Toro 39521 Operator's Manual

Download

FormNo.3426-513RevD

30inStand-OnAerator

ModelNo.39521—SerialNo.400000000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3426-513*D

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g269064

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Introduction

Thisaeratorisintendedtobeusedbytrained operatorsinresidentialandcommercialapplications. Itisprimarilydesignedforaeratingareasof well-maintainedlawnsonresidentialgrounds,parks, sportselds,andoncommercialgrounds.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

g000502

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafetyAlertSymbol............................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................9

1CheckingTireAirPressure..............................9

2ServicingtheBattery........................................9

3ServicingtheEngineOil.................................10

4ServicingtheTransmissionFluid....................10

5ServicingtheAuxiliaryHydraulic

Fluid..............................................................10

6RemovingtheCylinderStop............................11

ProductOverview...................................................12

Controls...........................................................12

Specications..................................................16

BeforeOperation.................................................16

BeforeOperationSafety...................................16

FuelSafety.......................................................17

AddingFuel......................................................18

PerformingDailyMaintenance..........................19

CheckingtheSafety-InterlockSystem..............19

CheckingforLooseHardware...........................19

DuringOperation.................................................20

DuringOperationSafety...................................20

UsingtheSmartController/ElectronicDepth

Control..........................................................22

OperatingtheMachine.....................................24

AfterOperation....................................................28

AfterOperationSafety......................................28

TransportingtheMachine.................................28

Maintenance...........................................................30

MaintenanceSafetyInformation.......................30

RecommendedMaintenanceSchedule(s)...........32

Pre-MaintenanceProcedures..............................34

PreparingtheMachineforMaintenance............34

AccessingtheConsoleCompartment...............34

Lubrication..........................................................35

LubricatingtheGreaseFittings.........................35

LubricatingtheChains......................................35

LubricatingtheCasters.....................................36

EngineMaintenance...........................................38

ServicingtheAirCleaner..................................38

ServicingtheEngineOil....................................39

ServicingtheSparkPlug...................................42

CheckingtheSparkArrester.............................43

FuelSystemMaintenance...................................44

ServicingtheFuelFilter....................................44

ElectricalSystemMaintenance...........................45

ServicingtheBattery.........................................45

ServicingtheFuses..........................................47

DriveSystemMaintenance..................................47

CheckingtheAirPressureintheTires...............47

CheckingtheWheelHubNuts..........................47

CheckingtheT orqueoftheWheelLug

Nuts..............................................................47

AdjustingtheCasterPivotBearings

Pre-Load.......................................................48

MaintainingtheChain.......................................48

CheckingtheT orqueoftheTransmission

OutputShaftNut...........................................49

BrakeMaintenance.............................................50

AdjustingtheParkingBrake..............................50

AdjustingtheBrakeSwitch...............................50

BeltMaintenance................................................51

CheckingtheConditionandT ensionofthe

Belts..............................................................51

AdjustingtheAuxiliaryPump-Drive

Belt................................................................51

ReplacingtheTransmission-DriveBelt.............51

ControlsSystemMaintenance.............................52

AdjustingtheTraction-ControlLinkage.............52

HydraulicSystemMaintenance...........................53

MaintainingtheAuxiliaryHydraulic

System..........................................................53

MaintainingtheTransmission...........................55

TineMaintenance.................................................58

CheckingtheTines...........................................58

AdjustingtheTineDriveChain..........................58

Cleaning..............................................................59

CleaningtheEngineandtheExhaust

SystemArea.................................................59

RemovingtheEngineShroudsandCleaning

theCoolingFins............................................59

CleaningtheDebrisfromtheMachine...............59

WasteDisposal.................................................59

Storage...................................................................60

Troubleshooting......................................................61

AlertandErrorMessages.................................61

Schematics.............................................................64

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure3)isusedbothin thismanualandonthemachinetoidentifyimportant safetymessageswhichmustbefollowedtoavoid accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOL VED!

Figure3

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation whichalertsyoutounsafeactionsorsituationsand willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation which,ifnotavoided,Couldresultindeathorserious injury.

CAUTION:Indicatesapotentiallyhazardoussituation which,ifnotavoided,Mayresultinminorormoderate injury.

Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet andofthrowingobjects.Torodesignsandteststhis machinetoofferreasonablysafeservice;however, failuretocomplywithsafetyinstructionsmayresultin injuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother trainingmaterial,onthemachine,engine,and attachments.Alloperatorsandmechanicsshould betrained.Iftheoperator(s)ormechanic(s)can notreadthismanual,itistheowner’sresponsibility toexplainthismaterialtothem;otherlanguages

g000502

maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe operation,operatorcontrols,andsafetysignsand instructionstooperatethemachine.Neverlet childrenoruntrainedpeopleoperateorservicethe equipment.Localregulationsmayrestricttheage oftheoperator.

•DoNotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards.

•DoNotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging themachine.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

93-6686

1.Hydraulicuid2.ReadtheOperator's Manual.

decal93-6686

115-2047

1.Warning—donottouchthehotsurface.

decal115-2047

116-9391

120-9570

1.Warning—stayawayfrommovingparts;keepallguards

andshieldsinplace.

decal121-6162

121-6162

1.Cutting/dismembermenthazardofhandorfoot—lowerthe

decal116-9391

decal120-9570

tinestotheground;readtheOperator’sManualforthe disassemblyprocedure.

decal121-6163

121-6163

1.Presstolowerthetines.2.Releasetoraisethetines.

121-6150

1.Cuttinghazardofhandandfoot—stayawayfrommoving

parts.

121-6161

1.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsinplace.

decal121-6150

126-2054

decal126-2054

1.Wheellugnuttorque129N∙m(95ft-lb)(4x)

2.Wheelhubnuttorque319N∙m(235ft-lb)

3.ReadandunderstandtheOperator’sManualbefore performinganymaintenance;checkthetorqueevery100 hours.

decal121-6161

decal133-8062

133-8062

decal135-6196

135-6196

1.Electric3.Enginestartrelay

2.Accessory

135-1854

1.Parkingbrake4.Depthsetting—lock

2.Tineengagementlockout switch

3.Tines—down

decal135-1854

5.ReadtheOperator’s Manualbeforeperforming maintenance.

decal121-6164

121-6164

1.Fast6.Wheelsandtinesrotatewhenmoving backward

2.Slow7.Continuousvariablesetting

3.Neutral

4.Reverse

5.Wheelsandtinesrotatewhenmoving

8.Choke—on

9.Choke—off14.Warning—stayawayfrommoving

10.Warning—readtheOperator’sManual.15.Warning—shutofftheengine,engage

forward

11.Warning—keepbystandersaway .

12.Warning—donotoperatethemachine unlessyouaretrained.

13.Thrownobjecthazard—pickupdebris beforeoperatingthemachine.

parts;keepallguardsinplace.

theparkingbreak,andremovethekey beforeleavingthemachine.

decal135-5948

135-5948

1.Rotatecounterclockwisetodecreasepressure.

2.Rotateclockwisetoincreasepressure.

3.Pressandholdfor1secondtoturnon—tineground engagementfootswitchunlock

4.Electronictinedepth—decrease

5.Electronictinedepth—increase12.Parkingbrake—disengage

6.Pressandholdfor1secondtoturnoff—tineground engagementfootswitchlock

7.Cutting/dismembermenthazardofhandorfoot,tines–stay awayfrommovingparts;keepallguardsinplace.

8.Tippinghazard—Donotturnsharplywhiletravelingfast;slow downandturngradually.Donotoperatethemachinenear drop-offs.Donotusesplitramps;usefullwidthrampstoload amachinefortransport.

9.Engine—Off

10.Engine—On

11.Engine—Start

13.Parkingbrake—engage

1.Tippinghazard—donotturnsharplywhiletravellingfast;slow downandturngradually.

2.Tippinghazard—donotoperatethemachineonslopes greaterthan15degrees;donotoperatethemachinenear drop-offs.

decal121-6166

121-6166

3.Warning;tippinghazard—donotusesplitramps;usea full-widthramptoloadamachinefortransport;usealoading rampatamaximumof15degrees.

decal135-2841

135-2841

1.Tippinghazard—donotturnsharplywhiletravellingfast;slow downandturngradually.

2.Tippinghazard—donotoperatethemachineneardrop-offs.

3.Warning;tippinghazard—donotusesplitramps;use full-widthrampstoloadamachinefortransport.

116-9392

1.ReadandunderstandtheOperator’sManualbeforeservicing thismachine.

2.Greasethefrontcasterpivots(2x)every100hours.10.Greasethewheelbearings(2x)every25hours.

3.Refertotheengineowner’smanualforservice.11.Greasethetineassemblyidlers(2x)every25hours.

4.Checktheauxiliarypump-drivebelttensionevery50hours.12.Greasethetineshaftbearings(4x)every25hours.

5.Greasethefrontcasterwheelbearings(2x)every100hours.13.Checkthetirepressure,13psi,(2x)every50hours.

6.Greasethecontrolpivots(4x)every50hours.14.Cleanandoilthechainsandcheckthechaintension(2x)

7.Greasethejackshaftbearings(8x)every25hours.15.Greasethebeltidlerpivotevery100hours.

8.Checkthehydraulic-uidlevel(2x)every50hours.

9.Checktheauxiliaryhydraulictankevery50hours.

every8hours.

decal116-9392

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

4 5

Nopartsrequired

MediaandAdditionalParts

Description

Operator'sManual

Key2

CheckingTireAirPressure

NoPartsRequired

Procedure

Checktheairpressureinthedrivetires,andadjust thepressureasneeded;refertoCheckingtheAir

PressureintheTires(page47).

Note:Youdonotadjustairpressureforthe

semi-pneumaticcastertires.

ServicingtheBattery

NoPartsRequired

Procedure

Note:Themachineisshippedwithalled,lead-acid

battery.

1.MovethekeyswitchtotheOFFpositionand

removethekey.

2.Measurethevoltageofthebatterywitha

voltmeter.

Qty.

–

Readbeforeoperatingthemachine.

Startthemachine.

3.Usethetablebelowtolocatethechargestate orthebattery,andifneeded,thebattery-charger settingandchargingintervalrecommendedto chargethebatteryto12.6Vorgreater;referto thebatterychargetablebelow.

Servicethetransmissionuid.

Servicetheauxiliaryhydraulicuid.

Use

Important:Makesurethatthenegative

batterycableisdisconnectedandthe batterychargerusedforchargingthebattery hasanoutputof16Vand7Aorlessto avoiddamagingthebattery(seechartfor recommendedchargersettings).

BatteryChargeTable

Voltage Reading

12.6or

greater

12.4to12.6

12.2to12.4

12.0to12.2

11.7to12.0

11.7orless

4.Ifthepositivecableisalsodisconnected, connectthepositive(red)cabletothepositive batteryterminalandsliptheterminalcoverover thepositiveterminal.

Percent Charge

100%

75to100%

50to75%

25to50%

0to25%

Maximum Charger Settings

16V/

14.4V/

Charging Interval

Nocharging required

30minutes

1hour

2hours

3hours

6hoursor more

5.Removethescrew,washer,andgroundcable fromtheengine.Connectthenegativebattery cableasshowninFigure4.

Figure4

ServicingtheTransmission Fluid

NoPartsRequired

Procedure

Themachineisshippedwithtransmissionuid;check thetransmission-uidleveland,ifnecessary,add uidtotheappropriatelevel.RefertoCheckingthe

TransmissionFluidLevel(page55)forinstructions

andtheoilspecication.

g018126

1.Screw

2.Washer5.Engine

3.Groundwire

Note:Iftimedoesnotpermitchargingthe

batteryorifchargingequipmentisnotavailable, connectthenegativebatterycablesandrun thevehiclecontinuouslyfor20to30minutesto chargethebattery.

4.Negativebatterycable

ServicingtheEngineOil

NoPartsRequired

Procedure

Theengineisshippedwithoil;checktheengine-oil leveland,ifnecessary,addoiltotheappropriatelevel. RefertoCheckingtheEngine-OilLevel(page39)for instructionsandtheoilspecication.

ServicingtheAuxiliary HydraulicFluid

NoPartsRequired

Procedure

Themachineisshippedwithhydraulicuid;check thehydraulic-uidleveland,ifnecessary,adduidto theappropriatelevel.RefertoCheckingtheAuxiliary

Hydraulic-FluidLevel(page53)forinstructionsand

theoilspecication.

RemovingtheCylinder Stop

NoPartsRequired

Procedure

Note:Raisethetinesbeforeremovingthecylinder

stop.Runningtheenginechargesthehydraulic systemandraisesthetines.

1.Addasmallamountoffueltothefueltank;refer toFuelingtheMachine(page19).

2.Openthefuel-shutoffvalvebyaligningthelever forthefuel-shutoffvalvewiththefuelline;refer toFuel-ShutoffValve(page15).

Figure5

1.Hairpin

2.Clevispin4.Cylinder

g020266

3.Cylinderstop

3.Movethemotion-controlleverstotheneutral positionandengagetheparkingbrake;referto

Motion-ControlLevers(page12).

4.PlacethethrottlemidwaybetweentheSLOWand FASTpositions;refertoThrottleLever(page12).

5.Pushforwardthechokelevertosetthechoketo theONposition;refertoChokeLever(page12).

6.TurnthekeyswitchtotheST ARTposition;refer toKeySwitch(page14).

Note:Releasetheswitchassoonastheengine

starts.

Important:Donotcranktheengine

continuouslyformorethan10secondsat atime.Iftheenginedoesnotstart,allowa 60-secondcooldownperiodbetweenstarting attempts.Failuretofollowtheseguidelines canburnoutthestartermotor.

7.Graduallymovetheleverforthechokeleverto theOFFpositionastheenginewarmsup.

Note:Allowtheenginetorunanadditional30

seconds

11.Connectthespark-plugwires.

8.TurnthekeyswitchtotheOFFpositiontoshut offtheengine.

9.Removethekeyandpullthewiresoffthespark plugs.

Note:Pushthewiresasidesotheydonot

accidentallycontactthesparkplugs.

10.Removeandretainthehairpin,clevispin,and cylinderstopasshowninFigure5.

ProductOverview

g267503

Figure7

Figure6

1.Platform

2.Parking-brakeknob5.Fuelcap

3.Motion-controllevers

4.Enginecontrols

Controls

Motion-ControlLevers

Themotion-controlleversarelocatedoneachsideof thetopconsoleandcontroltheforwardandreverse motionofthemachine.

Movetheleversforwardorbackwardtocontrolthe drivewheelonthesamesideforwardorreverse respectively.Thewheelspeedisproportionaltothe amountyoumovethelever.

Important:Thetinesrotatewhenthe

motion-controlleversaremovedoutofthe NEUTRALposition.

1.Leftmotion-controllever

2.Rightmotion-controllever6.Neutral

3.Frontreferencebar

4.Frontofthemachine

5.Forward

7.Reverse

ThrottleLever

Thethrottlelever(Figure8)islocatedonthecontrol console(redlever).

g269241

Usethethrottlelevertocontrolenginespeed.Move thethrottleleverforwardtoincreaseenginespeed; movingthethrottleleverrearwardtodecreasethe enginespeed.

Note:Movethethrottleleverforwardintothedetent

forfullthrottle.

ChokeLever

Thechokelever(Figure8)islocatedonthecontrol console(blacklever).

Usethechokeleverisusedtoaidinstartingacold engine.Movethechokeleverforwardtosetthe choketotheONposition;movethechokelevertothe rearwardtoreducethechoke.

Note:Pullthechokeleverbackintothedetenttoset

thechoketotheOFFposition.

Note:Donotrunawarmenginewiththechokein

theONposition.

1.Hour meter/tine-engagement display

2.Operatorweight adjustmentcontrol

3.Multi-functionswitch

4.Leftmotion-controllever

5.Frontreferencebar

6.Throttlelever

Parking-BrakeHandle

Figure8

7.Chokelever

8.Rightmotion-controllever

9.Ignitionswitch

10.Parking-brakehandle

11.Tineground-engagement footswitch

HourMeter/TineEngagement Display

Locatedtotheleftoftheignitionswitchonthecontrol console.

•Thehourmetermonitorsanddisplaystheengine

hours.

g211730

Figure9

g267524

1.LCDIndicators/Informationscreen

2.Hourdisplay

3.LEDstatuslight

Hoursaredisplayedwhenthekeyisofforwhen themachineisrunning.Hoursarenotdisplayed whenthemachineisaerating.

Note:TheLCDindicatorappearsinthepark

brakesettingwhenitmeetsthe“safetostart” mode(parkingbrakeengaged).

•Thetine-engagementdisplaymonitorsand

displaystheelectronictine-depthsetting.

Hourmeterdisplay

Theparking-brakehandleislocatedonthecontrol console,totherightofthekeyswitch(Figure8).

Note:Thebrakehandleengagesaparkingbrakein

eachofthetransmissions.

•T oengagetheparkingbrake,pullthehandleout

andslideitrearward.

•T oreleasetheparkingbrake,pushthehandle

forwardintothedetent.

Whenparkingonasteepslope,chockorblockthe wheelsinadditiontoengagingtheparkingbrake.Tie downthemachineandengagetheparkingbrake whentransportingthemachine.

g211731

Figure10

Tine-engagementdisplay

1.LCDIndicators/Informationscreen

2.Tinedepthstatusbar

3.Tinedepthsettingindicator

4.LEDstatuslight

Thereare2waystoactivatethedisplay:

1.T apthemulti-functionswitcheitherupordown todisplaythetine-engagementmeter.

2.Steponthetineground-engagementfootswitch.

Ahighernumberonthestatusbarincreasesthe lengthoftheaerationplugandalowernumber decreasesit.

Note:Ifthepluglengthisnotdesiredlength,the

machinemayneedtobeadjustedtoaccommodate fortheweightoftheoperator;refertoOperator

Weight-AdjustmentControl(page14)formore

information.

KeySwitch

Thekeyswitchislocatedontherightsideofthe controlconsole(Figure8).

Usethekeyswitchtostartandshutofftheengine. Theswitchhas3positions:OFF,ON,andSTART (Figure11).

LEDStatusLights

Locatedontherightsideofthehour meter/tine-engagementdisplay.

TheLEDismulti-coloredtoindicatethesystemstatus andislocatedontherightsideofthepanel.

•Solidgreen—indicatesnormaloperatingactivity.

•Blinkingred—indicatesafaultisactive.

•Solidred—indicatesmaintenanceisrequired.

TinesGround-EngagementFoot Switch

Theswitchislocatedontheoperatorplatform(Figure

8).

Tolowerthetinesintotheground,standonthetine ground-engagementswitch.TheLEDilluminatesin thehourmeter/tineengagementdisplaywhenthetine engagementisactivated.T oraisethetines,remove yourfootfromtheswitch.

Thisswitchcanbedisabledwiththemulti-function switch.

g008610

Figure11

1.OFF3.START

2.ON

OperatorWeight-Adjustment Control

Locatedontheleftsideofthecontrolconsole(Figure

8).

Thisfeaturetakesintoaccounttheweightofthe operatorsothatthecorrectaeratingpressureandplug lengthisachievedandtomaximizelateralmachine stability.Rotatingthecontrolcounterclockwise decreasesthepressureandrotatingitclockwise increasesit;AdjustingtheOperatorWeightControl

Setting(page25).

Note:Eachoperatormustadjustthesystempressure

sothatthedrivetireslightlytouchtheground.

Important:Keepthedrivetiresonthegroundat

alltimestomaximizelateralmachinestability.

•T apandholdthebottomoftheswitchtooverride

anddisablethefootswitch.TheLEDilluminatesin thehourmeter/tineengagementdisplay.Usethis featurewhentransportingthemachine.

•T ounlock,tapandholdthetopofthemulti-function

switchuntiltheLEDlightdisappears.

Note:Thedisablefeatureisengagedeachtimeyou

shutofftheengine.

Multi-FunctionSwitch

Locatedtotheleftofthehourmeter/tine-engagement display.

Thisswitchallowsyoutodothefollowing:

•Increase/decreasethedepthofanaerationplug.

•Lockorunlockthetine-depthsetting.

•Lockorunlockthetineground-engagementfoot

switch.

Fuel-ShutoffValve

Thefuel-shutoffvalveislocatedbehindtheengine andunderthefueltank(Figure12).

Usethefuel-shutoffvalvetoshutoffthefuelwhen themachinewillnotbeusedforafewdays,when transportingthemachinetoandfromthejobsite,or whenthemachineisparkedinsideabuilding.

•T oopenforfuel-shutoffvalve,rotatethehandle

ofthefuel-shutoffvalveuntilitisalignedwiththe fuelline.

•T oclosethefuel-shutoffvalve,rotatethehandle

90°tothefuelline.

Locatedontheleftandrightsidesunderneaththe frontofthemachine.

Duringnormaloperatingconditions,thewasheronthe leverispositionedoutsidetheslots.Ifthemachine hastobepushedbyhand,thevalvesmustbeinthe releasedposition(Figure13).

g223057

Figure13

Figure12

1.OFFposition2.ONposition

Drive-WheelReleaseValves

WARNING

Yourhandsmaybecomeentangledinthe rotatingdrivecomponentsbelowtheengine deck,whichcouldresultinseriousinjuryor death.

Shutofftheengine,removethekey,andallow allmovingpartstostopbeforeaccessingthe drive-wheelreleasevalves.

1.Leverpositionfor operatingthemachine

2.Washeroutsideoftheslot

g025897

Toreleasethedrivewheels,movethelevertothe largeropeningoftheslot,pushitinuntilthewasher isinsidetheframe,thenmovetheleverbacktothe narrowportionoftheslot.Repeatthisoneachside ofthemachine.

Disengagetheparkingbrake.Themachineisnow abletobepushedbyhand.

Donottowmachine.

Toresetthedrivesystembacktotheoperating position:

Movethelevertothelargeropeningoftheslot,pull outwarduntilthewasherisoutsidetheframe,then movetheleverbacktothenarrowportionoftheslot. Repeatthisoneachsideofthemachine.

3.Leverpositiontopushthe machine

4.Washerinsidetheslot

WARNING

Theengineandhydrauliccomponentscan becomeveryhot.Touchingahotengine orhydrauliccomponentscancausesevere burns.

Allowtheengineandhydrauliccomponents tocoolcompletelybeforeaccessingthe drive-wheelreleasevalves.

Specications

Height

Length

Width

Aerationwidth

Coringrange5.1to12.7cm(2to5inches)

Weight

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributor.

Tobestprotectyourinvestmentandmaintainoptimal performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability,T oro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonTorogenuineparts.

132cm(52inches)

163cm(64inches)

121cm(48inches)

76cm(30inches)

460kg(1,015lb)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbyToro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires, bones,andotherforeignobjects.Thesecan bethrownorinterferewiththeoperationofthe machineandmaycausepersonalinjurytothe operatororbystanders.

•Markandavoidhiddenobjectssuchassprinkler

heads,undergroundwires/cables,invisiblefences, etc.topreventdamagetothesesystemswhen aerating.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairandavoidlooseclothingandloosejewelry whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.

Wearhearingprotectionwhenoperating thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand functioningproperly.DoNotoperateunlessthey arefunctioningproperly.

•DoNotoperatethemachinewhenpeople,

especiallychildren,orpetsareinthearea.Stop themachineandattachment(s)ifanyoneenters thearea.

•DoNotoperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceand inproperworkingcondition.Frequentlycheckfor wornordeterioratingcomponentsandreplace themwiththemanufacturer’srecommendedparts whennecessary.

FuelSafety

DANGER

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsgasolineisextremely ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground, inanopenarea,whentheengineiscold. Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe machineindoorsorinsideanenclosed trailer.

•DoNotllthefueltankcompletelyfull. Fillthefueltanktothebottomoftheller neck.Theemptyspaceinthetankallows gasolinetoexpand.Overllingmayresult infuelleakageordamagetotheengineor emissionsystem.

•Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer andkeepitoutofthereachofchildren.

Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitegasolinevapors.Areor explosionfromgasolinecanburnyouand othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebefore lling.

•DoNotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowthe lossofanystaticcharge.

•Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe used,keepthenozzleincontactwiththe rimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.DoNot useanozzlelockopendevice.

•Addfuelbeforestartingtheengine.Never removethecapofthefueltankoraddfuel whenengineisrunningorwhentheengine ishot.

•Iffuelisspilled,DoNotattempttostart theengine.Moveawayfromtheareaof thespillandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust systeminplaceandinproperworking condition.

WARNING

Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporshascaused cancerinlaboratoryanimals.Failuretouse cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

Tohelppreventres:

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease oroil,andotherdebriswhichcanaccumulatein theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear ameoranyenclosedareawhereopenpilotlights orheatappliancesarepresent.

AddingFuel

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, andwhentheengineiscold.Wipeupany fuelthatspills.

•Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwhereaspark mayignitethefuelfumes.

•Storefuelinanapprovedfuelcontainer andkeepitoutofthereachofchildren.

WARNING

Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleand fueltankorconditionerbottleopening.

•Avoidcontactwithskin;washoffspills withsoapandwater.

•Neverbuymorethana30-daysupplyof fuel.

DANGER

Incertainconditionsduringfueling,static electricitycanbereleased,causingaspark, whichcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.

•Whenpractical,removefuel-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainerratherthanfroma fuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.

FuelSpecication

Petroleum fuel

Ethanol blended fuel

Important:Forbestresults,useonlyclean,fresh

fuel(lessthan30daysold).

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel stabilizer.

•Donotaddoiltogasoline.

Useunleadedgasolinewithanoctaneratingof87 orhigher((R+M)/2ratingmethod).

Useanunleaded-gasolineblendwithupto10% ethanol(gasohol)or15%MTBE(methyltertiary butylether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeis notapprovedforuse.Neverusegasolinethat containsmorethan10%ethanolbyvolume,such asE15(contains15%ethanol),E20(contains 20%ethanol),orE85(containsupto85% ethanol).Usingunapprovedgasolinemaycause performanceproblemsand/orenginedamage whichmaynotbecoveredunderwarranty.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachineatall timestokeepthefuelfreshlongerwhenusedas directedbythefuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh fuelasdirectedbythefuel-stabilizermanufacturer.

FuelingtheMachine

Fuel-tankcapacity:18.9L(5USGallons)

1.Cleanaroundthefuel-tankcap.

2.Removethecapfromthetank.

3.Fillthefueltankwithfueltowithin6to13mm

(1/4to1/2inch)fromthetopofthetank.Donot

llintothellerneck.

Important:Donotllthetankmorethan

6mm(1/4inch)fromthetopofthetank becausethefuelmusthaveroomtoexpand.

4.Installthefuel-tankcapandwipeupanyspilled fuel.

Checkingthe Safety-InterlockSystem

ServiceInterval:Beforeeachuseordaily

CAUTION

Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

UnderstandingtheSafety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunlessthemotion-controllevers areintheneutralposition.

CheckingtheSafety-InterlockSystem

1.Disconnectthespark-plugwires.

2.Whileonlevelground,blockthewheelsofthe machinetopreventunintendedmovement.

3.Disengagetheparkingbrake.

4.Withthemotion-controlleversintheneutral positionturnthekeytotheSTARTposition—the startermustnotcrank.

Note:Ifthemachinedoesnotpassthistest,do

notoperatethemachine.ContactyourAuthorized ServiceDealer.

Important:Itisessentialthattheoperator

safetymechanismsareconnectedandinproper operatingconditionpriortouse.

CheckingforLoose Hardware

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingparts tostop.

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance

(page30).

2.Visuallyinspectmachineforanyloosehardware oranyotherpossibleproblem.

Note:Tightenallloosehardwareorrepairthe

problembeforeoperatingthemachine.

DuringOperation

DuringOperationSafety

GeneralSafety

Theoperatormustusetheirfullattentionwhen operatingthemachine.DoNotengageinanyactivity thatcausesdistractions;otherwise,injuryorproperty damagemayoccur.

WARNING

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.

•Starttheenginecarefullyaccordingtoinstructions

withfeetwellawayfromthetines.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.

•Keepclearofthetinesatalltimes.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe enginerunning.

Operatingengineparts,especiallythemufer, becomeextremelyhot.Severeburnscan occuroncontactanddebris,suchasleaves, grass,brush,etc.cancatchre.

•Allowengineparts,especiallythemufer, tocoolbeforetouching.

•Removeaccumulateddebrisfrommufer andenginearea.

WARNING

Engineexhaustcontainscarbonmonoxide, whichisanodorlessdeadlypoisonthatcan killyou.

DoNotrunengineindoorsorinasmall connedareawheredangerouscarbon monoxidefumescancollect.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor herself,otherpeopleorproperty .

•Thismachinewasdesignedforoneoperatoronly.

Donotcarrypassengersandkeepallothersaway frommachineduringoperation.

•DoNotoperatethemachineundertheinuence

ofalcoholordrugs.

•Operateonlyindaylightorgoodarticiallight.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea, DoNotoperatethemachine;seekshelter.

•Useextracarewhileoperatingwithaccessoriesor

attachments.Thesecanchangethestabilityof themachineandcausealossofcontrol.Follow directionsforcounterweightsifrequired.

•Keepawayfromholes,ruts,bumps,rocks,and

otherhiddenhazards.Usecarewhenapproaching blindcorners,shrubs,trees,tallgrassorother objectsthatmayhideobstaclesorobscurevision. Uneventerraincouldoverturnthemachineor causetheoperatortolosetheirbalanceorfooting.

WARNING

Hands,feet,hair,clothing,oraccessories canbecomeentangledinrotatingparts. Contactwiththerotatingpartscan causetraumaticamputationorsevere lacerations.

–DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin placeandworkingproperly.

–Keephands,feet,hair,jewelry,or

clothingawayfromrotatingparts.

•Beawareofthedischargepathanddirect

dischargeawayfromothers.Avoiddischarging materialagainstawallorobstructionasthe materialmayricochetbacktowardtheoperator. Raisethetines,slowdown,andusecautionwhen crossingsurfacesotherthangrassandwhen transportingthemachinetoandfromthework area.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging directions.DoNotoperateinreverseunless absolutelynecessary.

•DoNotchangetheenginegovernorsettingor

overspeedtheengine.

•Parkthemachineonlevelground.Stopengine,

waitforallmovingpartstostop,andremovethe sparkplugwire(s).

–Beforechecking,cleaningorworkingonthe

machine.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemachinefor damageandmakerepairsbeforerestarting andoperatingthemachine).

–Beforeclearingblockages.

–Wheneveryouleavethemachine.DoNot

leavearunningmachineunattended.

•Stopengine,waitforallmovingpartstostop:

–Beforerefueling.

•Tragicaccidentscanoccuriftheoperatorisnot

alerttothepresenceofchildren.Childrenare oftenattractedtothemachineandtheworking activity.Neverassumethatchildrenwillremain whereyoulastsawthem.

–Keepchildrenoutoftheworkingareaand

underthewatchfulcareofanotherresponsible adult,nottheoperator.

–Bealertandturnthemachineoffifchildren

enterthearea.

–Beforeandwhilebackingorchangingdirection,

lookbehind,down,andside-to-sideforsmall children.

–Neverallowchildrentooperatethemachine.

–DoNotcarrychildren,evenwiththeblades

shutoff.Childrencouldfalloffandbeseriously injuredorinterferewiththesafeoperationof themachine.Childrenthathavebeengiven ridesinthepastcouldsuddenlyappearinthe workingareaforanotherrideandberunover orbackedoverbythemachine.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,theoperatormust:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.

g222486

Figure14

1.SafeZone—Usethemachinehere

2.DangerZone-Useawalkbehindmachineorahandheld toolneardropoffs,ditches,embankments,waterorother hazards.

3.Water

4.W=widthofthemachine

5.Keepasafedistance(twicethewidthofthemachine) betweenthemachineandanyhazard.

•Avoidstarting,stoppingorturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steeringorstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopesordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.

•Operateacrossslopes,neverupanddown.Avoid

operationonexcessivelysteeporwetslopes.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardropoffs,ditches, embankments,waterorotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalkbehind machineorahandheldtooltooperateinthese areas.

•Useextracarewhileoperatingwithaccessoriesor

attachments.Thesecanchangethestabilityof themachineandcausealossofcontrol.Follow directionsforcounterweights.

•Ifyoulosecontrolofthemachine,stepoffand

awayfromthedirectionoftravelofthemachine.

UsingtheSmart Controller/ElectronicDepth Control

HourMeter/TineEngagement Display

Thesmartcontroller/electronicdepthcontrolmonitors theoverallelectricalsystemanddisplaysinformation inthehourmeter/tineengagementdisplay.The controllerdisplaysmachinehours,interlockstatus, andmaintenancereminders.

ScreenIcons

InformationScreens

Themaininformationscreensinclude:

•TheStartupScreens

•TheDefaultScreen(engine-on)

•TheTineEngagementDisplay

•MaintenanceRemindersandAlerts

•AlertsandErrorMessages

Start-upScreens

WhenthekeyisswitchedfromOFFtoRUNposition, thefollowingscreensdisplayfor2seconds:

Note:TheLEDstatuslightchangesfromredto

orangetogreen.

Theinformationscreenusesthefollowingicons:

AeratingHoursParkingbrake

BatteryVoltageEngineOilMaintenance

HourMeter

TransmissionOil

Maintenance

Therstscreendisplaysthermwareversion.

g212116

Figure15

Thesecondscreendisplaystheaerationhours.

g212114

Figure16

VoltageErrorValveSolenoidError

ValveSolenoidConnection

Error

Thethirdscreendisplaystheelectricalsystemvoltage.

g212115

Figure17

Thefourthscreendisplaysthenumberofhoursuntil theengineoilmaintenanceisrequired.

Figure18

•Thehourmeterdisplaysenginehourswhenthe

hourglasssymbolisashing.

•Thedisplayturnsoffafter5minutesafterthe

ignitionkeyisswitchedtotheOFFposition.

TheTineEngagementDisplay

ElectronicDepthControlScreen

Thereare2waystoactivatethetineengagement

g212117

display:

•T apthemulti-functionswitcheitherupordownto

displaythetineengagementmeter.

Thenalscreendisplayedisthenumberofhoursuntil transmissionoilmaintenanceisrequired.

Figure19

TheDefaultScreen

Afterthestart-upscreensdisplay,thedefaultscreen (Figure20)appears.

Theinformationscreendisplaysiconsandinformation relativetomachineoperation.

•Steponthetinegroundengagementfootswitch.

g212118

g211731

Figure21

1.LCDIndicators/Informationscreen

2.Tinedepthstatusbar

3.Tinedepthsettingindicator

4.LEDstatuslight

Ahighernumberonthestatusbar(Figure21) increasesthelengthoftheaerationplugandalower numberdecreasesit.

Figure20

DefaultScreen

1.Informationscreen

2.LEDstatuslight

•Thesafetyinterlockstatusindicatorilluminates

whenthecontrolmeetsthe“safetostart”mode (parkbrakeengaged).

Note:Ifthepluglengthisnotthedesiredlength,you

mayneedtoadjustthemachinetoaccommodatefor yourweight;refertoAdjustingtheOperatorWeight

ControlSetting(page25).

LEDStatusLight

TheLEDismulti-coloredlight(Figure20andFigure

21)usedtoindicatethesystemstatus:

g211884

•SolidGreen—indicatesnormaloperatingactivity

•BlinkingRed—indicatesanactivefault

•SolidRed—indicatesthatmaintenanceisrequired

MaintenanceReminderScreens

Thehourmeterdisplaysthenumberofengine hoursuntileithertheengineoilortransmissionoil maintenanceisdue.Whenmaintenanceisdue,the smartcontroller/electronicdepthcontroldisplays ashingiconsforanengineoilmaintenancealertor atransmissionoilmaintenancealert,andtheLED statuslightdisplaysasteadyredlight.

•Amaintenancealertoccurswhenthemaintenance

counterreacheszero.

•Iftheserviceisnotperformed,themaintenance

counterdisplaystimeasnegativehourstoindicate thenumberofhourspastduefortheservice(up to-500hours).

•Thehourmeterswitchesbetweenthedefault

screenandtheactivealertscreen.

•Ifmorethan1alertisactive,thedisplaycycles

betweenthealertsintheorderthattheyoccurred beforecyclingbacktothedefaultscreen.

ServiceTransmissionReminder

Thetransmissionoilmaintenancereminder(Figure

23)countsdownfromtheinitialbreak-inservice

intervalof100enginehoursandthencountsdown from250hoursforeachserviceintervalthereafter.

g030965

Figure23

OperatingtheMachine

Themaintenancealertsonlydisplaywhenthedefault screenhasbeenactivefor2seconds;however,if thekeyismovedtotheSTARTposition,thealerts occurimmediately.Whenthemachineisaerating, thealertscreendoesnotdisplaybuttheLEDstatus lightremainsasteadyred.

ServiceEngineReminder

Theengine-oilservicereminder(Figure22)counts downfromtheinitialbreak-inserviceintervalof5 enginehoursandthencountsdownfrom100hours foreachserviceintervalthereafter.

Figure22

UsingtheFuel-ShutoffValve

Rotatetheleverofthefuel-shutoffvalvetoalignthe leverwiththefuelline.

g025897

Figure24

1.OFFposition2.ONposition

g030960

StartingtheEngine

1.Movethemotion-controlleverstotheneutral

positionandengagetheparkingbrake;refer toMotion-ControlLevers(page12)and

Parking-BrakeHandle(page13).

Note:Tostarttheengine,theparkingbrake

mustbeengaged.Itisnotnecessaryforthe operatortobeontheplatform.

2.Placethethrottlelevermidwaybetweenthe

SLOWandFASTpositions;refertoThrottleLever

(page12).

3.Iftheengineiscold,pushthechokelever forwardtotheONposition;refertoChokeLever

(page12).

Note:Iftheengineiswarm,pullthechokelever

totheOFFposition.

4.RotatethekeyswitchtotheSTARTposition; refertoKeySwitch(page14).

Note:Releasetheswitchassoonastheengine

starts.

Important:Donotcranktheengine

continuouslyformorethan10secondsat atime.Iftheenginedoesnotstart,allowa 60-secondcooldownperiodbetweenstarting attempts.Failuretofollowtheseguidelines canburnoutthestartermotor.

Locking/UnlockingtheTineDepth Setting

Thesettingscanbelockedtoensurethatthetine depthisnotinadvertentlychangedbytheoperator orleftunlocked.

•T oactivatethedepthlock:turntheignitionkey

fromtheOFFpositiontotheONposition5times (stopattheONposition).Usethemulti-function switchtoadjustthetinedepthtothedesired setting.Pressandholdthemulti-functionswitch downfor1secondtolock.

•T odeactivatethedepthlock:turntheignitionkey

fromtheOFFpositiontotheONposition5times (stopattheONposition).Pressandholdthe multi-functionswitchupfor1secondtounlock.

5.IfthechokeleverisintheONposition,gradually movethelevertowardtheOFFpositionasthe enginewarmsup.

LoweringtheTines

DANGER

Therotatingtinesundertheenginedeckare dangerous.Tinecontactcancauseserious injuryorkillyou.

Donotputyourhandsorfeetunderthe machinewhentheengineisrunning.

1.Disengagetheparkingbrake.

2.MovethethrottlelevertotheFASTposition.

3.Thelockoutfeatureisengagedeachtimethe engineisswitchedoff.T ounlock,tapandhold thetopofthemulti-functionswitchuntiltheLED lightdisappears.

4.T aptheswitchoncetodisplaythe tine-engagementdepthsetting.

Note:Adjustifnecessary.

5.Lowerthetinesbypressingthetine ground-engagementfootswitch.

TheLEDindicatorshouldilluminateunderthe tinedownpositiononthehourmeter.

6.Standontheswitchandmovethemotion-control leversforwardtoaerate.

SwitchthekeytotheOFFpositionorSTARTposition whenyouarenished.

AdjustingtheOperatorWeight ControlSetting

1.Withthetinesraised,drivethemachinetoa hard,atsurface(suchasconcrete)andstop theaerator,butleaveitrunning.

2.SetthrottletotheFASTpositionanddisengage theparkingbrake.

3.Usethemulti-functionswitchtosetthetine depthto3.0;refertoAdjustingtheTine-Depth

Setting(page25).

4.Pressandholdthetineground-engagementfoot switchtolowerthetines.

•Ifthemachineraisesandthegroundtires

arenolongertouching,rotatetheoperator weight-adjustmentcontrolcounterclockwise tolowerthemachineuntilthetirestouchthe ground.

•Ifthetinesarenottouchingtheground,

rotatetheoperatorweight-adjustmentcontrol clockwiseuntilthetineslowerandtouchthe ground(butdonotraisethemachine).

Important:Keepthedrivetiresonthe

groundatalltimestomaximizelateral machinestabilityandaerationquality.

5.Releasethetineground-engagementfoot switch.

Note:Thefoot-rockerbar,locatedbehindthe

tineground-engagementfootswitch,canbe adjustedforyourcomfort.Toadjust,loosenthe foot-rockerbarhardware,slidethebarforward orrearward,andtightenthehardware.

AdjustingtheTine-DepthSetting

Tapthemulti-functionswitchupordowntosetthe aerationdepth.

Tapthebottomofthemulti-functionswitchtoincrease thetinedepthtoremovealongerplug.

DrivingtheMachine

Tapthetopoftheswitchtodecreasethetinedepth toremoveashorterplug.

Note:Y oucanmaketine-depthadjustmentswiththe

multi-functionswitchonly.Theidealplugdepthis6.4 to7.6cm(2-1/2to3inches).Adjustthecontrolsto adapttothesoilconditions.

RaisingtheTines

Toraisethetines,removeyourfootfromthe tine-elevationswitch(Figure8).

Important:Thetinesrotatewhenthe

motion-controlleverismovedoutoftheneutral position.

ShuttingOfftheEngine

1.Movethemotion-controlleverstotheneutral positionandbringthemachinetoafullstop; refertoMotion-ControlLevers(page12).

2.Liftyourfootoffthetineground-engagement footswitchcontroltoraisethetines;referto

RaisingtheTines(page26).

3.Placethethrottleinthemidwaybetweenthe SLOWandFASTpositions;refertoThrottleLever

(page12).

4.Allowtheenginetorunforaminimumof15 seconds,thenturnthekeyswitchtotheOFF positiontoshutofftheengine;refertoKey

Switch(page14).

5.Engagetheparkingbrake;refertoParking-Brake

Handle(page13).

6.Removethekeytopreventchildrenorother unauthorizedpersonsfromstartingtheengine.

7.Closethefuel-shutoffvalvewhenthemachine willnotbeusedforafewdays,when transporting,orwhenthemachineisparked insideabuilding;refertoUsingtheFuel-Shutoff

Valve(page24).

CAUTION

Machinecanspinveryrapidlybypositioning 1levertoomuchaheadoftheother.Youmay losecontrolofthemachine,whichmaycause damagetothemachineorinjury.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

Important:T odrivethemachine(forwardor

backward),disengagethebrakeleverbeforeyou canmovethemotion-controllevers.

Figure25

1.Leftmotion-controllever

2.Rightmotion-controllever6.Neutral

3.Frontreferencebar

4.Frontofthemachine

DrivingForward

1.Makesurethatthemotion-controlleversarein theneutralposition.

2.Disengagetheparkingbrake.

3.T omoveforwardinastraightline,moveboth leversforwardwithequalpressure.

Note:Themachinemovesfasterthefarther

themotion-controlleversaremovedfromthe neutralposition.

5.Forward

7.Reverse

g020241

Figure26

3.T oturnleftorright,releasepressureonthe motion-controllevertowardthedesiredturn direction.

4.T omakezero-turns,liftyourfootoffthe tine-elevationswitchtoraisethetines.Thehead raisesin1second.

Important:Donotmakeazero-turnwhen

thetinesareinthedownposition.

5.T ostopthemachine,positionbothmotion-control leversintheneutraloperateposition.

AdjustingtheFront Reference/Speed-ControlBar

Adjustthefrontreference/speedcontrolbarfor desiredmaximumforwardspeed.

g016672

1.Stopthemachineandmovethemotion-control leverstotheNEUTRALposition.

4.T oturnleftorright,pullthemotion-controllever backtowardneutralinthedesiredturndirection. Thetinescanbeinthedownpositionwhen makinggradualturns.

5.T omakezero-turns,liftyourfootoffthetine engagementfootswitchcontroltoraisethe tines.Theheadraisesin1second.

Important:Donotmakeazero-turnwhen

thetinesaredown,otherwiseyoumaytear theturf.

6.T ostopthemachine,movebothmotion-control leverstotheneutralposition.

DrivinginReverse

1.Movethemotion-controlleverstotheneutral position.

2.T omoverearwardinastraightline,slowlymove bothleversrearwardwithequalpressure.

2.Loosenthenutsoneachsideofthecontrol panel(Figure28).

g270084

Figure28

1.Nut2.Front

reference/speed-control bar

Figure27

3.Movethebarforwardtoobtainthefastestspeed.

Movethebarrearwardtoobtaintheslowest speed.

4.Onbothsides,tightenthenutsandbolts.

Important:Ensurethatthenutsandboltsare

tightsothatthefrontreference/speed-controlbar doesnotmoveduringoperation.

g016673

AfterOperation

LoadingtheMachineontoa TransportVehicle

AfterOperationSafety

GeneralSafety

•Parkmachineonlevelground,disengagedrives,

setparkingbrake,stopengine,removekeyor disconnectsparkplugwire.Waitforallmovement tostopandallowthemachinetocoolbefore adjusting,cleaning,repairing,orstoring.Never allowuntrainedpersonneltoservicemachine.

•CleanthemachineasstatedintheMaintenance

section.Keepengineandengineareafreefrom accumulationofgrass,leaves,excessivegrease oroil,andotherdebriswhichcanaccumulate intheseareas.Thesematerialscanbecome combustibleandmayresultinare.

•Frequentlycheckforwornordeteriorating

componentsthatcouldcreateahazard.Tighten loosehardware.

TransportingtheMachine

Machineweight:460kg(1,015lb)

CAUTION

Thismachinedoesnothaveproperturn signals,lights,reectivemarkings,ora slowmovingvehicleemblem.Drivingona streetorroadwaywithoutsuchequipment isdangerousandcanleadtoaccidents, causingpersonalinjury.Drivingonastreetor roadwaywithoutsuchequipmentmayalso beaviolationofstatelaws,andyoumaybe subjecttotrafcticketsand/ornes.

Donotdrivethemachineonapublicstreet orroadway.

WARNING

Loadingthemachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Useonlyasingle,full-widthramp;donot useindividualrampsforeachsideofthe machine.

•Ifyoumustuseindividualramps,use enoughrampstocreateanunbrokenramp surfacewiderthanthemachine.

•Donotexceeda15-degreeanglebetween rampandground,orbetweenaramp,a trailer,oratruck.

•Avoidsuddenaccelerationwhiledriving machineuparamptoavoidtipping backward.

•Avoidsuddendecelerationwhilebacking machinedownaramptoavoidtipping backward.

Important:Donotattempttoturnthemachine

whileontheramp;youmaylosecontrolanddrive offtheside.

•Useextremecautionwhenloadingunitsonto

trailersortrucks.

•Use1full-widthrampthatiswideenoughto

extendbeyondthereartiresinsteadofindividual rampsforeachsideofthemachine(Figure29). Theplatform,whendownandlockedintoposition, mustextendbackbetweentherearwheelsand servesasastopfortippingbackward.Havinga full-widthrampprovidesasurfacefortheplatform tocontactifthemachinestartstotipbackward. Withtheplatformup,afull-widthrampprovidesa surfacetowalkonbehindthemachine.

•Therampshouldbelongenoughsothatthe

anglesdonotexceed15degrees(Figure29). Asteeperanglemaycausetinecomponentsto getcaught,asthemachinemovesfromrampto trailerortruck.Asteeperanglemayalsocause themachinetotipbackward.Ifloadingonornear aslope,positionthetrailerortrucksoitisonthe downsideoftheslopeandtherampextendsup theslope.Thisminimizestherampangle.The trailerortruckshouldbeaslevelaspossible.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasall thenecessarybrakes,lighting,andmarkingas requiredbylaw.Pleasecarefullyreadallthesafety instructions.

1.Raisethetinesofthemachinebeforedriving ontothetrailerortruck.

2.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.

3.Ifapplicable,connectthetrailerbrakes.

4.Loadthemachineontothetrailerortruck.

5.Shutofftheengine,removethekey,engagethe parkingbrake,andclosethefuelvalve.

Figure29

1.Trailer3.Notgreaterthan

2.Full-widthramp

15degrees

4.Full-widthramp(sideview)

•Y oushoulddetermineifitisbesttohavethe

platformupordownwhenloading,dependingon conditions.Ifitisnotpossibletouse1full-width ramp,useenoughindividualrampstosimulatea full-width,continuousramp.

•Avoidsuddenaccelerationwhendrivinguparamp

andsuddendecelerationwhenbackingdowna ramp.Bothmaneuverscancausethemachineto tipbackward.

g000951

6.Engagetheparkingbrakeandblockthetires.

7.Usethetie-downpointsonthemachineto securelybindthemachinetothetrailerortruck withstraps,chains,cable,orropes(Figure30).

Note:Refertoyourlocalordinancesforspecic

trailerandtie-downregulations.

g025949

Figure30

1.Tie-downpoints

Maintenance

MaintenanceSafety Information

WARNING

Whilemaintenanceoradjustmentsarebeing made,someonecouldstarttheengine. Accidentalstartingoftheenginecould seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionswitch, engageparkingbrake,andpullthewire(s) offthesparkplug(s)beforeyoudoany maintenance.Alsopushthewire(s)asideso itdoesnotaccidentallycontactthespark plug(s).

•Parkmachineonlevelground,raisethetines,

setparkingbrake,stopengine,removekeyor disconnectsparkplugwire.Waitforallmovement tostopandallowthemachinetocoolbefore adjusting,cleaningorrepairing.Neverallow untrainedpersonneltoservicemachine.

WARNING

Theenginecanbecomeveryhot.Touching ahotenginecancausesevereburns.

Allowtheenginetocoolcompletelybefore serviceormakingrepairsaroundthe enginearea.

•Disconnectbatteryorremovesparkplugwire

beforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositivelast. Reconnectpositiverstandnegativelast.

•Keepthemachine,guards,shieldsandall

safetydevicesinplaceandinsafeworking condition.Frequentlycheckforwornor deterioratingcomponentsandreplacethemwith themanufacturer’srecommendedpartswhen necessary.

WARNING

Removalormodicationoforiginal equipment,partsand/oraccessories mayalterthewarranty ,controllability, andsafetyofthemachine.Unauthorized modicationstotheoriginalequipmentor failuretouseoriginalToropartscouldlead toseriousinjuryordeath.Unauthorized changestothemachine,engine,fuelor ventingsystem,mayviolateapplicable safetystandardssuchas:ANSI,OSHAand NFPAand/orgovernmentregulationssuch asEP AandCARB.

•Usecarewhencheckingandservicingtines.Wrap

thetine(s)orweargloves,andusecautionwhen servicingthem.Onlyreplacedamagedtines. Neverstraightenorweldthem.

•Usejackstandstosupportthemachineand/or

componentswhenrequired.

CAUTION

Raisingthemachineforserviceor maintenancerelyingsolelyonmechanical orhydraulicjackscouldbedangerous. Themechanicalorhydraulicjacksmaynot beenoughsupportormaymalfunction allowingthemachinetofall,whichcould causeinjury.

Donotrelysolelyonmechanicalor hydraulicjacksforsupport.Useadequate jackstandsorequivalentsupport.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

WARNING

Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury.Fluid accidentallyinjectedintotheskinmustbe surgicallyremovedwithinafewhoursby adoctorfamiliarwiththisformofinjuryor gangrenemayresult.

–Ifequipped,makesureallhydraulic

uidhosesandlinesareingood conditionandallhydraulicconnections andttingsaretightbeforeapplying pressuretohydraulicsystem.

–Keepbodyandhandsawayfrom

pinholeleaksornozzlesthatejecthigh pressurehydraulicuid.

–Usecardboardorpaper,notyourhands,

tondhydraulicleaks.

–Beforeperforminganyworkonthe

hydraulicsystem:

–Safelyrelieveallpressureinthe grounddrivehydraulicsystemby placingthemotioncontrolleversin neutralandshuttingofftheengine.

–Safelyrelieveallpressureinthe auxiliaryhydraulicsystembyshutting offtheengine,turningtheignition switchtothe“ON”position,and pressingthetinegroundengagement switch.Oncethetineshavelowered totheground,releasethetineground engagementswitchandturntheignition switchtothe“OFF”position.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe enginerunning.Ifthemaintenanceoradjustment procedurerequiretheenginetoberunningand componentsmoving,useextremecaution.

WARNING

Contactwithmovingpartsorhotsurfaces maycausepersonalinjury .

Keepyourngers,hands,andclothing clearofrotatingcomponentsandhot surfaces.

•Checkallboltsfrequentlytomaintainproper

tightness.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst5hours

Aftertherst100hours

Beforeeachuseordaily

Every25hours

Every50hours

MaintenanceProcedure

•Changetheengineoil.

•Changetheengine-oillter(moreofteninextremelydustyorsandyconditions).

•Changetheauxiliaryhydraulicreservoirlteranduid.

•Changethetransmissionlters.

•Fillthetransmissionwithuidwhenchangingthelter.

•Checkthesafety-interlocksystem.

•Checkforloosehardware.

•Checktheconditionofthesprockets.

•Checktheconditionandtensionofthechains.

•Lubricatethechains.

•Checktheengine-oillevel.

•Checkthetines.

•Cleantheengineandtheexhaustsystemarea(moreoftenindryordirtyconditions).

•Cleanthegrassanddebrisbuildupfromthemachine.

•Greasethejackshaftbearings.

•Greasethewheelbearings.

•Greasethetineshaftbearings.

•Greasethetineassemblyidlers.

•Cleanthefoamair-cleanerelement(moreofteninextremelydustyorsandy conditions).

•Greasethecontrolpivots.

•Checksparkarrester(ifequipped).

•Checkthepressureinthetires.

•Checktheconditionandtensionofthebelts.

•Checktheauxiliaryhydraulic-uidlevel.

•Checkthehydraulictransmissionuidlevel.

Every80hours

Every100hours

Every200hours

Every250hours

Every500hours

Every800hours

•Removetheengineshroudsandcleanthecoolingns.

•Checkthepaperair-cleanerelement(moreofteninextremelydustyorsandy conditions).

•Changetheengineoil.

•Changetheengine-oillter(moreofteninextremelydustyorsandyconditions).

•Check,cleanandgapthesparkplug.

•Checkthebattery.

•Replacethepaperair-cleanerelement(moreofteninextremelydustyorsandy conditions).

•Replacetheprimaryair-cleanerelement(moreofteninextremelydustyorsandy conditions).

•Checkthesecondaryair-cleanerelement(moreofteninextremelydustyorsandy conditions).

•Changetheauxiliaryhydraulicreservoirlteranduid.

•Changethetransmissionlters.

•Fillthetransmissionwithuidwhenchangingthelter.

•Replacethesecondaryair-cleanerelement(moreofteninextremelydustyorsandy conditions).

•Replacethefuellter.

MaintenanceService

Interval

MaintenanceProcedure

•Greasethefrontcasterpivots.

•Greasethebeltidlerpivot.

•Greasethecasterpivotsandhubs.

Yearly

•Lubricatethecaster-wheelhubs.

•Checkthetorqueofthewheelhubnuts.

•Checkthetorqueonthewheellugnuts.

•Checkthetorqueofthetransmissionoutputshaftnut.

Yearlyorbeforestorage

•T ouchupareaswithchippedpaint.

Pre-Maintenance

3.Movethepaddownuntiltheanged-headbolts areseatedinthekeyholeslots(Figure31).

Procedures

PreparingtheMachinefor Maintenance

Performthefollowingbeforeservicing,cleaning,or makinganyadjustmentstothemachine.

1.Parkthemachineonalevelsurface.

2.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop.

3.Removethekeyfromthekeyswitch.

AccessingtheConsole Compartment

RemovingtheConsolePad

1.Loosenthe4anged-headboltsthatsecurethe padtotheleftandrightconsolepanels(Figure

31).

4.Tightentheanged-headboltsto1978to2542 N∙cm(175to225in-lb).

Figure31

1.Keyholeslot(console panel)

2.Fanged-headbolt

2.Liftuptheconsolepad(Figure31)approximately

13mm(1/2inch).

3.Pulltheconsolepadstraightbackandremove

thepadfromthemachine(Figure31).

3.Pad

InstallingtheConsolePad

1.Alignthe4anged-headboltsattheforward

faceoftheconsolepadtothe4keyholeslotsin theframeoftheconsole(Figure31).

2.Movethepadforwarduntilthepadisushto

theconsoleframe(Figure31).

g025880

Lubrication

LubricatingtheGrease Fittings

Greasetype:NationalLubricatingGreaseInstitute

(NGLI)grade#2multi-purposegungrease.

Note:Refertothelubricationchartforservice

intervals.

LubricationChart

Fitting

Locations

Frontcaster pivots

Jackshaft bearings

Wheelbearings1225hours

Tineshaft bearings

Tineassembly idlers

Controlpivots

Beltidlerpivot11Y early

Frontcaster hubs

Initial

Pumps

1825hours

1425hours

1225hours

1450hours

Numberof

Places

2Yearly

2.Wipecleanthegreasettingswitharag(Figure

32).

3.Connectagreaseguntothetting(Figure32).

4.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.

5.Wipeupanyexcessgrease.

LubricatingtheChains

CheckingtheConditionofthe

Service Interval

Sprockets

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Inspectsprocketsforwearandreplaceas required(Figure33).

Figure32

1.Frontcasterpivots5.Tineassemblyidlers

2.Jackshaftbearings6.Controlpivots

3.Wheelbearings7.Beltidlerpivot

4.Tineshaftbearings

8.Frontcasterhubs

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

g020222

g025984

Figure33

1.Sprockets2.Chains

CheckingtheConditionofthe Chains

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Checkthechaintension(Figure33)atboth sidesofthemachine.

Note:Thechainsshouldmoveupanddown6

to12mm(1/4to1/2inch).

3.Ifthechainspoporsnap;refertoAdjusting

theJackshaftDrive-ChainT ension(page48), AdjustingtheDriveWheelChainTension(page

49),orAdjustingtheTineDriveChain(page58).

6.Checktheconditionandtensionofthechains; refertoCheckingtheConditionoftheChains

(page35).

LubricatingtheCasters

Greasetype:NationalLubricatingGreaseInstitute

(NGLI)gradeNo.2multi-purposegungrease.

GreasingtheCasterPivots

ServiceInterval:Yearly

LubricatingtheChains

ServiceInterval:Beforeeachuseordaily

Important:Donotlubricatechainswith

penetratingoilorsolvents.Useoilorchain lubricant.

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Raisethemachineandsupportitwithjack standswitha460kg(1,015lb)capacity.

CAUTION

Raisingthemachineforservice ormaintenancerelyingsolelyon mechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingthemachinetofall, whichcouldcauseinjury .

Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.

1.Removecapandhexplugfromthetopofthe casterpivot(Figure34).

Figure34

1.Hexplug

2.Greasetting4.Cap

3.Casterpivot

g025955

3.Starttheengineandmovethethrottlelevel aheadtothehalf-throttleposition.

WARNING

Enginemustberunninganddrivewheels mustbeturningsoadjustmentscanbe performed.Contactwithmovingpartsor hotsurfacesmaycausepersonalinjury .

Keepyourngers,hands,andclothing clearofrotatingcomponentsandhot surfaces.

4.Disengagetheparkingbrake.

5.Withtheenginerunning,slowlymovethe motion-controlleversforwardandlubricateall6 chains(Figure33).

2.Threadgreasettinginhole(Figure34).

3.Pumpgreaseintothettinguntilgreaseoozes outaroundtopbearing(Figure34).

4.Removegreasettingandinstalltheplugthat youremovedin1(Figure34).

5.Installthecapthatyouremovedinstep1(Figure

34).

6.Repeatsteps1through5totheothercaster.

LubricatingtheCaster-Hubs Bearings

ServiceInterval:Yearly

RemovingtheCaster-WheelAssembly

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Liftthefrontofthemachineandsupportitwith jackstands.

3.Removethewheelnutandbolt,andremovethe caster-wheelassemblyfromthefork(Figure35).

Figure35

1.Wheelbolt3.Wheelnut

2.Caster-wheelassembly

g025954

Figure36

1.Axle(spacernutstill assembled)

2.Hub5.Bearingseal

3.Bearing

4.Spacernut

6.Sealguard

2.Remove1ofthespacernutsfromtheaxle

assemblyinthecasterwheel(Figure36).

Note:Notethatthread-lockingcompoundhas

beenappliedtolockthespacernutstotheaxle (Figure36).

3.Removetheaxle(withtheotherspacernutstill

assembledtoit)fromthecaster-wheelassembly

g025953

(Figure36).

4.Pryoutbothbearingseals(Figure36).

Note:Discardtheoldseals.

5.Removebothbearingsandinspectthemfor

wearordamage(Figure36).

DisassemblingtheCaster-WheelHuband GreasingtheBearings

ServiceInterval:Yearly

Important:Usenewbearingsealswhen

lubricatingthecaster-wheelhubs.

Important:Topreventsealandbearingdamage,

checkthebearingadjustmentoften.Spinthe castertire.Thetireshouldnotspinfreely(more than1or2revolutions)orhaveanysideplay.If thewheelspinsfreely,adjusttorqueonspacer nutuntilthereisaslightamountofdrag.Apply thread-lockingcompound.

Greasetype:NationalLubricatingGreaseInstitute

(NGLI)gradeNo.2multi-purposegungrease.

1.Removethe2sealguardsfromthewheelhub (Figure36).

Note:Replacethebearingifitiswornor

damaged.

6.Packthe2bearingswiththespeciedgrease.

AssemblingtheCaster-WheelHub

1.Install1bearingintothehubofthewheel(Figure

36).

2.Installthebearingsealintothehubatthe bearing(Figure36).

3.Ifyouremoved(orbrokeloose)bothofthe spacernutsfromtheaxleassembly,perform thefollowing:

A.Cleanthethreadsoftheaxleandspacer

nut.

B.Applyathread-lockingcompoundtothe

threadsat1endoftheaxle.

C.Threadtheaxlenut,withthewrenchats

facingoutward,ontotheendoftheaxlethat ispreparedwiththread-lockingcompound (Figure36).

Note:Donotthreadspacernutallofthe

wayontotheaxle.Leaveapproximately3 mm(1/8inch)fromtheoutersurfaceofthe

spacernuttotheendoftheaxleinsidethe nut.

4.Inserttheassemblednutandaxleintothewheel atthesideofthewheelwiththenewsealand bearing(Figure36).

5.Withtheopenendofthewheelfacingup,llthe areainsidewheelcavity(aroundtheaxle)with thespeciedgrease.

6.Installtheotherbearingandnewsealintothe wheel(Figure36).

7.Applyathread-lockingcompoundtothesecond spacernutandthreaditontotheaxlewiththe wrenchatsfacingoutward.

8.T orquethespacernutto8to9N∙m(75to80 in-lb),loosen,thentorqueit2to3N∙m(20to 25in-lb).

EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Every250hours—Replacethe

primaryair-cleanerelement(more ofteninextremelydustyorsandy conditions).

Every250hours—Checkthesecondary air-cleanerelement(moreofteninextremely dustyorsandyconditions).

Every500hours—Replacethesecondary air-cleanerelement(moreofteninextremely dustyorsandyconditions).

Inspectthefoamandpaperelements,andreplace themiftheyaredamagedorexcessivelydirty .

Important:Ensurethattheaxledoesnot

extendbeyondeithernut.

9.Installthesealguardsoverthewheelhub (Figure36).

InstallingtheCaster-WheelAssembly

1.Aligntheholeintheaxleofthecaster-wheel assemblybetweentheholesintheforkofthe caster(Figure35).

2.Securethewheelassemblytotheforkwiththe wheelnutandbolt(Figure35)thatyouremoved instep3ofRemovingtheCaster-Wheel

Assembly(page37).

3.T orquethewheelnutto91to1 13N∙m(67to 83ft-lb).

Important:Donotapplyoiltothefoamorpaper

element.

RemovingtheFoamandPaper Elements

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Cleanaroundtheaircleanertopreventdirtfrom gettingintotheengineandcausingdamage (Figure37).

Figure37

1.Cover

2.Hoseclamp4.Foamelement

3.Rotatethecoverknobs1/4turncounterclockwise andremovetheair-cleanercover(Figure37).

4.Rotatethethumbscrewofthehoseclamp counterclockwiseuntilyoucanseparatethe

g012352

3.Paperelement

air-cleanerassemblyfromtheinletduct(Figure

37).

5.Carefullypullthefoamelementoffthepaper element(Figure37).

ServicingtheFoamAir-Cleaner Element

ServiceInterval:Every25hours(moreoften

inextremelydustyorsandy conditions).

1.Inspecttheelementfortears,anoilylm,or damaged(Figure37).

InstallingtheFoamandPaper Elements

Important:Topreventenginedamage,always

operatetheenginewiththecompletefoamand paperair-cleanerassemblyinstalled.

1.Carefullyslidethefoamelementontothepaper air-cleanerelement(Figure37).

2.Aligntheair-cleanerassemblyontotheinletduct andsecureitwiththehoseclamp(Figure37).

3.Aligntheair-cleanercoverontotheenginecover andsecurethecoverbyrotatingthecoverknobs 1/4turnclockwise(Figure37).

Important:Replacethefoamelementifit

iswornordamaged.

2.Washthefoamelementinliquidsoapand warmwater.Whentheelementisclean,rinse itthoroughly.

3.Drytheelementbysqueezingitinacleancloth.

ServicingthePaperAir-Cleaner Element

ServiceInterval:Every100hours—Checkthe

paperair-cleanerelement(more ofteninextremelydustyorsandy conditions).

Every200hours—Replacethepaperair-cleaner element(moreofteninextremelydustyor sandyconditions).

Important:Donotwashthepaperair-cleaner

element.

1.Inspecttheelementfortears,anoilylm,or damagetotherubberseal(Figure37).

Note:Replacethepaperelementifitis

damaged.

ServicingtheEngineOil

Engine-OilSpecications

OilType:Detergentoil(APIserviceSJorlater)

Engine-OilCapacity:1.7L(1.8USqt)withthelter

removed;1.5L(1.6USqt)withoutthelterremoved

Engine-OilViscosity:Refertothetablebelow.

g004216

Figure38

2.Cleanthepaperelementbygentlytappingitto removedustanddebris.

Note:Iftheelementisverydirty ,replacethe

air-cleanerelement.

Note:Donotusepressurizedairtocleanthe

paperelement.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Important:Donotoperatetheenginewiththeoil

levelbelowtheLow(orAdd)markonthedipstick, orovertheFullmark.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutofftheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.

2.Allowtheenginetocool.

3.Checktheengine-oillevelasshowninFigure

39.

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours

Every100hours

Note:Disposeoftheusedoilatarecyclingcenter.

1.Parkthemachinesothatthedrainsideisslightly

g025899

lowerthantheoppositesidetoassuretheoil drainscompletely.

2.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

3.ChangetheengineoilasshowninFigure41.

Note:Torquedrainplugto27to33N∙m(20

to24ft-lb).

g025980

Figure40

Figure39

4.Iftheoillevelislow,wipeofftheareaaround theoilllcap,removecapandaddthespecied oiluntiltheoillevelisattheFullmarkonthe dipstick.

Note:Donotoverlltheenginewithoil.

g025898

g025979

Figure41

4.Slowlypourapproximately80%ofthespecied oilintothellertube,andslowlyaddthe additionaloiltobringittotheFullmark(Figure

42).

g212117

Figure43

ServiceEngineScreen

3.Pressdownthemulti-functionswitch.

Theengine-oilmaintenancereminderresetsto

100.0(hours),exitstheServiceEnginescreen, andreturnstothedefaultscreen.

Note:YoucanexittheServiceEnginescreenat

anytimebyturningthekeytoeithertheOFForthe STARTpositions.

ChangingtheEngine-OilFilter

Figure42

5.Starttheengineanddrivetoaatarea.

6.Checktheengine-oillevel.

7.Resettheengine-oilservicereminder;referto

ResettingtheEngine-OilMaintenanceReminder (page41).

ResettingtheEngine-Oil MaintenanceReminder

1.Preparethemachineformaintenance;referto

PreparingtheMachineforMaintenance(page

34).

Note:Youmustengagetheparkingbraketo

resetthemaintenancereminder.

2.CyclethekeyswitchbetweentheRUNposition andtheOFFposition4timeswithin8seconds.

ServiceInterval:Aftertherst5hours(more

g026005

Every100hours(moreofteninextremelydusty orsandyconditions).

1.Draintheoilfromtheengine;refertoChanging

theEngineOil(page40).

2.Placearagundertheoilltertosoakupany spilledoil.

ofteninextremelydustyorsandy conditions).

Important:Spilledoilmaydrainunderthe

engine.Wipeupanyspilledoil.

3.Changetheengine-oillter(Figure44).

TheServiceEnginescreendisplaysandashes (Figure43).

ServicingtheSparkPlug

ServiceInterval:Every100hours

TypeforallEngines:NGKBPR4ESorequivalent

AirGap:0.75mm(0.03inch)

g025976

Makesurethattheairgapbetweenthecenterand sideelectrodesiscorrectbeforeinstallingthespark plug.

Useasparkplugwrenchforremovingandinstalling thesparkplug(s)andagappingtool/feelergaugeto checkandadjusttheairgap.Installanewspark plug(s)ifnecessary.

RemovingtheSparkPlug

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.RemovethesparkplugasshowninFigure45.

Figure44

Note:Ensurethattheoil-ltergaskettouches

theengine,andthenturnthelteranextra3/4 turn.

4.Fillthecrankcasewiththespeciedtypeofnew oil;refertoFigure38.

g025981

g026006

g027478

Figure45

CheckingtheSparkPlug

CheckingtheSpark

Important:Donotcleanthesparkplug(s).

Alwaysreplacethesparkplug(s)whenithasa blackcoating,wornelectrodes,anoilylm,or cracks.

Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeansthesparkplugisdirty .

Setthegapto0.75mm(0.03inch).

Figure46

InstallingtheSparkPlug

Arrester

MachineswithaSparkArrester Only

ServiceInterval:Every50hours

WARNING

Hotexhaustsystemcomponentsmayignite fuelvaporsevenaftertheengineisshut off.Hotparticlesexhaustedduringengine operationmayigniteammablematerials. Firemayresultinpersonalinjuryorproperty damage.

Donotrefuelorrunengineunlessspark

g027479

arresterisinstalled.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Allowthemufertocool.

Tightenthesparkplug(s)to22N∙m(16ft-lb).

Figure47

3.Checkthesparkarresterforbreaksinthe screenorwelds.

Note:Replacethesparkarresterifitisworn

ordamaged.

4.Ifyouseethatthescreenisplugged,perform thefollowing:

A.Removethesparkarrester.

B.Shakeloosetheparticlesfromthearrester

andcleanscreenwithawirebrush.

Note:Soakthearresterscreeninsolvent

ifnecessary.

C.Installsparkarresterontoexhaustoutlet.

g027735

FuelSystem

7.Openthefuel-shutoffvalve;refertoUsingthe

Fuel-ShutoffValve(page24).

Maintenance

ServicingtheFuelFilter

ReplacingtheFuelFilter

ServiceInterval:Every800hours/Yearly(whichever

comesrst)

Note:Wipeupanyspilledfuel.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Closethefuel-shutoffvalve;refertoUsingthe

Fuel-ShutoffValve(page24).

3.Squeezetheendsofthehoseclampstogether andslidethemawayfromthelter(Figure48).

8.Checkforfuelleaksandrepairifneeded.

9.Wipeupanyspilledfuel.

Figure48

1.Hoseclamp3.Hose

2.Flowdirectionarrow(fuel

lter)

4.Removethelterfromthefuelhoses(Figure

48).

Note:Donotinstalladirtylterafteritis

removedfromthefuelline.

5.Installanewlterwiththeow-directionarrow alignedasillustratedinFigure48.

Note:Ensurethatthefuelhosesarefully

seatedontothehosettingsofthefuellter.

6.Alignthehoseclampsoverthehoseandthe fuel-lterttings(Figure48).

g025982

ElectricalSystem

RemovingtheBattery

Maintenance

ServicingtheBattery

ServiceInterval:Every100hours

Alwayskeepthebatterycleanandfullycharged.Use apapertoweltocleanthebatterycase.Ifthebattery terminalsarecorroded,cleanthemwithasolutionof 4partswaterand1partbakingsoda.Applyalight coatingofgreasetothebatteryterminalstoprevent corrosion.

Voltage:12V

CAUTION

IfthekeyswitchisintheONposition,there ispotentialforsparksandengagement ofcomponents.Sparkscouldcausean explosionormovingpartscouldaccidentally engage,causingpersonalinjury.

EnsurethatthekeyswitchisintheOFF positionbeforechargingthebattery.

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

WARNING

Incorrectbattery-cableroutingcoulddamage themachineandcables,causingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

DANGER

Batteryelectrolytecontainssulfuricacid, whichisfatalifconsumedandcausessevere burns.

Donotdrinkelectrolyte,andavoidcontact withskin,eyes,andclothing.Wearsafety glassestoshieldyoureyesandrubbergloves toprotectyourhands.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Removetheconsolepad;refertoRemovingthe

ConsolePad(page34).

3.Onthebattery,lifttheblackterminalcoverfrom thenegativecable(Figure49).

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfromthebattery.

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity)topreventbatterydamage whenthetemperatureisbelow0°C(32°F).

1.Removethebatteryfromthechassis;referto

RemovingtheBattery(page45).

Figure49

1.Flangedbolt

2.Terminalcover (black—negativebattery terminal)

3.Terminalcover (red—positivebattery terminal)

4.Positive(+)battery terminal

5.Negative(-)battery terminal

6.Flangednut

7.Batterytray

8.Batterystrap

4.Disconnectthenegativebatterycablefromthe negative(-)batteryterminal,andremovethe cablefromthebattery(Figure49).

5.Slidetheredterminalcoveroffthepositive batteryterminal(Figure49).

6.Disconnectthepositive(red)batterycable,and removethecablefromthebattery(Figure49).

7.Removethehookofthebatterystrapfromthe batterytray(Figure49),andremovethebattery.

g025881

2.Checktheelectrolytelevel.

3.Ensurethatthellercapsareinstalledonthe battery.

4.Chargethebatteryfor1hourat25to30Aor6 hoursat4to6A.

5.Whenthebatteryisfullycharged,unplugthe chargerfromtheelectricaloutlet,anddisconnect thechargerleadsfromthebatteryposts(Figure

50).

6.Installthebatteryontothemachineandconnect thebatterycables;refertoInstallingtheBattery

(page46).

Note:Donotrunthemachinewiththebattery

disconnected;electricaldamagemayoccur.

InstallingtheBattery

1.Placethebatteryontothemachine(Figure49).

2.Securethebatterytothebatterytraywiththe batterystrap.

3.Installthepositive(red)batterycabletopositive (+)batteryterminalwithaangedboltand angednut(Figure49).

4.Slidetheredterminalcoveroverthe positive-batteryterminal.

5.Installthenegativebatterycableandtheground wiretothenegative(-)batteryterminalwitha angedboltandangednut(Figure49).

6.Slidetheblackterminalcoveroverthe negative-batteryterminal.

1.Positivebatterypost

2.Negativebatterypost

g000538

Figure50

3.Red(+)chargerlead

4.Black(-)chargerlead

ServicingtheFuses

DriveSystem

Theelectricalsystemisprotectedbyfuses,and requiresnomaintenance.Ifafuseblows,checkthe componentorcircuitforamalfunctionorshort.

1.Releasethecushionfromtherearofthe machine.

2.Removethenegative-batterycablefromthe batteryterminal.

Note:Ensurethatthenegativebatterycable

doesnottouchthebatteryterminal.

3.Pullthefusefromthesocketofthefuseblock (Figure51).

Maintenance

CheckingtheAirPressure intheTires

ServiceInterval:Every50hours

Note:Thesemi-pneumaticcastertiresdonotneed

tobeinated.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Checkthepressureofthedrivetires.

3.Inatethedrivetiresto83to97kPa(12to14 psi).

CheckingtheWheelHub Nuts

ServiceInterval:Yearly

Figure51

1.Fuseblock

4.Installafuseofthesametypeandamperesinto thesocketofthefuseblock(Figure51).

5.Installthenegative-batterycablefromthebattery terminal;refertosteps5and6ofInstallingthe

Battery(page46).

Torquethewheelhubnuts(Figure52)to285to350 N∙m(210to260ft-lb).

Note:Donotuseanti-seizecompoundonthewheel

hub.

g025983

g026029

Figure52

1.Lugnut2.Hubnut

CheckingtheTorqueofthe WheelLugNuts

ServiceInterval:Yearly

Torquethewheellugnuts(Figure52)to122to129 N∙m(90to95ft-lb).

AdjustingtheCasterPivot BearingsPre-Load

andtensionerplate,andthe2nutssecuringthe adjustmentboltatthetensionerplateasshown inFigure54.

Note:Ifyoudisassemblethecasterpivotbearings,

ensurethatthespring-discwashersareinstalledas showninFigure53.

1.Removedustcapfromcasterhub(Figure53).

Figure53

Note:Youmustloosenthenutsandboltsthat

securethetransmissionmountandtensioner plateatbothsidesofthemachine.

g026022

1.Dustcap

2.Locknut

3.Spring-discwashers

2.Tightenthelocknutclockwiseuntilthe spring-discwashersareat(Figure53).

3.Rotatethelocknutcounterclockwise1/4turn (Figure53).

4.Installthedustcap(Figure53).

4.Spindle

5.Casterhub

MaintainingtheChain

AdjustingtheJackshaft Drive-ChainTension

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Lifttherearofthemachineandsupportitusing jackstandsorequivalentsupport.

3.Checkthechainsonbothsidesofthemachine forpropertension.

Figure54

1.Hydromountingboltsand nuts

2.Nuts

3.Adjustmentbolt

5.Turntheadjustmentbolttomovetransmission

adjustmentplatesandtransmission.

6.Whenthechainscanmoveupanddown6to12

mm(1/4to1/2inch),tightenthenutsonboth sidesoftheadjustmentbolts.

7.Tightennutsandboltsthatsecurethehydro

mounting.

8.Adjustthetraction-controllinkage,referto

AdjustingtheTraction-ControlLinkage(page

52).

4.6to12mm(1/4-1/2inch)

5.Guardremovedforclarity

g020261

Note:Thechainsshouldmoveupanddown6

to12mm(1/4to1/2inch).

4.Ateachsideofthemachine,loosenthe3nuts andboltsthatsecurethetransmissionmount

AdjustingtheDriveWheelChain Tension

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Lifttherearofthemachineandsupportitusing jackstands.

3.Checkthetensionofthedrive-wheelchains (Figure55).

Note:Thechainsshouldmoveupanddown6

to12mm(1/4to1/2inch).

CheckingtheTorqueofthe TransmissionOutputShaft Nut

ServiceInterval:Yearly

Torquethenut(Figure56)onthetransmissionoutput taperedshaftto285to353N∙m(210to260ft-lb).

g025989

Figure56

Figure55

1.Locknut3.Drive-wheelchain

2.Idlersprocket

4.Loosenthelocknutandcarriageboltthatsecure theidlersprocket(Figure55).

5.Increaseordecreasechaintensionby performingthefollowing:

•Pushdownandforwardonthesprocket

toincreasethechaintensionasshownin

Figure55.

•Liftupandbackonthesprockettodecrease

thechaintension.

6.T orquethelocknutto91to113N∙m(67to83 ft-lb).

7.Checkthechaintensionandifnecessaryrepeat steps4through6untilyoucanmovethechain upanddown6to12mm(1/4to1/2inch).

g025990

1.Transmissionoutputshaftnut

BrakeMaintenance

AdjustingtheBrakeSwitch

1.Parkthemachineonalevelsurface.

AdjustingtheParking Brake

Iftheparkingbrakedoesnotholdsecurely ,an adjustmentisrequired.

1.Parkthemachineonalevelsurface.

2.Shutoffengineandwaitforallmovingpartsto stop.

3.Checktheairpressureinthedrivetires.

Note:Ifneeded,adjusttotherecommended

ination;refertoCheckingtheAirPressurein

theTires(page47).

4.Loosenthejamnutonthebrakecableunder theconsole(Figure57).

2.Shutofftheengineandwaitforallmovingparts tostop.

3.Priortheadjustingthebrakeswitchensurethat theparkingbrakeisproperlyadjusted;referto

AdjustingtheParkingBrake(page50).

4.Engagetheparkingbrake.

5.Checkthedistancebetweentheparking brake-switchbrackettothebrakearmofthe transmission(Figure58).

Note:Thedistanceshouldbe3.2mm(1/8

inch).

Figure57

1.7.9cm(3-1/8inch)

5.Engagetheparkingbrake(Figure57).

6.Adjustthejamnutpositionuntil7.9cm(3-1/8 inch)fromthebottomofthelinktothebottomof thespring(Figure57).

7.Securetheadjustmentofthecablebytightening thejamnuts(Figure57).

8.Checktheparkingbrake;ifnecessary,repeat steps4through7.

g025992

g025991

1.Brakearm(transmission)

2.Plunger(brakeswitch)5.Carriagebolt

3.Brake-switchbracket

6.Ifadjustmentisrequired,preformthefollowing:

A.Loosenthelocknutandcarriagebolt

securingtheparkingbrakeswitchbracket (Figure58).

B.Adjustthepositionofthebrake-switch

bracketuntilthegap(Figure58)between theswitchbracketandthebrakearmis3.2 mm(1/8inch)

C.Tightenthelocknutandcarriagebolt(Figure

58)securingthebrake-switchbracketto

1017to1243N∙cm(90to110in-lb).

Figure58

4.Locknut

BeltMaintenance

CheckingtheCondition andTensionoftheBelts

ServiceInterval:Every50hours

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Raisethemachineandsupportitwithjack standswitha460kg(1,015lb)capacity.

3.Checktheauxiliarypump-drivebeltcondition andtension(Figure59).

Note:Thebeltshoulddeect1.3cm(1/2inch)

when1.4kg(3lb)offorceisappliedtothebelt midwaybetweentheauxiliarypumpandengine pulleys.Ifthebelttensionistoohighortoolow, refertoAdjustingtheAuxiliaryPump-DriveBelt

(page51).

4.Checkconditionofthetransmission-drivebelt (Figure59).

AdjustingtheAuxiliary Pump-DriveBelt

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Loosenthelocknut(3/8inch)thatsecuresthe auxiliarypump-idlerpulleytothechassisofthe machine.

Note:Thetransmissionbelthasa

automatic-springtensioner.

Figure59

1.Transmission-drivebelt2.Auxiliarypump-drivebelt

g025997

Figure60

1.Auxiliarypump

2.Auxiliarypump-idlerpulley5.Auxiliarypump-drivebelt

3.Locknut(3/8inch)

3.Adjustthebelttensionasfollows:

4.Adjustmentslot(chassis)

•Movetheauxiliarypump-idlerpulley

rearwardandoutwardtotightenthebelt.

•Movetheauxiliarypump-idlerpulleyforward

g025994

andinwardtoloosenthebelt.

Note:Thebeltshoulddeect1.3cm(1/2inch)

when1.4kg(3lb)offorceisappliedtothebelt midwaybetweentheauxiliarypumpandengine pulleys.

4.Tightenlocknutto37to45N∙m(27to33ft-lb).

Replacingthe Transmission-DriveBelt

Note:Noadjustmentsarerequiredforbelttension.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Insertabreakerbarintothesocketofthe belt-tensionbracketandmovethebracket outwardandforward(Figure61).

ControlsSystem Maintenance

Adjustingthe Traction-ControlLinkage

1.Parkthemachineonalevelsurface.

2.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

3.Pushthecontrolleverallthewayforwardtothe frontreferencebar.

4.Ifthecontrollevercontactthereferencebar ordonotcontactthereferencebarperform thefollowing:

A.Releasethecontrolleverandallowitto

returntotheneutralposition.

B.Removethespring-clevispinfromthefork

ttingofthetraction-controllinkage(Figure

62).

Figure61

1.Transmissionpulley4.Enginepulley

2.Transmission5.T ensionerpulley

3.Socket(belt-tension bracket)

3.Slipthetransmission-drivebeltoftheengine,

tensioner,andtransmissionpulleys(Figure61).

4.Routethenewtransmission-drivebeltaround

theengine,tensioner,andtransmissionpulleys asshowninFigure61

5.Releasethebelt-tensionbracketandallowthe

springtotensionthebelt(Figure61).

Note:Makesurethatthebelt-tensionbracket

andpulleycanmovefreely.

g025999

g020223

Figure62

1.Spring-clevispin

2.Locknut

C.Adjusttheforkttingtosettheinitialgap

asfollows:

3.Turnbuckle

•Ifthecontrollevercontactsthe

referencebar,rotatetheforktting (Figure62)counterclockwise(asviewed fromthetopofthemachine).

•Ifthecontrolleverdoesnotcontacts

thereferencebar,rotatetheforktting (Figure62)counterclockwise.

D.Installthespringclevispin(Figure62)and

movethecontrolleverforward.

E.RepeatthisstepsAthroughDuntilthere

isagapapproximately1.6mm(1/16inch)

betweenthecontrolleverandthefront referencebar.

HydraulicSystem

F.Removethespring-clevispin,rotatethe

turnbuckleclockwise1additionalturn,and insertthespring-clevispin(Figure62).

5.Repeatsteps4Athrough4Ffortheother

traction-controllinkage.

Maintenance

MaintainingtheAuxiliary HydraulicSystem

HydraulicFluidSpecication

AW-32hydraulicuid

CheckingtheAuxiliary Hydraulic-FluidLevel

ServiceInterval:Every50hours

1.Parkthemachineonalevelsurface.

2.Lowerthetinestotheground.

3.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

4.Removetheconsolepad;refertoRemovingthe

ConsolePad(page34).

5.Cleantheareaaroundthehydraulicreservoir cap(Figure63).

Figure63

1.Colduidlevel2.Hotuidlevel

6.Removethecapandcheckhydraulic-uidlevel inthereservoir(Figure63).

Note:Thehydraulic-uidlevelshouldcoverthe

wordColdthatisembossedintothebafeof thereservoir.

7.Ifnecessary,addthespeciedhydraulicuidto thereservoiruntiltheuidcoverstheColduid levelonthebafe(Figure63).

Note:ThebafeionthereservoirislabeledHot

andCold.Fillthereservoirtotheappropriate leveldependinguponthetemperatureofthe uid.Theuidlevelvarieswiththetemperature

g314129

oftheuid.TheColdlevelshowsthelevelof theuidwhenitisat24°C(75°F).TheHot levelshowsthelevelofuidwhenitisat107°C (225°F).

Forexample:Iftheuidisatambient-air temperature,about24°C(75°F),llonlytothe Coldlevel.Iftheuidisabout65°C(150°F),ll tohalfwaybetweentheHotandColdlevels.

8.Replacethehydraulicreservoircapandtighten ituntilitissnug(Figure63).

Note:Donotovertightenthereservoircap.

9.Installtheconsolepad;refertoRemovingthe

ConsolePad(page34).

ChangingtheAuxiliaryHydraulic ReservoirFluidandFilter

ServiceInterval:Aftertherst100hours

Every250hoursthereafter

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Carefullycleanareaaroundthefrontofthe auxiliarypump,llcapforthereservoir,andlter (Figure64).

Important:Ensurethatnodirtor

contaminationentershydraulicsystem.

3.Atthefrontoftheauxiliaryhydraulicpump, removetheinlethosefromthehydraulictting inthepump,placetheendofthehoseinadrain container,andallowtheuidtodrain(Figure65).

Figure65

1.Hydraulictting(auxiliary

hydraulicpump)

2.Inlethose

3.Draincontainer

4.Cleanaroundthettingforthehydraulicpump.

5.Rotatetheauxiliaryhydrauliclter counterclockwiseandremoveitfromthe baseofthelteradapter(Figure66).Allowthe uidtodrain.

g026010

Figure64

g026008

g026007

Figure66

1.Auxiliaryhydrauliclter

2.Filteradapter

6.Applyathincoatofspecieduidontotheseal ofthenewhydrauliclter.

7.Installthelterbyrotatingitclockwiseontothe lteradapteruntilthesealcontactsthelter adapter,thentightenthelteranadditional2/3 to3/4turn(Figure66).

8.Installtheinlethoseontothettinginthepump andtorquethehosettingto50N∙m(37ft-lb).

9.Addthespecieduiduntilthelevelreachesthe Coldlllinelocatedonthereservoirtank;refer toCheckingtheAuxiliaryHydraulic-FluidLevel

(page53).

10.Starttheengineandraiseandlowerthetines.

11.Lowerthetinestothegroundandrellthe reservoirtotheColdllline.

4.Ifnecessary,addthespeciedtransmissionuid untiltheuidlevelisattheFullColdlineofthe expansiontank(Figure67).

5.Replaceexpansion-tankcapandtightenituntil snug.

Important:Donotovertightenthe

expansion-tankcap.

Maintainingthe Transmission

TransmissionFluidSpecication

Toro®HYPR-OIL™500hydraulicuidorMobil®1 15W-50syntheticmotoroil.

Important:Usethespecieduid.Otheruids

couldcausesystemdamage.

CheckingtheTransmissionFluid Level

ServiceInterval:Every50hours

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Allowthemachinetocool.

3.Removethecapfromtheexpansiontankand checkthehydraulic-uidlevelinthetank(Figure

67).

ChangingtheTransmissionFilters

ServiceInterval:Aftertherst100hours

Every250hoursthereafter

Note:Donotchangethehydraulicsystemuid

(exceptforwhatcanbedrainedwhenchanginglter), unlesstheuidhasbeencontaminatedorbeen extremelyhot.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Raisethemachineandsupportitwithjack standswitha460kg(1,015lb)capacity.

3.Removethe3washer-headbolts(1/4x3/4inch) thatsecurethelterguardtothetransmission, andremovetheguard(Figure68).

Note:Thetransmissionuidlevelshouldcover

theFullColdlinemoldedintothesideofthe tank.

Figure67

1.Cap3.FullColdline

2.Fillerneck(expansion tank)

g026014

Figure68

1.Transmission

2.Filteradapter5.Filterguard

3.Transmissionlter

4.Cleanthearoundthetransmissionlter(Figure

g025891

68).

5.Alignadrainpanunderthelter.

6.Rotatetheltercounterclockwiseandremove thelter(Figure68).

4.Washer-headbolts(1/4x 3/4inch)

Note:Allowtheuidtocompletelydrainfrom

thelteradapterofthetransmission.

7.Applyathincoatofspecieduidontotheseal ofthenewtransmissionlter.

8.Installthelterbyrotatingitclockwiseontothe lteradapteruntilthesealcontactsthebaseof theadapter,thentightenthelteranadditional 3/4to1turn(Figure68).

9.Installthelterguardwiththe3washer-head bolts(1/4x3/4inch)thatyouremovedinstep3 (Figure68),andtightentheboltsto1 117to1243 N∙cm(90to110in-lb).

FillingtheTransmissionswith Fluid

ServiceInterval:Aftertherst100hours

Every250hoursthereafter

1.Raisetherearofmachineupandsupportwith jackstands(orequivalentsupport)justhigh enoughtoallowthedrivewheelstoturnfreely.

CAUTION

Raisingthemachineforservice ormaintenancerelyingsolelyon mechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingthemachinetofall, whichcouldcauseinjury .

Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.

1.Sightplug

2.Sight-plugport

g026015

Figure69

Lefttransmissionshown

3.Up

g026016

Figure70

Lefttransmissionshown

2.Alignadrainpanunderthesightplugsofthe transmissions(Figure69andFigure70).

1.Sightplug

2.Sight-plugport

3.Up

3.Attheinboardsideofthetransmission,near thetop,removethesightplugfrom1ofthe transmissions(Figure69andFigure70).

4.Addthespecieduidtotheexpansiontank untiluidowsfromthesight-plugport;referto

CheckingtheTransmissionFluidLevel(page

55).

5.Installthesightplugandtorqueitto244N∙m (180in-lb).

6.Repeatsteps3through5fortheother transmission.

7.Addthespecieduidintotheexpansiontank untiltheuidlevelisattheFullColdlineofthe tank.

8.Starttheengineandmovethethrottlemidway betweentheSLOWandFASTpositions

transmissionscreen,andreturnstothedefault screen.

9.Disengagetheparkingbrake.

10.Slowlymovethemotion-controlleversinthe forwardandreversedirections5to6times.

Note:Cyclingthetraction-controlsforwardand

reversepurgesairfromthetransmissions.

11.Shutofftheengineandremovethekey.

12.Checktheuidlevelintheexpansiontank, andaddthespecieduidasrequired;referto

CheckingtheTransmissionFluidLevel(page

55).

13.Repeatsteps8through12untilalltheairis completelypurgedfromthetransmissions.

Note:Theairispurgedwhenthetransmissions

whenthetransmissionsoperateatnormalnoise levelsandsmoothlymoveforwardandreverse atnormalspeeds.

14.Lowerthemachineandremovethejackstands.

15.Resetthetransmission-oilmaintenance reminder;refertoResettingtheTransmission-Oil

MaintenanceReminder(page57).

Note:Youcanexittheservicetransmissionscreen

atanytimebyturningthekeytoeithertheOFFor theSTARTpositions.

ResettingtheTransmission-Oil MaintenanceReminder

1.Preparethemachineformaintenance;referto

PreparingtheMachineforMaintenance(page

34).

Note:Youmustengagetheparkingbraketo

resetthemaintenancereminder.

2.CyclethekeyswitchbetweentheRUNposition andtheOFFposition6timeswithin8seconds.

TheServiceTransmissionscreendisplaysand ashes(Figure71).

Figure71

ServiceTransmissionScreen

g212118

3.Pressdownthemulti-functionswitch.

Thetransmission-oilmaintenancereminder resetsto250(hours),exitstheservice

TineMaintenance

CheckingtheTines

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Raisethemachineandsupportitwithjack standswitha460kg(1,015lb)capacity.

7.Securethecoverpaneltothechassiswiththe 2boltsand2washers(Figure72)thatyou removedinstep3,andtorquetheboltsto37to 45N∙m(27to33in-lb)

AdjustingtheTineDrive Chain

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

CAUTION

Raisingthemachineforservice ormaintenancerelyingsolelyon mechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingthemachinetofall, whichcouldcauseinjury .

Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.

3.Removethe2bolts(3/8x1inch)and2washers (3/8inch)thatsecuretherear-coverpaneltothe chassis,andremovethepanel(Figure72).

2.Removetherearcover;refertostep3of

CheckingtheTines(page58).

3.Checkthechainsonbothsidesofthemachine forpropertension.

Note:Thechainsshouldmoveupanddown6

to12mm(1/4to1/2inch).

4.Loosenthelocknutandcarriageboltthatsecure theidlersprocket(Figure73).

Figure73

1.Locknut

2.Idlersprocket

3.Carriagebolt

4.Slot(trailplate)

g026018

Figure72

1.Chassisholes3.Bolt(3/8x1inch)

2.Washer(3/8inch)

4.Removerocksandotherdebrisfromthetines.

5.Inspectthetinesforwearanddamage.

4.Rearpanel

Note:Replaceanytinesthatarewornor

damaged.

6.Aligntheholesintherear-coverpaneltothe holesinthechassis(Figure72).

5.Increaseordecreasechaintensionby performingthefollowing:

•Pushdownandforwardonthesprocket

toincreasethechaintensionasshownin

Figure73.

g026017

•Liftupandbackonthesprockettodecrease

thechaintension.

6.T orquethelocknutto91to113N∙m(67to83 ft-lb).

7.Checkthechaintensionandifnecessaryrepeat steps4through6untilyoucanmovethechain upanddown6to12mm(1/4to1/2inch).

8.Installtherearpanel;refertosteps6and7of

CheckingtheTines(page58).

Cleaning

CleaningtheDebrisfrom theMachine

CleaningtheEngineand theExhaustSystemArea

ServiceInterval:Beforeeachuseordaily(more

oftenindryordirtyconditions).

CAUTION

Excessivedebrisaroundenginecoolingair intakeandexhaustsystemareacancause engine,exhaustarea,andhydraulicsystemto overheat,whichcancreatearehazard.

Cleanalldebrisfromengineandexhaust systemarea.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Cleanalldebrisfromscreenatthetopofthe engine,aroundengineshrouding,andexhaust systemarea.

3.Wipeupanyexcessivegreaseoroilaroundthe engineandexhaustsystemarea.

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Cleanoffanyoil,debris,orgrassbuilduponthe machineandaeratordeck.

3.Cleanoffanydebrisorgrassunderthechain guards,aroundthefueltank,andaroundthe engineandexhaustarea.

WasteDisposal

DisposingoftheEngineOil

Engineoilandhydraulicuidarebothpollutantsto theenvironment.Disposeofusedoilatacertied recyclingcenteroraccordingtoyourstateandlocal regulations.

DisposingoftheBattery

DANGER

RemovingtheEngine ShroudsandCleaningthe CoolingFins

ServiceInterval:Every80hours

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Removecoolingshroudsfromengine.

3.Cleancoolingnsoftheengine.

Note:Alsocleandust,dirt,andoilfromexternal

surfacesofengine,whichcancauseimproper cooling.

4.Installthecoolingshroudsintotheengine.

Note:Operatingtheenginewithoutcooling

shroudswillcauseenginedamagedueto overheating.

Batteryelectrolytecontainssulfuricacid, whichispoisonousandcancausesevere burns.Swallowingelectrolytecanbefatalor cancausesevereburnsifittouchesskin.

•Wearsafetyglassestoshieldeyes,and rubberglovestoprotectskinandclothing whenhandlingelectrolyte.

•Donotswallowelectrolyte.

•Intheeventofanaccident,ushwithwater andcalladoctorimmediately.

Federallawstatesthatbatteriesshouldnotbeplaced inthegarbage.Managementanddisposalpractices forbatteriesmustfollowrelevantfederal,state,or locallaws.

Ifabatteryisbeingreplacedorifthemachine containingthebatteryisnolongeroperatingandis beingscrapped,removethebatteryandtakeittoa localcertiedrecyclingcenter.Ifnolocalrecycling isavailablereturnthebatterytoanycertiedbattery reseller.

Storage

1.Raisethetines,stopthemachine,shutoffthe engine,engagetheparkingbrake,andremove thekey.

2.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachine

withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe engineandhydrostaticdrive.

3.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page38).

4.Lubricatethemachine;refertoLubrication

(page35).

5.Changetheengineoil;refertoChangingthe

EngineOil(page40).

6.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

7.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

8.Storethemachineinaclean,drygarageor storagearea.

9.Coverthemachinetoprotectitandkeepitclean.

Troubleshooting

Important:Ensurethatalloperator-safetymechanismsareconnectedandinoperatingcondition

beforeusingthemachine.

Thefollowingtablelistscommoncausesoftrouble.Donotattempttoserviceorreplacemajoritemsorany itemsthatcallforspecialtimingofadjustmentsprocedures(suchasvalves,governor,etc.).Havethiswork donebyyourengineservicedealer.

Note:WhendisconnectingelectricalconnectorsDonotpullonthewirestoseparatetheconnectors.

AlertandErrorMessages

MessageIconDescriptionResolution

VoltageErrorTheignitionkeyisinthe

ValveSolenoidOvercurrent Error

RUNpositionandthesmart

controller/electronicdepth controlmeasuresthatthe electricalsystemislessthan

12.3Vorgreaterthan16V .

Thevoltageerroricondisplays, andtheLEDstatuslightashes ared.

Anover-currenteventoccursat thesolenoidvalve.

Checkthebattery,charging system,andwiring.

Checkthevalvesolenoidand inspectitfordamageandwear.

Thevalvesolenoidover-current errordisplayswiththenumber 2andtheLEDstatuslight ashesared.

ValveSolenoidOpenError1ofthe2valvesolenoids

ValveSolenoidConnection Error

orbothvalvesolenoidsare disconnected.

Thevalvesolenoidopenerror displayswiththenumber6and theLEDstatuslightashesa red.

Thevalvesolenoidsare connectedwrong(the connectorforthereliefvalveis connectedtotheothervalve solenoid).

Thevalvesolenoidconnection erroralertdisplays,andthe tineswillnotoperateuntilthe faultiscorrected.

Connectthevalvesolenoid(s).

Swapthevalvesolenoid connectors.

TroubleshootingTable

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning.

PossibleCauseCorrectiveAction

1.Theparkingbrakeisnotengaged.1.Engagetheparkingbrake.

2.Thebrakeswitchisnotadjusted properly.

3.Thebatterydoesnothaveafull charge.

4.Theelectricalconnectionsare corroded,looseorfaulty.

5.Afuseisblown.5.Replacetheblownfuse.

6.Arelayorswitchisdefective.6.ContactanAuthorizedServiceDealer.

1.Thefueltankisempty.1.Fillthefueltank.

2.Thefuel-shutoffvalveisclosed.2.Openthefuel-shutoffvalve.

3.Thethrottleandchokearenotinthe correctposition.

4.Thereisdirtinthefuellter.4.Replacethefuellter.

5.Thereisdirt,water,orstalefuelisin thefuelsystem.

6.Theaircleanerisdirty.

7.Theelectricalconnectionsare corroded,looseorfaulty.

8.Arelayorswitchisdefective.8.ContactanAuthorizedServiceDealer.

9.Thesparkplugisfaulty.

10.Thespark-plugwireisnotconnected.

2.Adjustthebrakeswitch.

3.Chargethebattery.

4.Checktheelectricalconnectionsfor goodcontact.Cleantheconnector terminalsthoroughlywithelectrical contactcleaner,applydielectric grease,andreconnect.

3.Besurethatthethrottlelevelismidway betweentheSLOWandFASTpositions, andthechokeisintheONpositionfor acoldengineortheOFFpositionfora warmengine.

5.ContactanAuthorizedServiceDealer.

6.Cleanorreplacetheair-cleaner element.

7.Checktheelectricalconnections forgoodcontact.Cleanconnector terminalsthoroughlywithelectrical contactcleaner,applydielectric grease,andreconnect.

9.Clean,adjust,orreplacethespark plug.

10.Checkthespark-plugwireconnection.

Theenginelosespower.

Theengineoverheats.

Themachinepullsleftorright(withlevers fullyforward).

1.Theengineloadisexcessive.1.Reducethegroundspeedoraeration

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandairpassagesfor theengineareplugged.

5.Thereisdirtinthefuellter.5.Replacethefuellter.

6.Thereisdirt,water,orstalefuelisin thefuelsystem.

1.Theengineloadisexcessive.1.Reducethegroundspeedoraeration

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandairpassagesfor theengineareplugged.

1.Thetirepressureindrivetiresisnot correct.

2.Thetrackingneedsadjustment.2.Adjustthetraction-controllinkage.

depth.

2.Cleanorreplacetheair-cleaner element.

4.Removetheobstructionsfromthe coolingnsandairpassages.

6.ContactanAuthorizedServiceDealer.

depth.

3.Removetheobstructionsfromthe coolingnsandairpassages.

1.Adjustthetirepressureinthedrive tires.

Problem

PossibleCauseCorrectiveAction

Themachinedoesnotdrive.

Thereisabnormalvibration.

Thetinesdonotraise.

1.Thetransmissionbeltworn,loose,or broken.

2.Thetransmissionbeltisoffapulley.2.Changethebelt.

1.Atineisbent.1.Installanewtine.

2.Thetinemountingboltisloose.2.Tightenthetinemountingbolt.

3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Thereisalooseenginepulleyoridler pulley.

5.Theenginepulleyisdamaged.

6.Abeltisdamaged.6.Installanewbelt.

7.Thechainsarenotproperlytensioned.

1.Thereisanauxiliarypumpbelt problem.

2.Thetinedownpressuresettingistoo low.

3.Thereisashortinthewiringharness.

4.Theauxiliaryreservoirislowonuid.4.Adduidtothereservoir.

1.Changethebelt.

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

7.Checkthejackshaftdrive-chain tension,thedrivewheelchaintension, andthetinedrive-chaintension.

1.T ensionorreplacethebelt.

2.Increasethedownpressure.

3.ContactanAuthorizedServiceDealer.

BT01

TERMINAL +

TERMINAL -

BATTERY

IGNITION SWITCH

SW01

RUN

START

OFF

FUSE BLOCK

DIS01

FUEL-HOUR METER

B+

SEN A IN

SW PWR

KEY S

START SIG

FOOT

PARK BRAKE

TINE DOWN OUT

TINE UP OUT

DOWN IN

SEN B IN

UP IN

GND-S/D

GND

CAN LO

CAN HI

SW03

BRAKE SWITCH

F01 15A

ACC'Y

F02 20A

MAIN

STARTER RELAY

K03

85 86

ACC SIGNAL

ACC PWR

GND

CAP01

ACC'Y

CAN HI

CAN LO

PWR -SW

PWR - FUSED

GND

CAP02

SERVICE PORT

SP01

SP02

SP03

SP04

SP05

SW02

FOOT SWITCH

S04

DOWN

(ON)-OFF-(ON)

Relief

Valve

Manifold Assembly

L02

QUADRATURE SENSOR

SEN01

FLYWHEEL

ALT

VT START

BK STARTER SOL GND

GN FUEL

BK GND-S/D

ENGINE

B+

ENG

REG

FUEL SOLENOID

GND

IGNITION

MODULES

RD DC REG

OIL PRES

OIL PRESSURE

F03 20A

REG

D01

DIODE

P13

SP06

GREEN/BROWN

GREEN/GRAY

WHITE/TAN

WHITE/BLACK

YELLOW/BLACK

BLACK

YELLOW/BLACKYELLOW/BLACK

YELLOW/BLACK

BLACK

BLUE

RED/WHITE

WHITE/BLUE

RED

ORANGE/RED

RED/GREEN

ORANGE

BLUE/RED

BLUE

BLUE/BLACK

RED/WHITE

BLACK

WHITE/BROWN

BLACK

RED/WHITE

RED/GREEN

VIOLET/RED

BLACK

VIOLET/BLACK

GREEN

YELLOW

BLACK

RED/WHITE

RED/GREEN

BLACK

YELLOW/WHITE

RED/GREEN

RED

BLACK

BLUE/YELLOW

P07

P06

P08

121420

512

P08

1611131519

P11

P01

P09

23456

J01

J02

P10

P02

PWR

GND

CHANNEL A4CHANNEL B

P12

13468

P12

P03

Sol A-

P04

Sol B-

P03

Sol A+

P04

Sol B+

P05

123

456

J05

J04

BLACK

Schematics

ElectricalSchematic(Rev .A)

g269827

CYLINDER

2.5 inch bore

4 inch stroke

FILTER

PUMP

.129 in /rev

25 um Nominal

3600 RPM

VALVE

ADJUSTABLE

VALVE

1000 psi

HydraulicSchematic(Rev .A)

g270316

Notes:

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

Toro 39521 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual