Toro 38816, 38817 Operator's Manual

PowerMax726/826OESnowthrower
g018884
ModelNo.38816—SerialNo.314000001andUp
ModelNo.38817—SerialNo.314000001andUp
FormNo.3378-826RevA
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential homeownersorprofessional,hiredoperators.Itis designedprimarilyforremovingsnowfrompaved surfaces,suchasdrivewaysandsidewalks,andother surfacesfortrafconresidentialorcommercial properties.Itisnotdesignedforremovingmaterials otherthansnow,norisamodelwithapivotingscraper designedforclearingoffgravelsurfaces.
Readthisinformationcarefullytolearnhowtooperateand maintainyourmachineproperlyandtoavoidinjuryand machinedamage.Youareresponsibleforoperatingthe machineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comformachine andaccessoryinformation,helpndingadealer,ortoregister yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourmachineready.Figure1identiesthelocationofthe modelandserialnumbersonthemachine.Writethenumbers inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
ReplacementEngineOwner’sManualsmaybeordered throughtheenginemanufacturer.
Contents
Introduction..................................................................1
Training.................................................................3
Preparation.............................................................3
Operation...............................................................4
MaintenanceandStorage..........................................4
ToroSnowthrowerSafety.........................................4
SoundPressure.......................................................5
SoundPower..........................................................5
Vibration................................................................5
SafetyandInstructionalDecals.................................5
Setup............................................................................8
1InstallingtheUpperHandle....................................8
2InstallingtheTractionControlLinkage....................9
3InstallingtheChute..............................................10
4InstallingtheChuteControlRod............................10
5FillingtheEnginewithOil.....................................11
6CheckingtheTirePressure....................................11
7CheckingtheSkids...............................................12
8CheckingtheTractionDriveOperation...................12
ProductOverview.........................................................13
Operation....................................................................13
FreewheelingorUsingtheSelf-propelDrive...............13
FillingtheFuelTank...............................................14
StartingtheEngine.................................................15
StoppingtheEngine...............................................16
OperatingtheTractionDrive...................................17
OperatingtheSpeedSelector...................................17
OperatingtheAuger/ImpellerDrive.........................17
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3378-826*A
OperatingtheQuickStick®......................................18
UncloggingtheDischargeChute..............................18
PreventingFreeze-up..............................................18
OperatingTips......................................................19
Maintenance.................................................................20
RecommendedMaintenanceSchedule(s)......................20
PreparingforMaintenance.......................................21
CheckingtheEngineOilLevel.................................21
CheckingandAdjustingtheSkidsand
Scraper..............................................................21
CheckingandAdjustingtheTractionCable................21
CheckingandAdjustingtheAuger/Impeller
Cable................................................................22
CheckingtheAugerGearboxOilLevel......................22
ChangingtheEngineOil.........................................23
AdjustingtheDischargeChuteLatch........................23
ReplacingtheDriveBelts.........................................24
Storage........................................................................24
PreparingtheMachineforStorage............................24
RemovingtheMachinefromStorage.........................25
Troubleshooting...........................................................26
2
Safety
BeforeOperating
?
?
Readandunderstandthecontentsofthis manualbeforeoperatingthesnowthrower . Becomefamiliarwithallcontrolsandknow howtostoptheenginequickly .
Operator 's Position
Thelow-speedaugerhasamovingpinch pointclosetotheopening.
Caution:Improperusemayresultin lossoffingers,hands,orfeet.
Thereisahigh-speed impellerclosetothe opening.
ThismachinemeetsorexceedstheISOstandard8437 ineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanualbefore theengineiseverstarted.
Thisisthesafetyalertsymbol.Itisusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.
Improperlyusingormaintainingthismachinecould resultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.

Training

Readtheoperatingandserviceinstructionmanual
carefully.Bethoroughlyfamiliarwiththecontrolsand theproperuseofthemachine.Knowhowtostopthe machineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren,andpets.
Exercisecautiontoavoidslippingorfalling,especially
whenoperatinginreverse.

Preparation

Thoroughlyinspecttheareawherethemachineistobe
usedandremovealldoormats,sleds,boards,wires,and otherforeignobjects.
Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
Donotoperatethemachinewithoutwearingadequate
wintergarments.W earfootwearwhichwillimprove footingonslipperysurfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer. –Neveraddfueltoarunningorhotengine. –Fillfueltankoutdoorswithextremecare.Neverll
Replacegasolinecapssecurelyandwipeupspilled
fueltankindoors.
fuel.
Adjustthecollectorhousingheighttocleargravelor
crushedrocksurface.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwherespecicallyrecommendedby manufacturer).
Letengineandmachineadjusttooutdoortemperatures
beforestartingtoclearsnow.
Theoperationofanypoweredmachinecanresultin
foreignobjectsbeingthrownintotheeyes.Alwayswear safetyglassesoreyeshieldsduringoperationorwhile performinganadjustmentorrepair.
3

Operation

Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden hazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,remove
thewirefromthespark-plug,thoroughlyinspectthe machineforanydamage,andrepairthedamagebefore restartingandoperatingthemachine.
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis generallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingthecollector/impeller housingordischargeguide,andwhenmakinganyrepairs, adjustments,orinspections.
Whencleaning,repairing,orinspecting,makecertainthe
collector/impellerandallmovingpartshavestopped. Disconnectthespark-plugwire,andkeepthewireaway fromtheplugtopreventaccidentalstarting.
Donotruntheengineindoors,exceptwhenstartingit
andformovingthemachineinoroutofthebuilding. Opentheoutsidedoors;exhaustfumesaredangerous.
Donotclearsnowacrossthefaceofslopes.Exercise
extremecautionwhenchangingdirectiononslopes.Do notattempttoclearsteepslopes.
Neveroperatethemachinewithoutproperguards,plates,
orothersafetyprotectivedevicesinplace.
Neveroperatethemachinenearglassenclosures,
automobiles,windowwells,drop-offs,etc.withoutproper adjustmentofthesnowdischargeangle.Keepchildren andpetsaway.
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Neveroperatethemachineathightransportspeedson
slipperysurfaces.Usecarewhenreversing.
Neverdirectdischargeatbystandersorallowanyonein
frontofthemachine.
Disengagepowertothecollector/impellerwhenmachine
istransportedornotinuse.
Useonlyattachmentsandaccessoriesapprovedby
themanufacturerofmachine(suchaswheelweights, counterweights,cabs,etc.).
Neveroperatethemachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfooting,andkeeparm holdonthehandles.Walk;neverrun.
Neveroperatethemachinewithoutgoodvisibilityor
light.
Takeallpossibleprecautionswhenleavingthemachine
unattended.Shiftintoneutral,settheparkingbrake,stop theengineandremovethekey.

MaintenanceandStorage

Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresentsuchashot waterandspaceheaters,clothesdryers,etc.Allowthe enginetocoolbeforestoringinanyenclosure.
Alwaysrefertoowner’sguideinstructionsforimportant
detailsifthemachineistobestoredforanextended period.
Maintainorreplacesafetyandinstructionslabels,as
necessary.
Runthemachineafewminutesafterthrowingsnowto
preventfreeze-upofthecollector/impeller.

ToroSnowthrowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknow.
Rotatingrotorbladescaninjurengersorhands.
Staybehindthehandlesandawayfromthedischarge openingwhileoperatingthemachine.Keepyourface,
hands,feet,andanyotherpartofyourbodyor clothingawayfrommovingorrotatingparts.
Beforeadjusting,cleaning,repairing,andinspectingthe
machine,andbeforeuncloggingthedischargechute,stop
theengine,removethekey,andwaitforallmoving partstostop.
Usethesnowcleanouttool,notyourhands,toremove
obstructionsfromthedischargechute.
Beforeleavingtheoperatingposition,stoptheengine,
removethekey,andwaitforallmovingpartstostop.
Donotwearloose-ttingclothingthatcouldgetcaught
inmovingparts.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.Also, tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoonafter
ithasstoppedbecausetheenginemaybehotenoughto causeaburn.
Performonlythosemaintenanceinstructionsdescribedin
thismanual.Beforeperforminganymaintenance,service, oradjustment,stoptheengine,removethekey,and disconnectthewirefromthesparkplug.Ifmajorrepairs areeverneeded,contactanAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days,drain
thefuelfromthefueltanktopreventapotentialhazard.
4
Storefuelinanapprovedfuelcontainer.Removethekey fromtheignitionswitchbeforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand
accessories.

SoundPressure

Thismachinehasasoundpressurelevelattheoperator’sear of86dBA,whichincludesanUncertaintyValue(K)of1 dBA.Thesoundpressurelevelwasdeterminedaccordingto theproceduresoutlinedinENISO11201.

SoundPower

Thismachinehasaguaranteedsoundpowerlevelof102 dBA,whichincludesanUncertaintyValue(K)of3.75dBA. Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO3744.

Vibration

SafetyandInstructional Decals
Important:Safetyandinstructiondecalsarelocated
nearareasofpotentialdanger.Replacedamageddecals.
Measuredvibrationlevelforthelefthand=3.3m/s
Measuredvibrationlevelfortherighthand=3.1m/s
UncertaintyValue(K)=1.6m/s
Themeasuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO20643.
2
.
2
.
2
.
121–6823
1.Fast
2.Forwardspeeds4.Reversespeeds
3.Slow
121–6817
1.Cuttingdismemberment,impellerandcutting dismemberment,augerhazards—keepbystandersasafe distancefromthesnowthrower.
5
121–1239
121–1240
Reorderpartno.120–7194
1.Tractiondrive—squeezethelevertoengage;releasethe levertodisengage.
2.Warning—readtheOperator’sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
3.Cutting/dismembermenthazard,impeller—donotplace yourhandinthechute;stoptheenginebeforeleavingthe operatingposition,usethetooltoclearthechute.
4.Cuttingdismembermenthazard,impeller—keepaway frommovingparts;removetheignitionkeyandreadthe instructionsbeforeservicingorperformingmaintenance.
thesnowthrower.
6.Auger/impellerdrive—squeezethelevertoengage;release thelevertodisengage.
Briggs&StrattonPartNo.273676
1.Stop
2.Slow
3.Fast
1.Warning—readthe
2.Warning—rehazard.
Briggs&StrattonPartNo.276925
Operator'sManual.
3.Warning—toxicgas inhalationhazard.
4.Warning—hot surface/burnhazard.
Briggs&StrattonPartNo.275949
1.Chokeon(Choke)2.Chokeoff(Run)
1.Whenstartingacold engine,closethechoke andpresstheprimertwo times.
6
Briggs&StrattonPartNo.277566
2.Whenstartingawarm engine,openthechoke anddonotpressthe primer.
Briggs&StrattonPartNo.277588
1.Primer3.Ignitionkeyout
2.Ignitionkeyin (Engine—Run)
(Engine—Stop)
Briggs&StrattonPartNo.278866
1.Fuel—On2.Fuel—Off
7
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4 5
6 7 8
Handlebolts2 Curvedwashers Locknuts2 Hairpincotter2 Flatwasher3 Nut2 Carriagebolt Flatwasher2 Carriagebolts Locknuts2
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
Qty.
Use
2
2
2
Installtheupperhandle.
Installthetractioncontrollinkage.
Installthechute.
Installthechutecontrolrod.
Filltheenginewithoil.
Checkthetirepressure.
Checktheskids.
Checktheoperationofthetractiondrive.
1

InstallingtheUpperHandle

Partsneededforthisprocedure:
2Handlebolts
2
Curvedwashers
2Locknuts
Procedure
1.Liftandrotatetheupperhandleandpositionitover thelowerhandle(
2.Install2handlebolts,2curvedwashers,and2locknuts inthelowerhandleholes(
Figure3).
Figure3).
Figure3
8
2
g019004
g019378

InstallingtheTractionControl Linkage

Partsneededforthisprocedure:
Figure6
2Hairpincotter
3Flatwasher
Procedure
1.Insertthelowerendoftherodintothelowerlinkarm sothatthebentendofthespeedcontrolrodfaces rearward(Figure4).
Figure4
2.Securethelowerendofthespeedcontrolrodwitha atwasherandahairpincotter(Figure4).
3.Placeaatwasheronthetrunnion(Figure5).
6.Pulluponthespeedcontrolrodandinsertthetrunnion intotheholeinthespeedselectorlever(Figure5).
Note:Ifthetrunniondoesnottintothehole whenyouliftuponthespeedcontrolrod,rotatethe trunnionupwardordownwardonthespeedcontrol roduntilitts.
7.Securethetrunnionandupperendofthespeedcontrol rodwithawasherandahairpincotter.
Note:Foreasierinstallation,lookdownthroughthe openinginthespeedselector(Figure7).
Figure7
1.Speedselector
Figure5
1.Speedselectorlever
2.Trunnion
4.ShiftthespeedselectorleverintoPositionR2.
5.Rotatethelowerlinkarmfullyupward (counterclockwise)(Figure6).
3.Innerwasher
4.Outerwasher
9
3
3
1
2
g019379
4

InstallingtheChute

Partsneededforthisprocedure:
2Nut
2
Carriagebolt
2Flatwasher
Procedure
1.Placethechuteontheframeandthealignthedischarge chutemounttothechutesupport.

InstallingtheChuteControl Rod

Partsneededforthisprocedure:
2
Carriagebolts
2Locknuts
Procedure
1.UnwraptheQuickStickandrotateitsothatitis uprightandinthecenter.
2.Holdthebluetriggercapdownandpulltheleverfully rearward.
Note:Thedischargechuteanddeectorshouldface forward.Iftheydonot,holdthebluetriggercap down(butdonotmovetheQuickStick)androtatethe dischargechuteuntiltheydo.
3.Aligntheattenedbackendofthelongchutecontrol rodwiththeattenedfrontendoftheshortrod thatextendsfromthecontrolpanelsothattheynest together(
Figure9).
Figure8
1.Carriagebolt
2.Flatwasher
2.Securethedischargechutemountusing2bolts,2nuts, and2atwashers.
3.Nut
Figure9
1.Shortrod
4.Insertthefrontendoftherodintotheopeningin thebackofthechutegearcoveruntilitslidesintothe chutegear(Figure10).
2.Longchutecontrolrod
10
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