Toro 38843 Operator's Manual

PowerMax
®
Commercial1428OHXEand1432
OHXESnowthrower
ModelNo.38843—SerialNo.400000000andUp
ModelNo.38844—SerialNo.400000000andUp
FormNo.3423-342RevC
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Important:Ifyouareusingthismachineabove
1500m(5,000ft)foracontinuousperiod,ensure thattheHighAltitudeKithasbeeninstalled sothattheenginemeetsCARB/EPAemission regulations.TheHighAltitudeKitincreases engineperformancewhilepreventingspark-plug fouling,hardstarting,andincreasedemissions. Onceyouhaveinstalledthekit,attachthe high-altitudelabelnexttotheserialdecalonthe machine.ContactanyAuthorizedToroService DealertoobtaintheproperHighAltitudeKitand high-altitudelabelforyourmachine.Tolocate adealerconvenienttoyou,accessourwebsite atwww.Toro.comorcontactourToroCustomer CareDepartmentatthenumber(s)listedinyour EmissionControlWarrantyStatement.Remove
g219961
thekitfromtheengineandrestoretheengineto itsoriginalfactorycongurationwhenrunningthe engineunder1500m(5,000ft).Donotoperatean enginethathasbeenconvertedforhigh-altitude useatloweraltitudes;otherwise,youcould overheatanddamagetheengine.
©2020—TheT oro®Company 8111L yndaleAvenueSouth Bloomington,MN55420Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3423-342*
Ifyouareunsurewhetherornotyourmachinehas beenconvertedforhigh-altitudeuse,lookforthe followinglabel(Figure3).
Figure3
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
UsingtheWheel-ClutchLevers.........................13
OperatingtheSpeedSelector...........................13
OperatingtheAuger/ImpellerDrive...................13
OperatingtheQuickStick®...............................14
ClearingaCloggedDischargeChute................14
OperatingTips.................................................15
AfterOperation....................................................15
AfterOperationSafety......................................15
PreventingFreeze-upafterUse........................15
Maintenance...........................................................16
decal127-9363
RecommendedMaintenanceSchedule(s)...........16
MaintenanceSafety..........................................16
PreparingforMaintenance...............................16
CheckingtheEngine-OilLevel..........................17
CheckingandAdjustingtheSkidsand
Scraper.........................................................17
CheckingandAdjustingtheTraction
Cable............................................................18
CheckingandAdjustingtheAuger/Impeller
Cable............................................................19
CheckingtheAuger-Gearbox-OilLevel.............19
ChangingtheEngineOil...................................20
ReplacingtheSparkPlug.................................21
ReplacingtheDriveBelts..................................22
ReplacingtheHeadlight....................................23
Storage...................................................................23
StoringtheMachine..........................................23
RemovingtheMachinefromStorage................23
Troubleshooting......................................................24
Contents
Introduction...............................................................1
Safety.......................................................................2
GeneralSafety...................................................2
SafetyandInstructionalDecals..........................3
Setup........................................................................5
1CheckingtheEngine-OilLevel.........................5
2CheckingtheTirePressure..............................5
3CheckingtheSkidsandScraper......................5
4CheckingtheOperationoftheTraction
Drive...............................................................5
5ExtendingtheDriftBreakers............................7
ProductOverview.....................................................8
Specications....................................................8
Attachments/Accessories...................................8
Operation..................................................................9
BeforeOperation...................................................9
BeforeOperationSafety.....................................9
FillingtheFuelT ank............................................9
DuringOperation.................................................10
DuringOperationSafety...................................10
StartingtheEngine...........................................10
ShuttingOfftheEngine.....................................12
OperatingtheHandwarmers.............................12
OperatingtheTractionDrive.............................12
Safety
Thissnowthroweriscapableofinjuringhandsand feetandofthrowingobjects.Failuretoobservethe followingsafetyinstructionscouldresultinserious injury.
ThismachinecomplieswithANSI/OPEIB71.3 specications.
GeneralSafety
Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseit,knowshowtoshutofftheengine quickly,andunderstandsthewarnings.
Shutofftheenginewheneveryouleavethe
operatingpositionforanyreason.
Donotputyourhandsorfeetnearmovingparts
onthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand working.
2
Keepclearofanydischargeopening.Keep
x 3
1
2
3
4
5
120-9805
bystanders,especiallysmallchildren,outofthe operatingarea.
Neverallowchildrentooperatethemachine.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
107-3040
decal107-3040
1.Cutting/dismembermenthazardofhandorfoot,impeller andauger—keepbystandersaway.
decal121-6847
121-6847
1.Cutting/dismembermenthazardofthengersorhand, impeller—donotplaceyourhandinthechute;shutoffthe enginebeforeusingthetooltoclearthechute.
decal131-6487
131-6487
decal120-9805
120-9805
1.Insertthekey.
2.Primetheengine3times.
3.Engagethechoke.
4.Pullthestartercord.
5.Oncetheengineisrunning,disengagethechoke.
1.Engine—shutoff
2.Slow
3.Fast
decal133-8061
133-8061
3
decal136-7825
136-7825
1.Fuel
2.Fuelshutoff
138-0650
1.Squeezethelowerlevertoturnleft.5.Cutting/dismembermentofngersorhand,impeller
2.Squeezetheupperlevertoengagethetractiondrive.
3.Warning—readtheOperator’sManual.7.Squeezetheupperlevertoengagetheimpeller.
4.Cutting/dismembermentofngersorhand,impellerblade—do notplaceyourhandinthechute;shutofftheenginebefore usingthetooltoclearthechute.
blade—keepawayfrommovingparts;keepallguardsand shieldsinplace;removethekeyfromtheignitionbefore servicingthemachine.
6.Thrownobjecthazard—keepbystandersaway.
8.Squeezethelowerlevertoturnright.
decal138-0650
4
Setup
1
CheckingtheEngine-OilLevel
NoPartsRequired
Procedure
Note:Yourmachinecomeswithoilintheenginecrankcase.Beforestartingtheengine,checktheoillevel
andaddoilifnecessary.
RefertoCheckingtheEngine-OilLevel(page17).
2
CheckingtheTirePressure
NoPartsRequired
Procedure
3
CheckingtheSkidsand Scraper
g252396
NoPartsRequired
Procedure
RefertoCheckingandAdjustingtheSkidsand
Scraper(page17).
5
5.MovethespeedselectortoPosition1;referto
OperatingtheSpeedSelector(page13).
4
CheckingtheOperationof theTractionDrive
NoPartsRequired
Procedure
CAUTION
Ifthetractiondriveisnotproperlyadjusted, themachinemaymoveinthedirection oppositeofwhatyouintended,causinginjury and/orpropertydamage.
Carefullycheckthetractiondriveandadjustit properly,ifnecessary.
1.Starttheengine;refertoStartingtheEngine
(page10).
2.MovethespeedselectortoPositionR1;referto
OperatingtheSpeedSelector(page13).
6.Squeezetheleft(traction)levertothehandgrip (Figure5).
Themachineshouldmoveforward.Ifthe machinedoesnotmoveormovesrearward, completethefollowing:
A.Releasethetractionleverandshutoffthe
engine.
B.Disconnectthetrunnionfromthe
speed-selectorlever.
C.Turnthetrunnionupward(counterclockwise)
onthespeed-controlrod.
D.Connectthetrunniontothespeed-selector
lever.
7.Ifyoumadeanyadjustments,repeatthis procedureuntilnoadjustmentsarerequired.
Important:Ifthemachinemoveswhenthe
tractionleverisinthereleasedposition,checkthe tractioncable;refertoCheckingandAdjusting
theTractionCable(page18)ortakethemachine
toanAuthorizedServiceDealerforservice.
3.Squeezetheleft(traction)levertothehandgrip (Figure5).
Figure5
Themachineshouldmoverearward.Ifthe machinedoesnotmoveormovesforward, completethefollowing:
A.Releasethetractionleverandshutoffthe
engine.
B.Disconnectthetrunnionfromthe
speed-selectorlever.
C.Turnthetrunniondownward(clockwise)on
thespeed-controlrod.
g001011
D.Connectthetrunniontothespeed-selector
lever.
4.Releasethetractionlever.
6
5
ExtendingtheDriftBreakers
NoPartsRequired
Procedure
Extendthedriftbreakersasneeded.
g258084
7
ProductOverview
g016500
Figure8
1.Primer5.Throttle
2.Key
3.Choke
4.Fuel-shutoffvalve
6.Oil-drainplug
7.Recoil-starthandle
g004217
Figure9
Figure7
1.Handgrip(2)
2.Auger/impellerlever11.Driftbreaker(2)
3.Speed-selectorlever12.Scraper
4.Handwarmerswitch13.Auger
5.Tractionlever
6.QuickStick®
discharge-chutecontrol
7.Fuel-tankcap16.Electric-startbutton
8.Oil-lltube/dipstick
9.Chutedeector18.Wheel-clutchlever(2)
10.Dischargechute
14.Skid(2)
15.Headlight
17.Electric-startplug-in
1.Snow-cleanouttool(attachedtothehandle)
g265079
Specications
ModelWeightLengthWidthHeight
137.9kg74cm
38843
38844
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.T oro.comforalistofall approvedattachmentsandaccessories.
(304lb)
140.6kg84cm
(310lb)
160cm
(63
inches)
(29
inches)
(33
inches)
114cm
(45
inches)
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineToro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
8
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Forelectric-startmodelsonly:Useextension
cordsandreceptaclesasspeciedinthemanual. Inspecttheelectricalcordbeforepluggingitinto apowersource.Ifthecordisdamaged,replace it.Unplugthepowercordwheneveryouarenot startingthemachine.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hair,securelooseclothing,anddonotwearloose jewelry.
FillingtheFuelTank
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
Donotuseethanolblendsofgasoline(such
asE15orE85)withmorethan10%ethanolby volume.Performanceproblemsand/orengine damagemayresultwhichmaynotbecovered underwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
Donotllabovethebottomofthefueltankneck (Figure10).
Thoroughlyinspecttheareawhereyouwillusethe
machine,andremovealldoormats,sleds,boards, wires,andotherforeignobjects.
Ifashield,safetydevice,ordecalisdamaged,
illegible,ormissing,repairorreplaceitbefore beginningoperation.Also,tightenanyloose fasteners.
Two-stagemodelsonly:Adjustthecollector
housingheighttoclearagravelorcrushed-rock surface.
FuelSafety
Fuelisextremelyammableandexplosive.Areor explosionfromfuelcanburnyouandothers.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachineontheground beforelling,notinavehicleoronanobject.
Fillthefueltankoutdoorswhentheengineiscold.
Replacethefuelcapsecurelyandwipeupspills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
g216203
Figure10
Important:Forbestresults,purchaseonlythe
quantityoffuelthatyouexpecttousein30days. Otherwise,youmayusefuelstabilizer/conditioner inthemachineatalltimestokeepthefuelfresh longerwhenusedasdirectedbythefuel-stabilizer manufacturer.
Storefuelinanapprovedfuelcontainer,outofthe
reachofchildren.
Whenfuelisinthetank,tipthemachineonlyas
directedintheinstructions.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.
9
DuringOperation
DuringOperationSafety
GeneralSafety
Shutofftheenginebeforeuncloggingthe
machineandalwaysuseastickorthe snow-cleanouttool(ifprovided).
Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.
Keepyourface,hands,feet,andanyotherpart ofyourbodyorclothingawayfrommovingor rotatingparts.
Neverdirectthedischargetowardpeopleorareas
wherepropertydamagecanoccur.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Exercisecautiontoavoidslippingorfalling,
especiallywhenoperatingthemachineinreverse.
Alwaysbesureofyourfooting,andkeeparm
holdonthehandles.Walk;neverrun.
Exerciseextremecautionwhenoperatingthe
machineonaslope.
Donotoperatethemachinewithoutgoodvisibility
orlight.
Lookbehindandusecarewhenbackingupthe
machine.
Whennotactivelyclearingsnow,disengagepower
totheauger.
Exerciseextremecautionwhenoperatingthe
machineonorcrossinggraveldrives(2-stage modelsonly),walks,orroads.Stayalertforhidden hazardsortrafc.
Neverattempttomakeanyadjustmentswhile
theengineisrunning,exceptasdirectedinthe instructions.
Afterstrikingaforeignobject,shutofftheengine,
removetheignitionkey(electric-startmodels only),inspectthemachinefordamage.Repairany damagebeforestartingthemachine.
Ifthemachinestartstovibrateabnormally,shutoff
theengineandcheckimmediatelyforthecause.
Donotruntheengineindoors;exhaustfumesare
dangerous.
Donotoverloadthemachinecapacityby
attemptingtoclearsnowattoofastarate.
Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
Shutofftheenginewheneveryouleavethe
operatingposition,beforeclearingorunclogging thecollector,impeller,ordischargechute,and whenmakinganyrepairs,adjustments,or inspections.
Neveroperatethemachineathightransport
speedsonslipperysurfaces.
StartingtheEngine
UsingElectricStart
Note:T ousetheelectricstarter(electric-startmodelsonly),connectapowercordtotheplug-inrstandthen
toapoweroutlet.UseonlyaUL-listed,16-gaugeextensioncordrecommendedforoutdoorusethatisnot longerthan50ft(15m).
WARNING
Theelectricalcordcanbecomedamaged,causingashockorre.
Thoroughlyinspecttheelectricalcordbeforeusingthemachine.Ifthecordisdamaged,do notuseit.Replaceorrepairthedamagedcordimmediately.ContactanAuthorizedService Dealerforassistance.
CAUTION
Ifyouleavethemachinepluggedintoapoweroutlet,someonecaninadvertentlystartthe machineandinjurepeopleordamageproperty.
Unplugthepowercordwheneveryouarenotstartingthemachine.
10
UsingRecoilStart
g260414
Figure11
g260415
Figure12
11
ShuttingOfftheEngine
g252411
Figure13
Operatingthe Handwarmers
Operatethehandwarmersasfollows:
PresstheswitchtotheONpositiontoturnonthe
handwarmers.
PresstheswitchtotheOFFpositiontoturnoffthe
handwarmers.
Figure14
OperatingtheTraction Drive
CAUTION
Ifthetractiondriveisnotproperlyadjusted, themachinemaymoveinthedirection oppositeofwhatyouintended,causinginjury and/orpropertydamage.
Carefullycheckthetractiondriveandadjust itproperly,ifnecessary;refertoChecking
andAdjustingtheTractionCable(page18)for
moreinformation.
Important:Ifthemachinemoveswhenthe
tractionleverisinthereleasedposition,checkthe tractioncable;refertoCheckingandAdjusting
theTractionCable(page18)ortakethemachine
toanAuthorizedServiceDealerforservice.
1.Toengagethetractiondrive,squeezetheleft (traction)levertothehandgrip(Figure15).
g026460
1.On/Offswitch3.OFFposition
2.ONposition
g001011
Figure15
2.Tostopthetractiondrive,releasethetraction lever.
12
UsingtheWheel-Clutch
OperatingtheSpeed
Levers
Thewheel-clutchleversallowyoutomomentarily disengagethedriveto1orbothwheelswiththe traction-driveleverstillengaged.Thisenablesyouto turnandmaneuverthemachineeasily.
Note:Holdingdownthetractionleveragainstthe
handleengagesthetractiondrivetobothwheels.
Toturnthemachinetotheright,liftuptheright wheel-clutchleverandsqueezeittowardthehandle (Figure16).
Figure16
Note:Thisdisengagesthedrivetotherightwheel
whiletheleftwheelcontinuesdriving,andthemachine turnstotheright.
Note:Similarly,squeezingtheleftwheel-clutchlever
turnsthemachinetotheleft.
Selector
Thespeedselectorhas6forwardand2reverse gears.T ochangespeeds,releasethetractionlever andshiftthespeed-selectorlevertothedesired position(Figure18).Theleverlocksinanotchat eachspeedselection.
g001012
Figure18
g001307
Operatingthe Auger/ImpellerDrive
1.Toengagetheauger/impellerdrive,squeeze theright(auger/impeller)levertothehandgrip (Figure19).
Whenyoucompletetheturn,releasethewheel-clutch lever,andthedrivere-engagesbothwheels(Figure
17).
Figure17
Momentarilysqueezingandreleasingtheleftorright wheel-clutchleveralsoallowsforsteeringadjustments tokeepthemachinegoinginastraightline,especially indeepsnow.
Squeezingbothwheel-clutchleverssimultaneously disengagesthedrivetobothwheels.Thisenables youtomanuallymovethemachinebackwardwithout stoppingtoshiftitintoareversegear.Italsoallows youtomaneuverandtransportthemachinemore easilywhentheengineisnotrunning.
g001013
Figure19
2.Tostoptheaugerandimpeller,releasetheright
g001308
lever.
Important:Whenyouengageboththe
auger/impellerleverandthetractionlever, thetractionleverlockstheauger/impeller leverdown,freeingyourrighthand.To releasebothlevers,simplyreleasetheleft (traction)lever.
3.Iftheaugerandimpellercontinuetorotatewhen youreleasetheauger/impellerlever,donot operatethemachine.Checktheauger/impeller cable;refertoCheckingandAdjustingthe
Auger/ImpellerCable(page19)andadjustitif
necessary.Otherwise,takethemachinetoan AuthorizedServiceDealerforservice.
13
WARNING
ClearingaClogged
Iftheaugerandimpellercontinue torotatewhenyoureleasethe auger/impellerlever,youcouldseriously injureyourselforothers.
Donotoperatethemachine.Takeittoan AuthorizedServiceDealerforservice.
OperatingtheQuickStick®
Note:Fullypresstheblueknobtoreleasethelatch
andoperatetheQuickStick®.
DischargeChute
WARNING
Iftheauger/impellerisrunningbutthereisno snowcomingoutofthedischargechute,the dischargechutemaybeclogged.
Neveruseyourhandstoclearaclogged dischargechute.Thiscouldresultinpersonal injury.
Tounclogthedischargechute,stayinthe
operatingpositionandreleasetheleft(traction) lever.Whilerunningtheauger/impeller,pushdown onthehandlestoraisethefrontofthemachinea fewcentimeters(inches)offthepavement.Then liftthehandlesquicklytobumpthefrontofthe machineonthepavement.Repeatifnecessary untilastreamofsnowcomesoutthedischarge chute.
Ifyoucannotunclogthedischargechuteby
bumpingthefrontofthemachine,shutoffthe
engine,waitforallmovingpartstostop,and usethesnow-cleanouttool(Figure9).
Figure20
Important:Uncloggingthedischargechute
bybumpingthefrontofthemachineonthe pavementmaycausetheskidstomove.Adjust theskidsandtightentheskidboltssecurely; refertoCheckingandAdjustingtheSkidsand
Scraper(page17).
g030118
14
OperatingTips
AfterOperation
DANGER
Whenthemachineisinoperation,theimpeller andaugerrotateandcaninjureoramputate handsorfeet.
Beforeadjusting,cleaning,inspecting, troubleshooting,orrepairingthemachine, shutofftheengineandwaitforallmoving partstostop.Disconnectthewirefrom thesparkplugandkeepitawayfromthe plugtopreventsomeonefromaccidentally startingtheengine.
Removeanobstructionfromthedischarge chute;refertoClearingaClogged
DischargeChute(page14).Usethe
snow-cleanouttool(Figure10),notyour hands,toremoveanobstructionfromthe dischargechute.
Staybehindthehandlesandawayfrom thedischargeopeningwhileoperatingthe machine.
Keepyourface,hands,feet,andanyother partofyourbodyorclothingawayfrom concealed,moving,orrotatingparts.
AfterOperationSafety
GeneralSafety
Neverstorethemachinewithfuelinthefuel
tankinsideabuildingwhereignitionsourcesare present,suchashotwaterheaters,spaceheaters, orclothesdryers.Allowtheenginetocoolbefore storingthemachineinanyenclosure.
Whenstoringthemachineformorethan30
days,refertoStorage(page23)forimportant information.
Runthemachineafewminutesafterthrowing
snowtopreventfreeze-upofthecollectorand impeller.
PreventingFreeze-upafter Use
Insnowyandcoldconditions,somecontrolsand
movingpartsmayfreeze.Donotuseexcessive
forcewhentryingtooperatefrozencontrols.
Ifyouhavedifcultyoperatinganycontrolorpart, starttheengineandletitrunforafewminutes.
WARNING
Theimpellercanthrowstones,toys,andother foreignobjectsandcauseseriouspersonal injurytoyouorbystanders.
Keeptheareatobeclearedfreeofall objectsthattheaugercouldpickupand throw.
Keepallchildrenandpetsawayfromthe areaofoperation.
AlwayssetthethrottletotheFASTpositionwhen
throwingsnow.
Iftheengineslowsdownunderaloadorthe
wheelsslip,shiftthemachineintoalowergear.
Ifthefrontofthemachineridesup,shiftthe
machineintoalowergear.Ifthefrontcontinuesto rideup,liftuponthehandles.
Afterusingthemachine,lettheenginerunfor
afewminutestopreventmovingpartsfrom freezing.Engagetheauger/impellertoclearany remainingsnowfrominsidethehousing.Rotate theQuickSticktopreventitfromfreezing.Shutoff theengine,waitforallmovingpartstostop,and removealliceandsnowfromthemachine.
Withtheengineoff,pulltherecoil-starthandle
severaltimesandpushtheelectric-startbutton oncetopreventtherecoilstarterandelectric starterfromfreezingup.
15
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst2hours
Aftertherst5hours
Beforeeachuseordaily
Every100hours
Yearly
Yearlyorbeforestorage
MaintenanceProcedure
•Inspectthetractioncableandadjustitifnecessary.
•Inspecttheauger/impellercableandadjustitifnecessary .
•Changetheengineoil.
•Checktheengine-oillevelandaddoilifnecessary.
•Replacethesparkplug.
•Checktheskidsandthescraperandadjustthemifnecessary.
•Inspectthetractioncableandadjustorreplaceitifnecessary.
•Inspecttheauger/impellercableandadjustorreplaceitifnecessary .
•Checktheauger-gearboxoilandaddoilifnecessary.
•Changetheengineoil.
•Checktheairpressureinthetiresandinatethemto116to137kPa(17to20psi).
•Drainthefuelandruntheenginetodryoutthefueltankandthecarburetoratthe endoftheseason.
•HaveanAuthorizedServiceDealerinspectandreplacethetractiondrivebeltand/or theauger/impellerdrivebelt,ifnecessary.
MaintenanceSafety
Readthefollowingsafetyprecautionsbefore performinganymaintenanceonthemachine:
Beforeservicing,adjusting,orcleaningthe
machine,shutofftheengineandremovethe key.Ifmajorrepairsareeverneeded,contactan AuthorizedServiceDealer.
PreparingforMaintenance
1.Movethemachinetoalevelsurface.
2.Shutofftheengineandwaitforallmovingparts tostop.
3.Disconnectthespark-plugwire.Referto
ReplacingtheSparkPlug(page21).
Alwaysweareyeprotectionwhileperformingan
adjustmentorrepairtoprotectyoureyesfrom foreignobjectsthatthemachinemaythrow.
Checkallfastenersatfrequentintervalsforproper
tightnesstoensurethatthemachineisinsafe workingcondition.
Donotchangethegovernorsettingsontheengine.
PurchaseonlygenuineTororeplacementparts andaccessories.
16
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily—Checktheengine-oillevelandaddoilifnecessary .
g257528
CheckingandAdjustingthe SkidsandScraper
ServiceInterval:Yearly—Checktheskidsand
thescraperandadjustthemif necessary.
Checktheskidsandthescrapertoensurethatthe augerdoesnotcontactthepavedorgravelsurface. Adjusttheskidsandthescraperasneededto compensateforwear.
1.Checkthetirepressure;referto2Checkingthe
TirePressure(page5).
2.Loosenthenutsthatsecurebothskidstothe augersidesuntiltheskidsslideupanddown easily.
Important:Theaugerbladesmustbe
supportedabovethegroundbytheskids.
3.Ensurethatthescraperis3mm(1/8inch)above andparalleltoalevelsurface.
Note:Ifthepavementiscracked,rough,or
uneven,adjusttheskidstoraisethescraper.For gravelsurfaces,adjusttheskidsfurtherdownto preventthemachinefrompickinguprocks.
4.Movetheskidsdownuntiltheyareevenwith theground.
5.Firmlytightenthenutsthatsecurebothskids totheaugersides.
Note:T oquicklyadjusttheskidsiftheyloosen,
supportthescraper3mm(1/8inch)offthe pavement,thenadjusttheskidsdowntothe pavement.
Note:Iftheskidsbecomeexcessivelyworn,
youcanturnthemoverandsettheunusedside towardthepavement.
1.3mm(1/8inch)
g019046
Figure22
17
CheckingandAdjustingthe TractionCable
ServiceInterval:Aftertherst2hours—Inspect
thetractioncableandadjustitif necessary.
Yearly—Inspectthetractioncableandadjustor replaceitifnecessary.
Ifthemachinedoesnotdriveintheforwardorreverse speedsoritdriveswhenyoureleasethetractionlever, adjustthetractioncable.
g001021
Figure24
Withthetractionleveldisengaged,ensurethatthe bottomofthetraction-cablebracketistouchingthe frameofthemachine(Figure21).
Figure23
Ifthebottomofthetraction-cablebracketisnot touchingtheframeofthemachine,theleft(traction) cableisnotproperlyadjusted.
Toadjustthetractioncable,dothefollowing:
1.Jamnut2.Turnbuckle
g259431
1.Loosenthejamnut.
2.Loosenortightentheturnbuckletountilthe cableistaughtandthebottomofthebracket touchestheframeofthemachine.
3.Tightenthejamnut(Figure24).
18
CheckingandAdjustingthe Auger/ImpellerCable
ServiceInterval:Aftertherst2hours—Inspectthe
auger/impellercableandadjustitif necessary.
Yearly—Inspecttheauger/impellercableand adjustorreplaceitifnecessary.
1.Removethe2screwsthatareholdingthebelt coverinplace(Figure25).
2.Removethebeltcover(Figure25).
Figure25
3.Withtheauger/impellerleverdisengaged, ensurethatthegapbetweentheaugerclutch armandtheframeofthemachineis1.5mm (1/16inch)asshowninFigure26.
g260109
Figure27
1.Jamnut2.Turnbuckle
6.Loosenortightentheturnbucklethatadjuststhe tensiononthecable(Figure27).
7.Adjusttheturnbuckleuntilyouobtaintheproper gap.
8.Tightenthejamnut.
9.Insertthe2screwsthatyoupreviouslyremoved onthebeltcover.
10.Iftheauger/impellercableisproperlyadjusted
g260066
butaproblemremains,contactanAuthorized ServiceDealer.
Checkingthe Auger-Gearbox-OilLevel
ServiceInterval:Yearly—Checktheauger-gearbox
oilandaddoilifnecessary.
Figure26
1.1.5mm(1/16inch)
2.Frame
4.Iftheauger/impellercableisnotproperly adjusted,dothefollowingsteps:
5.Loosenthejamnut(Figure27).
3.Augerclutcharm
1.Movethemachinetoalevelsurface.
2.Cleantheareaaroundthepipeplugandremove thepipeplugfromthegearbox(Figure28).
Note:Ifneeded,useplierstoassistinremoving
thepipeplug.
g260108
19
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours—Changethe
engineoil.
Yearly—Changetheengineoil.
Ifpossible,runtheengineforafewminutesbefore changingtheoilbecausewarmoilowsbetterand carriesmorecontaminants.
Figure28
3.Checktheoillevelusingasuitablemeasuring device,suchasacleancabletie.Theoilshould beapproximately3.8cm(1.5inches)belowthe lleropening(Figure29).
Figure29
Engineoilcapacity
OilviscosityRefertoFigure30.
APIserviceclassicationSJorhigher
g257725
UseFigure30belowtoselectthebestoilviscosityfor
0.95L(32oz)
theoutdoortemperaturerangeexpected:
g257737
Figure30
g011606
4.Iftheoillevelislow,addGL-5orGL-6,SAE 85-95EPgearoillubricanttothegearbox,then checktheoillevelagain.
Note:Donotusesyntheticoil.
5.Installthepipepluginthegearbox.
1.Cleantheareaaroundtheoil-draincap(Figure
31).
g001026
Figure31
1.Oil-draincap
2.Slideanoil-drainpanunderthedrainextension andremovetheoil-draincap.
3.Draintheoil.
Note:Disposeoftheusedoilproperlyatalocal
recyclingcenter.
4.Installtheoil-draincap.
5.Fillthecrankcasewithoil.
20
ReplacingtheSparkPlug
ServiceInterval:Every100hours—Replacethe
sparkplug.
WARNING
Replacingthesparkplugwhiletheengineis hotcanresultinburns.
Waituntiltheengineiscooltoreplacethe sparkplug.
UseaT orosparkplugorequivalent(Champion® RN9YCorNGKBPR6ES).
1.Removetheboot(Figure32).
g001029
Figure34
1.0.76mm(0.030inch)
5.Installthenewsparkplug,tightenitrmly ,and attachtheignitionwiretothesparkplug.
Note:Ensurethattheignitionwiresnaps
completelyintoplaceonthesparkplug.
Figure32
1.Spark-plugboot
2.Cleanaroundthebaseofthesparkplug.
Figure33
g016645
g016646
3.Removeanddiscardtheoldsparkplug.
Note:Y ouwillneedaratchetwrenchextension
toremovethesparkplug.
4.Setthegapbetweentheelectrodesonanew sparkplugat0.76mm(0.030inch)asshown inFigure34.
21
ReplacingtheDriveBelts
Iftheauger/impellerdrivebeltorthetraction-drivebelt becomesworn,oil-soaked,orotherwisedamaged, haveanAuthorizedServiceDealerreplacethebelt.
22
ReplacingtheHeadlight
Replacetheheadlightassembly(T oropartnumber138-0670)whenneeded.
1.Removetheheadlightwirefromthebackoftheheadlight(AofFigure35).
2.Removetheboltandnutholdingtheheadlightassemblyontotheheadlightbracketandthenremovethe oldheadlightassembly(BofFigure35).
3.Securethenewheadlightassemblyontotheheadlightbracketwiththepreviouslyremovednutand bolt(CofFigure35).
4.Inserttheheadlightwirestraightintothebackoftheheadlightuntilitissecurelyinplace(DofFigure35).
Figure35
g256137
Storage
StoringtheMachine
1.Onthelastrefuelingoftheyear,addfuel stabilizertofreshfuelasdirectedbythefuel stabilizermanufacturer.
Important:Donotstorefuellonger
thanthatsuggestedbythefuelstabilizer manufacturer.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
3.Runthemachineuntiltheenginerunsoutoffuel.
4.Primetheengineandstartitagain.
5.Allowtheenginetorununtilitshutsoff. Whenyoucannolongerstarttheengine,itis sufcientlydry.
6.Allowtheenginetocool.
7.Removetheignitionkey.
8.Cleanthemachinethoroughly.
9.Touchupchippedsurfaceswithpaintavailable fromanAuthorizedServiceDealer.Sand affectedareasbeforepainting,andusearust preventativetopreventthemetalpartsfrom rusting.
10.Tightenallloosescrews,bolts,andlocknuts. Repairorreplaceanydamagedparts.
11.Coverthemachineandstoreitinaclean,dry placeoutofthereachofchildren.
RemovingtheMachine fromStorage
Performtheannualmaintenanceproceduresasgiven intheRecommendedMaintenanceSchedule;referto
Maintenance(page16).
23
Troubleshooting
Problem
Theelectricstarterdoesnotturn (electric-startmodelsonly).
Theenginedoesnotstartorstartshard.
PossibleCauseCorrectiveAction
1.Thepowercordisdisconnectedatthe outletorthemachine.
2.Thepowercordisworn,corroded,or damaged.
3.Thepoweroutletisnotenergized.
1.Thekeyisnotintheignitionorisinthe STOPposition.
2.ThechokeisintheOFFpositionand theprimerhasnotbeenpressed.
3.Thefuel-shutoffvalveisnotopen.3.Openthefuel-shutoffvalve.
4.ThethrottleisnotintheFASTposition.4.MovethethrottletotheFASTposition.
5.Thefueltankisemptyorthefuel systemcontainsstalefuel.
6.Thespark-plugwireislooseor disconnected.
7.Thesparkplugispitted,fouled,orthe gapisincorrect.
8.Thefuel-ventcapisrestricted.
9.Theengine-oillevelintheengine crankcaseistoolowortoohigh.
1.Connectthepowercordtotheoutlet and/orthemachine.
2.Replacethepowercord.
3.Haveaqualiedelectricianenergize theoutlet.
1.Insertthekeyintotheignitionandturn ittotheONposition.
2.MovethechoketotheONpositionand presstheprimer3times.
5.Drainand/orllthefueltankwith freshfuel(notmorethan30daysold). Iftheproblempersists,contactan AuthorizedServiceDealer.
6.Connectthewiretothesparkplug.
7.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
8.Removetheventrestrictionorreplace thefuelcap.
9.Addordrainoiltoadjusttheoillevelin theenginecrankcasetotheFullmark onthedipstick.
Theenginerunsrough.
1.ThechokeisintheONposition.1.MovethechoketotheOFFposition.
2.Thefuel-shutoffvalveisnotcompletely open.
3.Thefueltankisnearlyemptyor containsstalefuel.
4.Thespark-plugwireisloose.
5.Thesparkplugispitted,fouled,orthe gapisincorrect.
6.Theengine-oillevelintheengine crankcaseistoolowortoohigh.
2.Openthefuel-shutoffvalve.
3.Drainandllthefueltankwithfresh fuel(notmorethan30daysold). Iftheproblempersists,contactan AuthorizedServiceDealer.
4.Connectthewiretothesparkplug.
5.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
6.Addordrainoiltoadjusttheoillevelin theenginecrankcasetotheFullmark onthedipstick.
24
Problem
PossibleCauseCorrectiveAction
Theengineruns,butthemachine dischargessnowpoorlyornotatall.
Thedischargechuteeitherdoesnotlock intoplaceordoesnotmove.
Themachinedoesnotproperlyclearthe snowoffthesurface.
1.ThethrottleisnotintheFASTposition whenthrowingsnow .
2.Themachineismovingtoofasttoclear thesnow.
3.Youaretryingtoremovetoomuch snowperswath.
4.Youaretryingtoremoveextremely heavyorwetsnow.
5.Thedischargechuteisplugged.5.Unclogthedischargechute.
6.Theauger/impellerdrivebeltisloose orisoffthepulley.
7.Theauger/impellerdrivebeltisworn orbroken.
1.Thedischarge-chutelatchisnot properlyadjusted.
1.Theskidsand/orscraperarenot properlyadjusted.
2.Thepressureinthetiresisnotequal.
1.MovethethrottletotheFASTposition.
2.Shiftthemachineintoalowergear .
3.Reducetheamountofsnowremoved perswath.
4.Donotoverloadthemachinewith extremelyheavyorwetsnow.
6.Installand/oradjusttheauger/impeller drivebelt;refertowww.Toro.com forservicinginformationortakethe machinetoanAuthorizedService Dealer.
7.Replacetheauger/impellerdrivebelt; refertowww.Toro.comforservicing informationortakethemachinetoan AuthorizedServiceDealer.
1.Adjustthedischarge-chutelatch.
1.Adjusttheskidsand/orthescraper.
2.Checkandadjustthepressurein1or bothtires.
25
Notes:
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover ,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally ,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.
.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.Toroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
Loading...