Toro 31336, Groundsmaster 3280-D Operator's Manual

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FormNo.3373-280RevA
72inGuardian
®
Recycler
72inSide-DischargeMower
Groundsmaster
ModelNo.31335—SerialNo.312000001andUp
ModelNo.31336—SerialNo.312000001andUp
®
®
Mower
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
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ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
Introduction
Thisrotary-bladelawncuttingdeckismounted toaride-onmachineandisintendedtobeused byprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrass onwell-maintainedlawnsinparks,sportselds,and oncommercialgrounds.Itisnotdesignedforcutting brush,mowinggrassandothergrowthalongside highways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely .
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Themodel andserialnumbersarestampedintoaplatethatis mountedonthemowerhousing.Writethenumbersin thespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure1), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2012—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA.
AllRightsReserved
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Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroMowerSafety...............................................5
SafetyandInstructionalDecals.............................7
Setup...........................................................................9
1SecuringtheGrassDeector(Model31336
only)...............................................................10
2InstallingtheLiftArmstotheTraction
Unit................................................................10
3ConnectingtheLiftArmstotheCutting
Unit................................................................11
4ConnectingthePTOShafttotheCutting
UnitGearBox................................................11
5GreasingtheMachine......................................12
ProductOverview......................................................12
Specications.....................................................12
Attachments/Accessories...................................12
Operation...................................................................13
CheckingtheLubricantintheGear
Box................................................................13
AdjustingtheHeight-of-Cut...............................13
AdjustingtheRollers..........................................14
AdjustingtheSkids.............................................15
AdjustingtheAnti-ScalpRollers.........................15
AdjustingtheFlowBafe(Model31336
only)...............................................................15
PositioningtheFlowBafe(Model31336
only)...............................................................16
AdjustingtheCuttingUnitPitch.........................16
CorrectingCuttingUnitMismatch......................17
UsingtheSideDischarge(Model31336
only)...............................................................17
OperatingTips...................................................17
Maintenance...............................................................19
RecommendedMaintenanceSchedule(s)................19
Lubrication.........................................................20
PreMaintenance.................................................21
SeparatingtheCuttingUnitfromtheTraction
Unit................................................................21
MountingtheCuttingUnittotheTraction
Unit................................................................21
ServicingtheBushingsintheCastor
Arms..............................................................22
ServicingtheCastorWheelsandBearings............22
CheckingforaBentBlade...................................23
RemovingandInstallingtheBlade(s)...................23
InspectingandSharpeningtheBlade(s)...............24
CheckingandCorrectingMismatchof
Blades............................................................25
ReplacingtheDriveBelt.....................................25
ReplacingtheGrassDeector.............................26
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Safety
ThismachinemeetsorexceedsCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004specicationsineffectatthetimeof production.
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructions andalwayspayattentiontothesafetyalertsymbol, whichmeansCAUTION,WARNING,orDANGER­"personalsafetyinstruction."Failuretocomplywiththe instructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
–Useonlyanapprovedcontainer.
–Neverremovefuelcaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling. Donotsmokewhilerefueling.
–Neverrefuelordrainthemachineindoors.
•Checkthatoperator'spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholes andhiddenhazards.
ThefollowinginstructionsarefromtheCENstandard EN836:1997,ISOstandard5395:1990,andANSI B71.4-2004.
Training
•Readtheoperator'smanualandothertraining materialcarefully .Befamiliarwiththecontrols, safetysigns,andtheproperuseoftheequipment.If theoperatorormechaniccannotreadthelanguage ofthismanual,itistheowner'sresponsibilityto explainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The ownerisresponsiblefortrainingtheusers
•Neverletchildrenoruntrainedpeopleoperateor servicetheequipment.Localregulationsmayrestrict theageoftheoperator.
•Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeople,orproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety glassesandearprotection.Longhair,looseclothing orjewelrymaygettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeused andremoveallobjectssuchasrocks,toysandwire whichcanbethrownbythemachine.
•Useextracarewhenhandlinggasolineandother fuels.Theyareammableandvaporsareexplosive.
•Besurealldrivesareinneutralandparkingbrakeis engagedbeforestartingengine.Onlystartengine fromtheoperator'sposition.Alwaysusetheseat beltswhentheROPSisintheraisedposition.Do notusetheseatbeltswhentheROPSisinthe loweredposition.
•Slowdownanduseextracareonhillsides.Besure totravelintherecommendeddirectiononhillsides. Turfconditionscanaffectthemachine'sstability. Usecautionwhileoperatingneardrop-offs.
•Slowdownandusecautionwhenmakingturnsand whenchangingdirectionsonslopes.
•Neverraisedeckwiththebladesrunning.
•Neveroperatewithguardsnotsecurelyinplace.Be sureallinterlocksareattached,adjustedproperly , andfunctioningproperly.
•Donotchangetheenginegovernorsettingor overspeedtheengine.
•Stoponlevelground,lowerthecuttingunits, disengagedrives,engageparkingbrake(ifprovided), shutoffenginebeforeleavingtheoperator'sposition foranyreason.
•Stopequipmentandinspectthebladesafterstriking objectsorifanabnormalvibrationoccurs.Make necessaryrepairsbeforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesure ofaclearpath.
•Nevercarrypassengersandkeeppetsandbystanders away.
•Slowdownandusecautionwhenmakingturnsand crossingroadsandsidewalks.Stopbladesifnot mowing.
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•Donotoperatethemowerundertheinuenceof alcoholordrugs.
•Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
•Usecarewhenloadingorunloadingthemachine intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.
•Theoperatorshallturnonashingwarninglights, ifprovided,whenevertravelingonapublicroad, exceptwheresuchuseisprohibitedbylaw.
MaintenanceandStorage
•Disengagedrives,lowerthecuttingunits,move tractionpedaltoNeutral,setparkingbrake,stop engineandremovekey.Waitforallmovementto stopbeforeadjusting,cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunits,drives, mufer.Letenginecoolbeforestoringanddonot storenearames,andenginetohelppreventres. Cleanupoilorfuelspillage.
•Letenginecoolbeforestoringanddonotstorenear ame.
•Shutofffuelwhilestoringortransporting.Donot storefuelnearamesordrainindoors.
•Parkmachineonlevelground.Neverallowuntrained personneltoservicemachine.
•Usejackstandstosupportcomponentswhen required.
•Carefullyreleasepressurefromcomponentswith storedenergy.
•Disconnectbatterybeforemakinganyrepairs. Disconnectthenegativeterminalrstandthe positivelast.Reconnectpositiverstandnegative last.
•Usecarewhencheckingblades.Wrapthebladesor weargloves,andusecautionwhenservicingthem. Onlyreplaceblades.Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknowthatisnotincludedintheCEN,ISO,or ANSIstandard.
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended usecouldprovedangeroustouserandbystanders.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennis shoesorsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand requiredbysomelocalordinancesandinsurance regulations.
•Handlefuelcarefully .Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.
•Usingthemachinedemandsattention.T oprevent lossofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,
embankments,orotherhazards.
–Avoidsuddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Lowerthecuttingunitwhengoingdownslopes.
•Thegrassdeectormustalwaysbeinstalledandin thelowestpositiononthesidedischargecutting unit.Neveroperatethemowerwithoutthedeector orentiregrasscollector.
•Ifthecuttingunitdischargeareaeverplugs,shutthe engineoffbeforeremovingtheobstruction.
•Cutgrassslopescarefully.Donotstart,stop,orturn suddenly.
•Donottouchtheengineormuferwhiletheengine isrunningorsoonafterithasstoppedbecausethese areascouldbehotenoughtocauseburns.
•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugchargerbefore connectingordisconnectingfrombattery.Wear protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandall hardwaretightened.Replaceallwornordamaged decals.
MaintenanceandStorage
•Checktheblademountingboltsfrequentlytobesure thattheyaretightenedtospecication.
•Makesurethatallhydrauliclineconnectorsare tightandallhydraulichosesandlinesareingood conditionbeforeapplyingpressuretothesystem.
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•Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthydraulicuidunderhigh pressure.Usepaperorcardboard,notyourhands, tosearchforleaks.Hydraulicuidescapingunder pressurecanhavesufcientforcetopenetratethe skinandcauseseriousinjury.
•Beforedisconnectingorperforminganyworkon thehydraulicsystem,allpressureinthesystemmust berelievedbystoppingtheengineandloweringthe cuttingunitstotheground.
•Iftheenginemustberunningtoperforma maintenanceadjustment,keephands,feet,clothing, andanypartsofthebodyawayfromthecutting units,attachments,andanymovingparts.Keep everyoneaway.
•Donotoverspeedtheenginebychanginggovernor settings.T oensuresafetyandaccuracy,havean AuthorizedToroDistributorcheckthemaximum enginespeedwithatachometer.
•Theenginemustbeshutoffbeforecheckingtheoil oraddingoiltothecrankcase.
•Makesurethatthemowerfueltankisemptyifthe machineistobestoredinexcessof30days.Do notstorethemowernearanyopenameorwhere gasolinefumesmaybeignitedbyaspark.
•Performonlythosemaintenanceinstructions describedinthismanual.Ifmajorrepairsare everneededorifassistanceisdesired,contactan AuthorizedToroDistributor.
•Tomakesureofoptimumperformanceand continuedsafetycerticationofthemachine,use onlygenuineTororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadebyother manufacturerscouldbedangerous,andsuchuse couldvoidtheproductwarranty.
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SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
120-6604
1.Thrownobjecthazard—keepbystandersawayfromthe machine.
2.Cutting/dismembermenthazardofhand,mower blade—stayawayfrommovingparts,keepallguardsand shieldsinplace.
3.Cutting/dismembermenthazardoffoot,mowerblade—stay awayfrommovingparts,keepallguardsandshieldsin place.
1.Removetheignitionkeyandreadthe Operator'sManualbeforeservicingor performingmaintenance.
2.Thrownobjecthazard—donotoperate themowerwiththedeectorupor removed,keepthedeectorinplace; keepbystandersasafedistancefrom themachine.
115-4505
1.Warning—readtheOperator'sManual.
2.Tippinghazard—lowerthecuttingunitwhendrivingdown slopes.For2wheeldriveunits,adda16kg(35lb)rear weighttoGM3280Dunitsanda32kg(70lb)rearweightto GM3320units.For4wheeldrive3280Dunits,adda16 kg(35lb)rearweight.
107-2916
Model31336only
3.Cutting/dismembermenthazardof handorfoot,mowerblade—stayaway frommovingparts.
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93-6697
1.ReadtheOperator's Manual.
2.AddSAE80w-90(API GL-5)oilevery50hours.
117–4979
1.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.
107-2908
Model31336only
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Thrownobjecthazard—donotoperatethemowerwiththe deectoruporremoved,keepthedeectorinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
100-5622
1.Heightofcutadjustment
107-1622
Model31336only
108-1988
1.Beltrouting
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Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2 3
4
5
MediaandAdditionalParts
Description
Operator'sManual
PartsCatalog
DeclarationofConformity
Nopartsrequired
Liftarm,right Liftarm,left
Nopartsrequired
Nopartsrequired
Nopartsrequired
Qty.
–
1 1
–
–
–
Qty.
1Reviewthematerialandsaveinanappropriateplace
1
1
Usetoreferencepartnumbers
Securethegrassdeector
Installtheliftarmstothetractionunit
Connecttheliftarmstothecuttingunit
ConnectthePTOshafttothecutting unitgearbox.
Greasethemachine.
Use
Use
WARNING
Ifyouleavethekeyintheignitionswitch,someone couldaccidentallystarttheengineandseriously injureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyou doanymaintenance.
DANGER
IftheengineisstartedandthePTOshaftisallowed torotate,seriousinjurycouldresult.
DonotstarttheengineandengagethePTOswitch whenthePTOshaftisnotconnectedtothegear boxonthecuttingunit.
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
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Important:Ifthe72inchSideDischargeCutting
G018264
1
2
3
4
5
Unit,model31336,isbeingmountedtoamodel 30307,30308,30309,30343,30344or30345traction unitwithaserialnumberpriorto311000301,the CuttingUnitAlignmentKit,partnumber120–6599 mustbeinstalledtothecuttingunitpriortobeing mountedtotractionunit.
1
SecuringtheGrassDeector
(Model31336only)
NoPartsRequired
Procedure
WARNING
Figure2
1.GrassDeector4.Lefthandhookendof spring,placebehinddeck edge
2.Spring5.Springinstalled
3.Righthandhookend
ofspring,placearound deector
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperator'sor bystander'sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
•Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
•Makesurethegrassdeectorisinthedown position.
1.Removethecabletiesecuringthegrassdeectorto thetopofthedeckandlowerthedeector.
2.PlacethelefthandJhookendofthespringaround thedeckedge
3.PlacetherighthandJhookendofthespringaround thegrassdeector(
Important:Thegrassdeectormustbeableto lowerdownintoposition.Liftthedeectorup totestthatitlowersintothefulldownposition.
Figure2).
2
InstallingtheLiftArmstothe TractionUnit
Partsneededforthisprocedure:
1
Liftarm,right
1
Liftarm,left
Procedure
1.Ononesideofthetractionunit,loosen(donot remove)thewheelnutssecuringthewheelandtire assemblytothefrontwheelstuds.
2.Jackupthemachineuntilthefrontwheelisoffof theoor.Usejackstandsorblockthemachineto preventitfromaccidentallyfalling.
3.Removethewheelnutsandslidethewheelandtire assemblyoffofthestuds.
4.Removetheliftarmsfromthepallet.
5.Removethepivotpinandcotterpinfromeachlift arm.
6.Mountaliftarmtothepivotbracketwithapivotpin andacotterpin( thebendpositionedoutward.
10
Figure3).Mounttheliftarmwith
Page 11
7.Hookthebrakereturnspringtothetabonthelift
g018216
1
2
3
4
5
arm(Figure3).
Figure3
1.Pivotpin4.Brakereturnspring
2.Liftarm
3.Pivotbracket
8.Installthewheelandtireassembly.T orquethewheel nutsto75-80ft-lb(102-108N-m).
9.Repeattheprocedureontheoppositesideofthe machine.
5.Tab
Figure4
1.Castorarmbracket4.Liftarm
2.Hairpincotter5.Thrustwasher
3.Clevispin
3
ConnectingtheLiftArmsto theCuttingUnit
NoPartsRequired
Procedure
1.Removethe(2)thrustwashers,clevispinandhairpin cotterfromeachcastorarmbracketonthecutting
Figure4).
unit(
2.Movethecuttingunitintopositioninfrontofthe tractionunit.
3.PresstheliftswitchforwardtotheFloatposition. Pushaliftarmdownuntiltheholesintheliftarm lineupwiththeholesinthecastorarmbracket (Figure4).
4.Securetheliftarmtothecastorarmwiththe (2)thrustwashers,clevispinandhairpincotter. Positionthethrustwashersbetweentheliftarm andthecastorarmbracket( ofcotterpinintotheslotinthecastorarmtabto retaincotterpin.
5.Repeattheprocedureontheoppositeliftarm.
6.Startthetractionunitandraisethecuttingunit.
Figure4).Insertend
4
ConnectingthePTOShaftto theCuttingUnitGearBox
NoPartsRequired
Procedure
1.SlidethemalePTOshaftintothefemalePTOshaft. Alignthemountingholesinthegearcaseinput shaftwiththeholesinthePTOshaftandslidethem together.
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ProductOverview
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Figure5
1.PTOshaft3.Gearcase
2.Boltsandlocknuts4.Rollpin
2.Securethemwitharollpin.
3.Tightentheboltsandnuts.
5
GreasingtheMachine
NoPartsRequired
Procedure
Widthof Cut
Height ofCut
Net Weight
72inches(1.829m)
Adjustablefrom1to5inches(25to127mm)in1/2 inch(13mm)increments
Model31335–553lb.(251kg) Model31336–643lb.(292kg)
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
Beforeoperatingthemachine,itmustbegreased toensureproperlubricatingcharacteristics;referto GreasingtheBearingsandBushings.Failuretoproperly greasethemachinewillresultinprematurefailureof criticalparts.
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Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
CAUTION
Ifyouleavethekeyintheignitionswitch,someone couldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Removethekeyfromtheignitionbeforeyoudo anymaintenance.
CheckingtheLubricantinthe GearBox
ServiceInterval:Every50hours
ThegearboxindesignedtooperateonSAE80–90 wt.gearlube.Althoughthegearboxisshippedwith lubricantfromthefactory,checkthelevelbefore operatingthecuttingunit.Thegearboxcapacityis12 oz.(283ml).
AdjustingtheHeight-of-Cut
Theheight-of-cutisadjustablefrom1to5inches(25 to127mm)in1/2inch(13mm)increments.Toadjust theheight-of-cut,positionthecastorwheelaxlesinthe upperorlowerholesofthecastorforksandaddor removeanequalnumberofspacersfromthecastor forks.
1.Starttheengineandraisethecuttingunitoffthe oorsothattheheight-of-cutcanbechanged.Stop theengineandremovethekeyafterthecuttingunit israised.
2.Positionthecastorwheelaxlesinthesameholes inallcastorforks.Referto Figure9todeterminethecorrectholesforthe setting.
Figure7,Figure8and
1.Positionthemachineandcuttingunitonalevel surface.
2.Removethedipstick/llplugfromthetopof thegearbox( lubricantisbetweenthemarksonthedipstick.If thelubricantlevelislow,addenoughlubricantuntil thelevelisbetweenthemarks.
Figure6)andmakesurethatthe
Figure7
1.Tensioningcap4.Axlemountingholes
2.Spacers5.CastorWheel
3.Shims
Figure8
1.Dipstick/llplug
Figure6
Note:Whenoperatingin2–1/2inch(64mm)
heightofcutorhigher,theaxleboltmustbe installedinthelowercastorforkholetoprevent grassbuildupbetweenthewheelandthefork. Whenoperatinginheightofcutslowerthan2–1/2 inches(64mm)andgrassbuildupisdetected,
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reversethemachinesdirectiontopullanyclippings
5
G018263
awayfromthewheel/forkarea.
FrontCastorWheels
1.Removethetensioningcapfromthespindleshaft
Figure7)andslidethespindleoutofthecastor
( arm.Putthe2shims(1/8inch)ontothespindle shaftastheywereoriginallyinstalled.Theseshims arerequiredtoachievealevelacrosstheentirewidth ofthecuttingunits.Slidetheappropriatenumber of1/2inchspacersontothespindleshafttogetthe desiredheight-of-cut;thenslidethewasheronto theshaft.
Referto
Figure8todeterminethecombinations
ofspacersforthesetting.
2.Pushthecastorspindlethroughthecastorarm. Installtheshims(astheywereoriginallyinstalled) andtheremainingspacersontothespindleshaft. Installthetensioningcaptosecuretheassembly.
Note:Whenusing1inch(25mm),1-1/2inch(38 mm),oroccasionally2inch(51mm)height–of–cut, movetheskidsandrollertothehighestholes.
RearCastorWheels
1.Removethetensioningcapfromthespindleshaft
Figure9).
(
Note:Therearcastorforkassemblydoesnotneed toberemovedfromthecastorarmtochangethe height-of-cut.
2.Removeoradd”C”shapedspacersatthenarrow portionofthespindleshaft,belowthecastorarm, togetthedesiredheight-of-cut.Makesurethatthe shims,notthespacers,contactthetopandbottom ofthecastorarm.
3.Installthetensioningcaptosecuretheassembly.
4.Ensurethatallfourcastorwheelsaresetatthesame height-of-cut.
Note:Whenusing1inch(25mm),1-1/2inch(38 mm),oroccasionally2inch(51mm)height–of–cut, movetheskidsandrollertothehighestholes.
AdjustingtheRollers
Note:Ifthecuttingunitistobeusedinthe1or1-1/2
in.(25or38mm)height-of-cutsetting,thecuttingunit rollersmustberepositionedinthetopbracketholes.
Toadjustthefrontrollers(
1.Removethescrewandnutsecuringtherollershaft tothedeckbracket.
Figure10).
1.Tensioningcap
2.Shims
3.“C”Shapedspacers
Figure9
4.CastorWheel
5.Axlemountingholes
Figure10
1.Roller
2.Rollershaft
2.Slidetheshaftoutofthelowerbracketholes,align therollerwiththetopholes,andinstalltheshaft.
3.Installthescrewandnuttosecuretheassemblies.
Toadjusttherear(internal)rollers(Figure11)
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Figure11
1.Internalrollers
AdjustingtheSkids
Theskidsshouldbemountedinthelowerposition whenoperatinginheightofcutsgreaterthan2-1/2 inches(64mm)andinthehigherpositionwhen operatinginheightofcutslowerthan2-1/2inches(64 mm).
Adjusttheskidsbyremovingtheangeboltandnuts, positioningthemasdesired,andinstallingthefasteners
Figure12).
(
AdjustingtheAnti-Scalp Rollers
Wheneveryouchangetheheight-of-cut,itis recommendedtoadjusttheheightoftheanti-scalp rollers.
1.Afteradjustingtheheight-of-cut,adjusttherollers byremovingtheangenut,bushing,spacer,and
Figure13).
bolt(
Figure13
1.Anti-scalproller4.FlangeNut
2.Spacer
3.Bushing
5.Bolt
2.Selectaholesotheanti-scalprollerispositionedto thenearestcorrespondingheight-of-cutdesired.
3.Installtheangenut,bushing,spacer,andbolt. Torqueto40-45ft-lb(54-61N-m)(
Figure13).
AdjustingtheFlowBafe
(Model31336only)
Figure12
1.Skid
Themowerdischargeowcanbeadjustedfordifferent typesofmowingconditions.Positionthecamlocksand bafetogivethebestqualityofcut.
1.Toadjustthecamlocks,swingtheleverupto loosenthecamlock(
Figure14).
2.Adjustthebafeandcamlocksintheslotstothe desireddischargeow .
3.Swingtheleverbackovertotightenthebafeand camlocks(
Figure14).
4.Ifthecamlocksdonotlockthebafeintoplace oritistootight,loosentheleverandthenrotate thecamlock.Adjustthecamlockuntilthedesired lockingpressureisachieved.
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G008961
1
2
3
4
Figure14
PositionB
Usethispositionwhenbagging.Alwaysalignitwith thebloweropening.
1.Unlocklever
2.Rotatethecamlockto increaseordecrease lockingpressure
3.Positionthebafe
4.Locklever
PositioningtheFlowBafe
(Model31336only)
Thefollowingguresareonlyrecommendationsfor use.Adjustmentswillvarybygrasstype,moisture content,andheightofgrass.
Note:Iftheenginepowerdrawsdownandthemower groundspeedisthesame,openupthebafe.
PositionA
Thisisthefullrearposition.Thesuggesteduseforthis positionisafollows.
•Useforshort,lightgrassmowingconditions.
•Useindryconditions.
Figure16
PositionC
Thisisthefullopenposition.Thesuggestedusefor thispositionisasfollows.
•Useintall,densegrassmowingconditions.
•Useinwetconditions.
•Lowerstheenginepowerconsumption.
•Allowsincreasedgroundspeedinheavyconditions.
•Forsmallergrassclippings.
•Propelsgrassclippingsfartherawayfromthe mower.
Figure15
Figure17
AdjustingtheCuttingUnit Pitch
Cuttingunitpitchisthedifferenceinheight-of-cut fromthefrontofthebladeplanetothebackofthe bladeplane.Tororecommendsabladepitchof5/16 in.(8mm).Thatisthebackofthebladeplaneis5/16 in.(8mm)higherthanthefront.
1.Positionthemachineonalevelsurfaceontheshop oor.
2.Setthecuttingunittothedesiredheight-of-cut.
3.Rotate1bladesothatitpointsstraightforward.
16
Page 17
4.Usingashortruler,measurefromtheoortothe
5
G018263
fronttipoftheblade.Rotatethebladetiptotherear andmeasurefromtheoortothetipoftheblade.
5.Subtractthefrontdimensionfromtherear dimensiontocalculatethebladepitch.
6.Adjusttheshims,onthefrontorrearcastorarms, toattaintherequiredcuttingunitpitch(Figure18).
7.Toeasemeasuringbladeplane,raisetheheightof cuttothehighestposition;refertoAdjustingthe HeightofCut.
8.Lowerthecuttingunitontotheatsurface.Remove thecoversfromthetopofthecuttingunits.
9.Rotatethebladeoneachspindleuntiltheendsface forwardandbackward.
10.Measurefromtheoortothefronttipofthe cuttingedge.
11.Adjusttheshimsonthecastorfork(s)tomatchthe heightofcuttodecal;refertoAdjustingtheHeight ofCut.
UsingtheSideDischarge
(Model31336only)
Themowerhasahingedgrassdeectorthatdisperses clippingstothesideanddowntowardtheturf.
DANGER
Figure18
1.Tensioningcap
2.Shims
3.“C”Shapedspacers
4.CastorWheel
5.Axlemountingholes
CorrectingCuttingUnit Mismatch
Duetodifferencesingrassconditionsandthe counterbalancesettingofthetractionunit,itisadvised thatgrassbecutandappearancecheckedbeforeformal cuttingisstarted.
1.Setthecuttingunittothedesiredheightofcut; refertoAdjustingtheHeightofCut.
2.Checkandadjustfrontandreartractortirepressure to20psi(138kPa).
3.Checkandadjustallcastortirepressuresto50psi (345kPa).
4.Checkforbentblades;refertoCheckingforaBent Blade.
5.Cutgrassinatestareatodetermineifallcutting unitsarecuttingatthesameheight.
6.Ifcuttingunitadjustmentsarestillneeded,ndaat surfaceusinga6foot(2m)orlongerstraightedge.
Withoutagrassdeector,dischargecover,or completegrasscatcherassemblymountedin place,youandothersareexposedtobladecontact andthrowndebris.Contactwithrotatingmower blade(s)andthrowndebriswillcauseinjuryor death.
•Neverremovethegrassdeectorfromthe mowerbecausethegrassdeectorroutes materialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.
•Neverputyourhandsorfeetunderthemower.
•Nevertrytoclearthedischargeareaormower bladesunlessyoumovethepowertakeoff (bladecontrolswitch(PTO)totheoffposition, rotatetheignitionkeytooffandremovethekey .
•Makesurethegrassdeectorisinthedown position.
OperatingTips
MowWhenGrassisDry
Moweitherinthelatemorningtoavoidthedew,which causesgrassclumping,orinlateafternoontoavoidthe damagethatcanbecausedbydirectsunlightonthe sensitive,freshlymowedgrass.
17
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SelecttheProperHeight-of-CutSetting toSuitConditions
Removeapproximately1in.(25mm)ornomorethan 1/3ofthegrassbladewhencutting.Inexceptionally lushanddensegrass,youmayhavetoraisethe height-of-cuttothenextsetting.
MowatProperIntervals
Undermostnormalconditionsyouwillneedtomow approximatelyevery4–5days.Butremember,grass growsatdifferentratesatdifferenttimes.Thismeans thatinordertomaintainthesameheight-of-cut,which isagoodpractice,youwillneedtocutmorefrequently inearlyspring;asthegrassgrowthrateslowsinmid summer,cutonlyevery8–10days.Ifyouareunableto mowforanextendedperiodduetoweatherconditions orotherreasons,mowrstwiththeheight-of-cutata highlevel;thenmowagain2–3dayslaterwithalower heightsetting.
AlwaysMowwithSharpBlades
Asharpbladecutscleanlyandwithouttearingor shreddingthegrassbladeslikeadullblade.Tearingand shreddingcausesthegrasstoturnbrownattheedges whichimpairsgrowthandincreasessusceptibilityto diseases.
AfterOperating
Toensureoptimumperformance,cleantheunderside ofthemowerhousingaftereachuse.Ifresidueis allowedtobuildupinthemowerhousing,cutting performancewilldecrease.
CuttingUnitPitch
Werecommendabladepitchof5/16inch(8mm).A pitchlargerthan5/16inch(8mm)willresultinless powerrequired,largerclippings,andapoorerquality ofcut.Apitchlessthan5/16inch(8mm)willresult inmorepowerrequired,smallerclippingsandabetter qualityofcut.
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Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst2hours
Aftertherst10hours
Beforeeachuseordaily
Every50hours
Every400hours
MaintenanceProcedure
•Tightenthecastorwheelnuts
•Tightenthecastorwheelnuts
•T orquethebladebolts
•Lubricatethecastorarmbushings
•Lubricatethecastorwheelbearings
•Checktheblades
•Checkthegearboxlubricant
•Lubricatethegreasettings
•Tightenthecastorwheelnuts
•T orquethebladebolts
•Checkthebladedrivebeltadjustment
•Cleanunderthecuttingunitbeltcovers
•Changethegearboxlubricant
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentallystarttheengineandseriously injureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyoudoanymaintenance.
19
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Lubrication
ServiceInterval:Every50hours
Themachinehasgreasettingsthatmustbelubricated regularlywithNo.2GeneralPurposeLithiumBase Grease.Ifthemachineisoperatedundernormal conditions,lubricateallbearingsandbushingsafter every50hoursofoperationorimmediatelyafterevery washing.
1.Lubricatethefollowingareas:
•Castorforkshaftbushings(4)(
Figure19
•Spindleshaftbearings(3)(locatedunderthe pulley)(Figure20)
Figure21
Figure19)
•Liftarmpivots,rear(2)(Figure22)
Figure22
2.Positionthemachineandcuttingunitonalevel surfaceandlowerthecuttingunit.Removethe dipstick/llplugfromthetopofthegearbox (Figure23)andmakesurethatthelubricantis betweenthemarksonthedipstick.Ifthelubricant levelislow,addSAE80-90wt.gearlubeuntilthe levelisbetweenthemarks.Thegearboxcapacity is12oz.(283ml).
Figure20
•Idlerarmshaftbearings(Figure20)
•Liftarmpivots,front(2)(Figure21)
20
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Figure24
Figure23
1.Dipstick/llplug
PreMaintenance
Important:Thefastenersonthecoversofthis
machinearedesignedtoremainonthecoverafter removal.Loosenallofthefastenersoneachcovera fewturnssothatthecoverisloosebutstillattached, thengobackandloosenthemuntilthecover comesfree.Thiswillpreventyoufromaccidentally strippingtheboltsfreeoftheretainers.
SeparatingtheCuttingUnit fromtheTractionUnit
1.Positionthemachineonlevelsurface,lowerthe cuttingunittotheoor,movetheliftlevertothe Floatposition,shuttheengineoff,andengagethe parkingbrake.
2.Removethehairpincottersandclevispinssecuring theliftarmstothecastorarmbrackets(
Figure24).
1.Liftarm
2.Clevispin4.Castorarmbracket
3.Rollthecuttingunitawayfromthetractionunit, separatingthemaleandfemalesectionsofthePTO
Figure25).
shaft(
1.PTOshaft
3.Hairpincotter
Figure25
DANGER
IftheengineisstartedandthePTOshaftis allowedtorotate,seriousinjurycouldresult.
DonotstarttheengineandengagethePTO leverwhenthePTOshaftisnotconnectedto thegearboxonthecuttingunit.
MountingtheCuttingUnitto theTractionUnit
1.Positionthemachineonalevelsurfaceandshutthe engineoff.
2.Movethecuttingunitintopositioninfrontofthe tractionunit.
3.SlidethemalePTOshaftintothefemalePTOshaft (Figure25).
4.PresstheliftswitchforwardtotheFloatposition. Pushaliftarmdownuntiltheholesintheliftarm
21
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lineupwiththeholesinthecastorarmbracketand
g018216
1
2
3
4
5
theheightofcutrodcanbeinsertedintotheliftarm pads(Figure26).
ServicingtheBushingsinthe CastorArms
5.Securetheliftarmtothecastorarmwith(2)thrust washers,aclevispinandahairpincotter.Position thethrustwashersbetweentheliftarmandthecastor armbracket(
Figure26).Insertendofcotterpininto
theslotinthecastorarmtabtoretaincotterpin.
6.Repeattheprocedureontheoppositeliftarm.
7.Startthetractionunitandraisethecuttingunit.
Thecastorarmshavebushingspressedintothetopand bottomofthetubeandaftermanyhoursofoperation, thebushingswillwear.Tocheckthebushings,movethe castorforkbackandforthandfromsidetoside.Ifthe castorspindleislooseinsidethebushings,thebushings arewornandmustbereplaced.
1.Raisethecuttingunitsothatthewheelsareoffof theoor.Blockthecuttingunitsothatitcannot accidentallyfall.
2.Removethetensioningcap,spacer(s),andthrust washerfromthetopofthecastorspindle.
3.Pullthecastorspindleoutofthemountingtube. Allowthethrustwasherandspacer(s)toremainon thebottomofthespindle.
4.Insertapinpunchintothetoporbottomofthe mountingtubeanddrivethebushingoutofthetube
Figure27).Alsodrivetheotherbushingoutofthe
( tube.Cleantheinsideofthetubestoremovedirt.
Figure27
2.Bushings
Figure26
1.Castorarmbracket4.Liftarm
2.Hairpincotter5.Thrustwasher
3.Clevispin
1.Castorarmtube
5.Applygreasetotheinsideandoutsideofthenew bushings.Usingahammerandatplate,drivethe bushingsintothemountingtube.
6.Inspectthecastorspindleforwearandreplaceitif damaged.
7.Pushthecastorspindlethroughthebushingsand mountingtube.Slidethethrustwasherandspacer(s) ontothespindle.Installthetensioningcaponthe castorspindletoretainallpartsinplace.
ServicingtheCastorWheels andBearings
1.Removethelocknutfromtheboltholdingthecastor wheelassemblybetweenthecastorfork(Figure28). Graspthecastorwheelandslidetheboltoutofthe forkorpivotarm.
22
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Figure28
G010549
G010555
1
2
1.Castorwheel3.Bearing(2)
2.Castorfork
4.Bearingspacer
2.Removethebearingfromthewheelhubandallow thebearingspacertofallout(Figure28).Remove thebearingfromtheoppositesideofthewheelhub.
3.Checkthebearings,spacer,andinsideofthewheel hubforwear.Replaceanydamagedparts.
ofthebladeatthesamepositionasinstep2The differencebetweenthedimensionsobtainedin steps2and3mustnotexceed1/8inch(3mm).If thedimensionexceeds1/8inch(3mm),replace thebladebecauseitisbent;refertoRemovingthe CuttingBlade.
RemovingandInstallingthe Blade(s)
Theblademustbereplacedifasolidobjectishit,the bladeisout-of-balance,worn,orbent.Alwaysuse genuineTororeplacementbladestoensuresafetyand optimumperformance.Neverusebladesmadebyother manufacturersbecausetheycouldbedangerous.
1.Raisethecuttingunittothehighestposition,engage theparkingbrake,stoptheengine,andremovethe ignitionkey.Blockthecuttingunittopreventitfrom accidentallyfalling.
2.Grasptheendofthebladeusingaragorthickly paddedglove.Removethebladebolt,anti-scalpcup, andbladefromthespindleshaft(
Figure30).
4.Toassemblethecastorwheel,pushthebearinginto thewheelhub.Wheninstallingthebearings,press ontheouterraceofthebearing.
5.Slidethebearingspacerintothewheelhub.Pushthe otherbearingintotheopenendofthewheelhubto captivatethebearingspacerinsidethewheelhub.
6.Installthecastorwheelassemblybetweenthecastor forkandsecureitinplacewiththeboltandlocknut.
CheckingforaBentBlade
1.Positionthemachineonalevelsurface.Raisethe cuttingunit,engagetheparkingbrake,putthe tractionpedalinneutral,putthePTOleverin theOffposition,stoptheengine,andremovethe ignitionkey.Blockthecuttingunittopreventitfrom accidentallyfalling.
2.Rotatethebladeuntiltheendsfaceforwardand backward.Measurefromtheinsideofthecutting unittothecuttingedgeatthefrontoftheblade (Figure29),andrememberthisdimension.
Figure30
1.Bladebolt2.Anti-scalpcup
3.Installtheblade-sailfacingtowardthecutting unit-withtheanti-scalpcupandbladebolt.Tighten thebladeboltto85-110ft-lb(115-149N-m).
Important:Thecurvedpartoftheblademust bepointingtowardtheinsideofthecuttingunit toensurepropercutting.
Figure29
3.Rotatetheoppositeendofthebladeforward. Measurebetweenthecuttingunitandcuttingedge
23
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InspectingandSharpeningthe Blade(s)
ServiceInterval:Beforeeachuseordaily
Every50hours
DANGER
Awornordamagedbladecanbreak,andapiece ofthebladecouldbethrownintotheoperator's orbystander'sarea,resultinginseriouspersonal injuryordeath.
•Inspectthebladeperiodicallyforwearor damage.
•Donottrytostraightenabladethatisbent.
•Neverweldabrokenorcrackedblade.
•Replaceawornordamagedbladewitha newT orobladetoensurecontinuedsafety certicationoftheproduct.
Twoareasmustbeconsideredwhencheckingand servicingthecuttingblade:thesailandthecuttingedge. Bothcuttingedgesandthesail,whichistheturnedup portionoppositethecuttingedge,contributetoagood quality-of-cut.Thesailisimportantbecauseitpullsgrass upstraight,therebyproducinganevencut.However, thesailwillgraduallyweardownduringoperation,and thisconditionisnormal.Asthesailwearsdown,the quality-of-cutwilldegradesomewhat,althoughthe cuttingedgesaresharp.Thecuttingedgeoftheblade mustbesharpsothatthegrassiscutratherthantorn. Adullcuttingedgeisevidentwhenthetipsofthegrass appearbrownandshredded.Sharpenthecuttingedges tocorrectthiscondition.
Figure31
1.Cuttingedge3.Wear/slotforming
2.Curvedarea/sail4.Crack
WARNING
Ifthebladeisallowedtowear,aslotwillform betweenthesailandatpartoftheblade
Figure31).Eventually,apieceoftheblademay
( breakoffandbethrownfromunderthehousing, possiblyresultinginseriousinjurytoyourself orbystanders.
•Inspectthebladeperiodicallyforwearor damage.
•Replaceawornordamagedbladewitha newTorobladetoensurecontinuedsafety certicationoftheproduct.
3.Examinethecuttingedgesofallblades.Sharpenthe cuttingedgesiftheyaredullornicked.Sharpenonly thetopsideofthecuttingedgeandmaintainthe originalcuttingangletoensuresharpness(Figure32). Thebladewillremainbalancedifthesameamount ofmetalisremovedfrombothcuttingedges.
1.Positionthemachineonalevelsurface.Raisethe cuttingunit,engagetheparkingbrake,putthe tractionpedalinneutral,putthePTOleverin theOffposition,stoptheengine,andremovethe ignitionkey .
2.Examinethecuttingendsofthebladecarefully, especiallywheretheatandcurvedpartsofthe blademeet( materialcanwearawaythemetalthatconnects theatandcurvedpartsoftheblade,checkthe bladebeforeusingthemachine.Ifwearisnoticed (Figure31),replacetheblade;refertoRemovingthe CuttingBlade.
Figure31).Sincesandandabrasive
Figure32
1.Sharpenatoriginalangle
Note:Removethebladesandsharpenthemona grinder;refertoRemovingtheCuttingBlades.After sharpeningthecuttingedges,installthebladewith theanti-scalpcupandbladebolt.Thebladesails mustbeontopoftheblade.Tightenthebladebolt to85-110ft-lb(115-149N-m).
24
Page 25
CheckingandCorrecting
ReplacingtheDriveBelt
MismatchofBlades
Ifthereismismatchbetweentheblades,thegrasswill appearstreakedwhenitiscut.Thisproblemcanbe correctedbymakingsurethatthebladesarestraightand allofthebladesarecuttingonthesameplane.
1.Usinga3foot(1meter)longcarpenterslevel,nd alevelsurfaceontheshopoor.
2.Raisetheheight-of-cuttothehighestposition;refer toAdjustingtheHeight-of-Cut.
3.Lowerthecuttingunitontotheatsurface.Remove thecoversfromthetopofthecuttingunit.
4.Rotatethebladesuntiltheendsfaceforwardand backward.Measurefromtheoortothefronttipof thecuttingedge.Rememberthisdimension.Then rotatethesamebladesothattheoppositeendis forward,andmeasureagain.Thedifferencebetween thedimensionsmustnotexceed1/8inch(3mm). Ifthedimensionexceeds1/8inch(3mm),replace thebladebecauseitisbent.Makesuretomeasure alloftheblades.
Thebladedrivebelt,tensionedbythespringloaded idlerpulley,isverydurable.However,aftermanyhours ofuse,thebeltwillshowsignsofwear.Signsofaworn beltare:squealingwhenbeltisrotating,bladesslipping whencuttinggrass,frayededges,burnmarksandcracks. Replacethebeltifanyoftheseconditionsareevident.
1.Lowerthecuttingunittotheshopoor.Remove thebeltcoversfromthetopofthecuttingunitand setthecoversaside.
2.Usingatorquewrenchorsimilartool,movetheidler pulley( thebelttensionandallowthebelttobeslippedoff thegearboxpulley(Figure34).
Figure33)awayfromthedrivebelttorelease
5.Comparethemeasurementsoftheouterbladeswith thecenterblade.Thecenterblademustnotbemore than3/8in.(10mm)lowerthantheouterblades.If thecenterbladeismorethan3/8in.(10mm)lower thantheouterblades,proceedtostep shimsbetweenthespindlehousingandthebottom ofthecuttingunit.
6.Removethebolts,atwashers,lockwashers,and nutsfromtheouterspindleintheareawherethe shimsmustbeadded.Toraiseorlowertheblade, addashim,PartNo.3256-24,betweenthespindle housingandthebottomofthecuttingunit.Continue tocheckthealignmentofthebladesandaddshims untilthetipsofthebladesarewithintherequired dimension.
Important:Donotusemorethanthreeshimsat anyoneholelocation.Usedecreasingnumbers ofshimsinadjacentholesifmorethanoneshim isaddedtoanyoneholelocation.
7.Installthebeltcovers.
6andadd
Figure33
1.Idlerpulley
Figure34
1.Gearbox
3.Removetheoldbeltfromaroundthespindlepulleys andidlerpulley.
4.Routethenewbeltaroundthespindlepulleysand idlerpulleyassemblyasshowninFigure35.
25
Page 26
Figure35
1.Beltrouting
5.Installthebeltcovers.
ReplacingtheGrassDeector
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperator'sor bystander'sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
•Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
•Makesurethegrassdeectorisinthedown position.
1.Removethelocknut,bolt,springandspacerholding thedeectortothepivotbrackets( Removethedamagedorworngrassdeector.
Figure36).
Figure36
1.Bolt
2.Spacer6.GrassDeector
3.Locknut
4.Spring8.Jhookendofspring
5.Springinstalled
7.Lendofspring,place
behinddeckedgebefore installingbolt
2.Placethespacerandspringontograssdeector. PlacetheLendofspringbehinddeckedge.
Note:MakesuretheLendofthespringisinstalled behindthedeckedgebeforeinstallingtheboltas shownin
Figure36.
3.Installtheboltandnut.PlacetheJhookendofthe springaroundthegrassdeector(Figure36).
Important:Thegrassdeectormustbeableto lowerdownintoposition.Liftthedeectorup totestthatitlowersintothefulldownposition.
26
Page 27
Notes:
27
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TheT oroTotalCoverageGuarantee
ALimitedWarranty
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer ,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany
811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenance andadjustmentsstatedinyourOperator'sManual.Failuretoperform requiredmaintenanceandadjustmentscanbegroundsfordisallowinga warrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup, duringnormalProductoperationinclude,butarenotlimitedto,brake padsandlinings,clutchlinings,blades,reels,rollersandbearings (sealedorgreasable),bedknives,sparkplugs,castorwheelsand bearings,tires,lters,belts,andcertainsprayercomponentssuchas diaphragms,nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants, lubricants,additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damageto
seatsduetowearorabrasion,wornpaintedsurfaces,scratched decalsorwindows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofToro.T orowill makethenaldecisionwhethertorepairanyexistingpartorassemblyor replaceit.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesToroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy underthiswarranty .
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty .ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty. Allimpliedwarrantiesofmerchantabilityandtnessforuseare limitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.Thiswarranty givesyouspeciclegalrights,andyoumayalsohaveotherrightswhich varyfromstatetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot applytotheEmissionsControlSystemWarranty.RefertotheEngine EmissionControlWarrantyStatementsuppliedwithyourproductor containedintheenginemanufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter.
374-0253RevB
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