Toro 41240 Operator's Manual

FormNo.3401-646RevC

MultiPro

ModelNo.41240—SerialNo.316000001andUp

®

WMTurfSprayer

Registeratwww.T oro.com.
OriginalInstructions(EN)

Note:

TheinstallationoftheMultiProWMrequirestheinstallation
ofoneormoreinterdependentkits.ContactyourAuthorized
ToroDealerformoreinformation.

*3401-646*C

TheMultiProWMisadedicatedturfspray
modicationforWorkmanvehiclesandisintended
tobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisprimarilydesigned
forsprayingonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Readthismanualcarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformation
inthismanualcanhelpyouandothersavoidinjury
andproductdamage.AlthoughT orodesignsand
producessafeproducts,youareresponsiblefor
operatingtheproductproperlyandsafely.Youmay
contactT orodirectlyatwww.T oro.comforproduct
safetyandoperationaltrainingmaterials,accessory
information,helpndingadealer,ortoregisteryour
product.

Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.

g022350

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

©2019—TheToro®Company
8111L yndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

Training..............................................................4

BeforeOperating................................................4

ChemicalSafety.................................................5

WhileOperating..................................................6

Maintenance.......................................................8

SafetyandInstructionalDecals..........................9

Setup......................................................................13

1RemovingtheExistingBed............................15

2PreparingtoInstalltheTankSkid...................16

3InstallingtheHold-DownBracketsforthe

TankSkid......................................................17

4InstallingtheTankSkid..................................17

5AssemblingtheDrainValve...........................19

6DisconnectingtheBattery..............................20

7ConnectingtheSpeedSensor

Harness........................................................20

8CouplingtheSprayerPump...........................21

9InstallingtheControlConsoletothe

Machine........................................................22

10InstallingtheElectricalHarnessesforthe

Sprayer.........................................................23

11InstallingtheSprayerFuseBlock.................24

12ConnectingtheSprayerHarnesstothe

Battery..........................................................26

13LoweringtheTankSkid................................29

14InstallingtheCenterBoomSection...............30

15InstallingtheLeftandRightBoom

Section..........................................................31

16InstallingtheBoomHoses............................33

17InstallingtheNozzles...................................35

18InstallingtheFresh-WaterTank....................36

19InstallingtheAnti-SiphonFill

Receptacle....................................................37

20CheckingtheBoomHingeSprings...............38

21StoringtheJackStands(Optional)...............39

22LearningMoreaboutY ourProduct...............39

ProductOverview...................................................41

Controls...........................................................41

Specications..................................................44

Operation................................................................45

ThinkSafetyFirst..............................................45

UsingtheInfoCenter.........................................45

PreparingtoUsetheSprayer............................54

OperatingtheSprayer......................................54

FillingtheFresh-WaterTank.............................55

FillingtheSprayT ank........................................55

OperatingtheBooms........................................56

Spraying...........................................................57

TurfCarePrecautionswhileOperatingin

StationaryModes..........................................57

SprayingTips....................................................58

UncloggingaNozzle.........................................58

SelectingaNozzle............................................58

CleaningtheSprayer........................................58

CalibratingtheSprayer.....................................59

Maintenance...........................................................64

RecommendedMaintenanceSchedule(s)...........64

DailyMaintenanceChecklist.............................65

NotationforAreasofConcern...........................65

Pre-MaintenanceProcedures..............................66

AccessingtheMachine.....................................66

Lubrication..........................................................67

GreasingtheSprayerSystem...........................67

GreasingtheBoomHinges...............................68

SpraySystemMaintenance.................................68

InspectingtheHoses........................................68

ChangingthePressureFilter............................69

InspectingtheSprayerPump............................69

AdjustingtheBoomstoLevel............................70

InspectingtheNylonPivotBushings.................71

Cleaning..............................................................71

CleaningtheFlowmeter....................................71

CleaningtheSprayerValves.............................72

Storage...................................................................83

RemovingtheSprayerandT ankSkid...............83

Troubleshooting......................................................86

Schematics.............................................................87

3

Safety

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.T oreducethepotential
forinjury ,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

Important:Readandunderstandtheinformation

inthesafetysectionoftheoperator’smanual
foryourWorkmanvehiclebeforeoperatingthe
machine.

SafeOperatingPractices

Important:Themachineisdesignedprimarily

asanoff-roadvehicleandisnotintendedfor
extensiveuseonpublicroads.

Whenusingthemachineonpublicroads,follow
alltrafcregulationsanduseanyadditional
accessoriesthatmayberequiredbylaw,suchas
lights,turnsignals,slowmovingvehicle(SMV)
sign,andothersasrequired.

TheWorkmanwasdesignedandtestedtooffer
safeservicewhenoperatedandmaintained
properly.Althoughhazardcontrolandaccident
preventionpartiallyaredependentuponthe
designandcongurationofthemachine,these
factorsarealsodependentupontheawareness,
concern,andpropertrainingofthepersonnel
involvedintheoperation,maintenanceand
storageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjury
ordeath.

Thisisaspecializedutilityvehicledesignedfor
off–roaduseonly.Itsrideandhandlingwillhave
adifferentfeelthanwhatdriversexperiencewith
passengercarsortrucks.Sotaketimetobecome
familiarwithyourWorkman.

NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeetheInstallation
Instructionsprovidedwithattachmentforadditional
safetyinstructions.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrained

andfamiliarwiththeOperator’sManual,the
Operator’sManualoftheWorkmanvehicle,

TrainingMaterial,enginemanual,andalllabels
ontheWorkmanvehicle.

•Besuretoestablishyourownspecialprocedures

andworkrulesforunusualoperatingconditions
(e.g.slopestoosteepforvehicleoperation).Use
thethirdhighlockoutswitchifhighspeedcould
resultinasafetyorvehicleabusesituation.

Training

•ReadtheOperator'sManualandothertraining

materialbeforeoperatingthemachine.

Note:Iftheoperator(s)ormechanic(s)cannot

readthemanuallanguage,itistheowner's
responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverallowuntrainedpeopletooperateorservice

theequipment.

Note:Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeople,ordamagetoproperty.

BeforeOperating

•Operatethemachineonlyafterreadingand

understandingthecontentsofthismanual.

•Neverallowchildrentooperatethesprayer.

•Neverallowotheradultstooperatethesprayer

withoutrstreadingandunderstandingthe
Operator'sManual.Onlytrainedandauthorized
personsshouldoperatethissprayer.Makesure
thatalloperatorsarephysicallyandmentally
capableofoperatingthesprayer.

•Thissprayerisdesignedtocarryonlyyou,the

operatorandonepassengerintheseatprovided
bythemanufacturer.Nevercarryanyadditional
passengersonthesprayer.

•Neveroperatethesprayerwhenill,tired,orunder

theinuenceofdrugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhow

tostoptheenginequickly.

•Keepallshields,safetydevices,anddecals

inplace.Ifashield,safetydevice,ordecalis
malfunctioning,illegible,ordamaged,repairor
replaceitbeforeoperatingthemachine.

•Wearappropriateclothing;includingsafety

glasses,longpants,substantialslip-resistantor
safetyshoes,rubberboots,gloves,andhearing
protection.

4

•Tiebacklonghair.

•Keepeveryone,especiallychildrenandpets,away

fromtheareasofoperation.

•Beextremelycarefulwhenoperatingaround

people.Alwaysbeawareofwherebystanders
mightbeandkeepthemawayfromtheworkarea.

•Avoiddrivingwhenitisdark,especiallyin

unfamiliarareas.Ifyoumustdrivewhenitisdark,
besuretodrivecautiouslyandusetheheadlights.

•Beforeoperatingthevehicle,alwayscheckall

partsofthevehicleandanyattachments.If
somethingiswrong,stopusingthevehicle.
Makesurethattheproblemiscorrectedbeforethe
vehicleorattachmentisoperatedagain.

•Makesuretheoperatorandpassengerareais

cleanandfreefromchemicalresidueanddebris
buildup.

•Ensurethatalluidlineconnectorsaretightand

allhosesareingoodconditionbeforeapplying
pressuretothesystem.

Note:Donotusethesprayerifitisleakingor

damaged.

•Sincefuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.

–Donotremovethecapfromthefueltankwhen

theengineishotorrunning.Allowtheengine
tocoolbeforefuelingthemachine.

–Donotsmokewhilehandlingfuel.

–Fillthefueltankofthemachineoutdoors.

–Fillthefueltankofthemachinetoabout25mm

(1inch)belowthetopofthetank(thebottom
ofthellerneck).Donotoverllthefueltank.

–Wipeupanyspilledfuel.

ChemicalSafety

WARNING

Chemicalsubstancesusedinthe
spreader-sprayersystemmaybehazardous
andtoxictoyou,bystanders,animals,plants,
soilsorotherproperty .

•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Ensure
thataslittleskinaspossibleisexposed
whileusingchemicals.Useappropriate
PersonalProtectiveEquipment(PPE)
toguardagainstpersonalcontactwith
chemicals;personalprotectiveequipment
includes:

–safetyglasses,goggles,and/orface

shield

–respiratororltermask

–chemicalresistantgloves

–rubberbootsorothersubstantial

footwear

–hearingprotection

–cleanchangeofclothes,soap,and

disposabletowels,tobekepton-hand,
intheeventofachemicalspill.

•Keepinmindthattheremaybemorethan
onechemicalused,andinformationon
eachchemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerif
thisinformationisnotavailable!

•Beforeworkingonasprayersystem,
makesurethatthesystemhasbeen
triplerinsedandneutralizedaccording
totherecommendationsofthechemical
manufacturer(s)andallofthevalveshave
beencycled3times.

•Verifythereisanadequatesupplyofclean
waterandsoapnearby ,andimmediately
washoffanychemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsfor

thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.

5

•Donotll,calibrate,orcleantheunitwhenpeople,

especiallychildren,orpetsareinthearea.

•Handlechemicalsinawell-ventilatedarea.

•Havecleanwateravailableespeciallywhenlling

thespraytank.

•Donoteat,drink,orsmokewhileworkingwith

chemicals.

•Donotcleanspraynozzlesbyblowingthrough

themorplacinginmouth.

•Alwayswashyourhandsandotherexposedareas

assoonaspossibleafteryounishworkingwith
chemicals.

•Keepchemicalsintheiroriginalpackagesand

storedinasafelocation.

•Properlydisposeofunusedchemicalsand

chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.

•Chemicalsandfumesaredangerous;neverenter

thetankorplaceyourheadoverorintheopening
ofatank.

•Followalllocal,state,federalregulationsfor

spreadingorsprayingchemicals.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.

Donotrunengineindoorsorinanenclosed
area.

•Operatorandpassengershouldremainseated

wheneverthemachineisinmotion.Operator
shouldkeepbothhandsonsteeringwheel,
wheneverpossibleandpassengershoulduse
handholdsprovided.Keeparmsandlegs
withinthevehiclebodyatalltimes.Never
carrypassengersintheboxoronattachments.
Rememberyourpassengermaynotbeexpecting
youtobrakeorturnandmaynotbeready.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,andoverhead
walkways.Makesurethereisenoughroomover
headtoeasilyclearthemachine,sprayerboom
sectionsandyourhead.

•Whenstartingtheengine:

–Sitonoperator’sseatandensureparking

brakeisengaged.

–IfyourmachineisequippedwithaPTOor

handthrottlelever,disengagePTOandreturn
handthrottlelevertotheOFFposition.

–Moveshiftlevertoneutralanddepressclutch

pedal.

–Keepfootoffacceleratorpedal.

–TurnkeyforthestarterswitchtoSTART

position.

•Usingthemachinedemandsattention.Failureto

operatevehiclesafelymayresultinanaccident,tip
overofvehicleandseriousinjuryordeath.Drive
carefully.T opreventtippingorlossofcontrol:

–Useextremecaution,reducespeedand

maintainasafedistancearoundsandtraps,
ditches,creeks,ramps,andanyunfamiliar
areasorotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingvehicleona

steepslope.Normallytravelstraightupand
downslopes.Reducespeedwhenmaking
sharpturnsorwhenturningonhillsides.Avoid
turningonhillsideswheneverpossible.

–Useextracautionwhenoperatingvehicleon

wetsurfaces,athigherspeedsorwithafull
load.Stoppingtimewillincreasewithafull
load.Shiftintoalowergearbeforestartingup
ordownahill.

–Avoidsuddenstopsandstarts.Donotgo

fromreversetoforwardorforwardtoreverse
withoutrstcomingtoacompletestop.

–Slowdownbeforeturning.Donotattempt

sharpturnsorabruptmaneuversorother
unsafedrivingactionsthatmaycausealoss
ofvehiclecontrol.

–Keepallbystandersaway .Beforebackingup,

looktotherearandassurenooneisbehind.
Backupslowly.

–Watchoutfortrafcwhenyouarenearor

crossingroads.Alwaysyieldtherightofwayto
pedestriansandothervehicles.Thissprayeris
notdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.

–Neveroperatevehicleinornearanareawhere

thereisdustorfumesintheairwhichare
explosive.Theelectricalandexhaustsystems
ofthevehiclecanproducesparkscapableof
ignitingexplosivematerials.

–Whendrainingthetank,donotletanyone

standbehindvehicleanddonotdrainliquid
onanyone’sfeet.

–Ifeverunsureaboutsafeoperation,stopwork

andaskyoursupervisor.

•Donottouchengine,transaxle,muferormufer

manifoldwhileengineisrunningorsoonafterit

6

hasstoppedbecausetheseareasmaybehot
enoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop

immediately,shutofftheengine,waitforall
motiontostop,andinspectfordamage.Repairall
damagebeforeresumingoperation.

•Beforegettingofftheseat:

–Stopthemachine.
–Shutofftheengineandwaitforallmovement

tostop.
–Settheparkingbrake.
–Removethekeyfromthestarterswitch.

Important:Donotparkthemachineonan

incline.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.

Thisgivesyouextratimetostoporturnaway.
Hittinganobstaclecandamagethevehicleandits
contents.Moreimportant,itcaninjureyouand
yourpassenger.

•GrossVehicleWeight(GVW)hasamajorimpact

onyourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeavehiclehardertostoporturn.
Theheaviertheload,thelongerittakestostop.

•Turfandpavementareslickwhentheyarewet.

Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethrough
standingwaterdeepenoughtogetthebrakes
wet,theywillnotworkwelluntiltheyaredry.After
drivingthroughwater,youshouldtestthebrakes
tomakesuretheyworkproperly.Iftheydonot,
driveslowlywhileputtinglightpressureonthe
brakepedal.Thiswilldrythebrakesout.

OperatingonHillsandRough
Terrain

WARNING

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresulting
inhandandarminjuries.

•Reduceyourspeedwhenoperatingon
roughterrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe
perimeter.Keepyourhandsclearofthe
steeringwheelspokes.

Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou

couldloseheadwayonthehill.Thiscouldresultin
personalinjury.

•Donotacceleratequicklyorslamonthebrakes

whenbackingdownahill,especiallywithaload.

•Neverdriveacrossasteephill;alwaysdrive

straightupordownorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadway

whileclimbingahill,graduallyapplythebrakes
andslowlybackstraightdownthehill.

•Turningwhiletravelingupordownhillscanbe

dangerous.Ifyouhavetoturnwhileonahill,doit
slowlyandcautiously.Nevermakesharporfast
turns.

•Heavyloadsaffectstability.Reducetheweightof

theloadandyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.

Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,which
mayinitiatetippingorrollingofthesprayer.Donot
slamonthebrakeswhenrollingbackward,asthis
maycausethesprayertooverturn.

•Usetheseatbeltwhenoperatingthemachineand

becertainthatitcanbereleasedquicklyinthe
eventofanemergency .

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.

•Donotremovetherolloverprotectionsystem

(ROPS).

•Reducespeedandloadwhenoperatingonrough

terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.

Loading

TheweightofthecargocanchangetheWorkman
centerofgravityandhandling.T oavoidlossofcontrol
andpersonalinjury ,followtheseguidelines:

•Reducetheweightoftheloadwhenoperating

onhillsandroughterraintoavoidtippingor
overturningofthevehicle.

•Liquidloadscanshift.Thisshiftinghappens

mostoftenwhileturning,goingupordownhills,
suddenlychangingspeeds,orwhiledrivingover
roughsurfaces.Shiftingloadscancausethe
vehicletotipover.

•Whenoperatingwithaheavyload,reduceyour

speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracaution
onslopes.

•Beawarethatheavyloadsincreaseyourstopping

distanceandreduceyourabilitytoturnquickly
withouttippingover.

7

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthevehicle.

•Beforeservicingormakingadjustmentstothe

machine,stoptheengine,settheparkingbrake,
andremovethekeyfromthestarterswitchto
preventsomeonefromaccidentallystartingthe
engine.

•Emptythetankbeforetiltingorremovingsprayer

fromvehicleandbeforestorage.

•Neverworkunderasprayerwithoutusingtank

supportproprod.

•Makesureallhydrauliclineconnectorsaretight,

andallhydraulichosesandlinesareingood
conditionbeforeapplyingpressuretothesystem.

•Keepbodyandhandsawayfrompinholeleaks

thatcanejecthydraulicuidunderhighpressure.
Usepaperorcardboard,nothands,tosearchfor
leaks.

DANGER

•Tobesureofoptimumperformanceandsafety,

alwayspurchasegenuineT ororeplacement
partsandaccessories.Replacementpartsand
accessoriesmadebyothermanufacturerscould
bedangerous.Alteringthisvehicleinanymanner
mayaffectthevehicle’soperation,performance,
durabilityoritsusemayresultininjuryordeath.
SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.

•Thisvehicleshouldnotbemodiedwithout

TheT oro®Company’sauthorization.Direct
anyinquiriestoTheT oro®Company,
CommercialDivision,VehicleEngineeringDept.,
300West82ndSt.,Bloomington,Minnesota
55420–1196.USA

•Refertoyourvehicle’sOperator’sManualforother

maintenance.

Hydraulicuidescapingunderpressure
canhavesufcientforcetopenetrateskin
anddoseriousdamage.

Ifuidisinjectedintotheskinitmustbe
surgicallyremovedwithinafewhoursby
adoctorfamiliarwiththisformofinjuryor
gangrenemayresult.

•Beforedisconnectingorperforminganywork

onthehydraulicsystem,relieveallpressurein
systembystoppingtheengine,cyclingthedump
valvefromraisetolower,and/orloweringthetank
andattachments.Ifthetankmustbeintheraised
position,secureitwiththesafetysupport.

•Tomakesureentiremachineisingoodcondition,

keepallnuts,boltsandscrewsproperlytightened.

•Toreducepotentialrehazard,keeptheengine

areafreeofexcessivegrease,grass,leavesand
accumulationofdirt.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,
clothing,andanypartsofthebodyawayfromthe
engineandanymovingparts.Keepeveryone
away.

•Donotoverspeedtheenginebychangingthe

governorsettings.Themaximumenginespeedis
3650rpm.T oassuresafetyandaccuracy,have
anAuthorizedToroDistributorcheckmaximum
enginespeedwithatachometer.

•Ifmajorrepairsareeverneededorassistanceis

required,contactanAuthorizedT oroDistributor.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

131-5808

decal131-5808

1.Automatic—closed
loop-ratecontrol

2.Manual—openloop-rate
control

120–0616

1.Warning—readtheOperator’sManual;usefresh,clean
waterforrst-aidwashing.

120–0622

1.Warning—readthe
Operator’sManual.

2.Warning—donotenterthe
sprayertank.

3.Chemicalburnhazard;
toxicgasinhalation
hazard—wearhandand
skinprotection;weareye
andrespiratoryprotection.

decal120-0616

decal119-9434

119-9434

1.Tankcontents

decal120-0622

decal104-8904

104-8904

1.Grasptheboomhere.

9

127-6976

1.Decrease2.Increase

120–0617

decal127-6976

decal125-8139

125–8139

1.Toggleboomsprayerson/off

decal120-0617

1.Severinghazardofhand,
pinchingpoint—keep
awayfromactuatedjoints.

2.Crushinghazard—keep
bystandersawayfromthe
machine.

decal125-4052

125–4052

1.Raiseleftboom

2.Lowerleftboom5.Toggletankrinseon/off

3.Raiserightboom

4.Lowerrightboom

6.Togglesonicboomon/off

127–3966

1.ReadtheOperator’s
Manualforinformationon

fuses.

2.30A—T ankrinse5.10A—Ignition

3.2A—TECcontrollerlogic6.15A—Sprayerboom

4.7.5A—TECcontroller
output

decal127-3966

10

1.Backwardtipping
hazard—donotraise
afulltank;donotmove
themachinewitharaised
tank;onlyraiseand
emptytank;onlymovethe
machinewithalowered
tank.

2.Electricalshockhazard,
overheadpower
lines—checkthearea
foroverheadpowerlines
beforeoperatingthe
machineinthearea.

decal127-3936

127–3936

3.Crushinghazard—keep
bystandersawaywhen
loweringthetank.

127-6979

1.Bypass-returnow3.Agitationow

2.Flow

decal127-6979

decal127-6981

127-6981

127–3937

1.Warning—donotstep.3.Entanglementhazard,
belt—keepawayfrom
movingparts;keepall
guardsandshieldsin
place.

2.Warning—keepawayfrom

hotsurfaces.

1.Bypass-returnow

3.Boomspray

2.Flow

decal127-3937

decal127-6982

127-6982

1.Bypass-returnow

2.Boomspray

11

decal127-6984

127-6984

1.Flow

2.Tank-returnow

130-8294

1.Leftboom5.Centerboomsprayon9.Rightboomsprayoff

2.Leftboomsprayon6.Centerboomsprayoff10.Speed

3.Leftboomsprayoff

4.Centerboom

7.Rightboom11.Increasespeed

8.Rightboomsprayon12.Decreasespeed

decal130-8294

13.Agitation

14.Agitationon

15.Agitationoff

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

Nopartsrequired

RearPTOKit,Heavy-DutyWorkman
Vehicle(HD-SeriesModelswitha
ManualTransmission)

MultiProWMTurfSprayerFinishing
Kit,ManualWorkmanUtilityVehicle
(HD-SeriesModelswithaManual
Transmission)

MultiProWMTurfSprayerFinishing
Kit,ManualWorkmanUtilityVehicle
(HD-SeriesModelswithaManual
Transmission)

MultiProWMTurfSprayerFinishing
Kit,AutomaticWorkmanUtilityVehicle
(HDX-AutoModel)

Hold-downbrackets2

Tankandskidassembly1
Clevispins
Taperedclevispin2
Hairpins2
Lynchpins4
Bolt(1/2x1-1/2inches)
Nuts(1/2inch)

Qty.

Use

–

1

1

1

1

2

2
2

Removetheexistingbed.

Preparetoinstallthecenterboom
section.

Installtheattachmenthold-down
brackets.

Installthetankskid.

5
6
7
8

9

10

11

Quickcoupler

Nopartsrequired

Nopartsrequired

Nopartsrequired

Consolemountingbracket
Flangelocknut(5/16inch)
Flange-headbolt(5/16inch)
Plasticbushing2
ControlConsole
Spring-clippin
Handknob1
J-clips3
Bolt(1/4x3/4inch)
Flangenut(1/4inch)

Fusedecal(127–3966)

1Assemblethedrainvalve.

–

–

–

1
3
3

1
1

1
1

1

Disconnectthebattery.

Connectthespeedsensorharness.

Couplethesprayerpump.

Installthecontrolconsoletothe
machine.

Installthecontrolconsoleontothe
machine.

Installthecontrolconsoleandthe
electricalharness.

13

ProcedureDescription

12

13

14

15

16

18

19

Batteryterminalbolt2
Clampnut
Cover—wide(batteryterminal—red)
Bolt(1/2x1-1/2inch
Locknut(1/2inch)
Center-boomassembly
Bolt(3/8x1inch)
Flangedlocknut(3/8inch)
Boom-transportcradle2
Bolt(1/2x1-1/4inches)
Flangenut(1/2inch)
Leftboomsection
Rightboomsection1
Flanged-headbolts(3/8x1-1/4inch)
Backingplates8
Flangedlocknuts(3/8inch)
Clevispin
Hairpin2
Hoseclamps3
R-clamp2
Shoulderbolt
Washer2
Nut2
Fresh-watertank1
90°elbow(3/4inchNPT)
90°spigot
Fresh-watertankmount1
Mountstrap4
Flange-headbolt(5/16x5/8inch)
Flangelocknut(5/16inch)
Supporttube(freshwatertank)
Jamnut(5/16inch)
Bolt(5/16x1inch)
Shoulderbolt(1/2x1-15/16inches)
Bolt(5/16x2-1/4inch)
Washer(5/16inch)
Fillreceptacleassembly1
Flange-headbolt(5/16x3/4inch)

Qty.

10
10

10

Use

2
1
2
2
1

4
4
1

8

8
2

2

1
1

4

1
1
1
2
2
2

1

Connectthesprayerharnesstothe
battery.

Lowerthetankskid.

Installtheboomsection.

Installtheleftandrightboomsections.

Installtheboomhoses.

Installthefresh-watertank.

Installtheanti-siphonllreceptacle.

20

21

22

Nopartsrequired

Frontjackstand2
Rearjackstand2
Cotterpin
Clevispin(4-1/2inch)
Clevispin(3inch)
Knob2
Operator'sManual
Operatortrainingmaterial
PartsCatalog
Registrationcard1
Selectionguide
Pre-deliveryinspectionsheet1

14

–

4
2
2

1
1
1

1

Checktheboomhingesprings.

Storethejackstands(optional).

Readthemanualsandviewthetraining
materialbeforeoperatingthemachine.

Important:TheMulti-ProWMturfsprayerrequiresa4-postROPSorcabinstalledwiththeWorkman

vehicle.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

1

RemovingtheExistingBed

NoPartsRequired

Procedure

CAUTION

Thefullbedweighsapproximately95kg(210
lb),sodonottrytoinstallorremoveitby
yourself.Getthehelpof2or3otherpeople
oruseanoverheadcrane.

Figure3

g002368

CAUTION

Thefullbedweighsapproximately95kg(210
lb).Youcaninjureyourselfifyouremovethe
bedwithoutaid.

•Donottrytoinstallorremoveitbyyourself.

•Getthehelpof2or3otherpeopleoruse
anoverheadcrane.

1.Settheparkingbrakeandstarttheengineof
themachine.

2.Movethehydraulicliftleverforwardandlower
thebeduntiltheclevispinsforthecylinderrod
endliftcylindersarelooseinthemountingslots
ofthebedmountingplates.

3.Releasethehydraulicliftlever,setthehydraulic
liftlocklever,andshutofftheengine;refertothe
Operator’sManualofyourmachine.

4.Removethelynchpinsfromtheouterendsof
thecylinderrodclevispins(Figure3).

1.Cylinderrodend

2.Bedmountingplate

3.Clevispin6.Frontslots(2/3bed)

5.Removetheclevispinssecuringthecylinder
rodendstothebedmountingplatesbypushing
thepinstowardthecenterlineofthemachine
(Figure3).

6.Removethelynchpinsandclevispinssecuring
thepivotbracketsofthebedtotheframe
channelsofthemachine(Figure4).

4.Lynchpin

5.Rearslots(Fullbed)

15

Figure4

1.Leftrearcornerofbed4.Clevispin

2.Vehicleframechannel

3.Pivotplate

7.Liftthebedoffthevehicle.

8.Stowtheliftcylindersinstorageclips.

5.Lynchpin

InstallationInstructionsfortheRearPTOKitforHeavy
DutyWorkmanVehicles.

High-FlowHydraulicsKit,
WorkmanHDX-AutoUtilityVehicle
(Non-TC—HDX-AutoModel)

FullyinstalltheHigh-FlowHydraulicsKitforWorkman
HDX-AutoUtilityVehicles;refertotheInstallation
InstructionsfortheHigh-FlowHydraulicsKit,
WorkmanHDX-AutoUtilityVehicle.

LiftingtheSprayerSkid

Usingliftingequipmentwitha408kg(900lb)lift

g002369

capacity,liftthetankskidfromtheshippingcrateat
the2frontand2rearliftpoints(Figure5).

Note:Ensurethatthetankskidisraisedhighenough

toinstallthejackstands.

2

PreparingtoInstallthe
TankSkid

Partsneededforthisprocedure:

RearPTOKit,Heavy-DutyWorkmanVehicle

1

(HD-SeriesModelswithaManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

1

WorkmanUtilityV ehicle(HD-SeriesModelswitha
ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

1

WorkmanUtilityV ehicle(HD-SeriesModelswitha
ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Automatic

1

WorkmanUtilityVehicle(HDX-AutoModel)

InstallingtheRearPTOKitfor
HeavyDutyWorkmanVehicles
(HD-SeriesModelswithaManual
Transmission)

ForHD-andHDX-SeriesWorkmanmodelswith
amanualtransmission,fullyinstalltheRearPTO
KitforHeavy-DutyWorkmanVehicles;refertothe

g023738

Figure5

1.Rearliftpoint2.Frontliftpoint

MultiProWorkmanTurfSprayer
FinishingKit(HD-SeriesModels
withaManualTransmission)

ForHD-andHDX-SeriesWorkmanmodelswith
amanualtransmission,completethestepsinthe
MultiProWMTurfSprayerFinishingKitforManual
WorkmanUtilityVehicles;refertotheInstallation
InstructionsfortheMultiProWMTurfSprayer
FinishingKit,ManualWorkmanUtilityVehicle.

MultiProWorkmanTurfSprayer
FinishingKit(HDX-AutoModel)

HDX-AutomaticSeriesWorkmanmodels,complete
thestepsintheMultiProWMTurfSprayerFinishing

16

KitforAutomaticWorkmanUtilityVehicles;referto
theInstallationInstructionsfortheMultiProWMTurf
SprayerFinishingKit,AutomaticWorkmanUtility
Vehicle.

3

InstallingtheHold-Down
BracketsfortheTankSkid

Partsneededforthisprocedure:

2Hold-downbrackets

Procedure

1.Supportbracket(engine

tube)

2.Hold-downbracket(tank

skid)

g028421

Figure7

3.Flanged-headbolts

4.Liftcylinder

1.Removethe2rearanged-headboltsand2
angedlocknutsthatsecurethesupportbracket
fortheenginetubetotheframeofthemachine
(Figure6).

Note:Retainthefastenersforlateruse.

Figure6

4.Torquetheboltsandnutsto91to113N∙m(67
to83ft-lb).

5.Repeatsteps1to4attheoppositesideofthe
machine.

g028410

1.Rearhole—support
bracket(enginetube)

2.Flangedlocknut

3.Flanged-headbolt

2.Rotatetheliftcylindertoprovideclearanceto

installthehold-downbracketforthetankskid
(Figure6).

3.Assemblethehold-downbracketstosupport

bracketandframetheusingthe2anged-head
boltandangelocknutremovedinstep1(Figure

7).

4.Enginesupporttube

5.Liftcylinder

17

4

InstallingtheTankSkid

Partsneededforthisprocedure:

1Tankandskidassembly

2

Clevispins

2Taperedclevispin

2Hairpins

4Lynchpins

2

Bolt(1/2x1-1/2inches)

2

Nuts(1/2inch)

2.Slowlylowerthetankskidontotheframeofthe
machine.

3.Extendtheliftcylinderstothebracketsonthe
tankskid,andalignthecylinderttingswiththe
holesinthetankskidbrackets(Figure9).

g022353

Figure9

Procedure

DANGER

Thesprayertankassemblyrepresentsa
storedenergyhazard.Ifnotproperlyretained
wheninstallingorremovingtheassembly,
itcanmoveorfallandinjureyouorother
bystanders.

Usestrapsandanoverheadlifttosupport
thesprayertankassemblyduringinstallation,
removal,oranymaintenancewhenthe
retainingfastenersarebeingremoved.

1.Usingalift,raisethetankskidassembly(Figure

8)andpositionitoverthevehicleframewiththe

pumpandvalveassembliesfacingrearward.

Note:Haveanotherpersonhelpyouperform

thefollowingsteps.

1.Hairpin

2.Clevispin

4.Securethetankskidtotheliftcylinderswith
theclevispinsandhairpinsatbothsidesofthe
machine.

5.Lineuptheholesinthepivotlugsattherear
ofthetankskidassemblywiththeholesinthe
bedpivottubeattheendofthevehicleframe
(Figure10).

3.Liftcylinders

Figure8

1.Rearliftpoint2.Frontliftpoint

g022354

Figure10

1.Taperedclevispin2.Lynchpin

6.Installataperedclevispinand2lynchpinsto
thepivotlugtosecurethetankassemblytothe
frame(Figure10).

7.Extendtheliftcylinderstoraisethetankand
supportitsweight.

g023738

18

Note:Disconnectthetankassemblyfromthe

liftingequipment.

8.Removethebedsupportfromthestorage
bracketsonbackoftheROPSpanel(Figure11).

5

AssemblingtheDrainValve

Partsneededforthisprocedure:

1

Quickcoupler

Figure11

1.Bedsupport

9.Pushthebedsupportontothecylinderrod,
makingsurethatthesupportendtabsreston
theendofcylinderbarrelandonthecylinderrod
end(Figure12).

g002397

Procedure

1.Removethecabletiethatsecuresthedrain
valveandhoseforthesprayertanktothe
drain-valvebracket(Figure13).

Figure13

1.Cabletie

2.Flange-headbolt(5/16x

5/8inch)

3.Drainvalve

g033574

2.Removethe2ange-headbolt(5/16x5/8inch)

g009164

Figure12

1.Bedsupport

2.Liftcylinder

3.Skidframe

19

fromthecaseofthedrainvalve(Figure13).

3.Looselyassemblethedrainvalvetothe
drain-valvebracket(Figure14)withthe2
ange-headbolts(5/16x5/8inch)thatyou
removedinstep2.

WARNING

Batteryterminalsormetaltoolscouldshort
againstmetalsprayercomponentscausing
sparks.Sparkscancausethebatterygasses
toexplode,resultinginpersonalinjury .

•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthesprayer.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thesprayer.

Figure14

1.Drainvalve3.Drain-valvebracket

2.Flange-headbolt(5/16x
5/8inch)

4.Movethedrainvalvefullyoutwardintheslotsof

thebracket,andtighten2angedheadboltsby
hand(Figure14)

6

DisconnectingtheBattery

NoPartsRequired

Procedure

g033575

1.Squeezethesidesofthebatterycovertorelease
thetabsfromtheslotsinthebatterybase,and
removethebatterycoverfromthebatterybase
(Figure15).

g028456

Figure15

WARNING

Incorrectbatterycableroutingcoulddamage
thesprayerandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

1.Slot(batterybase)3.T ab(batterycover)

2.Cover(positivebattery

terminal)

2.Slidethecoverbackandremovethenegative
batteryterminalfromthebattery(Figure15).

3.Removethepositivebatteryterminalfromthe
battery(Figure15).

20

4.Terminal(negativebattery
cable)

7

ConnectingtheSpeed
SensorHarness

NoPartsRequired

ConnectingtheSpeedSensor
Harness(HD-SeriesModelswitha
ManualTransmission)

1.Atthewiringharnessforthesprayer,locatethe
3-socketconnectorforthespeedsensorcircuit
andthe3-pinconnectorforthevehiclecircuit.

2.Atthetransaxleofthemachine,connectthe
3-pinconnectorofthewiringharnessofthe
machineforspeedsensorintothe3-socket
connectorofthesprayerharnessforthespeed
sensor(Figure16).

ConnectingtheSpeedSensor
Harness(HDX-AutoModel)

1.Atthewiringharnessforthesprayer,locatethe
3-socketconnectorforthespeedsensorcircuit
(Figure17).

Figure17

1.3-pinconnector(machine

wiringharness—speed
sensor)

2.3-socketconnector

(sprayerwiring
harness—speedsensor)

3.Hydrauliictank

4.Rear-frametube

5.Backofthemachine

6.Rightsideofthemachine

g028436

Figure16

1.Existingspeedsensorplugs

3.Connectthe3-pinconnectorforthevehicle
circuitofthewiringharnessofthesprayerinto
the3-pinsocketforthevehiclecircuitofthe
wiringharnessforthemachine.

2.Connectthe3-pinconnectorofthewiring
harnessofthemachineforspeedsensorinto
the3-socketconnectorofthesprayerharness
forthespeedsensor(Figure17).

8

g024088

CouplingtheSprayerPump

NoPartsRequired

Procedure

•ForHD-seriesmodelswithamanualtransmission,

couplethePTOshafttothetransaxlePTO;refer
totheInstallationInstructionsfortheMultiProWM
TurfSprayerFinishingKit,ManualWorkmanUtility
Vehicle.

•ForHDX-Automodel—connectthehydraulic

motorhosestothequick-disconnectttingsatthe
high-owhydraulicpanel;refertotheInstallation

21

InstructionsfortheMultiProWMTurfSprayer
FinishingKit,AutomaticWorkmanUtilityVehicle.

9

InstallingtheControl
ConsoletotheMachine

Partsneededforthisprocedure:

1

Consolemountingbracket

3

Flangelocknut(5/16inch)

3

Flange-headbolt(5/16inch)

2Plasticbushing

1

ControlConsole

1

Spring-clippin

1Handknob

InstallingtheConsoleMounting
Bracket

Note:OnsomeWorkmanvehicles,thecontrolmount

plateisattachedtothedashboardatthesamelocation
wherethebracketfortheoptionalhandthrottlekit
ismounted.Ifthehandthrottlekitisinstalled,you
willneedtoremovethebracketofthehandthrottle
assemblyfromthedashboard,alignthecontrolmount
platetothedash,andinstallthehandthrottlebracket
ontopofthecontrolmountplate.RefertotheHand
ThrottleKitInstallationInstructionsfordirectionson
removingandinstallingthehandthrottleassembly .

1.Removethe3boltsand3nutsthatsecurethe
lower-centerportionofthedashpaneltothe
dashsupportbracket(Figure18).

Note:SomeolderWorkmanmachinesmayuse

4boltsandangenuts.

Note:Discardtheboltsandnuts.

Figure18

1.Bolt

2.Nut

3.Cashpanel(lowercenter
area)

4.Mountingbracket(control
console)

2.Aligntheholesinthemountingbracketforthe

controlconsolewiththeholesinthedashand
supportbracket(Figure18).

3.Assemblethemountingbracketdashpaneland

supportbracketwiththe3anged-headbolts
(5/16x1inch)and3angedlocknuts(5/16inch)

4.Torquethenutsandboltsto(Figure18).

5.Insertthe2plasticbushingsintothemounting

bracket(Figure18).

5.Bushing(plastic)

6.Flanged-headbolts(5/16
x1inch)

7.Flangedlocknuts(5/16
inch)

g028408

22

InstallingtheControlConsoleto
theMachine

1.Removethehairpinsecuringthepivotpinofthe
controlconsoletothestoragebracketonthe
sprayertank.

10

InstallingtheElectrical

2.Installthecontrolconsoleontothecontrol
mountingbracketandsecurethecontrolconsole
withthespring-clippin(Figure19).

Note:Ensurethatthespringclipisrotatedover

thepivotpintopositivelysecurethespring-clip
pin.

HarnessesfortheSprayer

Partsneededforthisprocedure:

3J-clips

1

Bolt(1/4x3/4inch)

1

Flangenut(1/4inch)

RoutingtheRear-Electrical
HarnessfortheSprayertothe
ControlConsole

1.Install2J-clipsinthecenterconsoleatthe
pointslocatedinFigure20orFigure21using
theexistingscrews.

Figure19

1.Spring-clippin3.Controlmountingbracket

2.Pivotpin(controlconsole)

3.Installthehandknobandtightenittopreventthe
consolefromrotatingduringoperation(Figure

19).

4.Handknob

g033521

HD-Seriesmodelswithanmanualtransmission

1.J-clip

2.Existingscrews

23

Figure20

3.Control-boxharness

4.Centerconsole

g002507

HDX-AutoModel

ConnectingtheRear-Electrical
HarnesstotheFront-Electrical
HarnessattheControlConsole

1.Alignthe2keysofthe38-pinconnectorofthe
rear-wireharnessforthesprayerwiththe2
keywaysofthe38-socketconnectorofthefront
wireharnessconnectedtothecontrolconsole
(Figure23).

g028443

Figure21

1.Centerconsole

2.J-clip

3.Existingscrews

4.Control-boxharness

2.InstallaJ-clipbehindthepassengerseatusing
abolt(1/4x1/2inch)andaangednut(1/4
inch)(Figure22).

Figure22

1.J-clip

g033524

Figure23

1.38-socketconnector
(front-wire
harness—controlconsole)

2.Alignmentkeys

g024089

2.Plugtherearwire-harnessconnectorintothe

3.38-pinconnector
(rear-wire
harness—sprayer)

frontwireharnessconnectoruntilthelatchesof
theconnectorssnaptogethersecurely(Figure

23).

3.Securethecontrolconsoleharnesstothe
consoleandROPScoverusingtheJ-clips
(Figure22).

24

11

InstallingtheSprayerFuse
Block

Partsneededforthisprocedure:

1

Fusedecal(127–3966)

Procedure

1.Atthecontrolconsoleforthesprayer,routethe
branchofthefront-wireharnesswiththefuse
blocksbetweenthebottomofthedashpanel
andthecrosstubeofthemachinechassisand
downtowardtheforwardsideofthefuseblock
ofthemachine(Figure24).

Figure25

1.Uninsulatedreceptacle
terminal(yellow,
optional-power
wire—sprayerfuseblock)

2.Insulatedbladeterminal
(yellow,optional-power
wire—sprayerfuseblock)

3.Backofthemachine6.Fuseblock(machine

4.Fuseblock(sprayer
wiring)

5.Uninsulatedreceptacle
terminal(yellowpower
wire—machinefuseblock)

wiring)

g033529

1.Fuseblocks(front-wire
harness—controlconsole)

3.Connecttheuninsulatedreceptacleterminalof
thefuseblockforthemachinetotheinsulated
bladeterminalofthefuseblockofthesprayer
(Figure25).

4.AligntheT-ttingsontheofthefuseblockof
thesprayertotheT-slotsofthefuseblockfor
themachineandslidethesprayerfuseblock
intotheslotsuntilthefuseblockisfullyseated
(Figure26).

g033528

Figure24

2.Crosstube(machine
chassis)

2.Locatetheuninsulatedreceptacleterminalatthe
endoftheopen,yellowpowerwireofthefuse
blockforthemachineandtheinsulatedblade
terminalattheendoftheyellow,optional-power
wireofthefuseblockofthesprayerwiring
(Figure25).

25

Figure26

1.Backofthemachine4.T-slots(fuseblockforthe

2.T-ttings(fuseblockfor

thesprayer)

3.Fuseblockforthesprayer

machine)

5.Fuseblockofthemachine

12

ConnectingtheSprayer
HarnesstotheBattery

Partsneededforthisprocedure:

2Batteryterminalbolt

2

Clampnut

1

Cover—wide(batteryterminal—red)

PreparingthePositiveBattery
Terminal

WARNING

Incorrectbatterycableroutingcoulddamage
thesprayerandcables,causingsparks.
Sparkscancausethebatterygassesto

g028445

explode,resultinginpersonalinjury.

Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.

1.RemovethenutsandT-boltsattheclampsofthe
positiveandnegativebatterycables(Figure27).

5.Attachthefusedecalonasurfacenearbythe
fuseblockforthesprayer.

Note:YounolongerneedthenutsandT-bolts.

26

Figure27

g033559

1.T-bolt3.Positive-batterycable

(machine)

2.Nut4.Negative-batterycable

(machine)

2.Removethecover(narrow)fromthepositive
batterycable(Figure28).

Note:Y ounolongerneedthenarrowbattery

cover.

Figure28

1.Cover–narrow(battery
terminal—red)

2.Positive-batterycable
(machine)

3.Cover–wide(battery
terminal—red)

3.Installthewidebatterycoveroverthepositive
batterycableasshowninFigure28.

Note:Slidethecoverfarenoughoverthe

cablestoallowaccesstothepostclamp.

4.Aligntheringterminalofthefusiblelink(sprayer
wireharness)thoughthewidebatterycoveras
showninFigure29.

g033568

27

Figure29

1.Cover–wide(battery
terminal—red)

2.Terminal(fusible-link
harness—sprayer
harness)

5.Looselyassembleaterminalboltandaclamp
nuttothepositiveandnegativebattery-cable
clamps(Figure30).

g033560

1.Ringterminal(fusible-link
harness—sprayer
harness)

2.Positive-batterycable
(machine)

3.Negative-batterycable
(machine)

Figure31

4.Clampnut

5.Terminalbolt

6.Ringterminal
(negative-battery
wire—sprayerwiring
harness)

g033561

7.Securetheringterminalofthenegativewire
(black—sprayerwireharness)tothepostofthe
terminalboltthatyouassembledtothenegative
batterycablewithaclampnut(Figure31).

8.Assemblethepositivebatterycableontothe
positivebatterypostandtightentheclampnut
byhand(Figure32).

Figure30

1.Terminalbolt3.Positivebattery-cable

2.Clampnut

clamp

4.Negativebattery-cable
clamp

6.Securetheringterminalofthefusiblelink
(sprayerwireharness)tothepostoftheterminal
boltthatyouassembledtothepositivebattery
cablewithaclampnut(Figure31).

g033558

g033567

Figure32

1.Cover–new(battery
terminal—red)

2.Positivebatterypost

3.Negativebatterypost

9.Assemblethenegativebatterycableontothe

negativebatterypostandtightentheclampnut
byhand.

28