Toro 41240 Operator's Manual

Download

FormNo.3409-695RevE

MultiPro

ModelNo.41240—SerialNo.400000000andUp

WMTurfSprayer

Registeratwww.T oro.com. OriginalInstructions(EN)

Note:

TheinstallationoftheMultiProWMrequirestheinstallation ofoneormoreinterdependentkits.ContactyourAuthorized ToroDistributorformoreinformation.

*3409-695*E

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Readthismanualcarefullytolearnhowtooperate andmaintainyourproductproperly.Theinformationin thismanualcanhelpyouandothersavoidinjuryand productdamage.AlthoughTorodesignsandproduces safeproducts,youareresponsibleforoperatingthe productproperlyandsafely .YoumaycontactT oro directlyatwww.Exmark.comforproductsafetyand operationaltrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Wheneveryouneedservice,genuineT oroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 illustratesthelocationofthemodelandserialnumbers ontheproduct.

Figure1

1.Locationofthemodelandserialnumbers

g022350

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafeOperatingPractices....................................4

Training..............................................................4

BeforeOperating................................................5

ChemicalSafety.................................................6

WhileOperating..................................................6

Maintenance.......................................................8

SafetyandInstructionalDecals..........................9

Setup......................................................................14

1RemovingtheExistingBed............................16

2PreparingtoInstalltheTankSkid...................17

3InstallingtheHold-DownBracketsforthe

TankSkid......................................................18

4InstallingtheTankSkid..................................18

5AssemblingtheDrainValve...........................20

6DisconnectingtheBattery..............................21

7ConnectingtheSpeedSensor

Harness........................................................22

8CouplingtheSprayerPump...........................23

9InstallingtheControlConsoletothe

Machine........................................................23

10InstallingtheElectricalHarnessesforthe

Sprayer.........................................................24

11InstallingtheSprayerFuseBlock.................25

12ConnectingtheSprayerHarnesstothe

Battery..........................................................27

13LoweringtheTankSkid................................30

14InstallingtheCenterBoomSection...............31

15InstallingtheLeftandRightBoom

Section..........................................................32

16InstallingtheBoomHoses............................34

17InstallingtheNozzles...................................36

18InstallingtheFreshwaterTank......................36

19InstallingtheAnti-SiphonFill

Receptacle....................................................38

20CheckingtheBoomHingeSprings...............39

21StoringtheJackStands(Optional)...............39

22LearningMoreaboutY ourProduct...............40

ProductOverview...................................................41

Controls...........................................................41

Specications..................................................44

Operation................................................................44

ThinkSafetyFirst..............................................44

UsingtheInfoCenter.........................................44

PreparingtoUsetheSprayer............................54

OperatingtheSprayer......................................55

FillingtheFreshwaterTank...............................56

FillingtheSprayT ank........................................56

OperatingtheBooms........................................57

Spraying...........................................................58

TurfCarePrecautionswhileOperatingin

StationaryModes..........................................58

SprayingTips....................................................59

UncloggingaNozzle.........................................59

SelectingaNozzle............................................59

CleaningtheSprayer........................................59

CalibratingtheSprayer.....................................60

SprayFilterRecommendations........................64

Maintenance...........................................................67

RecommendedMaintenanceSchedule(s)...........67

DailyMaintenanceChecklist.............................68

NotationforAreasofConcern...........................68

Pre-MaintenanceProcedures..............................69

AccessingtheMachine.....................................69

Lubrication..........................................................70

GreasingtheSprayerSystem...........................70

GreasingtheSprayerPump.............................70

GreasingtheBoomHinges...............................71

SpraySystemMaintenance.................................71

InspectingtheHoses........................................72

ChangingtheSuctionFilter...............................72

ChangingthePressureFilter............................72

ChangingtheNozzleFilter................................73

InspectingtheSprayerPump............................73

AdjustingtheBoomstoLevel............................74

InspectingtheNylonPivotBushings.................75

Cleaning..............................................................75

CleaningtheFlowmeter...................................75

CleaningtheSprayerValves.............................76

Storage...................................................................86

RemovingtheSprayerandT ankSkid...............87

Troubleshooting......................................................90

Schematics.............................................................91

Safety

Important:Readandunderstandtheinformation

inthesafetysectionoftheOperator’sManual foryourWorkmanvehiclebeforeoperatingthe machine.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury . Alwaysfollowallsafetyinstructionstoavoidserious personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Useappropriatepersonalprotectiveequipment

(PPE)toguardagainstcontactwithchemicals. Chemicalsubstancesusedinthesprayersystem maybehazardousandtoxic.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepclearofanydischargeareaofthesprayer

nozzlesandspraydrift.Keepbystandersand childrenoutoftheoperatingarea.

•Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave theoperator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury , complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Notalltheattachmentsthatadapttothismachine arecoveredinthismanual.Refertotheoperator’s manualprovidedwitheachattachmentforadditional safetyinstructions.

SafeOperatingPractices

Important:Themachineisdesignedprimarily

asanoff-roadvehicleandisnotintendedfor extensiveuseonpublicroads.

,which

Whenusingthemachineonpublicroads,follow alltrafcregulationsanduseanyadditional accessoriesthatmayberequiredbylaw,suchas lights,turnsignals,slow-movingvehicle(SMV) sign,andothersasrequired.

TheWorkmanwasdesignedandtestedtooffer safeservicewhenoperatedandmaintained properly.Althoughhazardcontrolandaccident preventiondependuponthedesignand congurationofthemachine,thesefactors alsodependontheawareness,concern,and propertrainingofthepersonnelinvolvedin theoperation,maintenance,andstorageofthe machine.Improperlyusingormaintainingthe machinecanresultininjuryordeath.

TheWorkmanisaspecializedutilityvehicledesigned foroff-roaduseonly.Therideandhandlingofthe machinehasadifferentfeelthanthatofpassenger carsortrucks.T aketimetobecomefamiliarwithyour machine.

NotalltheattachmentsthatadapttotheWorkman arecoveredinthismanual.SeetheInstallation Instructionsprovidedwithattachmentforadditional safetyinstructions.

Toreducethepotentialforinjuryordeath,complywith thefollowingsafetyinstructions:

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrained

andfamiliarwiththeOperator’sManual,the Operator’sManualoftheWorkmanmachine, trainingmaterial,enginemanual,andalllabelson theWorkmanmachine.

•Establishyourownspecialproceduresandwork

rulesforunusualoperatingconditions(e.g.,slopes toosteepformachineoperation).Usethethird highlockoutswitchifhighspeedcouldresultina safetyormachineabusesituation.

Training

•ReadtheOperator'sManualandothertraining

materialbeforeoperatingthemachine.

Note:Iftheoperator(s)ormechanic(s)cannot

readthemanuallanguage,itistheowner's responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverallowuntrainedpeopletooperateorservice

theequipment.

Note:Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor herself,otherpeople,ordamagetoproperty.

BeforeOperating

•Operatethemachineonlyafterreadingand

understandingthecontentsofthismanual.

•Neverallowchildrentooperatethemachine.

•Neverallowotheradultstooperatethemachine

withoutrstreadingandunderstandingthe Operator'sManual.Onlytrainedandauthorized personsshouldoperatethismachine.Makesure thatalloperatorsarephysicallyandmentally capableofoperatingthemachine.

•Thismachineisdesignedtocarrytheoperator

and1passengerintheseatprovidedbythe manufacturer.Nevercarryanyadditional passengersonthemachine.

•Neveroperatethemachinewhileyouareill,tired,

orundertheinuenceofalcoholordrugs.

•Usetheseatbeltwhenoperatingthemachineand

becertainthatitcanbereleasedquicklyinthe eventofanemergency .

•Becomefamiliarwiththecontrolsandknowhow

toshutofftheenginequickly.

•Keepallshields,safetydevices,anddecals

inplace.Ifashield,safetydevice,ordecalis malfunctioning,illegible,ordamaged,repairor replaceitbeforeoperatingthemachine.

•Wearappropriateclothing;includingsafety

glasses,longpants,substantialslip-resistant footwearorrubberboots,andgloves.Donotwear jewelryorlooseclothing.Tiebacklonghair.

•Keepbystandersawayfromtheareasofoperation.

•Avoiddrivingwhenitisdark,especiallyin

unfamiliarareas.Ifyoumustdrivewhenitisdark, besuretodrivecautiouslyandusetheheadlights.

•Beforeoperatingthemachine,alwayscheckall

partsofthemachineandanyattachments.If somethingiswrong,stopusingthemachine. Makesurethattheproblemiscorrectedbeforethe machineorattachmentisoperatedagain.

•Makesuretheoperatorandpassengerareais

cleanandfreefromchemicalresidueanddebris buildup.

•Ensurethatalluidlineconnectorsaretightand

allhosesareingoodconditionbeforeapplying pressuretothesystem.

Note:Donotusethemachineifitisleakingor

damaged.

•Sincefuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer. –Donotremovethecapfromthefueltankwhen

theengineishotorrunning.Allowtheengine

tocoolbeforefuelingthemachine. –Donotsmokewhilehandlingfuel. –Fillthefueltankofthemachineoutdoors.

–Fillthefueltankofthemachinetoabout25mm

(1inch)belowthetopofthetank(thebottom ofthellerneck).Donotoverllthefueltank.

–Wipeupanyspilledfuel.

ChemicalSafety

WARNING

Chemicalsubstancesusedinthe spreader-sprayersystemmaybehazardous andtoxictoyou,bystanders,animals,plants, soilsorotherproperty .

•Carefullyreadandfollowthechemical warninglabelsandmaterialsafetydata sheets(MSDS)forallchemicalsusedand protectyourselfaccordingtothechemical manufacturer'srecommendations.Ensure thataslittleskinaspossibleisexposed whileusingchemicals.Useappropriate personalprotectiveequipment(PPE) toguardagainstpersonalcontactwith chemicals;personalprotectiveequipment includes:

–safetyglasses,goggles,and/orface

shield –respiratororltermask –chemical-resistantgloves –rubberbootsorothersubstantial

footwear –hearingprotection –cleanchangeofclothes,soap,and

disposabletowels,tobekepton-hand,

intheeventofachemicalspill.

•Keepinmindthattheremaybemorethan 1chemicalused,andinformationoneach chemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerif thisinformationisnotavailable!

•Beforeworkingonasprayersystem, makesurethatthesystemhasbeen triplerinsedandneutralizedaccording totherecommendationsofthechemical manufacturer(s)andthatallthevalves havebeencycled3times.

•Verifythereisanadequatesupplyofclean waterandsoapnearby ,andimmediately washoffanychemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsfor

thesafeapplicationofthechemical.Donotexceed recommendedsystemapplicationpressure.

•Donotll,calibrate,orcleantheunitwhenpeople,

especiallychildren,orpetsareinthearea.

•Handlechemicalsinawell-ventilatedarea.

•Havecleanwateravailableespeciallywhenlling

thespraytank.

•Donoteat,drink,orsmokewhileworkingwith

chemicals.

•Donotcleanspraynozzlesbyblowingthrough

themorplacinginmouth.

•Alwayswashyourhandsandotherexposedareas

assoonaspossibleafteryounishworkingwith chemicals.

•Keepchemicalsintheiroriginalpackagesand

storedinasafelocation.

•Properlydisposeofunusedchemicalsand

chemicalcontainersasinstructedbythechemical manufacturerandyourlocalcodes.

•Chemicalsandfumesaredangerous;neverenter

thetankorplaceyourheadoverorintheopening ofatank.

•Followalllocal,state,andfederalregulationsfor

spreadingorsprayingchemicals.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide, whichisanodorless,deadlypoisonthatcan befatal.

Donotrunengineindoorsorinanenclosed area.

•Theoperatorandpassengershouldremain

seatedwheneverthemachineisinmotion.The operatorshouldkeepbothhandsonsteering wheelwheneverpossibleandthepassenger shouldusetheprovidedhandholds.Keeparms andlegswithinthevehiclebodyatalltimes.Never carrypassengersintheboxoronattachments. Rememberthatyourpassengermaynotbe expectingyoutobrakeorturn.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,andoverhead walkways.Makesurethatthereisenoughroom overheadtoeasilyclearthemachine,sprayer boomsectionsandyourhead.

•Whenstartingtheengine:

–Sitontheoperator’sseatandensurethatthe

parkingbrakeisengaged.

–IfyourmachineisequippedwithaPTOor

handthrottlelever,disengagethePTOand returnhandthrottlelevertotheOFFposition.

–Movetheshiftlevertoneutralanddepress

clutchpedal.

–Keepyourfootoffacceleratorpedal.

–TurnthekeyforthestarterswitchtoSTART

position.

•Usingthemachinedemandsattention.Failure

tooperatethemachinesafelymayresultinan accident,tipoverofthemachine,andserious injuryordeath.Drivecarefully.T opreventtipping orlossofcontrol:

–Useextremecaution,reducespeed,and

maintainasafedistancearoundsandtraps, ditches,creeks,ramps,andanyunfamiliar areasorotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingthemachineona

steepslope.Normallytravelstraightupand downslopes.Reducespeedwhenmaking sharpturnsorwhenturningonhillsides.Avoid turningonhillsideswheneverpossible.

–Useextracautionwhenoperatingthemachine

onwetsurfaces,athigherspeeds,orwitha fullload.Stoppingtimeanddistanceincreases withafullload.Shiftintoalowergearbefore startingupordownahill.

–Avoidsuddenstopsandstarts.Donotgo

fromreversetoforwardorforwardtoreverse withoutrstcomingtoacompletestop.

–Slowdownbeforeturning.Donotattempt

sharpturns,abruptmaneuvers,orotherunsafe drivingactionsthatmaycausealossofvehicle control.

–Beforebackingup,looktotherearandensure

thatnooneisbehindyou.Backupslowly.

–Watchoutfortrafcwhenyouarenearor

crossingroads.Alwaysyieldtherightofwayto pedestriansandothervehicles.Thismachine isnotdesignedforuseonstreetsorhighways. Alwayssignalyourturnsorstopearlyenough sothatotherpeopleknowwhatyouplantodo. Obeyalltrafcrulesandregulations.

–Theelectricalandexhaustsystemsofthe

machinecanproducesparkscapableof ignitingexplosivematerials.Neveroperatethe machineinornearanareawherethereisdust orfumesintheairthatareexplosive.

–Whendrainingthetank,donotletanyone

standbehindthemachineanddonotdrain liquidonanyone’sfeet.

–Ifyouareeverunsureaboutsafeoperation,

stopworkandaskyoursupervisor.

•Donottouchtheengineormuferwhiletheengine

isrunningorsoonafterithasshutoff.These areasmaybehotenoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop

immediately,waitforallmotiontostop,andinspect themachinefordamage.Repairalldamage beforeresumingoperation.

•Beforegettingofftheseat:

1.Stopthemachine.

2.Removeyourfootfromthetractionpedal andengagetheparkingbrake.

3.TurnthekeyforthestarterswitchtotheOFF position.

4.Removethekeyfromthestarterswitch.

Important:Donotparkthemachineon

anincline.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.This

givesyouextratimetostoporturnaway.Hitting anobstaclecandamagethemachineandits contents.Moreimportant,itcaninjureyouand yourpassenger.

•Grossvehicleweight(GVW)hasamajorimpact

onyourabilitytostopand/orturn.Heavyloads andattachmentsmakeamachinehardertostop orturn.Theheaviertheload,thelongerittakes tostop.

•Turfandpavementareslickwhentheyarewet.

Itcantake2to4timesaslongtostoponwet surfacesasondrysurfaces.Ifyoudrivethrough standingwaterdeepenoughtogetthebrakes wet,theywillnotworkwelluntiltheyaredry.After drivingthroughwater,youshouldtestthebrakes tomakesurethattheyworkproperly .Iftheydo not,driveslowlywhileputtinglightpressureonthe brakepedal.Thisdriesthebrakesout.

OperatingonHillsandRough

Terrain

WARNING

Suddenchangesinterrainmaycauseabrupt steeringwheelmovement,possiblyresulting inhandandarminjuries.

•Reduceyourspeedwhenoperatingon roughterrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe perimeter.Keepyourhandsclearofthe steeringwheelspokes.

Operatingthemachineonahillmaycausetippingor rollingofthemachine,ortheenginemaystallandyou couldloseheadwayonthehill.Thiscouldresultin personalinjury.

•Donotacceleratequicklyorsuddenlyapplythe

brakeswhenbackingdownahill,especiallywitha load.

•Neverdriveacrossasteephill;alwaysdrive

straightupordownorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadway

whileclimbingahill,graduallyapplythebrakes andslowlybackstraightdownthehill.

•Turningwhiletravelingupordownhillscanbe

dangerous.Ifyouhavetoturnwhileonahill,doit slowlyandcautiously.Nevermakesharporfast turns.

•Heavyloadsaffectstability.Reducetheweightof

theloadandyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.

Stoppingwhilegoingdownahilltakeslongerthan stoppingonlevelground.Ifthemachinemustbe stopped,avoidsuddenspeedchanges,whichmay initiatetippingorrollingofthemachine.Donot suddenlyapplythebrakeswhenrollingbackward, asthismaycausethemachinetooverturn.

TheweightofthecargocanchangetheWorkman centerofgravityandhandling.T oavoidlossofcontrol andpersonalinjury ,followtheseguidelines:

•Reducetheweightoftheloadwhenoperating

onhillsandroughterraintoavoidtippingor overturningofthevehicle.

•Liquidloadscanshift.Thisshiftinghappens

mostoftenwhileturning,goingupordownhills, suddenlychangingspeeds,orwhiledrivingover roughsurfaces.Shiftingloadscancausethe vehicletotipover.

•Whenoperatingwithaheavyload,reduceyour

speedandallowforsufcientbrakingdistance.Do notsuddenlyapplythebrakes.Useextracaution onslopes.

•Beawarethatheavyloadsincreaseyourstopping

distanceandreduceyourabilitytoturnquickly withouttippingover.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthemachine.

•Beforeservicingormakingadjustmentstothe

machine,parkthemachineonalevelsurface, engagetheparkingbrake,shutofftheengine, andremovethekeytopreventsomeonefrom accidentallystartingtheengine.

•Emptythetankbeforetiltingorremovingthe

sprayerfrommachineandbeforestorage.

•Neverworkunderthemachinewithoutusingthe

tanksupportproprod.

•Ensurethatallhydrauliclineconnectorsaretight,

andthatallhydraulichosesandlinesareingood conditionbeforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole

leaksthatcanejecthydraulicuidunderhigh pressure.Usepaperorcardboard,notyourhands, tosearchforleaks.

•Checkcarefullyforoverheadclearances(i.e.,

branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontactthem.

•Donotremovetherolloverprotectionsystem

(ROPS).

•Reducespeedandloadwhenoperatingonrough

terrain,unevenground,andnearcurbs,holes,and othersuddenchangesinterrain.Loadsmayshift, causingthesprayertobecomeunstable.

DANGER

Hydraulicuidescapingunderpressure canhavesufcientforcetopenetrateskin anddoseriousdamage.

Ifuidisinjectedintotheskinitmustbe surgicallyremovedwithinafewhoursby adoctorfamiliarwiththisformofinjuryor gangrenemayresult.

•Beforedisconnectingorperforminganywork

onthehydraulicsystem,relieveallpressurein systembystoppingtheengine,cyclingthedump valvefromraisetolower,and/orloweringthetank

andattachments.Ifthetankmustbeintheraised position,secureitwiththesafetysupport.

•Tomakesurethattheentiremachineisingood

condition,keepallnuts,bolts,andscrewsproperly tightened.

3,650rpm.T oassuresafetyandaccuracy,have anAuthorizedT oroDistributorcheckthemaximum enginespeedwithatachometer.

•Ifmajorrepairsareeverneededorassistanceis

required,contactanAuthorizedT oroDistributor.

•Toreducepotentialrehazard,keeptheengine

areafreeofexcessivegrease,grass,leavesand accumulationofdirt.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet, clothing,andanypartsofthebodyawayfromthe engineandanymovingparts.Keepeveryone away.

•Donotoverspeedtheenginebychangingthe

governorsettings.Themaximumenginespeedis

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly genuineTororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.

•RefertoyourWorkmanmachineOperator’s

Manualforadditionalmaintenanceinformation.

131-5808

1.Automatic—closed loop-ratecontrol

1.Warning—readtheOperator’sManual;usefresh,clean waterforrst-aidwashing.

2.Manual—openloop-rate control

120–0616

decal131-5808

1.Warning—readthe Operator’sManual.

2.Warning—donotenterthe sprayertank.

decal120-0616

120–0622

3.Chemicalburnhazard; toxicgasinhalation hazard—wearhandand skinprotection;weareye andrespiratoryprotection.

decal120-0622

decal120-0617

120–0617

1.Tankcontents

1.Grasptheboomhere.

1.Severinghazardofhand, pinchingpoint—keep awayfromactuatedjoints.

decal119-9434

2.Crushinghazard—keep bystandersawayfromthe machine.

119-9434

decal125-4052

125–4052

decal104-8904

104-8904

1.Raiseleftboom

2.Lowerleftboom5.Toggletankrinseon/off

3.Raiserightboom

4.Lowerrightboom

6.Togglesonicboomon/off

127-6976

1.Decrease2.Increase

decal127-6976

decal125-8139

125–8139

1.Toggleboomsprayerson/off

decal127-3966

127–3966

1.ReadtheOperator’s Manualforinformationon

4.7.5A—TECcontroller output

fuses.

2.30A—T ankrinse5.10A—Ignition

3.2A—TECcontrollerlogic6.15A—Sprayerboom

127–3936

1.Backwardtipping hazard—donotraise afulltank;donotmove themachinewitharaised tank;onlyraiseand emptytank;onlymovethe machinewithalowered tank.

2.Electricalshockhazard, overheadpower lines—checkthearea foroverheadpowerlines beforeoperatingthe machineinthearea.

3.Crushinghazard—keep bystandersawaywhen loweringthetank.

decal127-3937

127–3937

1.Warning—donotstep.3.Entanglementhazard, belt—keepawayfrom movingparts;keepall guardsandshieldsin place.

2.Warning—keepawayfrom

hotsurfaces.

decal127-3936

decal127-6979

127-6979

1.Bypass-returnow3.Agitationow

2.Flow

decal127-6981

127-6981

1.Bypass-returnow

2.Flow

1.Bypass-returnow

3.Boomspray

decal127-6982

127-6982

2.Boomspray

decal127-6984

127-6984

1.Flow

2.Tank-returnow

decal130-8294

130-8294

1.Leftboom5.Centerboomsprayon9.Rightboomsprayoff

2.Leftboomsprayon6.Centerboomsprayoff10.Speed

3.Leftboomsprayoff

4.Centerboom

7.Rightboom11.Increasespeed

8.Rightboomsprayon12.Decreasespeed

13.Agitation

14.Agitationon

15.Agitationoff

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Nopartsrequired

RearPTOKit,Heavy-DutyWorkman Vehicle(HD-SeriesModelswitha ManualTransmission)

MultiProWMTurfSprayerFinishing Kit,ManualWorkmanUtilityVehicle (HD-SeriesModelswithaManual Transmission)

MultiProWMTurfSprayerFinishing Kit,AutomaticWorkmanUtilityVehicle (HDX-AutoModel)

Hold-downbrackets2

Tankandskidassembly1 Clevispins Taperedclevispin2 Hairpins2 Lynchpins4 Bolt(1/2x1-1/2inches) Nuts(1/2inch)

Qty.

Use

–

2 2

Removetheexistingbed.

Preparetoinstallthecenterboom section.

Installtheattachmenthold-down brackets.

Installthetankskid.

5 6 7 8

Nopartsrequired

Consolemountingbracket Flangelocknut(5/16inch) Flange-headbolt(5/16inch) Plasticbushing2 Controlconsole Spring-clippin Handknob1 J-clips3 Bolt(1/4x3/4inch) Flangenut(1/4inch)

Fusedecal(127–3966)

–

1 3 3

1 1

Assemblethedrainvalve.

Disconnectthebattery.

Connectthespeedsensorharness.

Couplethesprayerpump.

Installthecontrolconsoletothe machine.

Installthecontrolconsoleontothe machine.

Installthecontrolconsoleandthe electricalharness.

ProcedureDescription

Batteryterminalbolt2 Clampnut Cover—wide(batteryterminal—red) Bolt(1/2x1-1/2inch Locknut(1/2inch) Center-boomassembly Bolt(3/8x1inch) Flangelocknut(3/8inch) Boom-transportcradle2 Bolt(1/2x1-1/4inches) Flangenut(1/2inch) Leftboomsection Rightboomsection1 Flange-headbolts(3/8x1-1/4inch) Backingplates8 Flangelocknuts(3/8inch) Clevispin Hairpin2 Hoseclamps3 R-clamp2 Shoulderbolt Washer2 Nut2 Freshwatertank1 90°elbow(3/4inchNPT) 90°spigot Freshwater-tankmount1 Mountstrap4 Flange-headbolt(5/16x5/8inch) Flangelocknut(5/16inch) Supporttube(freshwatertank) Jamnut(5/16inch) Bolt(5/16x1inch) Shoulderbolt(1/2x1-15/16inches) Bolt(5/16x2-1/4inch) Washer(5/16inch) Fillreceptacleassembly1 Flange-headbolt(5/16x3/4inch)

Qty.

10 10

Use

2 1 2 2 1

4 4 1

8 2

1 1

1 1 1 2 2 2

Connectthesprayerharnesstothe battery.

Lowerthetankskid.

Installtheboomsection.

Installtheleftandrightboomsections.

Installtheboomhoses.

Installthefreshwatertank.

Installtheanti-siphonllreceptacle.

Nopartsrequired

Frontjackstand2 Rearjackstand2 Cotterpin Clevispin(4-1/2inch) Clevispin(3inch) Knob2 Operator'sManual Operatortrainingmaterial Registrationcard1 Selectionguide Pre-deliveryinspectionsheet1

–

4 2 2

1 1

Checktheboomhingesprings.

Storethejackstands(optional).

Readthemanualandviewthetraining materialbeforeoperatingthemachine.

Important:TheMulti-ProWMturfsprayerrequiresa4-postROPSorcabinstalledwiththeWorkman

vehicle.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RemovingtheExistingBed

NoPartsRequired

Procedure

CAUTION

Thefullbedweighsapproximately95kg(210 lb).Youcaninjureyourselfifyouremovethe bedwithoutaid.

•Donottrytoinstallorremovethebedby yourself.

•Getthehelpof2or3otherpeopleoruse anoverheadcrane.

1.Cylinderrodend

2.Bedmountingplate

3.Clevispin6.Frontslots(2/3bed)

Figure3

4.Lynchpin

5.Rearslots(fullbed)

g002368

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andstarttheengine.

2.Movethehydraulicliftleverforwardandlower thebeduntiltheclevispinsforthecylinderrod endliftcylindersarelooseinthemountingslots ofthebedmountingplates.

3.Releasethehydraulicliftlever,setthehydraulic liftlocklever,andshutofftheengine;refertothe Operator’sManualofyourmachine.

4.Removethelynchpinsfromtheouterendsof thecylinderrodclevispins(Figure3).

5.Removetheclevispinssecuringthecylinder rodendstothebedmountingplatesbypushing thepinstowardthecenterlineofthemachine (Figure3).

6.Removethelynchpinsandclevispinssecuring thepivotbracketsofthebedtotheframe channelsofthemachine(Figure4).

Figure4

1.Left,rearcornerofbed4.Clevispin

2.Vehicleframechannel

3.Pivotplate

7.Liftthebedoffthevehicle.

8.Stowtheliftcylindersinstorageclips.

5.Lynchpin

InstallationInstructionsfortheRearPTOKitforHeavy DutyWorkmanVehicles.

High-FlowHydraulicsKit, WorkmanHDX-AutoUtilityVehicle (Non-TC—HDX-AutoModel)

FullyinstalltheHigh-FlowHydraulicsKitforWorkman HDX-AutoUtilityVehicles;refertotheInstallation InstructionsfortheHigh-FlowHydraulicsKit, WorkmanHDX-AutoUtilityVehicle.

LiftingtheSprayerSkid

Usingliftingequipmentwitha408kg(900lb)lift

g002369

capacity,liftthetankskidfromtheshippingcrateat the2frontand2rearliftpoints(Figure5).

Note:Ensurethatthetankskidisraisedhighenough

toinstallthejackstands.

PreparingtoInstallthe TankSkid

Partsneededforthisprocedure:

RearPTOKit,Heavy-DutyWorkmanVehicle

(HD-SeriesModelswithaManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

WorkmanUtilityV ehicle(HD-SeriesModelswitha ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

WorkmanUtilityV ehicle(HD-SeriesModelswitha ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Automatic

WorkmanUtilityVehicle(HDX-AutoModel)

InstallingtheRearPTOKitfor HeavyDutyWorkmanVehicles (HD-SeriesModelswithaManual Transmission)

ForHD-andHDX-SeriesWorkmanmodelswith amanualtransmission,fullyinstalltheRearPTO KitforHeavy-DutyWorkmanVehicles;refertothe

g023738

Figure5

1.Rearliftpoint2.Frontliftpoint

MultiProWorkmanTurfSprayer FinishingKit(HD-SeriesModels withaManualTransmission)

ForHD-andHDX-SeriesWorkmanmodelswith amanualtransmission,completethestepsinthe MultiProWMTurfSprayerFinishingKitforManual WorkmanUtilityVehicles;refertotheInstallation InstructionsfortheMultiProWMTurfSprayer FinishingKit,ManualWorkmanUtilityVehicle.

MultiProWorkmanTurfSprayer FinishingKit(HDX-AutoModel)

HDX-AutomaticSeriesWorkmanmodels,complete thestepsintheMultiProWMTurfSprayerFinishing

KitforAutomaticWorkmanUtilityVehicles;referto theInstallationInstructionsfortheMultiProWMTurf SprayerFinishingKit,AutomaticWorkmanUtility Vehicle.

InstallingtheHold-Down BracketsfortheTankSkid

Partsneededforthisprocedure:

2Hold-downbrackets

Procedure

1.Supportbracket(engine

tube)

2.Hold-downbracket(tank

skid)

g028421

Figure7

3.Flanged-headbolts

4.Liftcylinder

1.Removethe2rearange-headboltsand2 angelocknutsthatsecurethesupportbracket fortheenginetubetotheframeofthemachine (Figure6).

Note:Retainthefastenersforlateruse.

Figure6

4.Torquetheboltsandnutsto91to113N∙m(67 to83ft-lb).

5.Repeatsteps1to4attheoppositesideofthe machine.

g028410

1.Rearhole—support bracket(enginetube)

2.Flangelocknut

3.Flange-headbolt

2.Rotatetheliftcylindertoprovideclearanceto

installthehold-downbracketforthetankskid (Figure6).

3.Assemblethehold-downbracketstosupport

bracketandframetheusingthe2ange-head boltsandangelocknutsremovedinstep1 (Figure7).

4.Enginesupporttube

5.Liftcylinder

InstallingtheTankSkid

Partsneededforthisprocedure:

1Tankandskidassembly

Clevispins

2Taperedclevispin

2Hairpins

4Lynchpins

Bolt(1/2x1-1/2inches)

Nuts(1/2inch)

2.Slowlylowerthetankskidontotheframeofthe machine.

3.Extendtheliftcylinderstothebracketsonthe tankskid,andalignthecylinderttingswiththe holesinthetankskidbrackets(Figure9).

g022353

Figure9

Procedure

DANGER

Thesprayertankassemblyrepresentsa storedenergyhazard.Ifnotproperlyretained wheninstallingorremovingtheassembly, itcanmoveorfallandinjureyouorother bystanders.

Usestrapsandanoverheadlifttosupport thesprayertankassemblyduringinstallation, removal,oranymaintenancewheneveryou removeretainingfasteners.

1.Usingalift,raisethetankskidassembly(Figure

8)andpositionitoverthevehicleframewiththe

pumpandvalveassembliesfacingrearward.

Note:Haveanotherpersonhelpyouperform

thefollowingsteps.

1.Hairpin

2.Clevispin

4.Securethetankskidtotheliftcylinderswith theclevispinsandhairpinsatbothsidesofthe machine.

5.Lineuptheholesinthepivotlugsattherear ofthetankskidassemblywiththeholesinthe bedpivottubeattheendofthevehicleframe (Figure10).

3.Liftcylinders

Figure8

1.Rearliftpoint2.Frontliftpoint

g022354

Figure10

1.Taperedclevispin2.Lynchpin

6.Installataperedclevispinand2lynchpinsto thepivotlugtosecurethetankassemblytothe frame(Figure10).

7.Extendtheliftcylinderstoraisethetankand supportitsweight.

g023738

Note:Disconnectthetankassemblyfromthe

liftingequipment.

8.Removethebedsupportfromthestorage bracketsonbackoftheROPSpanel(Figure11).

AssemblingtheDrainValve

NoPartsRequired

Procedure

Figure11

1.Bedsupport

9.Pushthebedsupportontothecylinderrod, makingsurethatthesupportendtabsreston theendofcylinderbarrelandonthecylinderrod end(Figure12).

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1.Removethecabletiethatsecuresthedrain valveandhoseforthesprayertanktotheskid channel(Figure13).

Figure13

1.Drainvalve

2.Cabletie

3.Skidchannel

g213728

g009164

Figure12

1.Bedsupport

2.Liftcylinder

3.Skidframe

2.Movethedrainvalveandhoseoutboardofthe skidchannel(Figure14A).

Figure14

1.Drainvalve3.Drain-valvebracket

2.Flange-headbolt(5/16x 5/8inch)

3.Removethe2ange-headbolt(5/16x5/8inch)

fromthecaseofthedrainvalve(Figure14).

DisconnectingtheBattery

NoPartsRequired

Procedure

WARNING

Incorrectbatterycableroutingcoulddamage thesprayerandcablescausingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalsprayercomponentscausing sparks.Sparkscancausethebatterygasses

g213726

toexplode,resultinginpersonalinjury .

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthesprayer.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsof thesprayer.

4.Assemblethedrainvalvetothedrain-valve bracket(Figure14B)withthe2ange-headbolts (5/16x5/8inch)thatyouremovedinstep3.

5.Tighten2anged-headboltsbyhand(Figure

14B).

1.Squeezethesidesofthebatterycovertorelease thetabsfromtheslotsinthebatterybase,and removethebatterycoverfromthebatterybase (Figure15).

Figure15

1.Slot(batterybase)3.T ab(batterycover)

2.Cover(positivebattery terminal)

2.Slidethecoverbackandremovethenegative

batteryterminalfromthebattery(Figure15).

3.Removethepositivebatteryterminalfromthe

battery(Figure15).

4.Terminal(negativebattery cable)

ConnectingtheSpeed SensorHarness

NoPartsRequired

g024088

g028456

1.Existingspeedsensorplugs

3.Connectthe3-pinconnectorforthevehicle circuitofthewireharnessofthesprayerintothe 3-pinsocketforthevehiclecircuitofthewire harnessforthemachine.

Figure16

ConnectingtheSpeedSensor Harness(HDX-AutoModel)

1.Atthewireharnessforthesprayer,locatethe 3-socketconnectorforthespeedsensorcircuit (Figure17).

ConnectingtheSpeedSensor Harness(HD-SeriesModelswitha ManualTransmission)

1.Atthewireharnessforthesprayer,locatethe 3-socketconnectorforthespeedsensorcircuit andthe3-pinconnectorforthevehiclecircuit.

2.Atthetransaxleofthemachine,connectthe 3-pinconnectorofthewireharnessofthe machineforspeedsensorintothe3-socket connectorofthesprayerharnessforthespeed sensor(Figure16).

1.3-pinconnector(machine wireharness—speed sensor)

2.3-socketconnector (sprayerwire harness—speedsensor)

3.Hydraulictank

g028436

Figure17

4.Rearframetube

5.Backofthemachine

6.Rightsideofthemachine

2.Connectthe3-pinconnectorofthewireharness ofthemachineforspeedsensorintothe 3-socketconnectorofthesprayerharnessfor thespeedsensor(Figure17).

ofthecontrolmountplate.RefertotheHandThrottle KitInstallationInstructionsfordirectionsonremoving andinstallingthehandthrottleassembly.

1.Removethe3boltsand3nutsthatsecurethe lower-centerportionofthedashpaneltothe dashsupportbracket(Figure18).

CouplingtheSprayerPump

NoPartsRequired

Procedure

•ForHD-seriesmodelswithamanualtransmission,

couplethePTOshafttothetransaxlePTO;refer totheInstallationInstructionsfortheMultiProWM TurfSprayerFinishingKit,ManualWorkmanUtility Vehicle.

•ForHDX-Automodel—connectthehydraulic

motorhosestothequick-disconnectttingsatthe high-owhydraulicpanel;refertotheInstallation InstructionsfortheMultiProWMTurfSprayer FinishingKit,AutomaticWorkmanUtilityVehicle.

Note:SomeolderWorkmanmachinesmayuse

4boltsandangenuts.

Note:Discardtheboltsandnuts.

InstallingtheControl ConsoletotheMachine

Partsneededforthisprocedure:

Consolemountingbracket

Flangelocknut(5/16inch)

Flange-headbolt(5/16inch)

2Plasticbushing

Controlconsole

Spring-clippin

1Handknob

InstallingtheConsoleMounting Bracket

Note:OnsomeWorkmanvehicles,thecontrolmount

plateisattachedtothedashboardatthesamelocation wherethebracketfortheoptionalhandthrottlekitis mounted.Ifthehandthrottlekitisinstalled,youneed toremovethebracketofthehandthrottleassembly fromthedashboard,alignthecontrolmountplateto thedash,andinstallthehandthrottlebracketontop

Figure18

1.Bolt

2.Nut

3.Cashpanel(lowercenter

area)

4.Mountingbracket(control

console)

2.Aligntheholesinthemountingbracketforthe controlconsolewiththeholesinthedashand supportbracket(Figure18).

3.Assemblethemountingbracketdashpaneland supportbracketwiththe3ange-headbolts (5/16x1inch)and3angelocknuts(5/16inch).

4.Torquethenutsandboltsto(Figure18).

5.Bushing(plastic)

6.Flange-headbolts(5/16x 1inch)

7.Flangelocknuts(5/16 inch)

g028408

5.Insertthe2plasticbushingsintothemounting bracket(Figure18).

InstallingtheControlConsoleto theMachine

InstallingtheElectrical

1.Removethehairpinsecuringthepivotpinofthe controlconsoletothestoragebracketonthe sprayertank.

2.Installthecontrolconsoleontothecontrol mountingbracketandsecurethecontrolconsole withthespring-clippin(Figure19).

Note:Ensurethatthespringclipisrotatedover

thepivotpintopositivelysecurethespring-clip pin.

HarnessesfortheSprayer

Partsneededforthisprocedure:

3J-clips

Bolt(1/4x3/4inch)

Flangenut(1/4inch)

RoutingtheRearElectrical HarnessfortheSprayertothe ControlConsole

1.Install2J-clipsinthecenterconsoleatthe pointslocatedinFigure20orFigure21using theexistingscrews.

Figure19

1.Spring-clippin3.Controlmountingbracket

2.Pivotpin(controlconsole)

3.Installthehandknobandtightenittopreventthe consolefromrotatingduringoperation(Figure

19).

4.Handknob

g002507

Figure20

HD-Seriesmodelswithanmanualtransmission

g033521

1.J-clip

2.Existingscrews

3.Control-boxharness

4.Centerconsole

HDX-AutoModel

ConnectingtheRearElectrical HarnesstotheFrontElectrical HarnessattheControlConsole

1.Alignthe2keysofthe38-pinconnectorofthe rearwireharnessforthesprayerwiththe2 keywaysofthe38-socketconnectorofthefront wireharnessconnectedtothecontrolconsole (Figure23).

g028443

Figure21

1.Centerconsole

2.J-clip

3.Existingscrews

4.Control-boxharness

2.InstallaJ-clipbehindthepassengerseat(Figure

22)usingabolt(1/4x1/2inch)andaanged

nut(1/4inch).

Figure22

1.J-clip

g033524

Figure23

1.38-socketconnector(front

wireharness—control console)

2.Alignmentkeys

g024089

2.Plugtherearwire-harnessconnectorintothe

3.38-pinconnector(rear wireharness—sprayer)

frontwireharnessconnectoruntilthelatchesof theconnectorssnaptogethersecurely(Figure

23).

3.Securethecontrolconsoleharnesstothe consoleandROPScoverusingtheJ-clips (Figure22).

InstallingtheSprayerFuse Block

Partsneededforthisprocedure:

Fusedecal(127–3966)

Procedure

1.Atthecontrolconsoleforthesprayer,routethe branchofthefrontwireharnesswiththefuse blocksbetweenthebottomofthedashpanel andthecrosstubeofthemachinechassisand downtowardtheforwardsideofthefuseblock ofthemachine(Figure24).

Figure25

1.Uninsulatedreceptacle terminal(yellow, optional-power wire—sprayerfuseblock)

2.Insulatedbladeterminal (yellow,optional-power wire—sprayerfuseblock)

3.Backofthemachine6.Fuseblock(machine

4.Fuseblock(sprayer wiring)

5.Uninsulatedreceptacle terminal(yellowpower wire—machinefuseblock)

wiring)

g033529

1.Fuseblocks(frontwire harness—controlconsole)

3.Connecttheuninsulatedreceptacleterminalof thefuseblockforthemachinetotheinsulated bladeterminalofthefuseblockofthesprayer (Figure25).

4.AligntheT-ttingsontheofthefuseblockof thesprayertotheT-slotsofthefuseblockfor themachineandslidethesprayerfuseblock intotheslotsuntilthefuseblockisfullyseated (Figure26).

g033528

Figure24

2.Crosstube(machine chassis)

2.Locatetheuninsulatedreceptacleterminalat theendoftheopen,yellowpowerwireofthe fuseblockforthemachineandtheinsulated bladeterminalattheendoftheyellow,optional powerwireofthefuseblockofthesprayer wiring(Figure25).

Figure26

1.Backofthemachine4.T-slots(fuseblockforthe

2.T-ttings(fuseblockfor

thesprayer)

3.Fuseblockforthesprayer

machine)

5.Fuseblockofthemachine

ConnectingtheSprayer HarnesstotheBattery

Partsneededforthisprocedure:

2Batteryterminalbolt

Clampnut

Cover—wide(batteryterminal—red)

PreparingthePositiveBattery Terminal

WARNING

Incorrectbatterycableroutingcoulddamage thesprayerandcables,causingsparks. Sparkscancausethebatterygassesto

g028445

explode,resultinginpersonalinjury.

Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative(black) cable.

1.RemovethenutsandT-boltsattheclampsofthe positiveandnegativebatterycables(Figure27).

5.Attachthefusedecalonasurfacenearthefuse blockforthesprayer.

Note:YounolongerneedthenutsandT-bolts.

Figure27

g033559

1.T-bolt3.Positivebatterycable

(machine)

2.Nut4.Negativebatterycable

(machine)

2.Removethecover(narrow)fromthepositive batterycable(Figure28).

Note:Y ounolongerneedthenarrowbattery

cover.

Figure28

1.Cover–narrow(battery terminal—red)

2.Positivebatterycable (machine)

3.Cover–wide(battery terminal—red)

3.Installthewidebatterycoveroverthepositive batterycableasshowninFigure28.

Note:Slidethecoverfarenoughoverthe

cablestoallowaccesstothepostclamp.

4.Aligntheringterminalofthefusiblelink(sprayer wireharness)thoughthewidebatterycoveras showninFigure29.

g033568

Figure29

1.Cover–wide(battery terminal—red)

2.Terminal(fusible-link harness—sprayer harness)

5.Looselyassembleaterminalboltandaclamp nuttothepositiveandnegativebattery-cable clamps(Figure30).

g033560

1.Ringterminal(fusible-link harness—sprayer harness)

2.Positivebatterycable (machine)

3.Negativebatterycable (machine)

Figure31

4.Clampnut

5.Terminalbolt

6.Ringterminal(negative batterywire—sprayerwire harness)

g033561

7.Securetheringterminalofthenegativewire (black—sprayerwireharness)tothepostofthe terminalboltthatyouassembledtothenegative batterycablewithaclampnut(Figure31).

8.Assemblethepositivebatterycableontothe positivebatterypostandtightentheclampnut byhand(Figure32).

Figure30

1.Terminalbolt3.Positivebattery-cable

2.Clampnut

clamp

4.Negativebattery-cable clamp

6.Securetheringterminalofthefusiblelink (sprayerwireharness)tothepostoftheterminal boltthatyouassembledtothepositivebattery cablewithaclampnut(Figure31).

g033558

g033567

Figure32

1.Cover–new(battery terminal—red)

2.Positivebatterypost

3.Negativebatterypost

9.Assemblethenegativebatterycableontothe

negativebatterypostandtightentheclampnut byhand.

10.Squeezethesidesofthebatterycover,alignthe tabsofthecoverwiththeslotsinthebattery base,andreleasethebatterycover(Figure33).

g002397

Figure35

1.Bedsupport

Figure33

1.Slot(batterybase)2.T ab(batterycover)

LoweringtheTankSkid

Partsneededforthisprocedure:

Bolt(1/2x1-1/2inch

Locknut(1/2inch)

Procedure

1.Startthemachineandraisethetankskidslightly withtheliftcylinders.

2.Removethebedsupportfromtheliftcylinder andstowthesupportinthestoragebrackets atthebackoftheROPSpanel(Figure34and

Figure35).

g033557

3.Useliftcylinderstoslowlylowerthetanktothe frame.

Note:Haveanotherpersonobservethetank

skidasitlowers.Lookforhosesandwiringthat mightbecomepinchedorbent.

4.Checkthealignmentofthetankskidtothe frameofthemachine.

5.Removetheaccesspanelsatbothsidesofthe skidframe(Figure36).

g022355

Figure36

1.Accesspaneldoor

2.Bolt(1/2x1-1/2inch

3.Locknut(1/2inch)

Figure34

6.Checkthehosesorwiringthatyoucansee throughtheopeningintheskidframeforsigns ofpinchingorbending.

Important:Ifanyhosesorwiringonthe

tankskidassemblyarepinchedorbent, raisetheassemblyup,adjustitspositioning, andtietheitemsback.

7.Alignthefrontmountingbracketswiththe hold-downbracketsinstalledin3Installingthe

g033569

Hold-DownBracketsfortheTankSkid(page18).

8.Securetheholddownbracketofthetankskid assemblytothebedbracketontheframeat

eachsideofthemachinewithabolt(1/2x1-1/2 inches)andalocknut(1/2inch)asshownin

Figure36.

9.Torquetheboltandlocknutto91to113N∙m(67 to83ft-lb).

10.Repeatsteps7through9attheothersideofthe tankskidandmachine.

InstallingtheCenterBoom Section

Partsneededforthisprocedure:

Center-boomassembly

Bolt(3/8x1inch)

Flangelocknut(3/8inch)

2Boom-transportcradle

Bolt(1/2x1-1/4inches)

Flangenut(1/2inch)

AssemblingtheBoom-Transport Cradles

1.Attachliftingequipmenttothecenterboom sectionandremoveitfromtheshipping container.

2.Aligntheboomtransportcradlestothecenter boomsection(Figure37).

Figure37

1.Boom-transportcradle

2.Bolts(3/8x1inch)5.Flangedlocknut(3/8inch)

3.Verticalholes(boom centersection)

3.Assemblethecradlestotheboomsection

(Figure37andFigure38)with6bolts(3/8x1 inch)and6angedlocknuts(3/8inch).

1.Locknuts(3/8inch)

4.Horizontalhole(boom centersection)

Figure38

g028458

g028459

4.Torquetheboltsandnutsto37to45N∙m(27 to33ft-lb).

InstallingtheCenterBoomSection totheTankSkid

1.Startthemachine,removethebedsupportfrom theliftcylinderandstowthesupport,lowerthe tankskid,shutoffthemachine,andremovethe keyfromthestarterswitch.

2.Alignthebottomholeinthesectionmounting bracketsofthecenterboomassemblywiththe

thirdholefromthebottomintheboomsupports onthesprayskidframe,asshowninFigure39.

Note:Ifnecessary,loosentheboomsupports

andadjustedthemtothecenterboomsection forbetterholealignment.T orquetheboltsand nutsto67to83N∙m(91to113ft-lb).

Figure39

1.Locknut(1/2inch)4.Sectionmountingbracket

2.Hole3—fromthebottom (boomsupport)

3.Sectionmountingbracket (left)

3.Assemblethecenterboomassemblytothe

sprayskidframewith4bolts(1/2x1-1/4inches) and4locknuts(1/2inch).

4.Torquetheboltsandnutsto67to83N∙m(91

to113ft-lb).

(right)

5.Bolt(1/2x1-1/4inches)

InstallingtheLeftandRight BoomSection

Partsneededforthisprocedure:

Leftboomsection

1Rightboomsection

Flange-headbolts(3/8x1-1/4inch)

8Backingplates

Flangelocknuts(3/8inch)

Clevispin

2Hairpin

g028460

Procedure

Eachboomsectionweighsapproximately14kg(30 lb).

1.Removethe4ange-headbolts(3/8x1-1/4 inch),4backingplates,and4angelocknuts (3/8inch)fromthehingebracketofthe center-boomsection.

2.Rotateeachpivotbracketattheendofthe centerboomsectionsothatthebracketsalign vertically(Figure40).

ConnectingtheHosesandWiring fortheBoomLiftValve

•ForHD-SeriesModelswithaManualTransmission,

refertotheinstallationinstructionsfortheMultiPro WMTurfSprayerFinishingKit,ManualWorkman UtilityVehicle.

•ForHDX-AutoModel,refertotheinstallation

instructionsfortheMultiProWMTurfSprayer FinishingKit,AutomaticWorkmanUtilityVehicle.

Figure40

1.Centerboomsection

2.Boomextension6.Backingplates

3.Hingeplate

4.Flange-headbolts(3/8x

1-1/4inch)

3.Lifttheouterboomsectionandalignholesinthe triangularmountingplateattheendoftheouter boomsectionwiththeholesinthepivotbracket.

5.Triangularmountingplate

7.Flangelocknuts(3/8inch)

g028737

Note:Ensurethattheturretsforthesprayer

nozzlesarefacingrearward.

4.Assemblehingeplatetothetriangularplate using4ange-headbolts,4backingplates,and 4angelocknuts(Figure40),thatyouremoved instep1.

5.Torquethenutsboltsandnutsto37to45N∙m (27to33ft-lb).

6.Aligntherodendoftheboomliftcylinderwith theholesinthehornofthepivotbracket(Figure

40).

Figure41

1.Rodend(boomlift

cylinder)

2.Horn(pivotbracket)

3.Clevispin(5/8x4-3/4 inch)

4.Hairpin

7.Securetherodendtothepivotbracketwitha clevispinandahairpin(Figure40).

8.Repeatstep1through5ontheothersideofthe center-boomassemblywiththeopposingboom section.

Note:Beforeyounishthisprocedure,ensure

thatallofturretsforthespraynozzlesarefacing rearward.

g028738

InstallingtheBoomHoses

Partsneededforthisprocedure:

3Hoseclamps

2R-clamp

Shoulderbolt

2Washer

2Nut

InstallingtheLeftandRightBoom SectionHoses

1.Routetheboom-sectionhosesasshownin

Figure42andFigure43.

1.Nut

2.Washer

3.R-clamp6.Hoseclamp

4.Shoulderbolt7.Left-boomhose

5.T-tting8.Left-sectionvalve

g028468

Figure42

Hose—LeftBoomSection

Figure43

Hose—RightBoomSection

g213727

1.Nut

2.Washer

3.R-clamp6.Hoseclamp

4.Shoulderbolt

5.T-tting

2.Securetheboomhosestothefrontsideofthe centerboomsection(Figure42andFigure43) with1R-clamp,1shoulderbolt(5/16x1inch),1 locknut(5/16inch),and1washer(5/16inch).

3.Installtheboomsectionhoseoverthebarbed T-ttingattheboomsectionandsecurethehose withahoseclamp(Figure42andFigure43).

Note:Applyacoatofliquidsoaptothehose

barboftheteettingtoeaseinstallationofthe hose.

4.Repeatsteps1through3onthehosetothe boomsectionontheothersideofthesprayer.

7.Right-boomhose

8.Right-sectionvalve

InstallingtheCenterBoom-Section Hose

1.Routethecenterboom-sectionhoseasshown inFigure44.

Figure44

1.Up

2.T-tting5.Center-sectionvalve

3.Hoseclamp

2.Installtheboomsectionhoseoverthebarbed T-ttingatthecenterboomsectionandsecure thehosewithahoseclamp(Figure44).

4.Center-boomhose

6.Frontofthemachine

Note:Applyacoatofliquidsoaptothehose

barboftheteettingtoeaseinstallationofthe hose.

InstallingtheNozzles

3.Turnthenozzleclockwisetolockthecamson thereceptacleinplace.

4.Verifythefanportionofthenozzle.

SeetheInstallationInstructionsaccompanyingthe nozzlesformoreinformation.

InstallingtheFreshwater Tank

g028471

Partsneededforthisprocedure:

1Freshwatertank

90°elbow(3/4inchNPT)

90°spigot

1Freshwater-tankmount

4Mountstrap

Flange-headbolt(5/16x5/8inch)

Flangelocknut(5/16inch)

Supporttube(freshwatertank)

Jamnut(5/16inch)

Bolt(5/16x1inch)

Shoulderbolt(1/2x1-15/16inches)

Bolt(5/16x2-1/4inch)

Washer(5/16inch)

NoPartsRequired

Procedure

Thenozzlesthatyouusetoapplyyourchemicals varydependingontherateofapplicationthatyou need;therefore,nozzlesarenotsuppliedwiththekit. Toobtainthecorrectnozzlesforyourneeds,contact yourAuthorizedT oroDistributorandbepreparedto givethemthenfollowinginformation:

•Thetargetapplicationrateinlitersperhectare,US

gallonsperacre,orUSgallonsper1,000square feet.

•Thetargetspeedofthevehicleinkilometersper

hourormilesperhour.

1.Threadorinsertthenozzleintothenozzle receptaclefollowedbyagasket.

2.Slidethenozzlereceptacleoverthenozzle ttingonaturret.

AssemblingtheMountBracketto theFreshwaterTank

1.Assemblethefreshwatertanktothe freshwater-tankmountwiththe2mountstraps, 4ange-headbolt(5/16x5/8inch),and4ange locknuts(5/16inch)asshowninFigure45.

Note:Ensurethattheelbowandspigotare

alignedtothesamesideofthetankasthe freshwater-tankdecal.

Figure45

1.Freshwater-tankmount4.Mountstrap

2.Flangelocknut(5/16inch)5.Flange-headbolt(5/16x 5/8inch)

3.Freshwatertank

InstallingtheTank-SupportTube

1.Alignthesupporttubeforthefreshwatertank withthetank-supportchannel(Figure46).

g033572

Figure46

1.Jamnut(5/16inch)5.Bolt(5/16x1inch)

g033570

2.Supporttube(freshwater

tank)

3.Frontofthemachine7.Weldnut(support

4.Topofthemachine8.Shoulderbolt(1/2x

6.Flangelocknut(5/16inch)

channel—freshwater tank)

1-15/16inches)

2.Torquetheboltsandnutsto20to25N∙m(175 to225in-lb).

2.Aligntheholesinthesupporttubewiththeholes inthechannel(Figure46).

3.Securethetubetothechannel(Figure46)with the2shoulderbolts(1/2x1-15/16inches)and2 angelocknuts(5/16inch).

4.Torquetheboltsandnutsto20to25N∙m(175 to225in-lb).

5.Threadthejamnut(5/16inch)intothebolt(5/16 x1inch)asshowninFigure46.

6.Threadthebolt(5/16x1inch)andjamnutinto theweldnutatthebottomofthetanksupport channelandtightentheboltandjamnutby hand(Figure46).

InstallingtheTank

Note:TheMulti-ProWMturfsprayerrequiresa

4-postROPSorcabinstalledontotheWorkman vehicle.

1.Assemblethefreshwatertankandmountonto thesupporttubewiththe2bolts(5/16x2-1/4 inch)and2angelocknuts(5/16inch)asshown inFigure47.

InstallingtheAnti-Siphon FillReceptacle

Partsneededforthisprocedure:

1Fillreceptacleassembly

Flange-headbolt(5/16x3/4inch)

Procedure

Placethell-receptacleassemblyoverthethreaded holeinthetank(Figure48)andsecureitwitha ange-headbolt(5/16x3/4inch).

Figure47

1.Freshwatertankmount

2.Flangelocknut(5/16inch)5.Bolt(5/16x2-1/4inch)

3.Supporttube(freshwater

tank)

2.Torquetheboltsandnutsto20to25N∙m(175 to225in-lb).

4.Washer(5/16inch)

g033573

g208978

Figure48

1.Fill-receptacleassembly

2.Flangebolt(5/16x3/4 inch)

CheckingtheBoomHinge Springs

NoPartsRequired

Procedure

Important:Operatingthespraysystemwith

theboomhingespringsundertheincorrect compressioncoulddamagetheboomassembly. Measurethespringsandusethejamnutto compressthespringsto4cm(1-1/2inches)if necessary.

Thesprayerisshippedwiththeboomextensions swungforwardtofacilitatepackagingofthemachine. Thespringsarenotfullytightenedatthetimeof manufacturetoallowtheboomstobeinthisposition fortransit.Beforeoperatingthemachine,adjustthe springstothecorrectcompression.

1.Ifnecessary,removethepackingcomponents thatsecuretherightandleftextensionbooms duringshipping.

2.Supporttheboomswhiletheyareextendedto thesprayposition.

Figure49

1.Boomhingespring

2.Jamnut

4.Repeattheprocedureforeachspringonboth boomhinges.

5.Movetheboomsintothetransport“X”position.

Note:SeeUsingtheBoomTransportCradle

(page57)formoreinformation.

3.4cm(1-1/2inches)

g210326

3.Attheboomhinge,measurethecompressionof theupperandlowerspringswhilethebooms areintheirextendedposition(Figure49).

A.Compressallthespringsuntiltheymeasure

4cm(1-1/2inches).

B.Usethejamnuttocompressanyspringthat

measuresgreaterthan4cm(1-1/2inches).

StoringtheJackStands (Optional)

Partsneededforthisprocedure:

2Frontjackstand

2Rearjackstand

Cotterpin

Clevispin(4-1/2inch)

Clevispin(3inch)

2Knob

Procedure

1.Insertthefrontjackstandsupsidedownintothe framenearthefronttie-downpoints(Figure50).

Figure50

LearningMoreaboutYour Product

Partsneededforthisprocedure:

Operator'sManual

Operatortrainingmaterial

1Registrationcard

Selectionguide

1Pre-deliveryinspectionsheet

g023740

1.Frontjackstand2.Knob

2.Securethefrontjackstandswith2clevispins(3 inch)and2cotterpinsthroughthemiddlehole onthestands.

3.Inserttherearjackstandsfromthebottom,up intotheframe,nearthereartie-downpoints (Figure51).

Figure51

Procedure

1.Readthemanuals.

2.Viewtheoperatortrainingmaterial.

3.Usethenozzleselectionguidetochoosethe correctnozzlesforyourspecicapplication.

4.Storethedocumentationinasafeplace.

g023739

1.Rearjackstand

4.Securetherearjackstandswith4clevispins (4-1/2inch)and4cotterpinsthroughthelast holeonthestands.

ProductOverview

Figure52

1.Master-boomswitch

2.Boom-sectionswitches(sprayerOn/Off)7.Sonic-boomswitch(optional)

3.Boomliftswitches

4.InfoCenter

5.Pressuregauge

Controls

6.Rinseswitch(optional)

8.Application-rateswitch

9.Agitationswitch

andmore(Figure52).Formoreinformation,referto

UsingtheInfoCenter(page44).

InfoCenterLCDDisplay

TheInfoCenterLCDdisplayshowsinformationabout yourmachineandbatterypacksuchasthecurrent batterycharge,thespeed,diagnosticsinformation,

g028854

Master-BoomSwitch

Themaster-boomswitchallowsyoutostartorstop theallsprayoperation.Presstheswitchtorunorstop thespraysystem(Figure52).

Boom-SectionSwitches

Theboom-sectionswitchesarelocatedalongthe bottomofthecontrolpanel(Figure52).T oggle eachswitchupwardtoturnthesprayersforthe correspondingboomsectiononanddownwardtoturn thesprayersoff.Whentheboom-sectionswitchisset totheONposition,thelightontheswitchilluminates. Theseswitchesonlyaffectthespraysystemwhenthe master-boomswitchisintheONposition.

Application-RateSwitch

g028486

Figure53

Theapplication-rateswitchislocatedontheleft sideofthecontrolpanel(Figure52).Pressand holdtheswitchupwardtoincreasethespraysystem applicationrate,orpressandholditdownwardto decreaseapplicationrate.

Boom-LiftSwitches

Theelectricboom-liftswitchesraiseandlowertheir respectivebooms(Figure52).Thereisaleftandright liftswitch.Pressandholdtheswitchupwardtoraise therespectiveboom,orpressandholdtheswitch downwardtolowertherespectiveboom.

Sprayer-ModeSwitch(HDX-Auto Model)

Usethesprayer-modeswitchtoselectbetweenthe followingsprayingmethods:

•Usethemanualmodewhenyouwanttomanually

controlthesprayerapplicationrate.

•Usetheautomaticmodewhenyouwantthe

computertocontrolsprayerapplicationratewith settingyouenterintheInfoCenter.

1.InfoCenterconsole

2.Sprayer-modeswitch

3.Automaticmode (sprayer-modeswitch position)

4.Manualmode (sprayer-modeswitch position)

Regulating(RateControl)Valve

Theregulatingvalvelocatedbehindthetank(Figure

54),Theregulatingvalvecontrolstheamountofuid

thatisroutedtotheboomsortheratereturntothe tank.

Figure54

1.Regulating(ratecontrol) valve

2.Agitationvalve5.Boomsectionvalves

3.Master-boomvalve

g028483

4.Flowmeter

Flowmeter

Theowmetermeasurestheowrateoftheuidto theboomsectionvalves(Figure54).

Boom-SectionValves

Usetheboom-sectionvalvestoturnthesprayer pressureonorofftothesprayernozzlesintheleft, center,andrightboomsections(Figure54).

BoomSection-BypassValves

Theboomsection-bypassvalves(Figure55)redirect theuidowfromaboomtothetankwhenyouturn offtheboomsection.Y oucanadjustthesevalvesto ensurethattheboompressureremainsconstantno matterwhichcombinationofboomsyouareoperating; refertoCalibratingtheBoomBypass(page62).

g033579

Figure56

1.Agitation-controlvalve

Note:HD-seriesmodelswithamanual

transmission—foragitationtoworkthePTOand clutchmustbeengagedandtheenginemustbe runningaboveanidle.Ifyoustopthesprayerand needagitationcirculatingthecontentofthetank, placetherangeshiftleverintheNEUTRALposition,let outtheclutch,engagetheparkingbrake,andsetthe handthrottle(ifequipped).

Figure55

1.Leftboomsection-bypass valve

2.Centerboom section-bypassvalve

3.Rightboom section-bypassvalve

Agitation-ThrottleValve

Thisvalveislocatedontherearleftsideofthetank (Figure56).Turntheknobonthevalvetothe6 o'clockpositiontoturnonthetankagitationandtothe 8o'clockpositiontoturnoffthetankagitation.

SprayerPump

Thesprayerpumpislocatedattherearofthemachine (Figure57).

g028485

Controlthesprayerpumpbyperformingthefollowing:

•FortheHD-seriesmodelwithamanual

transmission—Atthecenterconsoleofthe machine,movethePTOlevertotheENGAGE positiontorunthepump;movethePTOleverto theDISENGAGEpositiontostopthepump.Referto theWorkmanHDX-AutoUtilityVehicleOperator’s Manual.

•FortheHDX-Automodel—Atthedashpanelto

theleftofthesteering-wheelcolumn,pressthe rockerswitchforthehigh-owhydraulicsystemup totheONpositiontorunthesprayerpump(the lightoftherockerswitchilluminates).Pressthe rockerswitchdowntotheOFFpositionshutoffthe sprayerpump.RefertotheHigh-FlowHydraulic KitInstallationInstructions(thelightoftherocker switchshutsoff).

Figure57

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Note:Ifyouneedtotransportthevehicleonatrailer

withthesprayerinstalled,makesurethatthebooms

g028857

aretieddownandsecure.

1.Sprayerpump

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Spraysystembaseweight (vehicleweightnotincluded)

Tankcapacity

Overallvehiclelengthwiththe standardspraysystem

Overallvehicleheightwith standardspraysystemtothe topofthetank

Overallvehicleheightwith standardspraysystemand theboomsstoredintheX pattern

Overallvehiclewidthwiththe standardspraysystemand theboomsstoredintheX pattern

757L(200USgallons)

424kg(935lb)

422cm(166inches)

147cm(58inches)

234cm(92inches)

175cm(69inches)

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsand decalsinthesafetysection.Knowingthisinformation couldhelpyouorbystandersavoidinjury.

UsingtheInfoCenter

TheInfoCenterLCDdisplayshowsinformationabout yourmachine,suchastheoperatingstatus,various diagnostics,andotherinformationaboutthemachine (Figure58).Thereisasplashscreenandmain informationscreenontheInfoCenter.Y oucanswitch betweenthesplashscreenandmaininformation screen,atanytime,bypressinganyoftheInfoCenter buttonsandthenselectingtheappropriatedirectional arrow.

Figure58

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•Leftbutton,Menuaccess/Backbutton—press

thisbuttontoaccesstheInfoCentermenus.You canalsouseittobackoutofanymenuyouare currentlyusing.

•Middlebutton—usethisbuttontoscrolldown

menus.

•Rightbutton—usethisbuttontoopenamenu

wherearightarrowindicatedadditionalcontent.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatfunctionisactiveatthetime.The

g020650

LCDdisplayshowsaniconaboveeachbuttonthat indicatesitscurrentfunction.

StartingtheInfoCenter

1.Insertthekeyintothestarterswitchandrotateit totheONposition.

Note:TheInfoCenterilluminatesanddisplays

theinitializationscreen(Figure59).

g029189

Figure61

Figure59

2.Afterapproximately15seconds,thehome screenappears.Pressthecenterselection buttontodisplaytheinformationcontext(Figure

60).

Figure60

•Pressthecenterselectionbuttonagainto

navigatetotheMainMenu.

•Rightselectionbutton:Totalareasprayed

(Figure61A)

•Rightselectionbutton:Applicationrate

(Figure61B)

•Leftselectionbutton:Sub-areasprayed

(Figure61C)

•Leftselectionbutton:Tankvolume(Figure

61D)

g028527

Note:RotatingthestarterswitchtotheSTART

positionandstartingtheenginecausesthevalues indicatedintheInfoCenterdisplaytoreectthe runningmachine.

AccessingtheSettingsMenu

1.StarttheInfoCenter;refertoStartingthe

InfoCenter(page45).

Note:TheHomescreendisplays.

2.Pressthecenterselectionbuttontoaccessthe Informationcontext.

Note:Theinformationcontexticondisplays.

3.Pressthecenterselectionbuttontoaccessthe MainMenu(Figure62).

g028528

Figure62

AdditionaloptionsfortheHDX-Automodelisnotshown.

1.Rightselectionbutton(selectcontext)

4.Presstherightselectionbuttontodisplaythe Settingssub-menus.

Note:TheMainMenudisplayswiththeSettings

optionselected.

Note:Pressingthecenterselectionbutton(the

buttonbelowthedownarrowiconinthedisplay) movestheselectedoptiondown.

g028416

Figure63

1.Listoptions(icon)3.Rightselectionbutton(list context)

2.Scrolldown(icon)4.Centerselectionbutton (scrollcontext)

g028519

Note:Pressingtheleftselectionbuttonsaves

yourselection,exitstheSettingsmenu,and returnstotheMainMenu.

3.Tochangethelanguageusedinthedisplay,

pressthecenterselectionbutton(thebutton belowthedownarrowinthedisplay)tomove theselectedoptiontoLanguage(Figure63).

ChangingtheUnitsofMeasure (EnglishandMetric)

1.AccesstheSettingsmenu;refertoAccessing

theSettingsMenu(page45).

2.Tochangetheunitofmeasure,presstheright selectionbuttontochangethelistedunitsof measure(Figure63).

•English:mph,gallons,andacre

•Turf:mph,gallons,and1,000ft

•SI(metric):kph,liter,hectare

Note:ThedisplayswitchesbetweenEnglish,

turf,andmetricunits.

4.Presstherightselectionbutton(thebutton belowthelisticoninthedisplay)tohighlightthe listedlanguageusedinthedisplay(Figure63).

Note:Availablelanguagesinclude:English,

Spanish,French,German,Portuguese, Danish,Netherlands(Dutch),Finnish,Italian, Norwegian,andSwedish.

5.Presstheleftselectionbuttontosaveyour selection(s),exittheSettingsmenu,andreturn

totheMainMenu(Figure62).

6.Presstheleftselectionbuttontoreturntothe Homescreen(Figure63).

AdjustingtheBacklightingand ContractLevelsoftheDisplay

1.AccesstheSettingsmenu;refertoAccessing

theSettingsMenu(page45).

2.Toadjustthebacklightlevelofthedisplay,press thecenterselectionbutton(thebuttonbelow thedownarrowiconinthedisplay)tomovethe selectedoptiondowntotheBacklightsetting (Figure64).

selection,exittheBacklightmenu,andreturnto theSettingsmenu(Figure64).

6.Toadjustthecontrastlevelofthedisplay,press thecenterselectionbutton(thebuttonbelow thedownarrowiconinthedisplay)tomovethe selectedoptiondowntotheContrastsetting (Figure64).

7.Presstherightselectionbuttontodisplaythe valueadjustmentcontext(Figure64).

Note:Thedisplayshowsa(―)iconoverthe

centerselectionbuttonanda(+)iconoverthe rightselectionbutton.

8.Presstheleftselectionbutton(thebutton belowthelisticoninthedisplay)tosaveyour selection,exittheContrastmenu,andreturnto theSettingsmenu(Figure64).

9.PresstheleftselectionbuttontoexittheSettings menuandreturntotheMainMenu(Figure62 andFigure64).

10.Presstheleftselectionbuttontoreturntothe Homescreen(Figure64).

Figure64

1.Selectarrow(icon)5.Increasethevalue(icon)

2.Scrolldown(icon)6.Decreasethevalue(icon)

3.Rightselectionbutton (selectcontext)

4.Centerselectionbutton (scrollcontext)

7.Rightselectionbutton (raisevaluecontext)

8.Centerselectionbutton (lowervaluecontext)

3.Presstherightselectionbuttontodisplaythe valueadjustmentcontext(Figure64).

Note:Thedisplayshowsa(―)iconoverthe

centerselectionbuttonanda(+)iconoverthe rightselectionbutton.

InfoCenterIcons

IconDescriptions

Informationicon

g028415

Scrolldown

Enter

Changethenextvalueinthe list

Increase

Decrease

Activescreen

4.Usethecenterselectionbuttonandright selectionbuttontochangethebrightnesslevel ofthedisplay(Figure64).

Note:Asyouchangethebrightnessvalue,the

displaychangestheselectedbrightnesslevel.

5.Presstheleftselectionbutton(thebutton belowthelisticoninthedisplay)tosaveyour

Inactivescreen

Gotothehomescreen

Activehomescreen

IconDescriptions(cont'd.)

Savevalue

Exitmenu

Hourmeter

CorrectPINcodeentered

CheckPINentry/Calibration verication

MasterboomOn/Boom sprayerOff

MasterboomOn/Boom sprayerOn

Fullspraytank

Spraytankathalf

Tanklevellow

Emptyspraytank

Selectthenextareafor accumulation

Applicationrate1

Applicationrate2

Boostrate

UsingtheMenus

AccessthecalibrationsettingsintheInfoCentermenu systembypressingthemenuaccessbuttonwhileat themainscreen.Thisreturnsyoutothemainmenu. Refertothefollowingtablesforasummaryofthe optionsavailablefromthemenus:

Calibration

MenuItemDescription

TestSpeedThismenusetsthetestspeedforcalibration.

Flow Calibration

Speed Calibration

Thismenucalibratestheowmeter.

Thismenucalibratesthespeedsensor.

TURFunits(1,000square

feet)

Areasprayed

SelectingtheSprayer Programming

HDX-AutoModel

SwitchingbetweenManualModeand AutomaticMode

Volumesprayed

Adjusttankvolume

Homescreen

Clearactivearea

g028518

Clearallareas

1.Automaticmode(switch position)

Adjustdigit

Figure65

2.Manualmode(switch position)

•Atthecontrolconsole,pressthesprayer-mode

switchtotheleftpositiontocontroltheapplication

rateofthesprayerthroughtheInfoCenterinthe AUTOMATICMODE.

Note:Aniconfortheapplicationrateappearsin

thedisplayoftheInfoCenter.

•Pressthesprayer-modeswitchtotherightto

controltheapplicationrateofthesprayerbyhand intheMANUALMODE.

Note:WhenswitchingfromtheAutomaticmode

totheManualmode,theiconfortheapplication ratedisappearsfromthedisplay.

Note:Anicon

appears.

Note:Theapplicationrateboostisanadditional

percentabovetheactiveprogram(1or2) applicationrate.Pressandholdthebuttonsto applytheboostapplicationrate;releasethe buttonstostoptheboostrate.

ProgrammingtheApplicationRate andApplicationRateBoost

HDX-AutoModel

SwitchingbetweenSprayerProgramming Settings

ProgrammingtheApplicationRate1and2

1.FromtheHomescreen,pressthecenter selectionbuttontonavigatetotheMainMenu.

2.Ifneeded,pressthecenterselectionbuttonto highlighttheapplicationrateforsprayerprogram 1(Figure67).

Note:Theiconforsprayerapplicationrate1

lookslikethenumeral1inacircletotherightof abull's-eyetarget.

Figure66

1.Leftandcenter buttons—selecting applicationrate1

2.Icon—applicationrate1

3.Icon—applicationrate26.Icon—applicationrate

4.Centerandright buttons—selecting applicationrate2

5.Leftandright buttons—selecting applicationrateboost

boost

•Toselectapplicationrate1,presstheleft2buttons

oftheInfoCenter(Figure66).

Note:Anicon

appears.

•Toselectapplicationrate2(applicationrate),

presstheright2buttons(Figure66).

Note:Aniconappears.

•Totemporarilyapplyaboostapplicationrate,

pressandholdthe2outerbuttons(Figure66).

g028507

g028512

Figure67

3.Presstherightselectionbuttontoselectsprayer program1(Figure67A).

4.Setthenumericalvaluebypressingthefollowing selectionbuttons:

•Presstherightselectionbutton(Figure67B)

tomovethecursortothenextnumerical positiontotheright.

•Pressthecenterselectionbutton(Figure

67C)toincreasethenumericalvalue(0to9)

5.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:TheSaveIconappearsabovethecenter

selectionbutton(Figure67D).

6.Pressthecenterselectionbutton(Figure67D) tosavetheprogrammingforapplicationrate.

7.Pressthecenterselectionbuttontohighlightthe applicationrateforsprayerprogram2.

Note:Theiconforsprayerapplicationrate2

lookslikethenumeral2inacircletotherightof abull's-eyetarget.

Note:Y oucanusetheapplicationratefor

sprayerprogram2toconvenientlyapplya higherorlowerapplicationratetoyourturfsite asneeded.

8.Repeatsteps4through6.

UsingtheSettingsMenu

HDX-AutoModel

SelectingtheActiveApplicationRatefromthe SettingsMenu

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe Activeapplicationratesetting(Figure69).

ProgrammingtheApplicationBoostRate

Theapplicationboostaddsaspeciedpercentto theactiveprogramapplicationratewhentheouter2 buttonsoftheInfoCenterarepressedwhilespraying inAutomaticmode.

1.FromtheHomescreen,pressthecenter selectionbuttontonavigatetotheMainMenu.

2.Ifneeded,pressthecenterselectionbuttonto highlighttheapplicationrateboost(Figure68).

Note:Theiconfortheapplicationrateboost

look2(+)signstotherightofabull's-eyetarget (Figure68).

g028520

Figure69

3.Presstherightselectionbuttontotoggle betweenapplicationrate1and2(Figure69).

4.Presstheleftselectionbuttontosaveandreturn tothemainmenu

SettingtheT ank-LevelAlert

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe Alertsetting(Figure70).

Note:The(-)and(+)iconsappearsabovethe

centerandrightselectionbuttons.

Figure68

3.Presstherightselectionbutton(Figure68)to increasetheboostpercentagein5%increments (20%maximum).

g028513

g028521

Figure70

3.Presstherightselectionbutton(Figure70).

4.Usethecenterorrightselectionbuttonstoenter theminimumquantityinthetankwhenthealert displaysduringsprayeroperation(Figure70).

Note:Holdingthebuttondownincreasesthe

valueofthetankalertby10%.

5.Presstheleftselectionbuttontosaveandreturn tothemainmenu

ChangingthePIN

1.EnterthecurrentPIN;refertosteps1through

6inEnteringthePINintotheInfoCenter(page

51).

EnteringthePINintotheInfoCenter

Note:EnteringthePINallowsyoutochangethe

accessprotectedsettingsandmaintainthepassword.

Note:ThefactoryenteredPINnumberis1234.

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe ProtectedMenussetting.

2.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

3.Pressthecenterselectionbuttontohighlightthe ProtectedMenussetting.

Figure71

3.PresstherightselectbuttontoselectProtected Menus(Figure71A).

4.SetthenumericalvalueinthePINentryscreen bypressingthefollowingselectionbuttons:

•Pressthecenterselectionbutton(Figure

71B)toincreasethenumericalvalue(0to9)

•Presstherightselectionbutton(Figure71C)

tomovethecursortothenextnumerical positiontotheright.

5.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:Thecheckmarkiconappearsabovethe

centerselectionbutton(Figure71D).

g028717

Figure72

4.PresstherightselectbuttontoselectProtected Menus(Figure72A).

g028522

5.EnterthenewPINintotheentryscreenby pressingthefollowingselectionbuttons:

•Pressthecenterselectionbutton(Figure

72A)toincreasethenumericalvalue(0to9)

•Presstherightselectionbutton(Figure72C)

tomovethecursortothenextnumerical positiontotheright.

6.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:TheSaveiconappearsabovethecenter

selectionbutton(Figure72D).

7.WaituntiltheInfoCenterdisplaysthe“value savedmessage”andtheredindicatorlight illuminates.

6.Pressthecenterselectionbutton(Figure71D) toenterthepassword.

SettingtheProtectSettings

Important:Usethisfunctiontolockandunlock

theapplicationrate.

Note:Y oumustknowthe4-digitPINnumberto

changesettingsforfunctionsintheprotectedmenus.

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe ProtectSettingsentry.

Note:IfthereisnoXintheboxtotheright

ofProtectSettingsentry,thesub-menusforL Boom,CBoom,RBoom,andResetDefaults arenotlockedwiththePIN(Figure74).

Figure73

3.Presstherightselectionbutton.

Note:ThePINentryscreenappears

4.EnterthePIN;refertostep4inEnteringthePIN

intotheInfoCenter(page51).

g028523

Figure74

9.WaituntiltheInfoCenterdisplaysthe“value savedmessage”andtheredindicatorlight illuminates.

Note:Thesub-menusbelowtheProtected

MenusentryarelockedwiththePIN.

Note:T oaccessthesub-menus,highlightthe

ProtectSettingsentry,presstherightselection button,enterthePIN,andwhentheCheckMark iconappears—pressthecenterselectionbutton.

ResettingtheBoomSectionSizestoDefault

g028524

1.Pressthecenterselectionbuttontonavigateto theResetDefaultentry(Figure75).

5.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:TheCheckMarkiconappearsabovethe

centerselectionbutton.

6.Pressthecenterselectionbutton.

Note:Thesub-menusforLBoom,CBoom,R

Boom,andResetDefaultsappears.

7.Pressthecenterselectionbuttontohighlightthe ProtectSettingsentry

8.Presstherightselectionbutton.

Note:AnXappearsintheboxtothetothe

rightofProtectSettingsentry(Figure74).

g028526

Figure75

2.PresstherightselectionbuttontoselectReset Default.

3.IntheDefaultSettingsscreen,presstheleft selectionbuttonforNOortherightselection buttonforYES(Figure75).

Note:SelectingYESrestorestheboom-section

sizestothefactorysetting.

InfoCenterAdvisories

Operatoradvisoriesautomaticallydisplayonthe InfoCenterscreenwhenamachinefunctionrequires additionalaction.Forexample,ifyouattemptto starttheenginewhilepressingthetractionpedal,an advisorydisplays,indicatingthatthetractionpedal mustbeintheNEUTRALposition.

Foreachadvisorythatoccurs,thefaultindicator ashes,andanadvisorycode(number),anadvisory description,andanadvisoryqualierappearsonthe screenasshowninFigure76.

Advisorydescriptionsandqualiersappearas InfoCentericons.RefertoInfoCenterIcons(page47) foradescriptionofeachicon.

Note:Anadvisoryqualierexplainstheconditions

thattriggeredtheadvisoryandprovidesinstructions oneliminatingtheadvisory.

g202867

Figure76

1.Faultindicator3.Advisorydescription

2.Advisoryqualier

4.Advisorycode

Note:Advisoriesdonotlogintothefaultlog.

Note:Youcanclearanadvisoryfromthedisplay

screenbypressinganyoftheInfoCenterkeys.

RefertothetablethatfollowsfortheInfoCenter advisories:

Advisories

AdvisoryCode

200

201

202

203

204

205Parkingbrakeisengaged

206Pumpstartprevented—boomactive

Description

Startprevented—pumpswitchactive

Startprevented—notinNEUTRAL

Startprevented—outofseat

Startprevented—throttlepedalisnothome

Startprevented—starterengagetimeout

Advisories(cont'd.)

AdvisoryCode

207Pumpstartprevented—enginespeedhigh

208

209Throttlelockprevented—parkingbrakeis

210

211

212Tanklowvolumealert

213

220Flowsensorcalibration

221

222Flowsensorcalibration—turnonthepump

223

224Flowsensorcalibration—calibration

225Flowsensorcalibration—calibration

226Flowsensorcalibration—exitingcalibration

231

232

233

234

235

236

237

238

241

Description

Throttle/speedlockprevented—pumpisnot active

notengaged

Speedlockprevented—operatornotinseat orparkingbrakeisengaged

Throttle/speedlockprevented—clutchor servicebrakeisengaged

RinsepumpON

Flowsensorcalibration—llwaterintank andentervolumelled

Flowsensorcalibration—turnonallofthe booms

commenced

complete

mode

Speedsensorcalibration

Speedsensorcalibration—llthefresh watertank,pressnext

Speedsensorcalibration—llthesprayer halffullwithwater,pressnext

Speedsensorcalibration—enterthe calibrationdistance,pressnext

Speedsensorcalibration—markanddrive theentereddistancewithsprayersections off

Speedsensorcalibration—speedsensor calibrationinprogress

Speedsensorcalibration—speedsensor calibrationcomplete

Speedsensorcalibration—turnoffthe booms

Calibrationoutofbounds,usingdefault

PreparingtoUsethe Sprayer

CleaningtheSuctionFilter

ServiceInterval:Beforeeachuseordaily—Cleanthe

suctionlter.Cleanthesuctionlter (moreoftenwhenusingwettable powders).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutoffthepump,shutoffthe engine,andremovethekey .

2.Atthetopofthesprayertank,removethe retainerthatsecuresthehosettingattachedto thelargehosefromthelterhousing(Figure77).

6.Insertthesuctionlterintothelterhousinguntil thelterisfullyseated.

7.Alignthehoseandhosettingtothelter housingatthetopofthetank,andsecuretting andhousingwiththeretainerthatyouremoved instep2.

CleaningthePressureFilter

ServiceInterval:Beforeeachuseordaily—Clean

thepressurelter.Cleanthe pressurelter(moreoftenwhen usingwettablepowders).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutoffthesprayerpump,shut offtheengine,andremovethekey.

2.Alignadrainpanunderthepressurelter (Figure79).

Figure77

1.Suctionhose

2.Retainer

3.Removethehoseandhosettingfromthelter housing(Figure77).

4.Pullthesuctionstraineroutofthelterhousing inthetank(Figure78).

Figure78

1.Screenvane2.Suctionstrainer

5.Cleanthesuctionlterwithcleanwater.

g033577

g033582

Figure79

1.Filterhead

2.Gasket(bowl)

3.Filterelement6.Bowl

4.Gasket(drainplug)

5.Draincap

3.Rotatethedraincapcounterclockwiseand removeitfromthebowlofthepressurelter (Figure79).

Note:Allowthebowltodraincompletely.

g033578

4.Rotatethebowlcounterclockwiseandremove thelterhead(Figure79).

5.Removethepressurelterelement(Figure79).

6.Cleanthepressurelterelementwithclean water.

Important:Replacethelterifitisdamaged

orcannotbecleaned.

Important:Replacethelterifitisdamaged

orcannotbecleaned.

7.Checkthegasketforthedrainplug(located insidethebowl)andthegasketforbowl(located insidethelterhead)fordamageandwear (Figure79).

Important:Replaceanydamagedorworn

gasketsfortheplug,bowl,orboth.

8.Installthepressurelterelementintothelter head(Figure79).

Note:Ensurethatthelterelementisrmly

seatedintothelterhead.

9.Installthebowlontothelterhead,andtighten byhand(Figure79).

10.Assemblethedraincapontothettingatthe bottomofthebowl,andtightenthecapbyhand (Figure79).

CleaningtheNozzleFilter

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutoffthesprayerpump,shut offtheengine,andremovethekey.

6.Installthenozzleontothesprayturret(Figure

80).

InspectingtheTankStraps

ServiceInterval:Beforeeachuseordaily—Check

thetankstraps.

Important:Overtighteningthetankstrap

fastenerscanresultindeforminganddamaging thetankandstraps.

1.Fillthemaintankwithwater.

2.Checktoseeifthereisanymovementbetween thetankstrapsandthetank(Figure81).

2.Removethenozzlefromthesprayturret(Figure

80).

Figure80

1.Sprayturret

2.Nozzlelter

3.Nozzle

3.Removethenozzlelter(Figure80).

4.Cleanthenozzlelterwithcleanwater.

g028263

Figure81

1.Reartankstrap4.Forwardtankstrap

2.Bolt

3.Flangedlocknut

5.Frontofthemachine

3.Ifthetankstrapstloosetothetank,tightenthe angedlocknutsandboltsatthetopofstraps untilthestrapsareushwiththesurfaceofthe tank(Figure81).

Note:Donotovertightenthetankstrap

hardware.

OperatingtheSprayer

g209504

TooperatetheMultiProWM,rstllthespraytank, thenapplythesolutiontotheworkarea,andnally cleanthetank.Itisimportantthatyoucompleteall3 ofthesestepsinsuccessiontoavoiddamagingthe sprayer.Forexample,donotmixandaddchemicals inthespraytankatnightandthensprayinthe morning.Thiswouldcausethechemicalstoseparate andpossiblydamagethesprayercomponents.

Important:Replacethelterifitisdamaged

orcannotbecleaned.

5.Installthenozzlelter(Figure80).

Note:Ensurethatthelterisfullyseated.

Important:Thetankmarkingsareforreference

onlyandcannotbeconsideredaccuratefor calibration.

CAUTION

Chemicalsarehazardousandcancause personalinjury.

•Readthedirectionsonthechemicallabels beforehandlingthechemicals,andfollow allmanufacturerrecommendationsand precautions.

•Keepchemicalsawayfromyourskin. Shouldcontactoccur,washtheaffected areathoroughlywithsoapandcleanwater.

•Weargogglesandanyotherprotective equipmentrecommendedbythechemical manufacturer.

TheMultiProWMhasbeenspecicallydesignedto havehighdurabilityinordertogiveitthelongsprayer lifeyouneed.Differentmaterialshavebeenchosen forspecicreasonsatdifferentlocationsonyour sprayertomeetthisgoal.Unfortunately ,thereisno singlematerialwhichisperfectforallforeseeable applications.

g210327

Figure82

Somechemicalsaremoreaggressivethanothers andeachchemicalinteractsdifferentlywithvarious materials.Someconsistencies(e.g.,wettable powders,charcoal)aremoreabrasiveandleadto higherwearrates.Ifachemicalisavailableina formulationthatwouldprovideincreasedlifetothe sprayer,usethisalternativeformulation.

Asalways,remembertocleanyourmachineand spraysystemthoroughlyafterallapplications.This ensuresthatyoursprayerhasalongandtrouble-free life.

FillingtheFreshwaterTank

Alwaysllthefreshwatertankwithcleanwaterbefore handlingormixinganychemicals.

ThefreshwatertankislocatedontheROPS,behind thepassengerseat(Figure82).Itsuppliesasourceof freshwaterforyoutowashchemicalsoffofyourskin, eyes,orothersurfacesincaseofaccidentalexposure.

•Tollthetank,unscrewthecaponthetopofthe

tankandllthetankwithfreshwater.Replace thecap.

•Toopenthefreshwatertankspigot,turnthelever

onthespigot.

1.Fillercap

2.Freshwatertank

3.Spigot

FillingtheSprayTank

InstalltheChemicalPre-MixKitforoptimalmixingand exteriortankcleanliness.

Important:Ensurethatthechemicalsyouuse

arecompatibleforusewithViton manufacturer'slabel;itshouldindicateifitis notcompatible).Usingachemicalthatisnot compatiblewithViton thesprayer,causingleaks.

degradestheO-ringsin

Important:Afterllingthetankforthersttime,

checkthetankstrapsforanyplay .Tightenthem asnecessary.

1.Parkthemachineonalevelsurface,movethe rangeselectortotheneutralposition,engage theparkingbrake,shutofftheengine,and removethekey.

2.Determinetheamountofwaterneededtomix theamountofchemicalyouneedasprescribed bythechemicalmanufacturer.

3.Openthetankcoveronthespraytank.

(seethe

Note:Thetanklidislocatedinthecenterofthe

topofthetank.T oopenit,turnthefronthalfof thecovercounterclockwiseandswingitopen. Youcanremovethestrainerinsideforcleaning.

Tosealthetank,closethecoverandrotatethe fronthalfclockwise.

4.Add3/4oftherequiredwatertothespraytank usingtheanti-siphonllreceptacle.

Important:Alwaysusefreshcleanwaterin

thespraytank.Donotpourconcentrateinto anemptytank.

5.Starttheengine,engagethePTO,andsetthe handthrottleifequipped.

6.TurntheagitationswitchONposition.

7.Addtheproperamountofchemicalconcentrate tothetank,asdirectedbythechemical manufacturer.

Important:Ifyouareusingawettable

powder,mixthepowderwithasmallamount ofwatertoformaslurrybeforeaddingitto thetank

8.Addtheremainingwatertothetank.

Note:Forbetteragitation,decreasethe

applicationratesetting.

OperatingtheBooms

Theboom-liftswitchesonthesprayercontrolpanel allowyoutomovetheboomsbetweenthetransport positionandthespraypositionwithoutleavingthe operator'sseat.Changeboompositionswhilethe machineisstationary.

SettingtheHydraulicLiftLock

Engagethehydraulicliftleverandlockittoprovide hydraulicpowerforcontroloftheboomlift.

1.Pushforwardthehydraulic-liftlever(Figure83 orFigure84).

g255830

Figure84

AutomaticTransmissionWorkmanVehicles

1.Pushforward3.Hydraulic-liftlock

2.Moveleft4.Hydraulic-liftlever

2.Movethehydraulic-liftlocklefttoengagethe lock(Figure83orFigure84).

ChangingtheBoomPosition

Performthefollowingstepstomovetheboomstothe sprayposition:

1.Parkthemachineonalevelsurface.

2.Usetheboom-liftswitchestolowerthebooms.

Note:Waituntiltheboomsreachthefull,

extendedsprayposition.

Completethesprayerjob,thenperformthefollowing stepstoretracttheboomsintothetransportposition:

1.Parkthemachineonalevelsurface.

2.Usetheboom-liftswitchestoraisethebooms, untiltheyhavemovedcompletelyintoboom transportcradleformingthe“X”transport positionandtheboomcylindersarefully retracted.

Important:Topreventdamagetothe

boomactuatorcylinder,makesurethat theactuatorsarefullyretractedbefore transportingthemachine.

Figure83

ManualTransmissionWorkmanVehicles

1.Pushforward3.Hydraulic-liftlock

2.Moveleft4.Hydraulic-liftlever

UsingtheBoomTransportCradle

Thesprayerisequippedwithaboomtransportcradle thathasauniquesafetyfeature.Intheeventof accidentalboomcontactwithalowoverheadobject whileinthetransportposition,youcanpushthe

g255717

boom(s)outofthetransportcradles.Ifthisoccurs, theboomscometorestinanearhorizontalposition totherearofthevehicle.Whilethismovementwillnot damagethebooms,theyshouldbeimmediatelyput backintothetransportcradle.

Important:Theboomscanbedamagedby

transportingtheminanypositionotherthanthe

“X”transportpositionusingtheboomtransport cradle.

application-rateswitchuntilthemonitor displaysthedesiredapplicationrate.

Toputtheboomsbackintothetransportcradle,lower theboom(s)tothespraypositionandthenraisethe boom(s)backintothetransportposition.Makesure thattheboomcylindersarefullyretractedtoprevent damagingtheactuatorrod.

Spraying

UsingtheSprayer

Important:Inordertoensurethatyoursolution

remainswellmixed,usetheagitationfeature wheneveryouhavesolutioninthetank.For agitationtowork,youmustengagethePTOand theenginemustberunningaboveanidle.Ifyou stopthevehicleandneedtheagitationon,place theshiftleverintheNEUTRALposition,engage theparkingbrake,engagethePTO,engagethe clutch,andsetthehandthrottle,ifequipped.

Note:ThisprocedureassumesthatthePTO

isengaged(HD-seriesmodelswithamanual transmission)andtheboomsectionvalvecalibration hasbeencompleted.

1.Lowertheboomsintoposition.

Note:ForHD-seriesmodelswitha

automatictransmissionthatareoperated intheautomaticmode,thecomputer automaticallyadjuststhesprayerpressure tomaintaintheapplicationrate.

E.Returntothelocationwhereyouare

spraying.

7.Setthemaster-boomswitchtotheONposition andbeginspraying.

Note:Whenthetankisnearlyempty,the

agitationmaycausefoaminginthetank. Topreventthis,turntheagitationvalveoff. Alternatively,youcanuseananti-foamingagent inthetank.

8.Whennishedspraying,setthemaster-boom switchtotheOFFpositiontoturnoffall boom-segmentswitches,anddisengagethe PTOlever(HD-seriesmodelswithamanual transmission).

TurfCarePrecautionswhile OperatinginStationary

2.FortheHDX-Automodel,setthesprayer-mode switchasfollowing:

•WhenusingthesprayerintheMANUAL

MODEpresstheswitchtotheright;referto

Sprayer-ModeSwitch(HDX-AutoModel) (page42).

•WhenusingthesprayerintheAUTOMATIC

MODEpresstheswitchtotheleft.

3.Setthemaster-boomswitchtotheOFFposition.

4.Settheindividualboomswitches,asneeded,to theONpositions.

5.Drivetothelocationwhereyouplantospray .

6.NavigatetotheApplicationRatescreenon theInfoCenterandsetthedesiredrateby performingthefollowingsteps:

A.Ensurethattheswitchforthepumpisinthe

ONposition.

B.ForHD-seriesmodelswithamanual

transmission,selectthedesiredgearrange.

C.Begindrivingatyourtargetgroundspeed.

D.ForHD-seriesmodelswithamanual

transmissionorwithaautomatic transmissionusedinthemanualmode, verifythatthemonitordisplaysthecorrect applicationrate.Ifneeded,adjustthe

Modes

Important:Undersomeconditions,heatfrom

theengine,radiator,andmufercanpotentially damagegrasswhenoperatingthesprayerina stationarymode.Stationarymodesincludetank agitation,handsprayingwithaspraygun,or usingawalkingboom.

Usethefollowingprecautions:

•Avoidstationarysprayingwhenconditionsare

veryhotand/ordry,asturfcanbemorestressed duringtheseperiods.

•Avoidparkingontheturfwhilestationaryspraying.

Parkonacartpathwheneverpossible.

•Minimizetheamountoftimethatyouleavethe

machinerunningoveranyparticularareaofturf. Theextentofdamagetothegrassdependson bothtimeandtemperature.

•Settheenginespeedaslowaspossibleto

achievethedesiredpressureandow.This minimizestheheatgeneratedandtheairvelocity fromthecoolingfan.

•Allowtheheattoescapeupwardfromtheengine

compartmentbyraisingtheseatassembliesduring stationaryoperationratherthanbeingforcedout underthevehicle.

SprayingTips

•Donotoverlapareaswhereyouhavepreviously

sprayed.

•Watchforpluggednozzles.Replaceallwornor

damagednozzles.

•Usethemaster-boomswitchtostopthesprayow

beforestoppingthesprayer.Oncestopped,use theneutralenginespeedlocktoholdtheengine speeduptokeeptheagitationrunning.

•Youobtainbetterresultsifthesprayerismoving

whenyouturntheboomson.

•Watchforchangesintheapplicationratethatmay

indicatethatyourspeedhaschangedbeyondthe rangeofthenozzlesorthereisaproblemwiththe spraysystem.

HD-SeriesModelswithaAutomaticTransmission OperatedintheAutomaticMode

Note:Refertothenozzleselectionguidethatis

availablethroughyourAuthorizedT oroDealer.

•Ifyouareoperatingthesprayerataslowground

speedthatcausesthecomputertomaintain toolowofasprayersystempressureforthe applicationratingoftheselectednozzles,the chemicalsolutiondischargesfromthenozzle incorrectly(runningordribbling).Selectasprayer nozzlewithalowerapplicationraterange.

•Ifyouareoperatingthesprayeratahighground

speedthatcausesthecomputertousefullsprayer systempressureandthesprayerpressureis inadequatetoachievethedesiredapplicationrate. Tocorrectyouapplicationrate,slowyourground speedtoachieveyourapplicationrateorselecta sprayernozzlewithahigherapplicationraterange.

Theturretbodiescanacceptupto3differentnozzles. Toselectthedesirednozzle:

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutofftheengine,andremove thekey.

2.Setthemaster-boomswitchtotheOFFposition andrunthesprayerpump;refertoSprayer

Pump(page43).

3.Rotatetheturretofthenozzlesineitherdirection tothecorrectnozzle.

CleaningtheSprayer

Important:Youmustalwaysemptyandclean

thesprayerimmediatelyaftereachuse.Failure todosomaycausethechemicalstodryor thickeninthelines,cloggingthepumpandother components.

Usetheapprovedrinsekitforthismachine.Contact yourAuthorizedToroDealerformoreinformation.

Cleanthespraysystemaftereachsprayingsession. Toproperlycleanthespraysystem,dothefollowing:

•Use3separaterinses.

•Usethecleanersandneutralizersas

recommendedbythechemicalmanufacturers.

•Usepurecleanwater(nocleanersorneutralizers)

forthelastrinse.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutofftheengine,andremove thekey.

2.Locatethetankdrainvalveontherightsideof themachine(Figure85).

UncloggingaNozzle

Ifanozzlebecomescloggedwhileyouarespraying, youcancleanitusingahandspraybottleofwater oratoothbrush.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutofftheengine,andremove thekey.

2.Setthemasterboom-switchtotheOFFposition andthenrunthesprayerpump;refertoSprayer

Pump(page43).

3.Removethecloggednozzleandcleanitusinga spraybottleofwateroratoothbrush.

SelectingaNozzle

Note:Refertothenozzleselectionguidethatis

availablethroughyourAuthorizedT oroDealer.

g208238

Figure85

1.Tank-drainvalve

3.Openthevalvetodrainallunusedmaterialfrom thetank(Figure86).

Important:Disposeofallwastechemicals

accordingtolocalcodesandthematerial manufacturer'sinstructions.

Figure86

1.Valveclosed2.Valveopen

4.Closethedrainvalve(Figure86).

5.Fillthetankwithatleast190L(50USgallons) ofcleanfreshwaterandclosethecover.

16.Usingagardenhose,rinseofftheoutsideofthe sprayerwithcleanwater.

17.Removethenozzlesandcleanthembyhand. Replacedamagedorwornnozzles.

CalibratingtheSprayer

PreparingtheMachinefor Calibration

Important:Beforecalibratingthesprayersystem

g208237

usedontheHDX-Automodel,llthesprayer tankasrequiredwithcleanwaterandoperatethe machinewhilesprayingat2.75bar(40psi)or greaterforaminimumof30minutes.

Note:Beforeusingthesprayerforthersttime,if

youchangethenozzles,orasneeded,calibratethe sprayerow,speed,andboombypass.

1.Fillthespraytankwithcleanwater.

Note:Y oucanuseacleaning/neutralizing

agentinthewaterasneeded.Onthenalrinse, useonlyclean,clearwater.

6.Lowertheboomsintothesprayposition.

7.Starttheengineandmovethethrottleleverto ahigheridle.

8.EnsurethattheagitationswitchisintheON position.

9.Turnonthesprayerpumpandusethe application-rateswitchtoincreasethepressure toahighsetting.

10.Setthemaster-boomswitchandboom-control switchestotheONpositionstobeginspraying.

11.Allowallofthewaterinthetanktosprayout thoughthenozzles.

12.Checkthenozzlestoensurethattheyareall sprayingcorrectly.

13.Setthemaster-boomswitchtotheOFFposition, shutoffthesprayerpump,andshutoffthe engine.

14.Repeatsteps5through13atleast2moretimes toensurethatthespraysystemisfullycleaned.

Important:Y oumustalwayscompletethis

procedureatleast3timestoensurethat thespraysystemisfullyclean,preventing damagetothesystem.

15.Cleanthesuctionlterandpressurelter;refer toCleaningtheSuctionFilter(page54)and

CleaningthePressureFilter(page54).

Note:Ensurethatthereisenoughwaterin

thetanktocompleteeachofthecalibration procedures.

2.Lowertheleftandrightboomsections.

3.FortheHDX-Automodel—operatethemachine

whilesprayingat2.75bar(40psi)orgreaterfor aminimumof30minutes.Fillthesprayertank withcleanwaterwhennished.

4.Settheprotectedsettingstooff;refertoSetting

theProtectSettings(page52).

5.FortheHDX-Automodel—setthesprayer systemtotheManualMode;refertoSwitching

betweenManualModeandAutomaticMode (page48).

CalibratingtheSprayerFlow

Operatorsuppliedequipment:Stopwatchcapable

ofmeasuringto±1/10secondandacontainer graduatedin50ml(1oz)increments.

Note:Calibratingthesprayerowformachines

withoutathrottlelockrequires2people.

1.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissiontothe NEUTRALposition.

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

2.Engagetheparkingbrakeandstarttheengine.

Important:Ifyouusedwettablepowder

chemicals,cleanthestraineraftereachtank.

3.Turnonthesprayerpumpandturnonthe agitation.

4.Pressdownontheacceleratorpedaluntilthe enginereachesmaximumspeed.

5.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntiltheenginereaches maximumspeed.

Note:Havetheotherpersoncollect

samplesfromthesprayernozzles.

•Formachineswiththeoptionalthrottlelock,

pressdownontheacceleratorpedaluntilthe enginereachesmaximumspeedandsetthe throttlelock;refertooperationinstructions foryourWorkmanhandthrottlekit.

6.Setall3boomswitchesandthemaster-boom switchtotheONposition.

7.Preparetoperformacatchtestusingthe graduatedcontainer.

8.Startat2.75bar(40psi)andusethe application-rateswitchtoadjustthespray pressuresoacatchtestyieldstheamounts listedinthetablethatfollows.

Note:Collect3samplesat15secondseach

andaveragethequantitiesofwatercollected.

Nozzle Color

Yellow1896.4

Red37812.8

Brown47316.0

Gray

White

Blue94632.0

Green

Milliliterscollectedin 15seconds

56719.2

757

1,41948.0

Ouncescollectedin 15seconds

25.6

9.Oncethecatchtesthasyieldedtheamounts listedinthetableabove,setthesupervisor rate-lockoutswitchtotheLOCKposition.

10.TurnthemasterboomswitchtotheOFFposition.

11.OntheInfoCenter,navigatetotheCalibration menuandselectFlowCalibrationasfollows:

Note:SelectingtheHomeScreeniconatany

timecancelscalibrations.

A.Pressthecenterbuttonoftheinfocenter

twicetoaccessthemenus.

B.Enterthecalibrationmenubypressingthe

rightbuttonontheinfocenter.

C.SelectFlowCalbyhighlightingFlowCal

andpresstherightbuttonontheInfoCenter.

D.Inthenextscreen,entertheknownquantity

ofwaterthatshouldsprayoutofthebooms

forthecalibrationprocedure;refertothe chartbelow.

E.Oncetheknownquantityhasbeenentered

presstherightbuttonontheinfocenter.

12.Usingtheplus(+)andminus(-)symbols,enter theowvolumeaccordingtothetablethat follows.

Nozzle Color

Yellow4211

Red8322

Brown10628

Gray

White16744

Blue208

Green

Liters

12533

31483

USGallons

13.TurnthemasterboomswitchtotheONposition for5minutes.

Note:Asthemachinesprays,theInfoCenter

displaysthequantityofuidthatitiscounting.

14.After5minutesofspraying,clickthecheckmark bypressingthecenterbuttonontheInfoCenter.

Note:Itisacceptableifthegallonsdisplayed

duringthecalibrationprocessdonotmatch theknownquantityofwaterenteredintothe InfoCenter.

15.After5minutes,turnthemasterboomswitchto theOFFpositionandselectthecheckmarkon theInfoCenter.

Note:Calibrationisnowcomplete.

CalibratingtheSprayerSpeed

1.Ensurethatthesprayertankislledwithwater.

2.Onanopen,atarea,markoffadistance between45to152m(150to500ft).

Note:Markoff152m(500ft)formoreaccurate

results.

3.Starttheengineanddrivetothestartofthe marked-offdistance.

Note:Alignthecenterofthefronttireswiththe

startinglineforthemostaccuratemeasurement.

4.OntheInfoCenter,navigatetotheCalibration menuandselectSpeedCalibration.

Note:SelectingtheHomeScreeniconatany

timecancelsthecalibration.

5.SelecttheNextarrow(→)ontheInfoCenter.

6.Usingtheplus(+)andminus(-)symbols,enter themarked-offdistanceintotheInfoCenter.

7.Performoneofthefollowing:

•ForHD-SeriesModelswithamanual

transmission—shiftthemachineintorst gearanddrivethemarkeddistanceina straightlineatfullthrottle.

•FortheHDX-Automodel,—shiftthe

machineintoD(drive)anddrivethemarked distanceinastraightlineatfullthrottle.

8.Stopthemachineatthemarked-offdistance andselectthecheckmarkontheInfoCenter.

Note:Slowdownandrolltoastoptoalignthe

centerofthefronttireswiththenishline,for themostaccuratemeasurement.

Note:Calibrationisnowcomplete.

CalibratingtheBoomBypass

Important:Selectanopenatareatoperform

thisprocedure.

Note:Calibratingtheboombypassformachines

withoutathrottlelockrequires2people.

1.Ensurethatthesprayertankislledwithwater.

2.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissiontothe NEUTRALposition.

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

3.Engagetheparkingbrakeandturntheengine on.

4.Setthe3boomswitchestotheONposition, butleavethemasterboomswitchintheOFF position.

5.SetthepumpswitchtotheONposition,andturn ontheagitation.

6.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntiltheenginereaches maximumenginespeed.

Note:Havetheotherpersonadjustthe

boomsection-bypassvalves.

•Formachineswiththeoptionalthrottlelock,

pressdownontheacceleratorpedaluntil theenginereachesmaximumenginespeed andsetthethrottlelock;refertooperation instructionsforyourWorkmanhandthrottle kit.

7.OntheInfoCenter,navigatetotheCalibration menuandselectTestSpeed.

Note:SelectingtheHomeScreeniconatany

timecancelscalibration.

8.Usingtheplus(+)andminus(–)symbols,enter atestspeedof5.6km/h(3.5mph),thenselect theHomeicon.

9.Usingtheapplicationrateswitch,adjustthe applicationrateaccordingtothetablethat follows.

NozzleApplicationRateTable

NozzleColorSI(Metric)

Yellow

Red

Brown

Gray478L/ha

White

Blue

Green1,190L/ha

159L/ha

319L/ha

394L/ha

637L/ha

796L/ha

10.Turnofftheleftboomandadjusttheboom bypassvalve(Figure87)untilthepressure readingisatthepreviouslyadjustedlevel (typically2.75baror40psi).

English

17gpa0.39gpk

34gpa0.78gpk

42gpa0.96gpk

51gpa1.17gpk

68gpa1.56gpk

85gpa1.95gpk

127gpa2.91gpk

Turf

Note:Thenumberedindicatorsonthebypass

valveareforreferenceonly .

g028047

Figure87

1.Boom-bypassadjustment

11.Turnontheleftboomandturnofftherightboom.

12.Adjusttherightboombypassvalve(Figure87) untilthepressurereadingisatthepreviously adjustedlevel(typically2.75baror40psi).

13.Turnontherightboomandturnoffthecenter boom.

14.Adjustthecenterboombypassvalve(Figure87) untilthepressurereadingisatthepreviously adjustedlevel(typically2.75baror40psi).

15.Turnalltheboomsoff.

16.Turnthepumpoff.

Note:Calibrationisnowcomplete.

AgitationBypassValveKnob Positions

•TheagitationbypassvalveisinthefullOpen

positionasshowninFigure88A.

•TheagitationbypassvalveisintheClosed(0)

positionasshowninFigure88B.

•Theagitationbypassvalveisinanintermediate

(adjustedrelativetothepressuregaugeforthe sprayersystem)positionasshowninFigure88C.

Figure88

1.Open

2.Closed(0)

3.Intermediateposition

Note:Havetheotherpersoncollect

samplesfromthesprayernozzles.

•Formachineswiththeoptionalthrottlelock,

pressdownontheacceleratorpedaluntilthe enginereachesmaximumspeedandsetthe throttlelock;refertooperationinstructions foryourWorkmanhandthrottlekit.

7.Setthe3individualboomvalvestotheOFF position.

8.SetthemasterboomswitchtotheONposition.

9.SetthesystempressuretoMaximum.

10.PresstheagitationswitchtotheOFFposition andreadthepressuregauge.

•Ifthereadingremainsat6.9bar(100psi)the

agitationbypassvalveisproperlycalibrated.

•Ifthepressuregaugereadsdifferently

continuetothenextstep.

11.Adjusttheagitationbypassvalve(Figure89)

g214029

onthebacksideoftheagitationvalveuntilthe pressurereadingonthegaugeis6.9bar(100 psi).

CalibratingtheAgitationBypass Valve

ServiceInterval:Y early

Important:Selectanopenatareatoperform

thisprocedure.

Note:Calibratingtheagitationbypassvalvefor

machineswithoutathrottlelockrequires2people.

1.Ensurethatthesprayertankislledwithwater.

2.Verifytheagitation-controlvalveisopen.Ifithas beenadjusted,openitcompletelyatthistime.

3.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissiontothe NEUTRALposition.

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

4.Engagetheparkingbrakeandturntheengine on.

5.Turnonthesprayerpump.

g033583

Figure89

1.Agitationbypassvalve2.Master-boombypass

12.PressthepumpswitchtotheOFFposition,shift thethrottlelevertotheIDLEposition,andturn thestarterswitchtotheOFFposition.

6.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntiltheenginereaches maximumspeed.

AdjustingtheMaster-Boom BypassValve

Note:Adjustingthemaster-boombypassvalve

reducesorincreasestheamountofowsenttothe

agitationnozzlesinthetankwhenthemasterboom switchissettotheOFFposition.

1.Ensurethatthesprayertankislledwithwater.

2.Engagetheparkingbrake.

3.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissiontothe NEUTRALposition.

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

4.Turnonthesprayerpump.

5.SettheagitationswitchtotheONposition.

6.SetthemasterboomswitchtotheOFFposition.

7.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntiltheenginereaches maximumspeed.

Note:Havetheotherpersoncollect

samplesfromthesprayernozzles.

•Formachineswiththeoptionalthrottlelock,

pressdownontheacceleratorpedaluntilthe enginereachesmaximumspeedandsetthe throttlelock;refertooperationinstructions foryourWorkmanhandthrottlekit.

8.Adjustthemaster-boombypasshandleto controltheamountofagitationoccurringinthe tank(Figure89).

9.Reducethethrottlespeedtoidle.

10.Settheagitationswitchandpumpswitchtothe OFFposition.

11.Shutofftheengine.

SprayFilter Recommendations

SelectingaSuctionFilter

SuctionFilterT able(cont'd.)

SprayNozzle ColorCode(ow rate)

Brown(0.5gpm)50(or30)Blue(orgreen)

Gray(0.6gpm)

White(0.8gpm)

Blue(1.0gpm)

Green(1.5gpm)

*Themeshsizeofthesuctionltersinthistable

arebasedonspraychemicalsorsolutionswiththe

ScreenMesh Size*

viscosityequivalenttowater.

FilterColorCode

Green

Important:Whenyouspraywithhigherviscosity

(thicker)chemicalproductsorsolutionswith wettablepowders,youmayneedtouseancoarser screenmeshfortheoptionalsuctionlter;refer toFigure90.

Figure90

Meshsize—chemicalorsolutionviscosity

1.Higher-viscositychemicals orsolutions

2.Lower-viscositychemicals orsolutions

3.Screenmeshsize

g214212

StandardEquipment:50meshsuctionlter(blue)

Usethesuctionltertabletoidentifythescreen meshforthespraynozzlesyouareusingbased onchemicalsproductsorsolutionswithaviscosity equivalenttowater.

SuctionFilterTable

SprayNozzle ColorCode(ow rate)

Yellow(0.2gpm)

Red(0.4gpm)

ScreenMesh Size*

50Blue

FilterColorCode

Whenyousprayatahigherapplicationrate,consider usingancourseroptionalsuction-ltermesh;refer toFigure91.

PressureFilterTable(cont'd.)

Figure91

Meshsize—applicationrate

1.Higherapplicationrate

2.Lowerapplicationrate

3.Screenmeshsize

SelectingaPressureFilter

Availablescreensizesinclude:

StandardEquipment:50meshsuctionlter(blue)

SprayNozzle ColorCode(ow rate)

Asrequiredforhigh viscositychemicals orsolutionsorhigh applicationrates

*Themeshsizeofthepressureltersinthistable

arebasedonspraychemicalsorsolutionswiththe

g214214

Important:Whenyouspraywithhigherviscosity

ScreenMesh Size*

16Brown

viscosityequivalenttowater.

FilterColorCode

(thicker)chemicalproductsorsolutionswith wettablepowders,youmayneedtouseacoarser screenmeshfortheoptionalpressure-lter;refer toFigure92.

Usethepressureltertabletoidentifythescreen meshforthespraynozzlesyouareusingbased onchemicalsproductsorsolutionswithaviscosity equivalenttowater.

PressureFilterTable

SprayNozzle ColorCode(ow rate)

Asrequiredforlow viscositychemicals orsolutionsorlow applicationrates

Yellow(0.2gpm)

Red(0.4gpm)

Brown(0.5gpm)

Gray(0.6gpm)

White(0.8gpm)

Blue(1.0gpm)

Green(1.5gpm)

Asrequiredforhigh viscositychemicals orsolutionsorhigh applicationrates

ScreenMesh Size*

100

80Yellow

50Blue

30Red

FilterColorCode

Green

Figure92

Meshsize—chemicalorsolutionviscosity

1.Higher-viscositychemicals orsolutions

2.Lower-viscositychemicals orsolutions

3.Screenmeshsize

Whenyousprayatahigherapplicationrate,consider usingancourseroptionalpressure-ltermesh;refer toFigure93.

g214211

Figure93

Meshsize—applicationrate

g214240

g214246

Figure94

Meshsize—chemicalorsolutionviscosity

1.Higherapplicationrate

2.Lowerapplicationrate

3.Screenmeshsize

SelectingaNozzle-TipFilter (Optional)

Note:Theusetheoptionalnozzle-tipltertoprotect

thespray-nozzletipandincreaseitsservicelife.

Usethenozzle-tipltertabletoidentifythescreen meshforthespraynozzlesyouareusingbased onchemicalsproductsorsolutionswithaviscosity equivalenttowater.

Nozzle-TipFilterT able

SprayNozzle ColorCode(ow rate)

Yellow(0.2gpm)

Red(0.4gpm)

Brown(0.5gpm)

Gray(0.6gpm)

White(0.8gpm)

Blue(1.0gpm)

Green(1.5gpm)

*Themeshsizeofthenozzleltersinthistable

arebasedonspraychemicalsorsolutionswiththe

FilterMeshSize*FilterColorCode

100

50Blue

viscosityequivalenttowater.

Green

1.Higher-viscositychemicals orsolutions

2.Lower-viscositychemicals orsolutions

3.Screenmeshsize

Whenyousprayatahigherapplicationrate,consider usingancoursertip-ltermesh;refertoFigure95.

Figure95

Meshsize—applicationrate

1.Higherapplicationrate

2.Lowerapplicationrate

3.Screenmeshsize

g214245

Important:Whenyouspraywithhigherviscosity

(thicker)chemicalproductsorsolutionswith wettablepowders,youmayneedtouseacoarser screenmeshfortheoptionaltip-lter;referto

Figure94.

Maintenance

Note:Downloadafreecopyoftheelectricalorhydraulicschematicbyvisitingwww.Exmark.comandsearching

foryourmachinefromtheManualslinkonthehomepage.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Beforeeachuseordaily

Every50hours

Every100hours

Every200hours

Every400hours

Yearly

MaintenanceProcedure

•Cleanthesuctionlter.

•Cleanthepressurelter.

•Checkthetankstraps.

•Lubricatethepump.

•Lubricatethegreasettings.

•Lubricatetheboomhinges.

•Inspectallhosesandconnectionsfordamageandproperattachment.

•Cleantheowmeter(moreoftenwhenusingwettablepowders).

•InspecttheO-ringsinthevalveassembliesandreplacethemifnecessary .

•Changethesuctionlter.

•Changethepressurelter.

•Inspectthepumpdiaphragmandreplaceifnecessary.

•Inspectthepumpcheckvalvesandreplaceifnecessary.

•Inspectthenylonpivotbushings.

•Flushthesprayerwithcleanwater.

•Calibratetheagitationbypassvalve.

Important:RefertotheOperator'sManualforyourmachineandtheengineowner’smanualfor

additionalmaintenanceprocedures.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Checkthebrakeandparkingbrake operation.

Checkthegearshift/neutraloperation.

Checkthefuellevel.

Checktheengineoillevelbeforelling thetank.

Checkthetransaxleoillevelbeforelling thetank.

Inspecttheairlterbeforellingthetank.

Inspecttheenginecoolingnsbefore llingthetank.

Checkanyunusualenginenoises.

Checkanyunusualoperatingnoises.

Checkthetirepressure.

Checkforuidleaks.

Checktheinstrumentoperation.

Checktheacceleratoroperation.

Cleanthesuctionstrainer.

Checktoe-in.

Lubricateallgreasettings.

Touchupanddamagedpaint.

Fortheweekof: MaintenanceCheckItem

Mon.T ues.Wed.Thurs.Fri.

Sat.Sun.

Immediatelyaftereverywashing,regardlessoftheintervallisted

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

CAUTION

Ifyouleavethekeyinthestarterswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorbystanders.

Removethekeyfromthestarterswitchanddisconnectthenegativebatterycablefrom thebatterybeforeyoudoanymaintenance.Setthebatterycableasidesothatitdoesnot accidentallycontactthebatterypost.

Pre-Maintenance Procedures

AccessingtheMachine

RaisingtheTankAssembly

DANGER

Thesprayertankassemblyrepresentsa storedenergyhazard.Ifnotproperlyretained wheninstallingorremovingtheassembly, itcanmoveorfallandinjureyouorother bystanders.

Usestrapsandanoverheadlifttosupport thesprayertankassemblyduringinstallation, removal,oranymaintenancewheneveryou removetheretainingfasteners.

Youcanraiseupthetankassemblytoaccesstothe engineandotherinternalcomponents.Pivottheboom extensionforwardtodistributetheweightmoreevenly.

6.Foldtheboomextensionsforward,alongside

thetankassemblytodistributetheweightmore evenly,andkeepitfromtippingbackward.

7.Raisethetankassemblyuntiltheliftcylinders

arefullyextended.

8.Removethebedsupportfromthestorage

bracketsatbackoftheROPSpanel(Figure97).

g002397

Figure97

1.Bedsupport

1.Emptythespraytank.

2.Parkthevehicleonalevelsurface.

3.Usetheboom-controlswitchestoraisethe boomextensiontoapproximately45°.

4.Engagetheparkingbrake,shutofftheengine, andremovethekey .

5.Removethesafetyboltsfromthefrontofthe skid(Figure96).

Figure96

1.Bolt(1/2x1-1/2inches)2.Locknut(1/2inch)

9.Pushthebedsupportontothecylinderrod, makingsurethatthesupportendtabsreston

g022366

theendofcylinderbarrelandontherodendof theliftcylinder(Figure98).

Figure98

1.Bedsupport3.Bed

2.Cylinderbarrel

Lubrication

GreasingtheSprayer System

ServiceInterval:Every100hours

Lubricateallbearingsandbushingsafterevery 100hoursoronceayear,whicheveroccursrst.

GreaseT ype:No.2lithiumgrease

1.Wipethegreasettingcleansothatforeign mattercannotbeforcedintothebearingor bushing.

2.Pumpgreaseintothebearingorbushing.

3.Wipeofftheexcessgrease.

g009164

GreasingtheSprayerPump

ServiceInterval:Every50hours

LoweringtheTankAssembly

1.Whenyouarereadytolowerthetankassembly, removethebedsupportfromthecylinderand insertitintothebracketsonthebackofthe ROPSpanel.

Important:Donottrytolowerthetank

assemblywiththebedsafetysupportonthe cylinder.

2.Retracttheliftcylinderstocarefullylowerthe tanktotheframe.

3.Installthe2holddownboltsandfastenersto securethetankassembly.

4.Foldtheboomextensionsrearwardtothe extendedposition.

5.Usetheboom-controlswitchestoraisethe boomextensionstotheTRANSPORTposition.

GreaseT ype:MobilXHP461

1.Locatethegreasettingsonthesprayerpump.

Note:Thepumpislocatedattherearendof

themachine.

g208179

Figure99

1.Sprayerpump2.Greasetting

2.Wipethe2remotegreasettingsclean.

3.Pumpgreaseintoeachremotegreasetting.

4.Wipeofftheexcessgrease.

GreasingtheBoomHinges

SpraySystem

ServiceInterval:Every100hours

Important:Ifyouwashtheboomhingewith

water,clearallwateranddebrisfromthehinge assemblyandapplyfreshgrease.

GreaseT ype:No.2lithiumgrease

1.Wipethegreasettingscleansothatforeign mattercannotbeforcedintothebearingor bushing.

2.Pumpgreaseintothebearingorbushingat eachttingFigure100.

Maintenance

WARNING

Chemicalsubstancesusedinthe spreader-sprayersystemmaybehazardous andtoxictoyou,bystanders,animals,plants, soilsorotherproperty .

–safetyglasses,goggles,and/orface

shield

Figure100

Rightboom

1.Greasetting

3.Wipeoffexcessgrease.

4.Repeatthisprocedureforeachboompivot.

–respiratororltermask

–chemical-resistantgloves

–rubberbootsorothersubstantial

footwear

–hearingprotection

g002014

–cleanchangeofclothes,soap,and

disposabletowels,tobekepton-hand, intheeventofachemicalspill.

•Keepinmindthattheremaybemorethan 1chemicalused,andinformationoneach chemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerif thisinformationisnotavailable!

•Beforeworkingonasprayersystem, makesurethatthesystemhasbeen triplerinsedandneutralizedaccording totherecommendationsofthechemical manufacturer(s)andthatallthevalves havebeencycled3times.

•Verifythereisanadequatesupplyofclean waterandsoapnearby ,andimmediately washoffanychemicalsthatcontactyou.

InspectingtheHoses

ServiceInterval:Every200hours

Every400hours/Yearly(whichevercomesrst)

Examineeachhoseinthespraysystemforcracks, leaks,orotherdamage.Atthesametime,inspectthe connectionsandttingsforsimilardamage.Replace anyhosesandttingsiftheyaredamaged.

ChangingtheSuctionFilter

ServiceInterval:Every400hours

Note:Determinetheappropriatesuctionltermesh

sizethatyouneedforyourjob;refertoSelectinga

SuctionFilter(page64).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutoffthepump,shutoffthe engine,andremovethekey .

2.Atthetopofthesprayertank,removethe retainerthatsecuresthehosettingattached tothelargehosefromthelterhousing(Figure

101).

g033578

Figure102

1.Screenvane2.Suctionlter

5.Installthenewsuctionlterintothelterhousing.

Note:Ensurethatthelterisfullyseated.

6.Alignthehoseandhosettingtothelter housingatthetopofthetank,andsecurethe ttingandhousingwiththeretainerthatyou removedinstep2.

Figure101

1.Suctionhose

3.Removethehoseandhosettingfromthelter housing(Figure101).

4.Removetheoldsuctionlterfromthelter housinginthetank(Figure102).

2.Retainer

Note:Discardtheoldlter.

ChangingthePressure Filter

ServiceInterval:Every400hours

Note:Determinetheappropriatepressureltermesh

sizethatyouneedforyourjob;refertoSelectinga

g033577

PressureFilter(page65).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutoffthesprayerpump,shut offtheengine,andremovethekey.

2.Alignadrainpanunderthepressurelter (Figure103).

Figure103

ChangingtheNozzleFilter

Note:Determinetheappropriatenozzleltermesh

sizethatyouneedforyourjob;refertoSelectinga

Nozzle-TipFilter(Optional)(page66).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutoffthesprayerpump,shut offtheengine,andremovethekey.

2.Removethenozzlefromthesprayturret(Figure

104).

g033582

1.Filterhead

2.Gasket(bowl)

3.Filterelement6.Bowl

3.Rotatethedraincapcounterclockwiseand removeitfromthebowlofthepressurelter (Figure103).

4.Gasket(drainplug)

5.Draincap

Note:Allowthebowltodraincompletely.

4.Rotatethebowlcounterclockwiseandremove thelterhead(Figure103).

5.Removetheoldpressurelterelement(Figure

103).

Note:Discardtheoldlter.

6.Checkthegasketforthedrainplug(located insidethebowl)andthegasketforbowl(located insidethelterhead)fordamageandwear (Figure103).

Note:Replaceanydamagedorworngaskets

fortheplug,bowl,orboth.

7.Installthenewpressurelterelementintothe lterhead(Figure103).

Note:Ensurethatthelterelementisrmly

seatedintothelterhead.

8.Installthebowlontothelterhead,andtighten byhand(Figure103).

9.Assemblethedraincapontothettingatthe bottomofthebowl,andtightenthecapbyhand (Figure103).

Figure104

1.Sprayturret

2.Nozzlelter

3.Removetheoldnozzlelter(Figure104).

3.Nozzle

Note:Discardtheoldlter.

4.Installthenewnozzlelter(Figure104).

Note:Ensurethatthelterisfullyseated.

5.Installthenozzleontothesprayturret(Figure

104).

InspectingtheSprayer Pump

ServiceInterval:Every400hours/Yearly(whichever

comesrst)—Inspectthepump diaphragmandreplaceifnecessary. (seeanAuthorizedToroService Distributor).

Every400hours/Y early(whichevercomes rst)—Inspectthepumpcheckvalvesand replaceifnecessary.(seeanAuthorizedT oro ServiceDistributor).

g209504

Note:Thefollowingmachinecomponentsare

consideredpartssubjecttoconsumptionthroughuse unlessfounddefectiveandarenotcoveredbythe Warrantyassociatedwiththismachine.

HaveanAuthorizedToroServiceDistributorcheckthe followinginternalpumpcomponentsfordamage:

•Pumpdiaphragm

•Pumpcheckvalveassemblies

Replaceanycomponentsifnecessary.

AdjustingtheBoomsto Level

Thefollowingprocedurecanbeusedtoadjustthe actuatorsonthecenterboomtokeeptheleftand rightboomsatlevel.

1.Extendtheboomstothesprayposition.

2.Removethecotterpinfromthepivotpin(Figure

105).

Figure105

1.Actuator

2.Actuatorrod5.Pin

3.Boom-pivotpinhousing

4.Cotter

g014220

Figure106

1.Flatontheactuatorrod5.Eyeletadjusted

2.Jamnut

3.Eyelet7.Jamnuttightenedtolock

4.Jamnutloosened

6.Eyeletpositionfor assembly

newposition

6.Turntheeyeletrodintheactuatorrodtoshorten orlengthentheextendedactuatortothedesired position(Figure106).

Note:Youmustturntheeyeletrodinhalfor

completerevolutionssothatyoucanassemble therodtotheboom.

7.Oncethedesiredpositionhasbeenachieved, tightenthejamnuttosecuretheactuatorand eyeletrod.

8.Raisetheboomtoalignthepivotwiththe actuatorrod.

9.Whileholdingtheboom,insertthepinthrough

g013780

bothboompivotandactuatorrod(Figure105).

10.Withthepininplace,releasetheboomand securethepinwiththecotterpreviously removed.

11.Repeattheprocedureforeachactuatorrod bearing,ifnecessary.

3.Liftupontheboomandremovethepin(Figure

105),andslowlylowertheboomtotheground.

4.Inspectthepinforanydamage,andreplaceit ifnecessary.

5.Useawrenchontheatsidesoftheactuator rodtoimmobilizeit,thenloosenthejamnutto allowtheeyeletrodtobeadjusted(Figure106).

InspectingtheNylonPivot Bushings

Cleaning

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutoffthepump,shutoffthe engine,andremovethekey .

2.Extendtheboomstothespraypositionand supporttheboomsusingstandsorstrapsfrom alift.

3.Withtheweightoftheboomsupported,remove theboltandnutsecuringthepivotpintothe boomassembly(Figure107).

CleaningtheFlowmeter

ServiceInterval:Every200hours/Yearly(whichever

comesrst)(moreoftenwhenusing wettablepowders).

1.Thoroughlyrinseanddraintheentirespraying system.

2.Removetheowmeterfromthesprayerand ushitwithcleanwater.

3.Removetheretainerringontheupstreamside (Figure108).

Figure107

1.Nylonbushings3.Bolt

2.Pivotpin

4.Removethepivotpin.

5.Removetheboomandpivotbracketassembly fromthecenterframetoaccessthenylon bushings.

6.Removeandinspectthenylonbushingsfrom thefrontandbacksidesofthepivotbracket (Figure107).

Note:Replaceanydamagedbushings.

7.Placeasmallamountofoilonthenylon bushings,andinstallthemintopivotbracket.

8.Installtheboomandpivotbracketassemblyinto thecenterframe,aligningtheopenings(Figure

107).

9.Installthepivotpinandsecureitwiththebolt andnutremovedpreviously.

g022367

1.Flange(ow-meterbody)

2.Downstreamhub(with keywayup)

3.Retainingring9.Wire-harnessclamp

4.Downstreamarrow (ow-meterbody)

5.Upstream

6.Rotor/magnet

Figure108

7.Upstreamhubandbearing (withkeywayup)

8.Turbinestud

10.Flange-headscrew

11.Sensorassembly

g214630

4.Cleantheturbineandtheturbinehubtoremove metallingsandanywettablepowders.

5.Inspecttheturbinebladesforwear.

Note:Holdtheturbineinyourhandandspin

it.Itshouldspinfreelywithverylittledrag.Ifit doesnot,replaceit.

6.Assembletheowmeter.

7.Usealowpressure(50kPaor5psi)airjetto ensurethattheturbinespinsfreely.

Repeatthisprocedureforeachboom.

Note:Iftheturbinedoesnotspinfreely ,loosen

thehexstudonthebottomoftheturbinehubby 1/16ofaturnuntilitdoesspinsfreely.

CleaningtheSprayer Valves

•Tocleantheratecontrolvalve,refertothe

followingsections:

1.RemovingtheValveActuator(page76)

2.RemovingtheRateControlManifoldV alve

(page77)

3.CleaningtheManifoldV alve(page81)

4.AssemblingtheManifoldValve(page82)

5.InstallingtheRateControlManifoldV alve

(page83)

6.InstallingtheV alveActuator(page86)

•Tocleantheagitationvalve;refertothefollowing

sections:

1.RemovingtheValveActuator(page76)

2.RemovingtheAgitationManifoldValve

(page78)

3.CleaningtheManifoldV alve(page81)

4.AssemblingtheManifoldValve(page82)

5.InstallingtheAgitationManifoldValve(page

83)

6.InstallingtheV alveActuator(page86)

•Tocleanthemaster-boomvalve,refertothe

followingsections:

1.RemovingtheValveActuator(page76)

2.RemovingtheMasterBoomManifoldValve

(page79)

3.CleaningtheManifoldV alve(page81)

4.AssemblingtheManifoldValve(page82)

5.InstallingtheMasterBoomManifoldValve

(page84)

6.InstallingtheV alveActuator(page86)

•Tocleanthe3sectionvalves;refertothefollowing

sections:

1.RemovingtheValveActuator(page76)

2.RemovingtheSectionManifoldValve(page

80)

3.CleaningtheManifoldV alve(page81)

4.AssemblingtheManifoldValve(page82)

5.InstallingtheSectionManifoldValve(page

85)

6.InstallingtheV alveActuator(page86)

2.Removethe3-pinconnectorofthevalve actuatorfromthe3socketelectricalconnector ofthesprayerharness.

3.Removetheretainerthatsecurestheaactuator tothemanifoldvalvefortheratecontrol valve,agitationvalve,master-boomvalve,or boom-sectionvalve(Figure109).

Note:Squeezethe2legsoftheretainer

togetherwhilepushingitdown.

Note:Retaintheactuatorandretainerfor

installationinInstallingtheValveActuator(page

86).

Figure109

Sectionvalveactuatorshown(theagitation-valveactuator

issimilar)

1.Valveactuator(section

valveshown)

2.Retainer

4.Removetheactuatorfromthemanifoldvalve.

3.Stemport

g028237

RemovingtheValveActuator

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutoffthepump,shutoffthe engine,andremovethekey .

RemovingtheRateControl ManifoldValve

1.Remove2angeclampsand2gasketsthat securethemanifoldfortheratecontrolvalve (Figure1 10)tothepressurelterandagitation valve.

Note:Retaintheangeclampsandgaskets

forinstallationinInstallingtheRateControl

ManifoldV alve(page83).

g033585

Figure111

Figure110

1.Flange(pressurelter

head)

2.Manifold(ratecontrol

valve)

3.Flange(agitationvalve)6.3-pinconnector(valve

4.Flangeclamp

5.Gasket

actuator—ratecontrol valve)

2.Removetheretainerthatsecuretheoutlettting tothemanifoldcouplingfortheratecontrolvalve (Figure111).

1.Flange-headbolt(1/4x 3/4inch)

2.Valvemount

3.Flangelocknut(1/4inch)6.Coupling(manifold—rate

4.Retainer

5.Socket(outlettting)

controlvalve)

3.Removethe2ange-headbolts(1/4x3/4inch)

g033584

and2angelocknuts(1/4inch)thatsecure theratecontrolvalvetothevalvemountand removethevalvemanifoldfromthemachine (Figure111).

Note:Ifnecessary,loosenthemounting

hardwareforthepressurelterheadtoease removaloftheratecontrolvalve.

Note:Retaintheange-headbolts,ange

locknuts,andretainerforinstallationinInstalling

theRateControlManifoldV alve(page83).

RemovingtheAgitationManifold Valve

1.Remove3angeclampsand3gasketsthat securethemanifoldfortheagitationvalve (Figure1 12)totheagitationbypassvalve,rate controlvalve,andmaster-boomvalve.

Note:Retaintheangeclampsandgasketsfor

installationinInstallingtheAgitationManifold

Valve(page83).

g214596

Figure113

Figure112

1.Flange(pressurelter

head)

2.Manifold(agitationvalve)6.3-pinconnector(valve

3.Flange(bypass

valve—agitationvalve)

4.Flangeclamp

5.Gasket

actuator—agitationvalve)

7.Flange(master-boom valve)

2.Removetheretainerthatsecurethe quick-disconnectsockettothemanifold quick-disconnectcouplingfortheagitationvalve (Figure113).

1.Flange-headbolt(1/4x 3/4inch)

2.Manifoldvalve(agitation valve)

g033586

3.Valvemount

4.Flangelocknut(1/4inch)

5.Retainer

6.Quick-disconnecttting (socket)

7.Quick-disconnecttting (coupling)

3.Removetheange-headbolt(1/4x3/4inch)and angelocknut(1/4inch)thatsecuretheagitation valvetothevalvemountandremovethevalve manifoldfromthemachine(Figure113).

Note:Retaintheangeheadbolt,ange

locknut,andretainerforinstallationinInstalling

theAgitationManifoldValve(page83).

RemovingtheMasterBoom ManifoldValve

1.Removeangeclampsandgasketsthatsecure themanifoldforthemaster-boomvalve(Figure

114)tothemaster-boombypassvalve,agitation

valve,and90°angedelbow(attheendofthe hosefortheowmeter).

Note:Retaintheangeclampsandgaskets

forinstallationinInstallingtheMasterBoom

ManifoldV alve(page84).

g033591

Figure115

Figure114

1.Flange(agitation-valve)

2.Flange

(bypass—master-boom valve)

3.Manifold(master-boom

valve)

4.Flangeclamp

5.Gasket

6.3-pinconnector(valve actuator—master-boom valve)

2.Removetheretainerthatsecurethe90° outletttingtothemanifoldcouplingforthe master-boomvalve(Figure115).

1.Manifold(master-boom valve)

2.Valvemount5.Retainer

3.Flangelocknut(1/4inch)6.Socket(90°outlettting)

4.Flange-headbolt(1/4x 3/4inch)

3.Removetheange-headbolt(1/4x3/4inch) andangelocknut(1/4inch)thatsecurethe master-boomvalvetothevalvemountand removethevalvemanifoldfromthemachine (Figure115).

g033590

Note:Retaintheange-headbolt,ange

locknut,andretainerforinstallationinInstalling

theMasterBoomManifoldV alve(page84).

RemovingtheSectionManifold Valve

1.Removeclampsandgasketsthatsecurethe manifoldforthesectionvalve(Figure116)tothe adjacentsectionvalve(ifleftsectionvalve,and thereducercoupling).

g028238

Figure117

Figure116

1.Flange(reducercoupling)4.Gasket

2.Manifold(sectionvalve)

3.Flange(adjacentsection

valve)

5.Flangeclamp

2.Removetheretainersthatsecuretheoutlet ttingtothesectionvalvemanifoldandthevalve manifoldtothebypasstting(Figure117).

1.Retainer

2.Socket(bypasstting)4.Manifoldvalveassembly

g028236

3.Socket(outlettting)

3.Fortheleftorrightboomsectionvalves,remove theanged-headboltsandangedlocknutsthat securethesectionvalve(s)tothevalvemount andremovethevalvemanifold(s)fromthe machine;forthecentersectionvalve,remove thesectionvalvemanifoldfromthemachine (Figure118).

Figure118

1.Bypasstting2.Sectionvalvemanifold

CleaningtheManifoldValve

1.Positionthevalvestemsothatitisintheclosed position(Figure119B).

g028243

Figure120

g028239

1.Stemretainer7.BackseatingO-ring(0.676

2.Valvestem8.Valve-seatring

3.Stemport9.Manifoldbody

4.Stem-captureretainer

5.End-captting11.End-cap-ttingassembly

6.End-capsealO-ring (0.796x0.139inch)

AgitationValveManifold

x0.07inch)

10.Ballvalve

Figure119

1.Valveopen2.Valveclosed

2.Removethe2end-cap-ttingassembliesfrom eachendofthemanifoldbody(Figure120and

Figure121).

g027562

SectionValveManifold

Figure121

AssemblingtheManifoldValve

1.ChecktheconditionoftheoutletttingO-rings (sectionvalvemanifoldonly),endcapO-rings, backseatingO-rings,andballseatfordamage orwear(Figure120andFigure121).

Note:ReplaceanydamagedorwornO-rings

orseats.

2.Applygreasetothevalvestemandinsertitinto thevalvestemseat(Figure120andFigure121).

3.Installthevalvestemandseatintothemanifold andsecurethestemandseatwiththestem retainer(Figure120andFigure121).

4.EnsurethatthebackseatingO-ringandtheball seatarealignedandseatedintotheend-cap tting(Figure120andFigure121)

5.Installtheend-capttingassemblyontothe manifoldbodyuntiltheangeoftheend-cap ttingtouchesthemanifoldbody(Figure120 andFigure121),thenturntheend-capttingan

g028240

additional1/8to1/4turn.

Note:Usecautionsoasnottodamagetheend

ofthetting.

1.Valve-stemseat

2.Valve-stemassembly

3.Stemport

4.Stemretainer10.Manifoldbody

5.OutletttingO-ring(0.737 x0.103inch)

6.Coupling(manifold)12.Couplingassembly

7.End-capO-ring(0.796x

0.139inch)

8.BackseatingO-ring(0.676 x0.07inch)

9.Ballseat

11.Ballvalve

(manifold)

3.Turnthevalvestemsothattheballisinthe openposition(Figure119A).

Note:Whenthevalvestemisparallelwiththe

valveow,theballslidesout.

4.Removethestemretainerfromtheslotsinthe stemportinthemanifold(Figure120andFigure

121).

5.Removethestemretainerandvalvestemseat fromthemanifold(Figure120andFigure121).

6.Reachintothemanifoldbodyandremovethe valve-stemassembly(Figure120andFigure

121).

7.Cleantheinsideofthemanifoldandexterior oftheballvalve,valve-stemassembly,stem capture,andendttings.

6.Inserttheballintothevalvebody(Figure122).

Note:Thevalvestemshouldtinsidetheball

driveslot.Ifthevalvestemdoesnott,adjust thepositionoftheball(Figure122).

g027565

Figure122

7.Turnthevalvestemassemblysothatthevalve isclosed(Figure1 19B)

8.Repeatsteps4and5fortheotherend-cap ttingassembly.

InstallingtheRateControl ManifoldValve

1.Alignagasketbetweentheangesoftherate controlvalvemanifoldandthepressurelter head(Figure123A).

Note:Ifneeded,loosenthemountinghardware

forthepressurelterheadasneededtoprovide clearance.

4.Assembletheratecontrolvalvemanifold, gasket,andagitation-valvemanifoldwitha angeclampandtightenbyhand(Figure123A).

5.Assembletheratecontrolvalvetothevalve mountwiththe2anged-headboltsand2 angedlocknuts(Figure123A)thatyouremoved instep3ofRemovingtheRateControlManifold

Valve(page77)andtorquethenutandboltto

10to12N∙m(90to110in-lb).

6.Assembletheoutletttingontothecoupling ttingatthebottomofthemanifoldfortherate controlvalve(Figure123B).

7.Securetheoutletttingcouplingttingby insertingaretainerintothesocketoftheoutlet tting(Figure123B).

8.Ifyouloosenedthemountinghardwareforthe pressurelterhead,tightenthenutandboltto 10to12N∙m(90to110in-lb).

InstallingtheAgitationManifold Valve

1.Aligntheangeoftheagitation-valvemanifold, agasket,andtheangeoftheagitationbypass valve(Figure124).

Figure123

1.Locknut(1/4 inch)

2.Valvemount6.Flangeclamp

3.Flange (agitation-valve)

4.Flanged-head bolt(1/4x3/4 inch)

5.Gasket9.Coupling

7.Flange (pressurelter head)

8.Flange(rate controlvalve)

(manifold-valve)

10.Socket(outlet tting)

11.Retainer

2.Assembletheratecontrolvalvemanifold, gasket,andpressurelterheadwithaange clampandtightenbyhand(Figure123A).

3.Alignagasketbetweentheangesoftherate controlvalveandtheagitation-valvemanifold (Figure123A).

Note:Ifneeded,loosenthemountinghardware

forthemaster-boomvalveasneededtoprovide clearance.

g028538

g033604

Figure124

1.Flanged-headbolt(1/4x 3/4inch)

2.Gasket

3.Manifold(agitationvalve)7.3-pinconnector(valve

4.Flangedlocknut(1/4inch)

5.Flangeclamp

6.Valvemount

actuator—agitationvalve)

2.Assembletheagitationbypassvalve,gasket, andagitation-valvemanifoldwithaangeclamp andtightenbyhand(Figure125).

3.Alignagasketbetweentheangesoftherate controlvalveandtheagitation-valvemanifold (Figure125A).

Figure125

1.Flange(ratecontrolvalve)5.Coupling(manifold-valve)

2.Flange(master-boom

valve)

3.Flangeclamp7.Retainer

4.Gasket

6.Socket(outlettting)

InstallingtheMasterBoom ManifoldValve

1.Aligntheangeofthemaster-boom-valve manifold,agasket,andtheangeofthe master-boombypassvalve(Figure126).

g033605

4.Assembletheratecontrolvalve,gasket,and agitation-valvemanifoldwithaangeclampand tightenbyhand(Figure125A)

5.Alignagasketbetweentheangesofthe agitation-valvemanifoldandthemaster-boom valve(Figure125A)

6.Assembletheagitation-valvemanifold,gasket, andmaster-boomvalvewithaangeclampand tightenbyhand(Figure125A)

7.Assembletheoutletttingontothecoupling ttingattheatthebottomofthemanifoldforthe agitationvalve(Figure125B)

8.Securetheoutletttingtothecouplingttingby insertingaretainerintothesocketoftheoutlet tting(Figure125B)

9.Assembletheagitationvalvetothevalvemount withtheanged-headboltandangedlocknut (Figure124)thatyouremovedinstep3of

RemovingtheAgitationManifoldValve(page

78)andtorquethenutandboltto10to12N∙m

(90to110in-lb).

10.Ifyouloosenedthemountinghardwareforthe master-boomvalve,tightenthenutandboltto 10to12N∙m(90to110in-lb).

Figure126

1.Flange(agitationvalve)

2.Flange (bypass—master-boom valve)

3.Manifold(master-boom valve)

4.Flangeclamp

5.Gasket

6.3-pinconnector(valve actuator—master-boom valve)

2.Assemblethemaster-boomvalvemanifold, gasket,andmaster-boombypassvalvewitha angeclamptightenedhandtight(Figure126).

3.Aligntheangeofthemaster-boom-valve manifold,agasket,andtheagitation-valve manifold(Figure126).

4.Assemblethemaster-boom-valvemanifold, gasket,andagitation-valvemanifoldwitha angeclampandtightenbyhand(Figure126)

5.Alignthesocketofthe90°outletttingonto thecouplingttingattheatthebottomofthe manifoldforthemaster-boomvalve(Figure

127).

g033590

Figure127

1.Manifold(master-boom valve)

2.Valvemount5.Retainer

3.Flangedlocknut(1/4inch)6.Socket(90°outlettting)

4.Flanged-headbolt(1/4x 3/4inch)

6.Securetheoutletttingcouplingttingby insertingaretainerintothesocketoftheoutlet tting(Figure127).

7.Assembletheagitationvalvetothevalvemount withtheanged-headboltandangedlocknut (Figure126)thatyouremovedinstep3of

RemovingtheMasterBoomManifoldV alve (page79)andtorquethenutandboltto10to12

N∙m(90to1 10in-lb).

InstallingtheSectionManifold Valve

1.Inserttheupperend-capttingofthemanifold valveintothebypasstting(Figure128A).

Note:Ifneeded,loosenthemountinghardware

forthebypassttingtoprovideclearance.

g033591

g033609

Figure128

1.Flange(reducercoupling)6.Socket(outlettting)

2.Socket(bypasstting)

3.Bypasstting8.Flange(manifold—section

4.Flange(adjacent

manifold—agitationvalve)

5.End-captting(manifold

valveassembly)

2.Securetheend-capttingtothebypasstting byinsertingaretainerintothesocketofthe bypasstting(Figure128A).

3.Assembletheoutletttingontothelower end-capttingofthemanifoldvalve(Figure

128A).

4.Securetheend-capttingtotheoutletttingby insertingaretainerintothesocketoftheoutlet tting(Figure128A).

5.Alignagasketbetweentheangesofthe reducercouplingandthesectionvalvemanifold (Figure128B).

6.Assemblethereducercoupling,gasket,and sectionvalvemanifoldwithaclampandtighten byhand(Figure128B).

7.Ifinstallingthe2leftmostsectionvalves,align agasketbetweentheangesofthe2adjacent sectionvalvemanifolds(Figure128B).

8.Assemblethe2adjacentsectionvalvemanifolds andgasketwithaclampandtightenbyhand (Figure128B).

7.Retainer

valve)

9.Gasket

10.Flangeclamp

9.Fortheleftorrightboomsectionvalves, assemblethevalvestothevalvemountwith theanged-headboltandangedlocknutthat youremovedinstep3ofRemovingtheSection

ManifoldV alve(page80)andtorquethenuts

andboltsto10to12N∙m(90to110in-lb).

10.Ifyouloosenedthemountinghardwareforthe bypasstting,tightenthenutandboltto10to12 N∙m(90to1 10in-lb).

InstallingtheValveActuator

1.Aligntheactuatortothemanifoldvalveand (Figure109).

2.Securetheactuatorandvalvewiththeretainer thatyouremovedinstep3ofRemovingthe

ValveActuator(page76).

3.Connectthe3-pinconnectorofthevalve-actuator harnesstothe3-socketconnectorofthewire harnessofthesprayer.

Storage

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutoffthepump,shutoffthe engine,andremovethekey .

Note:ForHD-andHDX-SeriesWorkman

modelswithamanualtransmission,disengage thePTO.

2.Cleandirtandgrimefromtheentiremachine, includingtheoutsideofthecylinder-headnsof theengineandblowerhousing.

Important:Youcanwashthemachine

withmilddetergentandwater.Donotuse high-pressurewatertowashthemachine. Pressurewashingmaydamagetheelectrical systemorwashawaynecessarygreaseat frictionpoints.Avoidexcessiveuseofwater, especiallynearthecontrolpanel,lights, engine,andthebattery .

3.Conditionthesprayersystemasfollows:

A.Drainthefreshwatertank.

B.Drainthespraysystemascompletelyas

possible.

C.Preparerustinhibiting,non-alcoholbased,

RVantifreezesolutionperthesolution manufacturer'sinstructions.

D.AddtheRVantifreezesolutiontothe

freshwatertankandthesprayertank.

E.Runthesprayerpumpforafewminutes

tocirculatetheRVantifreezethroughout thesprayersystemandanyinstalledspray accessories;refertoSprayerPump(page

43).

F.Drainthefreshwatertankandspraysystem

ascompletelyaspossible.

4.Usetheboom-liftswitchestoraisethebooms. Raisetheboomsuntilhavemovedcompletely intoboomtransportcradleformingthe“X” transportpositionandtheboomcylindersare fullyretracted.

Note:Makesurethattheboomcylindersare

fullyretractedtopreventactuatorroddamage.

5.Performthefollowingmaintenancestepsfor short-termorlong-termstorage:

•Short-termstorage(lessthan30days),

cleanthesprayersystem;refertoCleaning

theSprayer(page59).

•Long-termstorage(longerthen30days),

performthefollowing:

A.Cleanthesprayervalves;referto

CleaningtheSprayerValves(page76).

B.Greasethesprayer;refertoLubrication

(page70).

InstallingtheControlConsoletotheMachine (page24).

C.Checkandtightenallbolts,nuts,and

screws.

Note:Repairorreplaceanypartsthat

arewornordamaged.

D.Checktheconditionofallsprayhoses.

Note:Replaceanyhosesthatareworn

ordamaged.

E.Tightenallhosettings.

F.Paintallscratchedorbaremetal

surfaceswithpaintisavailablefromyour AuthorizedServiceDealer.

G.Storethemachineinaclean,drygarage

orstoragearea.

H.Removethekeyfromthestarterswitch

andputthekeyinasafeplaceoutofthe reachofchildren.

I.Coverthemachinetoprotectitandkeep

itclean.

5.Disconnecttheterminalsofthewiresthat connectthefuseblockforthesprayerwiththe fuseblockofthemachine;referto11Installing

theSprayerFuseBlock(page25).

6.Separatethefuseblockforthesprayerfromthe fuseblockforthemachine;referto11Installing

theSprayerFuseBlock(page25).

7.Removetheconsolefromtheconsole-mounting bracketatthedashofthemachineandalignthe pivotpinonthecontrolconsolewiththestorage bracketatthefronttankstrap(Figure129);refer toInstallingtheControlConsoletotheMachine

(page24).

RemovingtheSprayerand TankSkid

Liftingequipmentcapacity:408kg(900lb)

DANGER

Thesprayertankassemblypresentsastored energyhazard.Ifnotproperlyretainedwhen installingorremovingtheassemblyitcan moveorfallandinjureyouorbystanders.

Usestrapsandanoverheadlifttosupport thesprayertankassemblyduringinstallation, removal,oranymaintenancewheneveryou removetheretainingfasteners.

PreparingtheCenterConsole

1.Disconnectthebatterycablesfromthebattery; referto6DisconnectingtheBattery(page21).

2.Separatethefuseblockofthesprayerfromthe fuseblockofthemachineanddisconnectthe wiringbetweenthe2fuseblocks;referto11

InstallingtheSprayerFuseBlock(page25).

Figure129

1.Controlconsole

2.Storagebracket(front sprayer-tankstrap)

8.Assembletheconsoletothebracketandsecure

thepivotpintothebracketwiththehairpin (Figure129).

3.Hairpin

g033615

3.RemovethewireharnessfromJ-clips;refer toRoutingtheRearElectricalHarnessforthe

SprayertotheControlConsole(page24).

4.Loosenthehandknobthatislocatedbelow theconsoleandremovethehairpin;referto

InstallingtheJackstands

Liftingequipmentcapacity:408kg(900lb)

1.Alignthefrontjackstandwiththejackstand receiveratthefrontofthetank(Figure130).

Figure130

g028422

1.Clevispin(1/2x3inch)4.Hairpin(5/32x2-5/8

inches)

2.Jackstandreceiver5.Frontjackstand

3.Lockknob

2.Insertthejackstandintothereceiveruntilthe middleholeinthehorizontaljackstandtubeis alignedwiththeholeinthetopofthereceiver (Figure130).

3.Inserttheclevispin(1/2x3inches)intothe holesinthejackstandandreceiverandsecure theclevispinwithahairpin(5/32x2-5/8inches).

4.Threadalockknobintothereceiverandtighten theknobbyhand(Figure130).

5.Aligntherearjackstandwiththerearjackstand receiver(Figure131).

Figure131

1.Hairpin(5/32x2-5/8 inches)

2.Clevispin(1/2x4-1/2 inches)

3.Jackstandreceiver

4.Rearjackstand

6.Aligntheholeinthetopofthejackstandwiththe

holeintheframeofthetankskid(Figure131)

7.Securethejackstandtothereceiverandthe

framewith2clevispins(1/2x4-1/2inches)and 2hairpins(5/32x2-5/8inches)asshownin

Figure131.

8.Repeatsteps1through7forthefrontandrear

jackstandsattheothersideofthetankskid.

g028423

RemovingtheSprayerSkid

1.Lowertheboomstoapproximately45°andthen pivotthemforward(Figure132).

Figure132

2.Removethe2bolts(1/2x1-1/2inches)and 2locknuts(1/2inch)thatsecurethehold downbracketofthetankskidassemblytothe bedbracketontheframeateachsideofthe machine;referto13LoweringtheT ankSkid

(page30).

3.Raisethetankskidwiththeliftcylinders,install thecylinderlock,andperformthefollowing:

pinssecuringtheliftcylinderstothetank assembly.

7.Liftthetankskidfromthemachinehighenough tocleartheskidfromthemachine(Figure132).

8.Carefullymovethevehicleforwardandaway fromthetankskid.

9.Slowlylowertheskidtanktotheground.

g033619

Note:RefertoRaisingtheTankAssembly

(page69).

•ForHD-andHDX-SeriesWorkmanmodels

withamanualtransmission,disconnectthe PTOshaftfromthetransaxlePTO;refer totheinstallationinstructionsfortheMulti ProWMTurfSprayerFinishingKit,Manual WorkmanUtilityVehicle.

•ForHDXWorkmanwithaautomatic

transmission,disconnectthehosesatthe high-owhydraulicpanelandcapthettings; refertotheinstallationinstructionsforthe MultiProWMTurfSprayerFinishingKit, AutomaticWorkmanUtilityVehicle.

•Disconnectthespeedsensorwiring;

refertoConnectingtheSpeedSensor

Harness(HD-SeriesModelswithaManual Transmission)(page22)andConnectingthe SpeedSensorHarness(HDX-AutoModel) (page22).

4.Removethecylinderlockandlowerthetank skidwiththeliftcylinders;refertoLoweringthe

TankAssembly(page70).

5.Attachtheliftingequipmenttothehorizontal tubesoftheforwardjackstandsandthevertical postoftherearjackstands(Figure132).

6.Liftthetankassembly7.5to10cm(3to4 inches),andremovethelynchpinsandclevis

Troubleshooting

Problem

Aboomsectiondoesnotspray.

Aboomsectiondoesnotturnoff.

Aboomvalveisleaking.1.Asealiswornordamaged.1.Disassemblethevalveandreplace

Apressuredropoccurswhenyouturnon aboom.

1.Theelectricalconnectionontheboom valveisdirtyordisconnected.

2.Afusehasblown.2.Checkthefusesandreplacethemas

3.Thereisapinchedhose.3.Repairorreplacethehose.

4.Aboombypassvalveisimproperly adjusted.

5.Oneoftheboomvalvesisdamaged.5.ContactyourAuthorizedService

6.Theelectricalsystemisdamaged.

1.Theboom-sectionvalveisdamaged.1.Disassembletheboom-sectionvalve;

1.Theboombypassvalveisimproperly adjusted.

2.Thereisanobstructionintheboom valvebody.

3.Anozzlelterisdamagedorclogged.

PossibleCauseCorrectiveAction

1.Turnthevalveoffmanually.Disconnect theelectricalconnectoronthevalve andcleanallleads,thenreconnectit.

necessary.

4.Adjusttheboombypassvalves.

Dealer.

6.ContactyourAuthorizedService Dealer.

refertothesectionCleaningthe SprayerV alves.Inspectalloftheparts andreplaceanythataredamaged.

thesealsusingtheValveRepair Kit;contactyourAuthorizedService Dealer.

1.Adjusttheboombypassvalve.

2.Removetheinletandoutlet connectionstotheboomvalve andremoveanyobstructions.

3.Removeandinspectallnozzles.

Schematics

FlowDiagram,SprayerSystem(Rev.B)

g209531

Notes:

EuropeanPrivacyNotice

TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIVACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw.

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0282RevC

TheToroWarranty

ATwo-Y earLimitedWarranty

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty ,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty .

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter.

374-0253RevD

Toro 41240 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual