Toro 38588, 38589 Operator's Manual

PowerClearSnowthrower
ModelNo.38588—SerialNo.311000001andUp
ModelNo.38589—SerialNo.311000001andUp
FormNo.3365-636RevC
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential homeowners.Itisdesignedforremovingsnowfrom pavedsurfaces,suchasdrivewaysandsidewalks, andothersurfacesfortrafconresidentialor commercialproperties.Itisnotdesignedfor removingmaterialsotherthansnow,norisit designedforclearingoffgravelsurfaces.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourmachineproperlyandtoavoidinjury andmachinedamage.Youareresponsibleforoperating themachineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor machineandaccessoryinformation,helpndinga dealer,ortoregisteryourmachine.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourmachineready. Figure1identiesthelocationofthemodelandserial numbersonthemachine.Writethenumbersinthe spaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Safety
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
1.Modelandserialnumberlocation
©2011—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Registeratwww.Toro.com.
Thisisthesafetyalertsymbol(
Figure2)isusedto alertyoutopotentialpersonalinjuryhazards.Obey allsafetymessagesthatfollowthissymboltoavoid possibleinjuryordeath.
Improperlyusingormaintainingthismachine couldresultininjuryordeath.Toreducethis potential,complywiththefollowingsafety instructions.
Thismachineiscapableofamputatinghandsand feetandofthrowingobjects.Failuretoobservethe followingsafetyinstructionscouldresultinserious injury.
Training
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforeoperatingthis
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
machine.Bethoroughlyfamiliarwiththecontrols andtheproperuseofthemachine.Knowhowto stopthemachineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Never allowadultstooperatethemachinewithoutproper instruction.
Keeptheareaofoperationclearofallpersons, particularlysmallchildren.
Exercisecautiontoavoidslippingorfalling.
Preparation
Thoroughlyinspecttheareawherethemachineis tobeusedandremovealldoormats,sleds,boards, wires,andotherforeignobjects.
Donotoperatethemachinewithoutwearing adequatewintergarments.Avoidloosetting clothingthatcangetcaughtinmovingparts.Wear footwearthatwillimprovefootingonslippery surfaces.
Handlefuelwithcare;itishighlyammable.
–Useanapprovedfuelcontainer.
–Neveraddfueltoarunningengineorhotengine.
–Fillfueltankoutdoorswithextremecare.Never
llfueltankindoors.
–Neverllcontainersinsideavehicleorona
truckortrailerbedwithaplasticliner.Always placecontainersontheground,awayfromyour vehicle,beforelling.
–Whenpractical,removegas-poweredmachinery
fromthetruckortrailerandrefuelitonthe ground.Ifthisisnotpossible,thenrefuelsuch machineryonatrailerwithaportablecontainer, ratherthanfromagasolinedispensernozzle.
–Keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimes,until refuelingiscomplete.Donotuseanozzle lock-opendevice.
–Replacegasolinecapsecurelyandwipeupspilled
fuel.
–Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspecied bythemanufacturerforallmachineswithelectric startingmotors.
Donotattempttoclearsnowfromagravelor crushedrocksurface.Thismachineisintendedfor useonlyonpavedsurfaces.
Neverattempttomakeanyadjustmentswhile theengineisrunning(exceptwhenspecically recommendedbymanufacturer).
Alwayswearsafetyglassesoreyeshieldsduring operationorwhileperforminganadjustmentor repairtoprotecteyesfromforeignobjectsthatmay bethrownfromthemachine.
Operation
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonor crossinggraveldrives,walks,orroads.Stayalertfor hiddenhazardsortrafc.
Afterstrikingaforeignobject,stoptheengine, removetheignitionkey,thoroughlyinspectthe machineforanydamage,andrepairthedamage beforerestartingandoperatingthemachine.
Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckimmediatelyforthecause. Vibrationisgenerallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating position,beforeuncloggingtherotorbladehousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairing,orinspectingthemachine, stoptheengineandmakecertainthattherotor bladesandallmovingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting theengineandfortransportingthemachineinor outofthebuilding.Opentheoutsidedoors;exhaust fumesaredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguards andothersafetyprotectivedevicesinplaceand working.
Neverdirectthedischargetowardpeopleorareas wherepropertydamagecanoccur.Keepchildren andothersaway.
Donotoverloadthemachinecapacitybyattempting toclearsnowattoofastarate.
Lookbehindandusecarewhenbackingupwiththe machine.
Disengagepowertotherotorbladeswhenmachine istransportedornotinuse.
Neveroperatethemachinewithoutgoodvisibility orlight.Alwaysbesureofyourfooting,andkeepa rmholdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer(
Figure3).
2
Figure3
1.Symbolstampedontheexhaustbafeindicatingahot surface.
thedischargeopeningwhileoperatingthemachine.
Keepyourface,hands,feet,andanyotherpart ofyourbodyorclothingawayfrommovingor rotatingparts.
Beforeadjusting,cleaning,repairing,andinspecting themachine,andbeforeuncloggingthedischarge chute,stoptheengine,removethekey,andwait
forallmovingpartstostop.
Beforeleavingtheoperatingposition,stopthe engine,removetheignitionkey,andwaitforall movingpartstostop.
ClearingaCloggedDischarge Chute
Handcontactwiththerotatingrotorbladesinsidethe dischargechuteisthemostcommoncauseofinjury associatedwithsnowthrowers.Neveruseyourhandto cleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper tightnesstobesurethemachineisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltank insideabuildingwhereignitionsourcesarepresent, suchashotwaterheaters,spaceheaters,orclothes dryers.Allowtheenginetocoolbeforestoringin anyenclosure.
Ifashield,safetydevice,ordecalisdamaged, illegible,orlost,repairorreplaceitbeforebeginning operation.Also,tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoon afterithasstoppedbecausetheenginemaybehot enoughtocauseaburn.
Performonlythosemaintenanceinstructions describedinthismanual.Beforeperformingany maintenance,service,oradjustment,stoptheengine andremovethekey.Ifmajorrepairsareeverneeded, contactanAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days, drainthefuelfromthefueltanktopreventa potentialhazard.Storefuelinanapprovedfuel container.Removethekeyfromtheignitionswitch beforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand accessories.
AlwaysrefertotheOperator’sManualforimportant detailsifthemachineistobestoredforanextended period.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Runthemachineafewminutesafterthrowingsnow topreventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknow.
Rotatingrotorbladescaninjurengersor hands.Staybehindthehandlesandawayfrom
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
117-9102(Model38588only)
Orderpartno.1 17-6036
115-5698
Orderpartno.1 17-9121
1.Cuttingdismembermenthazards,impellerandauger—do notplaceyourhandinthechute;removetheignitionkey andreadtheinstructionsbeforeservicingorperforming maintenance.
1.Warning—readthe
Operator'sManual.
2.Cutting/dismemberment hazard,impeller—stopthe enginebeforeleavingthe machine.
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
4.Fuelspillhazard—donot tipmachinebackward.
5.EngineswitchOn
117-9103(Model38589only)
Orderpartno.1 17-6046
6.EngineswitchOff
7.Primer
8.Pushtheprimerthree timestoprimetheengine.
9.ReadtheOperator's Manualbeforechecking engineoillevel.
1.Warning—readthe
Operator'sManual.
2.Cutting/dismemberment hazard,impeller—stopthe enginebeforeleavingthe machine.
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
4.Fuelspillhazard—donot tipmachinebackward.
5.EngineswitchOn
4
6.EngineswitchOff
7.Primer
8.Pushtheprimerthree timestoprimetheengine.
9.ReadtheOperator's Manualbeforechecking engineoillevel.
10.Plugthemachineinto powertheelectricstarter.
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
Nopartsrequired
Screws Chuteassembly
1
UnfoldingtheHandle
NoPartsRequired
Procedure
1.Loosenthehandleknobs,pulloutthe“U”-shaped handlelocksuntilyoucanmovethehandlefreely, androtatethehandletotheoperatingposition
Figure4).
(
Qty.
3 1
Important:Ensurethatyoudonotpinchor kinkthecontrolcableortheQuickShoot™ cables(Figure6).
Unfoldthehandle.
Installthedischargechute.
Figure5
Use
Figure4
1.“U”-shapedhandlelock(2)
2.Inserttheendofthe“U”-shapedhandlelockinto theopenholeinthehandleandtightenthehandle knobsuntiltheyaresnug(Figure5).
2.Handleknobs
Figure6
1.Controlcable2.QuickShoot™cables
5
Note:Thebottleofoilmaycontainmorethanis required.Donotoverllorunderlltheengine.
2
InstallingtheDischargeChute
Partsneededforthisprocedure:
3
Screws
1
Chuteassembly
Procedure
Installthedischargechuteasshown(Figure7).
Maxll:20oz.(0.6l),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
Figure8belowtoselectthebestoilviscosityforthe
Use outdoortemperaturerangeexpected:
Figure8
1.Movethemachinetoalevelsurface.
Figure7
1.Dischargechute
Note:Foreasierinstallation,useasmallratchetwrench totightenthescrews.
Important:Donotovertightenthescrews; otherwiseyoumaydamagethedischargechuteand preventitfromturningfreely.
2.Screw(3)
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinedoesnotcomewithoilintheengine,but itdoescomewithabottleofoil.
2.Cleanaroundtheoilllcap(Figure9).
Figure9
1.Oilllcap
3.Unscrewtheoilllcapandremoveit.
4.Withthemachineintheoperatingposition, carefullypouroilintothecrankcaseuntilthepoint ofoverow.
5.Wait3minutesfortheoiltosettleandaddenough tobringittothepointofoverll.
6.Screwtheoilllcapintotheoilllholeandtighten itsecurely.
Important:Beforestartingtheengine,llthe enginewithoil.
6
Operation
4
AdjustingtheControlCable
NoPartsRequired
Procedure
RefertoAdjustingtheControlCableinMaintenance.
ProductOverview
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine onthegroundbeforelling,notinavehicleor onanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Donottipthemachinebackwardwithfuelin thefueltank;otherwise,fuelmayleakoutof themachine.
Figure10
1.Chutedeectortrigger
2.Dischargechute9.Ignitionkey
3.Fueltankcap
4.Controlbar11.Oildrainplug
5.QuickShoot™control12.Oilllcap
6.Recoilstarthandle
7.Primer
8.Electric-startbutton (model38589only)
10.Chokelever
13.Chutedeector
FillingtheFuelTank
Fillthefueltankwithfreshunleadedgasolinehavingan octaneratingatornear87fromamajorname-brand servicestation(Figure11).
Figure11
1.1/4inch(6mm)
Important:Donotaddoiltothegasoline.
Important:DonotuseE85orE20fuel.Alternative
fuelswithhighalcoholcontentcancausehard
7
starting,poorengineperformance,andmaycause internalenginedamage.
Note:Forbestresults,purchaseonlythequantityof gasolinethatyouexpecttousein30days.Otherwise, youmayaddfuelstabilizertonewlypurchasedgasoline tokeepitfreshforupto6months.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Check
theengineoillevelandaddoilif necessary.
1.Movethemachinetoalevelsurface.
Figure13
2.Pulloutthechokelever(Figure14andFigure15).
2.Cleanaroundtheoilllcap(
Figure12
1.Oilllcap
Figure12).
3.Unscrewtheoilllcapandremoveit.
4.Iftheoillevelislow,keepthemachineinthe operatingpositionandcarefullypouroilintothe crankcaseuntilthepointofoverow.(Max.ll:20 oz.(0.6l),type:SAE30detergentoilwithanAPI serviceclassicationofSJ,SL,orhigher.)
5.Wait3minutesfortheoiltosettleandaddenough tobringittothepointofoverll.
6.Screwtheoilllcapintotheoilllholeandhand tightenitsecurely.
Figure14
1.Chokelever
Figure15
1.Symbolsonthechokeleverindicatingtomovethechoke levertotherighttoactivatethechoke.
3.Firmlypushintheprimer3timeswithyourthumb, holdingtheprimerinaforasecondbeforereleasing iteachtime(
Figure16).
StartingtheEngine
1.TurntheignitionkeyclockwisetotheOnposition (Figure13).
8
Figure16
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimer hole.
Important:Donotusetheprimerorthechoke iftheenginehasbeenrunningandishot. Excessiveprimingmayoodtheengineand preventitfromstarting.
4.Connectanextensioncordtoapowersourceand themachine,andpushtheelectric-startbutton (model38589only)( starthandle(Figure18).
Figure17),orpulltherecoil
Figure18
Important:Runtheelectricstarternomore
than10timesatintervalsof5secondson,then 5secondsoff.Runningtheelectricstarter extensivelycanoverheatanddamageit.Ifthe enginedoesnotstartafterthisseriesofattempts, waitatleast40minutestoallowthestarterto coolbeforeattemptingtostartitagain.Ifthe enginedoesnotstartafterthesecondseriesof attempts,takethemachinetoanAuthorized ServiceDealerforservice(model38589only).
Note:Ifyoupulltherecoilhandleandfeelno resistance,thestartermaybefrozen.Thawoutthe starterbeforeattemptingtostartthemachine.
5.Whiletheengineisrunning,pushinthechokelever slowly.
6.Unplugtheextensioncordfromthepowersource andthemachine(model38589only).
Figure17
Note:UseonlyaUL-listed,16-gaugeextension
cordrecommendedforoutdoorusethatisnot longerthan50feet(15m).
WARNING
Theelectricalcordcanbecomedamaged, causingashockorre.
Thoroughlyinspecttheelectricalcordbefore pluggingitintoapowersource.Ifthe cordisdamaged,donotuseittostartthe machine.Replaceorrepairthedamagedcord immediately.ContactanAuthorizedService Dealerforassistance.
CAUTION
Ifyouleavethemachinepluggedintoapower source,someonecaninadvertentlystartthe machineandinjurepeopleordamageproperty (model38589only).
Unplugthepowercordwheneveryouarenot startingthemachine.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainst thehandle(Figure19).
9
Figure19
1.Controlbar
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar (Figure20).
AdjustingtheDischargeChute andChuteDeector
Toadjustthedischargechute,pressthetriggerofthe QuickShoot™controlontherighthandsideofthe handleandmoveitupordownalongthehandle.Moving thecontroldownthehandlerotatesthedischargechute totheleft;movingthecontrolupthehandlerotatesthe dischargechutetotheright(
Figure22).
Figure20
StoppingtheEngine
Tostoptheengine,turntheignitionkeycounterclockwise totheOffposition(Figure21).
Figure21
Figure22
Toraiseorlowertheangleofthechutedeector,press thetriggeronthechutedeectorandmovethechute deectorupordown(Figure23).
Figure23
1.Chutedeectortrigger2.Chutedeector
10
ClearingaCloggedDischarge
1
2
G016654
3
4
Chute
Important:Handcontactwiththerotating
rotorbladesinsidethedischargechuteisthe mostcommoncauseofinjuryassociatedwith snowthrowers.Neveruseyourhandtocleanout thedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands
Figure24).
(
only)topreventtherecoilstarterand/ortheelectric starterfromfreezingup.
Insnowyandcoldconditions,somecontrolsand movingpartsmayfreeze.Donotuseexcessiveforce whentryingtooperatefrozencontrols.Ifyouhave difcultyoperatinganycontrolorpart,startthe engineandletitrunforafewminutes.
Figure24
PreventingFreeze-upafterUse
Lettheenginerunforafewminutestoprevent movingpartsfromfreezing.Stoptheengine,wait forallmovingpartstostop,andremoveiceand snowfromthemachine.
Cleanoffanysnowandicefromthebaseofthe chute.
Rotatethedischargechuteleftandrighttofreeit fromanyicebuildup.
WiththeignitionkeyintheOffposition,pullthe recoilstarterhandleseveraltimesorconnectthe electricalcordtoapowersourceandthemachine andpushtheelectricstartbuttononce(model38589
Figure25
OperatingTips
WARNING
Therotorbladescanthrowstones,toys,andother foreignobjectsandcauseseriouspersonalinjuryto theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects thattherotorbladescouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
Removethesnowassoonaspossibleafteritfalls.
Ifthemachinedoesnotpropelitselfforwardon slipperysurfacesorinheavysnow,pushforwardon thehandle,butallowthemachinetoworkatitsown pace.
Overlapeachswathtoensurecompletesnow removal.
Dischargethesnowdownwindwheneverpossible.
11
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Afterthersthour
Aftertherst2hours
Beforeeachuseordaily
Yearly
Yearlyorbeforestorage
MaintenanceProcedure
•Checkthecontrolcableandadjustitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary .
•Changetheengineoil.
•Checktheengineoillevelandaddoilifnecessary.
•Checkthecontrolcableandadjustitifnecessary.
•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor bladesandscraperifnecessary.
•Changetheengineoil.
•Servicethesparkplugandreplaceitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary .
•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
•Preparethemachineforstorage.
AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour—Check
thecontrolcableandadjustitif necessary.
Yearly—Checkthecontrolcableand adjustitifnecessary.
Important:Thecontrolcablemustcontainsome slackwhenyoudisengagethecontrolbarforthe rotorbladestostopproperly.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespring fromtheadjusterlink(
Figure27).
Movethecontrolbarbacktowardthehandletoremove theslackinthecontrolcable(
Figure26
1.Controlbar2.1/16-inchto1/8-inch(2
Figure26).
mmto3mm)gap
Note:Ensurethata1/16-inchto1/8-inch(2mmto3 mm)gapexistsbetweenthecontrolbarandthehandle (Figure26).
Figure27
1.Adjusterlink
2.Z-tting
3.Springcover
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe adjusterlinkasneededtoobtainthe1/16-inchto
12
1/8-inch(2mmto3mm)gapbetweenthecontrol barandthehandle(Figure26).
Note:MovingtheZ-ttinghigherdecreasesthe gapbetweenthecontrolbarandthehandle;moving itlowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethe springcoverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl Cable.
Note:Afterextendeduse,thedrivebeltmaywear andloseitsproperbelttension.Ifthedrivebelt slips(continuouslysqueals)underaheavyload, disconnectthespringfromtheadjustorlinkand movetheupperendofthespringtotheholethat isfurtherfromthepivotpointinthecontrolbar
Figure28).Thenconnectthespringtotheadjustor
( linkandadjustthecontrolcable.
Figure28
Figure29
1.Thewearindicatorholeis intact;youdonotneedto replacetherotorblades.
2.Thewearindicatorholeis exposed;replacetherotor blades.
ChangingtheEngineOil
ServiceInterval:Aftertherst2hours
Yearly
Runtheengineafewminutesbeforechangingtheoil towarmit.W armoilowsbetterandcarriesmore contaminants.
1.Siphonthefuelfromthefueltankintoanapproved fuelcontainer,orruntheengineuntilitstops.
2.Movethemachinetoalevelsurface.
3.Placeanoildrainpanundertheoildrainplug, removetheoildrainplug,andtipthemachine backwardanddraintheusedoilintheoildrainpan Figure30).
1.Removetheupperendof springfromthishole
2.Inserttheupperendof springintothishole
3.Pivotpoint
4.Upperendofspring
Note:Thebeltmayslip(squeal)inwetconditions; todryoutthedrivesystem,starttherotorandrun itwithoutaloadfor30seconds.
InspectingtheRotorBlades
ServiceInterval:Yearly—Inspecttherotorbladesand
haveanAuthorizedServiceDealer replacetherotorbladesandscraperif necessary.
Beforeeachsession,inspecttherotorbladesforwear. Whenarotorbladeedgehasworndowntothewear indicatorhole,haveanAuthorizedServiceDealer replacetherotorbladesandthescraper(Figure29).
Figure30
4.Afterdrainingtheusedoil,returnthemachinetothe operatingposition.
5.Installtheoildrainplugandtightenitsecurely.
6.Cleanaroundtheoilllcap(
13
Figure31).
9.Wait3minutesfortheoiltosettleandaddenough tobringittothepointofoverll.
10.Screwtheoilllcapintotheoilllhole,andhand tightenitsecurely.
11.Wipeupanyspilledoil.
12.Disposeoftheusedoilproperlyatalocalrecycling center.
Figure31
1.Oilllcap
7.Unscrewtheoilllcapandremoveit(Figure31).
8.Withthemachineintheoperatingposition,carefully pouroilintotheoilllholetothepointofoverow (Figure33).
Maxll:20oz.(0.6l),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
Figure32belowtoselectthebestoilviscosity
Use fortheoutdoortemperaturerangeexpected:
ServicingtheSparkPlug
ServiceInterval:Yearly—Servicethesparkplugand
replaceitifnecessary.
UseaNGKBPR6ESorChampionRN9YCspark plugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Rotatethedischargechutesothatitfacesforward.
3.Removethedischargechute,thedischargechute handle,andthechutesealbyremovingthe3large screwsandonesmallscrew(Figure34).
Figure32
Figure33
Figure34
1.Fueltankcap
2.Largescrews(3)5.Chuteseal
3.Dischargechute
4.Removethe4screwsthatsecuretheshroud (Figure35).
14
4.Smallscrew
12.Installthesparkplugandtorqueitto20–22ft-lb (27–30N-m).
13.Connectthewiretothesparkplug.
Note:Ensurethatthebreathertubeisroutedabove thesparkplugwireasshownin
Figure37
Figure37.
Figure35
1.Screw(4)3.Sparkplug
2.Shroud4.Spark-plugwire
5.Removethefueltankcap.
6.Removetheshroud(Figure35).
7.Installthefueltankcap.
8.Disconnectthewirefromthesparkplug.
9.Cleanaroundthesparkplug.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercandamage theengine.
11.Setthegapontheplugto0.030inch(0.76mm) (
Figure36).
1.Breathertube
2.Carburetordrainbolt
14.Removethefueltankcap.
15.Installtheshroudwiththescrewsyouremovedin
4.
step
Note:Ensurethattheupperandlowershroudst togetherinthesidegrooves.
16.Installthefueltankcap.
17.Installthechuteseal,thedischargechute,andthe dischargechutehandleontothemachineusingthe hardwareyouremovedinstep
3.
Note:Thesmallscrewgoesthroughthesmallhole inthechutesealatthefrontofthedischargechute opening.
ReplacingtheDriveBelt
Ifdrivebeltbecomesworn,oil-soaked,excessively cracked,frayed,orotherwisedamaged,replacethebelt.
Figure36
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
1.Removethedrivebeltcoverbyremovingthe3bolts asshowninFigure38.
15
7.Installthecurvedwasherandtherotorpulleybolt andtightenthemsecurely(Figure38).
Note:Theconcavesideofthecurvedwashergoes againsttheoutsideofthepulley.
Figure38
1.Drivebeltcover6.Drivebelt
2.Bolt(3)7.Rotorshaft
3.Rotorpulleybolt
4.Curvedwasher
5.Rotorpulley10.Enginepulley
8.Brakespring(unhookfrom idlerarmhere)
9.Idlerpulley
2.Unhookthebrakespringfromtheidlerarmto releasethebelttension(
Figure38).
3.Removethescrewandcurvedwasherthatholdsthe rotorpulley(Figure38).
8.Installthebrakespringontotheidlerarm(
Figure39).
9.Installthedrivebeltcoverwiththeboltsyou removedinstep1.
Note:Ensurethatthedrivebeltisproperlyadjusted andoperating;refertoCheckingtheControlCable andAdjustingtheControlCable.
AdjustingtheQuickShoot™ Control
Ifthereismorethan1/2inch(13mm)ofslackinthe QuickShootcable(Figure40)orthedischargechute doesnotrotateleftandrightinequalangles,adjustthe QuickShootcontrolcables.
4.Removetherotorpulleyandthedrivebelt Figure38).
(
5.Installthenewdrivebelt,routingitasshownin
(Figure39).
Figure39
1.Brakespring(installon idlerarmhere)
2.Idlerpulley4.Rotorpulley
3.Enginepulley
Note:Routethenewdrivebeltrstaroundthe enginepulley,thentheidlerpulley,andnallyaround thelooserotorpulleypositionedjustabovetherotor shaft(Figure38).
Figure40
1.1/2inch(13mm)maximumslack
1.LoosenthetwoQuickShootcontrolcableclamps (Figure41).
Figure41
6.Installtherotorpulleyontotherotorshaft (Figure38).
1.Cableclamps
16
2.PositiontheQuickShootcontrolbetweenthetwo arrowslocatedontherighthandsideoftheupper handle(Figure42).
Figure44
Figure42
1.Arrows
3.Rotatethedischargechutesothatitfacesstraight aheadandthearrowonthebackofthedischarge chutealignswiththearrowontheshroud(Figure43).
1.Lowercablecasing
5.Pulltheuppercablecasingforwarduntilyouremove theslackinthecable,andtightenthescrewonthe uppercableclampsecurely(Figure45).
Figure45
1.Uppercablecasing
Figure43
4.Holdthedischargechuteinthestraight-ahead position,pullthelowercablecasingdownwarduntil youremovetheslackinthecable,andtightenthe screwonthelowercableclampsecurely(Figure44).
Note:Donotover-tensionthecables.Ifthecables areover-tensioned,theQuickShootwillbehardto operate.
17
Storage
areasbeforepainting,andusearustpreventativeto preventthemetalpartsfromrusting.
StoringtheSnowthrower
WARNING
Gasolinefumesarehighlyammable,explosive, anddangerousifinhaled.Ifyoustorethe machineinanareawithanopename,the gasolinefumesmayigniteandcausean explosion.
Donotstorethemachineinahouse(living area),basement,oranyotherareawhereignition sourcesmaybepresent,suchashotwaterand spaceheaters,clothesdryers,furnaces,and otherlikeappliances.
Donottipthemachinebackwardwithfuelin thefueltank;otherwise,fuelmayleakoutof themachine.
1.Onthelastrefuelingoftheseason,addfuelstabilizer tofreshfuelasdirectedbytheenginemanufacturer.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
15.Tightenanyloosefasteners.Repairorreplaceany damagedparts.
16.Coverthemachineandstoreitinaclean,dryplace outofthereachofchildren.Allowtheengineto coolbeforestoringitinanyenclosure.
3.Stoptheengine,allowittocool,andsiphonthefuel tankorruntheengineuntilitstops.
4.Starttheengineandrunituntilitstops.
5.Chokeorprimetheengine,startitathirdtime,and runtheengineuntilitwillnotstart.
6.Drainthefuelinthecarburetorthroughthe carburetordrainbolt( gasolinecontainer.
7.Disposeofunusedfuelproperly .Recycleitaccording tolocalcodes,oruseitinyourautomobile.
8.Whiletheengineisstillwarm,changetheengineoil. RefertoChangingtheEngineOil.
9.Removethesparkplug.
10.Squirt2teaspoonsofoilintothesparkplughole.
11.Installthesparkplugbyhandandthentorqueitto 20–22ft-lb(27–30N-m).
12.WiththeignitionkeyintheOffposition,pullthe recoilstarterslowlytodistributetheoilontheinside ofthecylinder.
Figure37)intoanapproved
13.Cleanthemachine.
14.Touchupchippedsurfaceswithpaintavailable fromanAuthorizedServiceDealer.Sandaffected
18
FederalEmissionControlWarrantyStatement
ATwo-YearLimitedWarranty
YourWarrantyRightsandObligations
TheU.S.EnvironmentalProtectionAgency(EP A),TheT oroCompany ,and itsafliate,ToroWarrantyCompany,arepleasedtoexplaintheemission controlsystemwarrantyonyour2009andlaterutility/lawn/garden equipmentengine.2009andlatermodelyearutility/lawn/garden equipmentenginesmustbedesigned,builtandequipped,atthetime ofsale,tomeettheU.S.EPAregulationsforsmallnon-roadengines. Theequipmentenginemustbefreefromdefectsinmaterialsand workmanship,whichcauseittofailtoconformwithU.S.EP Astandards, forthersttwoyearsofengineusefromthedateofsaletotheultimate purchaser.TheToroCompanyanditsafliate,T oroWarrantyCompany , warranttheemissioncontrolsystemonyourutility/lawn/gardenequipment enginefortheperiodoftimelistedabove,providedtherehasbeenno abuse,neglect,orimpropermaintenanceofyourutility/lawn/garden equipmentengine.
Youremissioncontrolsystemmayincludepartssuchasthecarburetor orfuelinjectionsystem,theignitionsystem,andcatalyticconverter.Also includedmaybefuellines,fuellinefasteners,connectors,andother emission-relatedassemblies.
Whereawarrantableconditionexists,TheT oroCompanyanditsafliate, ToroWarrantyCompany ,promisetorepairyourengineatnocosttoyou, includingdiagnosis,parts,andlabor .
Manufacturer’sWarrantyCoverage
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantthe2009andlater utility/lawn/gardenequipmentenginesfortwoyearsfromthedateof delivery.Ifanyemission-relatedpartonyourengineisdefectivein materialsorworkmanship,wewillrepairorreplacethepart,freeofcharge.
OwnerResponsibilities
Astheengineowner,youareresponsiblefortheperformanceofthe requiredmaintenancelistedinyourOperator'sManual.Werecommend thatyouretainallreceiptscoveringmaintenanceonyourequipment,but wecannotdenywarrantysolelyforthelackofreceiptsorforyourfailureto ensuretheperformanceofallscheduledmaintenance.
Anyreplacementpartorservicethatisequivalentinperformanceand durabilitymaybeusedinnon-warrantymaintenanceorrepairs,andshall notreduceourwarrantyobligation.
Astheengineowner,youshouldbeawarethatwemaydenyyouwarranty coverageifyourengineoraparthasfailedduetoabuse,neglect, impropermaintenance,orunapprovedmodicationsorparts.
YouareresponsibleforpresentingyourequipmentenginetoanAuthorized ServiceDealerassoonasaproblemexists.Thewarrantyrepairsshould becompletedinareasonableamountoftime,nottoexceedthirty(30) days.
Ifyouhaveanyquestionsregardingyourwarrantyrightsand responsibilities,contactusat:
CustomerCareDepartment,ConsumerDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat800–348–2424(U.S.customers) Tollfreeat800–544–5364(Canadiancustomers)
WarrantedParts
Thewarrantyperiodbeginsonthedatetheengineorequipmentis deliveredtoaretailpurchaser.TheT oroCompanyanditsafliate, ToroWarrantyCompany,jointlywarranttotheinitialownerandeach subsequentpurchaserthattheengineisfreefromdefectsinmaterialsand workmanship,whichcausetheenginetofailtoconformwithapplicable regulations,foraperiodoftwoyears.
Failurescausedbyabuse,neglect,orimpropermaintenancearenot covered.Theuseofadd-onormodiedpartscanbegroundsfor disallowingawarrantyclaim.Wearenotliabletocoverfailuresof warrantedpartscausedbytheuseofadd-onormodiedparts.Weare liablefordamagestootherenginecomponentscausedbythefailureof
awarrantedpartstillunderwarranty .Theownerisresponsibleforthe performanceoftherequiredmaintenance,asdenedintheOperator's Manual.
Anywarrantedpartwhichisnotscheduledforreplacementasrequired maintenance,orwhichisscheduledonlyforregularinspectiontotheeffect of“repairorreplaceasnecessary”shallbewarrantedforthewarranty period.Anywarrantedpartwhichisscheduledforreplacementasrequired maintenanceshallbewarrantedfortheperiodoftimeuptotherst scheduledreplacementpointforthatpart.Coverageunderthiswarranty extendsonlytothepartslistedbelow(theemissionssystemparts)tothe extentthatthesepartswerepresentontheenginewhenpurchased.
FuelMeteringSystem
—Coldstartenrichmentsystemincludingthechokemechanismor primingsystem
—Fuelpump
—Carburetorandinternalparts
AirInductionSystem
—Aircleaner
—Intakemanifold
—Controlledhotairintakesystem
IgnitionSystem
—Sparkplug(s)
—Ignitioncoilsandelectronics
—Advance/retardmechanisms
Mufer
MiscellaneousItemsUsedintheAboveSystems
—Vacuum,temperature,andtime-sensitivevalvesandswitches
—Hoses,connectors,andassembliesofsame
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedToroServiceDealertoarrangeserviceat theirdealership.T olocateadealerconvenienttoyou,refertothe YellowPagesofyourtelephonedirectory(lookunder“LawnMowers”) oraccessourwebsiteatwww.T oro.com.Youmayalsocallthe numberslistedabovetousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.
Theownershallnotbechargedfordiagnosticlaborwhichleadstothe determinationthatawarrantedpartisdefective,ifthediagnosticwork isperformedatawarrantystation.
GeneralConditions
NeitherTheT oroCompanynorToroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Allimpliedwarrantiesofmerchantability(thattheproductistforordinary use)andtnessforuse(thattheproductistforaparticularpurpose)are limitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
374-0267RevA
TheToro2-YearGTSStartingGuaranteeand
TheToroT otalCoverageGuarantee
AT wo-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)
CCR PowerClear Single-StageSnowthrowers
TheToroStartingGuarantee
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlyguaranteethatyourToroGTS (GuaranteedtoStart)engine,whenusedforresidentialpurposes*,will startontherstorsecondpullfortwo(2)yearsfromthedateofpurchase, ifyouprovidetheroutinemaintenanceitrequires,orwewillxitfreeof charge.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairtheToroProduct listedbelowifusedforresidentialpurposes*,ifdefectiveinmaterialsor workmanshiporifitstopsfunctioningduetothefailureofacomponent fortheperiodlistedbelow.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
PowerClearSnowthrowersandAttachments
2years
LimitedWarrantyforCommercialUse
Gas-poweredT oroProductsusedforcommercial,institutional,or rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor workmanship.Componentsfailingduetonormalweararenotcovered bythiswarranty.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheYellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww.T oro.com.Y oumayalsocallthenumbers listedinitem#3tousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-336-5205(U.S.customers) Tollfreeat866-854–9033(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceorwearparts,suchasrotorblades
(paddles),scraperblades,belts,fuel,lubricants,oilchanges,spark plugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
failuretofollowpropermaintenanceprocedures
snowthrowerauger/paddlesstrikinganobject
contaminantsinthefuelsystem
improperfuelorfuel/oilmixture(consultyourOperator'sManual
ifindoubt)
failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
rsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
improperstartingprocedures
startingin-10°F(-23°C)orbelowtemperatures
Ifyouarehavingdifcultystartingyourunit,pleasechecktheOperator's Manualtoensurethatyouareusingthecorrectstartingprocedures.This cansaveanunnecessaryvisittoaServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingToroapprovedreplacementparts. RepairbyanAuthorizedT oroServiceDealerisyoursoleremedyunder thiswarranty .
NeitherTheT oroCompanynorToroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany .
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply.
374-0264RevB
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