Toro 41240 Operator's Manual

FormNo.3409-695RevE

MultiPro

ModelNo.41240—SerialNo.400000000andUp

®

WMTurfSprayer

Registeratwww.T oro.com.
OriginalInstructions(EN)

Note:

TheinstallationoftheMultiProWMrequirestheinstallation
ofoneormoreinterdependentkits.ContactyourAuthorized
ToroDistributorformoreinformation.

*3409-695*E

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Readthismanualcarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformationin
thismanualcanhelpyouandothersavoidinjuryand
productdamage.AlthoughTorodesignsandproduces
safeproducts,youareresponsibleforoperatingthe
productproperlyandsafely .YoumaycontactT oro
directlyatwww.Exmark.comforproductsafetyand
operationaltrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.

Figure1

1.Locationofthemodelandserialnumbers

g022350

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause

©2019—TheToro®Company
8111L yndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafeOperatingPractices....................................4

Training..............................................................4

BeforeOperating................................................5

ChemicalSafety.................................................6

WhileOperating..................................................6

Maintenance.......................................................8

SafetyandInstructionalDecals..........................9

Setup......................................................................14

1RemovingtheExistingBed............................16

2PreparingtoInstalltheTankSkid...................17

3InstallingtheHold-DownBracketsforthe

TankSkid......................................................18

4InstallingtheTankSkid..................................18

5AssemblingtheDrainValve...........................20

6DisconnectingtheBattery..............................21

7ConnectingtheSpeedSensor

Harness........................................................22

8CouplingtheSprayerPump...........................23

9InstallingtheControlConsoletothe

Machine........................................................23

10InstallingtheElectricalHarnessesforthe

Sprayer.........................................................24

11InstallingtheSprayerFuseBlock.................25

12ConnectingtheSprayerHarnesstothe

Battery..........................................................27

13LoweringtheTankSkid................................30

14InstallingtheCenterBoomSection...............31

15InstallingtheLeftandRightBoom

Section..........................................................32

16InstallingtheBoomHoses............................34

17InstallingtheNozzles...................................36

18InstallingtheFreshwaterTank......................36

19InstallingtheAnti-SiphonFill

Receptacle....................................................38

20CheckingtheBoomHingeSprings...............39

21StoringtheJackStands(Optional)...............39

22LearningMoreaboutY ourProduct...............40

ProductOverview...................................................41

Controls...........................................................41

Specications..................................................44

Operation................................................................44

ThinkSafetyFirst..............................................44

UsingtheInfoCenter.........................................44

PreparingtoUsetheSprayer............................54

OperatingtheSprayer......................................55

FillingtheFreshwaterTank...............................56

FillingtheSprayT ank........................................56

OperatingtheBooms........................................57

Spraying...........................................................58

TurfCarePrecautionswhileOperatingin

StationaryModes..........................................58

SprayingTips....................................................59

UncloggingaNozzle.........................................59

SelectingaNozzle............................................59

CleaningtheSprayer........................................59

CalibratingtheSprayer.....................................60

SprayFilterRecommendations........................64

Maintenance...........................................................67

RecommendedMaintenanceSchedule(s)...........67

DailyMaintenanceChecklist.............................68

NotationforAreasofConcern...........................68

Pre-MaintenanceProcedures..............................69

AccessingtheMachine.....................................69

Lubrication..........................................................70

GreasingtheSprayerSystem...........................70

GreasingtheSprayerPump.............................70

GreasingtheBoomHinges...............................71

SpraySystemMaintenance.................................71

InspectingtheHoses........................................72

ChangingtheSuctionFilter...............................72

ChangingthePressureFilter............................72

ChangingtheNozzleFilter................................73

InspectingtheSprayerPump............................73

AdjustingtheBoomstoLevel............................74

InspectingtheNylonPivotBushings.................75

Cleaning..............................................................75

CleaningtheFlowmeter...................................75

CleaningtheSprayerValves.............................76

Storage...................................................................86

RemovingtheSprayerandT ankSkid...............87

Troubleshooting......................................................90

Schematics.............................................................91

3

Safety

Important:Readandunderstandtheinformation

inthesafetysectionoftheOperator’sManual
foryourWorkmanvehiclebeforeoperatingthe
machine.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury .
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Useappropriatepersonalprotectiveequipment

(PPE)toguardagainstcontactwithchemicals.
Chemicalsubstancesusedinthesprayersystem
maybehazardousandtoxic.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand
workingonthemachine.

•Keepclearofanydischargeareaofthesprayer

nozzlesandspraydrift.Keepbystandersand
childrenoutoftheoperatingarea.

•Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave
theoperator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan
resultininjury .T oreducethepotentialforinjury ,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

Notalltheattachmentsthatadapttothismachine
arecoveredinthismanual.Refertotheoperator’s
manualprovidedwitheachattachmentforadditional
safetyinstructions.

SafeOperatingPractices

Important:Themachineisdesignedprimarily

asanoff-roadvehicleandisnotintendedfor
extensiveuseonpublicroads.

,which

Whenusingthemachineonpublicroads,follow
alltrafcregulationsanduseanyadditional
accessoriesthatmayberequiredbylaw,suchas
lights,turnsignals,slow-movingvehicle(SMV)
sign,andothersasrequired.

TheWorkmanwasdesignedandtestedtooffer
safeservicewhenoperatedandmaintained
properly.Althoughhazardcontrolandaccident
preventiondependuponthedesignand
congurationofthemachine,thesefactors
alsodependontheawareness,concern,and
propertrainingofthepersonnelinvolvedin
theoperation,maintenance,andstorageofthe
machine.Improperlyusingormaintainingthe
machinecanresultininjuryordeath.

TheWorkmanisaspecializedutilityvehicledesigned
foroff-roaduseonly.Therideandhandlingofthe
machinehasadifferentfeelthanthatofpassenger
carsortrucks.T aketimetobecomefamiliarwithyour
machine.

NotalltheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeetheInstallation
Instructionsprovidedwithattachmentforadditional
safetyinstructions.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrained

andfamiliarwiththeOperator’sManual,the
Operator’sManualoftheWorkmanmachine,
trainingmaterial,enginemanual,andalllabelson
theWorkmanmachine.

•Establishyourownspecialproceduresandwork

rulesforunusualoperatingconditions(e.g.,slopes
toosteepformachineoperation).Usethethird
highlockoutswitchifhighspeedcouldresultina
safetyormachineabusesituation.

Training

•ReadtheOperator'sManualandothertraining

materialbeforeoperatingthemachine.

Note:Iftheoperator(s)ormechanic(s)cannot

readthemanuallanguage,itistheowner's
responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverallowuntrainedpeopletooperateorservice

theequipment.

4

Note:Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeople,ordamagetoproperty.

BeforeOperating

•Operatethemachineonlyafterreadingand

understandingthecontentsofthismanual.

•Neverallowchildrentooperatethemachine.

•Neverallowotheradultstooperatethemachine

withoutrstreadingandunderstandingthe
Operator'sManual.Onlytrainedandauthorized
personsshouldoperatethismachine.Makesure
thatalloperatorsarephysicallyandmentally
capableofoperatingthemachine.

•Thismachineisdesignedtocarrytheoperator

and1passengerintheseatprovidedbythe
manufacturer.Nevercarryanyadditional
passengersonthemachine.

•Neveroperatethemachinewhileyouareill,tired,

orundertheinuenceofalcoholordrugs.

•Usetheseatbeltwhenoperatingthemachineand

becertainthatitcanbereleasedquicklyinthe
eventofanemergency .

•Becomefamiliarwiththecontrolsandknowhow

toshutofftheenginequickly.

•Keepallshields,safetydevices,anddecals

inplace.Ifashield,safetydevice,ordecalis
malfunctioning,illegible,ordamaged,repairor
replaceitbeforeoperatingthemachine.

•Wearappropriateclothing;includingsafety

glasses,longpants,substantialslip-resistant
footwearorrubberboots,andgloves.Donotwear
jewelryorlooseclothing.Tiebacklonghair.

•Keepbystandersawayfromtheareasofoperation.

•Avoiddrivingwhenitisdark,especiallyin

unfamiliarareas.Ifyoumustdrivewhenitisdark,
besuretodrivecautiouslyandusetheheadlights.

•Beforeoperatingthemachine,alwayscheckall

partsofthemachineandanyattachments.If
somethingiswrong,stopusingthemachine.
Makesurethattheproblemiscorrectedbeforethe
machineorattachmentisoperatedagain.

•Makesuretheoperatorandpassengerareais

cleanandfreefromchemicalresidueanddebris
buildup.

•Ensurethatalluidlineconnectorsaretightand

allhosesareingoodconditionbeforeapplying
pressuretothesystem.

Note:Donotusethemachineifitisleakingor

damaged.

•Sincefuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhen

theengineishotorrunning.Allowtheengine

tocoolbeforefuelingthemachine.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankofthemachineoutdoors.

5

–Fillthefueltankofthemachinetoabout25mm

(1inch)belowthetopofthetank(thebottom
ofthellerneck).Donotoverllthefueltank.

–Wipeupanyspilledfuel.

ChemicalSafety

WARNING

Chemicalsubstancesusedinthe
spreader-sprayersystemmaybehazardous
andtoxictoyou,bystanders,animals,plants,
soilsorotherproperty .

•Carefullyreadandfollowthechemical
warninglabelsandmaterialsafetydata
sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Ensure
thataslittleskinaspossibleisexposed
whileusingchemicals.Useappropriate
personalprotectiveequipment(PPE)
toguardagainstpersonalcontactwith
chemicals;personalprotectiveequipment
includes:

–safetyglasses,goggles,and/orface

shield
–respiratororltermask
–chemical-resistantgloves
–rubberbootsorothersubstantial

footwear
–hearingprotection
–cleanchangeofclothes,soap,and

disposabletowels,tobekepton-hand,

intheeventofachemicalspill.

•Keepinmindthattheremaybemorethan
1chemicalused,andinformationoneach
chemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerif
thisinformationisnotavailable!

•Beforeworkingonasprayersystem,
makesurethatthesystemhasbeen
triplerinsedandneutralizedaccording
totherecommendationsofthechemical
manufacturer(s)andthatallthevalves
havebeencycled3times.

•Verifythereisanadequatesupplyofclean
waterandsoapnearby ,andimmediately
washoffanychemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsfor

thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.

•Donotll,calibrate,orcleantheunitwhenpeople,

especiallychildren,orpetsareinthearea.

•Handlechemicalsinawell-ventilatedarea.

•Havecleanwateravailableespeciallywhenlling

thespraytank.

•Donoteat,drink,orsmokewhileworkingwith

chemicals.

•Donotcleanspraynozzlesbyblowingthrough

themorplacinginmouth.

•Alwayswashyourhandsandotherexposedareas

assoonaspossibleafteryounishworkingwith
chemicals.

•Keepchemicalsintheiroriginalpackagesand

storedinasafelocation.

•Properlydisposeofunusedchemicalsand

chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.

•Chemicalsandfumesaredangerous;neverenter

thetankorplaceyourheadoverorintheopening
ofatank.

•Followalllocal,state,andfederalregulationsfor

spreadingorsprayingchemicals.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
befatal.

Donotrunengineindoorsorinanenclosed
area.

•Theoperatorandpassengershouldremain

seatedwheneverthemachineisinmotion.The
operatorshouldkeepbothhandsonsteering
wheelwheneverpossibleandthepassenger
shouldusetheprovidedhandholds.Keeparms
andlegswithinthevehiclebodyatalltimes.Never
carrypassengersintheboxoronattachments.
Rememberthatyourpassengermaynotbe
expectingyoutobrakeorturn.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,andoverhead
walkways.Makesurethatthereisenoughroom
overheadtoeasilyclearthemachine,sprayer
boomsectionsandyourhead.

•Whenstartingtheengine:

6

–Sitontheoperator’sseatandensurethatthe

parkingbrakeisengaged.

–IfyourmachineisequippedwithaPTOor

handthrottlelever,disengagethePTOand
returnhandthrottlelevertotheOFFposition.

–Movetheshiftlevertoneutralanddepress

clutchpedal.

–Keepyourfootoffacceleratorpedal.

–TurnthekeyforthestarterswitchtoSTART

position.

•Usingthemachinedemandsattention.Failure

tooperatethemachinesafelymayresultinan
accident,tipoverofthemachine,andserious
injuryordeath.Drivecarefully.T opreventtipping
orlossofcontrol:

–Useextremecaution,reducespeed,and

maintainasafedistancearoundsandtraps,
ditches,creeks,ramps,andanyunfamiliar
areasorotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthemachineona

steepslope.Normallytravelstraightupand
downslopes.Reducespeedwhenmaking
sharpturnsorwhenturningonhillsides.Avoid
turningonhillsideswheneverpossible.

–Useextracautionwhenoperatingthemachine

onwetsurfaces,athigherspeeds,orwitha
fullload.Stoppingtimeanddistanceincreases
withafullload.Shiftintoalowergearbefore
startingupordownahill.

–Avoidsuddenstopsandstarts.Donotgo

fromreversetoforwardorforwardtoreverse
withoutrstcomingtoacompletestop.

–Slowdownbeforeturning.Donotattempt

sharpturns,abruptmaneuvers,orotherunsafe
drivingactionsthatmaycausealossofvehicle
control.

–Beforebackingup,looktotherearandensure

thatnooneisbehindyou.Backupslowly.

–Watchoutfortrafcwhenyouarenearor

crossingroads.Alwaysyieldtherightofwayto
pedestriansandothervehicles.Thismachine
isnotdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.

–Theelectricalandexhaustsystemsofthe

machinecanproducesparkscapableof
ignitingexplosivematerials.Neveroperatethe
machineinornearanareawherethereisdust
orfumesintheairthatareexplosive.

–Whendrainingthetank,donotletanyone

standbehindthemachineanddonotdrain
liquidonanyone’sfeet.

–Ifyouareeverunsureaboutsafeoperation,

stopworkandaskyoursupervisor.

•Donottouchtheengineormuferwhiletheengine

isrunningorsoonafterithasshutoff.These
areasmaybehotenoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop

immediately,waitforallmotiontostop,andinspect
themachinefordamage.Repairalldamage
beforeresumingoperation.

•Beforegettingofftheseat:

1.Stopthemachine.

2.Removeyourfootfromthetractionpedal
andengagetheparkingbrake.

3.TurnthekeyforthestarterswitchtotheOFF
position.

4.Removethekeyfromthestarterswitch.

Important:Donotparkthemachineon

anincline.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.This

givesyouextratimetostoporturnaway.Hitting
anobstaclecandamagethemachineandits
contents.Moreimportant,itcaninjureyouand
yourpassenger.

•Grossvehicleweight(GVW)hasamajorimpact

onyourabilitytostopand/orturn.Heavyloads
andattachmentsmakeamachinehardertostop
orturn.Theheaviertheload,thelongerittakes
tostop.

•Turfandpavementareslickwhentheyarewet.

Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethrough
standingwaterdeepenoughtogetthebrakes
wet,theywillnotworkwelluntiltheyaredry.After
drivingthroughwater,youshouldtestthebrakes
tomakesurethattheyworkproperly .Iftheydo
not,driveslowlywhileputtinglightpressureonthe
brakepedal.Thisdriesthebrakesout.

7

OperatingonHillsandRough

Loading

Terrain

WARNING

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresulting
inhandandarminjuries.

•Reduceyourspeedwhenoperatingon
roughterrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe
perimeter.Keepyourhandsclearofthe
steeringwheelspokes.

Operatingthemachineonahillmaycausetippingor
rollingofthemachine,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.

•Donotacceleratequicklyorsuddenlyapplythe

brakeswhenbackingdownahill,especiallywitha
load.

•Neverdriveacrossasteephill;alwaysdrive

straightupordownorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadway

whileclimbingahill,graduallyapplythebrakes
andslowlybackstraightdownthehill.

•Turningwhiletravelingupordownhillscanbe

dangerous.Ifyouhavetoturnwhileonahill,doit
slowlyandcautiously.Nevermakesharporfast
turns.

•Heavyloadsaffectstability.Reducetheweightof

theloadandyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.

Stoppingwhilegoingdownahilltakeslongerthan
stoppingonlevelground.Ifthemachinemustbe
stopped,avoidsuddenspeedchanges,whichmay
initiatetippingorrollingofthemachine.Donot
suddenlyapplythebrakeswhenrollingbackward,
asthismaycausethemachinetooverturn.

TheweightofthecargocanchangetheWorkman
centerofgravityandhandling.T oavoidlossofcontrol
andpersonalinjury ,followtheseguidelines:

•Reducetheweightoftheloadwhenoperating

onhillsandroughterraintoavoidtippingor
overturningofthevehicle.

•Liquidloadscanshift.Thisshiftinghappens

mostoftenwhileturning,goingupordownhills,
suddenlychangingspeeds,orwhiledrivingover
roughsurfaces.Shiftingloadscancausethe
vehicletotipover.

•Whenoperatingwithaheavyload,reduceyour

speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracaution
onslopes.

•Beawarethatheavyloadsincreaseyourstopping

distanceandreduceyourabilitytoturnquickly
withouttippingover.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthemachine.

•Beforeservicingormakingadjustmentstothe

machine,parkthemachineonalevelsurface,
engagetheparkingbrake,shutofftheengine,
andremovethekeytopreventsomeonefrom
accidentallystartingtheengine.

•Emptythetankbeforetiltingorremovingthe

sprayerfrommachineandbeforestorage.

•Neverworkunderthemachinewithoutusingthe

tanksupportproprod.

•Ensurethatallhydrauliclineconnectorsaretight,

andthatallhydraulichosesandlinesareingood
conditionbeforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole

leaksthatcanejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,notyourhands,
tosearchforleaks.

•Checkcarefullyforoverheadclearances(i.e.,

branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.

•Donotremovetherolloverprotectionsystem

(ROPS).

•Reducespeedandloadwhenoperatingonrough

terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.

DANGER

Hydraulicuidescapingunderpressure
canhavesufcientforcetopenetrateskin
anddoseriousdamage.

Ifuidisinjectedintotheskinitmustbe
surgicallyremovedwithinafewhoursby
adoctorfamiliarwiththisformofinjuryor
gangrenemayresult.

•Beforedisconnectingorperforminganywork

onthehydraulicsystem,relieveallpressurein
systembystoppingtheengine,cyclingthedump
valvefromraisetolower,and/orloweringthetank

8

andattachments.Ifthetankmustbeintheraised
position,secureitwiththesafetysupport.

•Tomakesurethattheentiremachineisingood

condition,keepallnuts,bolts,andscrewsproperly
tightened.

3,650rpm.T oassuresafetyandaccuracy,have
anAuthorizedT oroDistributorcheckthemaximum
enginespeedwithatachometer.

•Ifmajorrepairsareeverneededorassistanceis

required,contactanAuthorizedT oroDistributor.

•Toreducepotentialrehazard,keeptheengine

areafreeofexcessivegrease,grass,leavesand
accumulationofdirt.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,
clothing,andanypartsofthebodyawayfromthe
engineandanymovingparts.Keepeveryone
away.

•Donotoverspeedtheenginebychangingthe

governorsettings.Themaximumenginespeedis

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly
genuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous,and
suchusecouldvoidtheproductwarranty.

•RefertoyourWorkmanmachineOperator’s

Manualforadditionalmaintenanceinformation.

131-5808

1.Automatic—closed
loop-ratecontrol

1.Warning—readtheOperator’sManual;usefresh,clean
waterforrst-aidwashing.

2.Manual—openloop-rate
control

120–0616

decal131-5808

1.Warning—readthe
Operator’sManual.

2.Warning—donotenterthe
sprayertank.

decal120-0616

120–0622

3.Chemicalburnhazard;
toxicgasinhalation
hazard—wearhandand
skinprotection;weareye
andrespiratoryprotection.

decal120-0622

9

decal120-0617

120–0617

1.Tankcontents

1.Grasptheboomhere.

1.Severinghazardofhand,
pinchingpoint—keep
awayfromactuatedjoints.

decal119-9434

2.Crushinghazard—keep
bystandersawayfromthe
machine.

119-9434

decal125-4052

125–4052

decal104-8904

104-8904

1.Raiseleftboom

2.Lowerleftboom5.Toggletankrinseon/off

3.Raiserightboom

4.Lowerrightboom

6.Togglesonicboomon/off

127-6976

1.Decrease2.Increase

decal127-6976

decal125-8139

125–8139

1.Toggleboomsprayerson/off

10

decal127-3966

127–3966

1.ReadtheOperator’s
Manualforinformationon

4.7.5A—TECcontroller
output

fuses.

2.30A—T ankrinse5.10A—Ignition

3.2A—TECcontrollerlogic6.15A—Sprayerboom

127–3936

1.Backwardtipping
hazard—donotraise
afulltank;donotmove
themachinewitharaised
tank;onlyraiseand
emptytank;onlymovethe
machinewithalowered
tank.

2.Electricalshockhazard,
overheadpower
lines—checkthearea
foroverheadpowerlines
beforeoperatingthe
machineinthearea.

3.Crushinghazard—keep
bystandersawaywhen
loweringthetank.

decal127-3937

127–3937

1.Warning—donotstep.3.Entanglementhazard,
belt—keepawayfrom
movingparts;keepall
guardsandshieldsin
place.

2.Warning—keepawayfrom

hotsurfaces.

decal127-3936

decal127-6979

127-6979

1.Bypass-returnow3.Agitationow

2.Flow

11

decal127-6981

127-6981

1.Bypass-returnow

2.Flow

1.Bypass-returnow

3.Boomspray

decal127-6982

127-6982

2.Boomspray

decal127-6984

127-6984

1.Flow

2.Tank-returnow

12

decal130-8294

130-8294

1.Leftboom5.Centerboomsprayon9.Rightboomsprayoff

2.Leftboomsprayon6.Centerboomsprayoff10.Speed

3.Leftboomsprayoff

4.Centerboom

7.Rightboom11.Increasespeed

8.Rightboomsprayon12.Decreasespeed

13.Agitation

14.Agitationon

15.Agitationoff

13

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

Nopartsrequired

RearPTOKit,Heavy-DutyWorkman
Vehicle(HD-SeriesModelswitha
ManualTransmission)

MultiProWMTurfSprayerFinishing
Kit,ManualWorkmanUtilityVehicle
(HD-SeriesModelswithaManual
Transmission)

MultiProWMTurfSprayerFinishing
Kit,ManualWorkmanUtilityVehicle
(HD-SeriesModelswithaManual
Transmission)

MultiProWMTurfSprayerFinishing
Kit,AutomaticWorkmanUtilityVehicle
(HDX-AutoModel)

Hold-downbrackets2

Tankandskidassembly1
Clevispins
Taperedclevispin2
Hairpins2
Lynchpins4
Bolt(1/2x1-1/2inches)
Nuts(1/2inch)

Qty.

Use

–

1

1

1

1

2

2
2

Removetheexistingbed.

Preparetoinstallthecenterboom
section.

Installtheattachmenthold-down
brackets.

Installthetankskid.

5
6
7
8

9

10

11

Nopartsrequired

Nopartsrequired

Nopartsrequired

Nopartsrequired

Consolemountingbracket
Flangelocknut(5/16inch)
Flange-headbolt(5/16inch)
Plasticbushing2
Controlconsole
Spring-clippin
Handknob1
J-clips3
Bolt(1/4x3/4inch)
Flangenut(1/4inch)

Fusedecal(127–3966)

–

–

–

–

1
3
3

1
1

1
1

1

Assemblethedrainvalve.

Disconnectthebattery.

Connectthespeedsensorharness.

Couplethesprayerpump.

Installthecontrolconsoletothe
machine.

Installthecontrolconsoleontothe
machine.

Installthecontrolconsoleandthe
electricalharness.

14

ProcedureDescription

12

13

14

15

16

18

19

Batteryterminalbolt2
Clampnut
Cover—wide(batteryterminal—red)
Bolt(1/2x1-1/2inch
Locknut(1/2inch)
Center-boomassembly
Bolt(3/8x1inch)
Flangelocknut(3/8inch)
Boom-transportcradle2
Bolt(1/2x1-1/4inches)
Flangenut(1/2inch)
Leftboomsection
Rightboomsection1
Flange-headbolts(3/8x1-1/4inch)
Backingplates8
Flangelocknuts(3/8inch)
Clevispin
Hairpin2
Hoseclamps3
R-clamp2
Shoulderbolt
Washer2
Nut2
Freshwatertank1
90°elbow(3/4inchNPT)
90°spigot
Freshwater-tankmount1
Mountstrap4
Flange-headbolt(5/16x5/8inch)
Flangelocknut(5/16inch)
Supporttube(freshwatertank)
Jamnut(5/16inch)
Bolt(5/16x1inch)
Shoulderbolt(1/2x1-15/16inches)
Bolt(5/16x2-1/4inch)
Washer(5/16inch)
Fillreceptacleassembly1
Flange-headbolt(5/16x3/4inch)

Qty.

10
10

10

Use

2
1
2
2
1

4
4
1

8

8
2

2

1
1

4

1
1
1
2
2
2

1

Connectthesprayerharnesstothe
battery.

Lowerthetankskid.

Installtheboomsection.

Installtheleftandrightboomsections.

Installtheboomhoses.

Installthefreshwatertank.

Installtheanti-siphonllreceptacle.

20

21

22

Nopartsrequired

Frontjackstand2
Rearjackstand2
Cotterpin
Clevispin(4-1/2inch)
Clevispin(3inch)
Knob2
Operator'sManual
Operatortrainingmaterial
Registrationcard1
Selectionguide
Pre-deliveryinspectionsheet1

15

–

4
2
2

1
1

1

Checktheboomhingesprings.

Storethejackstands(optional).

Readthemanualandviewthetraining
materialbeforeoperatingthemachine.

Important:TheMulti-ProWMturfsprayerrequiresa4-postROPSorcabinstalledwiththeWorkman

vehicle.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

1

RemovingtheExistingBed

NoPartsRequired

Procedure

CAUTION

Thefullbedweighsapproximately95kg(210
lb).Youcaninjureyourselfifyouremovethe
bedwithoutaid.

•Donottrytoinstallorremovethebedby
yourself.

•Getthehelpof2or3otherpeopleoruse
anoverheadcrane.

1.Cylinderrodend

2.Bedmountingplate

3.Clevispin6.Frontslots(2/3bed)

Figure3

4.Lynchpin

5.Rearslots(fullbed)

g002368

1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andstarttheengine.

2.Movethehydraulicliftleverforwardandlower
thebeduntiltheclevispinsforthecylinderrod
endliftcylindersarelooseinthemountingslots
ofthebedmountingplates.

3.Releasethehydraulicliftlever,setthehydraulic
liftlocklever,andshutofftheengine;refertothe
Operator’sManualofyourmachine.

4.Removethelynchpinsfromtheouterendsof
thecylinderrodclevispins(Figure3).

5.Removetheclevispinssecuringthecylinder
rodendstothebedmountingplatesbypushing
thepinstowardthecenterlineofthemachine
(Figure3).

6.Removethelynchpinsandclevispinssecuring
thepivotbracketsofthebedtotheframe
channelsofthemachine(Figure4).

16

Figure4

1.Left,rearcornerofbed4.Clevispin

2.Vehicleframechannel

3.Pivotplate

7.Liftthebedoffthevehicle.

8.Stowtheliftcylindersinstorageclips.

5.Lynchpin

InstallationInstructionsfortheRearPTOKitforHeavy
DutyWorkmanVehicles.

High-FlowHydraulicsKit,
WorkmanHDX-AutoUtilityVehicle
(Non-TC—HDX-AutoModel)

FullyinstalltheHigh-FlowHydraulicsKitforWorkman
HDX-AutoUtilityVehicles;refertotheInstallation
InstructionsfortheHigh-FlowHydraulicsKit,
WorkmanHDX-AutoUtilityVehicle.

LiftingtheSprayerSkid

Usingliftingequipmentwitha408kg(900lb)lift

g002369

capacity,liftthetankskidfromtheshippingcrateat
the2frontand2rearliftpoints(Figure5).

Note:Ensurethatthetankskidisraisedhighenough

toinstallthejackstands.

2

PreparingtoInstallthe
TankSkid

Partsneededforthisprocedure:

RearPTOKit,Heavy-DutyWorkmanVehicle

1

(HD-SeriesModelswithaManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

1

WorkmanUtilityV ehicle(HD-SeriesModelswitha
ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

1

WorkmanUtilityV ehicle(HD-SeriesModelswitha
ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Automatic

1

WorkmanUtilityVehicle(HDX-AutoModel)

InstallingtheRearPTOKitfor
HeavyDutyWorkmanVehicles
(HD-SeriesModelswithaManual
Transmission)

ForHD-andHDX-SeriesWorkmanmodelswith
amanualtransmission,fullyinstalltheRearPTO
KitforHeavy-DutyWorkmanVehicles;refertothe

g023738

Figure5

1.Rearliftpoint2.Frontliftpoint

MultiProWorkmanTurfSprayer
FinishingKit(HD-SeriesModels
withaManualTransmission)

ForHD-andHDX-SeriesWorkmanmodelswith
amanualtransmission,completethestepsinthe
MultiProWMTurfSprayerFinishingKitforManual
WorkmanUtilityVehicles;refertotheInstallation
InstructionsfortheMultiProWMTurfSprayer
FinishingKit,ManualWorkmanUtilityVehicle.

MultiProWorkmanTurfSprayer
FinishingKit(HDX-AutoModel)

HDX-AutomaticSeriesWorkmanmodels,complete
thestepsintheMultiProWMTurfSprayerFinishing

17

KitforAutomaticWorkmanUtilityVehicles;referto
theInstallationInstructionsfortheMultiProWMTurf
SprayerFinishingKit,AutomaticWorkmanUtility
Vehicle.

3

InstallingtheHold-Down
BracketsfortheTankSkid

Partsneededforthisprocedure:

2Hold-downbrackets

Procedure

1.Supportbracket(engine

tube)

2.Hold-downbracket(tank

skid)

g028421

Figure7

3.Flanged-headbolts

4.Liftcylinder

1.Removethe2rearange-headboltsand2
angelocknutsthatsecurethesupportbracket
fortheenginetubetotheframeofthemachine
(Figure6).

Note:Retainthefastenersforlateruse.

Figure6

4.Torquetheboltsandnutsto91to113N∙m(67
to83ft-lb).

5.Repeatsteps1to4attheoppositesideofthe
machine.

g028410

1.Rearhole—support
bracket(enginetube)

2.Flangelocknut

3.Flange-headbolt

2.Rotatetheliftcylindertoprovideclearanceto

installthehold-downbracketforthetankskid
(Figure6).

3.Assemblethehold-downbracketstosupport

bracketandframetheusingthe2ange-head
boltsandangelocknutsremovedinstep1
(Figure7).

4.Enginesupporttube

5.Liftcylinder

18

4

InstallingtheTankSkid

Partsneededforthisprocedure:

1Tankandskidassembly

2

Clevispins

2Taperedclevispin

2Hairpins

4Lynchpins

2

Bolt(1/2x1-1/2inches)

2

Nuts(1/2inch)

2.Slowlylowerthetankskidontotheframeofthe
machine.

3.Extendtheliftcylinderstothebracketsonthe
tankskid,andalignthecylinderttingswiththe
holesinthetankskidbrackets(Figure9).

g022353

Figure9

Procedure

DANGER

Thesprayertankassemblyrepresentsa
storedenergyhazard.Ifnotproperlyretained
wheninstallingorremovingtheassembly,
itcanmoveorfallandinjureyouorother
bystanders.

Usestrapsandanoverheadlifttosupport
thesprayertankassemblyduringinstallation,
removal,oranymaintenancewheneveryou
removeretainingfasteners.

1.Usingalift,raisethetankskidassembly(Figure

8)andpositionitoverthevehicleframewiththe

pumpandvalveassembliesfacingrearward.

Note:Haveanotherpersonhelpyouperform

thefollowingsteps.

1.Hairpin

2.Clevispin

4.Securethetankskidtotheliftcylinderswith
theclevispinsandhairpinsatbothsidesofthe
machine.

5.Lineuptheholesinthepivotlugsattherear
ofthetankskidassemblywiththeholesinthe
bedpivottubeattheendofthevehicleframe
(Figure10).

3.Liftcylinders

Figure8

1.Rearliftpoint2.Frontliftpoint

g022354

Figure10

1.Taperedclevispin2.Lynchpin

6.Installataperedclevispinand2lynchpinsto
thepivotlugtosecurethetankassemblytothe
frame(Figure10).

7.Extendtheliftcylinderstoraisethetankand
supportitsweight.

g023738

19

Note:Disconnectthetankassemblyfromthe

liftingequipment.

8.Removethebedsupportfromthestorage
bracketsonbackoftheROPSpanel(Figure11).

5

AssemblingtheDrainValve

NoPartsRequired

Procedure

Figure11

1.Bedsupport

9.Pushthebedsupportontothecylinderrod,
makingsurethatthesupportendtabsreston
theendofcylinderbarrelandonthecylinderrod
end(Figure12).

g002397

1.Removethecabletiethatsecuresthedrain
valveandhoseforthesprayertanktotheskid
channel(Figure13).

Figure13

1.Drainvalve

2.Cabletie

3.Skidchannel

g213728

g009164

Figure12

1.Bedsupport

2.Liftcylinder

3.Skidframe

2.Movethedrainvalveandhoseoutboardofthe
skidchannel(Figure14A).

20

Figure14

1.Drainvalve3.Drain-valvebracket

2.Flange-headbolt(5/16x
5/8inch)

3.Removethe2ange-headbolt(5/16x5/8inch)

fromthecaseofthedrainvalve(Figure14).

6

DisconnectingtheBattery

NoPartsRequired

Procedure

WARNING

Incorrectbatterycableroutingcoulddamage
thesprayerandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

WARNING

Batteryterminalsormetaltoolscouldshort
againstmetalsprayercomponentscausing
sparks.Sparkscancausethebatterygasses

g213726

toexplode,resultinginpersonalinjury .

•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthesprayer.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thesprayer.

4.Assemblethedrainvalvetothedrain-valve
bracket(Figure14B)withthe2ange-headbolts
(5/16x5/8inch)thatyouremovedinstep3.

5.Tighten2anged-headboltsbyhand(Figure

14B).

1.Squeezethesidesofthebatterycovertorelease
thetabsfromtheslotsinthebatterybase,and
removethebatterycoverfromthebatterybase
(Figure15).

21

Figure15

1.Slot(batterybase)3.T ab(batterycover)

2.Cover(positivebattery
terminal)

2.Slidethecoverbackandremovethenegative

batteryterminalfromthebattery(Figure15).

3.Removethepositivebatteryterminalfromthe

battery(Figure15).

4.Terminal(negativebattery
cable)

7

ConnectingtheSpeed
SensorHarness

NoPartsRequired

g024088

g028456

1.Existingspeedsensorplugs

3.Connectthe3-pinconnectorforthevehicle
circuitofthewireharnessofthesprayerintothe
3-pinsocketforthevehiclecircuitofthewire
harnessforthemachine.

Figure16

ConnectingtheSpeedSensor
Harness(HDX-AutoModel)

1.Atthewireharnessforthesprayer,locatethe
3-socketconnectorforthespeedsensorcircuit
(Figure17).

ConnectingtheSpeedSensor
Harness(HD-SeriesModelswitha
ManualTransmission)

1.Atthewireharnessforthesprayer,locatethe
3-socketconnectorforthespeedsensorcircuit
andthe3-pinconnectorforthevehiclecircuit.

2.Atthetransaxleofthemachine,connectthe
3-pinconnectorofthewireharnessofthe
machineforspeedsensorintothe3-socket
connectorofthesprayerharnessforthespeed
sensor(Figure16).

22

1.3-pinconnector(machine
wireharness—speed
sensor)

2.3-socketconnector
(sprayerwire
harness—speedsensor)

3.Hydraulictank

g028436

Figure17

4.Rearframetube

5.Backofthemachine

6.Rightsideofthemachine

2.Connectthe3-pinconnectorofthewireharness
ofthemachineforspeedsensorintothe
3-socketconnectorofthesprayerharnessfor
thespeedsensor(Figure17).

ofthecontrolmountplate.RefertotheHandThrottle
KitInstallationInstructionsfordirectionsonremoving
andinstallingthehandthrottleassembly.

1.Removethe3boltsand3nutsthatsecurethe
lower-centerportionofthedashpaneltothe
dashsupportbracket(Figure18).

8

CouplingtheSprayerPump

NoPartsRequired

Procedure

•ForHD-seriesmodelswithamanualtransmission,

couplethePTOshafttothetransaxlePTO;refer
totheInstallationInstructionsfortheMultiProWM
TurfSprayerFinishingKit,ManualWorkmanUtility
Vehicle.

•ForHDX-Automodel—connectthehydraulic

motorhosestothequick-disconnectttingsatthe
high-owhydraulicpanel;refertotheInstallation
InstructionsfortheMultiProWMTurfSprayer
FinishingKit,AutomaticWorkmanUtilityVehicle.

9

Note:SomeolderWorkmanmachinesmayuse

4boltsandangenuts.

Note:Discardtheboltsandnuts.

InstallingtheControl
ConsoletotheMachine

Partsneededforthisprocedure:

1

Consolemountingbracket

3

Flangelocknut(5/16inch)

3

Flange-headbolt(5/16inch)

2Plasticbushing

1

Controlconsole

1

Spring-clippin

1Handknob

InstallingtheConsoleMounting
Bracket

Note:OnsomeWorkmanvehicles,thecontrolmount

plateisattachedtothedashboardatthesamelocation
wherethebracketfortheoptionalhandthrottlekitis
mounted.Ifthehandthrottlekitisinstalled,youneed
toremovethebracketofthehandthrottleassembly
fromthedashboard,alignthecontrolmountplateto
thedash,andinstallthehandthrottlebracketontop

Figure18

1.Bolt

2.Nut

3.Cashpanel(lowercenter

area)

4.Mountingbracket(control

console)

2.Aligntheholesinthemountingbracketforthe
controlconsolewiththeholesinthedashand
supportbracket(Figure18).

3.Assemblethemountingbracketdashpaneland
supportbracketwiththe3ange-headbolts
(5/16x1inch)and3angelocknuts(5/16inch).

4.Torquethenutsandboltsto(Figure18).

5.Bushing(plastic)

6.Flange-headbolts(5/16x
1inch)

7.Flangelocknuts(5/16
inch)

g028408

23

5.Insertthe2plasticbushingsintothemounting
bracket(Figure18).

InstallingtheControlConsoleto
theMachine

10

InstallingtheElectrical

1.Removethehairpinsecuringthepivotpinofthe
controlconsoletothestoragebracketonthe
sprayertank.

2.Installthecontrolconsoleontothecontrol
mountingbracketandsecurethecontrolconsole
withthespring-clippin(Figure19).

Note:Ensurethatthespringclipisrotatedover

thepivotpintopositivelysecurethespring-clip
pin.

HarnessesfortheSprayer

Partsneededforthisprocedure:

3J-clips

1

Bolt(1/4x3/4inch)

1

Flangenut(1/4inch)

RoutingtheRearElectrical
HarnessfortheSprayertothe
ControlConsole

1.Install2J-clipsinthecenterconsoleatthe
pointslocatedinFigure20orFigure21using
theexistingscrews.

Figure19

1.Spring-clippin3.Controlmountingbracket

2.Pivotpin(controlconsole)

3.Installthehandknobandtightenittopreventthe
consolefromrotatingduringoperation(Figure

19).

4.Handknob

g002507

Figure20

HD-Seriesmodelswithanmanualtransmission

g033521

1.J-clip

2.Existingscrews

24

3.Control-boxharness

4.Centerconsole

HDX-AutoModel

ConnectingtheRearElectrical
HarnesstotheFrontElectrical
HarnessattheControlConsole

1.Alignthe2keysofthe38-pinconnectorofthe
rearwireharnessforthesprayerwiththe2
keywaysofthe38-socketconnectorofthefront
wireharnessconnectedtothecontrolconsole
(Figure23).

g028443

Figure21

1.Centerconsole

2.J-clip

3.Existingscrews

4.Control-boxharness

2.InstallaJ-clipbehindthepassengerseat(Figure

22)usingabolt(1/4x1/2inch)andaanged

nut(1/4inch).

Figure22

1.J-clip

g033524

Figure23

1.38-socketconnector(front

wireharness—control
console)

2.Alignmentkeys

g024089

2.Plugtherearwire-harnessconnectorintothe

3.38-pinconnector(rear
wireharness—sprayer)

frontwireharnessconnectoruntilthelatchesof
theconnectorssnaptogethersecurely(Figure

23).

3.Securethecontrolconsoleharnesstothe
consoleandROPScoverusingtheJ-clips
(Figure22).

25

11

InstallingtheSprayerFuse
Block

Partsneededforthisprocedure:

1

Fusedecal(127–3966)

Procedure

1.Atthecontrolconsoleforthesprayer,routethe
branchofthefrontwireharnesswiththefuse
blocksbetweenthebottomofthedashpanel
andthecrosstubeofthemachinechassisand
downtowardtheforwardsideofthefuseblock
ofthemachine(Figure24).

Figure25

1.Uninsulatedreceptacle
terminal(yellow,
optional-power
wire—sprayerfuseblock)

2.Insulatedbladeterminal
(yellow,optional-power
wire—sprayerfuseblock)

3.Backofthemachine6.Fuseblock(machine

4.Fuseblock(sprayer
wiring)

5.Uninsulatedreceptacle
terminal(yellowpower
wire—machinefuseblock)

wiring)

g033529

1.Fuseblocks(frontwire
harness—controlconsole)

3.Connecttheuninsulatedreceptacleterminalof
thefuseblockforthemachinetotheinsulated
bladeterminalofthefuseblockofthesprayer
(Figure25).

4.AligntheT-ttingsontheofthefuseblockof
thesprayertotheT-slotsofthefuseblockfor
themachineandslidethesprayerfuseblock
intotheslotsuntilthefuseblockisfullyseated
(Figure26).

g033528

Figure24

2.Crosstube(machine
chassis)

2.Locatetheuninsulatedreceptacleterminalat
theendoftheopen,yellowpowerwireofthe
fuseblockforthemachineandtheinsulated
bladeterminalattheendoftheyellow,optional
powerwireofthefuseblockofthesprayer
wiring(Figure25).

26

Figure26

1.Backofthemachine4.T-slots(fuseblockforthe

2.T-ttings(fuseblockfor

thesprayer)

3.Fuseblockforthesprayer

machine)

5.Fuseblockofthemachine

12

ConnectingtheSprayer
HarnesstotheBattery

Partsneededforthisprocedure:

2Batteryterminalbolt

2

Clampnut

1

Cover—wide(batteryterminal—red)

PreparingthePositiveBattery
Terminal

WARNING

Incorrectbatterycableroutingcoulddamage
thesprayerandcables,causingsparks.
Sparkscancausethebatterygassesto

g028445

explode,resultinginpersonalinjury.

Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.

1.RemovethenutsandT-boltsattheclampsofthe
positiveandnegativebatterycables(Figure27).

5.Attachthefusedecalonasurfacenearthefuse
blockforthesprayer.

Note:YounolongerneedthenutsandT-bolts.

27

Figure27

g033559

1.T-bolt3.Positivebatterycable

(machine)

2.Nut4.Negativebatterycable

(machine)

2.Removethecover(narrow)fromthepositive
batterycable(Figure28).

Note:Y ounolongerneedthenarrowbattery

cover.

Figure28

1.Cover–narrow(battery
terminal—red)

2.Positivebatterycable
(machine)

3.Cover–wide(battery
terminal—red)

3.Installthewidebatterycoveroverthepositive
batterycableasshowninFigure28.

Note:Slidethecoverfarenoughoverthe

cablestoallowaccesstothepostclamp.

4.Aligntheringterminalofthefusiblelink(sprayer
wireharness)thoughthewidebatterycoveras
showninFigure29.

g033568

28

Figure29

1.Cover–wide(battery
terminal—red)

2.Terminal(fusible-link
harness—sprayer
harness)

5.Looselyassembleaterminalboltandaclamp
nuttothepositiveandnegativebattery-cable
clamps(Figure30).

g033560

1.Ringterminal(fusible-link
harness—sprayer
harness)

2.Positivebatterycable
(machine)

3.Negativebatterycable
(machine)

Figure31

4.Clampnut

5.Terminalbolt

6.Ringterminal(negative
batterywire—sprayerwire
harness)

g033561

7.Securetheringterminalofthenegativewire
(black—sprayerwireharness)tothepostofthe
terminalboltthatyouassembledtothenegative
batterycablewithaclampnut(Figure31).

8.Assemblethepositivebatterycableontothe
positivebatterypostandtightentheclampnut
byhand(Figure32).

Figure30

1.Terminalbolt3.Positivebattery-cable

2.Clampnut

clamp

4.Negativebattery-cable
clamp

6.Securetheringterminalofthefusiblelink
(sprayerwireharness)tothepostoftheterminal
boltthatyouassembledtothepositivebattery
cablewithaclampnut(Figure31).

g033558

g033567

Figure32

1.Cover–new(battery
terminal—red)

2.Positivebatterypost

3.Negativebatterypost

9.Assemblethenegativebatterycableontothe

negativebatterypostandtightentheclampnut
byhand.

29