Toro 41198 Multi-Pro 1250, Multi-Pro 1250, 41177, 41179 Operator's Manual

FormNo.3365-118RevB

g013107

Multi-Pro

ModelNo.41198—SerialNo.310000001andUp

®

1250TurfSprayer

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

TheMulti-Pro®turfsprayerisadedicatedturfspray

G001788

1

applicationvehicleandisintendedtobeusedby
professional,hiredoperatorsincommercialapplications.
Itisprimarilydesignedforsprayingonwell-maintained
lawnsinparks,golfcourses,sportselds,andon
commercialgrounds.

ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian
ICES-002.

Theenclosed

Engine Owner’ s Man ual

issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.

Introduction

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

Figure2

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.

Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafe
products,youareresponsibleforoperatingtheproduct
properlyandsafely.YoumaycontactTorodirectlyat
www.T oro.comforproductandaccessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.

©2011—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ChemicalSafety....................................................4

BeforeOperating.................................................5

WhileOperating...................................................5

Maintenance.........................................................7

SoundPower........................................................7

SoundPressure.....................................................7

Hand-ArmVibration............................................7

WholeBodyVibration..........................................7

SafetyandInstructionalDecals.............................8

Contactusatwww.T oro.com.

2

PrintedintheUSA.

AllRightsReserved

Setup..........................................................................13

1InstallingtheAnti-siphonFill

Receptacle......................................................13

2InstallingtheSprayProMonitor.......................14

3CheckingtheBoomHingeSprings...................15

4AdjustingtheBoomstoLevel..........................16

5CompletingtheSetup:Learningmoreabout

yourproduct...................................................16

ProductOverview......................................................17

Controls.............................................................18

Specications.....................................................24

Operation...................................................................25

ThinkSafetyFirst...............................................25

BeforeDrivingtheSprayerfortheFirst

Time..............................................................25

Pre-StartingChecks............................................26

DrivingtheSprayer.............................................27

NewSprayerBreak-In........................................27

OperatingtheSprayer.........................................28

FillingtheFreshWaterTank...............................28

FillingtheSprayTank.........................................29

OperatingtheBooms.........................................29

Spraying.............................................................30

SprayingTips.....................................................30

CleaningtheSprayer...........................................30

CalibratingtheSprayProMonitor.......................33

CalibratingtheBoomBypassValves....................35

Pump.................................................................35

TransportingtheSprayer....................................36

TowingtheSprayer.............................................36

Maintenance...............................................................37

RecommendedMaintenanceSchedule(s)................37

DailyMaintenanceChecklist...............................38

NotationforAreasofConcern...........................39

PremaintenanceProcedures....................................40

JackingtheSprayer.............................................40

Lubrication.............................................................41

GreasingtheSprayer...........................................41

GreasingtheBoomHinges.................................42

GreasingtheActuatorRodBearings...................42

EngineMaintenance...............................................44

CheckingtheAirIntakeScreen...........................44

ServicingtheAirCleaner....................................44

ServicingtheEngineOil.....................................45

ChangingtheSparkPlugs...................................46

FuelSystemMaintenance.......................................47

ReplacingtheFuelFilter.....................................47

DrainingtheFuelTank.......................................47

ElectricalSystemMaintenance................................48

Fuses..................................................................48

ServicingtheBattery...........................................48

DriveSystemMaintenance.....................................51

InspectingtheWheels/Tires...............................51

AdjustingtheFrontWheelT oe-In.......................51

BrakeMaintenance.................................................52

CheckingtheBrakeFluid....................................52

InspectingtheBrakes.........................................52

AdjustingtheParkingBrake................................52

BeltMaintenance....................................................53

ServicingtheDriveBelt......................................53

AdjustingtheSteeringPumpBelt........................53

HydraulicSystemMaintenance...............................54

CheckingtheTransaxle/HydraulicFluid.............54

ChangingTransaxle/HydraulicFluid..................54

ReplacingtheHydraulicFilter............................55

SpraySystemMaintenance......................................55

InspectingtheHoses..........................................55

PumpMaintenance.............................................55

AdjustingtheBoomActuator.............................56

EmergencyManualOperationoftheBoom

Actuators.......................................................57

InspectingtheNylonPivotBushings...................57

Cleaning.................................................................58

CleaningtheFlowmeter......................................58

CleaningtheSuctionStrainer..............................58

Storage.......................................................................59

Troubleshooting.........................................................61

Schematics.................................................................65

3

Safety

ChemicalSafety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER—personal
safetyinstruction.Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.

Supervisors,operators,andservicepersonsshouldbe
familiarwiththefollowingstandardsandpublications:
(Thematerialmaybeobtainedfromtheaddressshown).

•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30

•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
NationalFirePreventionAssociation
BarrymarchParkQuincy,Massachusetts
02269U .S.A.

•SAEJ2258LightUtilityV ehicles
SocietyofAutomotiveEngineers
SAEWorldHeadquarters400CommonwealthDrive
Warrendale,P A15096-0001

•ANSI/UL558;InternalCombustion
EnginePoweredIndustrialTrucks
AmericanNationalStandardsInstitute,Inc.
1430BroadwayNewYork,NewYork10018U.S.A.
orUnderwritersLaboratories333PngstenRoad
Northbrook,Illinois60062U.S.A.

SafeOperatingPractices

WARNING

Thesprayerisanoff-highwayvehicleonlyandis
notdesigned,equipped,ormanufacturedforuseon
publicstreets,roads,orhighways.

Supervisor’sResponsibilities

•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManual,EngineManual,
andalllabelsonthesprayer.

•Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.slopes
toosteepforsprayeroperation).

WARNING

Chemical substances used in the spray system may
be hazardous and to xic to y ou, bystander s, animals,
plants, soils or other pr oper ty .

•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer’srecommendations.Forexample,
useappropriatePersonalProtectiveEquipment
(PPE)includingfaceandeyeprotection,gloves,
orotherequipmenttoguardagainstpersonal
contactwiththechemical.

•Keepinmindthattheremaybemorethanone
chemicalusedandinformationoneachshould
beassessed.

R efuse to operate or w or k on the spray er if this

•

inf or mation is not a v aila ble!

•Beforeworkingonaspraysystemmakesurethe
systemhasbeentriplerinsedandneutralized
accordingtotherecommendationsofthe
chemicalmanufacturer(s).

•Verifythereisanadequatesupplyofcleanwater
andsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling
chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer’sinstructionsfor
thesafeapplicationofthechemical.

•Handlechemicalsinawellventilatedarea.

•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensure
thataslittleskinaspossibleisexposedwhileusing
chemicals.

•Havecleanwateravailableespeciallywhenllingthe
spraytank.

•Donoteat,drink,orsmokewhileworkingwith
chemicals.

•Alwayswashyourhandsandotherexposedareasas
soonaspossibleafternishingthework.

•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.

•Chemicalsandfumesinthetanksaredangerous;
neverenterthetankorplaceyourheadoverorin
theopening.

4

BeforeOperating

•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.

•Neverallowchildrentooperatethesprayer.

•Neverallowotheradultstooperatethesprayer
withoutrstreadingandunderstandingtheOperator’ s
Manual.Onlytrainedandauthorizedpersonsshould
operatethissprayer.Makesurethatalloperators
arephysicallyandmentallycapableofoperatingthe
sprayer.

•Thissprayerisdesignedtocarryonlyyou,the
operator.Nevercarryanypassengersonthesprayer.

•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsand
coldmedicinescancausedrowsiness.

•Donotdrivethesprayerwhenyouaretired.Besure
totakeoccasionalbreaks.Itisveryimportantthat
youstayalertatalltimes.

•Becomefamiliarwiththecontrolsandknowhowto
stoptheenginequickly.

•Keepallshields,safetydevices,anddecalsinplace.
Ifashield,safetydevice,ordecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbefore
operatingthemachine.

•Alwayswearsubstantialshoes.Donotoperate
themachinewhilewearingsandals,tennisshoes,
orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsand
causepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafety
andinsuranceregulations.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besure
todrivecautiously ,usetheheadlights,andeven
consideraddingadditionallights.

•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbeand
keepthemawayfromtheworkarea.

•Beforeoperatingthesprayer,alwayscheckthe
designatedareasofthesprayerthatarestatedin
thePre-StartingChecksintheOperationsection.
Ifthemachinedoesnotfunctioncorrectlyoris
damagedinanyway,donotusethesprayer.Make
surethattheproblemiscorrectedbeforethesprayer
orattachmentisoperated.

•Ensurethatalluidlineconnectorsaretightandall
hosesareingoodconditionbeforeapplyingpressure
tothesystem.

•Sincegasolineishighlyammable,handleitcarefully.

–Useanapprovedgasolinecontainer.

–Donotremovethecapfromthefueltankwhen

theengineishotorrunning.

–Donotsmokewhilehandlinggasoline.

–Fillthefueltankoutdoors,andllittoabout

1inch(25mm)belowthetopofthetank(the
bottomofthellerneck).Donotoverllit.

–Wipeupanyspilledgasoline.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Theoperatorshouldremainseatedwheneverthe
sprayerisinmotion.Theoperatorshouldkeepboth
handsonthesteeringwheelwheneverpossible.
Keepyourarmsandlegswithinthesprayerbody
atalltimes.

•Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,andoverheadwalkways.
Makesurethereisenoughroomoverheadtoeasily
clearthesprayerandyourhead.

•Failuretooperatethesprayersafelymayresultinan
accident,tipoverofthesprayer,andseriousinjury
ordeath.Drivecarefully.Topreventtippingorloss
ofcontrol:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathave
abruptchangesingroundconditionsorelevation.

–Watchforholesorotherhiddenhazards.

–Useextracautionwhenoperatingthesprayeron

wetsurfaces,inadverseweatherconditions,at
higherspeeds,orwithafullload.Stoppingtime
anddistancewillincreasewithafullload.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithout
rstcomingtoacompletestop.

–Slowdownbeforeturning.Donotattempt

sharpturnsorabruptmaneuversorotherunsafe
drivingactionsthatmaycausealossofsprayer
control.

–Beforebackingup,looktotherearandensure

thatnooneisbehindyou.Backupslowly.

–Watchoutfortrafcwhenyouarenearor

crossingroads.Alwaysyieldtherightofway

5

topedestriansandothervehicles.Thissprayer
isnotdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.

–Theelectricalandexhaustsystemsofthesprayer

canproducesparkscapableofignitingexplosive
materials.Neveroperatethesprayerinornear
anareawherethereisdustorfumesintheair
whichareexplosive.

–Ifyouareeverunsureaboutsafeoperation,stop

workandaskyoursupervisor.

•Donottouchtheengineormuferwhiletheengine
isrunningorsoonafterithasstopped.Theseareas
maybehotenoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop
immediately,waitforallmotiontostop,andinspect
thesprayerfordamage.Repairalldamagebefore
resumingoperation.

•Beforegettingoffoftheseat:

1.Stopthemovementofthemachine.

2.PlacetherangeselectorinNeutralandsetthe

parkingbrake.

3.TurntheignitionkeytoOff.

4.Removetheignitionkey.

Important:Donotparkthemachineonan
incline.

•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.This
givesyouextratimetostoporturnaway.Hittingan
obstaclecandamagethesprayeranditscontents.
Moreimportant,itcaninjureyou.

•GrossVehicleWeight(GVW)hasamajorimpacton
yourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeasprayerhardertostoporturn.
Theheaviertheload,thelongerittakestostop.

•Turfandpavementaremuchmoreslipperywhen
theyarewet.Itcantake2to4timesaslongtostop
onwetsurfacesasondrysurfaces.Ifyoudrive
throughstandingwaterdeepenoughtogetthe
brakeswet,theywillnotworkwelluntiltheyare
dry.Afterdrivingthroughwater,youshouldtestthe
brakestomakesuretheyworkproperly.Iftheydo
not,driveslowlywhileputtinglightpressureonthe
brakepedal.Thiswilldrythebrakesout.

OperatingonHillsandRoughTerrain

Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.

•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.

•Neverdriveacrossasteephill;alwaysdrivestraight
upordownorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakesand
slowlybackstraightdownthehill.

•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,do
itslowlyandcautiously.Nevermakesharporfast
turns.

•Heavyloadsaffectstability.Reducetheweightofthe
loadandyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,whichmay
initiatetippingorrollingofthesprayer.Donotslam
onthebrakeswhenrollingbackward,asthismay
causethesprayertooverturn.

•TheToroCompanystronglyrecommendsinstalling
theoptionalROPSKitwhenoperatingonhilly
terrain.IfyouinstallaROPS,alwaysweartheseat
beltwhendrivingthesprayer.

•Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.

WARNING

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.

•Reduceyourspeedwhenoperatingonroughterrain
andnearcurbs.

•Gripthesteeringwheellooselyaroundtheperimeter.
Keepyourhandsclearofthesteeringwheelspokes.

Loading

Theweightofthecargocanchangethesprayercenter
ofgravityandsprayerhandling.Toavoidlossofcontrol
andpersonalinjury,followtheseguidelines:

6

•Reducetheweightoftheloadwhenoperating
onhillsandroughterraintoavoidtippingor
overturningofthesprayer.

•Liquidloadscanshift.Thisshiftinghappensmost
oftenwhileturning,goingupordownhills,suddenly
changingspeeds,orwhiledrivingoverrough
surfaces.Shiftingloadscancausethesprayertotip
over.

•Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracautionon
slopes.

•Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.

accessories.Replacementpartsandaccessoriesmade
byothermanufacturerscouldbedangerous.Altering
thissprayerinanymannerthatmayaffectsprayer
operation,performance,durability,oritsuse,may
resultininjuryordeath.Suchusecouldvoidthe
productwarranty.

SoundPower

Thisunithasaguaranteedsoundpowerlevelofof96
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressure

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.

•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheignitiontoprevent
someonefromaccidentallystartingtheengine.

•Tomakesurethattheentiremachineisingood
condition,keepallnuts,bolts,andscrewsproperly
tightened.

•Toreducethepotentialforre,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.

•Neveruseanopenametocheckthelevelor
leakageoffuelorbatteryelectrolyte.

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keepyourhands,feet,
clothing,andanypartsofyourbodyawayfromthe
engineandanymovingparts.Keepeveryoneaway.

•Donotuseopenpansoffuelorammablecleaning
uidswhencleaningparts.

•Donotadjustthegroundspeedgovernor.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthegroundspeed.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressureuid.Use
cardboardorpapertondleaks.Fluidescaping
underpressurecanpenetrateskinandcauseinjury
requiringsurgerywithinafewhoursbyaqualied
surgeonorgangrenemayresult.

•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand

Thisunithasasoundpressurelevelattheoperator’s
earof83dBA,whichincludesanUncertaintyValue(K)
of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=1.00m/s

Measuredvibrationlevelforlefthand=0.90m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.

2

WholeBodyVibration

Measuredvibrationlevel=0.2m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.

2

2

2

2

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

104-7628

1.ReadtheOperator’sManual.

100-8386

1.Fuel

2.Empty4.Full

3.Half-full

100-8458

1.Machinespeed

2.Tosetthemachinetoaslowspeed,reducepressureonthe
acceleratorandpulluponthespeedlimiter.

3.Tosetthemachinetoafastspeed,presstheaccelerator
pedalandpushdownonthespeedlimiter.

100-8619

1.Sprayon2.Sprayoff

117–2718

114-9576

1.Pinchpoint,hand—keephandawayfromhinge.

8

100-8454

1.ReadtheOperator’sManualforinformationonthe
transmission.

2.Tostarttheengine,sitontheoperator’sseat,pressthe
brake,settherangeselectortoNeutral,turntheignition
keytoEngine-start,settherangeselectortothedesired
gear,releasethebrakeandparkingbrake,andpressthe
acceleratorpedaltothedesiredspeed.

3.Tostoptheengine,pressthebrake,settherangeselector
toNeutral,settheparkingbrake,andturntheignitionkey
toEngine-stop.

4.Rangeselectorgearpattern

100-8470

1.Engine—stop5.Neutralenginespeedlock

2.Engine—run6.Engage

3.Engine—start

4.Headlights

7.On

8.Off

107-8621

1.Agitationon

2.Continuousvariable
setting

3.Agitationoff

9

106-5016

1.Warning—readtheOperator’sManual.

2.Electricshockhazard,overheadpowerlines—stayaway
fromoverheadpowerlines.

3.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.

93-0688

1.Warning—readtheOperator’sManual.

2.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.

100-8489

1.Leftboom

2.Centerboom

3.Rightboom13.Unlocked

4.Sprayon

5.Sprayoff

6.Pump16.Automatic

7.On

8.Off18.Leftboomfoammarker

9.Continuousvariable
setting,spraypressure

10.Increase

11.Decrease

12.Locked

14.Lowertheboom.

15.Raisetheboom.

17.Manual

19.Rightboomfoammarker

110-5240

1.Warning—readtheOperator’sManualandreceivetraining
beforeoperating.

2.Warning—stayawayfrommovingparts,donotoperate
withcoversremoved.

3.Electricshockhazard,overheadpowerlines—stayaway
fromoverheadpowerlines.

4.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.

10

110-5143

1.Warning—readtheOperator’sManual.

2.TippingHazard—driveslowlyoverroughterrainandwhen
turning.

3.Fallingandarm/leginjuryhazards—donotcarrypassengers
andkeeparmsandlegsinsideofthevehicleatalltimes.

4.Tostoptheengine,pressthebrake,movetherange
selectortoNeutral,settheparkingbrake,releasethebrake
pedal,turntheignitionkeytoEngine-stop,andremovethe
key.

106-5051

1.Warning—readtheOperator’sManual;usefresh,clean
waterforrst-aidwashing.

108-3307

107-8640

1.Warning—readtheOperator’sManual;usefresh,clean
waterforrinsingthetank.

106-1355

1.Warning—donotenterthetank.

1.Totalarea8.Width

2.Boomselect9.Distance

3.Speed10.Speedcalibration

4.Unitsofmeasure11.Subvolume

5.Selectunits

6.Applicationrate13.Flowmetercalibration

7.Subarea

11

108-3309

12.Totalvolume

1.Warning—readthe
Operator’sManual.

108-3252

2.Torquelugnutsto55-65
ft-lb(75-88N·m).

108-3699

1.30ampfuse,leftboom
actuator

2.30ampfuse,rightboom
actuator

3.15ampfuse,foammarker8.20ampfuse,spraysystem

4.Empty9.Fusepanel

5.30ampfuse,power10.ReadtheOperator’s

6.10ampfuse,headlights

7.5ampfuse,cruisecontrol

Manualformore
information.

104-8939

1.Engineoillevel(dipstick)

2.Engineoillter6.Gearboxuidlevel10.Fuellter

3.Transaxle/hydraulicuid
level(dipstick)

4.Transaxlehydrauliclter

5.Hydraulicstrainer9.Fuel,unleadedonly

7.Brakeuid

8.Belts,steeringanddrive12.Aircleaner16.Pump

11.Battery15.Readtheinstructions

12

13.Grease

14.Tirepressure

beforeservicingor
performingmaintenance.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3
4

5

90degreetting
Quickcoupler
Hoseadapter1
Fillreceptaclebracket1
Flange-headbolt,5/16x3/4inch
Anti-siphonhose1
SprayProMonitor
SprayProDecal
Bracket1
Flange-headbolt,3/4inch
Flangenut,1/4inch
Knob2
Washer2
Carriagebolt

Nopartsrequired

Nopartsrequired

Ignitionkey1
Operator’sManual
EngineOperator’sManual
PartsCatalog
OperatorTrainingMaterial
RegistrationCard
Pre-deliveryInspectionSheet

Qty.

Use

1
1

Installtheanti-siphonllreceptacle.

1

1
1

2
2

2

–

–

1
1
1
1
1
1

InstalltheSpray-Promonitor.

Checktheboomhingesprings.

Adjusttheboomstolevel.

Readthemanualsandviewthetraining
materialbeforeoperatingthemachine.

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

13

1

InstallingtheAnti-siphonFill
Receptacle

Partsneededforthisprocedure:

1

90degreetting

1

Quickcoupler

1Hoseadapter

1Fillreceptaclebracket

1

Flange-headbolt,5/16x3/4inch

1Anti-siphonhose

4.Locktheadapterintoplacebyswingingthelevers
towardtheadapterandthensecurethemwiththe
hairpincotters(Figure3).

5.Installtheanti-siphonhosethroughthelarge
openingonthebracketandontothebarbedendof
the90degreeelbowtting(

Important:Donotlengthenthehosetoallow
contactwiththetankuids.

Figure3).

2

InstallingtheSprayPro
Monitor

Procedure

1.Placethellreceptaclebracketoverthethreaded
holeinthetankandsecureitwithaange-headbolt
(5/16x3/4inch)(Figure3).

Figure3

1.Fillreceptaclebracket

2.Threadedholeinthetank6.Hoseadapter

3.Flangebolt,5/16x3/4inch

4.90degreeelbowtting

5.Quickcoupler

7.Anti-siphonhose

Partsneededforthisprocedure:

1

SprayProMonitor

1

SprayProDecal

1Bracket

2

Flange-headbolt,3/4inch

2

Flangenut,1/4inch

2Knob

2Washer

2

Carriagebolt

Procedure

1.InstalltheSprayProDecaltothemonitor(Figure4).

2.Placethethreadedendofthe90degreeelbowtting
throughthebracketandthreadthequickcoupler
ontoit,securingittothebracket(Figure3).

Note:Installthettingwiththeopenendpointing
towardthelargeopeninginthebracketandtoward
thetankopeningsothewaterwillarcintothetank
whenyoullit.

3.Installthehoseadapterintothequickcoupler
(

Figure3).

Figure4

1.Spraypromonitor3.Decal,Lowerhalf

2.Decal,Upperhalf

Note:Besuretoorientthedecalasshownin
Figure20.

2.Installthemonitorbracketonthedash(
using2ange-headbolts(1/4x3/4inch)and2
angenuts(1/4inch).

14

Figure5)

Figure5

1.SprayPromonitor

2.Bracket4.Knob

3.Looselyinstallthe2carriagebolts,rubber
washers,andknobsonthebracketasillustratedin
FigureFigure5andFigure6.

3.Flange-headbolts,
1/4x3/4inch

1.Connectorsfromthe
sprayer

3

Figure7

2.Connectorsfromthe
monitor

Note:Installthecarriageboltsandrubberwashers
insideofthebracketandtheknobsontheoutside.

Figure6

1.Carriagebolt

2.Rubberwasher4.Bracket

4.Removethelargegrommetfromtheholeinthedash
andthreadthecablesonthemonitorthroughthe
grommetandthedash.

5.Installthegrommetintothedash.

6.InstalltheSprayPromonitoroverthecarriagebolt
heads(Figure5)andtightentheknobstosecureit.

7.ConnecttheSprayProwireconnectorstothewire
connectorslocatedunderthedash(Figure7).

3.Knob

CheckingtheBoomHinge
Springs

NoPartsRequired

Procedure

Important:Operatingthespraysystemwith

theboomhingespringsundertheincorrect
compressioncoulddamagetheboomassembly .
Measurethespringsandusethejamnutto
compressthespringsto1.56inchesifnecessary.

Thesprayerisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.The
springsarenotfullytightenedatthetimeofmanufacture
toallowtheboomstobeinthispositionfortransit.
Beforeoperatingthemachine,thespringsmustbe
adjustedtothecorrectcompression.

1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.

2.Supporttheboomswhiletheyareextendedtothe
sprayposition.

3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(

A.Allspringsmustbecompresseduntilthey

measure1.56inches.

Figure8).

15

B.Usethejamnuttocompressanyspringthat

measuregreaterthan1.56inches.

Figure8

1.Boomhingespring2.Jamnut

4.Repeattheprocedureforeachspringonbothboom
hinges.

5.Movetheboomsintothetransport“X”position.
SeeOperatingtheBoomsintheOperationsection
formoreinformation.

Note:Thebumpermayexperiencesomecompression
overtime.Iftheboomsdropbelowlevel,usethis
proceduretoreadjustthebumperpositionneeded.

5

CompletingtheSetup:
Learningmoreaboutyour
product.

Partsneededforthisprocedure:

1Ignitionkey

1

Operator’sManual

1

EngineOperator’sManual

1

PartsCatalog

1

OperatorTrainingMaterial

1

RegistrationCard

1

Pre-deliveryInspectionSheet

Procedure

1.Readthemanuals.

2.ViewtheOperatortrainingmaterial.

4

AdjustingtheBoomstoLevel

NoPartsRequired

Procedure

1.Attheoperator’ sposition,turntheignitionkeyto
Ontoenergizethesystem.

2.Movetheboomsintopositionsothattheyarelevel
withtheground.

3.Removethekeyandexittheoperator’sposition.

4.Atthehinge,adjustthepositionofthebumpersso
theboomcannotmovepastlevelwiththeground.
Takecaretomakesurethebumperislevel.

5.Tightentheboltandnuttolockthebumpersintothe
adjustedposition.T orquethefastenersto135-165
ft-lbs(183-223N-m).

3.CompletetheregistrationcardandreturntoToro.

4.Storethedocumentationinasafeplace.

16

ProductOverview

g013108

g013109

Figure9

1.Leftboom

2.Rightboom5.Freshwatertank

3.Boomtransportcable6.Fueltank9.Tanklid

4.Headlight

7.Chemicaltank10.Operator’sposition

8.Anti-SiphonReceptacle

Figure10

1.Pedals4.Pump7.Agitationcontrolvalve

2.Rinsetank5.Battery8.Rightboom11.Boomcontrolcylinder

3.Chemicaltank

6.Pumppressuredampener

17

9.Centerboom

10.Leftboom

12.Valvecluster

Controls

Figure11

1.Steeringwheel4.Choke

2.Spray-Promonitor5.Sprayercontrols8.Masterboomfootswitch

3.Speedlimiter

6.Ratelockoutswitch

7.Parkingbrake10.Voltmeter

9.RangeSelector

11.Hourmeter

12.Vehiclecontrols

AcceleratorPedal

Theacceleratorpedal(Figure12)givesyoutheabilityto
varygroundspeedofthesprayer.Pressingthepedal
increasesgroundspeed.Releasingthepedalwillslow
thesprayerandtheenginewillidle.

Figure12

1.Brakepedal2.Acceleratorpedal

CAUTION

Brakescanbecomewornorcanbeadjusted
incorrectlyresultinginpersonalinjury .

Ifbrakepedaltravelstowithin1inch(2.5cm)ofthe
sprayeroorboard,thebrakesmustbeadjusted
orrepaired.

ParkingBrake

Theparkingbrakeisalargelevertotherightoftheseat.
(Figure13).Engagetheparkingbrakewheneveryou
planonleavingtheseattopreventaccidentalmovement
ofthesprayer.Toengagetheparkingbrake,pullupand
backonthelever.Todisengage,pushitforwardand
down.Ifthesprayerisparkedonasteepgrade,apply
theparkingbrakeandplaceblocksatthedownhillside
ofthewheels.

BrakePedal

Usethebrakepedaltostoporslowthesprayer
(Figure12).

18

Figure13

1.Parkingbrakelever

SpeedLimiter

Thespeedlimiterisalargeknoblocatedtotherightof
theseat(Figure14).Itallowsyoutosetthemaximum
downwardtraveloftheacceleratorpedal,thereby
limitingthemaximumrpmoftheengine.Thisindirectly
limitsthespeedofthesprayer.

RangeSelector

Therangeselector,locatedtotheleftoftheseat,has
5positions:3forwardspeeds,Neutral,andReverse

Figure15).Theenginewillstartonlywhentherange

(
selectorisintheNeutralposition.Youmustalsofully

pressthebrakewiththesprayerstoppedtochange
ranges.

Important:Donotshiftoutoforchangeranges
whilethevehicleismoving.Attemptingtochange
rangeswhilethevehicleismovingcandamagethe
transmission.Onlystoppingthesprayercompletely,
andfullyengagingthebrakewillsafelydisengage
thelockingpinandallowtherangestobechanged.

Note:Thevehiclecontrolstheapplicationratebased
onyourspeedandyoudonotneedtokeepaconstant
speedtoapplyataconstantrate.

Figure14

1.Speedlimiterknob

2.Speedlimiterbutton4.Chokecontrol

3.Lockingring

ChokeControl

Figure15

1.RangeSelector

2.Ignitionswitch5.Headlightswitch

3.Hourmeter6.Neutralenginespeedlock

4.Voltmeter

switch

IgnitionSwitch

Theignitionswitch(Figure15),usedtostartandstop
theengine,has3positions:Stop,Run,andStart.Rotate
thekeyclockwisetotheStartpositiontostarttheengine
andreleaseittotheRunpositionwhenstarted.Rotate
thekeytotheStoppositiontostoptheengine.

Thechokecontrolisasmallknobtotherightofthe
seat.(Figure14).Tostartacoldengine,pullthechoke
controlup.Aftertheenginestarts,regulatethechoketo
keeptheenginerunningsmoothly.Assoonaspossible,
pushthecontroldowntotheOffposition.Awarm
enginerequireslittleornochoking.

HourMeter

Thehourmeter(Figure15)indicatesthetotalnumber
ofhourstheenginehasrun.Thehourmeterstartsto
functionwheneverthekeyisturnedtotheRunposition.

19

Voltmeter

BoomSwitches

Thevoltmeter(Figure15)indicatesthelevelofcharge
inthebattery.Whenthebatteryisfullycharged,the
voltmeterwillreadinthecenterofthedialwhenthe
keyisintheRunpositionwiththeengineoff.When
theengineisrunningthevoltmeterneedleshouldbe
totheright.

HeadlightSwitch

Toggletheswitchtooperatetheheadlights(Figure15).
Pushitforwardtoturnthelightsonandrearwardto
turnthemoff.

NeutralEngineSpeedLockSwitch

WhentherangeselectorisintheNeutralposition,you
canusetheacceleratorpedaltospeeduptheengine,
thenpushthisswitchforwardtosettheengineatthat
speed.Thisisnecessarytorunthechemicalagitation
whilestationaryoroperatingattachmentssuchasthe
handsprayer(

Important:Therangeselectormustbeinthe
neutralpositionfortheswitchtowork.

Figure15).

Theboomswitchesarelocatedatthefrontofthe
controlpaneltotherightoftheseat(

Figure17).Toggle
eachswitchforwardtoturnthecorrespondingboom
sectiononandrearwardtoturnthemoff.Whenthe
switchisturnedon,alightontheswitchilluminates.
Theseswitcheswillonlyaffectthespraysystemwhen
themasterboomswitchison.

FuelGauge

Thefuelgaugeislocatedontopofthefueltank,on
therightsideofthemachineandshowstheamountof
fuelinthetank.

MasterBoomSwitch

Themasterboomswitchislocatedontheoorboard
ofthemachinecabandtotheleftoftheoperator.It
allowsyoutostartorstopthesprayoperation.Press
theswitchwithyourfoottoenableordisablethespray
system(
SprayPromonitorscreenreads“Hold."

Figure16).Whenthemasterswitchisoff,the

Figure17

1.Boomswitches,left,right
andcenter

2.Pumpswitch

3.Ratelockoutkey

4.Applicationrateswitch

5.Boomliftswitch,leftand
right

6.Sonicboomswitch

7.Foammarkerswitch,left
andright

PumpSwitch

Thepumpswitchislocatedonthecontrolpaneltothe
rightoftheseat(Figure17).T ogglethisswitchforward
torunthepumporrearwardtostopthepump.

Important:Onlyengagethepumpswitchwhen
theengineisatlowidletoavoiddamagingthe
pumpdrive.

ApplicationRateSwitch

1.Masterboomswitch

Figure16

Theapplicationrateswitchislocatedonthecontrol
paneltotherightoftheseat(Figure17).Pressandhold
theswitchforwardtoincreasethespraysystempressure,
orpressandholditrearwardtodecreasepressure.

20

RateLockoutKeySwitch

G0131 13

1 2

3

Theratelockoutkeyswitchislocatedonthecontrol
paneltotherightoftheseat(

Figure17).Turnthekey
counterclockwisetothelockedpositiontodisablethe
applicationrateswitch,therebykeepinganyonefrom
accidentallychangingtheapplicationrate.Turnthe
keyclockwisetotheunlockedpositiontoenablethe
applicationrateswitch.

Important:Donotattempttomovetherange
selectorwhiletheratelockoutkeyisengaged.
Forcingtheselectorwhilemovingwilldamage
lockoutkeycomponents.

BoomLift

Theboomliftswitchesareusedtoraisetheleftand
rightboomrespectively .

1.Regulating(ratecontrol)
valve

2.Flowmeter

Flowmeter

Figure18

3.Boomvalves

SonicBoom(Optional)

TheSonicBoomswitchisarockerswitchusedto
operatetheSonicBoom.Toggleswitchforwardfor
automatic,rearwardformanualandcenterforOff.

FoamMarkerSwitchLocations
(Optional)

Ifyouinstalltheelectricboomlift,sonicboom,and
foammarkerkit,youwilladdswitchestothecontrol
panelforcontrollingtheiroperation.Thesprayercomes
withplasticplugsintheselocations.

Regulating(RateControl)Valve

Thisvalve,locatedbehindthetank(Figure18),controls
theamountofuidthatisroutedtotheboomsby
directinguidowtotheboomsorthebypasshose
totheagitationvalve.

Theowmetermeasurestheowrateoftheuidfor
usebytheSprayPro™system(Figure18).

BoomValves

Thesevalvesturnthethreeboomsonoroff(Figure18).
Ifyoudonothaveaboominstalledordonotwant
aboomtobeabletobeturnedon,youcanmanually
operateeachvalvebydisconnectingthewireconnector
inthevalve,thenrotatetheknobonthevalveclockwise
toturnthevalveofforcounterclockwisetoturniton.

BoomBypassValves

Theboombypassvalvesredirecttheuidowfora
boomtothetankwhenyouturnofftheboomsection.
Youcanadjustthesevalvestoensurethattheboom
pressureremainsconstantnomatterhowmanybooms
areon.RefertoCalibratingtheBoomBypassValves,
intheOperationsection.

AgitationControlValve

Thisvalveislocatedontherightsideofthetank
(Figure19).Turntheknobonthevalvetothe9o’clock
positiontoturnonthetankagitationandtothe3
o’clockpositiontoturnoffthetankagitation.

21

PressureGauge

Thepressuregaugeislocatedtotherightofthetank

Figure19).Thisgaugeshowsthepressureoftheuid

(
inthesysteminpsiandkPa.Usethegaugetoadjustthe
by-passvalveswheneveryouchangenozzles.

Anti-siphonFillReceptacle

Tothefrontofthetankcoverisahosereceptaclewitha
threadedtting,a90degreebarbedtting,andashort
hosewhichyoucandirecttowardthetankopening.This
receptacleallowsyoutoconnectawaterhosetoitand
llthetankwithwaterwithoutcontaminatingthehose
withthechemicalsinthetank.

Figure19

1.Agitationcontrolvalve2.Pressuregauge

Note:Foragitationtowork,thepumpmustbeon
andtheenginemustberunningaboveanidle.Ifyou
stopthesprayerandneedagitationon,placetherange
selectorintheNeutralposition,settheparkingbrake,
presstheacceleratorpedaltotheoor,turnthepump
OnandturntheneutralenginespeedlockOn.

Important:Donotlengthenthehosetoallow
contactwiththetankuids.

22