Toro 30988 Parts Catalogue

Form Number 3353-999 Rev B
Commercial Walk-Behind Mower
Fixed Deck, Pistol Grip, Hydro Drive with 48in TURBO FORCE Cutting Unit
Model No. 30988 - 260000001 and up.
®
Parts Catalog
Ordering Replacement Parts
To order replacement parts, please supply the part number, the quantity, and the description of each part desired.
Understanding Reference Numbers
Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.
This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.
Service Assembly Reference Numbers
Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.
© The Toro Company - 2006
Register your product at www.Toro.com
All Rights Reserved
For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists.
Reference Numbers Indicating Quantity
In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.
For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.
Contents
Description Page
. . . . . . 3Engine and Fuel Tank Assembly
. . . . . . 4Drive Assembly
. . . . . . 6Parking Brake Assembly
. . . . . . 7Frame and Wheel Assembly
. . . . . . 8Hydraulic Assembly
. . . . . . 9Hydraulic Pump Assembly No. 106-5490
. . . . . . 10Pivot and Linkage Assembly
. . . . . . 11Handle and Control Assembly
. . . . . . 13Control Handle Assembly No. 110-6907
. . . . . . 14Deck Assembly
. . . . . . 15Deck Decal Assembly No. 110-4909
. . . . . . 16Deflector Assembly No.110-0758
. . . . . . 17Sheave, Spindle and Blade Assembly
. . . . . . 18Idler Assembly
. . . . . . 19Castor Assembly
Cylinder and Crankcase Assembly Kawasaki FH541V-BS23-R
Piston and Crankshaft Assembly Kawasaki FH541V-BS23-R
. . . . . . 20
. . . . . . 22
Description Page
Valve and Camshaft Assembly Kawasaki FH541V-BS23-R
Lubrication Equipment Assembly Kawasaki FH541V-BS23-R
Cooling Equipment Assembly Kawasaki FH541V-BS23-R
Electric Equipment Assembly Kawasaki FH541V-BS23-R
Control Equipment Assembly Kawasaki FH541V-BS23-R
Carburetor Assembly Kawasaki FH541V­BS23-R
Air Filter and Muffler Assembly Kawasaki FH541V-BS23-R
Fuel Tank and Valve Assembly Kawasaki FH541V-BS23-R
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
AR. . . . . . . . . . . . . . .as required
ASM. . . . . . . . . . . . . assembly
BBC. . . . . . . . . . . . . blade brake clutch
CARR. . . . . . . . . . . . carriage
DEG. . . . . . . . . . . . . degrees
EXT. . . . . . . . . . . . . .external
FH. . . . . . . . . . . . . . .flat head
GA. . . . . . . . . . . . . . .gauge
HF. . . . . . . . . . . . . . . hex flange
HH. . . . . . . . . . . . . . .hex head
HHF. . . . . . . . . . . . . hex head flange
HHFTF. . . . . . . . . . . hex head flange thread forming
HJ. . . . . . . . . . . . . . . hex jam
HLH. . . . . . . . . . . . . .hex lag head
HOC. . . . . . . . . . . . . height-of-cut
HSBH. . . . . . . . . . . . hex socket button head
HSFH. . . . . . . . . . . . hex socket flat head
HSH. . . . . . . . . . . . . hex socket head
HWH. . . . . . . . . . . . . hex washer head
HWHTF. . . . . . . . . . .hex washer head thread
forming
HYD. . . . . . . . . . . . . hydraulic
INC. . . . . . . . . . . . . . incorporated
LH. . . . . . . . . . . . . . . left hand
NI. . . . . . . . . . . . . . . nylon insert
NPTF. . . . . . . . . . . . national pipe thread fine
PFH. . . . . . . . . . . . . .phillips flat head
PPH. . . . . . . . . . . . . phillips pan head
PPHTF. . . . . . . . . . . phillips pan head thread
PRH. . . . . . . . . . . . . phillips round head
PTH. . . . . . . . . . . . . .phillips truss head
PTO. . . . . . . . . . . . . power-take-off
RH. . . . . . . . . . . . . . .right hand
ROPS. . . . . . . . . . . . roll-over-protection-system
SFH. . . . . . . . . . . . . .slotted fillister head
SHH. . . . . . . . . . . . . slotted hex head
SHWH. . . . . . . . . . . .slotted hex washer head
SPH. . . . . . . . . . . . . slotted pan head
SQH. . . . . . . . . . . . . square head
SRH. . . . . . . . . . . . . slotted round head
STD. . . . . . . . . . . . . .standard
TAP. . . . . . . . . . . . . .self tapping
TTH. . . . . . . . . . . . . .torx truss head
. . . . . . 24
. . . . . . 26
. . . . . . 28
. . . . . . 30
. . . . . . 32
. . . . . . 34
. . . . . . 36
. . . . . . 37
. . . . . . 38Starter Assembly Kawasaki FH541V-BS23-R
. . . . . . 40Label Assembly Kawasaki FH541V-BS23-R
. . . . . . 41Attachments and Accessories List
forming
Footnotes
n
Not illustrated
p
Obtain from your local Kawasaki dealer
o
Not serviced separately
2
3353-999 Rev B
Engine and Fuel Tank Assembly
Ref Part No. Qty. Description
Fuel Tank ASM1
1
Fitting-Fuel, Bulkhead1:2
1
Gas Cap ASM2
1
Gasket-Cap, Gas2:3
1
Stud3
2
Washer-Flat4
4
Spring-Tank, Fuel5
2
Nut-Lock, NI6
2
Clamp7
4
Engine-Kawasaki, FH541V-Bs23-
1
R Decal-Warning, Hot Surfaces9
1
Nut-HF10
1
Screw-HH11
1
Adapter12
1
Valve-Drain, Oil13
1
Hose-Fuel14
1
Valve-Fuel15
1
Hose-Fuel16
1
Screw-HH19
2
Washer-Lock20
2
Screw-HH23
1
Washer-Lock24
1
Muffler25
1
op
106-0730 103-2605 88-3980 88-4010 1-633023 3256-23 1-633349 3296-47 1-303077
8
106-0699 32128-21 323-14 103-1966 92-6877 109-0293 1-603770 109-0306 322-3 1-805005 33113-016 1-805004 100-6467
Ref Part No. Qty. Description
Clamp-Muffler26
1 3
Screw-HH Washer-Spring28
4
Nut-HF29
4
Spacer30
2
Nut-Lock, NI31
1
Screw-HH32
8
Washer-Belleville33
8
Nut-HHF, Whiz34
8
Clip-Loom35
1
Screw-HH36
1
Screw-HH37
1
Guide-Belt38
1
Hose-Drain, Oil99
1
27
103-5465 322-7 1-303334 32128-20 5-0652 3296-39 323-6 98-5975 3290-357 1-413510 33114-016 322-9 1-322110 103-1964
3
3353-999 Rev B
3
Ref Part No. Qty. Description
Key1
1-807259 1-653035 1-603843 1-523157 110-4890 1-373034 1-603610 3212-6 3231-6 1-323365 3256-14 1-809069 323-12 1-373034 5-0652 302-19 1-603402 322-5 1-603801 32128-20 1-803050 106-2740 1-807272 1-413010
2
Pulley2
1
Pulley-Idler3
1
Washer-Spacer, 14 GA4
2
Pulley ASM5
1
Washer6
3
Washer-Spring7
2
Screw-HH8
1
Screw-CARR9
1
Chain-Link, Twist10
1
Washer-Flat11
1
Screw-Cap Socket Head12
1
Screw-HH13
1
Washer14
1
Spacer15
1
Fitting-Grease16
1
Spring-Extension17
1
Screw-HH18
1
Anchor-Spring19
1
Nut-HF20
2
Screw-Set21
4
V-Belt-Drive, Hydro22
1
Key23
2
Sheave ASM W/Hub24
2
4
Drive Assembly
Ref Part No. Qty. Description
3256-24 3290-357 3296-2 1-603044 1-603496 1-602521 103-4681 103-1796 32128-33 103-1797-01 321-3 98-0776 3296-39 323-6 1-413497 95-2814 323-7 110-0543 3296-42 3256-22 1-603727 1-323430 1-633181 1-513051
1
Washer-Flat25 Nut-HHF, Whiz26
1
Nut-Lock27
1
Bushing28
1
Bushing-Idler29
1
Idler Arm ASM30
1
Sleeve-Bearing30:1
2
Cable-Choke31
1
Nut-HF32
2
Bracket-Cable, Choke33
1
Screw-HH34
2
Decal-Caution36
1
Nut-Lock, NI37
3
Screw-HH39
2
Bellcrank40
1
Decal-Shut Off, Fuel41
1
Screw-HH42
1
Belt-V43
1
Nut-Lock, NI44
1
Washer-Flat45
1
Clip-Loom46
1
Module-Interlock47
1
Plate-Tapped48
1
Switch-Open, Normally49
1
3
3353-999 Rev B
Drive Assembly (continued)
Ref Part No. Qty. Description
Tie-Plastic50
1-303287 3290-500 321-4
1
Screw-PPH51
2
Screw-HH52
1
5
3353-999 Rev B
4
Parking Brake Assembly
Ref Part No. Qty. Description
Switch-Open, Normally1
1-513051 1-633181 3296-39 1-412501-03 1-303020 1-414504 1-413347 1-413344 3256-24 323-10 3290-500 1-413496 3296-39 1-806003 323-9 1-303548 1-414508 1-633131 1-413489 103-2004-03 3218-3 322-6 1-323161 32128-20
6
1
Plate-Tapped2
1
Nut-Lock, NI3
1
Lever-Parkbrake4
1
Grip-Lever5
1
Bracket ASM6
1
Sleeve-Bushing6:2
2
Bushing-Pivot7
1
Washer-Flat8
2
Screw-HH9
1
Screw-PPH10
2
Linkage-Upper11
1
Nut-Lock, NI12
4
Pin-Hair13
3
Screw-HH14
2
Bushing-Plastic15
1
Bellcrank ASM16
1
Yoke-Linkage, Brake18
1
Linkage-Lower19
1
Brake20
1
Nut-Jam21
1
Screw-HH22
1
Spring-Idler23
1
Nut-HF24
1
Ref Part No. Qty. Description
1
103-2399 32128-21 323-6 103-2103 3296-29 321-23 3256-22 103-2191 1-323549 32128-33
Pin-Spring, Clevis25 Nut-HF26
2
Screw-HH27
3
Decal-Brake, Park28
1
Nut-Lock, NI29
1
Screw-HH30
2
Washer-Flat31
2
Spacer32
2
Spacer33
2
Nut-HF34
2
5
3353-999 Rev B
Frame and Wheel Assembly
Ref Part No. Qty. Description
Nut-HHF, Whiz1
3290-357 323-11 103-2056 322-3 323-13 1-413510 3296-29 110-6915-01 322-6 1-322090-01 1-806003 1-323172 321-3 3290-500 1-323213 32128-33 1-513051 1-633181 3256-23 1-322108 302-40 1-809062 1-402062-01 3234-12
16
Screw-HH2
1
Shield-Drag3
1
Screw-HH4
2
Screw-HH5
2
Clip-Loom6
2
Nut-Lock, NI7
3
Hydro Frame ASM8
1
Screw-HH9
1
Bellcrank ASM10
1
Pin-Hair11
4
Linkage-Engage, Blade12
1
Screw-HH13
2
Screw-PPH14
2
Bracket-Switch, Blade15
1
Nut-HF16
2
Switch-Open, Normally17
1
Plate-Tapped18
1
Washer-Flat19
2
Bellcrank ASM20
1
Fitting-Grease20:3
1
Screw21
1
Mount-Motor28
2
Screw-HHF29
8
Ref Part No. Qty. Description
2
1-602997
o
1-613264 1-603715 242-50 1-807019 1-806800 32136-5 323-6 98-5975 1-323366 105-4820 323-23 1-543296 1-323174 1-808280 1-303105 3219-2 1-303287
Hub W/Studs30 Wheel And Tire ASM31 2 Tire-Turfmaster31:1
1
Wheel-Rim31:2
1
Nut-Lug32
8
Key-Woodruff33
2
Pin-Cotter34
2
Nut-Hex, Slotted35
2
Screw-HH36
8
Washer-Belleville37
8
Ring-Split38
1
Spacer-Short39
1
Screw-HH40
1
Grommet41
1
Arm-Linkage, Assist42
1
Pin-Clevis43
1
Yoke-Adjustable44
1
Nut-Hex45
1
Tie-Plastic47
2
7
3353-999 Rev B
6
Ref Part No. Qty. Description
Nut-HHF, Whiz1
3290-357 103-1802 1-603921 1-323241 1-613034 103-4611
n
n
n
n
n
o
105-6184 105-6185 103-2664 94-6922 103-2666 103-1799 237-42 1-603990 1-603920 1-603992 106-5490 103-1947
103-1948 103-1949 1-523552 103-1801 237-42
4
Fitting-HYD, 90 DEG2
2
O-Ring2:1
1
Hose-Pressure, High3
2
Hose-Pressure, High4
2
Pump-HYD5
1
Overhaul Seal Kit5:1
1
Plate-Valve5:2
1
Input Shaft Kit5:8
1
Bearing-Thrust5:9
1
Cylinder Block Kit5:10
1
Elbow-90 DEG6
2
O-Ring6:1
1
Fitting-Straight7
4
O-Ring7:1
1
O-Ring7:2
1
Hydraulic Pump ASM8
1
HYD Reservoir ASM11
1
Reservoir-HYD11:1
1
Cap-Reservoir, HYD11:1:1
1
Gasket-Cap11:1:2
1
Decal-Tank, HYD11:2
1
Adapter-Straight12
1 1
O-Ring12:1
8
Hydraulic Assembly
Ref Part No. Qty. Description
103-1807 237-42 103-1988 1-603991 237-80 1-603992 1-603718
n
1-000119 103-2889 103-1912 237-42 321-3 1-633750 1-805004 103-2959 103-1716 323-7 103-3914 103-4019 3256-3
Elbow-45 DEG13
1
O-Ring13:1
1
Clamp-Hose14
3
Fitting-Straight15
4
O-Ring15:1
1
O-Ring15:2
1
Motor-Wheel16
2
Seal Kit16:1
1
Filter Head ASM17
1
Adapter-Straight17:1
2
O-Ring17:1:1
1
Screw-HH18
2
Filter-Oil, HYD19
1
Washer-Lock20
2
Hose-Charge23
1
Clamp-Hose24
3
Screw-HH28
4
Charge Hose ASM29
1
Case Drain Hose ASM30
1
Washer-Flat31
8
A1
3353-999 Rev B
Hydraulic Pump Assembly No. 106-5490
Ref Part No. Qty. Description
Housing Kit1
106-8751 106-8752 106-8753 106-8754 106-8755 106-8756 104-2122 106-8757 106-8758 106-8759 103-2664 104-5311 104-5310 104-5308 104-5309 104-2106 94-1936 94-1937 105-6185 94-1907 94-6922 94-1909 94-1910 98-3252
1
End Cap Kit (W/Poppets)2
1
Pin-Headless, Straight3
2
Bolt-HF4
4
O-Ring5
1
Charge Pump Kit6
1
Gerotor ASM7
1
O-Ring8
1
Screw-HSH10
2
Bypass Valve Kit15
1
Input Shaft Kit18
1
Bearing-Ball19
1
Seal-Lip20
1
Spacer21
1
Ring-Retaining22
1
Cylinder Block ASM25
1
Spring-Block29
1
Washer-Block, Thrust30
1
Plate-Valve31
1
Swashplate-Variable32
1
Bearing-Thrust34
1
Arm-Trunion37
1
Guide-Slot38
1
Valve-Check (W/Poppet)42
2
Ref Part No. Qty. Description
1
106-8760 106-8761 106-8762 106-8763
n
105-6184
Charge Relief Valve Kit44 Trunnion Seal / Retainer Kit49
1
Plug-HSH56
1
Plug-HSH66
1
Overhaul Seal Kit99
1
9
3353-999 Rev B
7
Pivot and Linkage Assembly
Ref Part No. Qty. Description
Nut-HF1
32128-20 3290-357 1-323197-01 323-16 3256-2 1-805005 322-3 302-19 110-4897-01 1-323195-01 1-809056 3256-24 1-633102 1-806003 3219-2 1-603735 1-603807 1-603737 1-413350 103-4796-01 1-803022 1-403180 3296-29 103-1190-01
10
18
Nut-HHF, Whiz2
7
Spacer-Shield3
4
Screw-HH4
7
Washer-Flat5
6
Washer-Lock6
4
Screw-HH7
4
Fitting-Grease8
2
Shield-Controls, Hydro9
2
Spacer-Shield10
4
Screw11
2
Washer-Flat12
2
Bearing-Flange, Side13
2
Pin-Hair14
2
Nut-Hex15
7
Bushing-Flanged16
2
Spring-Return, Neutral17
2
Bolt-Return, Neutral18
2
Link-Control, Speed19
2
Shaft-Control, RH20
1
Screw-Set21
2
Screw-HH22
2
Nut-Lock, NI23
2
Shaft-Control, LH24
1
Ref Part No. Qty. Description
2
322-6 1-603693 103-1235 1-613089 1-800016 1-413219 3256-23 1-412203-01 1-413151 1-603903 1-323245 3220-2 1-303105 1-808280 3272-5 1-603676 105-4109 32151-47 3218-2
Screw-HH25 Spring-Extension26
2
Swivel-Lever, Drive27
2
Tab-Spring, Extension28
2
Bolt-TAP, HH29
2
Rod-Lever, Drive32
2
Washer-Flat34
7
Crank-Control, Speed37
1
Knob-Tracking38
1
Spacer39
1
Spring-Compression40
1
Nut-Jam41
2
Yoke-Adjustable42
2
Pin-Clevis43
2
Pin-Cotter44
2
Swivel-Adjustable, Short45
2
Decal-Tracking46
1
Ring-Retaining47
2
Nut-Jam48
2
8
3353-999 Rev B
Handle and Control Assembly
Ref Part No. Qty. Description
Hydro Handle ASM1
110-6907 29-5560 218-461 3254-5 63-8360 1-323134 3218-2 1-323143 106-5485 1-803322 1-303365 1-303363 106-2717-03 106-5486 1-323142 1-513592 1-633696 1-807513 3296-2 1-323181 1-806003 103-0218 1-413152 103-0219
1
Switch-On / Off2
1
Nut-HH2:1
1
Washer-Tooth2:2
1
Key-Ignition3
1
Knob-Push/Pull4
1
Nut-Jam5
1
Bearing-Nylon6
1
LH Opc Lever ASM7
1
Screw-Set8
2
Bushing-Nylon9
2
Spring-Extension10
1
Rod-Control, Operator Presence11
1
RH Opc Lever ASM12
1
Nut-Push13
1
Knob-Ball14
1
Throttle Cable ASM15
1
Bolt-CARR16
2
Nut-Lock17
2
Linkage-Blade18
1
Pin-Hair19
5
LH Drive Lever ASM21
1
Sleeve-Bushing21:2
2
RH Drive Lever ASM22
1
Ref Part No. Qty. Description
2
1-413152 1-603749 321-9 1-613055 3234-11 32128-21 3296-42 32128-33 3256-2 1-303435 1-612167 1-612168 321-10 104-7050 2412-120 32104-76 1-303019 322-10 1-603716 1-323244 1-603730 106-2748 1-603175 3296-29
Sleeve-Bushing22:2 Bushing-Lever, Drive23
2
Screw-HH24
2
Pin-Clevis25
2
Screw-HHF26
4
Nut-HF28
4
Nut-Lock, NI29
2
Nut-HF30
4
Washer-Flat31
2
Washer-Spring32
6
LH Grip/Latch ASM33
1
RH Grip/Latch ASM34
1
Screw-HH35
2
Housing-Manual36
1
R-Clamp37
2
Screw38
2
Grip-Latch39
2
Screw-HH40
2
Washer-Friction41
1
Washer-Friction42
2
Plate-Lever, Shifter43
1
Lever-Shift44
1
Knob-Ball45
1
Nut-Lock, NI46
2
11
3353-999 Rev B
8
Handle and Control Assembly (continued)
Ref Part No. Qty. Description
Spring-Compression47
1-323245 3256-23 321-3 1-323522 3220-2 1-303105 1-808280 104-9838 104-7048 1-303287 1-633181 1-513051 3256-14 3290-500
n
103-2007
2
Washer-Flat48
1
Screw-HH49
2
Rod-Control, Speed50
1
Nut-Jam51
1
Yoke-Adjustable52
1
Pin-Clevis53
1
Grip-Foam54
2
Cap-Housing55
1
Tie-Plastic58
3
Plate-Tapped59
1
Switch-Open, Normally60
1
Washer-Flat61
2
Screw-PPH62
2
Harness-Wiring63
1
12
A2
3353-999 Rev B
Control Handle Assembly No. 110-6907
Ref Part No. Qty. Description
Decal-Lock, Neutral2
105-4110 106-2738 106-2733 110-6917 95-5537 106-2743
2
Decal-Warning3
1
Decal-Throttle4
1
Decal-Control Panel5
1
Decal-Engage, Deck6
1
Decal-Caution, Brake7
1
13
3353-999 Rev B
DA1
Ref Part No. Qty. Description
Deck ASM1
12
1
Adjustable Baffle2
1
Baffle-Discharge3
1
Skid4
1
Deflector ASM5
1
Cover6
1
Screw7
5
Nut-HHF, Whiz8 Screw-HH9
1
Spacer10
1
Spring-Torsion11
1
Lever ASM12
1
Screw-Lock12:1
1
Cap-Lock12:2
1
Lever-Lock12:3
1
Nut-Lock, NI12:4
1
Nut-Lock, NI13
1
Knob-Handle14
5
Washer15
5
Stud-Shield, Belt (Long)16
3
Stud-Shield, Belt (Short)17
2
Screw-CARR18
7
Nut-HF19
5
Decal20
1
110-4909 110-0533-01 110-0744-01 107-3166-01 110-0758 110-2119-01 92-1624 3290-357 322-50 105-4622 104-8554 107-1664 106-3239 107-1644 106-3241 3296-29 3296-29 106-4161 1-323417 1-303536 1-303537 3231-1 32128-20 110-6920
14
Deck Assembly
Ref Part No. Qty. Description
110-0735-01 323-4
1
Baffle ASM21 Screw-HH22
3
Loading...
+ 30 hidden pages