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Toro
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31236
Operator's Manual
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Toro 31236, Groundsmaster 360, 31230 Operator's Manual

FormNo.3403-595RevA
Groundsmaster
®
3604-Wheel DriveMulti-PurposeMachine withCab
ModelNo.31236—SerialNo.316000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3403-595*A
ThisproductcomplieswithallrelevantEuropeandirectives; fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineonany forest-covered,brush-covered,orgrass-coveredlandunless theengineisequippedwithasparkarrester,asdenedin Section4442,maintainedineffectiveworkingorderorthe engineisconstructed,equipped,andmaintainedforthe preventionofre.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Introduction
Thismachineisaride-on,multi-purposemachineintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedformaintaininggrass onwell-maintainedlawnsinparks,sportselds,andon commercialgrounds.Itisnotdesignedforcuttingbrush, mowinggrassandothergrowthalongsidehighways,orfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2016—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
GeneralSafety.........................................................4
SoundPressure.......................................................4
SoundPower..........................................................4
VibrationLevel......................................................4
SafetyandInstructionalDecals.................................5
Setup...........................................................................10
1InstallingthePTODriveshafttoanOptional
MowerDeckorQAS...........................................10
2UsingtheOptionalMower-Deck-Mounting
Hardware...........................................................11
3CheckingtheTirePressure....................................11
4CheckingtheFluidLevels.....................................11
ProductOverview.........................................................12
Controls...............................................................12
CabControls......................................................14
Specications........................................................15
Attachments/Accessories........................................15
BeforeOperation......................................................15
BeforeOperationSafety..........................................15
FillingtheFuelTank...............................................16
PositioningtheStandardSeat...................................17
PositioningtheDeluxeSeat......................................18
RaisingandLoweringtheSeat..................................19
DuringOperation.....................................................19
DuringOperationSafety.........................................19
ThinkSafetyFirst...................................................20
UsingtheRollover-ProtectionSystem(ROPS)............20
StartingandShuttingofftheEngine..........................21
DrivingtheMachine...............................................22
StoppingtheMachine.............................................22
TheSafety-InterlockSystem....................................22
UnderstandingtheDiagnosticLight..........................23
DiagnosticAceDisplay...........................................23
CheckingtheInterlockSwitches...............................24
OperatingaMowerDeckorAttachment....................25
AdjustingtheHeight-of-Cut....................................26
SelectingTwo-orFour-WheelSteering......................26
OperatingTips......................................................27
AfterOperation........................................................27
AfterOperationSafety............................................27
PushingtheMachinebyHand..................................28
HaulingtheMachine...............................................28
Maintenance.................................................................29
RecommendedMaintenanceSchedule(s)......................29
DailyMaintenanceChecklist....................................30
PremaintenanceProcedures........................................31
Pre-MaintenanceSafety...........................................31
PreparingtheMachineforMaintenance.....................32
UsingtheHood-PropRod.......................................32
Lubrication...............................................................32
GreasingtheBearingsandBushings..........................32
EngineMaintenance..................................................35
EngineSafety.........................................................35
ServicingtheAirCleaner.........................................35
CheckingtheEngine-OilLevel.................................35
ChangingtheEngineOilandFilter...........................36
AdjustingtheThrottle.............................................36
FuelSystemMaintenance...........................................37
ServicingtheWaterSeparator..................................37
BleedingtheFuelSystem.........................................38
BleedingAirfromtheFuelInjectors..........................38
CleaningtheFuelTank............................................38
CheckingtheFuelLinesandConnections..................38
ElectricalSystemMaintenance....................................39
ElectricalSystemSafety...........................................39
CheckingtheFuses.................................................39
ServicingtheBattery...............................................39
StoringtheBattery..................................................40
DriveSystemMaintenance.........................................40
CheckingtheTirePressure......................................40
CorrectingtheSteeringMisalignment........................40
CoolingSystemMaintenance......................................41
CoolingSystemSafety.............................................41
CheckingtheCoolingSystem..................................41
CleaningtheRadiator..............................................41
BrakeMaintenance....................................................42
AdjustingtheServiceBrakes....................................42
AdjustingtheParkingBrake....................................42
BeltMaintenance......................................................43
CheckingtheAlternatorBelt...................................43
ControlsSystemMaintenance.....................................44
AdjustingtheTractionDriveforNeutral....................44
AdjustingtheMaximumGroundSpeed.....................44
HydraulicSystemMaintenance....................................45
HydraulicSystemSafety..........................................45
CheckingtheHydraulicSystem................................45
ChangingtheHydraulicFluidandFilter.....................46
CabMaintenance.......................................................47
FillingtheWasher-FluidBottle.................................47
CleaningtheCabAirFilters.....................................47
CleaningtheAir-ConditioningCoil..........................48
Cleaning...................................................................49
CleaningtheCab....................................................49
WasteDisposal.......................................................49
Storage........................................................................49
ServicingtheEngine...............................................49
ServicingtheMachine.............................................49
3
Safety
ThismachinehasbeendesignedinaccordancewithENISO 5395:2013andANSIB71.4-2012.
Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomplywith theinstructionmayresultinpersonalinjuryordeath.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof87 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof103dBA, whichincludesanUncertaintyValue(K)of1dBA.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeetand ofthrowingobjects.Alwaysfollowallsafetyinstructionsto avoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintendeduse couldprovedangeroustoyouandbystanders.
•ReadandunderstandthecontentsofthisOperator’ sManual
beforeyoustarttheengine.Ensurethateveryoneusing thisproductknowshowtouseitandunderstandsthe warnings.
•Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
•Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe machine.
•Keepclearofanydischargeopening.Keepbystandersa
safedistancefromthemachine.
•Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
•Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

VibrationLevel

Hand-Arm
Measuredvibrationlevelforrighthand=0.39m/s
Measuredvibrationlevelforlefthand=0.34m/s
UncertaintyValue(K)=0.5m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.41m/s
UncertaintyValue(K)=0.5m/s
2
2
2
2
2
Improperlyusingormaintainingthismachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safety-alertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomplywith theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationintheir respectivesectionsthroughoutthismanual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
106-9206
1.Wheel-torquespecications
2.ReadtheOperator'sManual.
112-1461
1.Beltrouting
117-2718
117-3233
1.ReadtheOperator'sManualforinformationonfuses.
2.4-wheelsteersolenoid—7.5A
3.PTOenable,4-wheel-steerlamp,decklift,deckoat—7.5A
4.Glowindicator,fuel-runsolenoid,diagnosticlight,start—7.5 A
5.Headlights,deckactuator,powertakeoff—10A
6.Lights—15A
7.Operator-presenceswitch—10A
8.Powerpoint,lights—15A
9.Engine—10A
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,hand;entanglement hazard,belt—stayawayfrommovingparts,keepallguards andshieldsinplace.
5
117-3270
117-3273
1.Warning—readtheOperator'sManual.6.Thrownobjecthazard—keepbystandersasafedistancefrom
2.Warning—donotoperatethismachineunlessyouaretrained.7.Warning—locktheparkingbrake,stoptheengine,and
3.Warning—weartheseatbeltwhenseatedintheoperator's position.
4.Cutting/dismembermenthazardofhandorfoot—removethe ignitionkeyandreadtheinstructionsbeforeservicingor performingmaintenance.
5.Warning—wearhearingprotection.
themachine.
removetheignitionkeybeforeleavingthemachine.
8.Tippinghazard—lowerthecuttingunitwhendrivingdown slopes;slowthemachinebeforeturning,donotturnathigh speeds.
9.Cuttinghazardofhandorfoot—stayawayfrommovingparts; keepallguardsinplace.
117-3276
1.Enginecoolantunder pressure
2.Explosionhazard—read theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe Operator'sManual.
6
120-0250
1.Slow-movingvehicle
121-8378
1.Fan—off
2.Fan—onfull
3.Coldair7.Airconditioner—off
4.Hotair8.Airconditioner—on
5.Externalair
6.Internalair
1.Indicatesthatthebladeisidentiedasapartfromthe originalmachinemanufacturer.
125-9688
1.Windshieldwipers—off
2.Windshieldwipers
3.Windshieldwipers—on
4.Spraywindshieldwasher uid
Manufacturer'sMark
130-0611
1.Warning—1)Removethepin;2)Raisethedoors;3)Exit thecab
115-0492
1.Heightofcut(mm)
7
1.Electricalpowerpoint
00
0
0
0
0
00
00
000
106-2353
115-0493
1.Heightofcut(mm)
125–7427
1.Raise/Lowerdecks
2.2-wheelsteering6.Engine—start
3.4-wheelsteering7.Fast
4.Engine—stop
130-0594
1.Warning—readtheOperator’sManual;whensittinginthe cab,alwayswearaseatbelt;wearhearingprotection.
5.Engine—run
8.Slow
8
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries.
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
PTOdriveshaft Bolt(5/16x1-3/4inches)
1
2
3
4
Locknut(5/16inch) Rollpin(3/16x1-1/2inches) Retainerpin2 Greasetting Washerheadscrew(5/16x7/8inch)
Nopartsrequired
Nopartsrequired
MediaandAdditionalParts
Description
Operator'sManual
Engineoperator'smanual1
PartsCatalog
Operatortrainingmaterial
Qty.
Qty.
1 4 4 2
2 2
–
–
1
1
1
Readbeforeoperatingthemachine
Readbeforeoperatingthemachine
Usereferencepartnumbers
Viewthevideobeforeoperatingthemachine.
InstallthePTOdriveshafttoaoptional deckorQAS.
Usethehardwaretoinstalltheoptional mowerdeck.
Checkthetirepressure.
Checkthehydraulicuid,engineoil, andcoolantlevels.
Use
Use
1

InstallingthePTODriveshaft toanOptionalMowerDeckor QAS

Partsneededforthisprocedure:
1
PTOdriveshaft
4
Bolt(5/16x1-3/4inches)
4
Locknut(5/16inch)
2
Rollpin(3/16x1-1/2inches)
Procedure
Note:InstallingthePTOdriveshaftiseasierifyouposition
themachineonahoist.
1.Parkmachineonalevelsurface,shutofftheengine, engagetheparkingbrake,andremovekeyfromthe ignitionswitch.
WARNING
Donotstarttheengineandengagethe PTOswitchwhenthePTOdriveshaftis disconnectedfromthecuttingdeck.Ifyou starttheengineandthePTOshaftisallowed torotate,seriouspersonalinjuryandmachine damagecouldresult.BeforethePTO driveshaftisdisconnectedfromthecutting deck,disconnectthePTOsolenoid-valve-coil connectorfromthewireharnesstoprevent unintentionallyengagingthePTOclutch.
2.Disconnectthewire-harnessconnectorfromthePTO solenoid-valve-coilconnector(Figure3).
10
G018339
1
G018340
1
2
3
4
5
8.Afteryouconnecttheotherendofthedriveshaftto theattachmentgearboxshaft,connectthewire-harness connectortothePTOsolenoid-valve-coilconnector (Figure3).
2
UsingtheOptional Mower-Deck-Mounting
Figure3
1.Wire-harnessconnector
3.PositionthePTOdriveshaftunderthefrontofthe machine.Ensurethattheslip-shaftyokeofthe driveshaftispositionedtowardthetransmission driveshaft(Figure4).
Figure4
1.Transmissiondriveshaft
2.Bolt5.Rollpin
3.PTOdriveshaft
4.Locknut
Hardware
Partsneededforthisprocedure:
2Retainerpin
2
Greasetting
2
Washerheadscrew(5/16x7/8inch)
Procedure
Note:Thesecomponentsandprocedurearerequiredonly
ifamowerdeckthatrequiresretainerpinsismountedtothe tractionunit.RefertothemowerdeckOperator’ sManualfor theinstallationinstructions.
Note:Ifyouarenotinstallingamowerdeckonthetraction unit,removeortieupthe4deck-liftchainsfromthelift suspension.
3

CheckingtheTirePressure

4.Alignthesplineandroll-pinholeofthedriveshaftyoke withthetransmissiondriveshaft.
5.SlidethePTOdriveshaftendyokeontothe transmissiondriveshaft.
6.SecuretheendyokeofthePTOdriveshaftasfollows:
A.Installtherollpinintheendyokeandshaft.
B.Installtheboltsthroughthedriveshaftendyoke.
C.Installandtightenthelocknutstosecuretheend
yoketothePTOdriveshaft.
Note:Retaintheremainingbolts,locknuts,and rollpintosecuretheotherendofthedriveshaft totheattachmentgearboxshaft.
D.Torquethelocknutsto20to25N-m(175to225
in-lb).
7.LubricatethegreasettingsonthePTOdriveshaft.
NoPartsRequired
Procedure
Thetiresareoverinatedforshipping.Therefore,release someoftheairtoreducethepressure.Alltiresshouldbe inatedto172kPa(25psi).
11
ProductOverview
4
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checkthehydraulic-uidlevelbeforestartingthe engine,refertoCheckingtheHydraulicSystem(page
45).
2.Checktheengine-oillevelbeforestartingtheengine, refertoCheckingtheEngine-OilLevel(page35).
3.Checkthecoolingsystembeforestartingtheengine; refertoCheckingtheCoolingSystem(page41).
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine.
TractionPedal
Thetractionpedal(Figure5)controlstheforwardandreverse operation.Pressthetopofthepedaltomoveforwardand thebottomtomoverearward.Thegroundspeeddependson howfaryoupressthepedal.Fornoload,maximumground speed,fullypressthepedalwhilethethrottleisintheFAST position.
Tostopthemachine,reducethefootpressureonthetraction pedalandallowittoreturntothecenterposition.
Figure5
1.Parkingbrake4.Tractionpedal
2.Brakepedal
3.Tilt-steeringpedal
5.Thisfeaturenolonger existsonthemachine.
BrakePedal
Usethebrakepedalwiththebrake-pedallatchtoengageand disengagetheparkingbrake(Figure5).Tostopthemachine, releasethetractionpedalandallowittoreturntothecenter position.Youcanusethebraketoassistinstoppingthe machineinanemergencysituation.
ParkingBrake
Toengagetheparkingbrake,pushdownonthebrakepedal andpressthetopforwardtolatch(Figure5).T oreleasethe parkingbrake,pressthebrakepedaluntiltheparkingbrake latchretractswithoutcontactingthelockingmechanism.
12
TiltSteeringPedal
Totiltthesteeringwheeltowardyou,pressthefootpedal down,pullthesteeringtowertowardyoutothemost comfortableposition,andreleasethepedal(Figure5).To movethesteeringwheelawayfromyou,pressthefootpedal andreleaseitwhenthesteeringwheelreachesthedesired operatingposition.
themachinewiththethrottleintheFASTpositionwhen operatingattachments.
Power-Takeoff(PTO)Switch
Thepower-takeoff(PTO)switchstartsandstopsthe attachment(Figure6).
IgnitionSwitch
Theignitionswitchhas3positions:OFF,ON/PREHEAT,and START(Figure6).
Figure6
1.Power-takeoff(PTO) switch
2.Oil-pressure-warninglight
3.Charge-indicatorlight
4.Hourmeter
5.Differential-lockswitch (2-wheel-driveonly)
6.Steering-selectorswitch (4-wheel-driveonly)
7.Throttlelever
8.Diagnosticlight (4-wheel-driveonly)
9.Ignitionswitch
10.Powerpoint
11.Optionalswitchlocation
12.Deck-liftswitch
13.Glow-pluglight
14.Coolant-temperature-warning light
SteeringSelectorSwitch
Pressthesteeringselectorswitchtothereartoengage4-wheel steeringandforwardtoreturnto2-wheelsteering(Figure6).
HourMeter
Thehourmeter(Figure6)recordsthenumberofhoursthat theenginehasoperated.Itoperateswhenthekeyswitchis intheRUNposition.Usethesetimesforschedulingregular maintenance.
Glow-Plug-IndicatorLight(Orange Light)
Theglow-plug-indicatorlight(Figure6)turnsonwhenyou turntheignitionswitchtotheONposition.Itremainsonfor 6seconds.Whenthelightturnsoff,youcanstarttheengine.
Engine-Coolant-Temperature-Warning Light
Thislightglowsandtheattachmentstopsifthetemperature oftheenginecoolantishigh(Figure6).Ifyoudonotstop themachineandthecoolanttemperaturerisesanother7°C (20°F),theengineshutsoff.
Important:Iftheattachmentshutsdownandthe temperaturewarninglightison,pushthePTOknob down,drivethemachinetoasafe,atarea,movethe throttlelevertotheSLOWposition,allowthetraction pedaltomovetotheNEUTRALposition,andengage theparkingbrake.Allowtheenginetoidleforseveral minuteswhileitcoolstoasafelevel.Shutofftheengine andcheckthecoolingsystem;refertoCheckingthe
CoolingSystem(page41).
DiagnosticLight
Thediagnosticlightilluminateswhenthesystemdetectsa fault(Figure6).
ThrottleLever
Thethrottlelever(Figure6)controlstheenginespeed. MovingthethrottleleverforwardtowardtheFASTposition increasestheenginespeed.Movingitrearwardtowardthe SLOWpositiondecreasestheenginespeed.Thethrottle controlsthespeedofthePTOand,withthetractionpedal, controlsthegroundspeedofthemachine.Alwaysrun
ChargeIndicator
Thechargeindicatorilluminateswhenthecharging-system circuitmalfunctions(Figure6).
Oil-Pressure-WarningLight
Theoil-pressure-warninglight(Figure6)glowswhentheoil pressureinenginedropsbelowasafelevel.Iflowoilpressure everoccurs,shutofftheengineanddeterminethecause. Repairthedamagebeforestartingtheengineagain.
13
FuelGauge
1
2
3
4
5
6
7
8
g028431
9
Temperature-Control-Knob
Thefuelgauge(Figure7)indicatestheamountoffuel remaininginthefueltank.
Figure7
1.Fuelgauge2.Fuel-tankcap

CabControls

Rotatethetemperature-controlknobtoregulatetheair temperatureinthecab(Figure8).
Windshield-WiperSwitch
Usethisswitchtoturnthewindshieldwipersonoroff (Figure8).
PowerOutlet
Usethis15A,12VDCpoweroutlettopowercompatible devices(Figure8).
LightsSwitch
Usethisswitchtoturntheheadlightsandtaillightonoroff (Figure8).
FlashersSwitch
Usethisswitchtoturntheashers(hazardlights)onoroff (Figure8).
Air-ConditioningSwitch
Usethisswitchtoturntheairconditioningonoroff(Figure
8).
Figure8
1.Air-recirculationcontrol5.Poweroutlet
2.Fancontrol6.Lightsswitch
3.Temperaturecontrol7.Flashersswitch
4.Windshield-wiperswitch8.Air-conditioningswitch
Air-RecirculationControl
Setsthecabtoeitherrecirculatetheairinthecabinortodraw airintothecabinfromoutside(Figure8).
•Setittorecirculatetheairwhenusingtheair-conditioning.
•Setittodrawairinwhenusingtheheaterorfan.
Fan-ControlKnob
WindshieldLatch
Liftupthelatchestoopenthewindshield(Figure9).Pressin thelatchtolockthewindshieldintheopenposition.Pullout anddownonthelatchtocloseandsecurethewindshield.
Figure9
1.Windshieldlatch
RearWindowLatch
Liftupthelatchestoopentherearwindow .Pressinthelatch tolockthewindowintheopenposition.Pulloutanddown onthelatchtocloseandsecurethewindow(Figure9).
Rotatethefan-controlknobtoregulatethespeedofthefan (Figure8).
Important:Y oumustclosetherearwindowbefore openingthehood;otherwise,damagemayoccur.
14
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Length
Width(RearWheels)147.3cm(58inches)
Height
Weight
MachinewithoutaDeck
Machinewith72-inchBase Deck
Machinewith72-inch Side-DischargeDeck

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
241.3cm(95inches)
221cm(87inches)
1,361kg(3,000lb)
1,531kg(3,375lb)
1,571kg(3,464lb)
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety
•Neverallowchildrenoruntrainedpeopletooperateor
servicethemachine.Localregulationsmayrestrictthe ageoftheoperator.Theownerisresponsiblefortraining alloperatorsandmechanics.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.Knowhowtostop themachineandenginequickly.
•Checkthatallsafetydevicesareattachedand
functioningproperly.Thisincludes,butisnotlimitedto, operator-presencecontrols;safetyswitchesandshields; therolloverprotectionsystem(ROPS);attachments;and brakes.Donotoperatethemachineunlessallsafety devicesareinpositionandfunctioningasintendedby themanufacturer.
•Alwaysinspectthemachinetoensurethattheblades,
bladebolts,andcuttingassemblyarenotwornor damaged.Replacewornordamagedbladesandboltsin setstopreservebalance.
•Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldpotentially throw .
•Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessoriesrequiredto operatethemachineproperlyandsafely.
15
FuelSafety

FillingtheFuelTank

DANGER
Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
•Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana180-daysupplyoffuel.
•Donotoperatethemachinewithouttheentire exhaustsysteminplaceandinproperworking condition.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
•Avoidprolongedbreathingofvapors.
•Keepyourhandsandfaceawayfromthenozzle andthefuel-tankopening.
•Keepfuelawayfromyoureyesandskin.
•Useonlyanapprovedfuelcontainer.
•Neverremovethefuelcaporaddfueltothefueltank
whiletheengineisrunning.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundandawayfromyourvehiclebeforelling.
•Removetheequipmentfromthetruckortrailerandadd
fueltoitwhileitisontheground.Ifthisisnotpossible, thenaddfuelusingaportablecontainerratherthanfrom afuel-dispensernozzle.
RecommendedFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswithlow (<500ppm)orultralow(<15ppm)sulfurcontent.The minimumcetaneratingshouldbe40.Purchasefuelin quantitiesthatyoucanusewithin180daystoensurethat thefuelisfresh.
FuelT ankCapacity:51L(13.5USgallons)
Usesummer-gradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwintergrade(No.1-DorNo. 1-D/2-Dblend)belowthattemperature.Usingwinter-grade fuelatlowertemperaturesprovidealowerashpointand cold-owcharacteristics,whicheasesstartingandreduces pluggingofthefuellter.
Usingsummer-gradefuelabove-7°C(20°F)contributes towardlongerlifeofthefuelpumpandincreasedpower comparedtowinter-gradefuel.
Important:Donotusekeroseneorgasolineinsteadof dieselfuel.Failingtoobservethiscautionwilldamage theengine.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel portionshouldbeultra-lowsulfur.Observethefollowing precautions:
•Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
•Biodieselblendsmaydamagepaintedsurfaces.
•UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
•Checkallseals,hoses,andgasketsincontactwithfuelas
theymaydegradeovertime.
•Espectthefuelltertoplugupforatimeafterconverting
tobiodiesel-blendedfuel.
•Contactyourdistributorformoreinformationon
biodieselfuel.
•Keepthefuel-dispensernozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimesuntilfueling iscomplete.Donotuseanozzlelock-opendevice.
•Ifyouspillfuelonyourclothing,changeyourclothing
immediately.
•Fillthefueltankuntilthefuellevelis25mm(1inch)
belowthebottomofthellerneck.Donotoverllthe fueltank.Replacethefuel-tankcapandtightenitsecurely .
Note:Ifpossible,llthefueltankaftereachuse.This minimizespossiblebuildupofcondensationinsidethefuel tank.
1.Parkthemachineonalevelsurface.
2.Shutofftheengineandsettheparkingbrake.
3.Cleanaroundthefuel-tankcapandremovethecap (Figure10).
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