Toro 30031, 30032, 30094, 30096, 30098 Setup Instructions

CommercialWalk-behindMowers

AllCommercialFloatingandFixedDeckWalk-behindMowers

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3361-972RevA

SetupInstructions

ProcedureDescription

1
2

3

4

5

6

7
8
9

Nopartsrequired

Nopartsrequired

Number2generalpurposelithiumbase
ormolybdenumbasegrease.(Purchase
separately.)

Number2generalpurposelithiumbase
ormolybdenumbasegrease.(Purchase
separately.)

Nopartsrequired

Nopartsrequired

Nopartsrequired

Nopartsrequired

Nopartsrequired

1tube

1tube

Qty.

Use

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–

–

–

–

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Unfoldthecrate.

Checkthetirepressure.

Checktheidlerarmsforgrease.
(FloatingDeckModels)

Checkthemowerbeltidlerarmfor
grease.(FixedDeckModels)

Preparethegrassdeector.

Adjusttheanti-scalprollers.(Floating
DeckModels)

Checktheengineoillevel.

Addfueltothemachine.

Checkthehydraulicoillevel.

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11

12

13

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Bulkelectrolytewith1.265specic
gravity(Purchasefromabatterysupply
outlet.)

Nopartsrequired

Nopartsrequired

Operator’sManual
EngineOwner’sManual
Enginewarrantyliterature1
RegistrationCard
Operatortrainingmaterial
Accessorybrochure1
Key1
Oildrainhose

Registeratwww.Toro.com.

80

ounces

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–

1
1

1
1

1

ActivatethebatteryforMowerswith
ElectricStart.

ChargethebatteryforMowerswith
ElectricStart.

Checkthemachinebeforedeliveryto
thecustomer.

Deliveringthemachinetothecustomer.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

1

3

UnfoldingtheCrate

NoPartsRequired

Procedure

Ifthemachineisinametalcrate,refertothePackaging
CrateInstructionsincludedwiththemachine.

2

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:12to14psi(83to97kPa)

Pressurefor60inchmowers:14to16psi(97to110kPa)

CheckingtheIdlerArmsfor
Grease(FloatingDeckModels)

Partsneededforthisprocedure:

1tube

Procedure

1.Removethecarrierframecover.

2.Checkthemowerbeltidlerarmforgrease(Figure2

3.Installthecarriercover.

Number2generalpurposelithiumbaseor
molybdenumbasegrease.(Purchaseseparately.)

orFigure3).

Note:Thefrontcasterwheelisasemi-pneumatictire
anddoesnotneedtobechecked.

Checktheairpressureinthedrivetires.

Figure1

Figure2

40inch,48inch,and52inchMowerDeckshown

2

Figure4

5

Figure3

36inchMowerDeckshown

4.Undertheenginedeck,checkthePTOdrivebelt
idlerarmforgrease.

4

CheckingtheMowerBeltIdler
ArmforGrease(FixedDeck
Models)

Partsneededforthisprocedure:

1tube

Procedure

Number2generalpurposelithiumbaseor
molybdenumbasegrease.(Purchaseseparately.)

PreparingtheGrassDeector

NoPartsRequired

Procedure

Checkifyourmachinehasthegrassdeectorspring
installedcorrectly.Thegrassdeectorneedstohave
downwardtension.

Anuncovereddischargeopeningcouldallow
thelawnmowertothrowobjectsinthe
operator’sorbystander’sdirectionandresultin
seriousinjuryordeath.Also,contactwiththe
bladecouldoccur.

Neveroperatethelawnmowerwiththegrass
deectorremovedunlessyouinstallacover
plate,amulchplate,oragrasschuteand
catcher.

1.Removethemowerdeckcover.

2.Checkthemowerbeltidlerarmforgrease(Figure4).

3.Installthemowerdeckcover.

1.MakesuretheLendofspringisinstalledbehind
thedeckedgebeforeinstallingtheboltasshownin
Figure5.

2.PlacetheJhookendofspringaroundgrassdeector
(Figure5).

Important:Thegrassdeectormustbefreeto
rotatewithdownwardtension.Liftthedeector
uptothefullopenpositionandensurethatit
rotatesfreelywithoutbindingintothefulldown
position.

3

Figure5

FixedDeckShown

1.GrassDeector4.Lendofspring,place

2.Spring

3.Jhookendofspring

behinddeckedgebefore
installingbolt

5.Deckedge

8

AddingFueltotheMachine

NoPartsRequired

Procedure

Addgasolinetothemachinebeforestartingit.Refer
toyourOperator’ sManual.forthecorrectfueland
procedure.

9

CheckingtheHydraulicOil
LevelforMowerswithHydro
Drive

NoPartsRequired

6

AdjustingtheAnti-Scalp
Rollers(FloatingDeckModels)

NoPartsRequired

Procedure

Adjusttheanti-scalprollers;refertoAdjustingthe
Anti-ScalpRollersintheOperator’sManual.

7

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check
thehydraulicoillevelinthetank;refertoCheckingthe
HydraulicOilLevelintheOperator’sManual.

Procedure

Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theEngineOilLevelintheOperator’ sManual.

4

10

ActivatingtheBatteryfor
MowerswithElectricStart

Partsneededforthisprocedure:

80

ounces

Bulkelectrolytewith1.265specicgravity(Purchase
fromabatterysupplyoutlet.)

Figure6

Procedure

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling .

Batteryelectrolytecontainssulfuricacidwhich
isadeadlypoisonandcausessevereburns.

Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

3.Slowlypourelectrolyteintoeachbatterycelluntilthe
levelisuptotheupperlineonthebatterycase.

Important:Donotoverllthebatterybecause
electrolyte(sulfuricacid)cancausesevere
corrosionanddamagetothechassis.

Figure7

4.Waitvetotenminutesafterllingthebatterycells.
Addelectrolyte,ifnecessary,untiltheelectrolyte
levelisuptotheupperlineonthebatterycase.

5.Installthebatteryventcaps(Figure8).

Followallinstructionsandcomplywithall
safetymessagesontheelectrolytecontainer.

1.Removethebatteryfromthemachine.Refertothe
Operator’sManualforinstructions.

Important:Neverllthebatterywith
electrolytewhilethebatteryisinstalledonthe
machine.Electrolytecanbespilledonother
partsandcausecorrosion.

2.Cleanthetopofthebatteryandremovethevent
caps(Figure8).

Figure8

1.Fillcaps3.Lowerline

2.Upperline

5

11

ChargingtheBatteryfor
MowerswithElectricStart

NoPartsRequired

Procedure

Chargingthebatteryproducesgassesthatcan
explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesaway
fromthebattery.

Important:Donotrunthemachinewiththe
batterydisconnected;electricaldamagemayoccur
totheengine.

Chargethebattery.RefertotheOperator’sManualfor
instructions.

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebattery
inanenclosedspace.

Figure9

12

CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin
thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming
theseprocedures.

Initial

Checkthetirepressure.

Checkthelevelofthemower.

Checktheengineoillevel.

Forhydraulicdrivenmowers,checkthehydraulicuidlevel.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator’sManual.

EnsurethatthePTOworks.

Checkallfastenersyouinstalledtoensurethattheyaretight.

CheckProcedure

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:

Date:

6

13

DeliveringtheMachinetotheCustomer

Partsneededforthisprocedure:

1

Operator’sManual

1

EngineOwner’sManual

1Enginewarrantyliterature

1

RegistrationCard

1

Operatortrainingmaterial

1Accessorybrochure

1Key

1

Oildrainhose

Procedure

Atdelivery,Fillinthemodelandserialnumberandcompletetheitemslistedinthefollowingtableandinitial
eachwhennished.

ModelNo.

SerialNo.

7

DealerInitial

CustomerInitialCheckProcedure

Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:

•

Fueltankcap

•

Oilllcap/Oildipstick

•

Sparkplug(s)

•

Engineoillter

•

Engineoildrain

•

Fuellter

•

Airlter

•

Hydraulicuidreservoir(ifapplicable)

•

Hydrauliclter(ifapplicable)

•

Hydraulicbypassvalves(ifapplicable)

•

Battery(ifapplicable)

•

Ignitionswitch

•

Throttlelever

•

Chokelever

•

Powertakeoffswitch(PTO)

•

Motioncontrols

•

Parkingbrake

•

Mowerheight-of-cut

•

Mowerdeckowbafe

RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and
maintenanceprocedures.

ReviewthewarrantystatementasshownintheOperator’sManual.

Describethepostsaleserviceproceduresforyourstore.

Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat
www.T oro.com

MakesurethatthecustomerreceivestheOperator’sManual,EngineOwner’sManual,
SetUpInstructions,andoperatortrainingmaterial.

MakesurethecustomerknowsthePartsCatalogisavailableatwww.T oro.com.

Assistthecustomerinloadingthemower.

Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein
thespaceprovidebelowandkeepacopyofthispagefordealerrecords.

Signature:Date:

Signature:Date:

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