Toro 38700 Operator's Manual

FormNo.3409-326RevA
Walk-BehindRotaryBroom
ModelNo.38700—SerialNo.400000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3409-326*A
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineonany forest-covered,brush-covered,orgrass-coveredlandunless theengineisequippedwithasparkarrester,asdenedin Section4442,maintainedineffectiveworkingorderorthe engineisconstructed,equipped,andmaintainedforthe preventionofre.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
TheenclosedEngineOwner'sManualissuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
modelandserialnumbersonthemachine.Writethenumbers inthespaceprovided.
g019350
Figure1
1.Modelandserial-numberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Introduction
Toacquireasparkarresterforyourmachine,seeyourEngine ServiceDealer.
Thismachineisintendedtobeusedbyresidential homeownersorprofessional,hiredoperators.Itis designedforremovingsnow,dust,anddirtfrom pavedsurfaces,suchasdrivewaysandsidewalks,and othersurfacesfortrafconresidentialorcommercial properties,aswellasthatchfromgrass.
Readthisinformationcarefullytolearnhowtooperateand maintainyourmachineproperlyandtoavoidinjuryand machinedamage.Youareresponsibleforoperatingthe machineproperlyandsafely .
YoumaycontactTorodirectlyatwww .Toro.comformachine andaccessoryinformation,helpndingadealer,ortoregister yourmachine.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourmachineready .Figure1identiesthelocationofthe
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2016—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
Training.................................................................4
Preparation.............................................................4
Operation...............................................................4
ClearingaCloggedBroom........................................5
MaintenanceandStorage..........................................5
SoundPressure.......................................................5
SoundPower..........................................................5
Hand/ArmVibration..............................................5
SlopeIndicator.......................................................6
SafetyandInstructionalDecals.................................7
ProductOverview..........................................................9
Controls................................................................9
Specications........................................................10
Attachments/Accessories........................................10
Operation....................................................................11
FuelingtheMachine...............................................11
OperatingtheEngine..............................................12
DrivingtheMachine...............................................13
OperatingtheBroom..............................................14
CheckingtheSweepingPath....................................15
AdjustingtheBroomHeight....................................15
AdjustingtheBroomSideAngle...............................16
UsingtheAlternateCasterLocation..........................16
ClearingaCloggedBroom.......................................16
PreventingFreeze-up..............................................17
TransportingtheMachine........................................17
Maintenance.................................................................18
RecommendedMaintenanceSchedule(s)......................18
PreparingforMaintenance.......................................19
Lubrication............................................................19
EngineMaintenance...............................................19
FuelSystemMaintenance........................................22
DriveSystemMaintenance.......................................23
BroomMaintenance...............................................24
MaintainingtheBelts..............................................26
MaintainingtheChassis...........................................28
Storage........................................................................29
PreparingtheMachineforStorage............................29
RemovingtheMachinefromStorage.........................29
Troubleshooting...........................................................30
3
Safety
Fillthefueltankoutdoorswithextremecare.Never
llthefueltankindoors.
Readandunderstandthecontentsofthismanualbefore theengineiseverstarted.
Thisisthesafetyalertsymbol.Itisusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.
Improperlyusingormaintainingthismachinecould resultininjuryordeath.T oreducethispotential, complywiththefollowingsafetyinstructions.

Training

Readtheoperatingandserviceinstructionmanual
carefully.Bethoroughlyfamiliarwiththecontrolsand theproperuseofthemachine.Knowhowtostopthe machineanddisengagethecontrolsquickly.
Donotallowadultstooperatethemachinewithout
properinstruction.

Preparation

CAUTION
Theoperationofanypoweredmachinecanresult inforeignobjectsbeingthrownintotheeyes.
Alwayswearsafetyglassesoreyeshieldsduring operationorwhileperforminganadjustmentor repair.
CAUTION
Thismachineproducessoundlevelsinexcessof85 dBAattheoperator’searandcancausehearingloss throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren,andpets.
Thoroughlyinspecttheareawhereyouwillusethe
machineandremovealldoormats,sleds,boards,wires, andotherforeignobjects.
Donotoperatethemachinewithoutwearingappropriate
personalprotectiveequipmentsuchashearingprotection, safetyglassesorgoggles,dustmask,andgarments. Wearfootwear,whichwillimprovetractiononslippery surfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningorhotengine.
Securethefuelcapafterfuelingandwipeupany
spilledfuel.
Lettheengineandmachineadjusttooutdoor
temperaturesbeforestartingtoclearsnow.

Operation

Neverallowchildrentooperatethemachine.
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverdirectdischargeatbystandersorallowanyonein
frontofthemachine.
Takeallpossibleprecautionswhenleavingthemachine
unattended.Releasethebroom-drivelever,traction-drive lever,stoptheengine,andremovethekey.
Alwaysbesureofyourfooting,andkeeparmholdon
thehandles.Walk;neverrun.
Neveroperatethemachinewithoutgoodvisibilityor
light.
Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
Exercisecautiontoavoidslippingorfalling,especially
whenoperatingthemachineinthereversetraveldirection.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingthebroomhousing,and whenmakinganyrepairs,adjustments,orinspections.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden hazardsortrafc.
Neveroperatethemachineathightransportspeedson
slipperysurfaces.Usecarewhenreversing.
Donotclearsnow,dirt,orthatchacrossthefaceof
slopes.Exerciseextremecautionwhenchangingdirection onslopes.Donotattempttoclearsteepslopes.
Neveroperatethemachinenearglassenclosures,
automobiles,windowwells,dropoffs,etc.withoutproper adjustmentofthesnowdischargeangle.Keepchildren andpetsaway.
Donotoverloadthemachinecapacitybyattemptingto
clearsnow,dirt,orthatchattoofastofarate.
Donotruntheengineindoors,exceptwhenstartingit
andformovingthemachineinoroutofthebuilding. Opentheoutsidedoors;exhaustfumesaredangerous.
Whencleaning,repairing,orinspecting,ensurethat
therotarybroomandallmovingpartshavestopped. Disconnectthespark-plugwire,andkeepthewireaway fromtheplugtopreventaccidentalstarting.
Disengagethepowertotherotarybroomwhenthe
machineistransportedornotinuse.
4
Afterstrikingaforeignobject,stoptheengine,remove
thewirefromthesparkplug,thoroughlyinspectthe machineforanydamage,andrepairthedamagebefore restartingandoperatingthemachine.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof89 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis generallyawarningoftrouble.
Neveroperatethemachinewithoutproperguards,plates,
orothersafetyprotectivedevicesinplace.
Useonlyattachmentsandaccessoriesapprovedbythe
manufacturerofthemachine(suchaswheelweights, counterweights,cabs,etc.).

ClearingaCloggedBroom

WARNING
Therotatingbroomcouldcauseseriousinjury.
Alwaysusecautionwhencleaningthebroom.
Toclearthebroom:
Parkthemachineonlevelground,stoptheengine,wait
forallmovingpartstostop,andremovethespark-plug wire(s).
Sharpobjectscanbecomeentangledinthebristles.Wear
glovesandusecautionwhencleaningoutthebroomof foreignobjects;neveruseyourbarehands.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

Hand/ArmVibration

Measuredvibrationlevelforlefthand=6.4m/s
Measuredvibrationlevelforrighthand=5.5m/s
UncertaintyValue(K)=2.6m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO20643.
2
2
2

MaintenanceandStorage

Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwherespecicallyrecommendedby themanufacturer).
Checkallofthefastenersatfrequentintervalsforproper
tightnesstoensurethatthemachineisinsafe,working condition.
Neverstorethemachinewithfuelinthefueltankinside
abuildingwhereignitionsourcesarepresent,suchas hotwaterandspaceheaters,clothingdryers,etc.Allow theenginetocoolbeforestoringthemachineinany enclosure.
AlwaysrefertotheinstructionsintheOperator’sManual
forimportantdetailsifthemachineistobestoredfor anextendedperiod.
Maintainorreplacethesafetyandinstructionlabels,as
necessary.
Whenoperatinginsnowconditions,runthemachinefor
afewminutesafterthrowingsnowtopreventfreezeup ofthebroomandhousing.
5
SlopeIndicator
G011841
Figure3
1.Themaximumslopeyoucansafelyoperatethemachineonis10°.Usetheslopeindicatortodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan10°.Foldalongtheappropriatelinetomatchthe recommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
g011841
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
116-8505
1.Explosion/Firehazard—ReadtheOperator'sManual.Stop theenginebeforellingthefueltank.Leave16mm(5/8 inch)atthetopofthetankforfuelexpansion.Donotoverll thetank.
decal115-2903
115-2903
1.Grease
117–2718
decal116-8505
decal117-2718
1.Thrownobjecthazard—Do notoperatewhenpeople andpetsareinthearea.
decal116-8140
116-8140
2.Warning—Entanglement hazard—stayclearofthe rotatingbroom.
decal106-4525
106-4525
OrderPartNo.1 12-6633
1.Fast
2.Forwardspeeds4.Reversespeeds
3.Slow
7
decal116-7370
116-7370
1.Warning—ReadtheOperator’sManual.Donotoperatethis machineunlessyouaretrained.Stayawayfrommoving parts;keepallguardsinplace.
4.Warning—Stoptheengineandremovesparkplugbefore adjusting,servicing,orcleaningmachineandattachments. Beforeleavingtheoperator’sposition,disengagebroom, tractiondrive,andstopengine.Lookbehindandtotheside beforechangingdirections.Donotcarrypassengers.
2.Thrownobjecthazard—Donotoperatewhenpeopleandpets areinthearea;pickupobjectsthatcouldbethrownbybroom.
5.Warning—Entanglementhazard—stayclearoftherotating broom.Broombristleswillmeltorburn—keepawayfrom extremeheatorame.Donotoperateonanyrooforother elevatedsurface.
3.Warning—Wearhearingprotection.6.Warning—Donotoperateonslopesgreaterthan10degrees. Useextremecautionwhenoperatingonslopes;operate acrossslopesnotupanddown.
126–0017
1.Engagetheleft-turnlevertoturnleft.4.EngagethePTOlevertoactivatethePTO.
2.Engagethetraction-controllevertoactivatethetractiondrive.5.Engagetheright-turnlevertoturnright.
3.Engagethebroom-anglelevertoadjustthebroom.
decal126-0017
8
ProductOverview
Figure4
1.Wheel-clutchlever6.Traction-drivelever
2.Handle7.Fuelcap
3.Broom-anglelever8.Broom
4.Broom-drivelever9.Broom-height-adjustment
pin
5.Speed-selectorlever
Controls
g023785
g030588
1.Chokecontrol
2.Fuel-shutoffvalve5.EngineOn/Offswitch
3.Throttlecontrol
Figure5
4.Engine-recoilhandle
Fuel-ShutoffValve
Usethefuel-shutoffvalvetoshutofftheowoffuelwhen youwillnotusethemachineforafewdays,parkthemachine insideabuilding,ortransportthemachinetoandfromthe jobsite(Figure5).
Determinetheleftandrightsidesofthemachinefromthe normaloperatingposition.
ChokeControl
Thechokecontrolisthetopleverlocatedontherear,left sideoftheengineabovethefuel-shutoffvalve(Figure5).
Thechokeisusedtoaidinstartingacoldengine.Movethe leverlefttotheONpositionforacoldstart.Donotruna warmenginewiththechokeintheONposition.
Movethelevertothelefttoshutoffthefuel.Movethelever totherighttoturnonthefuel.
ThrottleControl
Thethrottlecontrolislocatedontherear,rightsideofthe engineandbelowthefueltank(Figure5).
Thethrottleisusedtocontrolenginespeed.Movingthe throttlecontroltotheleftincreasestheenginespeed,and movingitrightdecreasestheenginespeed.
EngineOn/OffSwitch
Locatedontherightsideoftheengine(Figure5).
RotatetheswitchclockwisetotheONpositionbeforestarting theengine.RotatetheswitchcounterclockwisetotheOFF positiontostoptheengine.
9
Wheel-ClutchLevers
Speed-SelectorLever
Thewheel-clutchleversarelocatedbelowtherightandleft handles.
Thewheelclutchleversallowthedrivetomomentarily disengageto1orbothwheelswiththetraction-drivelever squeezed.Thisallowsforeasierturningandmaneuvering themachine(Figure6).
Note:Squeezingbothwheelclutchleverssimultaneously disengagesthedrivetobothwheels(free-wheeling).This enablesyoutomanuallymovethemachinebackwardwithout stoppingtoshiftitintoareversegear.Italsoallowsyouto maneuverandtransportthemachinemoreeasilywhenthe engineisnotrunning.
Thespeed-selectionleverislocatedonthemainconsole panel(Figure6).
Thespeedselectorhas6forwardand2reversesettings.To changespeeds,releasethetraction-drivelever,andshiftthe speed-selectorlevertothedesiredsetting.Theleverlocksina notchateachspeedsetting.
Broom-AngleLever
Thebroom-angleleverislocatedattherighthandle(Figure6).
Thebroom-anglelevercontrolstheanglelock.Thebroom anglecanbelockedinto3positions:straightahead,orangled totheleftorright19°.
Specications
Width
Length
Height
Weight
Enginespeed(noload)
118cm(46.5inches)
185.5cm(73inches)
105.5cm(41.5inches)
146.5kg(323lb)
Fullspeed:3600±100rpm
Figure6
1.Wheel-clutchlever4.Traction-drivelever
2.Handle
3.Broom-anglelever6.Broom-drivelever
5.Speed-selectorlever
Broom-DriveLever
Thebroom-driveleverislocatedabovetherighthandle (Figure6).
Toengagethebroom,squeezethelevertothehandle.To disengagethebroom,releasetherightlever.
Traction-DriveLever
Thetraction-driveleverislocatedabovethelefthandle (Figure6).
Thetraction-drivelevercontrolstheforwardandreverse motionofthemachine.Toengagethetractiondrive,squeeze thelevertothehandle.
g018688

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
Note:Holdingdownthetraction-driveleveragainstthe handleengagesthetractiondrivetobothwheels.
10
Operation

FuelingtheMachine

Fueltankcapacity:4.1L(1.0USgallon)
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Important:Donotusefueladditivesotherthanafuel stabilizer/conditioner.Donotusefuelstabilizerswithan alcoholbasesuchasethanol,methanol,orisopropanol.
DANGER
Whenfueling,undercertaincircumstances,astatic chargecandevelop,ignitingthegasoline.Areor explosionfromgasolinecanburnyouandothers anddamageproperty.
Alwaysplacegasolinecontainersontheground andawayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegasoline-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheround.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,notfromagasolinedispensernozzle.
Ifyoumustuseagasolinedispensernozzle, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
AddingFueltotheFuelTank
1.Cleanaroundthefuel-tankcap(Figure7).
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea,and whentheengineiscold.Wipeupanygasoline thatspills.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows thegasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwhereasparkmay ignitethegasolinefumes.
Storegasolineinanapprovedfuelcontainerand keepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof gasoline.
g023791
Figure7
1.Fillerneck2.Fuel-tankcap
2.Removethecapfromthefueltank(Figure7).
3.Fillthefueltankwithunleadedgasolinetowithin6to 13mm(1/4to1/2inch)fromthetopofthetank.Do
notllintothellerneck.
Important:Donotllthetankmorethan6mm (1/4inch)fromthetopofthetankbecausethe gasolinemusthaveroomtoexpand.
4.Installthefuel-tankcapandwipeupanyspilled gasoline(Figure7).
11

OperatingtheEngine

PositioningtheAir-CleanerCoverfor ColdorWarmAirTemperature
Important:Runningtheenginewiththeair-cleaner
coverpositionedforcold-weatheroperationinnormal conditionscandamagetheengine.
Theair-cleanercoverhas2positions:thecoldornormal, ambientairpositions:
Adjusttheair-cleanercoverasfollows:
Whenoperatinginacoldambientaircondition(cold
airtemperatureandhumidity)—positiontheair-cleaner coverwithsnowakedecalfacingout(Figure8).
Note:Usethispositionifyourmachineexhibits carburetoricing.Symptomsincludetheengineruns roughatidleorlowspeed,anditdischargesblackor whitesmokeintheexhaust.
Whenoperatinginanormalambientair
condition—positiontheair-cleanercoverwithsundecal facingout(Figure8).
Note:Usethispositionifyourmachineisnotexhibiting carburetoricing.
OpeningtheFuel-ShutoffValve
Movethefuel-shutoffvalvelocatedbelowthechoke,tothe righttoturnonfuel(Figure9).
g023826
Figure9
1.FUELONposition3.Choke
2.Fuel-shutoffvalve
StartingtheEngine
1.Ontherightsideoftheengine,rotatetheengine On/OffswitchclockwisetotheONposition(Figure
10).
1.Normalambientair position
Figure8
2.Coldambientairposition
g023827
g023829
Figure10
1.Engine-recoilhandle
2.Throttle
3.Engineswitch(OFF position)
4.Engineswitch(ON position)
2.Ontherear,leftsideoftheengine,movethechoke levertothelefttotheONposition.Onawarmengine, leavethechokeintheOFFposition(Figure9).
12
3.PlacethethrottlemidwaybetweentheSLOWandFAST positionslocatedonrear,rightsideoftheengine (Figure10).
4.Slowlypulltheengine-recoilhandleuntilyoufeel resistanceandthenstop(Figure10).
Note:Allowtherecoilhandletoreturnandthen sharplypullitstraightout.
Note:Allowtheropetoreturnslowly.
5.Allowtheenginetowarmupforseveralminutes,then movethechoketowardtheOFFposition(Figure9).
StoppingtheEngine
1.Releasethebroom-driveleverandthetraction-drive lever.
2.PlacethethrottlemidwaybetweentheSLOWandFAST positions(Figure10).
3.Allowtheenginetorunforaminimumof15seconds, thenturntheengineOn/OffswitchtotheOFF positiontostoptheengine(Figure10).
4.Waitforallmovingpartstostopbeforeleavingthe operatingposition.
g001012
Figure11
Note:Ifthegroundspeedistoofast,debrisorsnow
willpileupinfrontofthebroomcausingthebroom tobulldozeinsteadofsweep.Thiscandamagethe bristlesandthedriveline.
2.Slowlysqueezethelefttraction-drivelevertothe handle(Figure12).
Note:Holdingdownthetraction-driveleveragainst thehandleengagesthetractiondrivetobothwheels.
5.Usethefuel-shutoffvalvetoshutofftheowoffuel whenyouwillnotusethemachineforafewdays,park themachineinsideabuilding,ortransportthemachine toandfromthejobsite(Figure9).

DrivingtheMachine

CAUTION
Ifthetractiondriveisnotproperlyadjusted,the machinemaymoveinthedirectionoppositeof whatyouintended,causinginjuryand/orproperty damage.
Carefullycheckthetractiondriveandadjustit properly,ifnecessary.
Important:Ifthemachinemoveswhenthetraction leverisinthereleasedposition,checkthetractioncable; refertoCheckingtheTractionCable(page23)and
AdjustingtheTractionCable(page23)orcontactyour
authorizedT orodealer.
g017789
Figure12
3.Tostopthetractiondrive,releasethetraction-drive lever.
4.Tomoveforward,engagethetractiondriveandslowly squeezethelefthandtractionlevertothehandle (Figure13).
Note:Momentarilysqueezingandreleasingtheleftor rightwheel-clutchleverallowsforsteeringadjustments tokeepthemachinegoinginastraightline,especially indeepsnow.
Note:Toturnright,liftupontherightwheel-clutch leverandsqueezeittowardthehandle.Thisdisengages thedrivetotherightwheel,whiletheleftwheel continuesdriving,andthemachineturnstotheright.
DrivingForward
1.Placethespeedselectorlevertothedesiredforward position,makingsurethatitlocksinthenotch(Figure
11).
13

OperatingtheBroom

DANGER
Whenthemachineisinoperation,contactwith rotatingormovingpartswillseverelyinjurehands andfeet.
Figure13
Note:Similarly,squeezingtheleftwheel-clutchlever
turnsthemachinetotheleft.
Note:Whenyoucompletetheturn,releasethe wheel-clutchlever.Thedriveengagesbothwheels (Figure14).
Figure14
5.Tostopthetractiondrive,releasethetraction-drive lever.
DrivingtheMachineRearward
g001307
Beforeadjusting,cleaning,inspecting, troubleshooting,orrepairingthemachine,stop theengineandwaitforallmovingpartstostop. Disconnectthewirefromthesparkplugand keepitawayfromtheplugtopreventsomeone fromaccidentallystartingtheengine.
Staybehindthehandlesandawayfromthe broomwhileoperatingthemachine.
Keepface,hands,feet,andanyotherpartof yourbodyorclothingawayfromconcealed, moving,orrotatingparts.
WARNING
Contactwitharotatingbroomcanresultin
g001308
seriouspersonalinjuryordeathtotheoperatoror bystanders.
Toremoveanobstructionfromthebroom;refer toClearingaCloggedBroom(page16).
Donotoperatethemachineifthebroomdrive leverisnotfunctioningproperly.Contactyour authorizedT orodealer.
1.Placethespeed-selectorleverintothedesired reverse-speedrange,makingsurethatthespeed selectorlocksinthenotch.
2.Tomoverearward,engagethetractiondriveandslowly squeezethelefttractionlevertothehandle.
Note:Momentarilysqueezingandreleasingtheleftor rightwheel-clutchleverallowsforsteeringadjustments tokeepthemachinegoinginastraightline.
Note:Toturnright,squeezetherightwheel-clutch levertowardthehandle.Thisdisengagesthedriveto therightwheelwhiletheleftwheelcontinuesdriving, andthemachineturnstotheright.
Note:Similarly,squeezingtheleftwheel-clutchlever turnsthemachinetotheleft.
Note:Squeezingbothwheel-clutchleverssimultaneously disengagesthedrivetobothwheels.Thisenablesyouto movethemachinerearwardwithoutstoppingtoshiftitintoa reversegear.Italsoallowsyoutomaneuverandtransportthe machinemoreeasilywhentheengineisnotrunning.
WARNING
Therotatingbroomcanthrowstonesandother foreignobjects,causingseriouspersonalinjuryto theoperatorortobystanders.
Keeptheworkingareaclearandfreeofall objectsthatthebroomcouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
CAUTION
Whenthebroomisengaged,itmaydrivethe machineinthereversedirection.Ifthebroom heightisadjustedtoolow,themachinemaymove moreforcefullyinthereversedirection,causing injuryand/orpropertydamage.
Carefullycheckthebroomheightandadjustit properlyorcontactyourauthorizedT orodealer.
1.SettheenginethrottletotheFastposition.
14
2.Placethespeedselectorleverintothedesiredposition andslowlysqueezethelefthandtractiondrivelever.
Important:Makesurethatthetractiondriveis engagedbeforeoperatingthebroom;otherwise, thebroommaydrivethemachineinthereverse direction.
3.Toengagethebroom,slowlysqueezetherightbroom levertothehandle(Figure15).
g017922
Figure16
Figure15
Iftheengineslowsdownunderaloadorthe
wheelsslip,shiftthemachineintoalowergear.
Ifthefrontofthemachineridesup,shiftthe
machineintoalowergear.Ifthefrontcontinues torideup,liftuponthehandles.
4.Tostopthebroom,releasetherightlever.

CheckingtheSweepingPath

Abroomsweepswiththetipsofitsbristles.Whenyouapply toomuchdownwardpressure,thebroomnolongerusesits tips;thebroomisnowworkingwiththesidesofthebristles. Thislimitstheickingactionofthebristlesandsweeping effectiveness,decreasingtheservicelifeofthebroom.
1.Drivetoaat,dustyareaandstopthemachine.
2.Withtheenginerunningmovethethrottlemidway betweenSLOWANDFAST.
g001013
1.51to102mm(2to4 inches)maximumwidth
2.Lengthofbroom
3.Sweptarea
8.Adjustthebroomheight,ifnecessary.

AdjustingtheBroomHeight

1.Drivetoaat,dustyareaandstopthemachine.
2.Disengagethebroomandstoptheengine.
3.Waitforallmovingpartstostopbeforeleavingthe operatingposition.
4.TurntheengineOn/OffswitchtotheOFFposition.
5.Toadjustthebroomheight,removeandretainthepin fromtheadjustersleeveandwheeltubeofthecaster (Figure17).
3.Engagethebroomandallowthebroomtosweepfor approximately30seconds.
4.Disengagethebroomandstoptheengine.
5.Waitforallmovingpartstostopbeforeleavingthe operatingposition.
6.TurntheengineOn/OffswitchtotheOFFposition.
7.Makesuretheareasweptequalsthelengthofthe broomandamaximumwidthof51to102mm(2to 4inches).
1.Caster-wheeltube
2.Positionstoachieve3mm (1/8inch)increments
15
g030413
Figure17
3.Pin
4.Adjustersleeve
6.Raiseorlowerthecasterwheeltubetoachievethe sweepareaasstatedinCheckingtheSweepingPath
(page15).

UsingtheAlternateCaster Location

Note:Selectanyholecombinationthatisinalignment
toplaceandlatchtheretainingpin;matchthesame positionontheotherside.
7.Fornetuningadjustments,slidetheadjustersleeve 1pinholeupordownonthecasterwheeltubeto adjustthebroomheightin3mm(1/8inch)increments (Figure17).Repeatsteps5through7fortheother casterwheel.
Toraisethebroomin3mm(1/8inch)increments,
slightlyraisetheadjustersleeveandinsertthepin intothenextpinholebelowthecurrentholeused.
Tolowerthebroomin3mm(1/8inch)increments,
slightlylowertheadjustersleeveandinsertthepin intothenextpinholeabovethecurrentholeused.
8.Whenyouattainthedesiredheight,securethepinon eachcasterwheel,andcheckthesweepingarea.

AdjustingtheBroomSide Angle

1.Disengagethebroomandstoptheengine.
Whenworkinginsnow ,mountthecastersbehindthebroom bristles(Figure18).
Figure18
1.Hardware
2.Caster

ClearingaCloggedBroom

g030284
2.Waitforallmovingpartstostop.
3.Pushtheleverdownwiththethumbofyourrighthand (Figure6).
4.Squeezetheleftwheel-clutchlevertothehandleand pushthebroomhousingtothedesiredangle.
Note:Thebroomcanrotate19°totherightorleft, orstraightahead.
5.Oncethebroomispositioned,releasethebroomangle lever.
6.Releasetheleftwheel-clutchleverandmakesurethat thebroomislockedintoplace.
WARNING
Therotatingbroomcouldcauseseriousinjury.
Shutoffthemachineandallowallrotatingpartsto stopbeforecleaningthebroom.
Ifthebroombecomesclogged,stayintheoperating
positionandreleasethelefttraction-drivelever.While engagingthebroom,pushdownonthehandlestoraise thefrontofthemachineafewcentimeters(inches)offthe pavement.Thenliftthehandlesquicklytobumpthefront ofthemachineonthepavement.Repeatifnecessary.
Ifyoucannotunclogthebroombybumpingthefront
ofthemachine:
Parkthemachineonlevelground.Stoptheengine,
waitforallmovingpartstostop,anddisconnectthe spark-plugwire.
Sharpobjectscanbecomeentangledinbristles.Use
glovesandcautionwhenremovingforeignobjects fromthebroom;donotuseyourhands.
16

PreventingFreeze-up

Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen tryingtooperatefrozencontrols.Ifyouhavedifculty operatinganycontrolorpart,starttheengineandletit runforafewminutes.
Afterusingthemachine,lettheenginerunforafew
minutestopreventmovingpartsfromfreezing.Engage thebroomtoclearanyremainingsnowfrominsidethe housing.Stoptheengineandwaitforallmovingpartsto stop,anddisconnectthespark-plugwire.Removeallice, snow,orotherdebrisfromthemachine.
Connectthespark-plugwire.Withtheengineswitchin
theOFFposition,pulltherecoil-starterhandleseveral timestopreventtherecoilstarterfromfreezingup.

TransportingtheMachine

WARNING
Usingrampsthatarenotstrongenoughorproperly supportedtoloadthemachineontothetransport vehiclecouldbedangerous.Therampscould collapse,causingthemachinetofall,whichcould causeinjury.
Useproperrampsthataresecuredtothetruck ortrailer.
Keepfeetandlegsoutfromunderthemachine whenloadingandunloading.
PreparingtoTransporttheMachine
Performthefollowingbeforetransportingthemachine:
Besurethatthefuel-shutoffvalveisclosed.
Useaheavy-dutytrailertotransportthemachine.Place
themachineineitheraforwardorreversegear,then blockthewheels.
Securelyfastenthemachinetothetrailerwithstraps,
chains,cables,orropes.
Besurethatthetrailerhasallthenecessarylightingand
markingasrequiredbylaw.
17
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst2hours
Aftertherst5hours
Beforeeachuseordaily
Every50hours
Every100hours
Every200hours
Every300hours
Yearly
Yearlyorbeforestorage
MaintenanceProcedure
•Checkthetractioncable.
•Checkthebroomcable.
•Changetheengineoil.
•Checktheengineoillevel.
•Checkthebroom-shaftshearpin.
•Checkforloosehardware.
•Cleanthefoampre-cleaner(morefrequentlyindustyconditions).
•Checkthetirepressure.
•Checktheconditionofthebelts.
•Lubricatethebroom-angle-lockpin.
•Changetheengineoil(morefrequentlyinsevereconditions).
•Checkthesparkplug.
•Replacethefoampre-cleaner.
•Replacethepaperairlter(morefrequentlyindustyconditions).
•Lubricatethehexshaft.
•Checkthetractioncable.
•Checkthebroomcable.
•Checktheairpressureinthedrivetiresandinatethemto116to137kPa(17 to20psi).
•Drainthegasolineandruntheenginetodryoutthefueltankandthecarburetorat theendoftheseason.
•Haveanauthorizedservicedealerinspectandreplacethetraction-drivebelt,if necessary.
Important:Youcanndmoreinformationaboutmaintainingandservicingyourmachineatwww.Toro.com.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.Forengineadjustments,
repairs,orwarrantyservicenotcoveredinthismanual,contacttheauthorizedengineservicedealer.
18

PreparingforMaintenance

1.Movethemachinetoalevelsurface.
2.Shutofftheengineandallowittocool.
3.Disconnectthespark-plugwirefromthesparkplug andkeepthewireawayfromtheplug,toprevent accidentalstarting(Figure19).
2.Removethebeltcoverandtheengineshield.
3.Movethespeed-selectorlevertotheR2position.
4.Dipalong,clean,small-tippedpaintbrushin automotiveengineoilandlightlylubricatethehexshaft (Figure21).
Important:Donotgetoilontherubberwheelor thealuminumfriction-driveplateasthetraction drivewillslip(Figure21).
Note:Rockthemachineforwardandrearwardto rotatethehexshaft.
Figure19
1.Spark-plugwire

Lubrication

LubricatingtheBroom-Angle-LockPin andtheHexShaft
ServiceInterval:Every100hours
Yearly
1.Lubricatethebroom-angle-lockpinttingwithNo.2 lithiumgrease(Figure20).
g023810
Figure21
1.Aluminumfriction-drive plate
2.Hexshaft
g019054
5.Movethespeedselectorlevertoposition6.
6.Lubricatetheotherendofthehexshaft.
7.Movethespeedselectorleverforwardandrearward afewtimes.
8.Installthebeltcoverandtheengineshield.

EngineMaintenance

ServicingtheAirCleaner
ServiceInterval:Every50hours—Cleanthefoam
pre-cleaner(morefrequentlyindusty conditions).
Every200hours—Replacethefoampre-cleaner.
Every300hours—Replacethepaperairlter(more frequentlyindustyconditions).
1.Broom-angle-lockpin
Figure20
Important:Donotoperatetheenginewithouttheair
lterassembly;extremeenginedamagemayoccur.
1.Releasethelatchesonthecoverfortheaircleaner.
2.Removethecoverandcleanitthoroughly(Figure22).
g030414
Note:Becarefultopreventdirtanddebrisfrom fallingintothebase.
19
Figure22
G023796
1.Air-lterbase4.Cover
2.Paperairlter
3.Foampre-cleaner
5.Latchontheair-cleaner cover(2)
3.Removethefoampre-cleaner,washitwithamild detergentandwater,andthenblotitdry(Figure22).
4.Removeandinspectthepaperairlter(Figure22); discarditifitisexcessivelydirty.
Important:Donottrytocleanapaperlter.
5.Wipedirtawayfromthebaseandthecoverwitha moistrag.
Note:Becarefultopreventdirtanddebrisfrom enteringtheairductleadingtothecarburetor.
6.Installthefoampre-cleanerontothepaperairlter (Figure22).
g023809
Figure23
1.Alignment-arrowdecal(normalambientairpositionshown)
9.Securetheair-ltercovertothebasewiththelatches.
g023795
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
EngineOilType:Toro4–CyclePremiumEngineOil
Usehigh-qualitydetergentoils(includingsynthetic)ofAPI (AmericanPetroleumInstitute)serviceclassSJorhigher. Selecttheviscositybasedontheairtemperatureattimeof operationasshowninthetablebelow .
g023796
Figure24
Note:Useanewpaperairlterifyoudiscardedthe
oldone.
7.Installtheairlterassemblytotheair-lterbase (Figure22).
8.Alignthearrowdecalontheair-cleanercoverandthe arrowdecalonthebase(Figure23).
Checktheoillevelwhentheengineiscold.
1.Cleantheareaaroundthedipstick.
2.Removethedipstickandreadtheoillevel(Figure25).
20
Figure25
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every100hours(morefrequentlyinsevere conditions).
Oilcapacity:0.60L(0.63qt)
Note:Draintheengineoilwhiletheengineiswarm.
1.Placeapanunderdrainttingandremovetheoil-drain cap(Figure26).
g023794
1.Fillerneck2.Dipstick
3.Removethedipstickandwipeofftheoilwithaclean rag.
4.Insertthedipstickintothellerneck,restitontheoil llerneck,andturnitcounterclockwiseuntilthecap dropsdowntolowestpointofthethreadleads.
Note:Donotthreadthecapontothetube.
5.Removedipstickandcheckoillevel.
Note:Donotoperatetheenginewiththeoillevel belowtheAddmarkorabovetheFullmarkonthe dipstick.
Note:Theoillevelshouldbeattopoftheindicator onthedipstick(Figure25).
Iftheoillevelislow ,performthefollowing:
A.Pourthespeciedoilintothellerneck
(Figure25).
Note:Donotoverlltheenginewithoil.
B.Repeatsteps3through5.
Iftheoillevelishigh,preformthefollowing:
A.Removethecapfromthedraintting.
B.Draintheoiluntiltheoillevelisatthetopof
theindicatorondipstick;refertosteps1of
ChangingtheEngineOil(page21).
C.Installthecapontothedraintting;referto
step2ofChangingtheEngineOil(page21).
6.Insertthedipstickintothellerneckandtightenthe dipstickbyhand.
Figure26
1.Draintting
2.Cap
3.Drainpan
2.Allowtheoiltodrainandtheninstalltheoil-draincap.
3.Cleanaroundthellerneckandremovethedipstick.
4.Filltothespeciedcapacitywiththespeciedoiland replacethedipstick;refertoCheckingtheEngine-Oil
Level(page20).
Note:Donotoverlltheenginewithoil.
5.Wipeupanyspilledoil.
6.Starttheengineandcheckforleaks.
7.Stoptheengineandchecktheoillevel;referto
CheckingtheEngine-OilLevel(page20).
g023792
21
CheckingtheSparkPlug
G019300
1 2
4
3
ServiceInterval:Every100hours
Sparkplugtype:Champion®RC12YC,Kohler®12132 02-S,orKoher2513214-S(RFIcompliant)
Spark-pluggap:0.76mm(0.030inch)
1.Disconnectthespark-plugwirefromtheterminalof thesparkplug(Figure19).
2.Cleantheareaaroundthebaseofthesparkplug.
3.Removethesparkplugfromthecylinderheadby rotatingtheplugcounterclockwise.
4.Examinetheplugforwearanddamage(Figure27).
Important:Replaceacracked,fouled,ordirty sparkplug.Donotcleantheelectrodes,because gritenteringthecylindercandamagetheengine.

FuelSystemMaintenance

DrainingtheFuelSystem
1.Locatethedrainboltthatisinthesideportofthe carburetorbowl(Figure28).
Figure27
1.Groundelectrode
2.Centerelectrode4.Spark-pluggap0.76mm
3.Insulator
(0.030inch)
5.Checkthespark-pluggapwithawiregauge(Figure27).
Note:Ifnecessary,adjustthegapto0.76mm(0.030 inch)bycarefullybendingthegroundelectrode.
6.Installthesparkplugbythreadingitintothecylinder headandtorquingtheplugto20N-m(14lb-ft).
7.Connectthespark-plugwiretotheterminalofthe sparkplug.
g023828
Figure28
g019300
1.Bowl-retainingscrew2.Drainbolt
2.Aligntheequipmentthatyouwillusetocollectthefuel beneaththedrainscrew .
3.Removethedrainscrewfromthecarburetorandallow thefueltodrainfromthefueltankandthecarburetor.
Note:Donotremovethebowl-retainingscrewfrom carburetor.
22
Figure30
3
g019016
g001568
Figure29
1.Sideportofthecarburetor bowl
2.Drainbolt
4.Installthedrainboltintothesideportofthecarburetor.

DriveSystemMaintenance

CheckingtheTirePressure
ServiceInterval:Every50hours
1.Turnofftheengine,waitforallmovingpartstostop, andleaveengineswitchintheOFFposition.
2.Checkthetirepressureinthedrivetires.
1.Pin
2.6mm(1/4inch)
AdjustingtheTractionCable
g023831
Ifthemachinedoesnotdriveintheforwardorreversespeeds oritdriveswhenyoureleasethetractionlever,adjustthe tractioncable.
Withthetractionleverdisengaged,checkthepininthe elongatedslotintheleftsideofthemachineabovethetire. Thereshouldbeagapof6mm(1/4inch)fromthefront oftheslottothefrontedgeofthepin;refertoChecking
theTractionCable(page23).
Ifthelefttractioncableisnotproperlyadjusted,dothe followingsteps:
1.Loosenthejamnut(Figure31).
2.Loosenortightentheturnbuckletoadjustthepinuntil itisthepropergapfromthefrontedgeoftheslot (Figure31).
3.Tightenthejamnut(Figure31).
3.Inatethedrivetiresto117to138kPa(17to20psi).
CheckingtheTractionCable
ServiceInterval:Aftertherst2hours
Yearly
1.Turnofftheengine,waitforallmovingpartstostop, anddisconnectthespark-plugwire.
2.Withthetractionleverdisengaged,checkthepinin theelongatedslotintheleftsideofthemachineabove thetire(Figure30).
Note:Thereshouldbeagapof6mm(1/4inch) fromthefrontoftheslottothefrontedgeofthepin (Figure30).
Note:Ifadjustmentisnecessary,refertoAdjusting
theTractionCable(page23).
g019016
Figure31
1.Jamnut2.Turnbuckle
AdjustingtheWheel-ClutchCable
1.Squeezetheleverfully,thencheckthegapbetweenthe bottomofthehandleandthewheel-clutchleverend (Figure32).
23
Figure32
Note:Thegapshouldbeapproximatelythethickness
ofapencil(6mmor1/4inch).Ifitisgreater,loosen thecableclampnut,slidethecablejacketupslightly, tightenthecableclampnut,andcheckthegapagain.
2.Repeatfortheothercable(Figure32).

BroomMaintenance

g001306
CheckingtheBroom-ShaftShearPin
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Turnofftheengine,waitforallmovingpartstostop, anddisconnectthespark-plugwire.
3.Checktheshearpinlocatedonthebroomshafton eithersideofthegearbox.
Figure33
1.Nut
2.Shearpin
g023811
Figure34
1.Broomsupport4.Endbearing
2.Locknut
3.Washer
5.Carriagebolt
3.Manuallypullthepowerunitrearwardtoremovethe broomassemblyfromthemachine.
4.Supportthesplineshaftoneithersideofthegearbox.
5.Standthebroomcoreassemblyonendsothattheend retainerplatefacesupward(Figure35).
g019073
4.Iftheshearpinisdamaged,removethepin,replaceit, andsecuretheitwithanut.
ReplacingWornorDamagedBroom Segments
ServiceInterval:Asrequired.
1.Raisethebroombysettingthecasterpositions.
2.Onbothsidesofthemachine,removeandretainthe carriagebolts,washers,andlocknutsthatsecurethe endbearingstothebroomsupport.
1.Hardware
2.End-retainerplate
3.Broomsegment
6.Removeandretainthehardwarefromtheend-retainer plate(Figure35).
24
g018760
Figure35
4.Supportshaft
5.Alignmentngers
7.Removethedamagedbroomsegment(s).
AdjustingtheBroomDrive
8.Installthenewsegment(s)bystaggeringthemetalring alignmentngersasshowninFigure35.
Important:Y oumaydamagethebroomassembly ifyoudonotproperlyinstallthebroomsegments.
9.Installthebroomassemblyontothemachine.
Important:Makesurethatthebearingsetscrews aretightenedbeforeoperatingthebroom.
CheckingtheBroomCable
ServiceInterval:Aftertherst2hours
Yearly
1.Turnofftheengine,waitforallmovingpartstostop, anddisconnectthespark-plugwire.
2.Removethebeltcoverandengineshield.
3.Withthebroomleverdisengaged,ensurethegap betweenthebroom-clutchassemblyandthetabis3.2 mm(1/8inch).
Note:Ifthebroomisnotproperlyadjusted,referto
AdjustingtheBroomDrive(page25).
Ifthebroomcableisnotproperlyadjusted;refertoChecking
theBroomCable(page25),andthenperformthefollowing
steps:
1.Loosenthejamnut(Figure37).
g001024
Figure37
1.Jamnut2.Turnbuckle
1.Broom-clutchassembly
2.Tab
2.Loosenortightentheturnbucklethatadjuststhe tensiononthecable(Figure37).
3.Adjusttheturnbuckleuntilthegapbetweenthebroom clutchassemblyandthetabis3.2mm(1/8inch) (Figure36).
4.Tightenthejamnut.
5.Ifthebroomcableisproperlyadjustedbutaproblem remains,contactyourAuthorizedToroServiceDealer.
g019072
Figure36
3.3.2mm(1/8inch)
25

MaintainingtheBelts

CheckingtheConditionoftheBelts
ServiceInterval:Every50hours
1.Removetheknobandwasherthatsecurestheengine coverandthebeltcovertothemachine(Figure38).
g023815
Figure39
Figure38
1.Knob4.Platenut
2.Washer5.Beltcover
3.Enginecover
2.Checkthe2beltsfordamageorwear.
Note:Replaceanydamagedorexcessivelyworn belt(s).
3.Alignthebeltcoverandtheenginecovertothe machineandtheplatenut(Figure38).
4.Securethebeltcoverandtheenginecovertothe machinewiththeknobandwasher(Figure38).
1.Spacer
2.Pulleyshield5.Bolt
3.Beltguide
4.Washer
3.Slipthebeltforwardovertheforwardgrooveofthe enginepulley(Figure40).
g023812
g023819
Figure40
RemovingtheBroom-DriveBelt
1.Removetheenginecoverandthebeltcoverfromthe machine;refertostep1ofCheckingtheConditionof
theBelts(page26).
2.Removethe2boltsand2washersthatsecurethebelt guidetothemachine,andremovethebeltguideand thespacer(Figure39).
Note:Thespacerislocatedbetweentheengineand thepulleyshield.
1.Enginepulley3.Broom-gearboxpulley
2.Broomdrivebelt4.Traction-controlbracket
4.Slipthebeltoffofthebroom-gearboxpulley, movethebeltrearwardbetweenthepulleyandthe traction-controlbracket,andremovethebeltfromthe machine(Figure40).
InstallingtheBroom-DriveBelt
1.Alignthereplacementbeltbetweenthepulleyandthe traction-controlbracket(Figure40).
2.Slipthebeltontothegrooveatthebottomofthe broom-gearboxpulley(Figure40).
26
3.Slipthebeltontotheforwardgrooveoftheengine pulley(Figure40).
Note:Ensurethatthebeltisnottwisted.
4.Alignthespacerbetweentheengineandthepulley shinedandaligntheholesinthespacer,engine,and shield(Figure39).
5.Securethepulleyguidetothemachinewiththebolts andwashers(Figure39)thatyouremovedinstep2of
RemovingtheBroom-DriveBelt(page26).
RemovingtheTractionBelt
1.Removethebroom-drivebelt;refertoRemovingthe
Broom-DriveBelt(page26).
2.Removethehairpinfromthetraction-controlrod (Figure41).
Figure42
1.Tensionpulley4.Tractionpulley
2.Reargroove(engine pulley)
3.Tractionbelt
5.Traction-controlbracket
5.Pullthetensionpulleyoutward(Figure42).
6.Slipthetractionbeltoutofthegrooveofthetraction pulleyandupbetweenthepulleyandthefrictionwheel (Figure43).
g023817
Figure41
1.Hairpin3.Traction-controlbracket
2.Traction-controlrod
3.Removetraction-controlrodfromthetraction-control bracketbymovingtherodinward(Figure41).
4.Pivotthetraction-controlbracketandtractionpulley forward(Figure42).
g023818
g023820
Figure43
1.Tractionpulley3.Frictionwheel
2.Belt
7.Slipthebeltoffthereargrooveoftheenginepulley andremovethebeltfromthemachine(Figure42).
27
InstallingtheTractionBelt
1.Alignthetractionbeltbetweenthefrictionwheeland thetractionpulley(Figure43).
2.Alignthebeltintothegrooveatthebottomofthe tractionpulley(Figure42).
3.Pullthetensionpulleyoutward(Figure42).
4.Alignthebeltintothereargrooveoftheenginepulley (Figure42).
Note:Releasethetensionpulley.
5.Movethetraction-controlbracketrearwardandalign theholeinthebracketwiththetraction-controlrod (Figure41).
6.Sliptherodthroughthebracketandsecuretherod withthehairpin(Figure41).
7.Installthebroom-drivebelt;refertoInstallingthe
Broom-DriveBelt(page26).
8.Installtheenginecoverandthebeltcover;refertostep
1ofCheckingtheConditionoftheBelts(page26).

MaintainingtheChassis

CheckingforLooseHardware
ServiceInterval:Beforeeachuseordaily
1.Visuallyinspectthemachineforanyloosemissing hardwareoranyotherpossibleproblem.
2.Tightenallloosehardwarebeforeoperatingthe machine.
3.Replaceallmissinghardwarebeforeoperatingthe machine.
28
Storage
WARNING
Gasolinefumesarehighlyammable,explosive, anddangerousifinhaled.Ifyoustorethemachine inanareawithanopename,thegasolinefumes mayigniteandcauseanexplosion.
Donotstorethemachineinahouse(living area),basement,oranyotherareawhereignition sourcesmaybepresent,suchashotwaterand spaceheaters,clothesdryers,furnaces,and otherlikeappliances.
Donottipthemachinebackwardwithfuelin thetank;otherwise,fuelmayleakoutofthe machine.
15.Cleanthemachinethoroughly.
16.Touchupchippedsurfaceswithpaintavailablefroman AuthorizedToroServiceDealer.Sandaffectedareas beforepainting,andusearustpreventativetoprevent themetalpartsfromrusting.
17.Tightenallloosescrews,bolts,andlocknuts.Repairor replaceanydamagedparts.
18.Coverthemachineandstoreitinaclean,dryplace outofthereachofchildren.Allowtheenginetocool beforestoringitinanyenclosure.

RemovingtheMachinefrom Storage

1.Removethesparkplugandspintheenginerapidly usingthestartertoblowtheexcessoilfromthe cylinder.

PreparingtheMachinefor Storage

1.Supporttheframe,sothebristlesarenottouching theground.
Note:Thebristleswillbecomedeformedandthe broomwillbeoutofalignmentifthebristlesare touchingthegroundforanextendedperiodoftime.
2.Keepthebroomawayfromsunlight,weather,and temperaturechangestopreventbrittleness.
3.Thoroughlycleanthebroomandensurethatitisfree ofallcausticchemicalsand/orresidue.
4.Onthelastrefuelingoftheyear,addfuelstabilizerto freshfuel.
5.Addthetreatedfueltothemachineandruntheengine for10minutes.
6.Drainthefuelfromthefuelsystem;refertoDraining
theFuelSystem(page22).
7.Runthemachineuntiltheenginestopsfromrunning outoffuel.
8.Primetheengineandstartitagain.
2.Installthesparkplugbyhandandthentorqueitto
20.4N-m(15ft-lb).
3.Connectthespark-plugwire.
4.Performtheannualmaintenanceproceduresasgiven intheRecommendedMaintenanceSchedule;referto
Maintenance(page18).
9.Allowtheenginetorununtilitstops.
10.Allowittocool.
11.Disconnectthespark-plugwire.
12.Removethesparkplug,add30ml(1oz)ofengineoil throughthespark-plughole,andpullthestarterrope slowlyseveraltimes.
13.Looselyinstallthesparkplug.
14.Disposeofanyunusedfuelproperly.Recycleit accordingtolocalcodes,oruseitinyourautomobile.
Note:Donotstorestabilizedfuelformorethan 90days.
29
Troubleshooting
Problem
Theenginedoesnotstart,startshard,or failstokeeprunning.
Theenginelosespower.
PossibleCauseCorrectiveAction
1.Thefueltankisempty.1.Fillthefueltank.
2.Thefuel-shutoffvalveisclosed.2.Openthefuel-shutoffvalve.
3.Thethrottleandchokearenotinthe correctposition.
4.Thereisdirtinfuelvalve.4.Cleanthefuel-valvescreenandcup.
5.Thefuel-capventisblocked.5.Cleanthefuel-capvent.
6.Dirt,water,orstalefuelisinthefuel system.
7.Theaircleanerisdirty.
8.Thesparkplugisfaulty.8.Clean,adjustorreplacethesparkplug.
9.Thespark-plugwireisnotconnected.
1.Theengineloadisexcessive.1.Reducethegroundspeedoradjust
2.Theaircleanerisdirty.
3.Theoillevelinthecrankcaseis incorrect.
4.Thereisdirtinfueltanklter.4.Cleanthefuel-tanklter.
5.Dirt,water,orstalefuelisinthefuel system.
3.Besurethethrottlecontrolismidway betweentheSlowandFastpositions, andthechokeisintheOnpositionfor acoldengineortheOffpositionfora warmengine.
6.Contactanauthorizedengineservice dealer.
7.Cleanorreplacetheaircleaner element.
9.Checkthespark-plugwireconnection.
thebroom.
2.Cleanorreplacetheaircleaner element.
3.Checktheoillevelinthecrankcase.
5.Contactanauthorizedengineservice dealer.
Thebroomdoesnotcleanthesurface.
Thebroomdoesnotrotate.
Themachinepullsleftorright.
Thereisabnormalvibration.
1.Thebroomheightisincorrect.1.Adjustthebroomheight.
2.Thetirepressureinthedrivetiresis notcorrect.
3.Youarecleaningtoomuchdebrisat onetime.
1.Thebroomisclogged.1.Unclogthebroom.
2.Thebroomdriveleverisnotengaged.2.Engagethebroomdrivelever.
3.Thebroomdrivebeltisslipping.3.Adjustorreplacethebelt.
4.Thebeltisbroken.4.Replacethebelt.
5.Theshearpinisbroken.5.Replacetheshearpin.
1.Thetirepressureinthedrivetiresis notcorrect.
1.Thedrivebeltisworn,looseorbroken.1.Installanewbelt. Themachinedoesnotdrive.
2.Thedrivebeltisoffapulley.
1.Thebroomassemblyislooseor damaged.
2.Theenginemountingboltsareloose.2.Tightentheengine-mountingbolts.
3.Theenginepulleyoridlerpulleyis loose.
4.Theenginepulleyisdamaged.
5.Thebeltisdamaged.5.Installanewbelt.
2.Adjustthetirepressureinthedrive tires.
3.Slowdownandclearsmallerareasof debris.
1.Adjustthetirepressureinthedrive tires.
2.Replaceoradjustthebelt.
1.Tightenthehardware,replacethe broomassembly,orcontactan AuthorizedToroServicedealer.
3.Tightentheappropriatepulley .
4.ContactanAuthorizedT oroService dealer.
Thebroomdoesnotstopwhenthedrive leverisreleased.
1.Thebroom-drivebeltisoutof adjustment.
30
1.Checkthebroom-driveadjustment.
Problem
PossibleCauseCorrectiveAction
Thebroomwearsoutprematurely .1.Youareusingtheincorrectbroom
Thespeedselectorisdifculttomoveor frozeninplace.
height.
1.Thehexshaftneedslubrication.1.Lubricatethehexshaft.
1.Adjustthebroomheight.
31
Notes:
Notes:
Notes:
EuropeanPrivacyNotice
TheInformationToroCollects ToroWarrantyCompany(T oro)respectsyourprivacy .Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer .
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .
Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0282RevC
Alimitedwarranty(seewarrantyperiodsbelow)
TheToroWarranty
TurfRenovation
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroW arrantyCompany ,pursuanttoan agreementbetweenthem,jointlywarrantyourToroProductslistedbelowto befreefromdefectsinmaterialsorworkmanship.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:
ProductsWarrantyPeriod
Walk-BehindAerator1year
1
Engine Stand-OnAerator
Battery90daysPartsandLabor
1
Engine Dethatcher1year
1
Engine TurfSeeder
1
Engine
1
Engine Stand-OnSpreaderSprayer
Battery90daysPartsandLabor
1
Engine Walk-BehindRotaryBroom1year
1
Engine BrushCutter
1
Engine
Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.
1
SomeenginesusedonT oroProductsarewarrantedbytheengine
manufacturer.
2years 1year
1yearPartsOnly 2years
2years 1year Honda–2years
Subaru–5years 1year
1yearPartsOnly 5years
2years 1year 2years
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure
1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.T olocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.
3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis orwiththeassistanceprovided,contactusat:
ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:888-384-9939
**
ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave
signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.
PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree
numberabove.
**
:
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”), arewarrantedfortheperiodoftimeuptothescheduledreplacementtime forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan begroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot coverthefollowing:
Productfailureswhichresultfrominstallationanduseofadd-on,
modied,orunapprovedaccessories
Failuretoperformrequiredmaintenanceand/oradjustments
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Productfailureswhichresultfromoperatingtheproductinanabusive,
negligent,orrecklessmanner
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,include,belts,cutters, clutches,blades,teeth,sparkplugs,tires,lters,etc.
Failurescausedbyoutsideinuenceinclude,weather,storage,
contamination,lubricants,additives,orchemicals,etc.
Normal“wearandtear”itemsincudespaintedsurfacesandscratched
decals,etc.
Anycomponentcoveredbyaseparatemanufacturer’swarranty
Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability andtnessforusearelimitedtothedurationofthisexpresswarranty. Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0289RevF
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