Form Number 3353-999 Rev B
Commercial Walk-Behind Mower
Fixed Deck, Pistol Grip, Hydro Drive
with 48in TURBO FORCE Cutting Unit
Model No. 30988 - 260000001 and up.
®
Parts Catalog
Ordering Replacement Parts
To order replacement parts, please supply the part
number, the quantity, and the description of each part
desired.
Understanding Reference Numbers
Each Identified part in an illustration has a reference
number. The reference number for a part also
appears in the parts list, along with other information
about the part.
This catalog uses two special reference number
formats, one to indicate parts in a service assembly
and another to indicate the quantity of a given part in
an illustration.
Service Assembly Reference Numbers
Parts in service assemblies have reference numbers
in the form a:b. The a represents the reference
number of the entire service assembly and the b
represents a sequential number unique to each part
within the service assembly.
© The Toro Company - 2006
Register your product at www.Toro.com
All Rights Reserved
For example, a wheel assembly might be identified
by reference number 6, the tire by 6:1, the valve by
6:2, and the wheel by 6:3. When you order the
assembly identified by reference number 6, you
receive all parts identified by reference numbers 6:1,
6:2, and 6:3. However, you may also order any part
individually. Reference numbers of this type appear
in illustrations and in part lists.
Reference Numbers Indicating Quantity
In an illustration, if a reference number indicates
more than one part, the reference number has the
form nX y. The n represents the quantity of the part,
the X is the multiplication symbol, and the y
represents the reference number.
For example, in an illustration, the reference number
2X 37 means that two of the parts identified by
reference number 37 are indicated.
Contents
Description Page
. . . . . . 3 Engine and Fuel Tank Assembly
. . . . . . 4 Drive Assembly
. . . . . . 6 Parking Brake Assembly
. . . . . . 7 Frame and Wheel Assembly
. . . . . . 8 Hydraulic Assembly
. . . . . . 9 Hydraulic Pump Assembly No. 106-5490
. . . . . . 10 Pivot and Linkage Assembly
. . . . . . 11 Handle and Control Assembly
. . . . . . 13 Control Handle Assembly No. 110-6907
. . . . . . 14 Deck Assembly
. . . . . . 15 Deck Decal Assembly No. 110-4909
. . . . . . 16 Deflector Assembly No.110-0758
. . . . . . 17 Sheave, Spindle and Blade Assembly
. . . . . . 18 Idler Assembly
. . . . . . 19 Castor Assembly
Cylinder and Crankcase Assembly Kawasaki
FH541V-BS23-R
Piston and Crankshaft Assembly Kawasaki
FH541V-BS23-R
. . . . . . 20
. . . . . . 22
Description Page
Valve and Camshaft Assembly Kawasaki
FH541V-BS23-R
Lubrication Equipment Assembly Kawasaki
FH541V-BS23-R
Cooling Equipment Assembly Kawasaki
FH541V-BS23-R
Electric Equipment Assembly Kawasaki
FH541V-BS23-R
Control Equipment Assembly Kawasaki
FH541V-BS23-R
Carburetor Assembly Kawasaki FH541VBS23-R
Air Filter and Muffler Assembly Kawasaki
FH541V-BS23-R
Fuel Tank and Valve Assembly Kawasaki
FH541V-BS23-R
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
AR. . . . . . . . . . . . . . .as required
ASM. . . . . . . . . . . . . assembly
BBC. . . . . . . . . . . . . blade brake clutch
CARR. . . . . . . . . . . . carriage
DEG. . . . . . . . . . . . . degrees
EXT. . . . . . . . . . . . . .external
FH. . . . . . . . . . . . . . .flat head
GA. . . . . . . . . . . . . . .gauge
HF. . . . . . . . . . . . . . . hex flange
HH. . . . . . . . . . . . . . .hex head
HHF. . . . . . . . . . . . . hex head flange
HHFTF. . . . . . . . . . . hex head flange thread forming
HJ. . . . . . . . . . . . . . . hex jam
HLH. . . . . . . . . . . . . .hex lag head
HOC. . . . . . . . . . . . . height-of-cut
HSBH. . . . . . . . . . . . hex socket button head
HSFH. . . . . . . . . . . . hex socket flat head
HSH. . . . . . . . . . . . . hex socket head
HWH. . . . . . . . . . . . . hex washer head
HWHTF. . . . . . . . . . .hex washer head thread
forming
HYD. . . . . . . . . . . . . hydraulic
INC. . . . . . . . . . . . . . incorporated
LH. . . . . . . . . . . . . . . left hand
NI. . . . . . . . . . . . . . . nylon insert
NPTF. . . . . . . . . . . . national pipe thread fine
PFH. . . . . . . . . . . . . .phillips flat head
PPH. . . . . . . . . . . . . phillips pan head
PPHTF. . . . . . . . . . . phillips pan head thread
PRH. . . . . . . . . . . . . phillips round head
PTH. . . . . . . . . . . . . .phillips truss head
PTO. . . . . . . . . . . . . power-take-off
RH. . . . . . . . . . . . . . .right hand
ROPS. . . . . . . . . . . . roll-over-protection-system
SFH. . . . . . . . . . . . . .slotted fillister head
SHH. . . . . . . . . . . . . slotted hex head
SHWH. . . . . . . . . . . .slotted hex washer head
SPH. . . . . . . . . . . . . slotted pan head
SQH. . . . . . . . . . . . . square head
SRH. . . . . . . . . . . . . slotted round head
STD. . . . . . . . . . . . . .standard
TAP. . . . . . . . . . . . . .self tapping
TTH. . . . . . . . . . . . . .torx truss head
. . . . . . 24
. . . . . . 26
. . . . . . 28
. . . . . . 30
. . . . . . 32
. . . . . . 34
. . . . . . 36
. . . . . . 37
. . . . . . 38 Starter Assembly Kawasaki FH541V-BS23-R
. . . . . . 40 Label Assembly Kawasaki FH541V-BS23-R
. . . . . . 41 Attachments and Accessories List
forming
Footnotes
n
Not illustrated
p
Obtain from your local Kawasaki dealer
o
Not serviced separately
2
3353-999 Rev B
Engine and Fuel Tank Assembly
Ref Part No. Qty. Description
Fuel Tank ASM 1
1
Fitting-Fuel, Bulkhead 1:2
1
Gas Cap ASM 2
1
Gasket-Cap, Gas 2:3
1
Stud 3
2
Washer-Flat 4
4
Spring-Tank, Fuel 5
2
Nut-Lock, NI 6
2
Clamp 7
4
Engine-Kawasaki, FH541V-Bs23-
1
R
Decal-Warning, Hot Surfaces 9
1
Nut-HF 10
1
Screw-HH 11
1
Adapter 12
1
Valve-Drain, Oil 13
1
Hose-Fuel 14
1
Valve-Fuel 15
1
Hose-Fuel 16
1
Screw-HH 19
2
Washer-Lock 20
2
Screw-HH 23
1
Washer-Lock 24
1
Muffler 25
1
op
106-0730
103-2605
88-3980
88-4010
1-633023
3256-23
1-633349
3296-47
1-303077
8
106-0699
32128-21
323-14
103-1966
92-6877
109-0293
1-603770
109-0306
322-3
1-805005
33113-016
1-805004
100-6467
Ref Part No. Qty. Description
Clamp-Muffler 26
1
3
Screw-HH
Washer-Spring 28
4
Nut-HF 29
4
Spacer 30
2
Nut-Lock, NI 31
1
Screw-HH 32
8
Washer-Belleville 33
8
Nut-HHF, Whiz 34
8
Clip-Loom 35
1
Screw-HH 36
1
Screw-HH 37
1
Guide-Belt 38
1
Hose-Drain, Oil 99
1
27
103-5465
322-7
1-303334
32128-20
5-0652
3296-39
323-6
98-5975
3290-357
1-413510
33114-016
322-9
1-322110
103-1964
3
3353-999 Rev B
3
Ref Part No. Qty. Description
Key 1
1-807259
1-653035
1-603843
1-523157
110-4890
1-373034
1-603610
3212-6
3231-6
1-323365
3256-14
1-809069
323-12
1-373034
5-0652
302-19
1-603402
322-5
1-603801
32128-20
1-803050
106-2740
1-807272
1-413010
2
Pulley 2
1
Pulley-Idler 3
1
Washer-Spacer, 14 GA 4
2
Pulley ASM 5
1
Washer 6
3
Washer-Spring 7
2
Screw-HH 8
1
Screw-CARR 9
1
Chain-Link, Twist 10
1
Washer-Flat 11
1
Screw-Cap Socket Head 12
1
Screw-HH 13
1
Washer 14
1
Spacer 15
1
Fitting-Grease 16
1
Spring-Extension 17
1
Screw-HH 18
1
Anchor-Spring 19
1
Nut-HF 20
2
Screw-Set 21
4
V-Belt-Drive, Hydro 22
1
Key 23
2
Sheave ASM W/Hub 24
2
4
Drive Assembly
Ref Part No. Qty. Description
3256-24
3290-357
3296-2
1-603044
1-603496
1-602521
103-4681
103-1796
32128-33
103-1797-01
321-3
98-0776
3296-39
323-6
1-413497
95-2814
323-7
110-0543
3296-42
3256-22
1-603727
1-323430
1-633181
1-513051
1
Washer-Flat 25
Nut-HHF, Whiz 26
1
Nut-Lock 27
1
Bushing 28
1
Bushing-Idler 29
1
Idler Arm ASM 30
1
Sleeve-Bearing 30:1
2
Cable-Choke 31
1
Nut-HF 32
2
Bracket-Cable, Choke 33
1
Screw-HH 34
2
Decal-Caution 36
1
Nut-Lock, NI 37
3
Screw-HH 39
2
Bellcrank 40
1
Decal-Shut Off, Fuel 41
1
Screw-HH 42
1
Belt-V 43
1
Nut-Lock, NI 44
1
Washer-Flat 45
1
Clip-Loom 46
1
Module-Interlock 47
1
Plate-Tapped 48
1
Switch-Open, Normally 49
1
3
3353-999 Rev B
Drive Assembly (continued)
Ref Part No. Qty. Description
Tie-Plastic 50
1-303287
3290-500
321-4
1
Screw-PPH 51
2
Screw-HH 52
1
5
3353-999 Rev B
4
Parking Brake Assembly
Ref Part No. Qty. Description
Switch-Open, Normally 1
1-513051
1-633181
3296-39
1-412501-03
1-303020
1-414504
1-413347
1-413344
3256-24
323-10
3290-500
1-413496
3296-39
1-806003
323-9
1-303548
1-414508
1-633131
1-413489
103-2004-03
3218-3
322-6
1-323161
32128-20
6
1
Plate-Tapped 2
1
Nut-Lock, NI 3
1
Lever-Parkbrake 4
1
Grip-Lever 5
1
Bracket ASM 6
1
Sleeve-Bushing 6:2
2
Bushing-Pivot 7
1
Washer-Flat 8
2
Screw-HH 9
1
Screw-PPH 10
2
Linkage-Upper 11
1
Nut-Lock, NI 12
4
Pin-Hair 13
3
Screw-HH 14
2
Bushing-Plastic 15
1
Bellcrank ASM 16
1
Yoke-Linkage, Brake 18
1
Linkage-Lower 19
1
Brake 20
1
Nut-Jam 21
1
Screw-HH 22
1
Spring-Idler 23
1
Nut-HF 24
1
Ref Part No. Qty. Description
1
103-2399
32128-21
323-6
103-2103
3296-29
321-23
3256-22
103-2191
1-323549
32128-33
Pin-Spring, Clevis 25
Nut-HF 26
2
Screw-HH 27
3
Decal-Brake, Park 28
1
Nut-Lock, NI 29
1
Screw-HH 30
2
Washer-Flat 31
2
Spacer 32
2
Spacer 33
2
Nut-HF 34
2
5
3353-999 Rev B
Frame and Wheel Assembly
Ref Part No. Qty. Description
Nut-HHF, Whiz 1
3290-357
323-11
103-2056
322-3
323-13
1-413510
3296-29
110-6915-01
322-6
1-322090-01
1-806003
1-323172
321-3
3290-500
1-323213
32128-33
1-513051
1-633181
3256-23
1-322108
302-40
1-809062
1-402062-01
3234-12
16
Screw-HH 2
1
Shield-Drag 3
1
Screw-HH 4
2
Screw-HH 5
2
Clip-Loom 6
2
Nut-Lock, NI 7
3
Hydro Frame ASM 8
1
Screw-HH 9
1
Bellcrank ASM 10
1
Pin-Hair 11
4
Linkage-Engage, Blade 12
1
Screw-HH 13
2
Screw-PPH 14
2
Bracket-Switch, Blade 15
1
Nut-HF 16
2
Switch-Open, Normally 17
1
Plate-Tapped 18
1
Washer-Flat 19
2
Bellcrank ASM 20
1
Fitting-Grease 20:3
1
Screw 21
1
Mount-Motor 28
2
Screw-HHF 29
8
Ref Part No. Qty. Description
2
1-602997
o
1-613264
1-603715
242-50
1-807019
1-806800
32136-5
323-6
98-5975
1-323366
105-4820
323-23
1-543296
1-323174
1-808280
1-303105
3219-2
1-303287
Hub W/Studs 30
Wheel And Tire ASM 31 2
Tire-Turfmaster 31:1
1
Wheel-Rim 31:2
1
Nut-Lug 32
8
Key-Woodruff 33
2
Pin-Cotter 34
2
Nut-Hex, Slotted 35
2
Screw-HH 36
8
Washer-Belleville 37
8
Ring-Split 38
1
Spacer-Short 39
1
Screw-HH 40
1
Grommet 41
1
Arm-Linkage, Assist 42
1
Pin-Clevis 43
1
Yoke-Adjustable 44
1
Nut-Hex 45
1
Tie-Plastic 47
2
7
3353-999 Rev B
6
Ref Part No. Qty. Description
Nut-HHF, Whiz 1
3290-357
103-1802
1-603921
1-323241
1-613034
103-4611
n
n
n
n
n
o
105-6184
105-6185
103-2664
94-6922
103-2666
103-1799
237-42
1-603990
1-603920
1-603992
106-5490
103-1947
103-1948
103-1949
1-523552
103-1801
237-42
4
Fitting-HYD, 90 DEG 2
2
O-Ring 2:1
1
Hose-Pressure, High 3
2
Hose-Pressure, High 4
2
Pump-HYD 5
1
Overhaul Seal Kit 5:1
1
Plate-Valve 5:2
1
Input Shaft Kit 5:8
1
Bearing-Thrust 5:9
1
Cylinder Block Kit 5:10
1
Elbow-90 DEG 6
2
O-Ring 6:1
1
Fitting-Straight 7
4
O-Ring 7:1
1
O-Ring 7:2
1
Hydraulic Pump ASM 8
1
HYD Reservoir ASM 11
1
Reservoir-HYD 11:1
1
Cap-Reservoir, HYD 11:1:1
1
Gasket-Cap 11:1:2
1
Decal-Tank, HYD 11:2
1
Adapter-Straight 12
1
1
O-Ring 12:1
8
Hydraulic Assembly
Ref Part No. Qty. Description
103-1807
237-42
103-1988
1-603991
237-80
1-603992
1-603718
n
1-000119
103-2889
103-1912
237-42
321-3
1-633750
1-805004
103-2959
103-1716
323-7
103-3914
103-4019
3256-3
Elbow-45 DEG 13
1
O-Ring 13:1
1
Clamp-Hose 14
3
Fitting-Straight 15
4
O-Ring 15:1
1
O-Ring 15:2
1
Motor-Wheel 16
2
Seal Kit 16:1
1
Filter Head ASM 17
1
Adapter-Straight 17:1
2
O-Ring 17:1:1
1
Screw-HH 18
2
Filter-Oil, HYD 19
1
Washer-Lock 20
2
Hose-Charge 23
1
Clamp-Hose 24
3
Screw-HH 28
4
Charge Hose ASM 29
1
Case Drain Hose ASM 30
1
Washer-Flat 31
8
A1
3353-999 Rev B
Hydraulic Pump Assembly No. 106-5490
Ref Part No. Qty. Description
Housing Kit 1
106-8751
106-8752
106-8753
106-8754
106-8755
106-8756
104-2122
106-8757
106-8758
106-8759
103-2664
104-5311
104-5310
104-5308
104-5309
104-2106
94-1936
94-1937
105-6185
94-1907
94-6922
94-1909
94-1910
98-3252
1
End Cap Kit (W/Poppets) 2
1
Pin-Headless, Straight 3
2
Bolt-HF 4
4
O-Ring 5
1
Charge Pump Kit 6
1
Gerotor ASM 7
1
O-Ring 8
1
Screw-HSH 10
2
Bypass Valve Kit 15
1
Input Shaft Kit 18
1
Bearing-Ball 19
1
Seal-Lip 20
1
Spacer 21
1
Ring-Retaining 22
1
Cylinder Block ASM 25
1
Spring-Block 29
1
Washer-Block, Thrust 30
1
Plate-Valve 31
1
Swashplate-Variable 32
1
Bearing-Thrust 34
1
Arm-Trunion 37
1
Guide-Slot 38
1
Valve-Check (W/Poppet) 42
2
Ref Part No. Qty. Description
1
106-8760
106-8761
106-8762
106-8763
n
105-6184
Charge Relief Valve Kit 44
Trunnion Seal / Retainer Kit 49
1
Plug-HSH 56
1
Plug-HSH 66
1
Overhaul Seal Kit 99
1
9
3353-999 Rev B
7
Pivot and Linkage Assembly
Ref Part No. Qty. Description
Nut-HF 1
32128-20
3290-357
1-323197-01
323-16
3256-2
1-805005
322-3
302-19
110-4897-01
1-323195-01
1-809056
3256-24
1-633102
1-806003
3219-2
1-603735
1-603807
1-603737
1-413350
103-4796-01
1-803022
1-403180
3296-29
103-1190-01
10
18
Nut-HHF, Whiz 2
7
Spacer-Shield 3
4
Screw-HH 4
7
Washer-Flat 5
6
Washer-Lock 6
4
Screw-HH 7
4
Fitting-Grease 8
2
Shield-Controls, Hydro 9
2
Spacer-Shield 10
4
Screw 11
2
Washer-Flat 12
2
Bearing-Flange, Side 13
2
Pin-Hair 14
2
Nut-Hex 15
7
Bushing-Flanged 16
2
Spring-Return, Neutral 17
2
Bolt-Return, Neutral 18
2
Link-Control, Speed 19
2
Shaft-Control, RH 20
1
Screw-Set 21
2
Screw-HH 22
2
Nut-Lock, NI 23
2
Shaft-Control, LH 24
1
Ref Part No. Qty. Description
2
322-6
1-603693
103-1235
1-613089
1-800016
1-413219
3256-23
1-412203-01
1-413151
1-603903
1-323245
3220-2
1-303105
1-808280
3272-5
1-603676
105-4109
32151-47
3218-2
Screw-HH 25
Spring-Extension 26
2
Swivel-Lever, Drive 27
2
Tab-Spring, Extension 28
2
Bolt-TAP, HH 29
2
Rod-Lever, Drive 32
2
Washer-Flat 34
7
Crank-Control, Speed 37
1
Knob-Tracking 38
1
Spacer 39
1
Spring-Compression 40
1
Nut-Jam 41
2
Yoke-Adjustable 42
2
Pin-Clevis 43
2
Pin-Cotter 44
2
Swivel-Adjustable, Short 45
2
Decal-Tracking 46
1
Ring-Retaining 47
2
Nut-Jam 48
2
8
3353-999 Rev B
Handle and Control Assembly
Ref Part No. Qty. Description
Hydro Handle ASM 1
110-6907
29-5560
218-461
3254-5
63-8360
1-323134
3218-2
1-323143
106-5485
1-803322
1-303365
1-303363
106-2717-03
106-5486
1-323142
1-513592
1-633696
1-807513
3296-2
1-323181
1-806003
103-0218
1-413152
103-0219
1
Switch-On / Off 2
1
Nut-HH 2:1
1
Washer-Tooth 2:2
1
Key-Ignition 3
1
Knob-Push/Pull 4
1
Nut-Jam 5
1
Bearing-Nylon 6
1
LH Opc Lever ASM 7
1
Screw-Set 8
2
Bushing-Nylon 9
2
Spring-Extension 10
1
Rod-Control, Operator Presence 11
1
RH Opc Lever ASM 12
1
Nut-Push 13
1
Knob-Ball 14
1
Throttle Cable ASM 15
1
Bolt-CARR 16
2
Nut-Lock 17
2
Linkage-Blade 18
1
Pin-Hair 19
5
LH Drive Lever ASM 21
1
Sleeve-Bushing 21:2
2
RH Drive Lever ASM 22
1
Ref Part No. Qty. Description
2
1-413152
1-603749
321-9
1-613055
3234-11
32128-21
3296-42
32128-33
3256-2
1-303435
1-612167
1-612168
321-10
104-7050
2412-120
32104-76
1-303019
322-10
1-603716
1-323244
1-603730
106-2748
1-603175
3296-29
Sleeve-Bushing 22:2
Bushing-Lever, Drive 23
2
Screw-HH 24
2
Pin-Clevis 25
2
Screw-HHF 26
4
Nut-HF 28
4
Nut-Lock, NI 29
2
Nut-HF 30
4
Washer-Flat 31
2
Washer-Spring 32
6
LH Grip/Latch ASM 33
1
RH Grip/Latch ASM 34
1
Screw-HH 35
2
Housing-Manual 36
1
R-Clamp 37
2
Screw 38
2
Grip-Latch 39
2
Screw-HH 40
2
Washer-Friction 41
1
Washer-Friction 42
2
Plate-Lever, Shifter 43
1
Lever-Shift 44
1
Knob-Ball 45
1
Nut-Lock, NI 46
2
11
3353-999 Rev B
8
Handle and Control Assembly (continued)
Ref Part No. Qty. Description
Spring-Compression 47
1-323245
3256-23
321-3
1-323522
3220-2
1-303105
1-808280
104-9838
104-7048
1-303287
1-633181
1-513051
3256-14
3290-500
n
103-2007
2
Washer-Flat 48
1
Screw-HH 49
2
Rod-Control, Speed 50
1
Nut-Jam 51
1
Yoke-Adjustable 52
1
Pin-Clevis 53
1
Grip-Foam 54
2
Cap-Housing 55
1
Tie-Plastic 58
3
Plate-Tapped 59
1
Switch-Open, Normally 60
1
Washer-Flat 61
2
Screw-PPH 62
2
Harness-Wiring 63
1
12
A2
3353-999 Rev B
Control Handle Assembly No. 110-6907
Ref Part No. Qty. Description
Decal-Lock, Neutral 2
105-4110
106-2738
106-2733
110-6917
95-5537
106-2743
2
Decal-Warning 3
1
Decal-Throttle 4
1
Decal-Control Panel 5
1
Decal-Engage, Deck 6
1
Decal-Caution, Brake 7
1
13
3353-999 Rev B
DA1
Ref Part No. Qty. Description
Deck ASM 1
12
1
Adjustable Baffle 2
1
Baffle-Discharge 3
1
Skid 4
1
Deflector ASM 5
1
Cover 6
1
Screw 7
5
Nut-HHF, Whiz 8
Screw-HH 9
1
Spacer 10
1
Spring-Torsion 11
1
Lever ASM 12
1
Screw-Lock 12:1
1
Cap-Lock 12:2
1
Lever-Lock 12:3
1
Nut-Lock, NI 12:4
1
Nut-Lock, NI 13
1
Knob-Handle 14
5
Washer 15
5
Stud-Shield, Belt (Long) 16
3
Stud-Shield, Belt (Short) 17
2
Screw-CARR 18
7
Nut-HF 19
5
Decal 20
1
110-4909
110-0533-01
110-0744-01
107-3166-01
110-0758
110-2119-01
92-1624
3290-357
322-50
105-4622
104-8554
107-1664
106-3239
107-1644
106-3241
3296-29
3296-29
106-4161
1-323417
1-303536
1-303537
3231-1
32128-20
110-6920
14
Deck Assembly
Ref Part No. Qty. Description
110-0735-01
323-4
1
Baffle ASM 21
Screw-HH 22
3