Toro 38694 Parts Catalogue

Form Number 3361-968 Rev C

Commercial Walk-Behind Mower

Fixed Deck, T-Bar, Gear Drive
with 36in TURBO FORCE Cutting Unit

Model No. 38694 - 290000001 and up.

®

Parts Catalog

Ordering Replacement Parts

To order replacement parts, please supply the part
number, the quantity, and the description of each part
desired.

Understanding Reference Numbers

Each Identified part in an illustration has a reference
number. The reference number for a part also
appears in the parts list, along with other information
about the part.

This catalog uses two special reference number
formats, one to indicate parts in a service assembly
and another to indicate the quantity of a given part in
an illustration.

Service Assembly Reference Numbers

Parts in service assemblies have reference numbers
in the form a:b. The a represents the reference
number of the entire service assembly and the b
represents a sequential number unique to each part
within the service assembly.

© The Toro Company - 2009

Register your product at www.Toro.com

All Rights Reserved

For example, a wheel assembly might be identified
by reference number 6, the tire by 6:1, the valve by
6:2, and the wheel by 6:3. When you order the
assembly identified by reference number 6, you
receive all parts identified by reference numbers 6:1,
6:2, and 6:3. However, you may also order any part
individually. Reference numbers of this type appear
in illustrations and in part lists.

Reference Numbers Indicating Quantity

In an illustration, if a reference number indicates
more than one part, the reference number has the
form nX y. The n represents the quantity of the part,
the X is the multiplication symbol, and the y
represents the reference number.

For example, in an illustration, the reference number
2X 37 means that two of the parts identified by
reference number 37 are indicated.

Contents

Description Page

. . . . . . 3Engine and Fuel Tank Assembly

. . . . . . 4Transmission Drive Assembly

. . . . . . 6Drive Wheel and Brake Assembly

. . . . . . 7Handle and Control Assembly

. . . . . . 8Deck Assembly

. . . . . . 9Deck Assembly No. 110-4907

. . . . . . 10Deflector Assembly No. 110-0790

. . . . . . 11Sheave, Spindle and Blade Assembly

. . . . . . 12Idler Assembly

. . . . . . 13Caster Assembly

Cylinder and Crankcase Assembly Kawasaki
FH541V-FS23

Piston and Crankshaft Assembly Kawasaki
FH541V-FS23

Valve and Camshaft Assembly Kawasaki
FH541V-FS23

. . . . . . 14

. . . . . . 15

. . . . . . 16

Description Page

Lubrication Equipment Assembly Kawasaki
FH541V-FS23

Cooling Equipment Assembly Kawasaki
FH541V-FS23

Electric Equipment Assembly Kawasaki
FH541V-FS23

Control Equipment Assembly Kawasaki
FH541V-FS23

Air Filter and Muffler Assembly Kawasaki
FH541V-FS23

Fuel Tank and Valve Assembly Kawasaki
FH541V-FS23

Part Description Abbreviations

Part descriptions in this catalog may include the following abbreviations.

AR. . . . . . . . . . . . . . .as required

ASM. . . . . . . . . . . . . assembly

BBC. . . . . . . . . . . . . blade brake clutch

CARR. . . . . . . . . . . . carriage

CCW. . . . . . . . . . . . . counter clock wise

CW. . . . . . . . . . . . . . clockwise

DEG. . . . . . . . . . . . . degrees

ECM. . . . . . . . . . . . . electronic control module

EXT. . . . . . . . . . . . . .external

FH. . . . . . . . . . . . . . . flat head

GA. . . . . . . . . . . . . . gauge

HD. . . . . . . . . . . . . . heavy-duty

HF. . . . . . . . . . . . . . . hex flange

HH. . . . . . . . . . . . . . hex head

HHF. . . . . . . . . . . . . hex head flange

HHFTF. . . . . . . . . . . hex head flange thread forming

HJ. . . . . . . . . . . . . . . hex jam

HLH. . . . . . . . . . . . . hex lag head

HOC. . . . . . . . . . . . . height-of-cut

HSBH. . . . . . . . . . . . hex socket button head

HSFH. . . . . . . . . . . . hex socket flat head

HSH. . . . . . . . . . . . . hex socket head

HWH. . . . . . . . . . . . . hex washer head

HWHTF. . . . . . . . . . . hex washer head thread

HYD. . . . . . . . . . . . . hydraulic

LH. . . . . . . . . . . . . . . left hand

NI. . . . . . . . . . . . . . . nylon insert

NPTF. . . . . . . . . . . . national pipe thread fine

PFH. . . . . . . . . . . . . phillips flat head

PPH. . . . . . . . . . . . . phillips pan head

PPHTF. . . . . . . . . . . phillips pan head thread

PRH. . . . . . . . . . . . . phillips round head

PTH. . . . . . . . . . . . . phillips truss head

PTO. . . . . . . . . . . . . power-take-off

RH. . . . . . . . . . . . . . right hand

ROPS. . . . . . . . . . . . roll-over protection system

SFH. . . . . . . . . . . . . slotted fillister head

SHH. . . . . . . . . . . . . slotted hex head

SHWH. . . . . . . . . . . . slotted hex washer head

SPH. . . . . . . . . . . . . slotted pan head

SQH. . . . . . . . . . . . . square head

SRH. . . . . . . . . . . . . slotted round head

STD. . . . . . . . . . . . . standard

TAP. . . . . . . . . . . . . .self tapping

TTH. . . . . . . . . . . . . .torx truss head

. . . . . . 17

. . . . . . 18

. . . . . . 19

. . . . . . 20

. . . . . . 21Carburetor Assembly Kawasaki FH541V-FS23

. . . . . . 22

. . . . . . 23

. . . . . . 24Starter Assembly Kawasaki FH541V-FS23

. . . . . . 25Label Assembly Kawasaki FH541V-FS23

. . . . . . 26Attachments and Accessories List

forming

forming

Footnotes

n

Not serviced separately

o

Obtain pa rts f rom www.kawpowe repc.com

2

3361-968 Rev C

Engine and Fuel Tank Assembly

Ref Part No. Qty. Description

Stud1

1-633023
3256-23
1-633349
3296-47
1-303077

no

106-0699
3290-357
323-14
322-7
1-303334
103-1966
92-6877
98-5975
109-0293
1-603770
109-0306
32128-21
322-3
1-805005
106-0730
103-2605
88-3980
88-4010

2

Washer-Flat2

4

Spring-Tank, Fuel3

2

Nut-Lock, NI4

2

Clamp5

4

Engine-Kawasaki, FH541V-Fs2391
Decal-Warning10

1

Nut-HHF, Whiz11

1

Screw-HH12

1

Screw-HH13

3

Washer-Spring14

3

Adapter15

1

Valve-Drain, Oil16

1

Washer-Belleville17

2

Hose-Fuel18

1

Valve-Fuel19

1

Hose-Fuel20

1

Nut-HF21

1

Screw-HH22

2

Washer-Lock24

2

Fuel Tank ASM26

1

Fitting-Fuel, Bulkhead26:2

1

Gas Cap ASM27

1

Gasket-Cap, Gas27:3

1

Ref Part No. Qty. Description

Nut-HF28

32128-20
322-9
3254-2
323-8
98-5975
3290-357
115-4150-03
115-4154-03
94-2413
322-3
103-1964

5

Screw-HH30

1

Washer-Lock, Internal31

1

Screw-HH34

8

Washer-Belleville35

8

Nut-HHF, Whiz36

8

Muffler Shield ASM39

1

Bracket-Muffler40

1

U-Nut41

4

Screw-HH42

4

Hose-Drain, Oil99

1

3

3361-968 Rev C

3

Transmission Drive Assembly

Ref Part No. Qty. Description

Deck-Engine1

103-9897-01
1-323252
1-323254
1-803310
103-6511
321-3
103-4177
3296-39
3256-24
1-323285
3256-5
322-3
1-805005
1-633181
1-513152
32151-62
3257-5
1-323502
51-4220
1-323680
1-323630
3245-41
1-323278
302-19

4

1

Bearing-Shaft2

2

Flange-Output3

2

Screw-Set4

2

Sheave-Transmission5

2

Screw-HH6

6

Key7

1

Nut-Lock, NI9

1

Washer-Flat10

1

Idler-Drive, Transmission11

1

Washer-Flat12

2

Screw-HH13

4

Washer-Lock14

4

Plate-Tapped15

1

Switch-Closed, Normally16

1

Ring-Retaining17

2

Key-Woodruff18

3

Shaft-Transmission19

2

Guard-Coupler20

2

Coupler21

2

V-Belt22

1

Screw-HSH23

2

Sheave-Transmission24

1

Fitting-Grease25

2

Ref Part No. Qty. Description

1

1-323500
3230-1
1-323387-03
98-3256
1-303020
98-3274-03
98-5975
3296-6
1-323379
32128-20
9264964
1-603403
1-323389-03
1-806003
1-303186
32128-21
3290-500
1-543296
3231-6
3296-42
98-0776
103-1666
110-4891
1-603610

Transmission26
Bolt-CARR27

2

Plate-Shift28

1

Decal-Speed, Ground29

1

Grip-Lever30

1

Lever-Shift31

1

Washer-Belleville32

1

Nut-Lock33

1

Washer35

1

Nut-HF36

2

Screw-HWH, Thread Cut37

4

Bolt-Shoulder38

1

Bracket-Plate, Shift39

2

Pin-Cotter, Hair40

3

Bellcrank41

1

Nut-HF42

1

Screw-PPH44

2

Grommet45

1

Screw-CARR46

1

Nut-Lock, NI47

4

Decal-Caution48

1

Sheave-Transmission49

1

Pulley ASM50

1

Washer-Spring56

2

3

3361-968 Rev C

Transmission Drive Assembly (continued)

Ref Part No. Qty. Description

Screw-HH57

3212-6
1-633453
1-373034
32128-33
103-1797-01
103-1796
1-323303
110-4886
1-808280
1-303105
3219-2
1-303335

1

Spacer-Clutch58

1

Washer59

2

Nut-HF62

2

Bracket-Cable, Choke64

1

Cable-Choke65

1

Linkage-Arm67

1

Belt-V68

1

Pin-Clevis69

1

Yoke-Adjustable70

1

Nut-Hex71

1

Tie-Plastic72

2

5

3361-968 Rev C

4

Drive Wheel and Brake Assembly

Ref Part No. Qty. Description

Spring-Extension1

10

2

Screw-HH2

2

Ring-Retaining3

2

Pin-Cotter, Hair4

4

Washer-Flat5

2

RH Idler Arm ASM6

1

LH Idler Arm ASM7

1

Fitting-Rod8

2

Pin-Clevis9

2

Rod-Brake10

2

Swivel-Brake11

2

Wingnut-Nylock12

2

Nut-HHF, Whiz13
Screw-HH14

4

Shield-Wheel, Drive16

2

Spacer-Shield17

4

Idler-Drive, Wheel18

2

Fitting-Grease19

2

Pin-Clevis21

4

Arm-Brake22

2

Ring-Retaining, External23

2

Nut-Push24

4

Band-Brake25

2

Axle ASM26

1

98-3273
323-10
32151-47
1-806003
3256-23
110-4925-03
110-4926-03
74-0521
283-6
1-323296
110-5866
1-513959
3290-357
323-16
98-5131-01
1-323694
1-323634
302-19
1-323307
1-322209-03
32120-47
1-803051
1-323595
1-322212-03

6

Ref Part No. Qty. Description

8

1-543436
1-523157
1-323719
1-323720
1-323328
1-323329

n

n

n

109-4359
1-808519
322-5
1-323631
3296-29
2412-104
98-3259
322-3
98-5975
323-6
1-805005

Washer-Spacer27
Washer-Spacer27

6

Wheel And Tire ASM30

2

Tire-Turfmaster30:1

1

Wheel And Hub ASM30:2

1

Bearing-Flanged30:2:1

2

Rim ASM30:2:2

1

Fitting-Grease30:2:3

1

Stem-Valve30:2:4

1

Drum And Sheave ASM31

2

Ring-Snap34

2

Screw-HH36

8

V-Belt38

2

Nut-Lock, NI39

2

R-Clamp40

2

Shield-Trailing41

1

Screw-HH42

2

Washer-Belleville43

4

Screw-HH44

4

Washer-Lock46

8

5

3361-968 Rev C

Handle and Control Assembly

Ref Part No. Qty. Description

Rod-Control1

98-3282
95-5522-03
3296-2
82-2290
32105-1
82-7680-03
82-2280
3272-11
99-8501-03
218-595
98-3261-03
98-3266
740275
1-806003
237-141
98-3267-03
283-55
114-3465
2412-120
95-5537
1-303335
1-303160
3256-24
3296-39

2

Control Bar ASM2

1

Nut-Lock, NI3

5

Decal4

1

Screw-SHH5

1

Bail ASM6

1

Decal7

1

Pin-Cotter8

2

Control-Pivot9

1

Connector-Body10

1

Lever-Brake, Parking11

1

Decal12

1

Switch-Seat13

1

Pin-Cotter, Hair14

3

Grommet-Rubber15

2

Upper Handle ASM16

1

Pin-Clevis17

2

Cable-Throttle18

1

R-Clamp19

2

Decal-Engage, Deck20

1

Tie-Plastic21

1

Spring-Compression22

1

Washer-Flat23

2

Nut-Lock, NI24

1

Ref Part No. Qty. Description

1

106-0678
98-3279
98-3287-03
3234-11
32104-76
110-6905
110-6916
105-0884
104-7050
32105-14
32128-21
99-8509
1-303020
323-10
98-4387
29-5560
218-461
3254-5
63-8360
104-7048
117-2718

Harness-Wire25
Linkage-Drive, Blade26

1

Lever-Engagement, Blade27

1

Screw-HHF28

4

Screw29

2

Control Panel ASM30

1

Decal-Panel, Control30:2

1

Decal-Danger30:3

1

Tube-Manual31

1

Screw-SHH32

4

Nut-HF33

4

Spacer34

1

Grip-Lever35

1

Screw-HH36

1

Decal-Protection, Ear37

1

Switch-On / Off39

1

Nut-HH39:1

1

Washer-Tooth39:2

1

Key-Ignition40

1

Cap-Housing41

1

Decal-Arrester, Spark44

1

7

3361-968 Rev C

1

Ref Part No. Qty. Description

Deck ASM1

10

1

Baffle-Adjustable2

1

Baffle-Discharge3

1

Plate-Skid4

1

Deflector ASM5

1

Cover-Deck6

1

Screw-HWH7

3

Nut-HHF, Whiz8
Screw-HH9

1

Spacer10

1

Spring-Torsion11

1

Lever ASM12

1

Screw-Lock12:1

1

Cap-Lock12:2

1

Lever-Lock12:3

1

Nut-Lock, NI12:4

1

Nut-Lock, NI13

1

Knob-Handle14

4

Washer15

4

Stud-Shield, Belt (Long)16

2

Stud-Shield, Belt (Short)17

2

Screw-CARR18

4

Nut-HF19

4

Decal20

1

110-4907
110-2031-03
110-0754-01
110-2037-01
110-0790
110-2036-01
92-1624
3290-357
322-50
105-4622
104-8554
107-1664
106-3239
107-1644
106-3241
3296-29
3296-29
106-4161
1-323417
1-303536
1-303537
3231-1
32128-20
112-9710

8

Deck Assembly

Ref Part No. Qty. Description

323-4
323-6
110-6903-03
3256-24

2

Screw-HH21
Screw-HH22

1

Baffle-Front, LH23

1

Washer-Flat24

1

A1

3361-968 Rev C

Deck Assembly No. 110-4907

Ref Part No. Qty. Description

n

98-3296
43-8480
98-5130
104-8569
98-5954
110-2067
66-1340
110-2068

36 Inch Deck ASM1

1

Decal-Routing, Belt2

1

Decal-Danger3

1

Decal-Torque, Bolt4

1

Decal-Warning5

1

Decal-Cover, Missing6

2

Decal-Setting, Baffle7

1

Decal-Danger, Thrown Object8

1

Decal-Adjustment, Baffle9

1

9