Toro 38600, 38602 Operator's Manual

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Snow Commander
Snowthrower
Model No. 38600—220000001 and Up Model No. 38602—220000001 and Up
Form No. 3326-304 Rev B
Operator’s Manual
Domestic English (EN)
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Warning
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Important This engine is not equipped with a spark
arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered or grass-covered land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
Page
Checking the Tire Pressure 16. . . . . . . . . . . . . . . . . .
Emptying the Fuel Tank 16. . . . . . . . . . . . . . . . . . . . .
Storage 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Fuel System 17. . . . . . . . . . . . . . . . . . .
Preparing the Engine 17. . . . . . . . . . . . . . . . . . . . . . .
Preparing the Snowthrower 17. . . . . . . . . . . . . . . . . .
Folding the Handle 17. . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Starting Guarantee 20. . . . . . . . . . . . . . . . . . . .
Federal Emission Control Warranty Statement 22. . . . . .
The Toro Total Coverage Guarantee 24. . . . . . . . . . . . . .
Ce système d’allumage par étincelle de véhicule est conforme à la norme NMB-002 du Canada.
Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Snowthrower Safety 4. . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . . . .
Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unfolding the Handle 7. . . . . . . . . . . . . . . . . . . . . . .
Installing the Discharge Chute 7. . . . . . . . . . . . . . . .
Before Starting 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mixing Gasoline and Oil 8. . . . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 9. . . . . . . . . . . . . . . . . . . . . . .
Operation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Controls 9. . . . . . . . . . . . . . . . . . . . . . . . .
Starting the Engine 9. . . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine 10. . . . . . . . . . . . . . . . . . . . . . . .
Starting the Rotor Blades 10. . . . . . . . . . . . . . . . . . . .
Stopping the Rotor Blades 10. . . . . . . . . . . . . . . . . . .
Starting the Traction Drive 10. . . . . . . . . . . . . . . . . . .
Stopping the Traction Drive 10. . . . . . . . . . . . . . . . . .
Adjusting the Discharge Chute 10. . . . . . . . . . . . . . .
Snowthrowing Tips 10. . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 11. . . . . . . . .
Adjusting the Rotor Control Cable 12. . . . . . . . . . . .
Adjusting the Traction Drive Cable 13. . . . . . . . . . . .
Replacing the Rotor Blades 13. . . . . . . . . . . . . . . . . .
Replacing the Scraper 14. . . . . . . . . . . . . . . . . . . . . .
Replacing the Spark Plug 15. . . . . . . . . . . . . . . . . . . .
Replacing the Drive Belt 15. . . . . . . . . . . . . . . . . . . .
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Introduction
Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on the product.
1
m-5045
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space below:
Model No.
Serial No.
This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
2003 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
All Rights Reserved
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Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information worthy of special attention.
Preparation
Thoroughly inspect the area where you will use the
snowthrower. Remove all doormats, sleds, boards, wires, and other foreign objects.
Release the control bar to disengage the rotor blades
before starting the engine.
Do not operate the snowthrower without wearing
adequate winter garments. Wear footwear that will improve your footing on slippery surfaces.
Handle fuel with care; it is highly flammable.
– Use an approved fuel container.
Safety
To ensure maximum safety and best performance, and to gain knowledge of the product, it is essential that you and any other operator of the snowthrower read and understand the contents of this manual before the engine is ever started.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Improperly using or maintaining this snowthrower could result in injury or death. To reduce this potential, comply with the following safety instructions.
Safe Operating Practices
The following instructions have been adapted from the ANSI/OPEI B71.3–1995 standard and the ISO 8437:1989 standard. Information or terminology specific to Toro snowthrowers is enclosed in parenthesis.
Training
Read the operator’s manual carefully. Be thoroughly
familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
Never allow children to operate the snowthrower. Never
allow adults to operate the snowthrower without proper instruction.
Keep the area of operation clear of all persons
(particularly small children) and pets.
Exercise caution to avoid slipping or falling.
– Never add fuel to a running or hot engine. – Fill the fuel tank outdoors with extreme care. Never
fill the fuel tank indoors.
– Replace the fuel tank cap securely and wipe up any
spilled fuel.
Use only the power cord supplied with the snowthrower
and a receptacle appropriate for use with the power cord for electric-start motors.
Never attempt to make any adjustments while the
engine is running, except where specifically recommended by Toro.
Let the engine and the snowthrower adjust to the
outdoor temperature before starting to clear snow.
Operating any powered machine can result in foreign
objects being thrown into the eyes. Always wear safety glasses or eye shields while operating, adjusting, or repairing the snowthrower.
Operation
Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
Exercise extreme caution when crossing gravel drives,
walks, or roads. Stay alert for hidden hazards or traffic.
Do not attempt to clear snow from a crushed-rock or
gravel surface. This product is intended for use only on paved surfaces.
After striking a foreign object, stop the engine, remove
the ignition key, thoroughly inspect the snowthrower for any damage, and repair the damage before operating the snowthrower.
If the unit should start to vibrate abnormally, stop the
engine and check immediately for the cause. Vibration is generally a warning of trouble.
Stop the engine whenever you leave the operating
position, before unclogging the discharge chute, and when making any repairs, adjustments, or inspections.
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When cleaning, repairing, or inspecting, make certain
that the rotor blades and all moving parts have stopped.
Do not run the engine indoors, except when starting it
and for moving the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
Before adjusting, cleaning, repairing, and inspecting the
snowthrower, and before unclogging the dischar ge
chute, stop the engine, remove the key, and wait for all
moving parts to stop.
Use a stick, not your hands, to remove obstructions
from the discharge chute.
Do not clear snow across the face of slopes. Exercise
extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
Never operate the snowthrower without proper guards,
plates, or other safety protective devices in place.
Never operate the snowthrower near glass enclosures,
automobiles, window wells, and drop-offs without properly adjusting the snow discharge angle. Keep children and pets away.
Do not overload the machine capacity by attempting to
clear snow at too fast a rate.
Look behind and use care when backing up with the
snowthrower.
Never direct the discharge at bystanders or allow
anyone in front of the unit.
Never operate the snowthrower without good visibility
or light. Always be sure of your footing, and keep a firm hold on the handle. Walk; never run.
Maintenance and Storage
Check all fasteners at frequent intervals for proper
tightness to be sure that the equipment is in safe working condition.
Never store the machine with fuel in the fuel tank inside
a building where ignition sources are present, such as hot water and space heaters and clothes dryers. Allow the engine to cool before storing in any enclosure.
Before leaving the operating position, stop the engine,
remove the key, and wait for all moving parts to stop.
Do not wear loose-fitting clothing that could get caught
in moving parts.
If a shield, safety device, or decal is damaged, illegible,
or lost, repair or replace it before beginning operation.
Also, tighten any loose fasteners.
Do not smoke while handling gasoline.
Do not use the snowthrower on a roof.
Do not touch the engine while it is running or soon after
it has stopped because the engine may be hot enough to
cause a burn.
Perform only those maintenance instructions described
in this manual. Before performing any maintenance,
service, or adjustment, stop the engine, remove the key.
If major repairs are ever needed, contact your
Authorized Service Dealer.
Do not change the governor settings on the engine.
When storing the snowthrower for more than 30 days,
drain the fuel from the fuel tank to prevent a potential
hazard. Store fuel in an approved fuel container.
Remove the key from the ignition switch before storing
the snowthrower.
To ensure the best performance and safety, purchase
only genuine Toro replacement parts and accessories.
Always refer to this operator’s manual for important
details if the snowthrower is to be stored for an extended period.
Maintain or replace safety and instruction labels when
necessary.
Toro Snowthrower Safety
The following list contains safety information specific to Toro products or other safety information that you must know.
Rotating rotor blades can injure fingers or hands. Stay
behind the handles and away from the discharge opening while operating the snowthrower. Keep your
face, hands, feet, and any other part of your body or clothing away from moving or rotating parts.
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Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
61-4790 (Electric-start model only)
104-4106 (Recoil-start model only)
104-0863 (Electric-start model only)
104-0874
104-2767
104-4125
104-4135
104-2775
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French translation of U.S. EPA decal text:
Ce moteur est conforme à la réglementation antipollution Phase EPA relative aux moteurs ULGE.
Famille : XXXXX.XXXXXX Nº de modèle : XXX–XXXX CYLINDREE (CC) : 141 Pour plus de détails sur la
sécurité, l’entretien et les réglages, reportez-vous au manuel de l’utilisateur. Nº de téléphone des services de vente et d’après-vente aux Etats-Unis : 1-800-526-6937
The Toro Company Bloomington, MN INFORMATION
IMPORTANTE CONCERNANT LE MOTEUR
Assembly
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
DESCRIPTION QTY. USE
Screws Locknuts Washers Discharge chute Chute handle
Ignition key 1 Starting and stopping the engine Power cord 1 Starting the engine
3 3 3 1 1
Installing the discharge chute
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Unfolding the Handle
1. Cut the plastic tie that secures the rotor control cable
(Fig. 2) to the handle.
4
3
Important Ensure that the rotor control cable and the
traction drive cable are properly adjusted (Fig. 2). Refer to Adjusting the Rotor Control Cable on page 12, and to Adjusting the Traction Drive Cable on page 13.
Installing the Discharge Chute
1
2
5
m-5053
Figure 2
1. Plastic tie
2. Rotor control cable
3. Control bar
4. Traction drive cable
5. Handle
Important If you do not cut the plastic tie, the rotor
brake will not function properly.
2. Loosen the knobs and pull out the handle locks until the
upper handle rotates freely (Fig. 3).
1
2
3
5
4
m-5072
Figure 3
1. Knob (2)
2. Cable guide
3. Traction drive cable
4. Handle lock (2)
5. Upper handle (right side)
3. Position the upper handle as shown in Figure 4.
1. Place the discharge chute over the chute ring, and align
the hole in the back of the discharge chute with the center hole in the chute ring (Fig. 5).
2
3
1
m-5049
Figure 5
1. Chute ring
2. Discharge chute
3. Chute handle
2. Insert a screw in the center hole of the chute ring from
the inside until the screw just passes through the hole in the discharge chute (Fig. 5).
3. Insert the chute handle over the discharge chute, align
the center hole in the chute handle with the screw, and fully insert the screw through the center hole in the chute handle (Fig. 5).
m-5046
Figure 4
4. Fully insert the handle locks (Fig. 3).
5. Ensure that the cable guide is in position as shown in
Figure 3.
6. Tighten the knobs until they are snug.
4. Install a washer and a locknut on the screw, and tighten
the locknut until it is finger tight.
5. Align the remaining holes of the chute handle, the
discharge chute, and the chute ring, and insert the two remaining screws through the holes from the inside of the chute ring.
6. Install the washers and the locknuts on the screws, and
tighten the locknuts until they are finger tight.
7. Tighten all locknuts securely.
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Before Starting
Danger
Mixing Gasoline and Oil
Your Toro snowthrower is powered by a two-cycle engine that requires a 50:1 gasoline-to-oil mixture.
Use only clean, unleaded gasoline no more than 30 days old and with an octane rating of 87 or higher. Using unleaded gasoline reduces combustion chamber deposits and promotes longer spark plug life.
Engines certified to comply with U.S. EPA emission regulations for ULGE engines are certified to operate on a
mixture of regular unleaded gasoline and oil, include the following emission control system(s): EM and TWC (if equipped), and do not include any user-adjustable features.
Important Do not use methanol, gasoline containing
methanol, gasohol containing more than 10% ethanol, premium gasoline, or white gas. Using these fuels can damage the fuel system.
Important Do not use an automotive oil (such as SAE
30 or 10W30), a two-cycle oil that is not NMMA TCW-certified, or a fuel mixed at the wrong gasoline-to-oil ratio. This can cause engine damage not covered under the Toro warranty.
Danger
In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.
Fill the fuel tank outdoors, in an open area, and
when the engine is cold. Wipe up any gasoline that spills.
Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1/4 to 1/2 in. (6 to 13 mm) below the bottom of the filler neck. This empty space in the tank allows the gasoline to expand.
Never smoke when handling gasoline, and stay
away from an open flame or where a spark may ignite the gasoline fumes.
Store gasoline in an approved fuel container and
keep it out of the reach of children.
Never buy more than a 30-day supply of
gasoline.
When fueling, under certain circumstances, a static charge can develop, igniting the gasoline. A fire or explosion from gasoline can burn you and others and damage property.
Always place gasoline containers on the ground
and away from your vehicle before filling.
Do not fill gasoline containers inside a vehicle or
on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
When practical, remove gasoline-powered
equipment from the truck or trailer and refuel the equipment with its wheels on the ground.
If this is not possible, then refuel such
equipment on a truck or trailer from a portable container, not from a gasoline dispenser nozzle.
If you must use a gasoline dispenser nozzle, keep
the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
Note: Use a fuel stabilizer/conditioner for all Toro
gasoline-powered products during operation and storage. A fuel stabilizer/conditioner cleans the engine during operation and prevents gum-like varnish deposits from forming in the engine during storage. A fuel stabilizer/conditioner works best when you mix it with fresh gasoline. If you use Toro 50:1 2-Cycle Oil (Fuel Stabilizer Added), you do not need to add a fuel stabilizer/conditioner.
Important Do not use fuel additives except a fuel
stabilizer during storage. Do not use fuel stabilizers with an alcohol base, such as ethanol, methanol, or isopropanol.
1. Pour a half gallon (1.9 liters) of fresh, unleaded
gasoline into an approved fuel container. Note: Do not mix gasoline and oil in the fuel tank. Oil at
room temperature mixes easier and more thoroughly than cold oil. Oil below 32°F (0°C) requires additional mixing.
2. Add the full amount of Toro 50:1 2-Cycle Oil (Fuel
Stabilizer Added) or an equivalent high grade, NMMA
TCW-certified two-cycle oil to the gasoline according
to the chart below:
50:1 Gasoline-to-Oil Ratio Mixing Chart
Gasoline Oil
1 gallon (4 liters) 2.6 ounces (80 ml)
2 gallons (8 liters) 5.2 ounces (160 ml)
5 gallons (20 liters) 13 ounces (400 ml)
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3. Install the cap on the fuel container.
4. Shake the container to mix the gasoline and oil
thoroughly.
5. Slowly remove the cap and add the remaining amount
of gasoline.
Filling the Fuel Tank
2
1
3
4
Important Do not overfill the fuel tank. The
gasoline-and-oil mixture must have room to expand.
1. Clean around the fuel tank cap; do not allow snow or
water to enter the fuel tank.
2. Remove the fuel tank cap and fill the fuel tank with the
gasoline-and-oil mixture until the level is 1/4 to 1/2 in. (6 to 13 mm) below the bottom of the filler neck. Do
not fill into the filler neck.
3. Install the fuel tank cap securely and wipe up any
spilled fuel.
Operation
Note: Determine the left and right sides of the machine from the normal operating position.
Operating Controls
The snowthrower control panel contains a key switch, a primer, a recoil starter, and an electric-start button (electric-start model only). The choke lever and the cord connection (for the electric-start model) are located below the control panel as shown in Figure 6.
m-5061
6
Figure 6
1. Key switch
2. Primer
3. Electric-start button (electric-start model only)
4. Recoil start
5
5. Cord connection (electric-start model only; underneath the control panel)
6. Choke lever
Starting the Engine
1. Turn the key to the On position.
2. Move the choke lever to the right.
3. Cover the hole in the center of the primer with your
thumb and push the primer in twice, pausing a moment between pushes. In extremely cold temperatures, repeat this step if necessary.
Note: Take off your glove when you push in the primer so that air cannot escape from the primer hole.
Note: Do not use the choke or the primer when starting a warm engine.
4. Start the engine by doing the following: For a recoil starter: Hold the snowthrower handle with
one hand and pull the recoil starter vigorously with the other hand.
For an electric starter:
A. Connect the power cord to the snowthrower and to a
standard household power outlet.
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Caution
If you leave the snowthrower plugged into a power outlet, someone can inadvertently start the snowthrower and injure people or damage property.
Unplug the power cord whenever you are not starting the snowthrower.
B. Push the starter button.
Note: The traction is most aggressive (the traction speed is fastest) when the rotor blades are new. If you want to reduce the aggressiveness of the traction, refer to Adjusting the Traction Drive Cable on page 13.
Stopping the Traction Drive
To stop the traction drive, partially release the control bar until the rotor blades lift off the ground, disengaging the traction drive. Releasing the control bar completely stops both the traction drive and the rotor blades.
Note: Run the electric starter no more than ten times at intervals of five seconds on, then five seconds off.
Important Running the electric starter extensively can
overheat and damage the starter.
Note: If the engine does not start after this series of attempts, wait at least 40 minutes to allow the starter to cool before attempting to start it again.
Note: If the engine does not start after the second series of attempts, take the snowthrower to an Authorized Service Dealer for service.
C. When the engine starts, disconnect the power cord
from the snowthrower and the outlet.
5. With the engine running, move the choke lever to the
left slowly.
Stopping the Engine
Turn the key to the Off position and wait for all moving parts to stop before leaving the operating position.
Starting the Rotor Blades
Adjusting the Discharge Chute
Move the chute handle left and right to adjust the direction of the snow stream (Fig. 7). The chute deflector handle on top of the discharge chute controls the height of the snow stream. Do not overtighten the chute deflector mounting
locknuts.
2
1
3
m-5052
Figure 7
1. Chute deflector mounting locknut (2)
Important Do not use the chute handle to lift the
snowthrower. This can damage both the chute handle and the snowthrower.
2. Chute deflector handle
3. Chute handle
To start the rotor blades, squeeze the control bar toward the handle until the snowthrower begins to pivot.
Stopping the Rotor Blades
To stop the rotor blades, release the control bar. Note: When you release the control bar, the rotor blades
stop, but the engine continues to run.
Starting the Traction Drive
To start the traction drive, slowly squeeze the control bar toward the handle. The front of the snowthrower pivots downward. When the rotor blades touch the ground, the snowthrower begins to move forward. Squeezing the control bar completely to the handle provides maximum traction.
Snowthrowing Tips
Warning
The rotor blades can throw stones, toys and other foreign objects and cause serious personal injury to the operator or to bystanders.
Keep the area to be cleared free of all objects
that the rotor blades could pick up and throw.
Keep all children and pets away from the area
of operation.
Remove the snow as soon as possible after it falls. This produces the best snow removal results.
The snowthrower clears down to the ground and propels itself forward when you engage the traction drive.
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If the snowthrower does not propel itself forward on
slippery surfaces or in heavy snow, push forward on the handle, but allow the snowthrower to work at its own pace.
Overlap each swath to ensure complete snow removal.
Discharge the snow downwind whenever possible.
Do not attempt to clear snow from a crushed-rock or
gravel surface. This product is intended for use only on paved surfaces.
In snowy and cold conditions, some controls and
moving parts may freeze. Do not use excessive force when trying to operate frozen controls. If you have difficulty operating any control or part, start the engine and let it run for a few minutes.
After clearing the snow, let the engine run for a few
minutes to prevent moving parts from freezing. Shut off the engine, wait for all moving parts to stop, and remove all ice and snow from the snowthrower.
With the engine off, pull the recoil starter handle several
times to prevent the recoil starter from freezing up.
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule
Maintenance Service
Interval
Initially
Annually
Maintenance Procedure
Check the rotor control cable and the traction drive cable both initially and after the first hour of operation; adjust them if necessary. Refer to Adjusting the Rotor Control Cable on page 12 and to Adjusting the Traction Drive Cable on page 13.
Check for loose fasteners and tighten them if necessary.
Check the rotor control cable and the traction drive cable. Adjust them if
necessary. Refer to Adjusting the Rotor Control Cable on page 12 and to Adjusting the Traction Drive Cable on page 13.
Inspect the rotor blades and replace them if necessary. Replace the scraper when you replace the rotor blades. Refer to Replacing the Rotor Blades on page 13 and to Replacing the Scraper on page 14.
Inspect the scraper and replace it if necessary. If the rotor blades are partially or completely worn, replace the rotor blades when you replace the scraper. Refer to Replacing the Scraper on page 14 and to Replacing the Rotor Blades on page 13.
Inspect the spark plug and check the gap; replace the spark plug if necessary. Refer to Replacing the Spark Plug on page 15.
Inspect the drive belt and replace it if necessary. Refer to Replacing the Drive Belt on page 15.
Check the pressure in the tires and inflate them to between 15 and 20 psi (103 and 137 kPa). Refer to Checking the Tire Pressure on page 16.
Store the snowthrower properly. Refer to Storage on page 17.
Check for loose fasteners and tighten them if necessary.
Caution
If you leave the wire on the spark plug, someone could start the engine accidentally and seriously injure you or other bystanders.
Disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug.
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Adjusting the Rotor Control Cable
Check the rotor control cable for proper adjustment initially , after the first operating hour, and then annually thereafter.
Checking the Rotor Control Cable
2
5
6
1. Stop the engine and wait for all moving parts to stop.
2. Move the control bar back toward the handle until you
remove the slack in the cable (Fig. 8).
3
2
1
m-5065
Figure 8
1. Rotor control cable
2. Control bar
3. Handle
3. Ensure that a 1/8 to 1/4 in. (3 to 6 mm) gap exists
between the control bar bracket and the handle as shown in Figure 9.
3
2
m-5069
1
Figure 9
1. Control bar bracket
2. 1/8 to 1/4 in. (3 to 6 mm) gap
3. Handle
Important The rotor control cable must have slack in it
when you disengage the control bar in order for the rotor blades to stop properly.
Adjusting the Rotor Control Cable
1. Unhook the spring end from the hole in the center of the control bar bracket as shown in Figure 10.
7
1
4
3
m-5054
Figure 10
1. Cable
2. Z-fitting
3. Cable adjuster
4. Spring
5. Spring cover
6. Control bar bracket
7. Hole in the center of the control bar bracket
2. Slide the spring cover up the cable adjuster.
3. Unhook the Z-fitting from the cable adjuster (Fig. 10),
and position it in a different hole on the adjuster to obtain a gap of 1/8 to 1/4 inch (3 to 6 mm) between the control bar bracket and the handle (Fig. 9).
Note: Moving the Z-fitting to a hole closer to the spring decreases the gap between the control bar bracket and the handle; moving it to a hole farther from the spring increases the gap.
4. Install the spring cover over the cable adjuster.
5. Hook the spring end into the hole in the center of the
control bar bracket as shown in Figure 10.
6. Check the adjustment (refer to Checking the Rotor
Control Cable on page 12).
Note: After extended use, the drive belt may wear and lose its proper belt tension. Improper belt tension causes the belt to slip and decreases the performance under a heavy load. Belt slippage may occur after two or three seasons of normal usage (10 to 15 operating hours). If the drive belt slips (continuously squeals) under a heavy load, increase the belt tension by positioning the spring end in the other hole in the control bar bracket as shown in Figure 10. Adjust the gap between the control bar bracket and the handle to 1/8 to 1/4 in. (3 to 6 mm).
Note: Using the incorrect hole in the control bar bracket can reduce the drive belt life. Occasional belt slippage (squealing) may occur in extremely wet conditions due to moisture in the drive system. To remove moisture, start the rotor and operate it without a load for 30 seconds. Once you remove the moisture, the drive belt should not slip.
12
Page 13
Adjusting the Traction Drive Cable
Check the traction drive cable for proper adjustment initially , after the first operating hour, and then annually thereafter.
Important If the pivot plate touches the wheel frame
before the control bar touches the handle, the cable is too tight. Adjust the cable to increase the gap between the pivot plate and the wheel frame, but ensure that the gap is not more than 1/8 in. (3 mm). Adjusting the cable correctly minimizes the effort needed to operate the control bar.
Checking the Traction Drive Cable
1. Stop the engine and wait for all moving parts to stop.
2. Squeeze the control bar toward the handle.
3. Hold the control bar against the right side of the handle
as shown in Figure 11.
2
1
m-5066
Figure 11
1. Right side of the control bar
4. Ensure that the distance between the pivot plate and the wheel frame is 0 to 1/8 in. (0 to 3 mm) as shown in Figure 12.
1
2. Handle
2
3
4
Adjusting the Traction Drive Cable
Unhook the Z-fitting from the pivot cable adjuster (Fig. 12), and position the Z-fitting in a different hole on the pivot cable adjuster to obtain the proper gap between the pivot plate and the wheel frame.
Note: Moving the Z-fitting to a hole closer to the ground decreases the gap between the pivot plate and the wheel frame; moving it to a hole farther from the ground increases the gap.
Note: The traction is most aggressive (the traction speed is fastest) when the rotor blades are new. If you want to reduce the aggressiveness of the traction, move the Z-fitting one hole farther from the ground. The gap between the pivot plate and the wheel frame will be about 1/4 in. (6 mm).
After the rotor blades have worn slightly, the traction won’t feel as aggressive. To increase the traction, adjust the traction drive cable to attain the original gap between the pivot plate and the wheel frame of 0 to 1/8 in. (0 to 3 mm).
Replacing the Rotor Blades
Before each season, inspect the rotor blades for wear. When a rotor blade edge has worn down to the wear indicator hole (Fig. 13), replace all three rotor blades to ensure proper performance and to prevent damage to the underside of the snowthrower.
1
1. Pivot plate
2. Pivot cable adjuster
3. Z-fitting
Figure 12
4. 0 to 1/8 in. (0 to 3 mm)
5. Wheel frame
gap
5
m-5056
m-5058
Figure 13
1. Rotor blade wear indicator hole
Important Replace the scraper whenever you replace
the rotor blades. This ensures proper snowthrower operation and performance.
Note: The running time and the roughness of the driveway or the sidewalk determines the wear rate of the rotor blades.
13
Page 14
Note: You need a No. T27 torx driver to complete this procedure.
1. Stop the engine and wait for all moving parts to stop.
2. Remove the key from the switch.
3. Disconnect the wire from the spark plug. Refer to steps
3 through 5 of Replacing the Spark Plug on page 15.
3
1
2
4
m-5059
Removing the Old Rotor Blades
Note: To make replacing the rotor blades easier, do not remove all the old rotor blades at once; this disassembles the rotor drum, making installing the new rotor blades more difficult. Replace the rotor blades one at a time to keep the rotor drum intact.
1. Remove the four torx screws and the four locknuts that
secure the outer edges of the rotor blade to the rotor assembly (Fig. 14).
2
1
3
5
6
7
3
4
4
m-5057
Figure 15
1. Thick rubber side
2. Wear indicator hole
3. Thin rubber side
4. Inside of curved surface
Install the rotor blades with the thick rubber layer on the inside of the curved surface (Fig. 15). If you do not install the rotor blades properly, they will wear out more quickly.
2. Insert the new rotor blade between the rotor drum parts.
3. Secure the new rotor blade to the rotor drum parts with
the two hex-head cap screws and two locknuts that you previously removed. Position the bolt heads on the thick rubber side of the rotor blade (Figs. 14 and 15).
4. Curve the new rotor blade and secure it with the
remaining torx screws and locknuts, positioning the screw heads on the thick rubber side of the rotor blade (Figs. 14 and 15).
5. Tighten all screws and locknuts securely.
6. Replace the scraper. Refer to Replacing the Scraper on
page 14.
7. Connect the wire to the spark plug.
Figure 14
1. Rotor blade (3)
2. Rotor assembly
3. Rotor drum
4. Locknut (18)
5. Torx screw (12)
6. Spacer (6)
7. Hex-head cap screw (6)
2. Remove the two hex-head cap screws and two locknuts
that secure the center of the rotor blade to the rotor drum (Fig. 14).
3. Slide the rotor blade out from between the rotor drum
parts (Fig. 14).
4. Remove the two spacers from the old rotor blade and
install them in the new rotor blade.
Installing the New Rotor Blades
1. Examine a new rotor blade edge for the difference in
the thickness of the rubber layers (Fig. 15).
8. Install the control panel.
9. Insert the key in the switch. Note: The traction is most aggressive (the traction speed is
fastest) when the rotor blades are new. If you want to reduce the aggressiveness of the traction, refer to Adjusting the Traction Drive Cable on page 13.
Replacing the Scraper
Note: If the rotor blades are partially or completely worn, replace the rotor blades when you replace the scraper. This ensures proper snowthrower operation and performance.
1. Stop the engine and wait for all moving parts to stop.
2. Remove the key from the switch.
3. Disconnect the wire from the spark plug. Refer to steps
3 through 5 of Replacing the Spark Plug on page 15.
4. Tip the snowthrower backward onto its handle.
14
Page 15
5. Remove the six bolts and locknuts that hold the scraper
in place (Fig. 16).
2
3
1
m-5060
5. Lift up the shroud and disconnect the wire from the spark plug (Fig. 18).
1
2
m-5062
Figure 18
1. Shroud 2. Spark-plug wire
Figure 16
1. Carriage bolt (6)
2. Locknut (6)
3. Scraper
6. Remove the old scraper .
7. Install a new scraper to the housing using the bolts and
the locknuts you previously removed.
8. Connect the wire to the spark plug.
9. Install the control panel.
10.Insert the key in the switch.
Replacing the Spark Plug
Use a NGK BPMR4A or equivalent spark plug. Install a new spark plug before each season.
1. Stop the engine and wait for all moving parts to stop.
2. Remove the key from the switch.
3. Remove the two mounting screws that secure the
control panel to the housing (Fig. 17).
2
6. Clean any debris from around the base of the spark plug.
7. Remove the spark plug.
8. Examine the spark plug and replace it if it is cracked,
fouled, dirty, or if the electrodes are worn.
Important Do not clean the electrodes because grit
could enter the cylinder and damage the engine.
9. Set the gap between the electrodes on the spark plug at
0.030 in. (0.76 mm) as shown in Figure 19.
1
m-3215
Figure 19
1. 0.030 in. (0.76 mm)
10.Install the spark plug by hand and then torque it to 15 ft-lb (20.4 Nm). If you do not have a torque wrench, tighten the plug firmly.
11. Connect the wire to the spark plug.
m-5061
1
Figure 17
1. Control panel 2. Mounting screws (2)
4. Lift off the panel, allowing it to hang on the recoil rope.
12.Install the control panel.
13.Insert the key in the switch.
Replacing the Drive Belt
Inspect the drive belt before each season, and replace it if it is worn or damaged.
1. Stop the engine and wait for all moving parts to stop.
2. Remove the key from the switch.
3. Disconnect the wire from the spark plug. Refer to steps
3 through 5 of Replacing the Spark Plug on page 15.
15
Page 16
4. Remove the two self-tapping screws, three cap screws,
one washer, and three locknuts that secure the drive belt cover to the snowthrower frame (Fig. 20). Set the drive belt cover aside.
3
2
1
4
5
m-5064
Figure 20
1. Drive belt cover
2. Left rotor guard
3. Washer
4. Snowthrower frame
5. Self-tapping screws
5. Remove the left rotor guard (Fig. 20) and save it for
installation in step 10.
Important The left rotor guard acts as a water seal for
the drive. Do not assemble the drive cover without installing this part or the drive belt will slip and fail.
6. Remove the old drive belt from the engine pulley and
the idler pulley (Fig. 21).
8. Push down on the idler pulley and route a new drive
belt around the rotor pulley (Fig. 21).
9. Release the idler pulley and route the new drive belt
over the two belt guides, around the engine pulley, and between the idler pulley and the roller (Fig. 21).
Important The drive belt must be on top of the roller
and the two belt guides as shown in Figure 21.
10.Install the left rotor guard.
11. Install the drive belt cover. Tighten the fasteners
securely, but do not overtighten.
12.Connect the wire to the spark plug.
13.Install the control panel.
14.Insert the key in the switch.
Checking the Tire Pressure
Inflate both tires to between 15 and 20 psi (103 and 137 kPa).
Emptying the Fuel Tank
1. Stop the engine and wait for all moving parts to stop.
2. Remove the key from the switch.
Danger
Gasoline is highly flammable; it can ignite and cause serious personal injury.
1
7
2
3
4
6
5
m-5063
Figure 21
1. Brake arm assembly
2. Idler pulley
3. Roller
4. Engine pulley
5. Belt guides
6. Rotor pulley
7. Left rotor guard
7. Push down on the idler pulley and remove the old drive
belt from the rotor pulley (Fig. 21).
Drain gasoline outdoors.
Drain gasoline from a cold engine only.
Wipe up any gasoline that may have spilled.
Do not drain gasoline near any open flame or
where gasoline fumes may be ignited by a spark.
Do not smoke a cigar, a cigarette, or a pipe when
handling gasoline.
3. Remove the fuel tank cap and use a hand pump to pump
the fuel into an approved fuel container.
4. Start the engine and allow it to run until it stops. Repeat
this step two more times to ensure that the fuel tank and the carburetor are empty.
16
Page 17
Storage
Important Store the snowthrower in its operating
position and on its wheels. Storing the snowthrower on its front housing may cause hard starting.
Warning
Gasoline fumes are highly flammable, explosive, and dangerous if inhaled. If you store the product in an area with an open flame, the gasoline fumes may ignite and cause an explosion.
Do not store the snowthrower in a house (living area), basement, or any other area where ignition sources may be present, such as hot water and space heaters, clothes dryers, furnaces, and other like appliances.
Preparing the Fuel System
1. Add a fuel stabilizer/conditioner to the fuel in the fuel
tank as directed.
Preparing the Snowthrower
1. Tighten all loose screws, bolts, and locknuts. Repair or replace any damaged parts.
2. Clean the snowthrower thoroughly.
3. Cover the snowthrower and store it in a clean, dry place
out of the reach of children. Allow the engine to cool before storing it in any enclosure.
Folding the Handle
You may fold the handle when you store your snowthrower.
1. Loosen the knobs and pull out the handle locks until the upper handle rotates freely (Fig. 3).
2. Position the upper handle as shown in Figure 22.
Note: If you use Toro 50:1 2-Cycle Oil (Fuel Stabilizer
Added), you do not need to add a fuel stabilizer/conditioner.
2. Run the engine for five minutes to distribute the
conditioned fuel through the fuel system.
3. Stop the engine and allow it to cool.
4. Use a hand pump to pump the fuel from the fuel tank
into an approved fuel container, or run the engine until it stops.
5. Start the engine and run it until it stops.
6. Choke or prime the engine, start it a third time, and run
the engine until it will not start.
7. Dispose of unused fuel properly. Recycle it according to
local codes, or use it in your automobile.
Note: Do not store stabilized fuel for more than 90 days.
Preparing the Engine
Follow this procedure to prevent cylinder bore corrosion by closing both the intake and exhaust ports of the engine.
1. Slowly pull the recoil starter until you feel resistance
due to compression pressure, then stop.
m-5046
Figure 22
Note: To unfold the handle, refer to Unfolding the Handle on page 7.
2. Release the starter tension gradually by allowing the
rope to go back slowly to prevent the engine from reversing due to compression pressure.
17
Page 18
Troubleshooting
Toro designed and built your snowthrower for trouble-free operation. Check the following components and items carefully, and refer to Maintenance on page 11 for more information. If a problem continues, contact an Authorized Service Dealer.
Problem
Electric starter does not turn (electric-start models only)
Engine does not start or starts hard
Possible Causes Corrective Action
1. The power cord is disconnected at the outlet or the snowthrower.
2. The power cord is worn, corroded, or damaged.
3. The power outlet is not energized.
1. The key is not in the ignition or is in the
2. The choke is in the and the primer has not been pressed.
3. The fuel tank is empty or the fuel system contains stale fuel.
4. The engine is flooded. 4. Move the choke to the
Off
position.
Off
position
1. Connect the power cord to the outlet and/or the snowthrower.
2. Replace the power cord.
3. Have a qualified electrician energize the power outlet.
1. Insert the key into the ignition and turn it to the On position.
2. Move the choke to the position and press the primer two times.
3. Drain and fill the fuel tank with a fresh gasoline-and-oil mixture (not more than 30 days old). If the problem persists, contact an Authorized Service Dealer.
position and pull the rope several times to clear out the rich fuel-and-air mixture from the engine.
On
Off
5. The spark-plug wire is loose or disconnected.
6. The spark plug is pitted, fouled, or the gap is incorrect.
7. The fuel cap vent is restricted. 7. Remove the vent restriction or
Engine runs rough 1. The choke is in the On position. 1. Move the choke to the
2. The fuel system contains stale fuel.
3. The spark-plug wire is loose. 3. Connect the wire to the spark
4. The spark plug is pitted, fouled, or the gap is incorrect.
5. Connect the wire to the spark plug.
6. Check the spark plug and adjust the gap if necessary. Replace the spark plug if it is pitted, fouled, or cracked.
replace the fuel cap.
position.
2. Drain and fill the fuel tank with a fresh gasoline-and-oil mixture (not more than 30 days old). If the problem persists, contact an Authorized Service Dealer.
plug.
4. Check the spark plug and adjust the gap if necessary. Replace the spark plug if it is pitted, fouled, or cracked.
Off
18
Page 19
Problem Corrective ActionPossible Causes
Engine runs, but the snowthrower discharges snow poorly or not at all
1. You are walking too fast or too slow.
2. You are trying to remove too much snow per swath.
3. You are trying to remove extremely heavy or wet snow.
4. The discharge chute is plugged.
5. The rotor control cable is improperly adjusted or broken.
6. The drive belt is loose or is off the pulley.
7. The drive belt is worn or broken.
8. The rotor blades are worn. 8. Replace the rotor blades and
1. Change your walking speed.
2. Reduce the amount of snow removed per swath.
3. Don’t overload the snowthrower with extremely heavy or wet snow; reduce the amount of snow removed per swath.
4. Stop the engine, wait for all moving parts to stop, and use a stick to remove the snow from the discharge chute.
5. Adjust or replace the rotor control cable.
6. Inspect the drive belt, and install or replace it.
7. Replace the drive belt.
the scraper.
Snowthrower does not properly clear snow off the surface
Snowthrower does not self-propel 1. The front of the snowthrower is
Rotor blades do not stop properly 1. The rotor control cable is
1. The snow on the surface to be cleared is compacted down.
2. The front of the snowthrower is not down.
3. The scraper is excessively worn.
4. The rotor blades are excessively worn.
not down.
2. The rotor blades are excessively worn.
3. The snow is too deep or the surface is too slippery.
improperly adjusted.
1. Throw the snow off the surface before it becomes compacted.
2. Check the traction drive cable, and adjust or replace it.
3. Replace the scraper.
4. Replace the rotor blades and the scraper.
1. Check the traction drive cable, and adjust or replace it.
2. Replace the rotor blades and the scraper.
3. Push forward on the handle, but allow the snowthrower to work at its own pace.
1. Adjust the rotor control cable.
19
Page 20
The Toro Starting Guarantee
A Five-Year Full Warranty on All
Toro GTS
-5 Engines
Conditions and Products Covered
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly guarantee that your Toro Engine will start on the first or second pull for five years from the date of purchase—if you provide the routine maintenance it requires—or we will fix it free of charge. This warranty covers the cost of parts and labor, but you must pay transportation costs. This covers Toro rotary mower and snow product engines.
Instructions for Obtaining Warranty Service
If a normal, able-bodied adult can no longer start your product’s engine in one or two pulls, follow this procedure:
1. Contact any Toro Authorized or Master Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, refer to the Yellow Pages of your telephone directory (look under “Lawn Mowers”) or access our website at www.Toro.com. U.S. Customers may also call 800-421-9684 to use our 24-hour Toro dealer locator system.
2. Bring the product, your maintenance records, and your proof of purchase (sales receipt) to the Service Dealer.
If for any reason you are dissatisfied with the Service Dealer’s analysis or with the assistance provided, contact us at:
Customer Care Department, Consumer Division Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 800-348-2424 (U.S. customers) 877-484-9255 (Canada customers)
Owner Responsibilities
Y ou must maintain your Toro Engine by following the maintenance schedule detailed in the operator’s manual. You must record this work in the mai n t enance chart provided in your operator’s manual and keep your proof of purchase. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
Items and Conditions Not Covered
There is no other express warranty except for The Toro Total Coverage Guarantee and special emission system coverage on some products. This warranty does not cover the following:
Any repairs on products used commercially
Normal maintenance including replacement of spark plugs, air
filter, fuel filter, and carburetor adjustments
Oil change and lubrication
Repairs or adjustments due to the following:
– failure to follow proper maintenance procedures – rotary mower blade or snowthrower auger/paddles striking
an object – contaminants in the fuel system – improper fuel or fuel mixture (consult your operator’s
manual if in doubt) – failure to drain the fuel system prior to any period of
non-use over three months – operation misuse, neglect, or accidents – repairs or attempted repairs by anyone other than an
Authorized Service Dealer
Special operational conditions where starting may require more than two pulls, including the following:
– first time starts after extended period of non-use or
seasonal storage
– cool tem perature starts such as those found in early spring
and late autumn (applies to rotary products only)
– improper starting procedures
If you are having difficulty starting your unit, please check the operator’s manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to a Service Dealer.
All warranty repairs reimbursable under this warranty must be performed by an Authorized Toro Service Dealer using Toro approved replacement parts.
General Conditions
Repair by an Authorized Toro Service Dealer is your sole remedy under this warranty.
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substi­tute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Guaranteed to Start Maintenance Record
To keep the starting guarantee in effect, you must perform the following maintenance according to the recommended maintenance schedule. Follow the procedures in this operator’s manual and record all maintenance activities on this chart.
Date
Hours
Used
Air Cleaner
Service
(mowers only)
Change Oil
(does not apply
to two-cycle)
Lubricate Wheels
(mowers only)
Check Spark
Plug
Storage
Preparation
Page 21
Date Storage
Hours
Used
Air Cleaner
Service
(mowers only)
Change Oil
(does not apply
to two-cycle)
Lubricate Wheels
(mowers only)
Check Spark
Plug
Preparation
Part No. 374-0018 Rev. C
Page 22
Federal Emission Control Warranty Statement
A Two-Year Limited Warranty
Your Warranty Rights and Obligations
The U.S. Environmental Protection Agency (EPA), Toro, and Toro Warranty Company are pleased to explain the emission control system warranty on your 1997 and later utility/lawn/garden equipment engine. 1997 and later model year utility/lawn/garden equipment engines must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations for small non-road engines. The equipment engine must be free from defects in materials and workmanship, which cause it to fail to conform with U.S. EPA standards, for the first two years of engine use from the date of sale to the ultimate purchaser. Toro and Toro Warranty Company warrant the emission control system on your utility/lawn/ garden equipment engine for the period of time listed above, provided there has been no abuse, neglect, or improper mainte­nance of your utility/lawn/garden equipment engine.
Your emission control system may include parts such as the carburetor or fuel injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors, and other emission related assemblies.
Where a warrantable condition exists, Toro and Toro Warranty Company promise to repair your engine at no cost to you, including diagnosis, parts, and labor.
Manufacturer ’s Warranty Coverage
Toro and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant the 1997 and later utility/lawn/garden equipment engines for two years from the date of delivery. If any emission-related part on your engine is defective in materials or workmanship, we will repair or replace the part, free of charge.
Owner Responsibilities
As the engine owner, you are responsible for the performance of the required maintenance listed in your operator’s manual. We recommend that you retain all receipts covering maintenance on your equipment, but we cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
Any replacement part or service that is equivalent in performance and durability may be used in non-warranty maintenance or repairs, and shall not reduce our warranty obligation.
As the engine owner, you should be aware that we may deny you warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications or parts.
You are responsible for presenting your equipment engine to an Authorized Service Dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed thirty (30) days.
If you have any questions regarding your warranty rights and responsibilities, or if you need a referral to a Toro Service Dealer, please feel free to contact us at:
Customer Service Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 952-888-8801 or 800-421-9684
Warranted Parts
The warranty period begins on the date the engine or equipment is delivered to a retail purchaser. Toro and Toro Warranty Company jointly warrant to the initial owner and each subsequent purchaser that the engine is free from defects in materials and workmanship,
which cause the engine to fail to conform with applicable regulations, for a period of two years.
Failures caused by abuse, neglect, or improper maintenance are not covered. The use of add-on or modified parts can be grounds for disallowing a warranty claim. We are not liable to cover failures of warranted parts caused by the use of add-on or modified parts. We are liable for damages to other engine components caused by the failure of a warranted part still under warranty. The owner is responsible for the performance of the required maintenance, as defined in the operator’s manual.
Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part. Coverage under this warranty extends only to the parts listed below (the emissions system parts) to the extent that these parts were present on the engine when purchased.
Fuel Metering System – Cold start enrichment system including the choke mecha-
nism or priming system – Fuel pump – Air fuel ratio feedback system – Carburetor and internal parts – Fuel injection system
Air Induction System – Air cleaner – Reed intake system – Intake manifold – Controlled hot air intake system
Ignition System – Spark plug(s) – Ignition coils and electronics – Advance/retard mechanisms
Catalytic Converter/Thermal Reactor System – Catalytic converter – Thermal reactor – Exhaust manifold
Air Injection System – Air injection system or pulse valve – Valves affecting distribution of air
Exhaust Gas Recirculation (EGR) System – EGR valve body and piping system connecting to the
intake side of the engine
– EGR control system
Particulate Controls – Traps, filters, precipitators, and any other device used to
capture particulate emissions
Miscellaneous Items Used in the Above Systems – Vacuum, temperature, and time-sensitive valves and
switches – Electronic controls – Hoses, connectors, and assemblies of same
Page 23
How to Get Warranty Service
Should you feel your Toro Product requires warranty service, contact the dealer who sold you the product or any Authorized Service Dealer or Master Service Dealer. The Y ellow Pages of your telephone directory is a good reference source. The dealer will either arrange service at his/her dealership or recommend another Authorized Service Dealer who may be more convenient. Y ou may need proof of purchase (copy of registration card, sales receipt, etc.) for warranty validation. The owner shall not be charged for diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work is performed at a warranty station.
General Conditions
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the T oro Products covered by this warranty, except for damages to other engine components caused by the failure of a warranted part still under warranty. Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
All implied warranties of merchantability (that the product is fit for ordinary use) and fitness for use (that the product is fit for a particular purpose) are limited to the duration of the express warranty.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Part No. 374-0023 Rev. A
Page 24
Gas Powered Snow Products
The Toro Total Coverage Guarantee
A Two-Year Full Warranty
(Limited Warranty for Commercial Use)
Conditions and Products Covered
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair any Toro Product used for normal residential purposes* if defective in materials or workmanship for a period of two years from the date of purchase.
This warranty includes the cost of parts and labor, but you must pay transportation costs. Transportation within a fifteen mile radius of the servicing dealer is covered under this warranty for two-stage snowthrowers only.
This warranty applies to all gasoline powered snow products. * Normal residential purposes means use of the product on the
same lot as your home. Use at more than one location is considered commercial use, and the commercial use warranty would apply.
Limited Warranty for Commercial Use
Toro Consumer Products used for commercial, institutional, or rental use are warranted against defects in materials or workman­ship for 45 days from the date of purchase.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or workmanship, follow this procedure:
1. Contact any Toro Authorized or Master Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, refer to the Yellow Pages of your telephone directory (look under “Lawn Mowers”) or access our website at www.Toro.com. U.S. Customers may also call 800-421-9684 to use our 24-hour Toro dealer locator system.
2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer.
If for any reason you are dissatisfied with the Service Dealer’s analysis or with the assistance provided, contact us at:
Customer Care Department, Consumer Division Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 800-348-2424 (U.S. customers) 877-484-9255 (Canada customers)
Y ou must maintain your Toro Product by following the maintenance procedures described in the operator’s manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
There is no other express warranty except for special emission system coverage on some products and the Toro Starting Guarantee on GTS engines. This express warranty does not cover:
Cost of regular maintenance service or parts, such as filters, fuel, lubricants, tune-up parts, blade sharpening, brake and clutch adjustments
Any product or part which has been altered or misused or required replacement or repair due to normal wear, accidents, or lack of proper maintenance
Repairs necessary due to improper fuel, contaminants in the fuel system, or failure to properly prepare the fuel system prior to any period of non-use over three months
All repairs covered by this warranty must be performed by an Authorized Toro Service Dealer using Toro approved replacement parts.
Repair by an Authorized Toro Service Dealer is your sole remedy under this warranty.
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty.
Some states d o n o t a l l o w exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Owner Responsibilities
Items and Conditions Not Covered
General Conditions
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country , province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. I f all other remedies fail, you may contact us at Toro Warranty Company.
Part No. 374-0011 Rev. A
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