson.

•Watchforchangesintheapplicationratethatmay

indicatethatyourspeedhaschangedbeyondthe rangeofthenozzlesorthereisaproblemwiththe spraysystem.

HD-SeriesModelswithaAutomaticTransmission OperatedintheAutomaticMode

Note:Refertothenozzleselectionguidethatis

availablethroughyourAuthorizedT oroDealer.

•Ifyouareoperatingthesprayerataslowground

speedthatcausesthecomputertomaintain toolowofasprayersystempressureforthe applicationratingoftheselectednozzles,the chemicalsolutionwilldischargefromthenozzle incorrectly(runningordribbling).Selectasprayer nozzlewithalowerapplicationraterange.

•Ifyouareoperatingthesprayeratahighground

speedthatcausesthecomputertousefullsprayer systempressureandthesprayerpressureis inadequatetoachievethedesiredapplicationrate. Tocorrectyouapplicationrate,slowyourground speedtoachieveyourapplicationrateorselecta sprayernozzlewithahigherapplicationraterange.

1.Stopthesprayeronalevelsurface,stopthe engine,andsettheparkingbrake.

2.Setthemaster-boomswitchtotheOFFposition andrunthesprayerpump;refertoSprayer

Pump(page44).

3.Rotatetheturretofthenozzlesineitherdirection tothecorrectnozzle.

CleaningtheSprayer

Important:Youmustalwaysemptyandclean

thesprayerimmediatelyaftereachuse.Failure todosomaycausethechemicalstodryor thickeninthelines,cloggingthepumpandother components.

Tororecommendsusingtheapprovedrinsekitfor thismachine.ContactyourAuthorizedToroDealer formoreinformation.

Cleanthespraysystemaftereachsprayingsession. Toproperlycleanthespraysystem:

•Usethreeseparaterinses.

•Usethecleanersandneutralizersas

recommendedbythechemicalmanufacturers.

•Usepurecleanwater(nocleanersorneutralizers)

forthelastrinse.

1.Stopthesprayer,settheparkingbrake,andturn offtheengine.

2.Locatethetankdrainvalveontheleftsideof themachine(Figure82).

UncloggingaNozzle

Ifanozzlebecomescloggedwhileyouarespraying, youcancleanitusingahandspraybottleofwater oratoothbrush.

1.Stopthesprayeronalevelsurface,stopthe engine,andsettheparkingbrake.

2.Setthemasterboom-switchtotheOFFposition andthenrunthesprayerpump;refertoSprayer

Pump(page44).

3.Removethecloggednozzleandcleanitusinga spraybottleofwateroratoothbrush.

SelectingaNozzle

Note:Refertothenozzleselectionguidethatis

availablethroughyourAuthorizedT oroDealer.

Theturretbodiescanacceptupto3differentnozzles. Toselectthedesirednozzle:

g033580

Figure82

1.Tank-drainhandle

3.Openthevalvetodrainallunusedmaterialfrom thetank(Figure83).

Important:Disposeofallwastechemicals

accordingtolocalcodesandthematerial manufacturer'sinstructions.

Figure83

1.Valveopen2.Valveclosed

4.Closethedrainvalve(Figure83).

5.Fillthetankwithatleast190L(50USgallons) ofcleanfreshwaterandclosethecover.

Note:Y oucanuseacleaning/neutralizing

agentinthewaterasneeded.Onthenalrinse, useonlyclean,clearwater.

6.Lowertheboomsintothesprayposition.

7.Starttheengineandmovethethrottleleverto ahigheridle.

8.EnsurethattheagitationswitchisintheON position.

9.Turnonthesprayerpumpandusethe application-rateswitchtoincreasethepressure toahighsetting.

10.Setthemaster-boomswitchandboom-control switchestotheONpositionstobeginspraying.

11.Allowallofthewaterinthetanktosprayout thoughthenozzles.

12.Checkthenozzlestoensurethattheyareall sprayingcorrectly.

13.Setthemaster-boomswitchtotheOFFposition, shutoffthesprayerpump,andstoptheengine.

14.Repeatsteps5through13atleast2moretimes toensurethatthespraysystemisfullycleaned.

Important:Y oumustalwayscompletethis

procedureatleast3timestoensurethat

thespraysystemisfullyclean,preventing damagetothesystem.

15.Cleanthestrainer;refertoCleaningtheSuction

Strainer(page54).

Important:Ifyouusedwettablepowder

chemicals,cleanthestraineraftereachtank.

16.Usingagardenhose,rinseofftheoutsideofthe sprayerwithcleanwater.

17.Removethenozzlesandcleanthembyhand. Replacedamagedorwornnozzles.

CalibratingtheSprayer

PreparingtheMachinefor Calibration

Important:Beforecalibratingthesprayersystem

usedontheHDX-Automodel,llthesprayer

g033581

tankasrequiredwithcleanwaterandoperatethe machinewhilesprayingat2.75bar(40psi)or greaterforaminimumof30minutes.

Note:Beforeusingthesprayerforthersttime,if

youchangethenozzles,orasneeded,calibratethe sprayerow,speed,andboombypass.

1.Fillthespraytankwithcleanwater.

Note:Ensurethatthereisenoughwaterin

thetanktocompleteeachofthecalibration procedures.

2.Lowertheleftandrightboomsections.

3.FortheHDX-Automodel—operatethemachine

whilesprayingat2.75bar(40psi)orgreaterfor aminimumof30minutes.Fillthesprayertank withcleanwaterwhennished.

4.Settheprotectedsettingstooff;refertoSetting

theProtectSettings(page52).

5.FortheHDX-Automodel—setthesprayer systemtotheManualMode;refertoSwitching

betweenManualModeandAutomaticMode (page49).

CalibratingtheSprayerFlow

Operatorsuppliedequipment:Stopwatchcapable

ofmeasuring±1/10secondandacontainergraduated in50ml(1-oz)increments.

Note:Calibratingthesprayerowformachines

withoutathrottlelockrequires2people.

1.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissiontothe NEUTRALposition.

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

2.Settheparkingbrakeandstarttheengine.

3.Turnonthesprayerpumpandturnonthe agitation.

4.Pressdownontheacceleratorpedaluntilyou reachthemaximumenginespeed.

5.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntilmaximumengine speedisreached.

Note:Theotherpersonwillcollectsamples

fromthesprayernozzles.

•Formachineswiththeoptionalthrottle

lock,pressdownontheacceleratorpedal untilmaximumenginespeedisreached andsetthethrottlelock;refertooperation instructionsforyourWorkmanhandthrottle kit.

6.Setall3boomswitchesandthemaster-boom switchtotheONposition.

7.Preparetoperformacatchtestusingthe graduatedcontainer.

Note:SelectingtheHomeScreeniconatany

timewillcancelcalibrations.

A.Pressthecenterbuttonoftheinfocenter

twicetoaccessthemenus.

B.Enterthecalibrationmenubypressingthe

rightbuttonontheinfocenter.

C.SelectFlowCalbyhighlightingFlowCal

andpresstherightbuttonontheInfoCenter.

D.Inthenextscreen,entertheknownquantity

ofwaterthatwillbesprayedoutofthe boomsforthecalibrationprocedure;referto thechartbelow.

E.Oncetheknownquantityhasbeenentered

presstherightbuttonontheinfocenter.

12.Usingtheplus(+)andminus(-)symbols,enter theowvolumeaccordingtothetablethat follows.

NozzleColor

Yellow4211

Red8322

Brown10628

Gray

White16744

Blue208

Green

Liters

12533

31483

USGallons

8.Startat2.75bar(40psi)andusethe application-rateswitchtoadjustthespray pressuresoacatchtestyieldstheamounts listedinthetablethatfollows.

Note:Collect3samplesat15secondseach

andaveragethequantitiesofwatercollected.

NozzleColor

Yellow1896.4

Red37812.8

Brown47316.0

Gray

White

Blue94632.0

Green

9.Oncethecatchtesthasyieldedtheamounts listedinthetableabove,setthesupervisor rate-lockoutswitchtotheLOCKposition.

10.TurnthemasterboomswitchtotheOFFposition.

Milliliters collectedin15 seconds

56719.2

757

1,41948.0

13.TurnthemasterboomswitchtotheONposition for5minutes.

Note:Asthemachinesprays,theinfocenter

willdisplaythequantityofuidthatitiscounting.

14.After5minutesofspraying,clickthecheckmark bypressingthecenterbuttonontheinfocenter.

Ouncescollected in15seconds

25.6

Note:Itisacceptableifthegallonsdisplayed

duringthecalibrationprocessdonotmatch theknownquantityofwaterenteredintothe InfoCenter.

15.After5minutes,turnthemasterboomswitchto theOFFpositionandselectthecheckmarkon theInfoCenter.

Note:Calibrationisnowcomplete.

11.OntheInfoCenter,navigatetotheCalibration menuandselectFlowCalibrationasfollows:

CalibratingtheSprayerSpeed

1.Ensurethatthesprayertankislledwithwater.

2.Onanopen,atarea,markoffadistance between45–152m(150–500ft).

Note:Tororecommendsmarkingoff152m

(500ft)formoreaccurateresults.

3.Starttheengineanddrivetothestartofthe marked-offdistance.

Note:Alignthecenterofthefronttireswiththe

startinglineforthemostaccuratemeasurement.

4.OntheInfoCenter,navigatetotheCalibration menuandselectSpeedCalibration.

Note:SelectingtheHomeScreeniconatany

timewillcancelcalibrations.

5.SelecttheNextarrow(→)ontheInfoCenter.

6.Usingtheplus(+)andminus(-)symbols,enter themarked-offdistanceintotheInfoCenter.

7.Performoneofthefollowing:

•ForHD-SeriesModelswithamanual

transmission—shiftthemachineintorst gearanddrivethemarkeddistanceina straightlineatfullthrottle.

•FortheHDX-Automodel,—shiftthe

machineintoD(drive)anddrivethemarked distanceinastraightlineatfullthrottle.

8.Stopthemachineatthemarked-offdistance andselectthecheckmarkontheInfoCenter.

Note:Slowdownandrolltoastoptoalignthe

centerofthefronttireswiththenishline,for themostaccuratemeasurement.

Note:Calibrationisnowcomplete.

CalibratingtheBoomBypass

Important:Selectanopenatareatoperform

thisprocedure.

Note:Calibratingtheboombypassformachines

withoutathrottlelockrequires2people.

1.Ensurethatthesprayertankislledwithwater.

2.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissiontothe NEUTRALposition.

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

3.Settheparkingbrakeandturntheengineon.

4.Setthe3boomswitchestotheONposition, butleavethemasterboomswitchintheOFF position.

5.SetthepumpswitchtotheONposition,andturn ontheagitation.

6.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntilmaximumengine speedisreached.

Note:Theotherpersonwilladjusttheboom

section-bypassvalves.

•Formachineswiththeoptionalthrottle

lock,pressdownontheacceleratorpedal untilmaximumenginespeedisreached andsetthethrottlelock;refertooperation instructionsforyourWorkmanhandthrottle kit.

7.OntheInfoCenter,navigatetotheCalibration menuandselectTestSpeed.

Note:SelectingtheHomeScreeniconatany

timewillcancelcalibrations.

8.Usingtheplus(+)andminus(–)symbols,enter atestspeedof5.6Km/h(3.5mph),thenselect theHomeicon.

9.Usingtheapplicationrateswitch,adjustthe applicationrateaccordingtothetablebelow.

NozzleApplicationRateTable

NozzleColorSI(Metric)

Yellow

Red

Brown

Gray478L/ha

White

Blue

Green1,190L/ha

159L/ha

319L/ha

394L/ha

637L/ha

796L/ha

10.Turnofftheleftboomandadjusttheboom bypassvalve(Figure84)untilthepressure readingisatthepreviouslyadjustedlevel (typically2.75baror40psi).

English

17gpa0.39gpk

34gpa0.78gpk

42gpa0.96gpk

51gpa1.17gpk

68gpa1.56gpk

85gpa1.95gpk

127gpa2.91gpk

Turf

Note:Thenumberedindicatorsonthebypass

valveareforreferenceonly .

1.Boom-bypassadjustment

Figure84

CalibratingtheAgitationBypass Valve

ServiceInterval:Y early

Important:Selectanopenatareatoperform

thisprocedure.

Note:Calibratingtheagitationbypassvalvefor

machineswithoutathrottlelockrequires2people.

g028047

1.Ensurethatthesprayertankislledwithwater.

2.Verifytheagitation-controlvalveisopen.Ifithas beenadjusted,openitcompletelyatthistime.

11.Turnontheleftboomandturnofftherightboom.

12.Adjusttherightboombypassvalve(Figure84) untilthepressurereadingisatthepreviously adjustedlevel(typically2.75baror40psi).

13.Turnontherightboomandturnoffthecenter boom.

14.Adjustthecenterboombypassvalve(Figure84) untilthepressurereadingisatthepreviously adjustedlevel(typically2.75baror40psi).

15.Turnalltheboomsoff.

16.Turnthepumpoff.

Note:Calibrationisnowcomplete.

AgitationBypassValveKnob Positions

•TheagitationbypassvalveisinthefullOpen

positionasshowninAofFigure85.

•TheagitationbypassvalveisintheClose(0)

positionasshowninBofFigure85.

•Theagitationbypassvalveisinanintermediate

(adjustedrelativetothepressuregaugeforthe sprayersystem)positionasshowninCofFigure

85.

3.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissiontothe NEUTRALposition.

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

4.Settheparkingbrakeandturntheengineon.

5.Turnonthesprayerpump.

6.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntilmaximumengine speedisreached.

Note:Theotherpersonwillcollectsamples

fromthesprayernozzles.

•Formachineswiththeoptionalthrottle

lock,pressdownontheacceleratorpedal untilmaximumenginespeedisreached andsetthethrottlelock;refertooperation instructionsforyourWorkmanhandthrottle kit.

7.Setthe3individualboomvalvestotheOFF position.

8.SetthemasterboomswitchtotheONposition.

9.SetthesystempressuretoMaximum.

1.Open

2.Closed(0)

Figure85

3.Intermediateposition

10.PresstheagitationswitchtotheOFFposition andreadthepressuregauge.

•Ifthereadingremainsat6.9bar(100psi)the

agitationbypassvalveisproperlycalibrated.

•Ifthepressuregaugereadsdifferently

continuetothenextstep.

g028228

11.Adjusttheagitationbypassvalve(Figure86) onthebacksideoftheagitationvalveuntilthe pressurereadingonthegaugeis6.9bar(100 psi).

Figure86

1.Agitationbypassvalve2.Master-boombypass

AdjustingtheMaster-Boom BypassValve

Note:Adjustingthemaster-boombypassvalve

reducesorincreasestheamountofowsenttothe agitationnozzlesinthetankwhenthemasterboom switchissettotheOFFposition.

1.Ensurethatthesprayertankislledwithwater.

2.Settheparkingbrake.

3.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissiontothe NEUTRALposition.

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

4.Turnonthesprayerpump.

g033583

5.SettheagitationswitchtotheONposition.

6.SetthemasterboomswitchtotheOFFposition.

7.Settheenginespeedasfollows:

12.PressthepumpswitchtotheOFFposition,shift thethrottlelevertotheIDLEposition,andturn thestarterswitchtotheOFFposition.

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntilmaximumengine speedisreached.

Note:Theotherpersonwillcollectsamples

fromthesprayernozzles.

•Formachineswiththeoptionalthrottle

lock,pressdownontheacceleratorpedal untilmaximumenginespeedisreached andsetthethrottlelock;refertooperation instructionsforyourWorkmanhandthrottle kit.

8.Adjustthemaster-boombypasshandleto controltheamountofagitationoccurringinthe tank(Figure86).

9.Reducethethrottlespeedtoidle.

10.Settheagitationswitchandpumpswitchtothe OFFposition.

11.Shutoffthemachine.

Maintenance

Note:LookingforanElectricalSchematicorHydraulicSchematicforyourmachine?Downloadafreecopy

oftheschematicbyvisitingwww.T oro.comandsearchingforyourmachinefromtheManualslinkonthe homepage.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Beforeeachuseordaily

Every50hours

Every100hours

Every200hours

Every400hours

Yearly

MaintenanceProcedure

•Cleanthesuctionstrainer.

•Checkthetankstraps.

•Lubricatethepump.

•Lubricatethegreasettings.

•Lubricatetheboomhinges.

•Inspectallhosesandconnectionsfordamageandproperattachment.

•Cleantheowmeter(Moreoftenwhenusingwettablepowders).

•InspecttheO-ringsinthevalveassembliesandreplacethemifnecessary.

•Changethepressurelter.

•Inspectthepumpdiaphragmandreplaceifnecessary

•Inspectthepumpcheckvalvesandreplaceifnecessary

•Inspectthenylonpivotbushings.

•Flushthesprayerwithcleanwater.

•Calibratetheagitationbypassvalve.

Important:RefertotheOperator'sManualforyourmachineandtheowner’smanualfortheenginefor

additionalmaintenanceprocedures.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Checkthebrakeandparkingbrake operation.

Checkthegearshift/neutraloperation.

Checkthefuellevel.

Checktheengineoillevelbeforelling thetank.

Checkthetransaxleoillevelbeforelling thetank.

Inspecttheairlterbeforellingthetank.

Inspecttheenginecoolingnsbefore llingthetank.

Checkanyunusualenginenoises.

Checkanyunusualoperatingnoises.

Checkthetirepressure.

Checkforuidleaks.

Checktheinstrumentoperation.

Checktheacceleratoroperation.

Cleanthesuctionstrainer.

Checktoe-in.

Lubricateallgreasettings.

Touchupanddamagedpaint.

Fortheweekof: MaintenanceCheckItem

Mon.T ues.Wed.Thurs.Fri.

Sat.Sun.

Immediatelyaftereverywashing,regardlessoftheintervallisted

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

CAUTION

Ifyouleavethekeyinthestarterswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorbystanders.

Removethekeyfromthestarterswitchanddisconnectthepositivebatterycablefromthe batterybeforeyoudoanymaintenance.Setthebatterycableasidesothatitdoesnot accidentallycontactthebatterypost.

Pre-Maintenance Procedures

AccessingtheMachine

RaisingtheTankAssembly

DANGER

Thesprayertankassemblyrepresentsa storedenergyhazard.Ifnotproperlyretained wheninstallingorremovingtheassembly, itcanmoveorfallandinjureyouorother bystanders.

Usestrapsandanoverheadlifttosupport thesprayertankassemblyduringinstallation, removal,oranymaintenancewhenthe retainingfastenersarebeingremoved.

Anemptytankassemblycanbetippedorraisedup toallowfullaccesstotheengineandotherinternal components.Pivottheboomextensionforwardto distributetheweightmoreevenly.Usethefollowing procedure:

1.Parkthevehiclewithanemptytankonalevel

surface.

2.Usetheboom-controlswitchestoraisethe boomextensiontoapproximately45°.

3.Stopthemachine,settheparkingbrake,and removethekeyformthestarterswitch.

4.Removethesafetyboltsfromthefrontofthe skid(Figure87).

5.Foldtheboomextensionsforward,alongside thetankassemblytodistributetheweightmore evenly,andkeepitfromtippingbackward.

6.Raisethetankassemblyuntiltheliftcylinders arefullyextended.

7.Removethebedsupportfromthestorage bracketsonbackoftheROPSpanel(Figure88).

g002397

Figure88

1.Bedsupport

8.Pushthebedsupportontothecylinderrod, makingsurethatthesupportendtabsreston theendofcylinderbarrelandontherodendof theliftcylinder(Figure89).

Figure87

1.Bolt(1/2x1-1/2inches)2.Locknut(1/2inch)

g022366

Figure89

1.Bedsupport3.Bed

2.Cylinderbarrel

LoweringtheTankAssembly

Lubrication

GreasingtheSprayer System

ServiceInterval:Every50hours

Every100hours

Lubricateallbearingsandbushingsafterevery 100hoursoronceayear,whicheveroccursrst.

GreaseT ype:No.2lithiumgrease

1.Wipethegreasettingcleansothatforeign

g009164

mattercannotbeforcedintothebearingor bushing.

2.Pumpgreaseintothebearingorbushing.

3.Wipeofftheexcessgrease.

1.Whenyouarereadytolowerthetankassembly, removethebedsupportfromthecylinderand insertitintothebracketsonthebackofthe ROPSpanel.

CAUTION

Donottrytolowerthetankassembly withthebedsafetysupportonthe cylinder.

2.Retracttheliftcylinderstocarefullylowerthe tanktotheframe.

3.Installthe2holddownboltsandfastenersto securethetankassembly.

4.Foldtheboomextensionsrearwardtothe extendedposition.

5.Usetheboom-controlswitchestoraisethe boomextensionstotheTRANSPORTposition.

g018934

Figure90

1.Pump

2.Greasepoint

GreasingtheBoomHinges

SpraySystem

ServiceInterval:Every100hours

Important:Iftheboomhingeiswashedwith

water,allwateranddebrismustbeclearedfrom thehingeassemblyandfreshgreasemustbe applied.

GreaseT ype:No.2lithiumgrease.

1.Wipethegreasettingscleansothatforeign mattercannotbeforcedintothebearingor bushing.

2.Pumpgreaseintothebearingorbushingat eachttingFigure91.

Maintenance

WARNING

Chemicalsubstancesusedinthespray systemmaybehazardousandtoxictoyou, bystanders,animals,plants,soilsorother property.

•Carefullyreadandfollowthechemical warninglabelsandMaterialSafetyData Sheets(MSDS)forallchemicalsused,and protectyourselfaccordingtothechemical manufacturer'srecommendations.For example,useappropriatePersonal ProtectiveEquipment(PPE)including faceandeyeprotection,gloves,orother equipmenttoguardagainstpersonal contactwiththechemical.

•Keepinmindtheremaybemorethan1 chemicalusedandinformationoneach shouldbeassessed.

Figure91

Rightboom

1.Greasetting

3.Wipeoffexcessgrease.

4.Repeatthisprocedureforeachboompivot.

•Refusetooperateorworkonthesprayerif thisinformationisnotavailable!

•Beforeworkingonaspraysystem makesurethesystemhasbeentriple rinsedandneutralizedaccordingto therecommendationsofthechemical

g002014

manufacturer(s)andallofthevalveshave beencycled3times.

•Verifythatthereisanadequatesupply ofcleanwaterandsoapnearby,and immediatelywashoffanychemicalsthat contactyou.

InspectingtheHoses

ServiceInterval:Every200hours

Every400hours/Yearly(whichevercomesrst)

Examineeachhoseinthespraysystemforcracks, leaks,orotherdamage.Atthesametime,inspectthe connectionsandttingsforsimilardamage.Replace anyhosesandttingsiftheyaredamaged.

ChangingthePressure Filter

ServiceInterval:Every400hours

1.Movethemachinetoalevelsurface,shutoffthe sprayerpump,shutofftheengine,andremove thekeyfromthestarterswitch.

2.Alignadrainpanunderthepressurelter (Figure92).

Note:Ensurethatthelterelementisrmly

seatedintothelterhead.

8.Installthebowlontothelterhead,andtighten byhand(Figure92).

9.Assemblethedraincapontothettingatthe bottomofthebowl,andtightenthecapbyhand (Figure92).

InspectingtheSprayer Pump

ServiceInterval:Every400hours/Yearly(whichever

comesrst)—Inspectthepump diaphragmandreplaceifnecessary (seeanAuthorizedToroService Distributor).

Every400hours/Y early(whichevercomes rst)—Inspectthepumpcheckvalvesand replaceifnecessary(seeanAuthorizedT oro ServiceDistributor).

Note:Thefollowingmachinecomponentsare

consideredpartssubjecttoconsumptionthroughuse unlessfounddefectiveandarenotcoveredbythe Warrantyassociatedwiththismachine.

Figure92

1.Filterhead

2.Gasket(bowl)

3.Filterelement6.Bowl

3.Rotatethedraincapcounterclockwiseand removeitfromthebowlofthepressurelter (Figure92).

4.Gasket(drainplug)

5.Draincap

Note:Allowthebowltodraincompletely.

4.Rotatethebowlcounterclockwiseandremoveit lterhead(Figure92).

5.Removetheoldpressurelterelement(Figure

92).

Note:Discardtheoldlter.

6.Checkthegasketforthedrainplug(located insidethebowl)andthegasketforbowl(located insidethelterhead)fordamageandwear (Figure92).

HaveanAuthorizedT oroServiceDistributorcheck followinginternalpumpcomponentsfordamage:

g033582

•Pumpdiaphragm

•Pumpcheckvalvesassemblies

Replaceanycomponentsifnecessary.

Note:Replaceanydamagedorworngaskets

fortheplug,bowl,orboth.

7.Installthenewpressurelterelementintothe lterhead(Figure92).

AdjustingtheBoomsto Level

Thefollowingprocedurecanbeusedtoadjustthe actuatorsonthecenterboomtokeeptheleftand rightboomsatlevel.

1.Extendtheboomstothesprayposition.

2.Removethecotterpinfromthepivotpin(Figure

93).

Figure94

1.Flatontheactuatorrod5.Eyeletadjusted

2.Jamnut

3.Eyelet7.Jamnuttightenedtolock

4.Jamnutloosened

6.Eyeletpositionfor assembly

newposition

g014220

Figure93

1.Actuator

2.Actuatorrod5.Pin

3.Boom-pivotpinhousing

4.Cotter

3.Liftupontheboomandremovethepin(Figure

93),andslowlylowertheboomtotheground.

4.Inspectthepinforanydamage,andreplaceit ifnecessary.

5.Useawrenchontheatsidesoftheactuatorrod toimmobilizeit,thenloosenthejamnuttoallow theeyeletrodtobemanipulated(Figure94).

6.Turntheeyeletrodintheactuatorrodtoshorten orlengthentheextendedactuatortothedesired

g013780

position(Figure94).

Note:Youmustturntheeyeletrodinhalfor

completerevolutionssothatyoucanassemble therodtotheboom.

7.Oncethedesiredpositionhasbeenachieved, tightenthejamnuttosecuretheactuatorand eyeletrod.

8.Raisetheboomtoalignthepivotwiththe actuatorrod.

9.Whileholdingtheboom,insertthepinthrough bothboompivotandactuatorrod(Figure93).

10.Withthepininplace,releasetheboomand securethepinwiththecotterpreviously removed.

11.Repeattheprocedureforeachactuatorrod bearing,ifnecessary.

InspectingtheNylonPivot Bushings

Cleaning

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

1.Positionthesprayeronalevelsurface,setthe parkingbrake,stopthepump,stoptheengine, andremovethekeyfromthestarterswitch.

2.Extendtheboomstothespraypositionand supporttheboomsusingstandsorstrapsfrom alift.

3.Withtheweightoftheboomsupported,remove theboltandnutsecuringthepivotpintothe boomassembly(Figure95).

CleaningtheFlowmeter

ServiceInterval:Every200hours/Yearly(whichever

comesrst)(Moreoftenwhenusing wettablepowders).

1.Thoroughlyrinseanddraintheentirespraying system.

2.Removetheowmeterfromthesprayerand ushitwithcleanwater.

3.Removetheretainerringontheupstreamside (Figure96).

Figure95

1.Nylonbushings3.Bolt

2.Pivotpin

4.Removethepivotpin.

5.Removetheboomandpivotbracketassembly fromthecenterframetoaccessthenylon bushings.

6.Removeandinspectthenylonbushingsfrom thefrontandbacksidesofthepivotbracket (Figure95).

Note:Replaceanydamagedbushings.

7.Placeasmallamountofoilonthenylon bushings,andinstallthemintopivotbracket.

8.Installtheboomandpivotbracketassemblyinto thecenterframe,aligningtheopenings(Figure

95).

9.Installthepivotpinandsecureitwiththebolt andnutremovedpreviously.

Repeatthisprocedureforeachboom.

g022367

1.Modiedangedbody

2.Rotor/magnetassembly7.Cableclamp

3.Hub/bearingassembly

4.Hubassembly(with keywayup)

5.Retainingring10.Flow-reducingsleeve

4.Cleantheturbineandtheturbinehubtoremove

metallingsandanywettablepowders.

5.Inspecttheturbinebladesforwear.

Figure96

6.Turbine-studassembly

8.Threadscrew

9.Sensorassembly

g012934

Note:Holdtheturbineinyourhandandspin

it.Itshouldspinfreelywithverylittledrag.Ifit doesnot,replaceit.

6.Assembletheowmeter.

7.Usealowpressure(50kPaor5psi)airjetto

ensurethattheturbinespinsfreely.

Note:Iftheturbinedoesnotspinfreely ,loosen

thehexstudonthebottomoftheturbinehubby 1/16ofaturnuntilitdoesspinsfreely.

CleaningtheSprayer Valves

•Tocleantheratecontrolvalve,refertothe

followingsections:

1.RemovingtheValveActuator(page72)

2.RemovingtheRateControlManifoldV alve

(page73)

3.CleaningtheManifoldV alve(page77)

4.AssemblingtheManifoldValve(page78)

5.InstallingtheRateControlManifoldV alve

(page79)

6.InstallingtheV alveActuator(page82)

•Tocleantheagitationvalve;refertothefollowing

sections:

1.RemovingtheValveActuator(page72)

2.RemovingtheAgitationManifoldValve

(page74)

3.CleaningtheManifoldV alve(page77)

4.AssemblingtheManifoldValve(page78)

5.InstallingtheAgitationManifoldValve(page

79)

6.InstallingtheV alveActuator(page82)

•Tocleanthemaster-boomvalve,refertothe

followingsections:

1.RemovingtheValveActuator(page72)

2.RemovingtheMasterBoomManifoldValve

(page75)

3.CleaningtheManifoldV alve(page77)

4.AssemblingtheManifoldValve(page78)

5.InstallingtheMasterBoomManifoldValve

(page81)

6.InstallingtheV alveActuator(page82)

•Tocleanthe3sectionvalves;refertothefollowing

sections:

1.RemovingtheValveActuator(page72)

2.RemovingtheSectionManifoldValve(page

76)

3.CleaningtheManifoldV alve(page77)

4.AssemblingtheManifoldValve(page78)

5.InstallingtheSectionManifoldValve(page

82)

6.InstallingtheV alveActuator(page82)

2.Removethe3-pinconnectorofthevalve actuatorfromthe3socketelectricalconnector ofthesprayerharness.

3.Removetheretainerthatsecurestheaactuator tothemanifoldvalvefortheratecontrol valve,agitationvalve,master-boomvalve,or boom-sectionvalve(Figure97).

Note:Squeezethe2legsoftheretainer

togetherwhilepushingitdown.

Note:Retaintheactuatorandretainerfor

installationinInstallingtheValveActuator(page

82).

Figure97

SectionValveActuatorshown(theagitation-valveactuator

issimilar)

1.Valveactuator(section

valveshown)

2.Retainer

4.Removetheactuatorfromthemanifoldvalve.

3.Stemport

g028237

RemovingtheValveActuator

1.Positionthesprayeronalevelsurface,setthe parkingbrake,stopthepump,stoptheengine, andremovethekeyfromthestarterswitch.

RemovingtheRateControl ManifoldValve

1.Remove2angeclampsand2gasketsthat securethemanifoldfortheratecontrolvalve (Figure98)tothepressurelterandagitation valve.

Note:Retaintheangeclampsandgaskets

forinstallationinInstallingtheRateControl

ManifoldV alve(page79).

g033585

Figure99

Figure98

1.Flange(pressurelter

head)

2.Manifold(ratecontrol

valve)

3.Flange(agitationvalve)6.3-pinconnector(valve

4.Flangeclamp

5.Gasket

actuator—ratecontrol valve)

2.Removetheretainerthatsecuretheoutlettting tothemanifoldcouplingfortheratecontrolvalve (Figure99).

1.Flanged-headbolt(1/4x 3/4inch)

2.Valvemount

3.Flangedlocknut(1/4inch)6.Coupling(manifold—rate

4.Retainer

5.Socket(outlettting)

controlvalve)

3.Removethe2anged-headbolts(1/4x3/4inch)

g033584

and2angedlocknuts(1/4inch)thatsecurethe ratecontrolvalvetothevalvemountandremove thevalvemanifoldfromthemachine(Figure99).

Note:Ifnecessary,loosenthemounting

hardwareforthepressurelterheadtoease removaloftheratecontrolvalve..

Note:Retaintheangeheadbolts,ange

locknuts,andretainerforinstallationinInstalling

theRateControlManifoldV alve(page79).

RemovingtheAgitationManifold Valve

1.Remove3angeclampsand3gasketsthat securethemanifoldfortheagitationvalve (Figure100)totheagitationbypassvalve,rate controlvalve,andmaster-boomvalve.

Note:Retaintheangeclampsandgasketsfor

installationinInstallingtheAgitationManifold

Valve(page79).

g033587

Figure101

Figure100

1.Flange(pressurelter

head)

2.Manifold(agitationvalve)6.3-pinconnector(valve

3.Flange(bypass

valve—agitationvalve)

4.Flangeclamp

5.Gasket

actuator—agitationvalve)

7.Flange(master-boom valve)

2.Removetheretainerthatsecuretheoutlettting tothemanifoldcouplingfortheagitationvalve (Figure101).

1.Flanged-headbolt(1/4x 3/4inch)

2.Valvemount

3.Flangedlocknut(1/4inch)6.Manifoldvalve(agitation

g033586

4.Retainer

5.Socket(outlettting)

valve)

3.Removetheanged-headbolt(1/4x3/4inch)

andangedlocknut(1/4inch)thatsecurethe agitationvalvetothevalvemountandremove thevalvemanifoldfromthemachine(Figure

101).

Note:Retaintheangeheadbolt,ange

locknut,andretainerforinstallationinInstalling

theAgitationManifoldValve(page79).

RemovingtheMasterBoom ManifoldValve

1.Removeangeclampsandgasketsthatsecure themanifoldforthemaster-boomvalve(Figure

102)tothemaster-boombypassvalve,agitation

valve,and90°angedelbow(attheendofthe hosefortheowmeter).

Note:Retaintheangeclampsandgaskets)for

installationinInstallingtheMasterBoom

ManifoldV alve(page81).

g033591

Figure103

Figure102

1.Flange(agitation-valve)

2.Flange

(bypass—master-boom valve)

3.Manifold(master-boom

valve)

4.Flangeclamp

5.Gasket

6.3-pinconnector(valve actuator—master-boom valve)

2.Removetheretainerthatsecurethe90° outletttingtothemanifoldcouplingforthe master-boomvalve(Figure103).

1.Manifold(master-boom valve)

2.Valvemount5.Retainer

3.Flangedlocknut(1/4inch)6.Socket(90°outlettting)

4.Flanged-headbolt(1/4x 3/4inch)

3.Removetheanged-headbolt(1/4x3/4inch) andangedlocknut(1/4inch)thatsecurethe master-boomvalvetothevalvemountand removethevalvemanifoldfromthemachine (Figure103).

g033590

Note:Retaintheangeheadbolt,ange

locknut,andretainerforinstallationinInstalling

theMasterBoomManifoldV alve(page81).

RemovingtheSectionManifold Valve

1.Removeclampsandgasketsthatsecurethe manifoldforthesectionvalve(Figure104)tothe adjacentsectionvalve(ifleftsectionvalve,and thereducercoupling).

g028238

Figure105

Figure104

1.Flange(reducercoupling)4.Gasket

2.Manifold(sectionvalve)

3.Flange(adjacentsection

valve)

5.Flangeclamp

2.Removetheretainersthatsecuretheoutlet ttingtothesectionvalvemanifoldandthevalve manifoldtothebypasstting(Figure105).

1.Retainer

2.Socket(bypasstting)4.Manifoldvalveassembly

g028236

3.Socket(outlettting)

3.Fortheleftorrightboomsectionvalves,remove theanged-headboltsandangedlocknutsthat securethesectionvalve(s)tothevalvemount andremovethevalvemanifold(s)fromthe machine;forthecentersectionvalve,remove thesectionvalvemanifoldfromthemachine (Figure106).

Figure106

1.Bypasstting2.Sectionvalvemanifold

CleaningtheManifoldValve

1.Positionthevalvestemsothatitisintheclosed position(BofFigure107).

g028243

Figure108

g028239

1.Stemretainer7.BackseatingO-ring(0.676

2.Valvestem8.Valve-seatring

3.Stemport9.Manifoldbody

4.Stem-captureretainer

5.End-captting11.End-cap-ttingassembly

6.End-capsealO-ring (0.796inch/0.139inch)

AgitationValveManifold

inch/0.07inch)

10.Ballvalve

Figure107

1.Valveopen2.Valveclosed

2.Removethe2end-cap-ttingassembliesfrom eachendofthemanifoldbody(Figure108and

Figure109).

g027562

SectionValveManifold

Figure109

AssemblingtheManifoldValve

1.ChecktheconditionoftheoutletttingO-rings (sectionvalvemanifoldonly),endcapO-rings, backseatingO-rings,ballseatfordamageor wear(Figure108andFigure109).

Note:ReplaceanydamagedorwornO-rings

orseats.

2.Applygreasetothevalvestemandinsertitinto thevalvestemseat(Figure108andFigure109).

3.Installthevalvestemandseatintothemanifold andsecurethestemandseatwiththestem retainer(Figure108andFigure109).

4.EnsurethatthebackseatingO-ringandtheball seatarealignedandseatedintotheend-cap tting(Figure108andFigure109)

5.Installtheend-capttingassemblyontothe manifoldbodyuntiltheangeoftheend-cap ttingtouchesthemanifoldbody(Figure108 andFigure109),thenturntheend-capttingan

g028240

additional1/8to1/4turn.

Note:Usecautionsoasnottodamagetheend

ofthetting.

1.Valve-stemseat

2.Valve-stemassembly

3.Stemport

4.Stemretainer10.Manifoldbody

5.OutletttingO-ring(0.737 inch/0.103inch)

6.Coupling(manifold)12.Couplingassembly

7.End-capO-ring(0.796 inch/0.139inch)

8.BackseatingO-ring(0.676 inch/0.07inch)

9.Ballseat

11.Ballvalve

(manifold)

3.Turnthevalvestemsothattheballisinthe openposition(AofFigure107).

Note:Thevalvestemwillbeparallelwiththe

valveowandtheballwillslideout.

4.Removethestemretainerfromtheslotsinthe stemportinthemanifold(Figure108andFigure

109).

5.Removethestemretainerandvalvestemseat fromthemanifold(Figure108andFigure109).

6.Reachintothemanifoldbodyandremovethe valve-stemassembly(Figure108andFigure

109).

7.Cleantheinsideofthemanifoldandexterior oftheballvalve,valve-stemassembly,stem capture,andendttings.

6.Inserttheballintothevalvebody(Figure110).

Note:Thevalvestemshouldtinsidetheball

driveslot.Ifthevalvestemdoesnott,adjust thepositionoftheball(Figure1 10).

g027565

Figure110

7.Turnthevalvestemassemblysothatthevalve isclosed(BofFigure107)

8.Repeatsteps4and5fortheotherend-cap ttingassembly.

InstallingtheRateControl ManifoldValve

1.Alignagasketbetweentheangesoftherate controlvalvemanifoldandthepressurelter head(AofFigure111).

Note:Ifneeded,loosenthemountinghardware

forthepressurelterheadasneededtoprovide clearance.

4.Assembletheratecontrolvalvemanifold, gasket,andagitation-valvemanifoldwitha angeclampandtightenbyhand(AofFigure

111).

5.Assembletheratecontrolvalvetothevalve mountwiththe2anged-headboltsand2 angedlocknuts(AofFigure111)thatyou removedinstep3ofRemovingtheRateControl

ManifoldValve(page73)andtorquethenutand

boltto10to12N∙m(90to110in-lb).

6.Assembletheoutletttingontothecoupling ttingatthebottomofthemanifoldfortherate controlvalve(BofFigure111).

7.Securetheoutletttingcouplingttingby insertingaretainerintothesocketoftheoutlet tting(BofFigure111).

8.Ifyouloosenedthemountinghardwareforthe pressurelterhead,tightenthenutandboltto 10to12N∙m(90to110in-lb).

InstallingtheAgitationManifold

Figure111

1.Locknut(1/4 inch)

2.Valvemount6.Flangeclamp

3.Flange (agitation-valve)

4.Flanged-head bolt(1/4x3/4 inch)

5.Gasket9.Coupling

7.Flange

8.Flange(rate

Valve

1.Aligntheangeoftheagitation-valvemanifold, agasket,andtheangeoftheagitationbypass valve(Figure112).

Note:Ifneeded,loosenthemountinghardware

forthemaster-boomvalveasneededtoprovide clearance.

g028538

(manifold-valve)

10.Socket(outlet tting)

11.Retainer

(pressurelter head)

controlvalve)

2.Assembletheratecontrolvalvemanifold, gasket,andpressurelterheadwithaange clampandtightenbyhand(AofFigure111).

3.Alignagasketbetweentheangesoftherate controlvalveandtheagitation-valvemanifold (AofFigure111).

Figure112

1.Flanged-headbolt(1/4x

3/4inch)

2.Gasket

3.Manifold(agitationvalve)7.3-pinconnector(valve

4.Flangedlocknut(1/4inch)

5.Flangeclamp

6.Valvemount

actuator—agitationvalve)

4.Assembletheratecontrolvalve,gasket,and agitation-valvemanifoldwithaangeclampand tightenbyhand(AofFigure113).

5.Alignagasketbetweentheangesofthe agitation-valvemanifoldandthemaster-boom valve(AofFigure113).

6.Assembletheagitation-valvemanifold,gasket, andmaster-boomvalvewithaangeclampand tightenbyhand(AofFigure113).

7.Assembletheoutletttingontothecoupling ttingattheatthebottomofthemanifoldforthe agitationvalve(BofFigure1 13).

8.Securetheoutletttingtothecouplingttingby insertingaretainerintothesocketoftheoutlet tting(BofFigure113).

9.Assembletheagitationvalvetothevalvemount

g033604

withtheanged-headboltandangedlocknut (Figure112)thatyouremovedinstep3of

RemovingtheAgitationManifoldValve(page

74)andtorquethenutandboltto10to12N∙m

(90to110in-lb).

10.Ifyouloosenedthemountinghardwareforthe master-boomvalve,tightenthenutandboltto 10to12N∙m(90to110in-lb).

2.Assembletheagitationbypassvalve,gasket, andagitation-valvemanifoldwithaangeclamp andtightenbyhand(Figure1 13).

3.Alignagasketbetweentheangesoftherate controlvalveandtheagitation-valvemanifold (AofFigure113).

Figure113

1.Flange(ratecontrolvalve)5.Coupling(manifold-valve)

2.Flange(master-boom

valve)

3.Flangeclamp7.Retainer

4.Gasket

6.Socket(outlettting)

g033605

InstallingtheMasterBoom ManifoldValve

1.Aligntheangeofthemaster-boom-valve manifold,agasket,andtheangeofthe master-boombypassvalve(Figure114).

g033591

Figure115

Figure114

1.Flange(agitationvalve)

2.Flange

(bypass—master-boom valve)

3.Manifold(master-boom

valve)

4.Flangeclamp

5.Gasket

6.3-pinconnector(valve actuator—master-boom valve)

2.Assemblethemaster-boomvalvemanifold, gasket,andmaster-boombypassvalvewitha angeclamptightenedhandtight(Figure1 14).

3.Aligntheangeofthemaster-boom-valve manifold,agasket,andtheagitation-valve manifold(Figure114).

4.Assemblethemaster-boom-valvemanifold, gasket,andagitation-valvemanifoldwitha angeclampandtightenbyhand(Figure1 14)

1.Manifold(master-boom valve)

2.Valvemount5.Retainer

3.Flangedlocknut(1/4inch)6.Socket(90°outlettting)

g033590

6.Securetheoutletttingcouplingttingby

4.Flanged-headbolt(1/4x 3/4inch)

insertingaretainerintothesocketoftheoutlet tting(Figure115).

7.Assembletheagitationvalvetothevalvemount withtheanged-headboltandangedlocknut (Figure114)thatyouremovedinstep3of

RemovingtheMasterBoomManifoldV alve (page75)andtorquethenutandboltto10to12

N∙m(90to1 10in-lb).

5.Alignthesocketofthe90°outletttingonto thecouplingttingattheatthebottomofthe manifoldforthemaster-boomvalve(Figure115).

InstallingtheSectionManifold Valve

1.Inserttheupperend-capttingofthemanifold valveintothebypasstting(AofFigure116).

Note:Ifneeded,loosenthemountinghardware

forthebypassttingasneededtoprovide clearance.

Figure116

8.Assembletheand2adjacentsectionvalve manifoldsandgasketwithaclampandtighten byhand(BofFigure116).

9.Fortheleftorrightboomsectionvalves, assemblethevalvestothevalvemountwith theanged-headboltandangedlocknutthat youremovedinstep3ofRemovingtheSection

ManifoldV alve(page76)andtorquethenuts

andboltsto10to12N∙m(90to110in-lb).

10.Ifyouloosenedthemountinghardwareforthe bypasstting,tightenthenutandboltto10to12 N∙m(90to1 10in-lb).

InstallingtheValveActuator

1.Aligntheactuatortothemanifoldvalveand (Figure97).

2.Securetheactuatorandvalvewiththeretainer thatyouremovedinstep3ofRemovingthe

ValveActuator(page72).

3.Connectthe3-pinconnectorofthevalve-actuator harnesstothe3-socketconnectorofthewire

g033609

harnessofthesprayer.

1.Flange(reducercoupling)6.Socket(outlettting)

2.Socket(bypasstting)

3.Bypasstting8.Flange(manifold—section

4.Flange(adjacent manifold—agitationvalve)

5.End-captting(manifold valveassembly)

7.Retainer

valve)

9.Gasket

10.Flangeclamp

2.Securetheend-capttingtothebypasstting

byinsertingaretainerintothesocketofthe bypasstting(AofFigure116).

3.Assembletheoutletttingontothelower

end-capttingofthemanifoldvalve(AofFigure

116).

4.Securetheend-capttingtotheoutletttingby

insertingaretainerintothesocketoftheoutlet tting(AofFigure116).

5.Alignagasketbetweentheangesofthe

reducercouplingandthesectionvalvemanifold (BofFigure116).

6.Assemblethereducercoupling,gasket,and

sectionvalvemanifoldwithaclampandtighten byhand(BofFigure116).

7.Ifinstallingthe2leftmostsectionvalves,align

agasketbetweentheangesofthe2adjacent sectionvalvemanifolds(BofFigure116).

Storage

1.Positionthesprayeronalevelsurface,setthe

parkingbrake,stopthepump,stoptheengine, andremovethekeyfromthestarterswitch.

Note:ForHD-andHDX-SeriesWorkman

modelswithamanualtransmission,disengage thePTO

2.Cleandirtandgrimefromtheentiremachine,

includingtheoutsideofthecylinder-headnsof theengineandblowerhousing.

Important:Youcanwashthemachine

withmilddetergentandwater.Donotuse high-pressurewatertowashthemachine. Pressurewashingmaydamagetheelectrical systemorwashawaynecessarygreaseat frictionpoints.Avoidexcessiveuseofwater, especiallynearthecontrolpanel,lights, engine,andthebattery .

3.Conditionthesprayersystemasfollows:

A.Drainthefreshwatertank.

B.Greasethesprayer;refertoLubrication

(page67).

C.Checkandtightenallbolts,nuts,and

screws.

Note:Repairorreplaceanypartsthat

arewornordamaged.

D.Checktheconditionofallsprayhoses.

Note:Replaceanyhosesthatareworn

ordamaged.

E.Tightenallhosettings.

F.Paintallscratchedorbaremetal

surfaceswithpaintisavailablefromyour AuthorizedServiceDealer.

G.Storethemachineinaclean,drygarage

orstoragearea.

H.Removethekeyfromthestarterswitch

andputthekeyinasafeplaceoutofthe reachofchildren.

I.Coverthemachinetoprotectitandkeep

itclean.

B.Drainthespraysystemascompletelyas

possible.

C.Preparerustinhibiting,non-alcohol

based,RVantifreezesolutionperthe manufacturer'sinstructions.

D.AddtheRVantifreezesolutiontothefresh

watertankandthesprayertank.

E.Runthesprayerpumpforafewminutes

tocirculatetheRVantifreezethroughout thesprayersystemandanyinstalledspray accessories;refertoSprayerPump(page

44).

F.Drainthefreshwatertankandspraysystem

ascompletelyaspossible.

4.Usetheboom-liftswitchestoraisethebooms.

Raisetheboomsuntilhavemovedcompletely intoboomtransportcradleformingthe“X” transportpositionandtheboomcylindersare fullyretracted.

Note:Makesurethattheboomcylindersare

fullyretractedtopreventactuatorroddamage.

5.Performthefollowingmaintenancestepsfor

short-termorlong-termstorage

•Short-termstorage(lessthan30days),

cleanthesprayersystem;refertoCleaning

theSprayer(page58).

•Long-termstorage(longerthen30days),

performthefollowing:

A.Cleanthesprayervalves;referto

CleaningtheSprayerValves(page72).

RemovingtheSprayerand TankSkid

Liftingequipmentcapacity:408kg(900lb)

DANGER

Thesprayertankassemblyrepresentsa storedenergyhazard.Ifnotproperlyretained wheninstallingorremovingtheassembly itcanmoveorfallandinjureyouorother bystanders.

Usestrapsandanoverheadlifttosupport thesprayertankassemblyduringinstallation, removal,oranymaintenancewhenthe retainingfastenersarebeingremoved.

PreparingtheCenterConsole

1.Disconnectthebatterycablesfromthebattery; referto11InstallingtheSprayerFuseBlock

(page24).

2.Separatethefuseblockofthesprayerfromthe fuseblockofthemachineanddisconnectthe wiringbetweenthe2fuseblocks;referto11

InstallingtheSprayerFuseBlock(page24).

3.RemovethewiringharnessfromJ-clips;refer toRoutingtheRear-ElectricalHarnessforthe

SprayertotheControlConsole(page23).

4.Loosenthehandknobthatislocatedbelow theconsoleandremovethehairpin;referto

InstallingtheControlConsoletotheMachine (page23).

5.Disconnecttheterminalsofthewiresthat connectthefuseblockforthesprayerwiththe fuseblockofthemachine;referto11Installing

theSprayerFuseBlock(page24).

6.Separatethefuseblockforthesprayerfromthe fuseblockforthemachine;referto11Installing

theSprayerFuseBlock(page24).

7.Removetheconsolefromtheconsole-mounting bracketatthedashofthemachineandalign thepivotpinonthecontrolconsolewiththe storagebracketatthefronttankstrap(Figure

117);referto9InstallingtheControlConsoleto theMachine(page22).

InstallingtheJackstands

Liftingequipmentcapacity:408kg(900lb)

1.Alignthefrontjackstandwiththejackstand receiveratthefrontofthetank(Figure118).

g028422

Figure118

1.Clevispin(1/2x3inch)4.Hairpin(5/32x2-5/8inch)

2.Jackstandreceiver5.Frontjackstand

3.Lockknob

Figure117

1.Controlconsole

2.Storagebracket(front sprayer-tankstrap)

3.Hairpin

8.Assembletheconsoletothebracketandsecure

thepivotpintothebracketwiththehairpin (Figure117).

2.Insertthejackstandintothereceiveruntilthe middleholeinthehorizontaljackstandtubeis alignedwiththeholeinthetopofthereceiver (Figure118).

3.Inserttheclevispin(1/2x3inch)intotheholes

g033615

inthejackstandandreceiverandsecurethe clevispinwithahairpin(5/32x2-5/8inch).

4.Threadalockknobintothereceivertightenthe knobbyhand(Figure118).

5.Aligntherearjackstandwiththerearjackstand receiver(Figure119).

Figure119

2.Removethe2bolts(1/2x1-1/2inches)and a2locknut(1/2inch)thatsecurethehold downbracketofthetankskidassemblytothe bedbracketontheframeateachsideofthe machine;referto13LoweringtheT ankSkid

(page29).

3.Raisethetankskidwiththeliftcylinders,install thecylinderlock,andperformthefollowing:

Note:RefertoRaisingtheTankAssembly

(page66).

•ForHD-andHDX-SeriesWorkmanmodels

withamanualtransmission,disconnectthe PTOshaftfromthetransaxlePTO;refer totheinstallationinstructionsfortheMulti ProWMTurfSprayerFinishingKit,Manual WorkmanUtilityVehicle.

•ForHDXWorkmanwithaautomatic

transmission,disconnectthehosesatthe high-owhydraulicpanelandcapthettings; refertotheinstallationinstructionsforthe

g028423

MultiProWMTurfSprayerFinishingKit, AutomaticWorkmanUtilityVehicle.

1.Hairpin(5/32x2-5/8inch)

2.Clevispin(1/2x4-1/2 inch)

3.Jackstandreceiver

4.Rearjackstand

6.Aligntheholeinthetopofthejackstandwiththe

holeintheframeofthetankskid(Figure119)

7.Securethejackstandtothereceiverandthe

framewith2clevispin(1/2x4-1/2inch)and2 hairpins(5/32x2-5/8inch)asshowninFigure

119.

8.Repeatsteps7through7forthefrontandrear

jackstandsattheothersideofthetankskid.

RemovingtheSprayerSkid

1.Lowerboomstoapproximately45°andthen

pivotthemforward(Figure120).

•Disconnectthespeedsensorwiring;

refertoConnectingtheSpeedSensor

Harness(HD-SeriesModelswithaManual Transmission)(page21)andConnectingthe SpeedSensorHarness(HDX-AutoModel) (page21).

4.Removethecylinderlockandlowerthetank skidwiththeliftcylinders;refertoLoweringthe

TankAssembly(page67).

5.Attachtheliftingequipmenttothehorizontal tubesoftheforwardjackstandsandthevertical postoftherearjackstands(Figure120).

6.Liftthetankassembly7.5to10cm(3to4 inches),andremovethelynchpinsandclevis pinssecuringtheliftcylinderstothetank assembly.

7.Liftthetankskidfromthemachinehighenough tocleartheskidfromthemachine(Figure120).

8.Carefullymovethevehicleforwardandaway fromthetankskid.

9.Slowlylowertheskidtanktotheground.

Figure120

g033619

Troubleshooting

Problem

Aboomsectiondoesnotspray.

Aboomsectiondoesnotturnoff.

Aboomvalveisleaking.1.Asealiswornordamaged.1.Disassemblethevalveandreplace

Apressuredropoccurswhenyouturnon aboom.

1.Theelectricalconnectionontheboom valveisdirtyordisconnected.

2.Afusehasblown.2.Checkthefusesandreplacethemas

3.Thereisapinchedhose.3.Repairorreplacethehose.

4.Aboomby-passvalveisimproperly adjusted.

5.Oneoftheboomvalvesisdamaged.5.ContactyourAuthorizedService

6.Theelectricalsystemisdamaged.

1.Theboom-sectionvalveisdamaged.1.Disassembletheboom-sectionvalve;

1.Theboombypassvalveisimproperly adjusted.

2.Thereisanobstructionintheboom valvebody.

3.Anozzlelterisdamagedorclogged.

PossibleCauseCorrectiveAction

1.Turnthevalveoffmanually.Disconnect theelectricalconnectoronthevalve andcleanallleads,thenreconnectit.

necessary.

4.Adjusttheboomby-passvalves.

Dealer.

6.ContactyourAuthorizedService Dealer.

refertothesectionCleaningthe SprayerV alves.Inspectalloftheparts andreplaceanythataredamaged.

thesealsusingtheValveRepair Kit;contactyourAuthorizedService Dealer.

1.Adjusttheboombypassvalve.

2.Removetheinletandoutlet connectionstotheboomvalve andremoveanyobstructions.

3.Removeandinspectallnozzles.

Schematics

FlowDiagram,SprayerSystemDWG125-0699(Rev .B)

g255831

Notes:

InternationalDistributorList

Distributor:

AgrolancKft AsianAmericanIndustrial(AAI) B-RayCorporation BrisaGoodsLLC CascoSalesCompany CeresS.A.CostaRica CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland FatDragon FemcoS.A.Guatemala FIVEMANSNew-TechCo.,LtdChina ForGarderOU G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm HakoGroundandGardenSweden HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636 JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640 HongKong85224977804 Korea82325512076 Mexico12104952417 PuertoRico7877888383

NorthernIreland442890813121

China

Estonia3723846060 Japan81726325861Riversa

Turkey902163365993

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308T oroAustraliaAustralia61395807355

PhoneNumber:Distributor:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic Mountelda.s.Slovakia

5062391138 94112746100

442890813121ParklandProductsLtd.NewZealand6433493760 8861080841322 5024423277 86-10-63816136

30109350054

4635100000

MunditolS.A. NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGardenAb

Perfetto PratoverdeSRL. Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare Lely(U.K.)Limited SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

Country:

Japan81332522285

Argentina541 148219999 Russia74954116120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128128 Austria4312785100 Israel97298617979 Spain Denmark4566109200 UnitedKingdom441480226800 France33130817700

India911292299901

PhoneNumber:

5712364079

420255704220 420255704220

34952837500

35722434131

EuropeanPrivacyNotice

TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIVACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw.

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0269RevK

TheToroWarranty

ATwo-Y earLimitedWarranty

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty ,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty .

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter.

374-0253RevD

Toro 41240 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual