Toro 39924 Operator's Manual

FormNo.3444-291RevB
PowerMax®e2460VSnowthrower
39924
LanzanievesPowerMax®e2460V
39924
SoufeuseàneigePowerMax®e24de60V
39924
www.T oro.com.
*3444-291*
PowerMax
ModelNo.39924—SerialNo.400000000andUp
®
e2460VSnowthrower
Introduction
Thismachineisintendedtobeusedbyresidential homeowners.Itisdesignedprimarilyforremoving snowfrompavedsurfaces,suchasdrivewaysand sidewalks,andothersurfacesfortrafconresidential orcommercialproperties.Itisnotdesignedfor removingmaterialsotherthansnow.Itisdesignedto useToroFlex-Forcelithium-ionbatterypackModel 88675(2providedwithModel39924),88660,88650, 88640,88625,or88620.Thesebatterypacksare designedtobechargedonlybybatterycharger Models88602(providedwithModel39926),88605, or88610.Usingthisproductforpurposesotherthan itsintendedusecouldprovedangeroustoyouand bystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
FormNo.3444-288RevB
Operator'sManual
g344085
Figure1
1.Modelandserialnumberlocation
Visitwww.T oro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2021—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedinMexico
AllRightsReserved
*3444-288*
WARNING
Contents
CALIFORNIA
Proposition65Warning
Thepowercordonthisproductcontains
lead,achemicalknowntotheState
ofCaliforniatocausebirthdefects
orotherreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction...............................................................1
Safety.......................................................................3
SafetyandInstructionalDecals..........................6
Setup........................................................................9
1MountingtheBatteryCharger
(Optional)........................................................9
2InstallingtheUpperHandle..............................9
3InstallingtheChute........................................10
4InstallingtheTraction-ControlLinkage...........10
5InstallingtheChute-ControlRod.....................11
6InstallingtheSnow-CleanoutT ool..................12
7CheckingtheTirePressure............................13
8CheckingtheSkidsandScraper....................14
9AdjustingtheAuger/ImpellerCable................14
10CheckingtheOperationoftheTraction
Drive.............................................................14
ProductOverview...................................................15
Specications..................................................16
Attachments/Accessories.................................16
Operation................................................................16
BeforeOperation.................................................16
InstallingtheBatteryPack................................16
CheckingtheStateofCharge...........................17
DuringOperation.................................................17
StartingtheMachine.........................................17
ActivatingECOMode.......................................17
ChargingtheBatteryPack................................18
OperatingtheTractionDrive.............................19
OperatingtheSpeedSelector...........................19
OperatingtheAuger/ImpellerDrive...................20
OperatingtheQuickStick®...............................21
ClearingaCloggedDischargeChute................21
OperatingTips.................................................22
AfterOperation....................................................23
ShuttingOfftheMachine..................................23
RemovingtheBatteryPackfromthe
Machine........................................................23
PreventingFreeze-upafterUse........................23
Maintenance...........................................................24
RecommendedMaintenanceSchedule(s)...........24
PreparingforMaintenance...............................24
CheckingandAdjustingtheSkidsand
Scraper.........................................................24
CheckingandAdjustingtheTraction
Cable............................................................25
CheckingandAdjustingtheAuger/Impeller
Cable............................................................26
CheckingtheAuger-Gearbox-OilLevel.............27
LubricatingtheHexShaft..................................27
AdjustingtheDischarge-ChuteLatch................28
ReplacingtheDriveBelts..................................28
Storage...................................................................29
StoringtheMachine..........................................29
Troubleshooting......................................................30
2
Safety
WARNING—Whenusinganelectricmachine,always readandfollowbasicsafetywarningsandinstructions toreducetheriskofre,electricshock,orinjury, includingthefollowing:
READALLINSTRUCTIONS
WARNING—Whenusinganelectricalmachine, basicsafetyprecautionsshouldalwaysbefollowed toreducetheriskofre,electricshock,orinjury, includingthefollowing:
I.Training
1.Theoperatorofthemachineisresponsiblefor anyaccidentsorhazardsoccurringtoothersor theirproperty.
2.Readandunderstandthecontentsofthis Operator’sManualbeforeyoustartthemachine. Ensurethateveryoneusingthismachineknows howtouseit,knowshowtoshutitoffquickly, andunderstandsthewarnings.
3.Donotallowchildrentouseorplaywiththe machine,batterypack,orthebatterycharger; localregulationsmayrestricttheageofthe operator.
4.Donotallowchildrenoruntrainedpeopleto operateorservicethisdevice.Allowonlypeople whoareresponsible,trained,familiarwiththe instructions,andphysicallycapabletooperate orservicethedevice.
5.Beforeusingthemachine,batterypack,and batterycharger,readalltheinstructionsand cautionarymarkingsontheseproducts.
6.Becomefamiliarwiththecontrolsandproper useofthemachine,batterypack,andbattery charger.
II.Preparation
1.Keepbystandersandchildrenoutofthe operatingarea.
2.Neverallowchildrentooperatethemachine.
3.Donotoperatethemachinewithoutallguards andsafetydevicesinplaceandfunctioning properlyonthemachine.
4.Inspecttheareawhereyouwillusethemachine andremoveallobjectsthatcouldinterferewith theoperationofthemachineorthatthemachine couldthrow.
5.UseonlythebatterypackspeciedbyT oro. Usingotheraccessoriesandattachmentsmay increasetheriskofinjuryandre.
6.Pluggingthebatterychargerintoanoutletthat isnot120Vcancauseareorelectricshock.
Donotplugthebatterychargerintoanoutlet otherthan120V.
7.Donotuseadamagedormodiedbattery packorbatterycharger,whichmayexhibit unpredictablebehaviorthatresultsinre, explosion,orriskofinjury.
8.Ifthesupplycordtothebatterychargeris damaged,contactanAuthorizedServiceDealer toreplaceit.
9.Donotusenon-rechargeablebatteries.
10.Chargethebatterypackwithonlythebattery chargerspeciedbyToro.Achargersuitablefor 1typeofbatterypackmaycreateariskofre whenusedwithanotherbatterypack.
11.Chargethebatterypackinawell-ventilatedarea only.
12.Donotexposeabatterypackorbatterycharger toreortotemperatureshigherthan68°C (154°F).
13.Followallcharginginstructionsanddo notchargethebatterypackoutsideofthe temperaturerangespeciedintheinstructions. Otherwise,youmaydamagethebatterypack andincreasetheriskofre.
14.Dressproperly—Wearappropriateclothing, includingeyeprotection;longpants;substantial, slip-resistantrubberboots;andhearing protection.Tiebacklonghairanddonotwear looseclothingorloosejewelrythatcanget caughtinmovingparts.
III.Operation
1.Contactwiththemovingrotorwillcauseserious injury.Keepyourhandsandfeetawayfromall movingpartsofthemachine.Keepclearofany dischargeopening.
2.Staybehindthehandlesandawayfromthe dischargeopeningwhileoperatingthemachine.
3.Usingthismachineforpurposesotherthanits intendedusecouldprovedangeroustoyouand bystanders.
4.Preventunintentionalstarting—Ensurethatthe electric-startkeyisremovedfromthekeyswitch beforeconnectingthebatterypackandhandling themachine.
5.Useyourfullattentionwhileoperatingthe machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
6.Disengageallclutchesandshiftintoneutral beforestartingthemachine.
7.Stopthemachine,removetheelectric-startkey, removethebatterypackfromthemachine,and
3
waitforallmovementtostopbeforeadjusting, servicing,cleaning,orstoringthemachine.
8.Removethebatterypackandelectric-start keyfromthemachinewheneveryouleaveit unattendedorbeforechangingaccessories.
9.Donotforcethemachine—Allowthemachineto dothejobbetterandsaferattherateforwhichit wasdesigned.
10.Stayalert—Watchwhatyouaredoinganduse commonsensewhenoperatingthemachine. Donotusethemachinewhileill,tired,orunder theinuenceofalcoholordrugs.
11.Operatethemachineonlyingoodvisibilityand appropriateweatherconditions.
12.Useextremecautionwhenreversingorpulling themachinetowardyou.
13.Keepproperfootingandbalanceatalltimes, especiallyonslopes.Useextremecautionwhen changingdirectionsonslopes.Donotoperate themachineonexceedinglysteepslopes.Walk, neverrunwiththemachine.
14.Whennotactivelyclearingsnow,disengage powertotheauger.
15.Donotdirectthedischargematerialtoward anyone.Avoiddischargingmaterialagainsta wallorobstruction;materialmayricochettoward you.Stopthemachinewhencrossinggravel surfaces.
16.Exerciseextremecautionwhenoperatingthe machineonorcrossinggraveldrives,walks,or roads.Stayalertforhiddenhazardsortrafc.
17.Ifthemachinestrikesanobjectorstartsto vibrate,immediatelyshutoffthemachine, removethekey ,removethebatterypack,and waitforallmovementtostopbeforeexamining themachinefordamage.Makeallnecessary repairsbeforeresumingoperation.
18.Shutoffthemachinewheneveryouleavethe operatingpositionforanyreason.
19.Shutoffthemachineandremovethekeybefore uncloggingthemachineandalwaysuseastick oracleanouttooltoremovetheclog.
20.Stopthemachineandremovetheelectric-start keybeforeloadingthemachineforhauling.
21.Underabusiveconditions,thebatterypackmay ejectliquid;avoidcontact.Ifyouaccidently comeintocontactwiththeliquid,ushwith water.Iftheliquidcontactsyoureyes,seek medicalhelp.Liquidejectedfromthebattery packmaycauseirritationorburns.
22.Neveroperatethemachineathightransport speedsonslipperysurfaces.
IV.MaintenanceandStorage
1.Stopthemachine,removetheelectric-startkey, removethebatterypackfromthemachine,and waitforallmovementtostopbeforeadjusting, servicing,cleaning,orstoringthemachine.
2.Donotattempttorepairthemachineexceptas indicatedintheinstructions.HaveanAuthorized ServiceDealerperformserviceonthemachine usingidenticalreplacementparts.
3.Wearglovesandeyeprotectionwhenservicing themachine.
4.Whenservicingtherotor,beawarethattherotor canstillmoveeventhoughthepowersource isoff.
5.Forbestperformance,useonlygenuineT oro replacementpartsandaccessories.Other replacementpartsandaccessoriescouldbe dangerous,andsuchusecouldvoidtheproduct warranty.
6.Maintainthemachine—Keephandlesdry ,clean, andfreefromoilandgrease.Keepguards inplaceandinworkingorder.Useidentical replacementpartsonly.
7.Checkallfastenersatfrequentintervalsfor propertightnesstoensurethatthemachineisin safeworkingcondition.
8.Checkthemachinefordamagedparts.Check formisalignedandbindingmovingparts,broken parts,mounting,andanyotherconditionthat mayaffectitsoperation.Unlessindicatedinthe instructions,haveanAuthorizedServiceDealer repairorreplaceadamagedguardorpart.
9.Whenthebatterypackisnotinuse,keepit awayfrommetalobjectssuchaspaperclips, coins,keys,nails,andscrewsthatcanmakea connectionfrom1terminaltoanother.Shorting thebatteryterminalsmaycauseburnsorare.
10.Whenyouarenotusingthemachine,storeit indoorsinadry,secureplaceoutofthereach ofchildren.
11.Whenstoringthemachineformorethan30 days,refertoStorage(page29)forimportant information.
12.CAUTION—Amistreatedbatterypackmay presentariskofreorchemicalburn.Donot disassemblethebatterypack.Donotheatthe batterypackabove68°C(154°F)orincinerate it.ReplacethebatterypackwithagenuineToro batterypackonly;usinganothertypeofbattery packmaycauseareorexplosion.Keep batterypacksoutofthereachofchildrenand intheoriginalpackaginguntilyouarereadyto usethem.
4
13.Donotdisposeofthebatteryinare.The cellmayexplode.Checkwithlocalcodesfor possiblespecialdisposalinstructions.
SAVETHESE INSTRUCTIONS
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
94-8072
decal94-8072
121-6817
1.Cutting/dismembermenthazardofhandorfoot,impeller andauger—keepbystandersaway.
decal121-6823
decal121-6817
1.Fast
2.Forwardspeeds4.Reversespeeds
121-6823
3.Slow
decal137-6198
137-6198
1.Cutting/dismemberment hazardofthengersor hand,impeller—donot placeyourhandinthe chute.
2.Warning—shutoffthe motorbeforeusingthetool toclearthechute.
6
decal121-1240
121-1240
1.Tractiondrive—squeezethelevertoengage;releasethe levertodisengage.
2.Warning—readtheOperator’sManual.
3.Cutting/dismembermenthazardofhand,impeller—donot placeyourhandinthechute;shutoffthemotorbeforeleaving theoperatingposition;usethetooltoclearthechute.
4.Cutting/dismembermenthazardofhand,impeller—stayaway frommovingparts;keepallguardsandshieldsinplace; removethekeyandreadtheOperator’sManualbefore performingmaintenance.
5.Thrownobjecthazard—keepbystandersaway.
6.Auger/impellerdrive—squeezethelevertoengage;release thelevertodisengage.
decal137-9462
137-9462
1.Thebatterypackischarging.
2.Thebatterypackisfullycharged.
3.Thebatterypackisoverorundertheappropriatetemperaturerange.
4.Batterypackchargingfault
decal137-9463
137-9463
7
decal137-9456
137-9456
1.ReadtheOperator’s Manual.
2.Keepawayfromopenre orames.
1.Batterychargestatus
3.Donotexposetorain.
decal137-9461
137-9461
decal133-8061
133-8061
8
Setup
Important:Thebatterypackisnotfullychargedwhenyoupurchaseit.Beforeusingthemachinefor
thersttime,refertoChargingtheBatteryPack(page18).
1
MountingtheBatteryCharger(Optional)
Partsneededforthisprocedure:
2
Mountinghardware(notincluded)
Procedure
Ifdesired,mountthebatterychargersecurelyonawallusingthewall-mountkeyholesonthebackofthe charger.
Mountitindoors(suchasagarageorotherdryplace),nearapoweroutlet,andoutofthereachofchildren.
RefertoFigure3forassistanceinmountingthecharger.
Slidethechargerovertheappropriatelypositionedhardwaretosecurethechargerinplace(hardwarenot included).
Figure3
g290534
9
2
InstallingtheUpperHandle
NoPartsRequired
Procedure
g344090
3
InstallingtheChute
NoPartsRequired
Procedure
g344087
10
4
InstallingtheTraction-ControlLinkage
NoPartsRequired
Procedure
g344089
11
5
InstallingtheChute-ControlRod
NoPartsRequired
Procedure
g344086
12
6
InstallingtheSnow-CleanoutTool
NoPartsRequired
Procedure
g344088
7
CheckingtheTirePressure
NoPartsRequired
Procedure
g344084
13
8
CheckingtheSkidsand Scraper
NoPartsRequired
Procedure
2.MovethespeedselectortoPositionR1;referto
OperatingtheSpeedSelector(page19).
3.Squeezetheleft(traction)levertothehandgrip (Figure10).
RefertoCheckingandAdjustingtheSkidsand
Scraper(page24).
9
Adjustingthe Auger/ImpellerCable
NoPartsRequired
Procedure
Checkandadjusttheauger/impellercablebefore rstuse;refertoCheckingandAdjustingthe
Auger/ImpellerCable(page26).
10
g001011
Figure10
Themachineshouldmoverearward.Ifthe machinedoesnotmoveormovesforward, completethefollowing:
A.Releasethetractionleverandshutoffthe
machine;refertoShuttingOfftheMachine
(page23).
B.Disconnectthetrunnionfromthe
speed-selectorlever.
C.Turnthetrunniondownward(clockwise)on
thespeed-controlrod.
D.Connectthetrunniontothespeed-selector
lever.
4.Releasethetractionlever.
5.MovethespeedselectortoPosition1;referto
OperatingtheSpeedSelector(page19).
6.Squeezetheleft(traction)levertothehandgrip (Figure10).
CheckingtheOperationof theTractionDrive
NoPartsRequired
Procedure
CAUTION
Ifthetractiondriveisnotproperlyadjusted, themachinemaymoveinthedirection oppositeofwhatyouintended,causinginjury and/orpropertydamage.
Carefullycheckthetractiondriveandadjustit properly,ifnecessary.
1.Startthemachine;refertoStartingtheMachine
(page17).
Themachineshouldmoveforward.Ifthe machinedoesnotmoveormovesrearward, completethefollowing:
A.Releasethetractionleverandshutoffthe
machine.
B.Disconnectthetrunnionfromthe
speed-selectorlever.
C.Turnthetrunnionupward(counterclockwise)
onthespeed-controlrod.
D.Connectthetrunniontothespeed-selector
lever.
7.Ifyoumadeanyadjustments,repeatthis procedureuntilnoadjustmentsarerequired.
Important:Ifthemachinemoveswhenthe
tractionleverisinthereleasedposition,checkthe tractioncable;refertoCheckingandAdjusting
theTractionCable(page25)ortakethemachine
toanAuthorizedServiceDealerforservice.
14
ProductOverview
g347780
Figure12
Figure11
1.Handgrip(2)9.Chutedeector
2.Auger/impellerlever
3.Lockswitch
4.Speed-selectorlever
5.QuickStick discharge-chutecontrol
6.Tractionlever
7.Mainbattery-compartment lid
8.Electric-startkey
®
10.Dischargechute
11.Scraper
12.Auger
13.Skid(2)
14.Controlpanel
15.Secondary
16.Snow-cleanouttool
1.Batterychargelights
2.ECObutton
3.KeyswitchinOFFposition
g344092
Figure13
1.Snow-cleanouttool(attachedtothehandle)
g360898
g360884
Figure14
1.BatterychargerModel
battery-compartment lid
88602(includedwith Model39924)
2.BatterypackModel88675 (includedwithModel
39924)
3.BatterypackModel88625 (notincluded)
15
Specications
ModelWeightLengthWidthHeight
78kg142cm62.5cm11 1.8cm
39924
(172lb)(56
inches)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
(24.6
inches)
(44.0
inches)
BatteryPack
Model88675
Batterypackcapacity
Batterymanufacturerrating=60Vmaximumand54Vnominal. Actualvoltagevarieswithload.
7.5Ah
405Wh
BatteryCharger
Model88602
Type
Input
Output60VMAXDC2.0A
60VMAXLithium-IonBatteryCharger
120VAC50/60HzMax2.0A
AppropriateTemperatureRanges
Charge/storethebatterypack at
Usethebatterypackat
Usethemachineat
5°C(41°F)to40°C(104°F)*
-30°C(-22°F)to49°C(120°F)*
-30°C(-22°F)to49°C(120°F)*
BeforeOperation
InstallingtheBatteryPack
1.Ensurethattheventsonthebatterypacksare clearofanydustanddebris.
2.Liftupthebattery-compartmentlid.
3.Lineupthecavityinthebatterypackwiththe tongueonthemachineandslidethebattery packintothecompartmentuntilitlockintoplace (Figure9).
4.Closethebattery-compartmentlid.
5.Repeatfortheother2batterycavities(if needed).
Note:Thecombinedamphoursofallthe
installedbatteriesmustaddupto6.0orgreater, otherwisethemachinecannotstart.
Note:Ifthebattery-compartmentliddoesnot
closecompletely,thebatteryisnotfullyinstalled.
*Chargingtimewillincreaseifyoudonotchargethe batterywithinthisrange.
Storethemachine,batterypack,andbatterycharger inanenclosedclean,dryarea.
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.T oro.comforalistofall approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineToro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
g348180
Figure15
16
CheckingtheStateof Charge
Youcanviewtheexactstateofchargeofeach installedbattery;turnthekeytotheACCESSORY position(Figure16).Thepositionofeachsetoflights correspondstotherelatedbatterycavity .Ifthebattery stateofchargeistoolowandneedstobecharged,or ifthereisnobatteryinthecorrespondingcavity,the batterypresencelightdoesnotturnon.
Figure16
g347864
Figure17
1.KeyswitchinONposition
ActivatingECOMode
UsingECOmodemayextendbatterylifebyreducing rotorspeed;useECOmodewheneveryouare movinglightsnow,ormovingsnowashortdistance.
g348182
ActivateECOmodeusingtheECObuttonasshown inFigure18.
1.State-of-chargelights
2.Batterypresencelights
3.Keyswitchinthe ACCESSORYposition
DuringOperation
StartingtheMachine
Note:Usethebatterypackonlyintemperatures
thatarewithintheappropriaterange;referto
Specications(page16).
1.Ensurethatthebatterypack(s)areinstalledin themachine;refertoInstallingtheBatteryPack
(page16).
2.Inserttheelectric-startkeyintothecontrolpanel
3.TurnthekeytotheRUNpositiontoturnonthe machine(Figure17).
g347866
Figure18
1.ECOmodebutton
17
ChargingtheBatteryPack
Important:Thebatterypackisnotfullycharged
whenyoupurchaseit.Beforeusingthetoolfor thersttime,placethebatterypackinthecharger andchargeituntiltheLEDdisplayindicatesthe batterypackisfullycharged.Readallsafety precautions.
Important:Chargethebatterypackonlyin
temperaturesthatarewithintheappropriate range;refertoSpecications(page16).
Note:Atanytime,pressthebattery-charge-indicator
buttononthebatterypacktodisplaythecurrent charge(LEDindicators).
1.Ensurethattheventsonthebatteryandcharger areclearofanydustanddebris.
Green
Red
Red blinking
Batterypackischarged
Batterypackand/orbatterychargerisoverorunder theappropriatetemperaturerange
Batterypackchargingfault*
*RefertoTroubleshooting(page30)formore information.
Important:Thebatterycanbeleftonthecharger
forshortperiodsbetweenuses. Ifthebatterywillnotbeusedforlongerperiods,
removethebatteryfromthecharger;referto
Storage(page29).
g290533
Figure19
1.Batterypackcavity
2.Batterypackventingareas6.Handle
3.Batterypackterminals
4.Battery-charge-indicator
button
5.LEDindicators(current charge)
7.ChargerLEDindicator light
8.Chargerventingareas
2.Lineupthecavityinthebatterypack(Figure19) withthetongueonthecharger.
3.Slidethebatterypackintothechargeruntilitis fullyseated(Figure19).
4.T oremovethebatterypack,slidethebattery backwardoutofthecharger.
5.RefertothefollowingtabletointerprettheLED indicatorlightonthebatterycharger.
Indicator light
Off
Green blinking
Indicates
Nobatterypackinserted
Batterypackischarging
18
OperatingtheTraction
OperatingtheSpeed
Drive
CAUTION
Ifthetractiondriveisnotproperlyadjusted, themachinemaymoveinthedirection oppositeofwhatyouintended,causinginjury and/orpropertydamage.
Carefullycheckthetractiondriveandadjust itproperly,ifnecessary;referto10Checking
theOperationoftheTractionDrive(page14)
formoreinformation.
Important:Ifthemachinemoveswhenthe
tractionleverisinthereleasedposition,checkthe tractioncable;refertoCheckingandAdjusting
theTractionCable(page25)ortakethemachine
toanAuthorizedServiceDealerforservice.
1.T oengagethetractiondrive,squeezetheleft (traction)levertothehandgrip(Figure20).
Selector
Thespeedselectorhas6forwardand2reverse gears.Tochangespeeds,releasethetractionlever andshiftthespeed-selectorlevertothedesired position(Figure21).Theleverlocksinanotchat eachspeedselection.
g322971
Figure21
Figure20
2.T ostopthetractiondrive,releasethetraction lever.
g001011
19
Operatingthe
WARNING
Auger/ImpellerDrive
1.T oengagetheauger/impellerdrive,moveback thelockswitchonthelever,thensqueezethe right(auger/impeller)levertothehandgrip (Figure22).
Iftheaugerandimpellercontinue torotatewhenyoureleasethe auger/impellerlever,youcouldseriously injureyourselforothers.
Donotoperatethemachine.Takeittoan AuthorizedServiceDealerforservice.
Figure22
2.T ostoptheaugerandimpeller,releasetheright lever.
Important:Whenyouengageboththe
auger/impellerleverandthetractionlever, thetractionleverlockstheauger/impeller leverdown,freeingyourrighthand.To releasebothlevers,simplyreleasetheleft (traction)lever.
3.Iftheaugerandimpellercontinuetorotatewhen youreleasetheauger/impellerlever,donot operatethemachine.Checktheauger/impeller cable;refertoCheckingandAdjustingthe
Auger/ImpellerCable(page26)andadjustitif
necessary.Otherwise,takethemachinetoan AuthorizedServiceDealerforservice.
g360687
20
OperatingtheQuickStick®
MovingtheChuteDeector
HoldthebluetriggercapdowntousetheQuickStick tomovethedischargechuteandthechutedeector. Releasethetriggercaptolockthedischargechute andchutedeectorintoposition(Figure23).
Figure23
MovingtheDischargeChute
HoldthebluetriggercapdownandmovetheQuick Sticktothelefttomovethedischargechutetothe left;movetheQuickSticktotherighttomovethe dischargechutetotheright(Figure24).
HoldthebluetriggercapdownandmovetheQuick Stickforwardtolowerthechutedeector;moveit rearwardtoraisethechutedeector(Figure25).
g001014
Figure25
g001016
ClearingaClogged DischargeChute
WARNING
Figure24
Ifthechutedoesnotmove,refertoAdjustingthe
Discharge-ChuteLatch(page28).
Ifthechutedoesnotturnasfartotheleftasit
doestotheright,ensurethatthecableisroutedto theinsideofthehandles.Referto2Installingthe
UpperHandle(page9).
Ifthechutedoesnotlockintoplacewhenyou
releasethetriggercap,refertoAdjustingthe
Discharge-ChuteLatch(page28).
Iftheauger/impellerisrunningbutthereisno snowcomingoutofthedischargechute,the dischargechutemaybeclogged.
Neveruseyourhandstoclearaclogged dischargechute.Thiscouldresultinpersonal injury.
Tounclogthedischargechute,stayinthe
operatingpositionandreleasetheleft(traction) lever.Whilerunningtheauger/impeller,pushdown onthehandlestoraisethefrontofthemachinea fewcentimeters(inches)offthepavement.Then liftthehandlesquicklytobumpthefrontofthe machineonthepavement.Repeatifnecessary untilastreamofsnowcomesoutthedischarge
g018894
chute.
Ifyoucannotunclogthedischargechuteby
bumpingthefrontofthemachine,shutoffthe
machine,waitforallmovingpartstostop,and usethesnow-cleanouttool(Figure13).
Important:Uncloggingthedischargechute
bybumpingthefrontofthemachineonthe pavementmaycausetheskidstomove.Adjust theskidsandtightentheskidboltssecurely; refertoCheckingandAdjustingtheSkidsand
Scraper(page24).
21
OperatingTips
DANGER
Whenthemachineisinoperation,theimpeller andaugerrotateandcaninjureoramputate handsorfeet.
Beforeadjusting,cleaning,inspecting, troubleshooting,orrepairingthemachine, shutoffthemachineandwaitforall movingpartstostop.Removethekeyand thebatteryfromthemachinetoprevent someonefromaccidentallystartingthe machine.
Removeanyobstructionsfromthe dischargechute;refertoClearinga
CloggedDischargeChute(page21).Use
thesnow-cleanouttool(Figure13),not yourhands,toremoveanobstructionfrom thedischargechute.
Staybehindthehandlesandawayfrom thedischargeopeningwhileoperatingthe machine.
Keepyourface,hands,feet,andanyother partofyourbodyorclothingawayfrom concealed,moving,orrotatingparts.
WARNING
Theimpellercanthrowstones,toys,andother foreignobjectsandcauseseriouspersonal injurytoyouorbystanders.
Keeptheareatobeclearedfreeofall objectsthattheaugercouldpickupand throw.
Keepallchildrenandpetsawayfromthe areaofoperation.
Forbestresults,considerthefollowing:
Ifthemachineslowsdownunderaloadorthe
wheelsslip,shiftthemachineintoalowergear; refertoOperatingtheSpeedSelector(page19).
Ifthefrontofthemachineridesup,shiftthe
machineintoalowergear.Ifthefrontcontinuesto rideup,liftuponthehandles.
Removethesnowassoonaspossibleafteritfalls.
Pushthemachineforward,butallowittoworkat
itsownpace.
Overlapeachswathtoensurecompletesnow
removal.
Dischargethesnowdownwindwheneverpossible.
22
AfterOperation
PreventingFreeze-upafter Use
ShuttingOfftheMachine
1.Releasethetractionandauger/impellerlevers.
2.TurnthekeytotheOFFpositionandremoveit fromthecontrolpanel(Figure12).
3.Removethebatterypack(s);refertoRemoving
theBatteryPackfromtheMachine(page23).
Note:Wheneveryouarenotusingthemachine,
removethebatterypack(s)andthekeyfrom themachine.
RemovingtheBatteryPack fromtheMachine
1.Liftupthebattery-compartmentlid.
2.Pressthebatterypack-latchtoreleasethe batterypackandremovethebatterypack (Figure26).
Insnowyandcoldconditions,somecontrolsand
movingpartsmayfreeze.Donotuseexcessive
forcewhentryingtooperatefrozencontrols.
Ifyouhavedifcultyoperatinganycontrolorpart, startthemachineandletitrunforafewminutes.
Afterusingthemachine,letthemachinerunfora
fewminutestopreventmovingpartsfromfreezing. Engagetheauger/impellertoclearanyremaining snowfrominsidethehousing.RotatetheQuick Sticktopreventitfromfreezing.Shutoffthe machine,waitforallmovingpartstostop,remove thekeyandthebattery,andremovealliceand snowfromthemachine.
Cleanoffanysnowandicefromthebaseofthe
chute.
Rotatethedischargechuteleftandrighttofree
itfromanyicebuildup.
Figure26
3.Closethebattery-compartmentlid.
g347853
23
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst2hours
Yearly
Yearlyorbeforestorage
MaintenanceProcedure
•Inspectthetractioncableandadjustitifnecessary.
•Inspecttheauger/impellercableandadjustitifnecessary .
•Checktheskidsandthescraperandadjustthemifnecessary.
•Inspectthetractioncableandadjustorreplaceitifnecessary.
•Inspecttheauger/impellercableandadjustorreplaceitifnecessary .
•Checktheauger-gearboxoilandaddoilifnecessary.
•Lubricatethehexshaft.
•Checktheairpressureinthetiresandinatethemto116to137kPa(17to20psi).
•HaveanAuthorizedServiceDealerinspectandreplacethetraction-drivebeltand/or theauger/impellerdrivebelt,ifnecessary.
PreparingforMaintenance
1.Movethemachinetoalevelsurface.
2.Stopthemachine,removetheelectric-startkey, waitforallmovementtostop,andremovethe batterypackfromthemachinebeforeadjusting, servicing,cleaning,orstoringthemachine.
CheckingandAdjustingthe SkidsandScraper
ServiceInterval:Y early—Checktheskidsand
thescraperandadjustthemif necessary.
Checktheskidsandthescrapertoensurethatthe augerdoesnotcontactthepavedorgravelsurface. Adjusttheskidsandthescraperasneededto compensateforwear.
1.Checkthetirepressure;referto7Checkingthe
TirePressure(page13).
2.Loosenthenutsthatsecurebothskidstothe augersidesuntiltheskidsslideupanddown easily.
Figure27
1.3mm(1/8inch)
Important:Theaugerbladesmustbe
supportedabovethegroundbytheskids.
g019046
24
3.Ensurethatthescraperis3mm(1/8inch)above andparalleltoalevelsurface.
Note:Ifthepavementiscracked,rough,or
uneven,adjusttheskidstoraisethescraper.For gravelsurfaces,adjusttheskidsfurtherdownto preventthemachinefrompickinguprocks.
4.Movetheskidsdownuntiltheyareevenwith theground.
5.Firmlytightenthenutsthatsecurebothskids totheaugersides.
Note:Toquicklyadjusttheskidsiftheyloosen,
supportthescraper3mm(1/8inch)offthe pavement,thenadjusttheskidsdowntothe pavement.
Note:Iftheskidsbecomeexcessivelyworn,
youcanturnthemoverandsettheunusedside towardthepavement.
g030998
Figure29
CheckingandAdjustingthe TractionCable
ServiceInterval:Aftertherst2hours—Inspect
thetractioncableandadjustitif necessary.
Yearly—Inspectthetractioncableandadjustor replaceitifnecessary.
Ifthemachinedoesnotdriveintheforwardorreverse speedsoritdriveswhenyoureleasethetractionlever, adjustthetractioncable.
Iftheleft(traction)cableisnotproperlyadjusted,do thefollowingsteps:
1.Loosenthejamnut.
2.Engagethetractionleverandholditinplace (Figure28).
1.Jamnut
2.Turnbuckle
3.Spring
4.5.5cm(2–3/16inches)
4.Tightenthejamnut(Figure29),ensuringthat thereisslighttensiononthecable.
5.Ifthetractioncableisproperlyadjustedbuta problemremains,contactanAuthorizedService Dealer.
Figure28
3.Loosenortightentheturnbuckletoadjustthe springlengthto5.5cm(2–3/16inches)as showninFigure29.
g001011
25
CheckingandAdjustingthe Auger/ImpellerCable
ServiceInterval:Aftertherst2hours—Inspectthe
auger/impellercableandadjustitif necessary.
Yearly—Inspecttheauger/impellercableand adjustorreplaceitifnecessary.
1.Loosenthejamnut(Figure31).
2.Engagetheauger/impellerleverandholditin place(Figure30).
g031000
Figure31
Figure30
3.Loosenortightentheturnbuckletoadjustthe springlengthto7cm(2-3/4inches)asshown inFigure31.
1.Jamnut
2.Turnbuckle
3.Spring
4.7cm(2-3/4inches)
4.Tightenthejamnut(Figure31),ensuringthat thereisslighttensiononthecable.
5.Turnonthemachineandattempttoengagethe auger/impellerdrivewithoutmovingthelock switchback;iftheaugerrotates,loosenthe turnbucklesothattheaugerdoesnotengage.
6.Iftheauger/impellercableisproperlyadjusted butaproblemremains,contactanAuthorized ServiceDealer.
g360687
26
Checkingthe
LubricatingtheHexShaft
Auger-Gearbox-OilLevel
ServiceInterval:Yearly—Checktheauger-gearbox
oilandaddoilifnecessary.
1.Movethemachinetoalevelsurface.
2.Cleantheareaaroundthepipeplug(Figure32).
Figure32
1.Pipeplug
3.Removethepipeplugfromthegearbox.
4.Checktheoillevelinthegearbox.Theoilshould be9.5mm(3/8inch)belowthelleropening.
5.Iftheoillevelislow,addGL-5orGL-6,SAE 80-90EPgearoillubricanttothegearboxuntil theoillevelis9.5mm(3/8inch)belowtheller opening.
ServiceInterval:Yearly—Lubricatethehexshaft.
Lightlylubricatethehexshaftyearlywithautomotive engineoil(Figure33).
g019018
Figure33
g016782
1.Hexshaft
2.Steelfrictionpulley
3.Rubberwheel
Important:Donotgetoilontherubberwheelor
thesteelfrictionpulleybecausethetractiondrive willslip(Figure33).
1.Drainthefuelfromthefueltank.
2.Tipthemachineforwardontoitsaugerhousing andblockitsothatitcannotfall.
3.Removethebackcover(Figure34).
Note:Donotusesyntheticoil.
6.Installthepipepluginthegearbox.
g019019
Figure34
1.Screws
4.Movethespeed-selectorlevertoPositionR2.
5.Dipyourngerinautomotiveengineoiland lightlylubricatethehexshaft.
6.Movethespeed-selectorlevertoPosition6.
7.Lubricatetheotherendofthehexshaft.
27
8.Movethespeed-selectorleverforwardand rearwardafewtimes.
9.Installthebackcoverandreturnthemachineto theoperatingposition.
Adjustingthe Discharge-ChuteLatch
Ifthedischargechutedoesnotlockintothedesired positionordoesnotunlocksothatyoucanmoveitto anotherposition,adjustthedischarge-chutelatch.
1.Loosentheclampfasteneronthechute-support plateuntilthecableisfree.
Figure35
1.Cableconduit3.Clampfastener
2.Cableclamp
2.Removeanyslackinthecablebypullingthe cableconduitrearward.
3.Tightentheclampfastenerwhileholdingthe cableinplace.
ReplacingtheDriveBelts
Iftheauger/impellerdrivebeltorthetraction-drivebelt becomesworn,oil-soaked,orotherwisedamaged, haveanAuthorizedServiceDealerreplacethebelt.
g019021
28
Loading...
+ 70 hidden pages