Toro 38743 Operator's Manual

Page 1
PowerClear
ModelNo.38743—SerialNo.400010798andUp
®
721QZRSnowthrower
Introduction
WARNING
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Thismachineisintendedtobeusedbyresidential homeownersorprofessional,hiredoperators.Itis designedprimarilyforremovingsnowfrompaved surfaces,suchasdrivewaysandsidewalks,andother surfacesfortrafconresidentialorcommercial properties.Itisnotdesignedforremovingmaterials otherthansnow,norisitdesignedforclearingoffgravel surfaces.
Readthisinformationcarefullytolearnhowtooperateand maintainyourmachineproperlyandtoavoidinjuryand machinedamage.Youareresponsibleforoperatingthe machineproperlyandsafely.
FormNo.3407-536RevA
Operator'sManual
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
YoumaycontactTorodirectlyatwww.Toro.comformachine andaccessoryinformation,helpndingadealer,ortoregister yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourmachineready.Figure1identiesthelocationofthe modelandserialnumbersonthemachine.Writethenumbers inthespaceprovided.
©2016—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Important:Ifyouareusingthismachineabove1500m (5,000ft)foracontinuousperiod,ensurethattheHigh AltitudeKithasbeeninstalledsothattheenginemeets CARB/EPAemissionregulations.TheHighAltitude Kitincreasesengineperformancewhilepreventing spark-plugfouling,hardstarting,andincreased emissions.Onceyouhaveinstalledthekit,attach thehigh-altitudelabelnexttotheserialdecalonthe machine.ContactanyAuthorizedT oroServiceDealer toobtaintheproperHighAltitudeKitandhigh-altitude labelforyourmachine.T olocateadealerconvenientto
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3407-536*A
Page 2
you,accessourwebsiteatwww.Toro.comorcontactour ToroCustomerCareDepartmentatthenumber(s)listed inyourEmissionControlWarrantyStatement.
Removethekitfromtheengineandrestoretheengine toitsoriginalfactorycongurationwhenrunningthe engineunder1500m(5,000ft).Donotoperateanengine thathasbeenconvertedforhigh-altitudeuseatlower altitudes;otherwise,youcouldoverheatanddamage theengine.
Ifyouareunsurewhetherornotyourmachinehasbeen convertedforhigh-altitudeuse,lookforthefollowing label(Figure3).
Figure3
ChangingtheEngineOil.........................................14
ServicingtheSparkPlug..........................................15
ReplacingtheDriveBelt..........................................16
AdjustingtheQuickShootControl...........................17
Storage........................................................................19
StoringtheMachine................................................19
Contents
Introduction..................................................................1
Safety...........................................................................3
SafetyandInstructionalDecals.................................3
Setup............................................................................4
1UnfoldingtheHandle............................................4
2InstallingtheDischargeChute................................4
3FillingtheEnginewithOil......................................5
4AdjustingtheControlCable...................................5
ProductOverview..........................................................6
Operation.....................................................................6
BeforeOperation.......................................................6
Safety.....................................................................6
FillingtheFuelTank................................................7
CheckingtheEngine-OilLevel..................................7
DuringOperation......................................................7
Safety.....................................................................7
StartingtheEngine..................................................8
EngagingtheRotorBlades........................................9
DisengagingtheRotorBlades...................................9
ShuttingOfftheEngine...........................................9
AdjustingtheDischargeChuteandChute
Deector...........................................................10
ClearingaCloggedDischargeChute.........................10
OperatingTips......................................................10
AfterOperation........................................................11
Safety....................................................................11
PreventingFreeze-upafterUse.................................11
Maintenance.................................................................12
RecommendedMaintenanceSchedule(s)......................12
MaintenanceSafety.................................................12
AdjustingtheControlCable.....................................12
InspectingtheRotorBlades.....................................13
2
Page 3
Safety
Keepclearofanydischargeopening.Keepbystandersa
safedistanceawayfromthemachine.
ThismachinecomplieswithANSIB71.3specicationsin effectatthetimeofproduction.
ReadandunderstandthecontentsofthisOperator’ sManual
beforeyoustarttheengine.Ensurethateveryoneusing thisproductknowshowtouseitandunderstandsthe warnings.
Donotputyourhandsorfeetnearmovingcomponents
onthemachine.
Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe machine.
SafetyandInstructionalDecals
Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamagedor missingdecals.
Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
Shutofftheenginebeforeunclogging,servicing,or
fuelingthemachine.
Youcanndadditionalitemsofsafetyinformationintheir respectivesectionsthroughoutthismanual.
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
115-5698
OrderPartNo.1 17-9121
1.Cuttingdismembermenthazards,impellerandauger—do notplaceyourhandinthechute;removetheignitionkey andreadtheinstructionsbeforeservicingorperforming maintenance.
OrderPartNo.1 17-6036
1.Warning—readthe
Operator'sManual.
2.Cutting/dismemberment hazard,impeller—shutoff theenginebeforeleaving themachine.
3.Thrownobject hazard—keepbystanders asafedistanceawayfrom themachine.
4.Fuelspillhazard—donot tipmachinebackward.
5.Engineswitchon
117-9102
6.Engineswitchoff
7.Primer
8.Pushtheprimer3timesto primetheengine.
9.ReadtheOperator's Manualbeforechecking engine-oillevel.
3
Page 4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3 4
Nopartsrequired
Screw Chuteassembly Discharge-chutehandle1
Nopartsrequired
Nopartsrequired
1

UnfoldingtheHandle

NoPartsRequired
Procedure
1.Loosenthehandleknobs,pullouttheU-shapedhandle locksuntilyoucanmovethehandlefreely ,androtate thehandletotheoperatingposition(Figure4).
Qty.
3 1
Important:Ensurethatyoudonotpinchorkink thecontrolcable(Figure6).
Unfoldthehandle.
Installthedischargechute.
Filltheenginewithoil.
Adjustthecontrolcable.
Figure5
Use
Figure4
1.U-shapedhandlelock(2)
2.InserttheendoftheU-shapedhandlelockintothe openholeinthehandleandtightenthehandleknobs untiltheyaresnug(Figure5).
Note:Thehandleknobscontainnylocnutsthat requiremorepressuretotightenfullytopreventthe handlefromcominglooseduringoperation.
2.Handleknobs
Figure6
1.Controlcable
4
Page 5
Maxll:.0.60L(20oz),type:automotivedetergentoilwith anAPIserviceclassicationofSJ,SL,orhigher.
2
InstallingtheDischargeChute
Partsneededforthisprocedure:
3
Screw
1
Chuteassembly
1Discharge-chutehandle
Procedure
Installthedischargechuteasshown(Figure7).
UseFigure8toselectthebestoilviscosityfortheoutdoor temperaturerangeexpected.
Figure8
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoil-llcap(Figure9).
Figure7
1.Dischargechute
Note:Foreasierinstallation,useasmallratchetwrenchto tightenthescrews.
Important:Donotovertightenthescrews;otherwise youmaydamagethedischargechuteandpreventit fromturningfreely.
2.Screw(3)
3

FillingtheEnginewithOil

NoPartsRequired
Procedure
Yourmachinedoesnotcomewithoilintheengine,butit doescomewithabottleofoil.
Important:Beforestartingtheengine,lltheengine withoil.
Note:Thebottleofoilmaycontainmoreoilthanisrequired.
Donotoverllorunderlltheengine.
Figure9
1.Oil-llcap
3.Unscrewtheoil-llcapandremoveit.
4.Withthemachineintheoperatingposition,carefully pouroilintothecrankcaseuntilthepointofoverow.
Note:Youmaytipthemachineforward(handleup) tomakeaddingoileasier.Remembertoreturnthe machinetotheoperatingpositionbeforecheckingthe oillevel.
Important:Donottipthemachinealltheway forwardontoitsnose,orfuelmayleakoutofthe machine.
5.Wait3minutesfortheoiltosettleandaddenoughto bringittothepointofoverow .
6.Screwtheoil-llcapintotheoil-llholeandtightenit securely.
5
Page 6
4
AdjustingtheControlCable
NoPartsRequired
Procedure
RefertoAdjustingtheControlCable(page12).
ProductOverview
Figure10
1.Chute-deectortrigger
2.Dischargechute8.Ignitionkey
3.Fuel-tankcap
4.Controlbar10.Oil-drainplug
5.QuickShootcontrol11.Oil-llcap
6.Recoil-starthandle
7.Primer
9.Chokelever
12.Chutedeector
Operation
BeforeOperation

Safety

Donotoperatethemachinewithoutwearingadequate
wintergarments.Avoidloosettingclothingthatcanget caughtinmovingparts.Wearslipresistantfootwearthat willimprovefootingonslipperysurfaces.
Alwayswearsafetyglassesoreyeprotectionduring
operationorwhileperforminganadjustmentorrepairto protectyoureyesfromforeignobjectsthatthemachine maythrow .
Thoroughlyinspecttheareawhereyouwillusethe
machineandremovealldoormats,sleds,boards,wires, andotherforeignobjects.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.Also, tightenanyloosefasteners.
6
Page 7

FillingtheFuelTank

Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume. Performanceproblemsand/orenginedamagemayresult whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessyouuseafuelstabilizer.
Donotaddoiltogasoline.
Figure12
1.Oil-llcap
3.Unscrewtheoil-llcapandremoveit.
4.Iftheoillevelislow,slowlypouroilintotheoil-llhole untilthepointofoverow .Wait3minutes,thencheck theoillevelonthedipstickbywipingthedipstickclean andtheninserting,butnotscrewingin,theoil-llcap intothehole.
Note:Youmaytipthemachineforward(handleup) tomakeaddingoileasier.Remembertoreturnthe machinetotheoperatingpositionbeforecheckingthe oillevel.
Figure11
1.6mm(1/4inch)
Note:Forbestresults,purchaseonlythequantityofgasoline thatyouexpecttousein30days.Otherwise,youmayadd fuelstabilizertonewlypurchasedgasolinetokeepitfreshfor upto6months.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily—Checkthe
engine-oillevelandaddoilifnecessary.
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoil-llcap(Figure12).
Important:Donottipthemachinealltheway forwardontoitsnose,orfuelmayleakoutofthe machine.
Maxll:0.60L(20oz),type:SAE30detergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
5.Screwtheoil-llcapintotheoil-llholeandtighten itsecurelybyhand.
DuringOperation

Safety

Rotatingaugerbladescaninjurengersorhands.
Staybehindthehandlesandawayfromthedischarge openingwhileoperatingthemachine.Keepyourface,
hands,feet,andanyotherpartofyourbodyor clothingawayfrommovingorrotatingparts.
Neverdirectthedischargetowardpeopleorareaswhere
propertydamagecanoccur.
Exercisecautiontoavoidslippingorfalling.Alwaysbe
sureofyourfooting,andkeeparmholdonthehandles. Walk;neverrun.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutgoodvisibilityor
light.
Lookbehindandusecarewhenbackingupwiththe
machine.
Whennotactivelyclearingsnow ,disengagepowertothe
rotorblades.
7
Page 8
Donotattempttoclearsnowfromagravelorcrushed
rocksurface.Thisproductisintendedforuseonlyon pavedsurfaces.
Donotusethemachineonaroof.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwhenspecicallyrecommendedby manufacturer).
Stayalertforhiddenhazardsortrafc.
Afterstrikingaforeignobject,shutofftheengine,
removetheignitionkey,thoroughlyinspectthemachine foranydamage,andrepairthedamagebeforestarting andoperatingthemachine.
Ifthemachineshouldstarttovibrateabnormally,shutoff
theengineandcheckimmediatelyforthecause.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthemachineinorout ofthebuilding.Opentheoutsidedoors;exhaustfumes aredangerous.
Figure14
1.Chokelever
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Nevertouchahotengineormufer.

StartingtheEngine

1.TurntheignitionkeyclockwisetotheONposition (Figure13).
Figure13
2.Pulloutthechokelever(Figure14andFigure15).
Figure15
1.Symbolsonthechokeleverindicatingtopulloutthechoke levertoactivatethechoke
3.Firmlypushintheprimerwithyourthumbasindicated bythetablebelow,holdingintheprimerinforasecond beforereleasingiteachtime(Figure16).
Temperature
-23°C(-10°F)andabove
Below-23°C(-10°F)
SuggestedNumberof
Primes
3
6
Figure16
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimerhole.
Important:Donotusetheprimerorthechokeif theenginehasbeenrunningandishot.Excessive primingmayoodtheengineandpreventitfrom starting.
4.Pulltherecoil-starthandle(Figure17).
8
Page 9
Figure17
Note:Ifyoupulltherecoilhandleandfeelno
resistance,thestartermaybefrozen.Thawoutthe starterbeforeattemptingtostartthemachine.
5.Whiletheengineisrunning,pushinthechokelever slowly.

EngagingtheRotorBlades

Toengagetherotorblades,holdthecontrolbaragainstthe handle(Figure18).

DisengagingtheRotorBlades

Todisengagetherotorblades,releasethecontrolbar(Figure
19).
Figure19

ShuttingOfftheEngine

Toshutofftheengine,turntheignitionkeycounterclockwise totheOFFposition(Figure20).
1.Controlbar
Figure20
Figure18
9
Page 10
AdjustingtheDischargeChute
ClearingaCloggedDischarge
andChuteDeector
Toadjustthedischargechute,pressthetriggeroftheQuick Shootcontrolontherighthandsideofthehandleandmove itupordownalongthehandle.Movingthecontroldown thehandlerotatesthedischargechutetotheleft;moving thecontrolupthehandlerotatesthedischargechutetothe right(Figure21).
Chute
WARNING
Handcontactwiththerotatingrotorbladesinside thedischargechuteisthemostcommoncauseof injuryassociatedwithmachines.Neveruseyour handtocleanoutthedischargechute.
Toclearthechute:
Shutofftheengine.
Wait10secondstoensurethattherotorbladeshave
stoppedrotating.
Alwaysuseacleanouttool,notyourhands.
OperatingTips
WARNING
Therotorbladescanthrowstones,toys,andother foreignobjectsandcauseseriouspersonalinjuryto theoperatorortobystanders.
Figure21
Toraiseorlowertheangleofthechutedeector,pressthe triggeronthechutedeectorandmovethechutedeector upordown(Figure22).
Keeptheareatobeclearedfreeofallobjects thattherotorbladescouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
Removethesnowassoonaspossibleafteritfalls.
Ifthemachinedoesnotpropelitselfforwardonslippery
surfacesorinheavysnow,pushforwardonthehandle, butallowthemachinetoworkatitsownpace.
Overlapeachswathtoensurecompletesnowremoval.
Dischargethesnowdownwindwheneverpossible.
Figure22
1.Chute-deectortrigger2.Chutedeector
10
Page 11
AfterOperation
1
2
G016654
3
4

Safety

Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresent,suchashot waterheaters,spaceheaters,orclothesdryers.Allowthe enginetocoolbeforestoringinanyenclosure.
Whenstoringthemachineformorethan30days,referto
Storage(page19)forimportantdetails.

PreventingFreeze-upafterUse

Lettheenginerunforafewminutestopreventmoving
partsfromfreezing.Shutofftheengine,waitforall movingpartstostop,andremoveiceandsnowfromthe machine.
Cleanoffanysnowandicefromthebaseofthechute.
Rotatethedischargechuteleftandrighttofreeitfrom
anyicebuildup.
WiththeignitionkeyintheOFFposition,pullthe
recoil-starthandleseveraltimestopreventtherecoil starterfromfreezingup.
Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen tryingtooperatefrozencontrols.Ifyouhavedifculty operatinganycontrolorpart,starttheengineandletit runforafewminutes.
Figure23
11
Page 12
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Afterthersthour
Aftertherst2hours
Beforeeachuseordaily
Yearly
Yearlyorbeforestorage
MaintenanceProcedure
•Checkthecontrolcableandadjustitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•Changetheengineoil.
•Checktheengine-oillevelandaddoilifnecessary.
•Checkthecontrolcableandadjustitifnecessary.
•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor bladesandscraperifnecessary.
•Changetheengineoil.
•Checkthesparkplugandreplaceitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
•Preparethemachineforstorage.

MaintenanceSafety

Readthefollowingsafetyprecautionsbeforeperformingany maintenanceonthemachine:
Beforeperforminganymaintenance,service,or
adjustment,shutofftheengineandremovethekey.If majorrepairsareeverneeded,contactanAuthorized ServiceDealer.
Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking condition.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
Donotchangethegovernorsettingsontheengine.
PurchaseonlygenuineTororeplacementpartsand
accessories.

AdjustingtheControlCable

CheckingtheControlCable
ServiceInterval:Afterthersthour—Checkthecontrol
cableandadjustitifnecessary.
Yearly—Checkthecontrolcableandadjustitif necessary.
Movethecontrolbarbacktowardthehandletoremovethe slackinthecontrolcable(Figure24).
Figure24
1.Controlbar2.2mmto3mm(1/16inch to1/8inch)gap
Note:Ensurethata2mmto3mm(1/16inchto1/8inch) gapexistsbetweenthecontrolbarandthehandle(Figure24).
Important:Thecontrolcablemustcontainsomeslack whenyoudisengagethecontrolbarfortherotorblades tostopproperly.
12
Page 13
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespringfrom theadjusterlink(Figure25).
Figure26
Figure25
1.Adjusterlink
2.Z-tting
3.Springcover
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe adjusterlinkasneededtoobtainthe2mmto3mm (1/16inchto1/8inch)gapbetweenthecontrolbar andthehandle(Figure24).
Note:MovingtheZ-ttinghigherdecreasesthegap betweenthecontrolbarandthehandle;movingit lowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethespring coverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl
Cable(page12).
1.Removetheupperendof springfromthishole.
2.Inserttheupperendof springintothishole.
3.Pivotpoint
4.Upperendofspring
Note:Thebeltmayslip(squeal)inwetconditions; todryoutthedrivesystem,starttherotorandrunit withoutaloadfor30seconds.

InspectingtheRotorBlades

ServiceInterval:Yearly—Inspecttherotorbladesandhave
anAuthorizedServiceDealerreplacethe rotorbladesandscraperifnecessary.
Beforeeachsession,inspecttherotorbladesforwear.When arotorbladeedgehasworndowntothewear-indicatorhole, haveanAuthorizedServiceDealerreplacetherotorblades andthescraper(Figure27).
Note:Afterextendeduse,thedrivebeltmaywear andloseitsproperbelttension.Ifthedrivebeltslips (continuouslysqueals)underaheavyload,disconnect thespringfromtheadjustorlinkandmovetheupper endofthespringtotheholethatisfurtherfrom thepivotpointinthecontrolbar(Figure26).Then connectthespringtotheadjustorlinkandadjustthe controlcable.
1.Thewear-indicatorholeis intact;youdonotneedto replacetherotorblades.
13
Figure27
2.Thewear-indicatorholeis exposed;replacetherotor blades.
Page 14

ChangingtheEngineOil

ServiceInterval:Aftertherst2hours
Yearly
Runtheengineafewminutesbeforechangingtheoiltowarm it.Warmoilowsbetterandcarriesmorecontaminants.
1.Siphonthefuelfromthefueltankintoanapproved fuelcontainer,orruntheengineuntilitshutsoff.
2.Movethemachinetoalevelsurface.
3.Placeanoil-drainpanundertheoil-drainplug,remove theplug,andtipthemachinebackwardanddrainthe usedoilinthepan(Figure28).
Figure28
Maxll:0.60L(20oz),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
UseFigure30belowtoselectthebestoilviscosityfor theoutdoortemperaturerangeexpected.
Figure30
4.Afterdrainingtheusedoil,returnthemachinetothe operatingposition.
5.Installtheoil-drainplugandtightenitsecurely .
6.Cleanaroundtheoil-llcap(Figure29).
Figure29
1.Oil-llcap
7.Unscrewtheoil-llcapandremoveit(Figure29).
8.Withthemachineintheoperatingposition,carefully pouroilintotheoil-llholetothepointofoverow (Figure31).
Figure31
9.Wait3minutesfortheoiltosettleandaddenoughto bringittothepointofoverow .
10.Screwtheoil-llcapintotheoil-llhole,andtighten itsecurelybyhand.
11.Wipeupanyspilledoil.
12.Disposeoftheusedoilproperlyatalocalrecycling center.
Note:Youmaytipthemachineforward(handleup) tomakeaddingoileasier.Remembertoreturnthe machinetotheoperatingpositionbeforecheckingthe oillevel.
Important:Donottipthemachinealltheway forwardontoitsnose,orfuelmayleakoutofthe machine.
14
Page 15

ServicingtheSparkPlug

ServiceInterval:Y early—Checkthesparkplugandreplace
itifnecessary.
UseaNGKBPR6ESorChampionRN9YCsparkplug orequivalent.
1.Shutofftheengineandwaitforallmovingpartsto stop.
2.Rotatethedischargechutesothatitfacesforward.
3.Removethedischargechute,thedischarge-chute handle,andthechutesealbyremovingthe3large screwsand1smallscrew(Figure32).
Figure33
1.Screw(4)3.Sparkplug
2.Shroud4.Spark-plugwire
Figure32
1.Fuel-tankcap
2.Largescrews(3)5.Chuteseal
3.Dischargechute
4.Smallscrew
4.Removethe4screwsthatsecuretheshroud(Figure33).
5.Removethefuel-tankcap.
6.Removetheshroud(Figure33).
7.Installthefuel-tankcap.
8.Disconnectthewirefromthesparkplug.
9.Cleanaroundthesparkplug.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty sparkplug.Donotcleantheelectrodesbecause gritenteringthecylindercandamagetheengine.
11.Setthegapontheplugto0.76mm(0.030inch)as showninFigure34.
Figure34
1.Center-electrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
12.Installthesparkplugandtorqueitto27to30N∙m (20to22ft-lb).
15
Page 16
13.Connectthewiretothesparkplug.
Note:Ensurethatthebreathertubeisroutedabove thespark-plugwireasshowninFigure35.
Figure35
1.Breathertube
2.Carburetor-drainbolt
14.Removethefuel-tankcap.
15.Installtheshroudwiththescrewsthatyouremoved instep4.
Note:Ensurethattheupperandlowershroudst togetherinthesidegrooves.
16.Installthefuel-tankcap.
17.Installthechuteseal,dischargechute,and discharge-chutehandleontothemachineusingthe hardwarethatyouremovedinstep3.
Figure36
1.Drive-beltcover6.Drivebelt
2.Bolt(3)7.Rotorshaft
3.Rotor-pulleybolt
4.Curvedwasher
5.Rotorpulley10.Enginepulley
8.Brakespring(unhookfrom idlerarmhere)
9.Idlerpulley
2.Unhookthebrakespringfromtheidlerarmtorelease thebelttension(Figure36).
3.Removethescrewandcurvedwasherthatholdsthe rotorpulley(Figure36).
4.Removetherotorpulleyandthedrivebelt(Figure36).
5.Installthenewdrivebelt,routingitasshowninFigure
37.
Note:Thesmallscrewgoesthroughthesmallhole inthechutesealatthefrontofthedischarge-chute opening.

ReplacingtheDriveBelt

Ifthedrivebeltbecomesworn,oil-soaked,excessively cracked,frayed,orotherwisedamaged,replacethebelt.
1.Removethedrivebeltcoverbyremovingthe3boltsas showninFigure36.
Figure37
1.Brakespring(installon idlerarmhere)
2.Idlerpulley4.Rotorpulley
3.Enginepulley
Note:Routethenewdrivebeltrstaroundtheengine pulley,thentheidlerpulley ,andnallyaroundthe looserotorpulleypositionedjustabovetherotorshaft (Figure36).
6.Installtherotorpulleyontotherotorshaft(Figure36).
7.Installthecurvedwasherandtherotor-pulleyboltand tightenthemsecurely(Figure36).
Note:Theconcavesideofthecurvedwashergoes againsttheoutsideofthepulley.
16
Page 17
8.Installthebrakespringontotheidlerarm(Figure37).
9.Installthedrivebeltcoverwiththeboltsthatyou removedinstep1.
Note:Ensurethatthedrivebeltisproperlyadjusted andoperating;refertoCheckingtheControlCable
(page12)andAdjustingtheControlCable(page13).

AdjustingtheQuickShoot Control

Ifthereismorethan13mm(1/2inch)ofslackintheQuick Shootcable(Figure38)orthedischargechutedoesnotrotate leftandrightinequalangles,adjusttheQuickShootcontrol cables.
Figure38
1.13mm(1/2inch)maximumslack
1.Loosenthe2QuickShootcontrol-cableclamps(Figure
39).
Figure40
1.Arrows
3.Rotatethedischargechutesothatitfacesstraight aheadandthearrowonthebackofthedischargechute alignswiththearrowontheshroud(Figure41).
Figure39
1.Cableclamps
2.PositiontheQuickShootcontrolbetweenthe2arrows locatedontherightsideoftheupperhandle(Figure
40).
Figure41
17
Page 18
4.Holdthedischargechuteinthestraight-aheadposition, pullthelowercablecasingdownwarduntilyouremove theslackinthecable,andtightenthescrewonthe lowercableclampsecurely(Figure42).
Figure42
1.Lowercablecasing
5.Pulltheuppercablecasingforwarduntilyouremove theslackinthecable,andtightenthescrewonthe uppercableclampsecurely(Figure43).
Figure43
1.Uppercablecasing
Note:Donotover-tensionthecables.Ifthecables areover-tensioned,theQuickShootwillbehardto operate.
18
Page 19
Storage

StoringtheMachine

WARNING
Fuelfumesarehighlyammable,explosive,and dangerousifinhaled.Ifyoustorethemachine inanareawithanopename,thefuelfumes mayigniteandcauseanexplosion.
Donotstorethemachineinahouse(living area),basement,oranyotherareawhereignition sourcesmaybepresent,suchashotwaterand spaceheaters,clothesdryers,furnaces,and otherlikeappliances.
Donottipthemachinebackwardwithfuelin thefueltank;otherwise,fuelmayleakoutof themachine.
1.Onthelastrefuelingoftheseason,addfuelstabilizer tofreshfuelasdirectedbytheenginemanufacturer.
16.Coverthemachineandstoreitinaclean,dryplace outofthereachofchildren.Allowtheenginetocool beforestoringitinanyenclosure.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
3.Shutofftheengine,allowittocool,andsiphonthe fueltankorruntheengineuntilitshutsoff.
4.Starttheengineandrunituntilitshutsoff.
5.Chokeorprimetheengine,startitathirdtime,and runtheengineuntilitdoesnotstart.
6.Drainthefuelinthecarburetorthroughthe carburetor-drainbolt(Figure35)intoanapproved gasolinecontainer.
7.Disposeofunusedfuelproperly.Recycleitaccording tolocalcodes,oruseitinyourautomobile.
8.Whiletheengineisstillwarm,changetheengineoil. RefertoChangingtheEngineOil(page14).
9.Removethesparkplug.
10.Squirt10ml(2tsp)ofoilintothespark-plughole.
11.Installthesparkplugbyhandandthentorqueitto27 to30N∙m(20to22ft-lb).
12.WiththeignitionkeyintheOFFposition,pullthe recoil-starthandleslowlytodistributetheoilonthe insideofthecylinder.
13.Cleanthemachine.
14.Touchupchippedsurfaceswithpaintavailablefroman AuthorizedServiceDealer.Sandaffectedareasbefore painting,andusearustpreventativetopreventthe metalpartsfromrusting.
15.Tightenanyloosefasteners.Repairorreplaceany damagedparts.
19
Page 20
Notes:
Page 21
Notes:
Page 22
EmissionControlWarrantyStatement
FortheUnitedStates,California,andCanada
YourWarrantyRightsandObligations
TheCaliforniaAirResourcesBoard(CARB),theU.S.EnvironmentalProtectionAgency(EPA),andTheT oroCompany,arepleasedtoexplainthe emissioncontrolsystemwarrantyonyour2017–2018smalloff-roadengine/equipment.InCaliforniaandtheUnitedStates,newsmalloff-road engines/equipmentmustbedesigned,built,andcertiedtomeetstringentanti-smogstandards.TheToroCompanywarrantstheemissioncontrol systemonyoursmalloff-roadengine/equipmentfortheperiodoftimelistedbelow,providedtherehasbeennoabuse,neglect,orimpropermaintenance ofyoursmalloff-roadengine/equipment.
Youremissioncontrolsystemmayincludepartssuchasthecarburetor,fuel-injectionsystem,theignitionsystem,catalyticconverter,fueltanks,fuellines, fuelcaps,valves,canisters,lters,vaporhoses,clamps,connectors,andotherassociatedemission-relatedcomponents.
Whereawarrantableconditionexists,TheT oroCompanywillrepairyoursmalloff-roadengine/equipmentatnocosttoyouincludingdiagnosis, partsandlabor.
Manufacturer’sWarrantyCoverage
ThisemissioncontrolsystemiswarrantedfortwoyearsorthedurationofTheToroWarranty,whicheverislonger.Ifanyemission-relatedpartonyour engine/equipmentisdefective,thepartwillberepairedorreplacedbyTheT oroCompany.
OwnerResponsibilities
Asthesmalloff-roadengineowner,youareresponsiblefortheperformanceoftherequiredmaintenancelistedinyourOperator'sManual.Werecommend thatyouretainallreceiptscoveringmaintenanceonyoursmalloff-roadengine/equipment,butwecannotdenywarrantysolelyforthelackofreceipts.
Asthesmalloff-roadengine/equipmentowner ,youshouldhoweverbeawarethatwemaydenyyouwarrantycoverageifyoursmalloff-road engine/equipmentoraparthasfailedduetoabuse,neglect,impropermaintenanceorunapprovedmodications.
Youareresponsibleforpresentingyoursmalloff-roadengine/equipmenttoaT oroDistributionCenterorServiceCenterassoonasaproblemexists.The warrantyrepairsshouldbecompletedinareasonableamountoftime,nottoexceedthirty(30)days.
Ifyouhaveanyquestionsregardingyourwarrantycoverage,contactusat:
CustomerCareDepartment,ConsumerDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 1-888-384-9939(U.S.andCanadiancustomers) emailCustomerSupportat:www.toro.com
*374-0320*
GeneralEmissionsWarrantyCoverage
TheT oroCompanywarrantstotheultimatepurchaserandeachsubsequentpurchaserthatthesmalloff-roadengine/equipmentis:
Designed,built,andcertiedtoconformwithallapplicableemissionsregulations;and
Freefromdefectsinmaterialsandworkmanshipthatcouldcausethefailureofawarrantedpart;and
Identicalinallmaterialrespectstothepartsasdescribedintheapplicationforcertication.
Thewarrantyperiodbeginsonthedatethesmalloff-roadengine/equipmentisdeliveredtoanultimatepurchaser.Thewarrantedperiodistwoyearsor thedurationofTheToroWarranty,whicheverislonger.
Subjecttocertainconditionsandexclusionsasstatedbelow,thewarrantyonevaporativeemissions-relatedpartsisasfollows:
1.Anywarrantedpartthatisnotscheduledforreplacementasrequiredmaintenanceinthewritteninstructionssupplied,iswarranted forthewarrantyperiodstatedabove.Ifthepartfailsduringtheperiodofwarrantycoverage,thepartwillberepairedorreplacedby TheT oroCompany .Anysuchpartrepairedorreplacedunderwarrantywillbewarrantedfortheremainderofthewarrantyperiod.
2.Anywarrantedpartthatisscheduledonlyforregularinspectioninthewritteninstructionssuppliediswarrantedforthewarranty periodstatedabove.Anysuchpartrepairedorreplacedunderthewarrantywillbewarrantedfortheremainderofthewarrantyperiod.
3.Anywarrantedpartthatisscheduledforreplacementasrequiredmaintenanceinthewritteninstructionssuppliedis warrantedfortheperiodoftimebeforetherstscheduledreplacementdateforthatpart.Ifthepartfailsbeforetherst scheduledreplacement,thepartwillberepairedorreplacedbyTheToroCompany .Anysuchpartrepairedorreplaced underwarrantywillbewarrantedfortheremainderoftheperiodpriortotherstscheduledreplacementpointforthepart.
4.Repairorreplacementofanywarrantedpartunderthewarrantyprovisionshereinmustbeperformedatan AuthorizedServiceDealeratnochargetotheowner.
5.WarrantyservicesorrepairswillbeprovidedatallServiceDealersauthorizedtoservicethesubjectenginesorequipment.
6.Thesmalloff-roadengine/equipmentownerwillnotbechargedfordiagnosticlaborthatisdirectlyassociatedwithdiagnosis ofadefective,emission-relatedwarrantedpart,providedthatsuchdiagnosticworkisperformedatanAuthorizedServiceDealer.
7.TheToroCompanyisliablefordamagestootherengine/equipmentcomponentscausedbyafailureunderwarrantyofanywarrantedpart.
8.Throughoutthesmalloff-roadengine/equipmentwarrantyperiodstatedabove,TheToroCompanywillmaintainasupply ofwarrantedpartssufcienttomeettheexpecteddemandforsuchparts.
9.Manufacturerapprovedreplacementpartsmaybeusedintheperformanceofanywarrantymaintenanceorrepairsand mustbeprovidedwithoutchargetotheowner.SuchusewillnotreducethewarrantyobligationsofTheT oroCompany .
10.Add-onormodiedpartsthatarenotapprovedbyTheT oroCompanymaynotbeused.Theuseofanon-approvedadd-onormodiedpartsby thepurchaserwillbegroundsfordisallowingawarrantyclaim.TheT oroCompanywillnotbeliabletowarrantfailuresofwarrantedpartscausedby theuseofannon-approvedadd-onormodiedparts.
374-0320RevA
Page 23
WarrantedParts
Thefollowingemissionwarrantypartsarecovered,totheextentthesepartswerepresentontheT oroengine/equipmentand/orT orosuppliedfuelsystem:
1.FuelSystemParts
Carburetorandinternalparts
Coldstartingenrichment(primerorchoke)
Fuelpump
Fuelline,ttings,andclamps
Fueltank,cap,andtether
Carboncanister
2.AirInductionSystem
Aircleaner
Intakemanifold
Crankcaseventandline(s)
Purgelineandttings
3.IgnitionSystem
Sparkplug(s)andwire(s)
Magnetoignitionsystem
4.CatalyticExhaustSystem
Catalyticconverter
Exhaustmanifold
Airinjectorsystemandvalve(s)
5.MiscellaneousItemsUsedinEmissionControlSystem
Valves,switches,andlinkages
Connectors,ttings,andbrackets
374-0320RevA
Page 24
TheToroWarrantyand
TheToro2-YearGTSStartingGuarantee
AT wo-Y earFullWarranty(45DayLimitedWarrantyforCommercialUse)
PowerClear Single-StageSnowthrowers
TheToroStartingGuarantee
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlyguaranteethatyourT oroGTS (GuaranteedtoStart)engine,whenusedforresidentialpurposes*,willstart ontherstorsecondpullfortwo(2)yearsfromthedateofpurchase,ifyou providetheroutinemaintenanceitrequires,orwewillxitfreeofcharge. TheGTSStartingGuaranteedoesnotapplyundercommercialuse.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
TheToroTotalCoverageGuarantee
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetorepairtheT oroProduct listedbelowifusedforresidentialpurposes*,ifdefectiveinmaterialsor workmanshiporifitstopsfunctioningduetothefailureofacomponent fortheperiodlistedbelow.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:
ProductsWarrantyPeriod
PowerClearSnowthrowersandAttachments
2years
LimitedWarrantyforCommercialUse
Gas-poweredT oroProductsusedforcommercial,institutional,orrental use,arewarrantedfor45daysagainstdefectsinmaterialsorworkmanship. Componentsfailingduetonormalweararenotcoveredbythiswarranty .
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedToroServiceDealertoarrangeserviceat theirdealership.T olocateadealerconvenienttoyou,accessourweb siteatwww.T oro.com.Y oumayalsocallthenumberslistedinitem#3 tousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermineif itiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
ToroW arrantyCompany CustomerCareDepartment,RLCDivision 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-336-5205(U.S.customers) Tollfreeat866-854-9033(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceorreplacementofwearparts,such
asrotorblades(paddles),scraperblades,belts,fuel,lubricants,oil changes,sparkplugs,lightbulbs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedorrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorizedToro
ServiceDealer
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
Failuretofollowpropermaintenanceprocedures
Snowthrowerauger/paddlesstrikinganobject
Contaminantsinthefuelsystem
Improperfuel(consultyourOperator'sManualifindoubt)
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
Firsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
Improperstartingprocedures
Startingin-10°F(-23°C)orbelowtemperatures
Ifyouarehavingdifcultystartingyourunit,pleasechecktheOperator's Manualtoensurethatyouareusingthecorrectstartingprocedures.This cansaveanunnecessaryvisittoaServiceDealer.
GeneralConditions
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorized ToroServiceDealerusingToroapprovedreplacementparts.Repairbyan AuthorizedToroServiceDealerisyoursoleremedyunderthiswarranty .
NeitherTheToroCompanynorToroW arrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro Dealer.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply.
374-0312RevA
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