Toro 323 Operator's Manual

FormNo.3430-261RevA

323CompactToolCarrier

ModelNo.22318—SerialNo.404320000andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3430-261*A

ThisproductcomplieswithallrelevantEuropean
directiveswhenCEKit22366hasbeeninstalled;
fordetails,pleaseseetheseparateproductspecic
DeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisacompacttoolcarrierintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachments,eachofwhich
performsaspecializedfunction.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely .

Visitwww.T oro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.

©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

Contactusatwww.Toro.com.

2

g237186

PrintedintheUSA

AllRightsReserved

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................8

InstallingtheSpeed-SelectorLever....................8

CheckingtheFluidLevelsandTire

Pressure.........................................................8

ChargingtheBattery...........................................8

ProductOverview.....................................................9

Controls.............................................................9

Specications...................................................11

Attachments/Accessories..................................11

BeforeOperation..................................................11

BeforeOperationSafety....................................11

AddingFuel......................................................12

PerformingDailyMaintenance..........................13

AdjustingtheThighSupport..............................13

DuringOperation.................................................13

DuringOperationSafety...................................13

StartingtheEngine...........................................15

DrivingtheMachine..........................................15

ShuttingOfftheEngine.....................................15

UsingAttachments...........................................16

AfterOperation....................................................17

AfterOperationSafety......................................17

MovingaNon-FunctioningMachine..................17

HaulingtheMachine.........................................18

LiftingtheMachine...........................................19

Maintenance...........................................................20

MaintenanceSafety..........................................20

RecommendedMaintenanceSchedule(s)...........20

Pre-MaintenanceProcedures..............................22

UsingtheCylinderLocks..................................22

AccessingInternalComponents.......................22

Lubrication..........................................................23

GreasingtheMachine.......................................23

EngineMaintenance...........................................24

EngineSafety...................................................24

ServicingtheAirCleaner..................................24

ServicingtheCarbonCanister..........................25

ServicingtheEngineOil....................................26

ServicingtheSparkPlug(s)..............................27

FuelSystemMaintenance...................................28

ChangingtheFuelFilter....................................28

g000502

DrainingtheFuelT ank(s)..................................29

ElectricalSystemMaintenance...........................29

ElectricalSystemSafety...................................29

ServicingtheBattery.........................................29

DriveSystemMaintenance..................................31

CheckingtheTirePressure...............................31

CheckingtheWheel-LugNuts..........................31

HydraulicSystemMaintenance...........................32

HydraulicSystemSafety...................................32

RelievingHydraulicPressure............................32

HydraulicFluidSpecications...........................32

CheckingtheHydraulic-FluidLevel...................33

ReplacingtheHydraulicFilter...........................33

ChangingtheHydraulicFluid............................34

Cleaning..............................................................34

RemovingDebris..............................................34

Storage...................................................................35

StorageSafety..................................................35

Storage.............................................................35

Troubleshooting......................................................36

Schematics.............................................................38

3

Safety

DANGER

Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.

Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandtheload
closetotheground.Weightdistributionchanges
withattachments.Anemptybucketmakesthe
rearofthemachinetheheavyend,andafull
bucketmakesthefrontofthemachinetheheavy
end.Mostotherattachmentsmakethefrontofthe
machinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked
areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand
workingonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging
themachine.

Improperlyusingormaintainingthismachinecan
resultininjury .Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

,which

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard6.Keepbystandersaway

2.Nore,opename,or
smoking

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's
Manual.

fromthebattery .

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard

decalbatterysymbols

decal94-2551

94-2551

1.On3.Off

2.Choke

decal98-4387

98-4387

1.Warning—wearhearingprotection.

1.Hydraulicuid

2.ReadtheOperator'sManual.

1.Liftpoint/Tie-downpoint

decal93-6686

93-6686

decal98-8219

98-8219

1.Fast

2.Throttle

decal93-9084

93-9084

3.Slow

decal104-6108

104-6108

5

decal108-4723

108-4723

1.Auxiliaryhydraulics

2.Lockedreverse(detent)

3.Neutral(off)

4.Forward

108-9716

1.Fast

2.Tractiondrive5.Attachmentspeed

3.Slow

4.Slow

6.Fast

decal108-9716

130-2837

1.Warning—donotcarrypassengersinthebucket.

133-8062

decal130-2837

decal133-8062

6

decal108-9732

108-9732

decal136-5776

136-5776

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

7

Setup

Installingthe
Speed-SelectorLever

1.Removeanddiscardthenutsecuringthebolt
andlockwashertothespeed-selectorlever.

2.Securethelevertothespeed-selectorvalve
usingthebolt,lockwasher,andnutasillustrated
inFigure3.

CheckingtheFluidLevels
andTirePressure

Beforestartingtheengineforthersttime,check
theengine-oillevel,hydraulic-uidlevel,andthetire
pressure.Refertothefollowingsectionsformore
information:

•CheckingtheEngine-OilLevel(page26)

•CheckingtheHydraulic-FluidLevel(page33)

•CheckingtheTirePressure(page31)

ChargingtheBattery

Chargeandinstallthebattery;refertoChargingthe

Battery(page30).

1.Speed-selectorlever

2.Speed-selectorvalve

g230938

Figure3

3.Nut

8

ProductOverview

g005287

Figure4

1.Mountplate6.Fueltank

2.Tiltcylinder

3.Auxiliaryhydrauliccouplers8.Towvalve13.Aircleaner

4.Loaderarms9.Wheel14.Thighsupport

5.Hood

7.Liftcylinder

10.Operatorplatform15.Controlpanel

Controls

ControlPanel

g005160

Figure5

1.Traction-controllevers6.Throttlelever

2.Attachment-tiltlever

3.Loader-armlever8.Keyswitch

4.Auxiliary-hydraulicslever

5.Speed-selectorlever

7.Chokelever

9.Hourmeter/tachometer

11.Counterweight16.Liftpoints

12.Engine17.Handle

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.

ChokeLever

Beforestartingacoldengine,movethechokelever
forward.Aftertheenginestarts,regulatethechoke
tokeeptheenginerunningsmoothly.Assoonas
possible,movethechokeleverallthewayrearward.

Note:Awarmenginerequireslittleornochoking.

Traction-ControlLevers

•Tomoveforward,movethetraction-controllevers

forward.

•Tomoverearward,movethetraction-controllevers

rearward.

•Toturn,movetheleverlocatedonthesideyou

wanttoturnbacktowardtheNEUTRALposition
whilekeepingtheotherleverengaged.

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andST ART.Referto

StartingtheEngine(page15).

Note:Thefartheryoumovethetraction-control

leversineitherdirection,thefasterthemachine
movesinthatdirection.

•Tosloworstop,movethetraction-controllevers

totheNEUTRALposition.

9

Attachment-TiltLever

HourMeter/Tachometer

•Totilttheattachmentforward,slowlypushthe

attachment-tiltleverforward.

•Totilttheattachmentrearward,slowlypullthe

attachment-tiltleverrearward.

Loader-ArmLever

•Tolowertheloaderarms,slowlypushthe

loader-armleverforward.

•Toraisetheloaderarms,slowlypulltheloader-arm

leverrearward.

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentintheforward

direction,slowlypulltheauxiliary-hydraulicslever
upwardandthenrearward.

•Tooperateahydraulicattachmentinthereverse

direction,slowlypulltheauxiliary-hydraulicslever
upwardandthenpushitforward.Thisisalso
calledtheDETENTpositionbecauseitdoesnot
requireoperatorpresence.

Whentheengineisoff,thehourmeter/tachometer
displaysthenumberofhoursofoperationloggedon
themachine.Whentheengineisrunning,itdisplays
thespeedoftheengineinrevolutionsperminute
(rpm).

After50hoursandthenevery100hoursthereafter
(i.e.,150,250,350,etc.)thescreendisplaysCHG
OILtoremindyoutochangetheengineoil.

Afterevery100hours,thescreendisplaysSVC
toremindyoutoperformtheothermaintenance
proceduresbasedona100-,200-,or400-hour
schedule.

Note:Theseremindersappear3hourspriortothe

serviceintervaltimeandashatregularintervalsfor
6hours.

Speed-SelectorLever

•Tosetthetractiondrive,loaderarms,and

attachmenttilttohighspeedandtheauxiliary
hydraulicstolowspeed,movethespeed-selector
levertotheFORWARDposition.

•Tosettheauxiliaryhydraulicstohighspeedand

thetractiondrive,loaderarms,andattachmenttilt
tolowspeed,movethespeed-selectorleverto
theREARWARDposition.

WARNING

Ifyoumovethespeed-selectorleverwhilethe
machineisinmotion,themachinewilleither
stopsuddenlyoracceleratequickly .Ifyou
operatethemachinewiththespeed-selector
leverinanintermediateposition,themachine
willoperateerraticallyandmaybedamaged.
Youcouldlosecontrolofthemachineand
injurebystandersoryourself.

•Donotmovethespeed-selectorleverwhen
themachineisinmotion.

•Donotoperatethemachinewhenthe
speedselectorisinanyintermediate
position(i.e.,anypositionotherthanfully
forwardorfullyrearward).

10

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width

Length

Height

Weight(withoutattachmentor
counterweight)

Weightofthecounterweight75kg(165lb)

Operatingcapacity—with74.8kg(165
lb)operator,thestandardbucket,and
withoutthecounterweight

Tippingcapacity—with74.8kg(165
lb)operator,thestandardbucket,and
withoutthecounterweight

Wheelbase

Dumpheight(withstandardbucket)120cm(47inches)

Reach—fullyraised(withstandard
bucket)

Heighttohingepin(narrowbucketin
standardposition)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.

103cm(40.5inches)

152cm(60inches)

125cm(49inches)

745kg(1,642lb)

227kg(500lb)

454kg(1,000lb)

71cm(28inches)

66cm(26inches)

168cm(66inches)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations
mayrestricttheageorrequirecertiedtrainingof
theoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Alwaysengagetheparkingbrake(ifequipped),

shutofftheengine,removethekey,waitforall
movingpartstostop,andallowthemachine
tocoolbeforeadjusting,servicing,cleaning,or
storingthemachine.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand
feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled
andthatitisagenuineT oroattachment.Readall
theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely
performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked
areas;notethelocationofunmarkedobjectsand
structures,suchasundergroundstoragetanks,
wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif
anyoneentersthearea.

11

FuelSafety

•Useextracarewhenhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachinetokeep
thefuelfreshlongerwhenusedasdirectedbythe
fuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel
stabilizer.

•Donotaddoiltogasoline.

12

FillingtheFuelTank(s)

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Shutofftheengine,removethekey,andallow
theenginetocool.

3.Cleanaroundthefuel-tankcapandremoveit
(Figure6).

Figure6

1.Fuel-tankcap

4.Addfueltothetankuntilthelevelis6to13mm
(1/4to1/2inch)belowthebottomoftheller
neck.

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank
completelyfull.

5.Installthefuel-tankcapsecurely,turningituntil
itclicks.

AdjustingtheThigh
Support

Toadjustthethighsupport(Figure7),loosenthe
knobsandraiseorlowerthesupportpadtothe
desiredheight.Youcanalsoobtainadditional
adjustmentbylooseningthenutsecuringthepad
totheadjustmentplateandmovingtheplateupor
downasneeded.Tightenallfastenerssecurelywhen
nished.

g237020

g006054

Figure7

1.Thigh-supportbracket

2.Adjustmentplate

3.Thigh-supportpad

4.Knobandatwasher

5.Carriagebolt

6.Locknutandatwasher

6.Wipeupanyspilledfuel.

PerformingDaily
Maintenance

Beforestartingthemachineeachday ,performthe
EachUse/DailyprocedureslistedintheMaintenance

(page20).

Important:Checkthehydraulic-uidlevelbefore

startingtheengineforthersttime;referto

CheckingtheHydraulic-FluidLevel(page33).

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult
inlossofcontrol.

•UseonlyToro-approvedattachmentsand

accessories.Attachmentscanchangethestability
andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof
themachine,stepofftheplatformandaway
fromthemachine.

–Donotplaceyourfeetundertheplatform.

13

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour
handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor
propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe
engine.Starttheengineonlyfromtheoperator's
position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor
trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,turnofftheengine,remove

thekey,andinspectthemachineifyoustrike
anobject.Makeanynecessaryrepairsbefore
resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.
–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.
–Engagetheparkingbrake(ifequipped).
–Shutofftheengineandremovethekey.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver.
Beawareofobstaclesincloseproximitytoyou.
Failuretomaintainadequatedistancefromtrees,

walls,andotherbarriersmayresultininjuryasthe
machinebacksupduringoperationifyouarenot
attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving
underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin
theattachmentcouldfallandcauseinjury.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
bucketmakestherearofthemachinetheheavy
end,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachments
makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin
theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight
downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine
uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor
direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.Tallgrasscanhide
obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Evaluatetheareatoensurethatthegroundis

stableenoughtosupportthemachine.

•Usecautionwhenoperatingthemachinenearthe

following:

–Drop-offs

14

–Ditches
–Embankments
–Bodiesofwater

Themachinecouldsuddenlyrolloverifatrack
goesovertheedgeortheedgecavesin.Maintain
asafedistancebetweenthemachineandany
hazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

StartingtheEngine

1.Standontheplatform(ifequippedonyour
machine).

2.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.

3.Movethechokeleverfullyforwardifyouare
startingacoldengine.

Note:Awarmorhotenginemaynotrequire

choking.

4.Movethethrottlelevermidwaybetweenthe
SLOWandFASTpositions.

5.Insertthekeyintothekeyswitchandturnitto
theSTARTposition.Whentheenginesstarts,
releasethekey.

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine
failstostart,wait30secondsforthestarter
tocooldownbetweenattempts.Failureto
followtheseinstructionscouldburnoutthe
startermotor.

6.Aftertheenginestarts,graduallymovethe
chokeleverbacktotheOFFposition.Ifthe
enginestallsorhesitates,movethechoke
forwardagainuntiltheenginewarmsup.

7.Movethethrottlelevertothedesiredsetting.

Important:Runningtheengineathigh

speedswhenthehydraulicsystemiscold
(i.e.,whentheairtemperatureisator
belowfreezing)coulddamagethehydraulic
system.Whenstartingtheengineincold
conditions,allowittoruninthemiddle
throttlepositionfor2to5minutesbefore
movingthethrottletotheFASTposition.

thefasterthemachinemovesinthatdirection.
Releasethetractioncontrolstostopthemachine.

Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Placethe
throttleleverintheFASTpositionforbestperformance.
Youcan,however,usethethrottlepositiontooperate
atslowerspeeds.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.

3.Movethethrottlelever3/4ofthewaytothe
FASTposition.

Note:Ifyousetthethrottlelowerthanhalfway

totheFASTposition,theenginemaycontinueto
runfor1secondafterturningthekeytotheOFF
position,preventingaloudafter-rebang.

4.Iftheenginehasbeenworkinghardorishot,let
itidleforaminutebeforeturningthekeyswitch
totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency ,youcanshutoff
theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand
removethekey.

CAUTION

Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.

Alwaysremovethekeyandengagethe
parkingbrakewhenleavingthemachine
unattended.

Note:Iftheoutdoortemperatureisbelow

freezing,storethemachineinagaragetokeep
itwarmerandtoaidinstarting.

DrivingtheMachine

Usethetractioncontrolstomovethemachine.The
fartheryoumovethetractioncontrolsinanydirection,

15

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.The
warrantyofthemachinemaybevoidedifyouuse
themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor
debrisandthatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.

1.Positiontheattachmentonalevelsurfacewith
enoughspacebehindittoaccommodatethe
machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe
attachmentreceiverplate(Figure8).

g003711

Figure9

Figure8

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe
mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall
thewayback.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey
arefullyseatedinthemountplate(Figure9).

1.Quick-attachpins
(engagedposition)

2.Disengagedposition

3.Engagedposition

WARNING

Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,

g003710

theattachmentcouldfalloffthemachine,
crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot
fullyalignedwiththeholesintheattachment
receiverplate.Checkthereceiverplateand
cleanitifnecessary.

16

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.

•Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem
totheoutside.

5.Iftheattachmentuseshydraulics,movethe
auxiliary-hydraulicsleverforward,backward,
andbacktotheNEUTRALpositiontorelieve
pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe
collarsbackonthehydrauliccouplersand
disconnectthem.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic
couplers.

•Allowthemachinetocoolbeforetouching
hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation,
connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward,
backward,andbacktotheNEUTRALpositionto
relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic
connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom
thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe
femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt
upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe
maleconnectoronthemachine.

7.Conrmthattheconnectionissecurebypulling
onthehoses.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem
contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic
couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and
backthemachineawayfromtheattachment.

AfterOperation

AfterOperationSafety

•Shutofftheengine,removethekey ,waitforall

movementtostop,andallowthemachinetocool
beforeadjusting,cleaning,storing,orservicingit.

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Clean
upoilorfuelspills.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,
adjust,orservicethemachine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

MovingaNon-Functioning
Machine

Important:Donottoworpullthemachine

withoutrstopeningthetowvalves,oryouwill
damagethehydraulicsystem.

1.Shutofftheengineandremovethekey.

2.Removetheplugcoveringeachtowvalve
(Figure10).

17

Figure10

3.Loosenthejamnutoneachtowvalve.

4.Turneachvalvecounterclockwise1turnwitha
hexwrenchtoopenthem.

5.Towthemachineasrequired.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath(Figure11).

•Useonlyfull-widthramps.

•Ensurethatthelengthoframpisatleast4
timesaslongastheheightofthetraileror
truckbedtotheground.Thisensuresthat
rampangledoesnotexceed15degreeson
atground.

g005288

Important:Donotexceed4.8km/h(3mph)

whentowing.

6.Afterrepairingthemachine,closethetowvalves
andtightenthejamnuts.

Important:Donotovertightenthetow

valves.

7.Replacetheplugs.

HaulingtheMachine

Useaheavy-dutytrailerortrucktohaulthemachine.
Useafull-widthramp.Ensurethatthetrailerortruck
hasallthenecessarybrakes,lighting,andmarkingas
requiredbylaw.Pleasecarefullyreadallthesafety
instructions.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.Refertoyourlocal
ordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerous
andcanleadtoaccidentscausingpersonal
injury.

1.Full-widthramp(s)in
stowedposition

2.Rampisatleast4times
aslongastheheightof
thetrailerortruckbedto
theground

g229507

Figure11

3.H=heightofthetraileror
truckbedtotheground

4.Trailer

Donotdrivethemachineonapublicstreet
orroadway.

18

LoadingtheMachine

WARNING

Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga
machineonaramp.

•Loadandunloadthemachinewiththe
heavyenduptheramp.

•Avoidsuddenaccelerationordeceleration
whiledrivingthemachineonarampas
thiscouldcausealossofcontrolora
tip-oversituation.

g248267

Figure13

1.Tie-downloops

1.Ifusingatrailer,connectittothetowingvehicle
andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Lowertheramp(s).

4.Lowertheloaderarms.

5.Loadthemachineontothetrailerwiththeheavy
enduptheramp,carryingloadslow(Figure12).

•Ifthemachinehasafullload-bearing

attachment(e.g.,bucket)ora
non-load-bearingattachment(e.g.,
trencher),drivethemachineforwardupthe
ramp.

•Ifthemachinehasanemptyload-bearing

attachmentornoattachment,backthe
machineuptheramp.

Figure12

1.Machinewithfull

attachmentor
non-load-bearing
attachment—drivethe
machineforwardupthe
ramp(s).

2.Machinewithemptyor
noattachment—backthe
machineuptheramp(s).

UnloadingtheMachine

1.Lowertheramp(s).

2.Unloadthemachinefromthetrailerwiththe
heavyenduptheramp,carryingloadslow
(Figure14).

•Ifthemachinehasafullload-bearing

attachment(e.g.,bucket)ora
non-load-bearingattachment(e.g.,
trencher),backitdowntheramp.

•Ifthemachinehasanemptyload-bearing

attachmentornoattachment,driveitforward
downtheramp.

g237905

Figure14

1.Machinewithfull

g237904

attachmentor
non-load-bearing
attachment—backthe
machinedownthe
ramp(s).

2.Machinewithemptyor
noattachment—drivethe
machineforwarddownthe
ramp(s).

LiftingtheMachine

6.Lowertheloaderarmsallthewaydown.

7.Engagetheparkingbrake(ifequipped),shutoff
theengine,andremovethekey.

8.Usethemetaltie-downloopsonthemachine
tosecurelyfastenthemachinetothetraileror
truckwithstraps,chains,cable,orropes(Figure

13).Refertolocalregulationsfortie-down

requirements.

Youcanliftthemachineusingthetie-down/liftloops
asliftpoints;refertoFigure13.

19

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously
injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

MaintenanceSafety

•Parkthemachineonalevelsurface,disengage

theauxiliaryhydraulics,lowertheattachment,
engagetheparkingbrake(ifequipped),shut
offtheengine,andremovethekey .Waitforall
movementtostopandallowthemachinetocool
beforeadjusting,cleaning,storing,orrepairingit.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthecomponentswhen

required.

•Carefullyreleasepressurefromcomponents

withstoredenergy;refertoRelievingHydraulic

Pressure(page32).

•Disconnectthebatterybeforemakinganyrepairs;

refertoServicingtheBattery(page29).

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

•Keepyourhandsandfeetawayfromthemoving

parts.Ifpossible,donotmakeadjustmentswith
theenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged
decals.

•Donottamperwiththesafetydevices.

•UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.Y oumay
voidthewarrantyifyouusethemachinewith
unapprovedattachments.

•UseonlygenuineTororeplacementparts.

•Ifanymaintenanceorrepairrequirestheloader

armstobeintheraisedposition,securethearms
intheraisedpositionwiththehydraulic-cylinder
lock(s).

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every100hours

•T orquethewheel-lugnuts.

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheengineoillevel.

•Checkthetirepressure.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather ,andchemicaldeterioration.

•Checkthehydraulic-uidlevel.

•Changetheengineoil.(Servicemorefrequentlyifconditionsareextremelydusty
orsandy.)

•Checkthebatterycableconnections.

•T orquethewheel-lugnuts.

20

MaintenanceService

Every200hours

Interval

MaintenanceProcedure

•Servicetheaircleaner.(Servicemorefrequentlyifconditionsareextremelydusty
orsandy.)

•Replacethecarbon-canisterairlter.(Servicemorefrequentlyifconditionsare
extremelydustyorsandy.)

•Replacethecarbon-canisterpurge-linelter.(Servicemorefrequentlywhenusing
thevibratory-plowattachment.)

•Changetheengineoilandlter.(Servicemorefrequentlyifconditionsareextremely
dustyorsandy .)

•Checkthesparkplug(s).

Every400hours

Every500hours

Every1,500hours

Yearly

Yearlyorbeforestorage

•Replacethehydrauliclter.

•Replacethesparkplug.

•Replaceallmovinghydraulichoses.

•Changethefuellter.

•Changethehydraulicuid.

•T ouchupchippedpaint

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

Important:Ifyoumusttiltthemachinemorethan25degrees,clampofftheventhoseonthetopofthe

fueltanktopreventfuelfromfoulingthecarboncanister.

21

Pre-Maintenance
Procedures

UsingtheCylinderLocks

WARNING

Theloaderarmsmaylowerwhenintheraised
position,crushinganyoneunderthem.

Installthecylinderlock(s)beforeperforming
maintenancethatrequiresraisedloaderarms.

6.Lowertheloaderarms.

7.Installthecylinderlocksoverthehydraulic
hosesandsecurethemwiththeclevispinsand
cotterpins(Figure16).

InstallingtheCylinderLocks

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Positionacylinderlockovereachlift-cylinder
rod(Figure15).

Figure15

1.Cylinderlock4.Clevispin

2.Liftcylinder5.Lift-cylinderrod

3.Hairpincotter

5.Secureeachcylinderlockwithaclevispinand
cotterpin(Figure15).

6.Slowlylowertheloaderarmsuntilthecylinder
lockscontactthecylinderbodiesandrodends.

RemovingandStoringthe
CylinderLocks

Important:Removethecylinderlocksfromthe

rodsandfullysecuretheminthestorageposition
beforeoperatingthemachine.

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

g005163

Figure16

1.Hydraulichoses3.Hairpincotter

2.Cylinderlocks4.Clevispin

AccessingInternal
Components

WARNING

Openingorremovingcovers,hoods,and

g005162

screenswhiletheengineisrunningcould
allowyoutocontactmovingparts,seriously
injuringyou.

Beforeopeninganyofthecovers,hoods,and
screens,shutofftheengine,removethekey
fromthekeyswitch,andallowtheengineto
cool.

RemovingtheHood

1.Parkthemachineonalevelsurface.

2.Raisetheloaderarmsandinstallthecylinder
locks.

Note:Ifyoumustremovethehoodwithout

raisingtheloaderarms,beverycarefulnotto
damagethehoodorhydraulichosesasyou
maneuverthehoodoutfromunderthearms.

3.Shutofftheengineandremovethekey.

4.Releasethe4lockingtabs(Figure17).

3.Shutofftheengineandremovethekey.

4.Removetheclevispinandcotterpinsecuring
eachcylinderlock.

5.Removethecylinderlocks.

22

Figure17

Top,lefttabillustrated

5.Pullthehoodoffthemachine.

InstallingtheHood

1.Positionthehoodoverthemachineframewith
thepostsonthehoodttingintotheholesinthe
frame(Figure17).

Lubrication

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Shutofftheengineandremovethekey.

g005290

3.Cleanthegreasettingswitharag.

4.Connectagreaseguntoeachtting(Figure18
andFigure19).

2.Securethehoodbypushingthelockingtabs
forwardanddown(Figure17).

g005291

Figure18

23

Figure19

5.Pumpgreaseintothettingsuntilgreasebegins
tooozeoutofthebearings(approximately3
pumps).

6.Wipeupanyexcessgrease.

EngineMaintenance

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Keepyourhands,feet,face,clothing,andother

bodypartsawayfromthemuferandotherhot

g004209

surfaces.

ServicingtheAirCleaner

ServiceInterval:Every200hours—Servicetheair

cleaner.(Servicemorefrequentlyif
conditionsareextremelydustyor
sandy.)

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Shutofftheengineandremovethekey.

3.Releasethelatchesontheaircleanerand
pulltheair-cleanercoverofftheair-lterbody
(Figure20).

Figure20

1.Latches

2.Air-cleanercover5.Dustcap

3.Air-lterbody

4.Squeezethedustcapsidestoopenitandknock
thedustout.

5.Cleantheinsideoftheair-cleanercoverwith
compressedairthatisunder205kPa(30psi).

4.Primarylter

Important:Donotusecompressedairon

theair-cleanerbody.

6.Gentlyslidethelteroutoftheair-lterbody
(Figure20).

Note:Avoidknockingthelterintothesideof

thebody.

24

g200767

Important:Donotattempttocleanthelter.

7.Inspectthenewlterfortears,anoilylm,or
damagetotherubberseal.Lookintothelter
whileshiningabrightlightontheoutsideofthe
lter;holesinthelterappearasbrightspots.

Ifthelterisdamaged,donotuseit.

8.Carefullyinstallthelter(Figure20).

Note:Ensurethatthelterisfullyseated

bypushingontheouterrimofthelterwhile
installingit.

Important:Donotpressonthesoftinside

areaofthelter.

Important:Ifasmalltubesectioncomesout

ofthelargerhoseonthebarbofthelter,
removeitfromthelterandinsertitback
intothehose.

5.Installanewlterintothehoseandsecureit
withthehoseclamp(Figure21).

ReplacingtheCarbon-Canister
Purge-LineFilter

ServiceInterval:Every200hours(Service

morefrequentlywhenusingthe
vibratory-plowattachment.)

9.Installtheair-cleanercoverwiththedustcap
orienteddownwardandsecurethelatches
(Figure20).

ServicingtheCarbon
Canister

ReplacingtheCarbon-CanisterAir
Filter

ServiceInterval:Every200hours(Servicemore

frequentlyifconditionsareextremely
dustyorsandy.)

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Shutofftheengineandremovethekey.

3.Loosenthehoseclampabovethe
carbon-canisterairlter(Figure21).

Note:Checkthepurge-linelteroccasionallyfordirt.

Ifthelterappearstobedirty,replaceit.

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Shutofftheengineandremovethekey.

3.Movethespring-typehoseclampsonbothsides
ofthecarboncanisterpurge-linelterawayfrom
thelter(Figure21).

4.Removeanddiscardthepurge-linelter(Figure

21).

5.Installanewlterintothehosewiththearrow
onthelterpointingtowardthecheckvalveand
secureitwiththehoseclamps(Figure21).

Figure21

1.Purge-linelter

2.Hoseclamp

3.Checkvalve

4.Removeanddiscardtheairlter(Figure21).

4.Hosetocarboncanister

5.Airlter

g018290

25

ServicingtheEngineOil

ServiceInterval:Beforeeachuseordaily—Check

theengineoillevel.

Aftertherst50hours—Changetheengineoil
andlter.

Every100hours—Changetheengineoil.
(Servicemorefrequentlyifconditionsare
extremelydustyorsandy .)

Every200hours(Servicemorefrequentlyif
conditionsareextremelydustyorsandy.)

Engine-OilSpecications

Figure23

1.Oildipstick

2.Fillcap4.Metalend

3.Valvecover

g005157

OilType:Detergentoil(APIserviceSJorhigher)

CrankcaseCapacity:withalterchange,1.8L(61

oz);withnolterchange,1.6L(54oz)

Viscosity:Seetablebelow

g032626

Figure22

CheckingtheEngine-OilLevel

4.Pulloutthedipstickandwipethemetalend
clean(Figure23).

5.Slidethedipstickfullyintothedipsticktube
(Figure23).

6.Pullthedipstickoutandlookatthemetalend.

7.Iftheoillevelislow,cleantheareaaroundthe
oil-llcapandremovethecap(Figure23).

8.Slowlypouronlyenoughoilintothevalvecover
toraisetheleveltotheF(Full)mark.

Important:Donotoverllthecrankcase

withoilbecausetheenginemaybedamaged.

9.Replacethellcapanddipstick.

ChangingtheEngineOilandFilter

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsothatitdrainsbetter.

2.Parkthemachinesothatthedrainsideisslightly
lowerthantheoppositesidetoensurethatthe
oildrainscompletely.

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Shutofftheengineandremovethekey.

3.Cleantheareaaroundtheoildipstick(Figure

23).

3.Lowertheloaderarms,chockthewheelsor
engagetheparkingbrake(ifequipped),shutoff
theengine,andremovethekey.

4.Placeoneendofahoseonthedrainvalveand
theotherendinapan(Figure24).

26

Figure24

1.Oil-drainvalve

2.Hose

5.Openthedrainvalvebyturningit
counterclockwise,pullingoutasyouturn
it(Figure24).

6.Whentheoilhasdrainedcompletely ,closethe
drainvalveandremovethehose.

Note:Disposeoftheusedoilatacertied

recyclingcenter.

7.Removetheoldlterandwipethelteradapter
(Figure25)gasketsurface.

12.Removethellcap(Figure23)andslowlypour
approximately80%ofthespeciedamountofoil
inthroughthevalvecover.

13.Checktheoillevel.

14.Slowlyaddadditionaloiltobringtheleveltothe
F(full)markonthedipstick.

15.Installthellcap.

ServicingtheSparkPlug(s)

g005167

ServiceInterval:Every200hours—Checkthespark

plug(s).

Every500hours—Replacethesparkplug.

Ensurethattheairgapbetweenthecenterandside
electrodesiscorrectbeforeinstallingeachsparkplug.
Useaspark-plugwrenchforremovingandinstalling
eachsparkplugandagappingtool/feelergaugeto
checkandadjusttheairgap.Installnewsparkplugs
ifnecessary.

Type:ChampionXC12YCorequivalent.

AirGap:0.75mm(0.03inch)

RemovingtheSparkPlug

Figure25

1.Oillter

2.Gasket

3.Adapter

8.Pournewoilofthepropertypeinthroughthe
centerholeofthelter.Stoppouringwhenthe
oilreachesthebottomofthethreads.

9.Allow1to2minutesfortheoiltobeabsorbed
byltermaterial,thenpourofftheexcessoil.

10.Applyathincoatofnewoiltotherubbergasket
onthereplacementlter(Figure25).

11.Installthereplacementoilltertothelter
adapter.Turntheoillterclockwiseuntilthe
rubbergasketcontactsthelteradapter,then
tightenthelteranadditional1/2turn(Figure

25).

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Shutofftheengine,removethekey,andallow
theenginetocool.

3.Cleantheareaaroundthebaseoftheplug(s)to
keepdirtanddebrisoutoftheengine.

g000653

4.Removethesparkplug(s)asshowninFigure

26.

g027478

Figure26

27

CheckingtheSparkPlug

Important:Donotcleanthesparkplug(s).

Alwaysreplacethesparkplug(s)whenithasa
blackcoating,wornelectrodes,anoilylm,or
cracks.

FuelSystem
Maintenance

DANGER

Ifyouseelightbrownorgrayontheinsulator,the
engineisoperatingproperly.Ablackcoatingonthe
insulatorusuallymeanstheaircleanerisdirty .

Setthegapto0.75mm(0.03inch).

Figure27

InstallingtheSparkPlug

Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.

•Drainfuelfromthefueltankswhenthe
engineiscold.Dothisoutdoorsinanopen
area.Wipeupanyfuelthatspills.

•Neversmokewhendrainingfuel,andstay
awayfromanopenameorwhereaspark
mayignitethefumes.

•RefertoFuelSafety(page12)fora

g206628

completelistoffuelrelatedprecautions.

ChangingtheFuelFilter

ServiceInterval:Yearly

Important:Neverinstalladirtylter.

1.Parkthemachineonalevelsurfaceandlower
theloaderarms.

2.Shutofftheengineandremovethekey .

Figure28

3.Shutoffthefuelvalveonthebottomofeachfuel
tank(Figure30).

4.Clampthefuellinebetweenthefueltanksand
thefuelltertoblockthefuelow.

5.Squeezetheendsofthehoseclampstogether
andslidethemawayfromthelter(Figure29).

g028109

g005170

Figure29

1.Filter2.Hoseclamp

6.Placeadrainpanunderthefuellinestocatch
anyleaks,thenremovethelterfromthefuel
lines(Figure29).

7.Installanewlterandmovethehoseclamps
closetothelter.

8.Removetheclampblockingfuelowandopen
thefuelvalve.

28

DrainingtheFuelTank(s)

1.Parkthemachineonalevelsurfaceandlower
theloaderarms.

2.Shutofftheengineandremovethekey .

3.Shutoffthefuelvalveinthehosenearthe
bottomofthefueltank(s)asshowninFigure30.

Figure30

ElectricalSystem
Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst
andthepositivelast.Connectthepositiveterminal
rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe
chargerbeforeconnectingordisconnectingthe
battery.Wearprotectiveclothinganduseinsulated
tools.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyes,andclothing.Protect
yourface,eyes,andclothingwhenworkingwitha
battery.

•Batterygasescanexplode.Keepcigarettes,

g005294

sparks,andamesawayfromthebattery.

1.Fuelvalve(open)2.Fuelvalve(closed)

4.Loosenthehoseclampatthefuellterandslide
itupthefuellineawayfromthelter.

5.Pullthefuellineoffthefuellter,openthefuel
valve,loosenthefueltankcap,andallowthe
fueltodrainintoafuelcontainerordrainpan.

6.Installthefuellineontothefuellter.

7.Slidethehoseclampclosetothefuellterto
securethefuelline.

8.Openthefuelvalve(s)inthehose(s)nearthe
bottomofthefueltank(s)asillustratedinFigure

30.

Note:Nowisthebesttimetoinstallanewfuellter

becausethefueltank(s)isempty.

ServicingtheBattery

ServiceInterval:Every100hours

Alwayskeepthebatterycleanandfullycharged.Use
apapertoweltocleanthebatterycase.Ifthebattery
terminalsarecorroded,cleanthemwithasolutionof
4partswaterand1partbakingsoda.Applyalight
coatingofgreasetothebatteryterminalstoreduce
corrosion.

Specications:12V ,340A(coldcranking)

RemovingtheBattery

WARNING

Batteryterminalsormetaltoolscouldshort
againstmetalmachinecomponents,causing
sparks.Sparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Shutofftheengineandremovethekey .

3.Removethehood.

29

4.Removethewingnutsandbarsecuringthe
battery(Figure31).

Figure31

1.Battery4.Rubbercover

2.Bar

3.Positivecable

5.Negativecable

ChargingtheBattery

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity).Thisisespecially
importanttopreventbatterydamagewhenthe
temperatureisbelow0°C(32°F).

1.Removethebatteryfromthemachine;referto

RemovingtheBattery(page29).

2.Chargethebatteryfor10to15minutesat25to
30Aor30minutesat4to6A(Figure32).Do
notoverchargethebattery .

g005293

g003792

Figure32

5.Disconnectthenegative(black)groundcable
fromthebatterypost(Figure31).Retainthe
fasteners.

6.Slidetherubbercoveroffthepositive(red)
cable.

7.Disconnectthepositive(red)cablefromthe
batterypost(Figure31).Retainthefasteners.

8.Gentlypushthehydraulichosesasideandlift
thebatteryoutofthechassis.

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

3.Whenthebatteryisfullycharged,unplug
thechargerfromtheelectricaloutlet,then
disconnectthechargerleadsfromthebattery
posts(Figure32).

CleaningtheBattery

Note:Keeptheterminalsandtheentirebatterycase

clean,tohelpextendbatterylife.

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Shutofftheengineandremovethekey .

3.Removethebatteryfromthemachine;

RemovingtheBattery(page29).

4.Washtheentirecasewithasolutionofbaking
sodaandwater.

5.Rinsethebatterywithclearwater.

6.Coatthebatterypostsandcableconnectorswith
Grafo112X(skin-over)grease(T oroPartNo.
505-47)orpetroleumjellytopreventcorrosion.

7.Installthebattery;refertoInstallingtheBattery

(page31).

30

InstallingtheBattery

1.Usingthefastenerspreviouslyremoved,install
thepositive(red)batterycabletothepositive(+)
batteryterminal(Figure31).

DriveSystem
Maintenance

2.Slidetheredterminalbootontothepositive
batterypost.

3.Usingthefastenerspreviouslyremoved,install
thenegative(black)batterycabletothenegative
(-)batteryterminal(Figure31).

4.Securethebatteryusingthebarandwingnuts
(Figure31).

Important:Ensurethatthebatterycablesdonot

contactanysharpedgesoreachother.

ServicingaReplacementBattery

Theoriginalbatteryismaintenance-freeanddoesnot
requireservice.Forservicingareplacementbattery,
refertothebatterymanufacturer’sinstructions.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Maintaintheairpressureinthetiresasspecied.
Checkthetireswhentheyarecoldtogetthemost
accuratereading.

Pressure:103to138kPa(15to20psi)

Note:Usealowertirepressure,103kPa(15psi),

whenoperatinginsandysoilconditionstoprovide
bettertractionintheloosesoil.

g003793

Figure33

1.Valvestem

CheckingtheWheel-Lug
Nuts

ServiceInterval:Aftertherst8hours

Every100hours

Checkandtorquethewheellugnutsto68N∙m(50
ft-lb).

31

HydraulicSystem

HydraulicFluid

Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved
withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections
andttingsaretightbeforeapplyingpressureto
thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic
uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic
system.

RelievingHydraulic
Pressure

Torelievehydraulicpressurewhiletheengineison,
disengagetheauxiliaryhydraulicsandfullylowerthe
loaderarms.

Torelievethepressurewhiletheengineisoff,move
theauxiliary-hydraulicsleverbetweentheforwardand
reverseowpositionstorelieveauxiliaryhydraulic
pressure,movetheattachment-tiltleverforwardand
rearward,andmovetheloader-armleverforwardto
lowertheloaderarms(Figure34).

Specications

HydraulicTankCapacity:62L(16.3USgallons)

Useonly1ofthefollowinguidsinthehydraulic
system:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedServiceDealerfor
moreinformation)

•ToroPXExtendedLifeHydraulicFluid(refer

toyourAuthorizedServiceDealerformore
information)

•IfeitheroftheaboveTorouidsarenotavailable,

youmayuseanotherUniversalTractorHydraulic
Fluid(UTHF),buttheymustbeonlyconventional,
petroleum-basedproducts.Thespecications
mustfallwithinthelistedrangeforallthefollowing
materialpropertiesandtheuidshouldmeet
thelistedindustrystandards.Checkwithyour
hydraulicuidsuppliertodetermineiftheuid
meetsthesespecications.

Note:T orowillnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse
onlyproductsfromreputablemanufacturerswho
willstandbehindtheirrecommendations.

MaterialProperties

cStat40°C:55to62 Viscosity,ASTMD445

cStat100°C:9.1to9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-43to-37°C(-35to-35°F)

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM

140to152

Figure34

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditive
forthehydraulicsystemuidisavailablein20ml
(0.67oz)bottles.Onebottleissufcientfor15to
22L(4to6USgallons)ofhydraulicuid.Order
PartNo.44-2500fromyourAuthorizedService
Dealer.

g281214

32

Checkingthe

ReplacingtheHydraulic

Hydraulic-FluidLevel

ServiceInterval:Every25hours

Checkthehydraulic-uidlevelbeforetheengineis
rststartedandafterevery25operatinghours.

RefertoCheckingtheHydraulic-FluidLevel(page33).

Important:Alwaysusethecorrecthydraulic

uid.Unspecieduidswilldamagethehydraulic
system.

1.Parkthemachineonalevelsurface,remove
anyattachment,engagetheparkingbrake(if
equipped),raisetheloaderarms,andinstallthe
cylinderlocks.

2.Shutofftheengine,removethekey,andallow
theenginetocool.

3.Removethehood/frontaccesscover.

4.Cleantheareaaroundthellerneckofthe
hydraulictank(Figure35).

5.Removetheller-neckcapandchecktheuid
levelonthedipstick(Figure35).

Filter

ServiceInterval:Aftertherst8hours

Every400hours

Important:Donotsubstituteanautomotiveoil

lter;otherwiseseverehydraulicsystemdamage
mayresult.

1.Parkthemachineonalevelsurface,remove
anyattachment,engagetheparkingbrake(if
equipped),raisetheloaderarms,andinstallthe
cylinderlocks.

2.Shutofftheengineandremovethekey .

3.Removethehood/frontaccesscover.

4.Placeadrainpanunderthelter.

5.Removetheoldlter(Figure36)andwipethe
surfaceofthelteradapterclean.

Theuidlevelshouldbebetweenthemarkson
thedipstick.

Figure35

1.Fillerneckcap2.Dipstick

6.Ifthelevelislow,addenoughuidtoraiseitto
theproperlevel.

7.Installtheller-neckcap.

8.Installthehood/frontaccesscover.

9.Removeandstorethecylinderlocksandlower
theloaderarms.

g003721

Figure36

1.Hydrauliclter

2.Gasket

3.Filteradapter

g005158

6.Applyathincoathydraulicuidtotherubber
gasketonthereplacementlter(Figure36).

7.Installthereplacementhydrauliclterontothe
lteradapter(Figure36).Tightenitclockwise
untiltherubbergasketcontactsthelteradapter,
thentightenthelteranadditional1/2turn.

8.Cleanupanyspilleduid.

9.Starttheengineandletitrunforabout2minutes
topurgeairfromthesystem.

10.Shutofftheengineandcheckforleaks.

11.Checktheuidlevelinthehydraulictank;refer
toCheckingtheHydraulic-FluidLevel(page33).
Adduidtoraisetheleveltomarkondipstick.
Donotoverllthetank.

12.Installthehood/frontaccesscover.

13.Removeandstorethecylinderlocksandlower
theloaderarms.

33

ChangingtheHydraulic
Fluid

Cleaning

ServiceInterval:Yearly

1.Parkthemachineonalevelsurface,remove
anyattachment,engagetheparkingbrake(if
equipped),raisetheloaderarms,andinstallthe
cylinderlocks.

2.Shutofftheengineandremovethekey .

3.Removethehood/front-accesscover.

4.Placealargedrainpanunderthemachinethat
canholdatleastthehydraulic-tankcapacity.

5.Removethedrainplugfromthebottomofthe
hydraulictankandallowtheuidtocompletely
drainout.

6.Installthedrainplug.

7.Fillthehydraulictankwithhydraulicuid;refer
toHydraulicFluidSpecications(page32).

Note:Disposeofusedoilatacertiedrecycling

center.

8.Installthehood/front-accesscover.

9.Removeandstorethecylinderlocksandlower
theloaderarms.

RemovingDebris

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithablocked

grassscreen,dirtyorpluggedcoolingns,and/or
coolingshroudsremovedwillresultinengine
damagefromoverheating.

1.Parkthemachineonalevelsurface,raisethe
loaderarms,andinstallthecylinderlocks.

2.Shutofftheengineandremovethekey .

3.Cleananydebrisfromthegrill.

4.Wipeawaydebrisfromtheaircleaner.

5.Cleananydebrisbuildupontheenginewitha
brushorblower.

Important:Blowthedirtoutratherthan

washitout.Ifyouusewater,keepit
awayfromelectricalitemsandhydraulic
valves.Donotuseahigh-pressurewasher.
High-pressurewashingcandamagethe
electricalsystemandhydraulicvalvesor
depletegrease.

6.Removeandstorethecylinderlocksandlower
theloaderarms.

34

Storage

StorageSafety

•Shutofftheengine,removethekey ,waitforall

movingpartstostop,andallowthemachineto
coolbeforestoringit.

•Donotstorethemachineorfuelnearames.

Storage

1.Parkthemachineonalevelsurfaceandlower
theloaderarms.

2.Shutofftheengineandremovethekey .

3.Removedirtandgrimefromtheexternalparts
oftheentiremachine,especiallytheengine.
Cleandirtandchafffromtheoutsideofboththe
cylinderheadnsandblowerhousingofthe
engine.

Important:Youcanwashthemachine

withmilddetergentandwater.Donot
pressure-washthemachine.Avoid
excessiveuseofwater,especiallynearthe
controlpanel,engine,hydraulicpumps,and
motors.

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page24).

5.Greasethemachine;refertoGreasingthe

Machine(page23).

6.Changetheengineoil;refertoChangingthe

EngineOilandFilter(page26).

7.Removethesparkplugsandcheckthecondition
ofeach;refertoServicingtheSparkPlug(s)

(page27).

8.Withthesparkplugsremovedfromtheengine,
pour30ml(2tablespoons)ofengineoilinto
eachspark-plughole.

thestabilizermanufacturer.Donotuse
analcohol-basedstabilizer(ethanolor
methanol).

Note:Afuelstabilizer/conditionerismost

effectivewhenitismixedwithfreshfueland
isusedatalltimes.

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystemfor5minutes.

C.Shutofftheengine,allowittocool,and

drainthefueltanks;refertoDrainingthe

FuelT ank(s)(page29).

D.Starttheengineandrunituntilitshutsoff.

E.Engagethechoke.

F.Startandruntheengineuntilitdoesnot

startagain.

G.Disposeoffuelproperly;recycleitaccording

tolocalcodes.

Important:Donotstorefuelcontaining

stabilizer/conditionerlongerthanthe
durationrecommendedbythefuel-stabilizer
manufacturer.

14.Checkandtightenallfasteners.Repairor
replaceanypartthatisworn,damaged,or
missing.

15.Paintallscratchedorbaremetalsurfaces.Paint
isavailablefromyourAuthorizedServiceDealer.

16.Storethemachineinaclean,drygarageor
storagearea.Removethekeyfromtheignition
switchandkeepitinamemorableplace.

17.Coverthemachinetoprotectitandkeepitclean.

Important:Whenremovingthemachinefrom

storage,chargethebattery;refertoChargingthe

Battery(page30).

9.Placeragsoverthespark-plugholestocatch
anyoilspray,thenusethestartertocrankthe
engineanddistributetheoilinsidethecylinder.

10.Installthesparkplugs,butdonotinstallthe
wiresonthesparkplugs.

11.Checkthetirepressure;refertoCheckingthe

TirePressure(page31).

12.Chargethebattery;refertoChargingtheBattery

(page30).

13.Forstorageover30days,preparethemachine
asfollows:

A.Addapetroleum-based

stabilizer/conditionertofuelinthe
tank.Followmixinginstructionsfrom

35

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or
failstokeeprunning.

Theenginelosespower.

PossibleCauseCorrectiveAction

1.Theauxiliaryhydraulicsleverisnotin
theNEUTRALposition.

2.Thebatteryisdischarged.

3.Theelectricalconnectionsare
corrodedorloose.

4.Therelayorswitchisdamaged.

1.Thestartingprocedureisincorrect.

2.Thefueltankisempty.2.Fillthetankwithfreshfuel.

3.Thechokeisnotengaged.3.Engagethechoke.

4.Theaircleanerisdirty.

5.Thesparkplugwiresarelooseor
disconnected.

6.Thesparkplugsarepitted,fouled,or
thegapisincorrect.

7.Thereisdirtinthefuellter.7.Replacethefuellter.

8.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Theaircleanerisdirty.

3.Theengine-oillevelisincorrect.3.FillordraintotheFullmark.

4.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.

5.Thesparkplugsarepitted,fouled,or
thegapisincorrect.

6.Thereisdirtinthefuellter.6.Replacethefuellter.

7.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

8.Theenginehighidlespeedistoolow.

1.MovethelevertotheNEUTRALposition.

2.Chargethebatteryorreplaceit.

3.Checktheelectricalconnectionsfor
goodcontact.

4.ContactyourAuthorizedService
Dealer.

1.RefertotheStartingtheEngine
procedure.

4.Cleanorreplacetheair-cleaner
elements.

5.Installthewiresonthesparkplugs.

6.Installnew,correctlygappedspark
plugs.

8.ContactyourAuthorizedService
Dealer.

speed.

2.Cleanorreplacetheaircleaner
elements.

4.Removeanyobstructionsfromthe
coolingnsandairpassages.

5.Installnew,correctlygappedspark
plugs.

7.ContactyourAuthorizedService
Dealer.

8.ContactyourAuthorizedService
Dealer.

Theengineoverheats.

Thereisabnormalvibration.1.Theenginemountingboltsareloose.1.Tightentheenginemountingbolts.

Themachinedoesnotdrive.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Theengine-oillevelisincorrect.2.FillordraintotheFullmark.

3.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.

4.Theenginehighidlespeedistoolow.

1.Theparkingbrakeisengaged.1.Disengagetheparkingbrake.

2.Thehydraulic-uidlevelislow.2.Addhydraulicuidtothereservoir.
Thehydraulicsystemisdamaged.

3.

speed.

3.Removeanyobstructionsfromthe
coolingnsandairpassages.

4.ContactyourAuthorizedService
Dealer.

3.ContactyourAuthorizedService
Dealer.

36

Problem

PossibleCauseCorrectiveAction

Whenatrest,theloaderarmslowermore
than7.6cm(3inches)perhour(lessthan

7.6cmor3inchesanhourisnormalfor
themachine).

Whenatrest,theloaderarmslower5cm
(2inches)quicklyandthenstop.

1.Thevalvespoolisleaking.

1.Thecylindersealsareleaking.1.Replacetheseals.

1.ContactyourAuthorizedService
Dealer.

37

Schematics

ElectricalSchematic(Rev .A)

38

g005295

HydraulicSchematic(Rev .B)

39

g025017

Notes:

Notes:

Notes:

EuropeanPrivacyNotice

TheInformationT oroCollects
ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer .

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofY ourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,[e-mail].

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer .

374-0282RevC

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.

.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand
use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof
exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe
“nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover ,ifT orodoesnotprovidethese
warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

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