Toro 39514 Operator's Manual

Download

FormNo.3421-850RevC

24inStand-OnAerator

ModelNo.39514—SerialNo.400000000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3421-850*C

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442tooperatethe engineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g246050

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Introduction

Thisaeratorisintendedforusebytrainedoperators inresidentialandcommercialapplications.The machineisprimarilydesignedforaeratingareasof well-maintainedlawnsonresidentialgrounds,parks, sportselds,andoncommercialgrounds.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafeOperatingPractices....................................4

AeratorSafety....................................................6

SafetyandInstructionalDecals..........................8

Setup......................................................................12

1CheckingTireAirPressure............................12

2ServicingtheEngineOil.................................12

3CheckingtheBatteryCharge.........................12

4CheckingtheTransmissionFluid...................13

5ChecktheAuxiliaryHydraulicFluid

Level.............................................................13

ProductOverview...................................................14

Controls...........................................................14

Specications..................................................21

Operation................................................................21

AddingFuel......................................................21

OpeningandClosingtheFuelShutoff

Valve.............................................................22

StartingtheEngine...........................................22

CheckingtheSafetyInterlock...........................23

LoweringtheTines...........................................23

ChangingtheTineDepthSetting......................23

Locking/UnlockingtheTineDepth

Setting...........................................................23

AdjustingtheOperatorWeightControl

Valve.............................................................23

RaisingtheTines..............................................24

ShuttingOfftheEngine.....................................24

DrivingtheMachine..........................................24

PositioningtheAir-CleanerCoverforColdor

WarmAirT emperature..................................25

AdjustingtheFrontReference/Speed

ControlBar....................................................26

LoadingtheMachine........................................26

TransportingtheMachine.................................26

Maintenance...........................................................28

MaintenanceSafetyInformation.......................28

RecommendedMaintenanceSchedule(s)...........30

Pre-MaintenanceProcedures..............................31

PreparingforMaintenance...............................31

Lubrication..........................................................31

LubricatingtheChains......................................31

LubricatingtheGreaseFittings.........................32

EngineMaintenance...........................................32

ServicingtheAirCleaner..................................32

ServicingtheEngineOil....................................33

ServicingtheSparkPlug...................................35

CheckingtheSparkArrester.............................36

ElectricalSystemMaintenance...........................36

JumpStartingtheMachine...............................36

ServicingtheBattery.........................................37

DriveSystemMaintenance..................................38

CheckingtheDriveTireAirPressure.................38

CheckingtheWheelHubBolts..........................38

CheckingtheT orqueoftheWheelLug

Nuts..............................................................38

CheckingtheConditionoftheChains...............39

CheckingtheSprocketCondition......................39

MaintainingtheChain.......................................39

CheckingtheT orqueoftheTransmission

OutputShaftNut...........................................39

AdjustingtheMotionControlLinkage................40

AdjustingtheMotionControlTracking...............40

CheckTransmissionMountBoltTorque............41

BrakeMaintenance.............................................41

AdjustingtheParkingBrake..............................41

BeltMaintenance................................................42

CheckingtheConditionandT ensionofthe

Belts..............................................................42

AdjustingtheAuxiliaryPumpDrive

Belt................................................................42

CheckingtheTransmissionDriveBelt

Tension.........................................................42

HydraulicSystemMaintenance...........................43

AuxiliaryHydraulicFluidSpecication..............43

CheckingtheAuxiliaryHydraulicFluid

Level.............................................................43

ChangingtheAuxiliaryHydraulicReservoir

FluidandFilter..............................................43

TransmissionFluidSpecication......................45

CheckingtheTransmissionFluidLevel.............45

ChangingtheHydraulicTransmissionFilters

andFluid.......................................................45

TineMaintenance.................................................47

CheckingtheTines...........................................47

AdjustingtheTineDriveChain..........................47

AdjustingtheReturn-to-UpSpring....................48

ChassisMaintenance...........................................48

CheckforLooseHardware...............................48

Cleaning..............................................................49

CleaningtheEngineandtheExhaust

SystemArea.................................................49

RemovingtheEngineShroudsandCleaning

theCoolingFins............................................49

CleaningtheDebrisfromtheMachine...............49

DisposingofWaste...........................................49

Storage...................................................................50

Troubleshooting......................................................51

Safety

GeneralSafety

Important:Theadditionofattachmentsmade

byothermanufacturersthatdonotmeetANSI certicationmaycausenoncomplianceofthis machine.

Thisproductiscapableofamputatinghandsandfeet. Alwaysfollowallsafetyinstructionstoavoidserious personalinjuryordeath.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtopeople,or damagetoproperty.

•Anyuseofthismachineotherthanaerating

turfgrasscouldprovedangeroustoyouand bystanders.

•Stopthemachine,shutofftheengine,andremove

theignitionkeybeforeservicing,fueling,or uncloggingthemachine.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

,which

SafeOperatingPractices

ThefollowinginstructionsarefromANSIB71.4-2017.

Training

•Readandunderstandthecontentsofthis

Operator'sManualbeforestartingtheengine.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor herself,otherpeople,ordamagetoproperty.

Preparation

•Locateandmarkundergroundhazards.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand safelyperformthejob.Useonlyaccessoriesand attachmentsapprovedbythemanufacturer.

•Wearappropriateclothing;includingsafety

glasses,longpants,substantial,slip-resistant footwear,gloves,andhearingprotection.Tieback longhair.Donotwearlooseclothingorloose jewelry.

•Inspecttheareawhereyouwillusetheequipment

andremoveallobjectsfromtheareabeforeusing themachine.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlingfuel.Fuelisextremely ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfuelwiththe

enginerunning.

•Allowtheenginetocoolbeforefueling.

•Donotfuelordrainthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicle,onatruck,

oronatrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.

•Removeequipmentfromthetruckortrailerand

fuelitontheground.Ifthisisnotpossible, thenaddfuelwithsuchequipmentasaportable containerratherthanfromafuel-dispensernozzle.

•Keepthenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntilfueling iscomplete.Donotuseanozzlelock-opendevice.

•Iffuelisspilledonclothing,changeyourclothing

immediately.

•Donotoverllthefueltank.Replacethefuelcap

andtightenitsecurely.

Operation

•Alwaysshutofftheengine,removethekey(if

equipped),waitforallmovingpartstostop, andallowthemachinetocoolbeforeadjusting, servicing,cleaning,orstoringthemachine.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotrunanengineinanenclosedarea.

•Donotsmokenearthemachinewhentheengine

isrunning.

•Operatethemachineonlyinwell-litareas,keeping

awayfromholesandhiddenhazards.

•Ensurethatalldrivesareinneutralandthatthe

parkingbrakeisengagedbeforestartingthe engine.Starttheengineonlyfromtheoperator’s position.

•Ensurethatyouhavegoodfootingwhileusingthis

machine,especiallywhenbackingup.Reduced footingcouldcauseslipping.

•Slowdownanduseextracareonhillsides.Be

suretotravelsidetosideonhillsides.Turf conditionscanaffectthestabilityofthemachine. Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturns

andwhenchangingdirectionsonslopes.

•Donotoperatethemachinewithouttheshields

orotherguardssecurelyinplace.Ensurethatall interlocksareattached,adjustedproperly,and functioningproperly.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,disengagedrives,engage

theparkingbrake(ifprovided),shutofftheengine, andremovethekeybeforeleavingtheoperator's positionforanyreason.

•Stopequipment,shutofftheengine,removethe

key,andinspectthetinesafterstrikingobjectsorif anabnormalvibrationoccurs.Makethenecessary repairsbeforeresumingoperations.

•Keepyourhandsandfeetawayfromthetine

assembly.

•Lookbehindanddownbeforebackingupto

ensureaclearpath.

•Stopthemachineifanyoneentersthearea.Keep

petsandbystandersawayfromanoperating machine.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Fullyraisethe tinesifyouarenotaerating.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoorfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

Hauling

•Usecarewhenloadingorunloadingthemachine

intoatraileroratruck.

•Itisrecommendedtouseonefullwidthrampthat

iswideenoughtoextendbeyondthereartires insteadofindividualrampsforeachsideofthe machine.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine.

MaintenanceandStorage

•Donotallowuntrainedpersonneltoservicethe

machine.

•Donottouchequipmentorattachmentpartsthat

maybehotfromoperation.Allowallofthepartsof themachinetocoolbeforeattemptingtomaintain, adjust,orservicethemachine.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Disengagethedrives,raisethetines,engagethe

parkingbrake,shutofftheengine,andremove thekeyordisconnectthespark-plugwire.Waitfor allmovementtostopbeforeadjusting,cleaning, orrepairing.

•Disconnectthebatteryorremovethespark-plug

wirebeforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositiveterminal last.Connectthepositiverstandnegativelast.

•Usecarewhencheckingthetines.Wrapthetine(s)

orweargloves,andusecautionwhenservicing them.Onlyreplacetines;donotstraightenorweld them.

•Cleangrass,dirt,anddebrisfromthetines,drives,

mufers,andenginetohelppreventres.

•Cleanupoilorfuelspills.

•Parkmachineonlevel,hardground.Neverallow

untrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Donotstorefuelnearamesordrainthefuel

indoors.

•Alwaysshutofftheengine,removethekey(if

equipped),waitforallmovingpartstostop, andallowthemachinetocoolbeforeadjusting, servicing,cleaning,orstoringthemachine.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged decals.

AeratorSafety

Thefollowinglistcontainssafetyinformationspecic toToroproductsandothersafetyinformationyou mustknow.

GeneralOperation

•Checkcarefullyforoverheadclearances(i.e.,

branches,doorways,electricalwires,etc.)before operatingunderanyobjects,anddonotcontact them.

•Usecautionwhenyouareridingontheplatform

anddrivingthemachineovercurbs,rocks,roots, orotherobstructions.

•Donotjerkthecontrols;useasteadymotion.

•Donotcarrypassengers.

•Donotcarryequipmentonthemachine.

SlopeOperation

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.

•Operateacrossslopes,neverupanddown.Avoid

operationonexcessivelysteeporwetslopes.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches, embankments,waterorotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalkbehind machineorahandheldtooltooperateinthese areas.

Figure3

1.SafeZone:Usethemachinehere

2.DangerZone:Useawalkbehindmachineorahandheld toolneardropoffs,ditches,embankments,waterorother hazards.

3.Water

4.W=widthofthemachine

5.Keepasafedistance(twicethewidthofthemachine) betweenthemachineandanyhazard.

Service

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.

•Neverremoveortamperwithsafetydevices.

Checktheirproperoperationregularly.Neverdo anythingtointerferewiththeintendedfunctionofa safetydeviceortoreducetheprotectionprovided byasafetydevice.

•Checkthebrakeoperationfrequently.Adjustand

servicethebrakesasrequired.

g222486

•Avoidstarting,stoppingorturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steeringorstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopesordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.

•Useextracarewhileoperatingwithaccessoriesor

attachments.Thesecanchangethestabilityof themachineandcausealossofcontrol.Follow directionsforcounterweights.

•Ifyoulosecontrolofthemachine,stepoffand

awayfromthedirectionoftravelofthemachine.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

115-4212

decal115-4212

1.Hydraulic-uidlevel

3.Warning—donottouchthe hotsurface.

2.ReadtheOperator's Manual.

117-2718

120-9570

1.Warning—stayawayfrommovingparts;keepallguards andshieldsinplace.

decal121-6150

121-6150

1.Cuttinghazardofhandandfoot—stayawayfrommoving parts.

decal117-2718

decal121-6161

121-6161

1.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsinplace.

decal120-9570

121-6163

1.Presstolowerthetines.2.Releasetoraisethetines.

decal121-6163

decal126-7875

126-7875

1.Fuselocation

2.Relaylocation

3.Main(20A)

4.Auxiliary(15A)

5.Startrelay

6.Notused

135-3685

1.ReadandunderstandtheOperator’sManualbeforeservicing thismachine.

2.Cleanandoilthechainsandcheckthechaintensiontwice every8hours

3.Seetheengineowner’smanualforservice8.Checkthehydraulicoilleveltwice(Useonlyrecommended

4.Checktheauxiliarypumpdrivebelttensionevery50hours9.Checktheauxiliaryhydraulictank(UseonlyAW-32hydraulic

5.Greasethefrontcasterwheelbearingstwiceevery100hours10.Greasethetineshaftbearings4timesevery25hours

6.Greasethebeltidlerpivotevery100hours

7.Checkthetirepressure-23psitwiceevery50hours

hydraulicuid)every50hours

uid)every50hours

decal135-3685

135-1854

STOP

LB KG

135-2013

1.Parkingbrake4.Depthsetting—lock

2.Tineengagementlockout switch

3.Tines—down

decal135-1854

5.ReadtheOperator’s Manualbeforeperforming maintenance.

decal135-2013-1

135-2013

1.Operatorweightadjustment

5.Throttle—slow9.Parkingbrake—engage

2.Increase6.Engine—on10.Parkingbrake—release

3.Decrease7.Engine—start

4.Throttle—fast8.Engine—off

decal135-2014b

135-2014

1.Fast6.Wheelsandtinesrotatewhenmoving backward

11.Thrownobjecthazard—pickupdebris beforeoperatingthemachine.

2.Slow7.Warning—readtheOperator’sManual.12.Warning—shutofftheengine,engage theparkingbreak,andremovethe ignitionkeybeforeleavingthemachine.

3.Neutral

8.Warning—keepbystandersasafe distanceawayfromthemachine.

4.Reverse

9.Warning—Cutting/dismemberment hazardofhandorfoot;tines—stay awayfrommovingparts;keepall

13.Tippinghazard–Donotoperatethe machineneardrop-offs.

14.Tippinghazard–Donotturnsharply whiletravelingfast;slowdownandturn gradually.

guardsinplace.

5.Wheelsandtinesrotatewhenmoving forward

10.Warning—Donotoperatethemachine unlessyouaretrained.

15.Tippinghazard–Donotusesplitramps; usefullwidthrampstoloadamachine fortransport.

135-3183

1.Bypassleverpositionfor pushingthemachine.

2.Readtheinstructions beforeservicingor performingmaintenance.

3.Bypassleverpositionfor operatingthemachine.

decal135-3183

135-2016

1.Electronictinedepth-decrease

2.Electronictinedepth-increase

3.Pressandhold1secondtoturnon—tineground engagementfootswitchunlock

4.Pressandhold1secondtoturnoff—tineground engagementfootswitchlock

decal135-2016

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

3 4 5

MediaandAdditionalParts

Description

Operator'sManual

Key2

Nopartsrequired

CheckingTireAirPressure

NoPartsRequired

Qty.

–

Readbeforeoperatingthemachine.

Startthemachine.

Checkthebatterycharge.

Checkingthetransmissionuid.

Checktheauxiliaryhydraulicuidlevel.

Use

CheckingtheBattery Charge

Procedure

Checktheairpressureinthedrivetires,andadjust thepressureasneeded;refertoCheckingtheDrive

TireAirPressure(page38).

Note:Youdonotadjustairpressureforthe

semi-pneumaticcastertires.

ServicingtheEngineOil

NoPartsRequired

Procedure

Theengineisshippedwithoil;checktheengine-oil leveland,ifnecessary,addoiltothespeciedlevel; refertoEngine-OilSpecication(page33)and

CheckingtheEngine-OilLevel(page33).

NoPartsRequired

Procedure

Themachineisshippedwithalled,lead-acidbattery , Checkthechargeofthebatteryand,ifnecessary , chargeit;refertoChargingtheBattery(page38).

CheckingtheTransmission Fluid

NoPartsRequired

Procedure

Thetransmissionisshippedwithtransmissionuid. Checkthetransmissionuidleveland,ifnecessary, adduidtothespeciedlevel;refertoTransmission

FluidSpecication(page45)andCheckingthe TransmissionFluidLevel(page45).

ChecktheAuxiliary HydraulicFluidLevel

NoPartsRequired

Procedure

Theauxiliaryhydraulicreservoirisshippedwith hydraulicuid.Checkthehydraulicreservoiruid leveland,ifnecessary,adduidtothespeciedlevel; refertoAuxiliaryHydraulicFluidSpecication(page

43)andCheckingtheAuxiliaryHydraulicFluidLevel (page43).

ProductOverview

g232039

Figure4

Controls

1.Platform

2.Parkingbrakelever5.Fuelcap

3.Enginecontrols

4.Motion-controllevers

Figure5

1.Tinegroundengagement footswitch

2.Operatorweight adjustmentcontrol

3.Multi-functionswitch

4.Leftmotion-controllever

5.Frontreferencebar

6.Throttle

7.Choke

8.Rightmotion-controllever

9.Hourmeter

10.Parking-brakehandle

11.Ignitionswitch

Motion-ControlLevers

Themotion-controlleversarelocatedoneachsideof thetopconsoleandcontroltheforwardandreverse motionofthemachine.

Movetheleversforwardorbackwardtocontrolthe drivewheelonthesamesideforwardorreverse respectively.Thewheelspeedisproportionaltothe amountyoumovethelever.

g223341

Important:Thetinesrotatewhenthe

motion-controlleversaremovedoutofthe NEUTRALposition.

Figure7

g008610

Figure6

1.Leftmotion-controllever

2.Rightmotion-controllever6.Neutral

3.Frontreferencebar

4.Frontofmachine8.Rearreferencebar

5.Forward

7.Reverse

ThrottleLever

Thethrottlelever(Figure5)islocatedonthecontrol console(redlever).

Usethethrottlelevertocontrolenginespeed.Move thethrottleleverforwardtoincreaseenginespeed; movingthethrottleleverrearwardtodecreasethe enginespeed.

Note:Movethethrottleleverforwardintothedetent

forfullthrottle.

ChokeControl

Thechokecontrol(Figure5)islocatedonthecontrol console.

Usethechokecontroltoaidinstartingacoldengine. PulloutthechokecontroltosetthechoketotheON position;pressinthechokelevertoreducethechoke.

g223330

1.OFF3.START

2.ON

Parking-BrakeHandle

Theparking-brakehandleislocatedonthecontrol console,totherightofthekeyswitch(Figure5).

Note:Thebrakehandleengagesaparkingbrakein

eachofthetransmissions.

•T oengagetheparkingbrake,pullthehandleback

towardyou.

•T oreleasetheparkingbrake,pushthehandleall

thewayforwardawayfromyou.

Whenparkingonaslope,chockorblockthewheels inadditiontoengagingtheparkingbrake.Tiedown themachineandengagetheparkingbrakewhen transportingthemachine.

Fuel-ShutoffLever

Locatedundertheaircleaneronthefrontrightside.

Thefuel-shutoffleverisusedtoshutoffthefuelwhen youwillnotusethemachineforafewdays,whileyou aretransportingthemachinetoandfromthejobsite, andwhenthemachineisparkedinsideabuilding.

Note:Pulloutthechokecontroltosetthechoketo

theONposition.

Note:Donotrunawarmenginewiththechokein

theONposition.

IgnitionSwitch

TheIgnitionswitchislocatedontherightsideofthe controlconsole(Figure5).

UsetheIgnitionkeytostartandshutofftheengine. Theswitchhas3positions:OFF,ON,andSTART (Figure7).

Rotatethehandlecounterclockwisetoopen;rotate clockwiseto90°toclose.

Drive-WheelReleaseValves

WARNING

Handsmaybecomeentangledintherotating drivecomponentsbetweentheengineand transaxles,whichcouldresultinserious injuryordeath.

Shutofftheengine,removethekey,andallow allthemovingpartstostopbeforeaccessing thedrive-wheelreleasevalves.

WARNING

Theengineandhydraulicdriveunitscan becomeveryhot.Touchingahotengineor hydraulicdriveunitscancausesevereburns.

Allowtheengineandhydraulicdriveunits tocoolcompletelybeforeaccessingthe drive-wheelreleasevalves.

Locatedontheleftandrightsidesabovethe transaxles.

Duringnormaloperatingconditions,thewasheron theleverispositionedoutsidetheslots.Ifyoumust pushthemachinebyhand,thevalvesmustbeinthe releasedposition(seeFigure8).

OperatorWeightAdjustment Control

Theoperatorweightadjustmentvalveislocatedatthe leftsideofthecontrolconsole(Figure9).

g249578

Figure9

1.Operatorweightadjustmentcontrol

Usetheoperatorweightadjustmentvalvetohelp compensatefortheweightoftheoperatorsothatthe machineachievesthecorrectaeratingpressure,plug length,andtohelpmaximizelateralmachinestability.

Figure8

1.Leverpositionfor operatingthemachine

2.Washeroutsideofslot

Toreleasethedrivewheels,movethelevertothe largeropeningoftheslot,pushitinuntilthewasher isinsidetheframe,thenmovetheleverbacktothe narrowportionoftheslot.Repeatthisoneachside ofthemachine.

Releasetheparkingbrake.Y oucannowpushthe machinebyhand.

Donottowthemachine.

Toresetthedrivesystembacktotheoperating position,movethelevertothelargeropeningofthe slot,pulloutwarduntilthewasherisoutsideofthe frame,thenmovetheleverbacktothenarrowportion oftheslotoneachsideofthemachine.

3.Leverpositiontopushthe machine

4.Washerinsideslot

Note:Eachoperatormustadjustthesystempressure

sothatthedrivetireslightlytouchtheground.

Important:Keepthedrivetiresonthegroundat

alltimestomaximizelateralmachinestability.

g211754

Tine-PressureControl

Thetine-pressurecontrolislocatedontheleftsideof thecontrolconsole(Figure5).

Usethetine-pressurecontroltoadjustthedownward pressureonthetinesandcoredepth.Rotatethe controlcounterclockwisetodecreasethepressure andthelengthoftheaerationplug;rotateitclockwise toincreasethepressureandincreasethelengthof theaerationplug.

TineGroundEngagementFoot Switch

Keepyourhandsandfeetawayfromthe tines.Ensurethatthetinesareaisclearofany obstructionsbeforeloweringit.

Theswitchislocatedontheoperatorplatform.

Tolowerthetinesintotheground,standonthe tinegroundengagementswitch.T oraisethetines, removeyourfootfromtheswitch.

Thisswitchcanbelockedout(disabled)withthe multi-functionswitch.

•T apandholdthebottomoftheswitchtooverride

andlockout(disable)thefootswitch.TheLED illuminatesinthehourmeter/tineengagement display.Usethisfeaturewhentransportingthe aerator.

•T ounlock,tapandholdthetopofthemulti-function

switchuntiltheLEDlightdisappears.

Note:Thelockoutfeatureisengagedeachtimethe

engineisswitchedoff.

Multi-FunctionSwitch

Themulti-functionswitchislocatedtotheleftofthe hourmeter/tineengagementdisplay.

Thisswitchallowstheoperatortodothefollowing:

Note:TheLCDindicatorappearsintheparking

brakesettingwhenitmeetsthesafetostartmode (parkingbrakeengaged).

•Thetineengagementdisplaymonitorsand

displaystheelectronictinedepthsetting.

•increaseordecreasethedepthofaerationplug

•lockorunlockthetinedepthsetting

•resetmaintenanceservicereminderscreens

SmartController/ElectronicDepth Control

HourMeter/TineEngagementDisplay

Locatedtotheleftoftheignitionswitchonthecontrol console.

•Thehourmetermonitorsanddisplaysengine

hours.

g211731

Figure11

TineEngagementDisplay

1.LCDIndicators/Informationscreen

2.Tinedepthstatusbar

3.Tinedepthsettingindicator

4.LEDstatuslight

Therearetwowaystoactivatethedisplay.

1.T apthemulti-functionswitcheitherupordown todisplaythetineengagementmeter.

2.Steponthetinegroundengagementfootswitch.

Ahighernumberonthestatusbarincreasesthe lengthoftheaerationplugandalowernumber decreasesit.

Note:Ifthepluglengthisnotthedesiredlength,you

mayneedtoadjustthemachinetoaccommodate foryourweight;refertotheAdjustingtheOperator

WeightControlV alve(page23).

Figure10

HourMeterDisplay

1.LCDIndicators/Informationscreen

2.Hourdisplay

3.LEDstatuslight

Hoursaredisplayedwhenthekeyisofforwhen themachineisrunning.Hoursarenotdisplayed whenthemachineisaerating.

LEDStatusLights

Locatedontherightsideofthehourmeter/tine

g211730

engagementdisplay.

TheLEDismulti-coloredtoindicatethesystemstatus andislocatedontherightsideofthepanel.

•SolidGreen—indicatesnormaloperatingactivity

•BlinkingRed—indicatesthatafaultisactive

•SolidRed—indicatesthatmaintenanceis

required

ScreenIcons

Start-upScreens

Theinformationscreenusesthefollowingicons:

AeratingHoursParkingbrake

BatteryVoltageEngineOilMaintenance

HourMeter

TransmissionOil

Maintenance

WhenthekeyisswitchedfromOFFtoRUNposition, thefollowingscreensdisplayfor2seconds.TheLED statuslightchangesfromredtoorangetogreen.

Therstscreendisplaysthermwareversion.

g212116

Figure12

Thesecondscreendisplaystheaerationhourstothe tenthofanhour.

VoltageErrorValveSolenoidError

ValveSolenoidConnection

Error

g212114

Figure13

Thethirdscreendisplaysthebatteryvoltagetothe tenthofavolt.

g212115

Figure14

Thefourthscreendisplaysthehoursuntiltheengine oilmaintenanceisrequired.Iftheserviceisnot performed,thetimeisrecordedasnegativehoursto indicatethenumberofhourspastduefortheservice (upto-500hours).

Figure15

Thenalscreendisplayedisthehoursuntil transmissionoilmaintenanceisrequired.Ifthe serviceisnotperformed,thetimeisrecordedas negativehourstoindicatethenumberofhourspast duefortheservice(upto-500hours).

enginehoursandthencountsdownfrom100 hoursforeachserviceintervalthereafter.

g212117

g030960

Figure17

2.ServiceTransmission

Thetransmissionoilmaintenancereminder countsdownfromtheinitialbreak-inservice intervalof250enginehoursandthencounts downfrom500hoursforeachserviceinterval thereafter.

Figure16

MaintenanceReminderScreens

Thehourmeterdisplaysthenumberofengine hoursuntileithertheengineoilortransmissionoil maintenanceisdue.Thereminderashesandthe LEDdisplaysasteadyredlight.

Analertoccurswhenthehourcounterreacheszero. Iftheserviceisnotperformed,thetimeisrecorded asnegativehourstoindicatethenumberofhours pastduefortheservice(upto-500hours)(reference

Figure17andFigure18).Thehourmeterswitches

betweenthedefaultscreenandtheactivealert screen.Ifmorethan1alertisactive,thedisplay cyclesbetweenthealertsintheorderthatthey occurredbeforecyclingbacktothedefaultscreen.

Thealertsonlydisplaywhenthedefaultscreenhas beenactivefor2seconds;howeverifthekeyismoved totheSTARTposition,thealertsoccurimmediately. Whenthemachineisaerating,thealertscreendoes notdisplaybuttheLEDstatuslightremainsasteady red.

Therearetwomaintenancereminders:

1.ServiceEngine

Theengine-oilserviceremindercountsdown fromtheinitialbreak-inserviceintervalof5

g212118

g030965

Figure18

Youcanresetmaintenanceremindersmanually.

•Y oucanentertheengineservicereminderreset

modebycyclingthekeyswitchbetweentheRUN positionandtheOFFposition4timeswithin8 secondswiththeparkingbrakeengaged.

WhentheServiceEnginescreendisplays andashes,youcanresettheengine-oil maintenancereminderbypressingthedownon themulti-functionswitch.Oncethereminder resets,thescreenexitstheServiceEngine screenandreturnstothedefaultscreen.

YoucanexittheServiceEnginescreenatany timebyturningthekeytoeithertheOFForthe STARTposition.

•Y oucanenterthetransmission-oilmaintenance

reminderresetmodebycyclingthekeyswitch fromtheRUNpositiontotheOFFpositionandback totheRUNposition,6timeswithin8seconds,with theparkingbrakeengaged.

WhentheServiceTransmissionscreendisplays andashes,youcanresetthetransmission-oil

maintenancereminderbypressingdownonthe multi-functionswitch.

YoucanexittheServiceEnginescreenatany timebyturningthekeytoeithertheOFForthe STARTposition.

AlertsandErrorMessages

Thesystemiscapableofdisplayingthefollowing errors:

•VoltageError

ThisoccurswhentheKey-Runvoltageislessthan

12.3orgreaterthan16,avoltageerrorashes. TheLEDashesaredlight.

Figure19

•ValveSolenoidOpenError

•ValveSolenoidOvercurrentError

Ifanovercurrenteventoccurs,thenumber2 displaysinthelowerleftcornerofthescreen. Checkthevalvesolenoidandinspectitfordamage andwear.TheLEDashesaredlight.

g030972

Figure21

1.Number2displays

•ValveSolenoidConnectionError

ThesystemdisplaystheValveSolenoid ConnectionErroralertandtheLEDashesred whenthesystemdetectsanerror.Ifthevalve

g030966

solenoidsareconnectedincorrectly(i.e.the connectorforthereliefvalveisconnectedtothe othervalvesolenoid)thetinesdonotoperateuntil thefaultiscorrected.

Ifeither1ofthe2valvesolenoidsdisconnect,the number6displaysinthelowerleftcornerofthe screen.TheLEDashesaredlight.

Figure20

1.Number6displays

g030977

Figure22

g030971

Specications

Height

Length

Width

RPM(FullSpeed)3800±100rpm(noload)

Aerationwidth

Coringrange1.3to12.7cm(0.5to5inches)

Holespersquarefoot

Tines36

Weight

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

129.5cm(51inches)

173.2cm(68.6inches)

90.2cm(35.5inches)

61cm(24inches)

4.6

388kg(856lb)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, andwhentheengineiscold.Wipeupany fuelthatspills.

•Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwhereaspark mayignitethefuelfumes.

•Storefuelinanapprovedfuelcontainer andkeepitoutofthereachofchildren.

•Neverbuymorethana30-daysupplyof fuel.

WARNING

Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleand fueltankorconditionerbottleopening.

•Avoidcontactwithskin;washoffspills withsoapandwater.

FuelSpecication

Petroleum fuel

Ethanol blended fuel

Important:Forbestresults,useonlyclean,fresh

fuel(lessthan30daysold).

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel stabilizer.

•Donotaddoiltogasoline.

Useunleadedgasolinewithanoctaneratingof87 orhigher((R+M)/2ratingmethod).

Useanunleaded-gasolineblendwithupto10% ethanol(gasohol)or15%MTBE(methyltertiary butylether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeis notapprovedforuse.Neverusegasolinethat containsmorethan10%ethanolbyvolume,such asE15(contains15%ethanol),E20(contains 20%ethanol),orE85(containsupto85% ethanol).Usingunapprovedgasolinemaycause performanceproblemsand/orenginedamage whichmaynotbecoveredunderwarranty.

UsingStabilizer/Conditioner

OpeningandClosingthe FuelShutoffValve

Controlfuelowtotheenginewiththefuelshutoff valveasfollows:

•T oopenthefuel-shutoffvalve,fullyrotatethe

handleforthevalveleft.

•T oclosethefuel-shutoffvalve,fullyrotatethe

handleofthevalveright.

Figure23

1.Fueltank

2.Fuel-shutoffvalve(open position)

3.Fuel-shutoffvalve(closed position)

g249775

Usefuelstabilizer/conditionerinthemachineatall timestokeepthefuelfreshlongerwhenusedas directedbythefuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh fuelasdirectedbythefuel-stabilizermanufacturer.

FuelingtheMachine

Fuel-tankcapacity:7L(1.9USgallons)

1.Cleanaroundthefuel-tankcap.

2.Removethecapfromthetank.

3.Fillthefueltankwithfueltowithin6to13mm

(1/4to1/2inch)fromthetopofthetank.Donot

llintothellerneck.

Important:Donotllthetankmorethan

6mm(1/4inch)fromthetopofthetank becausethefuelmusthaveroomtoexpand.

4.Installthefuel-tankcapandwipeupanyspilled fuel.

StartingtheEngine

1.Leavethemotion-controlleversinneutraland engagetheparkingbrake.

2.PlacethethrottlemidwaybetweentheSLOW andFASTpositions.

3.Onacoldengine,pushthechokeleverforward intotheONposition.Onawarmengine,leave thechokeintheOFFposition.

4.TurnignitionswitchtotheSTARTposition. Releasetheswitchassoonastheenginestarts.

Important:Donotcranktheengine

continuouslyformorethan10secondsat atime.Iftheenginedoesnotstart,allow a60-secondcool-downperiodbetween startingattempts.Failuretofollowthese guidelinescanburnoutthestartermotor

5.IfthechokeisintheONposition,gradually returnchoketotheOFFpositionastheengine warmsup.

CheckingtheSafety Interlock

Important:Ensurethattheoperatorsafety

mechanismsareconnectedandarefullyfunction priortouse.

Note:Ifthemachinedoesnotpasseitherofthetests

thatfollow,Donotoperatethemachine.Contact yourauthorizedT orodistributor.

CheckingtheEngineStarting Circuit

Note:Thestateparkingbrakeinterlockyouare

checkingisshowninbold.

EngagetheparkingbrakeThestarterrotates

CheckParkingBrakeInterlock

switchforyourcomfort.T oadjustit,loosenthe footrockerbarhardware,slidethebarforward orrearward,andtightenthehardware.

ChangingtheTineDepth Setting

1.Stopthemachineandengagetheparkingbrake.

2.Pressthemulti-functionswitchtoactivatethe display.

3.CyclethekeyswitchbetweentheRUNposition andtheOFFposition5times.Thetinedepth settingindicator(triangle)onthedisplaywill begintoash.

4.T apthemulti-functionswitchupordownto settheaerationdepth.T apthebottomofthe multi-functionswitchtolowerthetinedepthto removealongerplug.Tapthetopoftheswitch toraisethetinedepthtoremoveashorterplug.

Note:Theidealplugdepthis2.5to3inches(6.4

to7.6cm).Adjustthecontrolstoadapttothesoil conditions.

Note:Thestateparkingbrakeinterlockyouare

checkingisshowninbold.

DisengagetheparkingbrakeThestartershouldnot

rotate

LoweringtheTines

DANGER

Therotatingtinesundertheenginedeckare dangerous.Tinecontactcancauseserious injuryorkillyou.

Donotputhandsorfeetunderthemachine whentheengineisrunning.

1.SetthrottletotheFASTposition.

2.T aptheswitchoncetodisplaythetine engagementdepthsetting;adjustifnecessary.

3.Lowerthetinesbypressingonthetineground engagementfootswitch.

4.Standontheswitchandmovethemotion-control leversforwardtoaerate.

Locking/UnlockingtheTine DepthSetting

Thesettingscanbelockedorleftunlocked.

•T olockthesetting,Turntheignitionkeyfromthe

OFFtotheONposition5times.TheLEDstatus lightilluminatesinthetineengagementdisplay (referenceFigure11).

•T ounlockthesetting,pressandholdthebottom

oftheswitchfor1second.TheLEDstatuslight turnsoff.

SwitchthekeytotheOFForSTARTpositionwhenyou arenished.

AdjustingtheOperator WeightControlValve

Note:Adjustthesystempressuresothatthedrive

tireslightlytouchtheground.

Important:Keepthedrivetiresonthegroundat

alltimestomaximizelateralmachinestability.

1.Raisethetines,drivetheaeratortoahard,at turfsurface,andstoptheaerator,butleavethe enginerunning.

2.Standontheoperator’splatform.

Note:Youcanadjustthefootrockerbar,

locatedbehindthetinegroundengagementfoot

3.Pressthetinegroundengagementfootswitch tolowerthetines.

•Ifthemachineraisesandthegroundtires

arenolongertouching,rotatetheknob fortheoperatorweightadjustmentcontrol counterclockwise(Figure24)tolowerthe machineuntilthetirestouchtheground.

•Ifthetinesarenottouchingtheground,

rotatetheknobcontrolclockwiseuntilthe tineslowerandtouchtheground(butnot raisethemachine).

Figure24

1.Knob(operatorweightadjustmentcontrol)

Important:Keepthedrivetiresonthe

groundatalltimestomaximizelateral machinestability.

4.Releasethetinegroundengagementfootswitch toraisethetines.

5.Whileholdingthepositionoftheknobforthe weightcontrolvalve,tightenthejamnut.

Note:Ifyouarehavingdifcultymaintainthe

valveadjustmentwhiletighteningthejamnut, useahexkeyintheshaftoftheweightcontrol valve.

3.Activatethetineengagementfootswitchlockout.

4.PlacethethrottlemidwaybetweentheSLOW andFASTpositions.

5.Allowtheenginetorunforaminimumof15 seconds,thenturntheignitionswitchtotheOFF positiontoshutofftheengine.

6.Engagetheparkingbrake.

7.Removethekeytopreventchildrenorother unauthorizedpersonsfromstartingtheengine.

8.Closethefuel-shutoffvalvewhenyouwillnot usethemachineforafewdays,whenyouare transportingthemachine,orwhenthemachine isparkedinsideabuilding.

DrivingtheMachine

CAUTION

Machinecanspinveryrapidlybypositioning

g249872

onelevertoomuchaheadoftheother. Operatormaylosecontrolofthemachine, whichmaycausedamagetothemachineor injury.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

Important:Tobeginmovement(forwardor

backward),thebrakelevermustbedisengaged (pushedforward)beforethemotion-controllevers canbemoved.

RaisingtheTines

1.Removeyourfootfromthetineground engagementfootswitch

2.TurntheignitionkeyfromtheONpositiontothe OFFposition.

Important:Thetinesarerotatingwhenthe

motion-controlleverismovedoutoftheneutral position.

ShuttingOfftheEngine

1.Movethemotion-controlleversbacktothe neutralpositionandbringthemachinetoafull stop.

2.Liftyourfootoffofthetinegroundengagement footswitchcontroltoraisethetines.

Figure25

1.Leftmotion-controllever

2.Rightmotion-controllever6.Neutral

3.Frontreferencebar

4.Frontofmachine8.Rearreferencebar

DrivingForward

1.Ensurethatthemotion-controlleversareinthe neutralposition.

2.Releasetheparkingbrake.

5.Forward

7.Reverse

g223330

3.T omoveforwardinastraightline,moveboth leversforwardwithequalpressure.

g016673

Figure27

Toturnleftorright,releasepressureonthe motion-controllevertowardthedesiredturn direction.

Figure26

Toturnleftorright,pullthemotion-controllever backtowardneutralinthedesiredturndirection. Thetinescanbeinthedownpositionwhen makinggradualturns.

Tomakezero-degreeturns,liftyourfootoffthe tineengagementfootswitchcontroltoraisethe tines.Theheadwillraisein1second.

Important:Donotmakeazero-degreeturn

whenthetinesaredownasturftearingwill result.

Important:Donotdriveinreversewhenthe

tinesaredownasturftearingwilloccur.

Themachinemovesfasterthefartherthe motion-controlleversaremovedfromtheneutral position.

4.T ostop,positionbothmotion-controlleversin theneutraloperatingposition.

DrivinginReverse

1.Movethemotion-controlleverstotheneutral operatingposition.

2.T omoverearwardinastraightline,slowlymove bothleversrearwardwithequalpressure.

g016672

Tomakezeroturns,liftyourfootoffofthetine groundengagementfootswitchtoraisethe tines.Theheadwillraiseinhalfsecond.

Important:Donotmakeazeroturnwhen

thetinesareinthedownposition.

3.T ostop,positionbothmotion-controlleversin theneutraloperatingposition.

PositioningtheAir-Cleaner CoverforColdorWarmAir Temperature

Important:Runningtheenginewiththe

air-cleanercoverpositionedforcold-weather operationinnormalconditionscandamagethe engine.

Theair-cleanercoverhas2positions:thecoldor normal,ambientairpositions:

Adjusttheair-cleanercoverasfollows:

•Whenoperatinginacoldambientaircondition

(coldairtemperatureandhumidity)—positionthe air-cleanercoverwithsnowakedecalfacingout (Figure28).

Note:Usethispositionifyourmachineexhibits

carburetoricing.Symptomsincludetheengine runsroughatidleorlowspeed,anditdischarges blackorwhitesmokeintheexhaust.

•Whenoperatinginanormalambientair

condition—positiontheair-cleanercoverwithsun decalfacingout(Figure28).

Note:Usethispositionifyourmachineisnot

exhibitingcarburetoricing.

Figure28

1.Normalambientair position

2.Coldambientairposition

AdjustingtheFront Reference/SpeedControl Bar

Adjustthefrontreference/speedcontrolbarfor desiredmaximumforwardspeed.

1.Shutofftheengine,engagetheparkingbrake,

andmovethemotioncontrolleverstotheneutral position.

2.Loosentheboltsonbothsidesofthecontrol

towerbylooseningthetwonutsoneachside (fourtotal)oftheconsole(seeFigure29).

Important:Makesurethenutsandboltsaretight

sothefrontreference/speedcontrolbardoesnot moveduringoperation.

LoadingtheMachine

Useextremecautionwhenloadingmachineson trailersortrucks.Useafull-widthramptoextend

g023827

beyondthereartiresinsteadofindividualrampsfor eachsideofthemachine.Withtheplatformup,a full-widthrampprovidesasurfacetowalkonbehind themachine.

Asteeprampanglemaycausecomponentstoget caughtasthemachinemovesfromramptotraileror truck.Steeperanglesmayalsocausethemachineto tipbackward.Ifloadingonornearaslope,position thetrailerortrucksothatitisonthedownsideof theslopeandtherampsextendsuptheslope.This minimizestherampangle.Thetrailerortruckshould beaslevelaspossible.

Important:Donotattempttoturnthemachine

whileontheramp,youmaylosecontrolanddrive offtheside.

Avoidsuddenaccelerationwhendrivinguparamp andsuddendecelerationwhenbackingdowna ramp.Bothmaneuverscancausethemachinetotip backward.

Figure29

1.Twonuts

3.Movethebarforwardtoobtainthefastestspeed.

Movethebarbackwardtoobtaintheslowest speed.

4.Onbothsides,tightenthenutsandbolts.

2.Frontreference/speed controlbar

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasallthe necessarylightingandmarkingasrequiredbylaw. Whenusingatrailer,secureitwiththesafetychains.

1.Loadthemachineontothetransportvehicle.

2.Lockthetinesintheuppositionbytappingand holdingthemulti-functionswitchinthedown positionuntiltheLEDindicatorappearsonthe hourmeter/tineengagementdisplay.

3.Engagetheparkingbrake,shutofftheengine, andremovethekey.

g231460

4.Closethefuel-shutoffvalve.

5.Blockthewheelsandsecurelybindthemachine tothetrailerortruckwithstraps,chains,cable, orropes.Ifpossible,bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine.

Important:Useonlythe4designated

tie-downlocationsonthemachine—2onthe leftsideand2ontheright;refertoFigure30.

Figure30

Leftsideshown

1.Tie-downlocation

CAUTION

Thismachinedoesnothaveproperturn signals,lights,reectivemarkings,ora slow-moving-vehicleemblem.Drivingona streetorroadwaywithoutsuchequipment isdangerousandcanleadtoaccidents causingpersonalinjury.Drivingonastreetor roadwaywithoutsuchequipmentmayalsobe aviolationofstatelawsandtheoperatormay besubjecttotrafcticketsand/ornes.

Donotdrivethemachineonapublicstreet orroadway.

WARNING

g212139

Loadingamachineonatrailerortruck increasesthepossibilityofbackwardtip-over. Backwardtip-overcouldcauseseriousinjury ordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Useonlyasingle,full-widthramp;Donot useindividualrampsforeachsideofthe machine.

•Avoidsuddenaccelerationordeceleration whiledrivingmachineupordownaramp toavoidtippingbackward.

Maintenance

Downloadafreecopyoftheelectricalorhydraulicschematicbyvisitingwww.Toro.comandsearchingforyour machinefromtheManualslinkonthehomepage.

MaintenanceSafety Information

WARNING

Whilemaintenanceoradjustmentsarebeing made,someonecouldstarttheengine. Accidentalstartingoftheenginecould seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionswitch, engageparkingbrake,andpullthewire(s) offthesparkplug(s)beforeyoudoany maintenance.Alsopushthewire(s)asideso itdoesnotaccidentallycontactthespark plug(s).

•Parkmachineonlevelground,raisethetines,

setparkingbrake,stopengine,removekeyor disconnectsparkplugwire.Waitforallmovement tostopandallowthemachinetocoolbefore adjusting,cleaningorrepairing.Neverallow untrainedpersonneltoservicemachine.

WARNING

Theenginecanbecomeveryhot.Touching ahotenginecancausesevereburns.

Allowtheenginetocoolcompletelybefore serviceormakingrepairsaroundthe enginearea.

•Disconnectbatteryorremovesparkplugwire

beforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositivelast. Reconnectpositiverstandnegativelast.

•Keepthemachine,guards,shieldsandall

safetydevicesinplaceandinsafeworking condition.Frequentlycheckforwornor deterioratingcomponentsandreplacethemwith themanufacturer’srecommendedpartswhen necessary.

WARNING

Removalormodicationoforiginal equipment,partsand/oraccessories mayalterthewarranty ,controllability, andsafetyofthemachine.Unauthorized modicationstotheoriginalequipmentor failuretouseoriginalToropartscouldlead toseriousinjuryordeath.Unauthorized changestothemachine,engine,fuelor ventingsystem,mayviolateapplicable safetystandardssuchas:ANSI,OSHAand NFPAand/orgovernmentregulationssuch asEP AandCARB.

•Usecarewhencheckingandservicingtines.Wrap

thetine(s)orweargloves,andusecautionwhen servicingthem.Onlyreplacedamagedtines. Neverstraightenorweldthem.

•Usejackstandstosupportthemachineand/or

componentswhenrequired.

CAUTION

Raisingthemachineforserviceor maintenancerelyingsolelyonmechanical orhydraulicjackscouldbedangerous. Themechanicalorhydraulicjacksmaynot beenoughsupportormaymalfunction allowingthemachinetofall,whichcould causeinjury.

Donotrelysolelyonmechanicalor hydraulicjacksforsupport.Useadequate jackstandsorequivalentsupport.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

WARNING

Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury.Fluid accidentallyinjectedintotheskinmustbe surgicallyremovedwithinafewhoursby adoctorfamiliarwiththisformofinjuryor gangrenemayresult.

–Ifequipped,makesureallhydraulic

uidhosesandlinesareingood conditionandallhydraulicconnections andttingsaretightbeforeapplying pressuretohydraulicsystem.

–Keepbodyandhandsawayfrom

pinholeleaksornozzlesthatejecthigh pressurehydraulicuid.

–Usecardboardorpaper,notyourhands,

tondhydraulicleaks.

–Beforeperforminganyworkonthe

hydraulicsystem:

–Safelyrelieveallpressureinthe grounddrivehydraulicsystemby placingthemotioncontrolleversin neutralandshuttingofftheengine.

–Safelyrelieveallpressureinthe auxiliaryhydraulicsystembyshutting offtheengine,turningtheignition switchtothe“ON”position,and pressingthetinegroundengagement switch.Oncethetineshavelowered totheground,releasethetineground engagementswitchandturntheignition switchtothe“OFF”position.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe enginerunning.Ifthemaintenanceoradjustment procedurerequiretheenginetoberunningand componentsmoving,useextremecaution.

WARNING

Contactwithmovingpartsorhotsurfaces maycausepersonalinjury .

Keepyourngers,hands,andclothing clearofrotatingcomponentsandhot surfaces.

•Checkallboltsfrequentlytomaintainproper

tightness.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst5hours

Aftertherst100hours

Beforeeachuseordaily

Every25hours

Every50hours

MaintenanceProcedure

•Changetheengineoil.

•Checkthetransmissionoutputshaftnuttorquespecication.

•Checktransmissionmountbolttorque.

•Changetheauxiliaryhydraulicreservoirlteranduid.

•Changethehydraulictransmissionlteranduid.

•Lubricatethechains.

•Checktheengine-oillevel.

•Checktheconditionandtensionofthechains.

•Checktheconditionofthesprockets.

•Checkthetines.

•Checkforloosehardware.

•Cleantheengineandtheexhaustsystemarea(moreoftenindryordirtyconditions).

•Cleanthegrassanddebrisbuildupfromthemachine.

•Greasethefrontwheelbearings.

•Greasetineshaftbearings.

•Greasehydrooutputshaftangedbearings.

•Cleanthefoampre-cleaner(morefrequentlyindustyconditions).

•Checksparkarrester(ifequipped).

•Checktheairpressureinthedrivetires.

•Checktheconditionandtensionofthebelts.

•Checkthetransmissionuidlevel.

Every80hours

Every100hours

Every160hours

Every200hours

Every250hours

Every300hours

Yearlyorbeforestorage

•Removetheengineshroudsandcleanthecoolingns.

•Changetheengineoil.(moreoftenundersevereconditions.)

•Check,cleanandgapthesparkplug.

•Replacethefoampre-cleaner.

•Changetheauxiliaryhydraulicreservoirlteranduid.

•Changethehydraulictransmissionlteranduid.

•Replacethepaperairlter(morefrequentlyindustyconditions).

Monthly

Yearly

•Servicethebattery.

•Greasebeltidlerpivot.

•Greasefrontcasterhubs.

•Checkthetorqueofthewheelhubbolts.

•Checkthetorqueonthewheellugnuts.

•Checkthetorqueofthetransmissionoutputshaftnut.

•Checktransmissionmountbolttorque.

•T ouchupareaswithchippedpaint.

Pre-Maintenance Procedures

CAUTION

Raisingthemachineforserviceor maintenancerelyingsolelyonmechanical orhydraulicjackscouldbedangerous.The mechanicalorhydraulicjacksmaynotbe enoughsupportormaymalfunctionallowing themachinetofall,whichcouldcauseinjury.

Donotrelysolelyonmechanicalorhydraulic jacksforsupport.Useadequatejackstands orequivalentsupport.

PreparingforMaintenance

1.Parkthemachineonalevelsurfaceandengage theparkingbrake.

2.Shutofftheengine,removethekey ,andwaitfor allmovingpartstostop.

3.Allowtheenginetocool.

4.Disconnectthespark-plugwirefromthespark plugandkeepthewireawayfromtheplug,to preventaccidentalstarting(Figure31).

Lubrication

LubricatingtheChains

ServiceInterval:Beforeeachuseordaily

Important:Donotlubricatethechainswith

penetratingoilorsolvents.Useanoilorchain lubricant.

1.Shutofftheengine,waitforallmovingpartsto stop,andremovethekey.Engagetheparking brake.

2.Lifttherearofthemachineandsupportusing jackstandsorequivalentsupport.

CAUTION

Raisingthemachineforservice ormaintenancerelyingsolelyon mechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingthemachinetofall, whichcouldcauseinjury .

Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.

1.Spark-plugwire

Figure31

3.Starttheengineandmovethrottlecontrolahead to1/2throttleposition.Disengagetheparking brake.

WARNING

Theenginemustberunningandthe drivewheelsmustbeturningsothat adjustmentscanbeperformed.Contact withmovingpartsorhotsurfacesmay causepersonalinjury.

g023810

Keepyourngers,hands,andclothing clearofrotatingcomponentsandhot surfaces.

4.Withtheenginerunning,slowlymovethe motion-controlleversforwardandlubricateall4 chains.

5.Checktheconditionandtensionofthechains; refertoCheckingtheConditionoftheChains

(page39).

LubricatingtheGrease Fittings

Note:Seethechartbelowforserviceintervals.

1.Shutofftheengine,waitforallmovingpartsto stop,andremovethekey.Engagetheparking brake.

2.LubricatethettingswithNLGIgradeNo.2 multi-purposegrease.

Refertothefollowingchartforttinglocations andlubricationschedule.

LubricationChart

Fitting

Locations

1.FrontWheel

CasterHubs

2.TineShaft

Bearings

3.BeltIdler

Pivot

Initial

Pumps

12Yearly

1425hours

11Yearly

Numberof

Places

Service Interval

EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Every50hours—Cleanthefoam

pre-cleaner(morefrequentlyin dustyconditions).

Every200hours—Replacethefoam pre-cleaner.

Every300hours—Replacethepaperairlter (morefrequentlyindustyconditions).

Important:Donotoperatetheenginewithoutthe

airlterassembly;extremeenginedamagemay occur.

1.Releasethelatchesonthecoverfortheair cleaner.

2.Removethecoverandcleanitthoroughly (Figure33).

Note:Becarefultopreventdirtanddebrisfrom

fallingintothebase.

Figure32

1.Frontwheelcasterhubs3.Beltidlerpivot

2.Tineshaftbearings

g230394

g023795

Figure33

1.Air-lterbase4.Cover

2.Paperairlter

3.Foampre-cleaner

5.Latchontheair-cleaner cover(2)

3.Removethefoampre-cleaner,washitwitha milddetergentandwater,andthenblotitdry (Figure33).

4.Removeandinspectthepaperairlter(Figure

33);discarditifitisexcessivelydirty.

Important:Donottrytocleanapaperlter.

5.Wipedirtawayfromthebaseandthecoverwith amoistrag.

Note:Becarefultopreventdirtanddebrisfrom

enteringtheairductleadingtothecarburetor.

6.Installthefoampre-cleanerontothepaperair lter(Figure33).

Note:Useanewpaperairlterifyoudiscarded

theoldone.

7.Installtheairlterassemblytotheair-lterbase (Figure33).

8.Alignthearrowdecalontheair-cleanercover andthearrowdecalonthebase(Figure34).

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Important:Donotoperatetheenginewiththeoil

levelbelowtheLow(orAdd)markonthedipstick, orovertheFullmark.

1.Movethemachinetoalevelsurface.

2.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

3.Allowtheenginetocool.

4.Checktheengine-oillevelasshowninFigure

36.

Figure34

1.Alignment-arrowdecal(normalambientairpositionshown)

9.Securetheair-ltercovertothebasewiththe latches.

ServicingtheEngineOil

Engine-OilSpecication

OilType:Detergentoil(APIserviceSJorlater)

EngineOilCapacity:1.7L(1.8USqt)withoutthe

lter;1.5L(1.6USqt)withthelter.

Oilviscosity:Refertothetablebelow.

g023809

g249636

Figure36

Figure35

5.Iftheoillevelislow,wipeofftheareaaround theoilllcap,removecapandaddthespecied

g023796

oiluntiltheoillevelisattheFullmarkonthe dipstick.

Note:Donotoverlltheenginewithoil.

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours

Every100hours(moreoftenundersevere conditions.)

Note:Disposeoftheusedoilatarecyclingcenter.

1.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoassuretheoil drainscompletely.

2.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

3.ChangetheengineoilasshowninFigure37.

Note:T orquedrainplugto18N∙m(13ft-lb).

g249684

Figure38

5.Starttheengineanddrivetoaatarea.

6.Checktheengine-oillevel.

Figure37

4.Slowlypourapproximately80%ofthespecied oilintothellertube,andslowlyaddthe additionaloiltobringittotheFullmark(Figure

38).

g249685

ServicingtheSparkPlug

InstallingtheSparkPlug

ServiceInterval:Every160hours

TypeforallEngines:NGKBR6HS,Champion

RTL86C,orequivalent

AirGap:0.76mm(0.030inch)

Ensurethattheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug.

Useasparkplugwrenchforremovingandinstalling thesparkplug(s)andagappingtool/feelergaugeto checkandadjusttheairgap.Installanewspark plug(s)ifnecessary.

RemovingtheSparkPlug

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.RemovethesparkplugasshowninFigure39.

Tightenthesparkplug(s)to22N∙m(16ft-lb).

g027735

Figure41

Figure39

CheckingtheSparkPlug

Important:Donotcleanthesparkplug(s).

Alwaysreplacethesparkplug(s)whenithasa blackcoating,wornelectrodes,anoilylm,or cracks.

Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty .

Setthegapto0.75mm(0.03inch).

g027478

Figure40

g206628

CheckingtheSpark

ElectricalSystem

Arrester

MachineswithaSparkArrester Only

ServiceInterval:Every50hours

WARNING

Hotexhaustsystemcomponentsmayignite fuelvaporsevenaftertheengineisshut off.Hotparticlesexhaustedduringengine operationmayigniteammablematerials. Firemayresultinpersonalinjuryorproperty damage.

Donotrefuelorrunengineunlessaspark arresterisinstalled.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Allowthemufertocool.

3.Checkthesparkarresterforbreaksinthe screenorwelds.

Note:Replacethesparkarresterifitisworn

ordamaged.

4.Ifyouseethatthescreenisplugged,perform thefollowing:

A.Removethesparkarrester.

B.Shakeloosetheparticlesfromthearrester

andcleanscreenwithawirebrush.

Note:Soakthearresterscreeninsolvent

ifnecessary.

C.Installsparkarresterontoexhaustoutlet.

Maintenance

JumpStartingtheMachine

1.Checktheweakbatteryforterminalcorrosion andcleanitpriortojumpstarting.Cleanand tightenconnectionsasnecessary.

CAUTION

Corrosionorlooseconnectionscan causeunwantedelectricalvoltagespikes atanytimeduringthejump-starting procedure.

Donotattempttojumpstartwithloose orcorrodedbatteryterminalsordamage totheenginemayoccur.

DANGER

Jumpstartingaweakbatterythatis cracked,frozen,haslowelectrolytelevel, oranopen/shortedbatterycell,can causeanexplosionresultinginserious personalinjury.

Donotjumpstartaweakbatteryifthese conditionsexist.

2.Ensurethattheboosterisagoodandfully chargedleadacidbatteryat12.6Vorgreater. Useproperlysizedjumpercables(4to6 AWG)withshortlengthstoreducevoltagedrop betweensystems.Ensurethatthecablesare colorcodedorlabeledforthecorrectpolarity.

CAUTION

Connectingthejumpercablesincorrectly (wrongpolarity)canimmediatelydamage theelectricalsystem.

Becertainofthebatteryterminalpolarity andjumpercablepolaritywhenhooking upthebatteries.

WARNING

Batteriescontainacidandproduce explosivegases.

•Shieldyoureyesandfacefromthe batteriesatalltimes.

•Donotleanoverthebatteries.

Note:Ensurethattheventcapsaretightand

level.Placeadampcloth,ifavailable,overany ventcapsonbothbatteries.Ensurethatthe vehiclesdonottouchandthatbothelectrical systemsareoffandatthesameratedsystem voltage.Theseinstructionsarefornegative groundsystemsonly.

3.Connectthepositive(+)cabletothepositive(+) terminalofthedischargedbatterythatiswired tothestarterorsolenoidasshowninFigure42.

ServicingtheBattery

DANGER

Chargingorjump-startingthebatterymay produceexplosivegases.Batterygasescan explode,causingseriousinjury .

•Keepsparks,ames,orcigarettesaway fromthebattery.

•Ventilatewhenchargingorusingthe batteryinanenclosedspace.

•Ensurethattheventingpathofthebattery isalwaysopenoncethebatteryislled withacid.

•Alwaysshieldyoureyesandfacefromthe battery.

Figure42

1.Positive(+)cableondischargedbattery

2.Positive(+)cableonboosterbattery

3.Negative(–)cableontheboosterbattery

4.Negative(–)cableontheengineblock

5.Boosterbattery

6.Dischargedbattery

7.Engineblock

4.Connecttheotherendofthepositivecableto thepositiveterminaloftheboosterbattery.

5.Connecttheblacknegative(–)cabletotheother terminal(negative)oftheboosterbattery.

6.Makethenalconnectionontheengineblock ofthestalledvehicle(nottothenegativepost) awayfromthebattery.Standback.

7.Startthevehicleandremovethecablesinthe reverseorderofconnection(theengineblock (black)connectionisthersttodisconnect).

g012785

DANGER

Batteryelectrolytecontainssulfuricacid, whichisfatalifconsumedandcancause severeburns.

•Wearsafetyglassestoshieldyoureyes andrubberglovestoprotectyourskinand clothingwhenhandlingelectrolyte.

•Donotswallowelectrolyte.

•Intheeventofanaccident,ushwithwater andcalladoctorimmediately.

CAUTION

IfthekeyswitchisintheONposition,there ispotentialforsparksandengagement ofcomponents.Sparkscouldcausean explosionormovingpartscouldaccidentally engage,causingpersonalinjury.

EnsurethatthekeyswitchisintheOFF positionbeforechargingthebattery.

Allowingbatteriestostandforanextendedperiod oftimewithoutrechargingthemresultsinreduced performanceandservicelife.Topreserveoptimum batteryperformanceandlife,chargebatteriesin storagewhentheopencircuitvoltagedropsto12.4V.

Note:Topreventdamageduetofreezing,thebattery

shouldbefullychargedbeforeputtingawayforwinter storage.

Note:Themachineisshippedwithalled,lead-acid

battery.

ChargingtheBattery

ServiceInterval:Monthly

1.MovethekeyswitchtotheOFFpositionand removethekey.

2.Measurethevoltageofthebatterywitha voltmeter.

3.Usethetablebelowtolocatethechargestate orthebattery,andifneeded,thebattery-charger settingandchargingintervalrecommendedto chargethebatteryto12.6Vorgreater;referto thebatterychargetablebelow.

Important:Ensurethatthenegativebattery

cableisdisconnectedandthebattery chargerusedforchargingthebattery hasanoutputof16Vand7Aorlessto avoiddamagingthebattery(seechartfor recommendedchargersettings).

BatteryChargeTable

DriveSystem Maintenance

CheckingtheDriveTireAir Pressure

ServiceInterval:Every50hours

Note:Youdonotadjustairpressureforthe

semi-pneumaticcastertires.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Checktheairpressureofthedrivetires.

3.Adjusttheairpressureinthedrivetiresto152 to165kPa(22to24psi).

Voltage Reading

12.6or greater

12.4to12.6

12.2to12.4

12.0to12.2

11.7to12.0

11.7orless

Percent Charge

100%

75to100%

50to75%

25to50%

0to25%

Maximum Charger Settings

16V/

14.4V/

4.Ifthepositivecableisalsodisconnected,

connectthepositive(red)cabletothepositive batteryterminalandsliptheterminalcoverover thepositiveterminal.

5.Removethescrew,washer,andgroundcable fromtheengine.Connectthenegativebattery cable.

Charging Interval

Nocharging required

30minutes

1hour

2hours

3hours

6hoursor more

CheckingtheWheelHub Bolts

ServiceInterval:Yearly

Torquethewheelhubbolts(Figure43)to37to45 N∙m(27to33ft-lb).

Note:Donotuseanti-seizecompoundonthewheel

hub.

g249686

Figure43

1.Lugnut2.Hubbolt

Note:Iftimedoesnotpermitchargingthe

batteryorifchargingequipmentisnotavailable, connectthenegativebatterycablesandrun thevehiclecontinuouslyfor20to30minutesto chargethebattery.

CheckingtheTorqueofthe WheelLugNuts

ServiceInterval:Yearly

Torquethewheellugnuts(Figure43)to1 15to142 N∙m(85to105ft-lb).

CheckingtheConditionof theChains

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Checkthechainsonbothsidesofthemachine forpropertension.Thechainsshouldbeableto moveupanddown1/4to1/2inch(6to12mm).

3.IfchainspoporsnaprefertoAdjustingtheDrive

WheelChainT ension(page39)andAdjusting theTineDriveChain(page47).

CheckingtheSprocket Condition

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Inspectsprocketsforwearandreplaceas required.

g268754

Figure44

1.Idlersprocket2.Idlerboltandlocknut

5.Checkthechaintensionandtightentheidler boltandlocknut.

CheckingtheTorqueofthe TransmissionOutputShaft Nut

ServiceInterval:Aftertherst5hours

Yearly

MaintainingtheChain

AdjustingtheDriveWheelChain Tension

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Lifttherearofthemachineandsupportusing jackstandsorequivalentsupport.

3.Checkthechainsoneachsideoftheidler sprocket,atbothsidesofthemachine,for propertension.

Thechainsshouldmoveupanddown6to12 mm(1/4to1/2inch).

4.T oadjustthechaintension,loosentheidlerbolt andlocknut,andpushuponthesprocketto tightenthechain(Figure44).

Important:Donotovertightenthechain.

Signicantchainwearcanoccurandwill shortenthelifeofanovertightenedchain.

Torquethenuts(Figure45)onthetransmissionoutput taperedshaftsto285to353N∙m(210to260ft-lb).

g268831

Figure45

1.Nut(transmission-outputshaft)

AdjustingtheMotion

ControlLinkage

1.RefertoPreparingforMaintenance(page31).

2.Pushthecontrolleversallthewayforwardtothe frontreferencebar;Ifeitherofthecontrollevers contactthereferencebardothefollowing:

A.Allowthecontrolleverstoreturntoneutral

andloosenthe2jamnutsonthehex adjustmentlinkage(Figure46).

Note:Onejamnutisaright-handthread

andtheotherisleft-hand.

ControlTracking

Ifthemachinetravelsorpullstoonesidewhenthe motioncontrolleversareinthefullforwardposition, adjustthetracking.

1.Pushbothcontrolleversforwardthesame distance.

2.Checkifthemachinepullstooneside;Ifitdoes, stopthemachineandsettheparkingbrake.

3.Loosenthelocknutsontherightmotioncontrol linkage(asviewedfromtherearofthemachine. Pushtherightcontrolleverforwardandrotate theadjustmentroduntilthereis1/8to1/4inch (3to6mm)gapbetweentherightcontrollever andthefrontreferencebar.

4.Placethefrontreference/speedcontrolbarinthe maximumforwardposition;refertoAdjustingthe

FrontReference/SpeedControlBar(page26).

5.Rotatetheadjustmentrodontheleftsideofthe machine(Figure47).

Figure46

1.Hexadjustmentlinkagejamnut

B.Turnthehexadjustmentlinkageuntilthere

is1/8to1/4inch(3to6mm)gapbetween thecontrolleverandthefrontreferencebar.

C.Tightenthejamnuts(Figure46).

3.Allowthecontrolleverstoreturntoneutral. Turnthelefthexadjustmentlinkuntilthemotion controlleversareapproximatelyevenwitheach other.

4.Repeatsteps2and3fortheothermotion controllinkage.

g231567

g233418

Figure47

1.Adjustmentrod

6.Lookingdowntowardstheadjustmentrod— rotateitcounterclockwise,in1/4turnincrements, toincreasespeedorclockwisetodecrease speed.

7.Drivethemachineandcheckthefullforward tracking.

8.Repeatsteps5through7untildesiredtracking isobtained.

CheckTransmissionMount BoltTorque

BrakeMaintenance

ServiceInterval:Aftertherst5hours

Yearlythereafter

Torquethe4transmissionboltsto56-69N-m(41-51 ft-lb);refertoFigure48.

Note:DoNotuseanti-seizecompoundonthewheel

hub.

Figure48

AdjustingtheParking Brake

Iftheparkingbrakedoesnotholdsecurely ,an adjustmentisrequired.

1.RefertoPreparingforMaintenance(page31).

2.Checktheairpressureinthedrivetires.If needed,adjusttotherecommendedination; refertoCheckingtheDriveTireAirPressure

(page38).

3.Disengagetheparkingbrake.

4.Loosenthecableclamponthebrakecables undertheconsole(Figure49).

5.Adjustbothcableconduitsdownward approximately1/8to1/4inch(3to6mm).

g233601

1.Transmissionbolts

g233407

Figure49

1.Cableclamp

6.Tightenthecableclampandengagetheparking brake.

7.Checktheparkingbrake;repeatsteps4through

6ifnecessary.

BeltMaintenance

CheckingtheCondition andTensionoftheBelts

ServiceInterval:Every50hours

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Checktheauxiliarypumpdrivebeltcondition andtension;thebeltshouldbesnug.Referto

AdjustingtheAuxiliaryPumpDriveBelt(page

42).

g266181

Figure51

3.Checktheconditionofthetransmissiondrive belt.

AdjustingtheAuxiliary PumpDriveBelt

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Removethetopthumbscrew,loosentheside thumbscrew,andremovethelefthydraulic compartmentcover(Figure50).

1.Auxiliarypumpdrivebelt3.Flangelocknuts

2.Auxiliarypump

4.Slidethepumpoutward(Figure51)inslotsand torquetheangelocknutsto37to45N∙m(27 to33ftlb).

Whenproperlyadjusted,thebeltshouldhave 1/2inch(1.3cm)ofdeectionwith3poundsof forceonthebeltmidwaybetweentheauxiliary pumpandenginepulley.

5.Aligntheholeandslotinthelefthydraulic compartmentcoverwiththesupportsofthe machineandsecurethecoverwiththe2 thumbscrews(Figure50).

CheckingtheTransmission DriveBeltTension

Note:Noadjustmentsarerequiredforbelttension.

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

Figure50

1.Thumbscrews

3.Loosenthe2angelocknuts(3/8inch)securing theauxiliarypumptothemountingbracket (Figure51).

2.Hydrauliccompartment cover(left)

g266184

2.Installthenewbelt.

3.Ensurethattheidlerarmandpulleycanmove freely.

HydraulicSystem Maintenance

AuxiliaryHydraulicFluid Specication

Hydraulicuidtype:AW-32hydrouid

CheckingtheAuxiliary HydraulicFluidLevel

Note:Themachineisshippedwithhydraulicuid

inthereservoir.

1.Runthemachineforapproximately15minutes topurgeanyextraairoutofthehydraulic system.

2.Completelyraiseandlowerthetines3timesto purgetheair.

g266183

3.Shutofftheengine,removethekeyandallow themachinetocool.

4.Removethecapandcheckthehydraulic-uid levelinthereservoir.

Note:Thehydraulic-uidlevelshouldcover

thewordFULLCOLDthatisembossedintothe bafeofthereservoir(Figure52).

Figure52

1.Cap3.Hotuidlevel(bafe)

2.Auxiliaryhydraulic reservoir

5.Ifnecessary,addthespeciedhydraulicuid

tothereservoiruntiltheuidcoverstheFULL COLDuidlevelonthebafe(Figure52).

Note:Iftheuidisatambient-airtemperature,

about24°C(75°F),llonlytotheFULLCOLD level.

6.Installthehydraulicreservoircap(Figure52)

andtightenituntilsnug.

Note:Donotovertightenthereservoircap.

4.Colduidlevel(bafe)

ChangingtheAuxiliary HydraulicReservoirFluid andFilter

g266182

DrainingtheAuxiliaryHydraulic Fluid

1.Runthemachineforapproximately15minutes

topurgeanyextraairoutofthehydraulic system.

2.Completelyraiseandlowerthetines3timesto

purgetheair.

3.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

4.Allowtheenginetocool.

5.Carefullycleantheareaaroundthefrontofthe auxiliarypumpandllcap;alsocleanaroundthe lter.Itisimportantthatnodirtorcontamination enterhydraulicsystem.

6.Loosenthesuctionhoseatthepumptting, cleanaroundthepumptting,andallowoilto drain(Figure53).

Figure53

1.Auxiliarypump

2.Suctionhose

g268752

Figure54

1.Filter(auxiliary-hydraulicsystem)

2.Applyathincoatofthespeciedhydraulicuid totherubbersealofthenewlter;referto

g268753

AuxiliaryHydraulicFluidSpecication(page43).

3.Turnthelterclockwiseuntilrubberseal contactsthelteradapter,thentightenthelter anadditional2/3to3/4turn(Figure54).

7.Installthesuctionhoseandtorqueto50N-m (37ft-lb).

ChangingtheFilter

ServiceInterval:Aftertherst100hours

Every250hoursthereafter

1.Unscrewtheltertoremoveitandallowoilto drain(Figure54).

AddingAuxiliaryHydraulicFluid

1.Removethecapandcheckthehydraulic-uid levelinthereservoir.

2.Addthespeciedhydraulicuiduntilthelevel reachestheFULLCOLDlinelocatedonthe reservoirtank;refertoAuxiliaryHydraulic

FluidSpecication(page43)andCheckingthe AuxiliaryHydraulicFluidLevel(page43).

Note:Iftheuidisatambient-airtemperature,

about24°C(75°F),llonlytotheFULLCOLD level.

3.Installthehydraulicreservoircapandtightenit untilsnug.

Note:Donotovertightenthereservoircap.

4.Starttheengineandraiseandlowerthetines. Lowerthetinestothegroundandrellthe reservoirtotheFULLCOLDline.

5.Checktheuidlevelagain;repeatsteps2 through5untiltheleveldoesnotdecrease.

TransmissionFluid

ChangingtheHydraulic

Specication

Transmissionuidtype:T oro®Hypr-Oil™500or

Mobil®115W-50syntheticmotoroil.

Important:Usethespecieduid.Otheruids

couldcausesystemdamage.

CheckingtheTransmission FluidLevel

ServiceInterval:Every50hours

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Allowthemachinetocool.

3.Removethecapfromtheexpansiontankand checkthetransmission-uidlevelinthetank (Figure55).

Note:Thetransmissionuidlevelshouldcover

theFULLCOLDlllinemoldedintothesideof thetank.

TransmissionFiltersand Fluid

ServiceInterval:Aftertherst100hours

Every250hoursthereafter

Important:Donotchangethehydraulicuid

(exceptforwhatcanbedrainedwhenchanging lterandremovingthedrainplugs),unlessit isfelttheoilhasbeencontaminatedorbeen extremelyhot.

Changingtheoilunnecessarilycoulddamage hydraulicsystembyintroducingcontaminants intothesystem.

DrainingtheAuxiliaryHydraulic Fluid

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Placeadrainpanbetweenthetransmissions.

3.Removethe2drainplugs,locatedatthebottom ofeachtransmission,andallowtheuidtodrain.

Figure55

1.Cap3.FULLCOLDline

2.Fillerneck(expansion tank)

4.Ifnecessary,addthespeciedtransmissionuid

untiltheuidlevelisattheFULLCOLDllline oftheexpansiontank(Figure55).

5.Installtheexpansiontankcapandtightenituntil

snug.

Important:Donotovertightentheexpansion

tankcap.

4.Locatethe2ltersunderthetransmissions (Figure56).

g249697

g268755

Figure56

1.Transmission

5.Carefullycleanareaaroundlters.

2.Filter(transmission)

Important:Donotallowdirtor

contaminationentersthehydraulic system.

6.Removethelterstoandallowtheuidtodrain fromthedrivesystem(Figure56).

7.Installthe2drainplugs.

InstallingtheTransmissionFilters

1.Applyathincoatofthespeciedhydraulicuid totherubbersealofthenewlters;referto

TransmissionFluidSpecication(page45).

2.Turnthelterclockwiseuntilrubberseal contactsthelteradapter,thentightenthelter anadditional2/3to3/4turn(Figure56).

3.Removetheventplugateachtransmission.

AddingTransmissionFluid

1.Removecapfromtheexpansiontank,addthe speciedtransmissionuidtothetankuntil uidcomesoutofthetransmissionvent,and installtheplug;refertoTransmissionFluid

Specication(page45)andCheckingthe TransmissionFluidLevel(page45).

2.Repeatstep1untiluidcomesoutoftheventof theothertransmission,andinstalltheplug.

3.T orquetheventplugsto180in-lb(20N·m).

4.Continuetoaddingthespeciedtransmission uiduntilitreachestheFULLCOLDlineon theexpansionreservoir;refertoFigure55in

CheckingtheTransmissionFluidLevel(page

45).

WARNING

Theenginemustberunningandthedrive wheelsmustbeturningsomotioncontrol adjustmentcanbeperformed.Contact withmovingpartsorhotsurfacesmay causepersonalinjury.

Keepyourngers,hands,andclothing clearofrotatingcomponentsandhot surfaces.

7.Withtheenginerunning,slowlymovethe directionalcontrolinbothforwardandreverse directions(5to6times).Checktheoillevel,and addoilasrequiredaftershuttingofftheengine.

Itmaybenecessarytorepeatstep7untilallair ispurgedfromthesystem.Airispurgedfrom thetransaxlewhenitoperatesatnormalsound levelsandmovesforwardandreversesmoothly atnormalspeeds.

8.Shutofftheengine,removethekey,engage theparkingbrake,andwaitforallmovingpart tostop.

9.Removethejackstandsandlowertherearof machine.

5.Raisetherearofmachineupandsupportwith jackstands(orequivalentsupport)justhigh enoughtoallowthedrivewheelstoturnfreely.

CAUTION

Raisingthemachineforservice ormaintenancerelyingsolelyon mechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingthemachinetofall, whichcouldcauseinjury .

Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.

6.Starttheengineandmovethethrottlecontrol aheadto1/2throttleposition.Disengagethe parkingbrake.

TineMaintenance

CheckingtheTines

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Raisethemachineandsupportitwithjack standswitha460kg(1,015lb)capacity.

7.Securethecoverpaneltothechassiswiththe 2thumbscrewsand2washers(Figure57)that youremovedinstep3,andtorquetheboltsto 37to45N∙m(27to33in-lb)

AdjustingtheTineDrive Chain

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

CAUTION

Raisingthemachineforservice ormaintenancerelyingsolelyon mechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingthemachinetofall, whichcouldcauseinjury .

Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.

3.Removethe2thumbscrews(3/8x1inch)and 2washers(3/8inch)thatsecuretherear-cover paneltothechassis,andremovethepanel (Figure57).

2.Lifttherearofthemachineandsupportusing jackstandsorequivalentsupport.

3.Checkthechainsoneachsideoftheidler sprocket,atbothsidesofthemachine,for propertension.).

Thechainsshouldmoveupanddown6to12 mm(1/4to1/2inch).

4.T oadjustthechaintension,loosentheidler boltandthreadedspacer,andpushuponthe sprockettotightenthechain(Figure58).

Important:Donotovertightenthechain.

Signicantchainwearcanoccurandwill shortenthelifeofanovertightenedchain.

Figure57

1.Chassishole3.Washer(3/8inch)

2.Rearpanel

4.Removerocksandotherdebrisfromthetines.

5.Inspectthetinesforwearanddamage.

4.Thumbscrew(3/8x1inch)

Note:Replaceanytinesthatarewornor

damaged.

6.Aligntheholesintherear-coverpaneltothe holesinthechassis(Figure57).

g268810

Figure58

1.Idlerbolt3.Threadedspacer

2.Idlersprocket

g249698

5.Checkthechaintensionandtightentheidler bolt.

AdjustingtheReturn-to-Up Spring

WARNING

Springshavestoredenergy .Overtightening thespringsmaycausethespringstofail whichcancauseseriousinjuryordeathand damagetothemachineandproperty.

Makesurespringsareproperlyadjusted and/orreplacedasspeciedintheOperator's manual.

Checkthegapbetweenthespringbracketandthe endofthespringasshowninFigure59.Thegap shouldmeasure1.38inch(35mm).Theadjustment ismadebyturningtheboltatthefrontofeachspring (clockwisewillshortenthegap,counter-clockwisewill lengthenthegap).

ChassisMaintenance

CheckforLooseHardware

ServiceInterval:Beforeeachuseordaily

1.Stopengine,waitforallmovingpartstostop, andremovekey.Engageparkingbrake.

2.Visuallyinspectmachineforanyloosehardware oranyotherpossibleproblem.Tightenhardware orcorrecttheproblembeforeoperating.

Figure59

1.1.38inch(35mm)

Important:Thespringsmustbereplaceditthe

gapislessthan1.13inches(29mm). Alwaysreplacebothreturn-to-upsprings.This

preventsunevenloadingandpossibledamageto themachine.

g233568

Cleaning

CleaningtheDebrisfrom theMachine

CleaningtheEngineand theExhaustSystemArea

ServiceInterval:Beforeeachuseordaily(more

oftenindryordirtyconditions).

CAUTION

Excessivedebrisaroundenginecoolingair intakeandexhaustsystemareacancause engine,exhaustarea,andhydraulicsystemto overheat,whichcancreatearehazard.

Cleanalldebrisfromengineandexhaust systemarea.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Cleanalldebrisfromscreenatthetopofthe engine,aroundengineshrouding,andexhaust systemarea.

3.Wipeupanyexcessivegreaseoroilaroundthe engineandexhaustsystemarea.

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Cleanoffanyoil,debris,orgrassbuilduponthe machineandaeratordeck.

3.Cleanoffanydebrisorgrassunderthechain guards,aroundthefueltank,andaroundthe engineandexhaustarea.

DisposingofWaste

DisposingoftheEngineOil

Engineoilandhydraulicuidarebothpollutantsto theenvironment.Disposeofusedoilatacertied recyclingcenteroraccordingtoyourstateandlocal regulations.

DisposingoftheBattery

DANGER

RemovingtheEngine ShroudsandCleaningthe CoolingFins

ServiceInterval:Every80hours

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Removecoolingshroudsfromengine.

3.Cleancoolingnsoftheengine.

Note:Alsocleandust,dirt,andoilfromexternal

surfacesofengine,whichcancauseimproper cooling.

4.Installthecoolingshroudsintotheengine.

Important:Operatingtheenginewithout

coolingshroudscausesenginedamagedue tooverheating.Donotoperatethemachine withoutthecoolingshrouds.

Batteryelectrolytecontainssulfuricacid, whichispoisonousandcancausesevere burns.Swallowingelectrolytecanbefatalor ifittouchesskincancausesevereburns.

•Wearsafetyglassestoshieldeyes,and rubberglovestoprotectskinandclothing whenhandlingelectrolyte.

•Donotswallowelectrolyte.

•Intheeventofanaccident,ushwithwater andcalladoctorimmediately.

Federallawstatesthatbatteriesshouldnotbeplaced inthegarbage.Managementanddisposalpractices forbatteriesmustfollowrelevantfederal,state,or locallaws.

Ifabatteryisbeingreplacedorifthemachine containingthebatteryisnolongeroperatingandis beingscrapped,removethebatteryandtakeittoa localcertiedrecyclingcenter.Ifnolocalrecycling isavailablereturnthebatterytoanycertiedbattery reseller.

Storage

1.Raisethetines,stopthemachine,shutoffthe engine,engagetheparkingbrake,andremove thekey .Placethekeyoutofreachfromchildren

2.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachine

withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe engineandhydrostaticdrive.

3.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page32).

4.Lubricatethemachine;refertoLubrication

(page31).

5.Changetheengineoil;refertoChangingthe

EngineOil(page34).

6.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

7.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourauthorizedT orodistributor.

8.Storethemachineinaclean,drygarageor storagearea.

9.Coverthemachinetoprotectitandkeepitclean.

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning.

PossibleCauseCorrectiveAction

1.Theparkingbrakeisnotengaged.1.Engagetheparkingbrake.

2.Thebatterydoesnothaveafull charge.

3.Theelectricalconnectionsare corroded,looseorfaulty.

4.Afuseisblown.4.Replacetheblownfuse.

5.Arelayorswitchisnotfunctioning properly.

1.Thefueltankisempty.1.Fillthefueltank.

2.Thefuel-shutoffvalveisclosed.2.Openthefuel-shutoffvalve.

3.Thethrottleandchokearenotinthe correctposition.

4.Thereisdirt,water,orstalefuelisin thefuelsystem.

5.Theaircleanerisdirty.

6.Theelectricalconnectionsare corroded,looseorfaulty.

7.Arelayorswitchisnotfunctioning properly.

8.Thesparkplugisfaulty.

9.Thespark-plugwireisnotconnected.

10.Theambienttemperatureistoolow.10.Placethemachineintoawarmer

2.Chargethebattery.

3.Checktheelectricalconnectionsfor goodcontact.Cleantheconnector terminalsthoroughlywithelectrical contactcleaner,applydielectric grease,andreconnect.

5.ContactanAuthorizedServiceDealer.

3.Ensurethatthethrottlelevelismidway betweentheSLOWandFASTpositions, andthechokeisintheONpositionfor acoldengineortheOFFpositionfora warmengine.

4.ContactanAuthorizedToroservice dealer.

5.Cleanorreplacetheair-cleaner element.

6.Checktheelectricalconnections forgoodcontact.Cleanconnector terminalsthoroughlywithelectrical contactcleaner,applydielectric grease,andconnect.

7.ContactanAuthorizedServiceDealer.

8.Clean,adjust,orreplacethespark plug.

9.Checkthespark-plugwireconnection.

environmentandallowthehydraulic uidandengineoiltowarmsufciently.

Theenginelosespower.

Theengineoverheats.

Themachinepullsleftorright(withlevers fullyforward).

1.Theengineloadisexcessive.1.Reducethegroundspeedoraeration

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandairpassagesfor theengineareplugged.

5.Thereisdirt,water,orstalefuelisin thefuelsystem.

1.Theengineloadisexcessive.1.Reducethegroundspeedoraeration

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandairpassagesfor theengineareplugged.

1.Thetirepressureindrivetiresisnot correct.

2.Thetrackingneedsadjustment.2.Adjustthetraction-controllinkage.

depth.

2.Cleanorreplacetheair-cleaner element.

4.Removetheobstructionsfromthe coolingnsandairpassages.

5.ContactanAuthorizedServiceDealer.

depth.

3.Removetheobstructionsfromthe coolingnsandairpassages.

1.Adjustthetirepressureinthedrive tires.

Problem

PossibleCauseCorrectiveAction

Themachinedoesnotdrive.

Thereisabnormalvibration.

Thetinesdonotraise.

Thetinesdonotengagetheground.

1.Thetransmissionbeltworn,loose,or broken.

2.Thetransmissionbeltisoffapulley.2.Changethebelt.

1.Atineisbent.1.Installanewtine.

2.Thetinemountingboltisloose.2.Tightenthetinemountingbolt.

3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Thereisalooseenginepulleyoridler pulley.

5.Theenginepulleyisdamaged.

6.Abeltisdamaged.6.Installanewbelt.

7.Thechainsarenotproperlytensioned.

1.Thereisashortinthewireharness.

2.Thereturn-to-upspringsarenot properlyadjusted.

3.Thereturn-to-upspringsaredamaged.3.Replacethereturn-to-upsprings.

1.Thetinedownpressuresettingistoo low.

2.Electronicdepthcontrolissettoo shallow.

3.Theharness/switchisdamaged.3.ContactanAuthorizedServiceDealer.

4.Theauxiliaryreservoirislowonoil.4.Addoiltothereservoir.

1.Changethebelt.

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

7.Checkthedrivewheelchaintension andthetinedrive-chaintension.

1.ContactanAuthorizedServiceDealer.

2.Adjustthereturn-to-upsprings.

1.Increasethetinedownpressure.

2.Increasetheelectricaldepthcontrol setting.

Notes:

Toro 39514 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GeneralSafety

SafeOperatingPractices

Training

Preparation

SafeHandlingofFuels

Operation

Hauling

MaintenanceandStorage

AeratorSafety

GeneralOperation

SlopeOperation

Service

CheckingTireAirPressure

CheckingtheBattery Charge

ServicingtheEngineOil

CheckingtheTransmission Fluid

ChecktheAuxiliary HydraulicFluidLevel

AddingFuel

UsingStabilizer/Conditioner

OpeningandClosingthe FuelShutoffValve

FuelingtheMachine

StartingtheEngine

CheckingtheSafety Interlock

CheckingtheEngineStarting Circuit

CheckParkingBrakeInterlock

ChangingtheTineDepth Setting

LoweringtheTines

Locking/UnlockingtheTine DepthSetting

AdjustingtheOperator WeightControlValve

DrivingtheMachine

RaisingtheTines

ShuttingOfftheEngine

PositioningtheAir-Cleaner CoverforColdorWarmAir Temperature

AdjustingtheFront Reference/SpeedControl Bar

LoadingtheMachine

TransportingtheMachine

MaintenanceSafety Information

PreparingforMaintenance

LubricatingtheChains

LubricatingtheGrease Fittings

ServicingtheAirCleaner

CheckingtheEngine-OilLevel

ServicingtheEngineOil

ChangingtheEngineOil

ServicingtheSparkPlug

InstallingtheSparkPlug

RemovingtheSparkPlug

CheckingtheSparkPlug

JumpStartingtheMachine

ServicingtheBattery

ChargingtheBattery

CheckingtheDriveTireAir Pressure

CheckingtheWheelHub Bolts

CheckingtheTorqueofthe WheelLugNuts

CheckingtheConditionof theChains

CheckingtheSprocket Condition

CheckingtheTorqueofthe TransmissionOutputShaft Nut

MaintainingtheChain

AdjustingtheDriveWheelChain Tension

CheckTransmissionMount BoltTorque

AdjustingtheParking Brake

CheckingtheCondition andTensionoftheBelts

AdjustingtheAuxiliary PumpDriveBelt

CheckingtheTransmission DriveBeltTension

CheckingtheAuxiliary HydraulicFluidLevel

ChangingtheAuxiliary HydraulicReservoirFluid andFilter

DrainingtheAuxiliaryHydraulic Fluid

ChangingtheFilter

AddingAuxiliaryHydraulicFluid

CheckingtheTransmission FluidLevel

DrainingtheAuxiliaryHydraulic Fluid

InstallingtheTransmissionFilters

AddingTransmissionFluid

TineMaintenance

CheckingtheTines

AdjustingtheTineDrive Chain