Toro 38172 Operator's Manual

CCR Powerlite 325
Snowthrower
Model No. 38172—Serial No. 250000001 and Up
Introduction
Read this manual carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.
You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The illustration below identifies the location of the model and serial numbers on the product. Write the numbers in the space provided below:
Model #:
Serial #:
This manual identifies potential hazards and has safety messages identified by the following words:
Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.
This manual uses 2 other words to highlight information. Important: calls attention to special mechanical information and Note: emphasizes general information worthy of special attention.
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Operator ’s Manual
engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
Safety
Read and understand the contents of this manual before the engine is ever started.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Improperly using or maintaining this snowthrower could result in injury or death. To reduce this potential, comply with the following safety instructions.
The following instructions have been adapted from the ANSI/OPEI standard B71.3–1995 and the ISO 8437:1989 standard.
Training
Read the operator’s manual carefully. Be
thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
Never allow children to operate the snowthrower.
Never allow adults to operate the snowthrower without proper instruction.
Keep the area of operation clear of all persons
(particularly small children) and pets.
Exercise caution to avoid slipping or falling.
Warning
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Important: This engine is not equipped with a spark
arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this
2004—The Toro Company 8111 Lyndale A ve., Bloomington, MN 55420, USA
Printed in the USA
All Rights Reserved
Preparation
Thoroughly inspect the area where you will use
the snowthrower. Remove all doormats, sleds, boards, wires, and other foreign objects.
Do not operate the snowthrower without wearing
adequate winter garments. Wear footwear that will improve your footing on slippery surfaces.
Handle fuel with care; it is highly flammable.
– Use an approved fuel container.
Original Instructions (EN)
Register your product at www.Toro.com
2
– Never add fuel to a running or hot engine. – Fill the fuel tank outdoors with extreme care.
Never fill the fuel tank indoors.
– Replace the fuel tank cap securely and wipe up
any spilled fuel.
Use only the power cord supplied with the snowthrower and a receptacle appropriate for use with the power cord for electric-start motors.
Never attempt to make any adjustments while the engine is running, except where specifically recommended by Toro.
Let the engine and the snowthrower adjust to the outdoor temperature before starting to clear snow.
Operating any powered machine can result in foreign objects being thrown into the eyes. Always wear safety glasses or eye shields while operating, adjusting, or repairing the snowthrower.
Operation
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Exercise extreme caution when crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
Do not attempt to clear snow from a crushed-rock or gravel surface. This product is intended for use only on paved surfaces.
After striking a foreign object, stop the engine, remove the ignition key, thoroughly inspect the snowthrower for any damage, and repair the damage before operating the snowthrower.
If the unit should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
Stop the engine whenever you leave the operating position, before unclogging the discharge chute, and when making any repairs, adjustments, or inspections.
When cleaning, repairing, or inspecting, make certain that the rotor blades and all moving parts have stopped.
Do not run the engine indoors, except when starting it and for moving the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
Never operate the snowthrower without proper guards, plates, or other safety protective devices in place.
Never operate the snowthrower near glass enclosures, automobiles, window wells, and drop-offs without properly adjusting the snow discharge angle. Keep children and pets away.
Do not overload the machine capacity by attempting to clear snow at too fast a rate.
Look behind and use care when backing up with the snowthrower.
Never direct the discharge at bystanders or allow anyone in front of the unit.
Never operate the snowthrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handle. Walk; never run.
Maintenance and Storage
Check all fasteners at frequent intervals for proper tightness to be sure that the equipment is in safe working condition.
Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters and clothes dryers. Allow the engine to cool before storing in any enclosure.
Always refer to this operator’s manual for important details if the snowthrower is to be stored for an extended period.
Maintain or replace safety and instruction labels when necessary.
Toro Snowthrower Safety
The following list contains safety information specific to Toro products or other safety information that you must know.
Rotating rotor blades can injure fingers or hands. Stay behind the handles and away from
the discharge opening while operating the snowthrower. Keep your face, hands, feet, and
any other part of your body or clothing away from moving or rotating parts.
Before adjusting, cleaning, repairing, and inspecting the snowthrower, and before unclogging the discharge chute, stop the
engine, remove the key, and wait for all moving parts to stop.
Use a stick, not your hands, to remove obstructions from the discharge chute.
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Before leaving the operating position, stop the engine, remove the key, and wait for all moving parts to stop.
Do not wear loose-fitting clothing that could get caught in moving parts.
If a shield, safety device, or decal is damaged, illegible, or lost, repair or replace it before beginning operation. Also, tighten any loose fasteners.
Do not smoke while handling gasoline.
Do not use the snowthrower on a roof.
Do not touch the engine while it is running or
soon after it has stopped because the engine may be hot enough to cause a burn.
Perform only those maintenance instructions described in this manual. Before performing any maintenance, service, or adjustment, stop the engine, remove the key, and disconnect the wire from the spark plug. If major repairs are ever needed, contact your Authorized Service Dealer.
Do not change the governor settings on the engine.
When storing the snowthrower for more than 30 days, drain the fuel from the fuel tank to prevent a potential hazard. Store fuel in an approved fuel container. Remove the key from the ignition switch before storing the snowthrower.
Purchase only genuine Toro replacement parts and accessories.
Safety/Instruction Decals
Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals.
104-2767
104-2768 104-2769
104-4938
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Product Overview
3
6
1. Discharge chute
2. Chute handle
3. Handle
1
2
4
4. Control panel
5. Rotor blade
6. Fuel tank cap
2
3
4
1
5
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Setup
Installing the Handle
1. Position the ends of
the upper handle on the inside of the lower handle and align the holes.
2. Insert the oval-head bolts into the aligned holes, with the bolt heads on the outside of the handle.
3. Install the curved washers and the handle knobs on the oval-head bolts and tighten the
knobs securely.
Installing the Discharge Chute
1. Position the holes in the sides of the discharge
chute (A) over the bolts ends (B) on the sides of the chute handle.
2. Secure the sides of the discharge chute with 2 washers and 2 locknuts.
3. Rotate the discharge chute to the upright position.
4. Install the knob (C) tightly onto the bolt end
at the rear of the discharge chute.
A
B
C
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1. Choke lever
2. Key switch
3. Primer
4. Recoil starter
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Before Starting
Danger
Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others.
To prevent a static charge from igniting the
gasoline, place the container and/or snowthrower on the ground before filling, not in a vehicle or on an object.
Fill the tank outdoors when the engine is
cold. Wipe up spills.
Do not handle gasoline when smoking or
around an open flame or sparks.
Store gasoline in an approved fuel container,
out of the reach of children.
Mixing Gasoline and Oil
This snowthrower uses a 50:1 gasoline-to-oil mixture. Use Toro 50:1 2-Cycle Oil (Fuel Stabilizer Added) or an equivalent high-grade, NMMA TCW-certified two-cycle oil.
Important: To prevent engine damage, do not use automotive oil (such as SAE 30 or 10W30) or fuel mixed at the wrong gasoline-to-oil ratio.
1. Pour a half US gallon (1.9 liters) of fresh, unleaded gasoline into an approved fuel container.
2. Add two-cycle oil to the gasoline according to the chart below:
m-6188
Filling the Fuel Tank
Fill the fuel tank with a fresh gasoline-and-oil mixture mixed at the proper ratio.
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Operation
Note: Determine the left and right sides of the
machine from the normal operating position.
Starting the Engine
1. Turn the ignition key clockwise to the On position.
2. Move the choke lever to the right.
3. Firmly push in the primer 2 times with your
thumb, holding the primer in for a second before releasing it each time.
4. Hold the snowthrower handle with one hand and
pull the recoil starter vigorously with the other hand.
5. With the engine running, move the choke lever to
the left slowly.
50:1 Gasoline-to-Oil Ratio Mixing Chart
Gasoline Oil
1 US gallon (3.8 liters) 2.6 ounces (80 ml)
2 US gallons (7.6 liters) 5.2 ounces (160 ml)
3. Install the cap on the fuel container.
4. Shake the container to mix the gasoline and oil
thoroughly.
5. Slowly remove the cap and add the remaining amount of gasoline.
Note: Do not mix gasoline and oil in the fuel tank. Oil at room temperature mixes easier and more thoroughly than cold oil. Oil below 32°F (0°C) requires additional mixing.
Stopping the Engine
To stop the engine, turn the key counterclockwise to the Off position.
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Adjusting the Discharge Chute
To adjust the discharge chute, move the chute handle (A) and the chute deflector handle (B) as shown.
B
A
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Throwing Snow
Warning
The rotor blades can throw stones, toys, and other foreign objects and cause serious personal injury to the operator or to bystanders.
Keep the area to be cleared free of all objects
that the rotor blades could pick up and throw.
Keep all children and pets away from the area
of operation.
Operating Tips
Remove the snow as soon as possible after it falls.
To self-propel, raise the handle and tilt the snowthrower slightly forward, lifting the wheels off the ground. The more you tilt the handle forward, the faster the snowthrower self-propels.
If the snowthrower does not propel itself forward on slippery surfaces or in heavy snow, push forward on the handle, but allow the snowthrower to work at its own pace.
Overlap each swath to ensure complete snow removal.
Discharge the snow downwind whenever possible.
In snowy and cold conditions, some controls and moving parts may freeze. Do not use excessive
force when trying to operate frozen controls.
If you have difficulty operating any control or part, start the engine and let it run for a few minutes.
Preventing Freeze-up after Use
Let the engine run for a few minutes to prevent moving parts from freezing. Stop the engine, wait for all moving parts to stop, and remove ice and snow from the snowthrower.
With the engine off, pull the recoil starter handle several times and push the electric start button once (if applicable) to prevent the recoil and electric starters from freezing up.
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule
Maintenance Service
Interval
Initially Check for loose fasteners and tighten them if necessary.
Annually
100 Hours
Important: Refer to your engine operator’s manual for additional maintenance procedures.
Maintenance Procedure
Have an Authorized Service Dealer replace the rotor blades and the scraper if necessary.
Have an Authorized Service Dealer inspect the drive belt and replace it if necessary.
Store the snowthrower properly.
Check for loose fasteners and tighten them if necessary.
Have an Authorized Service Dealer inspect the spark plug and replace it if
necessary.
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Inspecting the Rotor Blades
Before each season, inspect the rotor blades for wear. When a rotor blade edge has worn down to the wear indicator hole (A), have an Authorized Service Dealer replace both rotor blades and the scraper.
A
Inspecting the Scraper
Before each season, inspect the scraper for wear. If the thickness from the top of the wear indicator groove to the bottom of the scraper (A) is less than 1/16 inch (1.6 mm) or there is no longer a wear indicator groove, replace the scraper.
A
Note: If you use Toro 50:1 2-Cycle Oil (Fuel Stabilizer Added), you do not need to add a fuel
stabilizer/conditioner.
2. Run the engine for 5 minutes to distribute the conditioned fuel through the fuel system.
3. Stop the engine and allow it to cool.
4. Use a hand pump to pump the fuel from the fuel
tank into an approved fuel container, or run the engine until it stops.
5. Start the engine and run it until it stops.
6. Choke or prime the engine, start it a third time,
and run the engine until it will not start.
7. Slowly pull the recoil starter until you feel resistance due to compression pressure, then stop.
8. Release the starter tension gradually by allowing the rope to go back slowly to prevent the engine from reversing due to compression pressure.
9. Dispose of unused fuel properly. Recycle it according to local codes, or use it in your automobile.
Note: Do not store stabilized fuel for more than 90 days.
10. Tighten all loose screws, bolts, and locknuts. Repair or replace any damaged parts.
11. Clean the snowthrower thoroughly.
12. Cover the snowthrower and store it in a clean, dry
place out of the reach of children. Allow the engine to cool before storing it in any enclosure.
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Storage
Important: Store the snowthrower in its operating
position and on its wheels. Storing the snowthrower on its front housing may cause hard starting.
Storing the Snowthrower
Warning
Gasoline fumes are highly flammable, explosive, and dangerous if inhaled. If you store the product in an area with an open flame, the gasoline fumes may ignite and cause an explosion.
Do not store the snowthrower in a house (living area), basement, or any other area where ignition sources may be present, such as hot water and space heaters, clothes dryers, furnaces, and other like appliances.
1. Add a fuel stabilizer/conditioner to the fuel in the
fuel tank as directed.
Folding the Handle
1. Remove the knob from the rear of the discharge
chute.
2. Fold the discharge chute down and install the knob tightly onto the bolt at the rear of the discharge chute handle.
3. Loosen the knobs on the handle and fold the handle down over the snowthrower.
Note: You can carry the folded snowthrower by its discharge chute handle.
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Gas Powered Snow Products
The Toro Total Coverage Guarantee
A Two-Year Full Warranty
(Limited Warranty for Commercial Use)
Conditions and Products Covered
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair any Toro Product used for normal residential purposes* if defective in materials or workmanship.
The following time periods apply from the date of purchase:
Snow Products
All Products and Attachments 2 year full warranty
Power MaxTM Snow Products:
Chute 5 year full warranty Chute Deflector 5 year full warranty Impeller Housing Cover 5 year full warranty
This warranty includes the cost of parts and labor, but you must pay transportation costs. Transportation within a fifteen mile radius of the servicing dealer is covered under this warranty for two-stage snowthrowers only.
This warranty applies to all gasoline powered snow products. * Normal residential purposes means use of the product on the
same lot as your home. Use at more than one location is considered commercial use, and the commercial use warranty would apply.
Warranty Period
You must maintain your Toro Product by following the maintenance procedures described in the operator’s manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
There is no other express warranty except for special emission system coverage on some products and the Toro Starting Guarantee on GTS engines. This express warranty does not cover:
Cost of regular maintenance service or parts, such as filters, fuel, lubricants, tune-up parts, brake and clutch adjustments
Any product or part which has been altered, misused, or required replacement or repair due to normal wear, accidents, or lack of proper maintenance
Repairs necessary due to improper fuel, contaminants in the fuel system, or failure to properly prepare the fuel system prior to any period of non-use over three months
All repairs covered by this warranty must be performed by an Authorized T oro Service Dealer using Toro approved replacement parts.
Owner Responsibilities
Items and Conditions Not Covered
General Conditions
Limited Warranty for Commercial Use
Toro Consumer Products used for commercial, institutional, or rental use are warranted against defects in materials or workman­ship for 45 days from the date of purchase.
Instructions for Obtaining Warranty Service
If you think that your T oro Product contains a defect in materials or workmanship, follow this procedure:
1. Contact any Toro Authorized or Master Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, refer to the Y ellow Pages of your telephone directory (look under “Lawn Mowers”) or access our website at www.Toro.com. U.S. Customers may also call 800-248-8676 to use our 24-hour Toro dealer locator system.
2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer.
If for any reason you are dissatisfied with the Service Dealer’s analysis or with the assistance provided, contact us at:
Customer Care Department, Consumer Division Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 866-336-5205 Toll free (U.S. customers) 866-854-9033 Toll free (Canada customers)
Repair by an Authorized Toro Service Dealer is your sole remedy under this warranty.
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty.
Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
Part No. 374-0011 Rev. B
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