Toro 30881 Operator's Manual

FormNo.3385-851RevD
Groundsmaster
®
4500-DRotary
Mower
ModelNo.30881—SerialNo.314000001andUp ModelNo.30881A—SerialNo.314000001andUp ModelNo.30882—SerialNo.314000001andUp ModelNo.30882A—SerialNo.314000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3385-851*D
ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
Becauseinsomeareastherearelocal,state,or federalregulationsrequiringthatasparkarresterbe usedontheengineofthismachine,asparkarrester isincorporatedwiththemuferassembly.
GenuineT orosparkarrestersareapprovedbythe USDAForestryService.
Important:Thisengineisequippedwithaspark
arrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touse oroperatetheengineonanyforest-covered, brush-covered,orgrass-coveredlandwithout asparkarrestermufermaintainedinworking order,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstates orfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian ICES-002
TheenclosedEngineOwner'sManualis suppliedforinformationregardingtheUS EnvironmentalProtectionAgency(EPA)and theCaliforniaEmissionControlRegulationof emissionsystems,maintenance,andwarranty. Replacementsmaybeorderedthroughtheengine manufacturer.
Thismachineisaride-on,rotary-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesignedfor cuttinggrassonwell-maintainedlawnsinparks,golf courses,sportselds,andcommercialgrounds.It isnotdesignedforcuttingbrush,mowinggrassand othergrowthalongsidehighways,orforagricultural uses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontherightfrontframeoftheproduct.Writethe numbersinthespaceprovided.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
g009699
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Introduction
©2019—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
g000502
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroRidingMowerSafety...................................6
SoundPowerLevel............................................8
SoundPressureLevel........................................8
VibrationLevel...................................................8
EngineEmissionCertication.............................8
SafetyandInstructionalDecals..........................9
Setup......................................................................14
1InstallingtheHoodLatch(CEOnly)................15
2AdjustingtheHeightofCut.............................16
3AdjustingtheRollerScraper
(Optional)......................................................16
4InstallingtheMulchingBafe
(Optional)......................................................17
5GreasingtheMachine....................................17
6CheckingFluidLevels....................................18
ProductOverview...................................................18
Controls...........................................................18
Specications..................................................25
Attachments/Accessories.................................25
Operation................................................................26
ThinkSafetyFirst..............................................26
CheckingtheCoolingSystem...........................26
CheckingtheEngine-OilLevel..........................27
FillingtheFuelTank..........................................27
CheckingtheHydraulic-FluidLevel...................29
CheckingtheTirePressure...............................29
StartingandStoppingtheEngine......................30
SmartPower.....................................................30
ReversingFanOperation..................................30
AutoIdle...........................................................30
Engine-SpeedSwitch.......................................30
MowSpeed......................................................31
TransportSpeed...............................................31
Counterbalance................................................31
CheckingtheInterlockSwitches.......................32
CuttingGrasswiththeMachine........................32
DieselParticulateFilterRegeneration...............33
PushingorT owingtheMachine........................41
JackingPoints..................................................41
TransportingtheMachine.................................41
LoadingtheMachine........................................42
OperatingCharacteristics.................................43
SelectingaBlade..............................................43
ChoosingAccessories......................................44
OperatingTips.................................................45
Maintenance...........................................................46
RecommendedMaintenanceSchedule(s)...........46
DailyMaintenanceChecklist.............................47
ServiceIntervalChart.......................................48
Pre-MaintenanceProcedures..............................49
RemovingtheHood..........................................49
Lubrication..........................................................49
GreasingtheBearingsandBushings................49
EngineMaintenance...........................................51
3
ServicingtheAirCleaner..................................51
ServicingtheEngineOil....................................52
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................53
FuelSystemMaintenance...................................54
DrainingtheFuelT ank......................................54
CheckingtheFuelLinesand
Connections..................................................54
ServicingtheFuelFilter....................................54
ServicingtheWaterSeparator.........................54
FuelPick-upTubeScreen.................................55
ElectricalSystemMaintenance...........................55
ChargingandConnectingtheBattery...............55
BatteryCare.....................................................57
Fuses................................................................57
DriveSystemMaintenance..................................58
CheckingforEnd-PlayinthePlanetary
Drives............................................................58
CheckingtheT orqueoftheWheel
Nuts..............................................................59
CheckingthePlanetaryGearDrive
Oil.................................................................59
ChangingthePlanetaryGearDrive
Oil.................................................................59
CheckingtheRearAxleLubricant.....................60
ChangingtheRearAxleLubricant....................60
CheckingtheRearWheelT oe-In......................60
CoolingSystemMaintenance..............................61
ServicingtheEngineCoolingSystem...............61
BrakeMaintenance.............................................62
AdjustingtheServiceBrakes............................62
BeltMaintenance................................................63
ServicingtheAlternatorBelt.............................63
HydraulicSystemMaintenance...........................63
ChangingtheHydraulicFluid............................63
ReplacingtheHydraulicFilters.........................63
CheckingtheHydraulicLinesand
Hoses............................................................64
CuttingDeckMaintenance...................................65
SeparatingtheCuttingDecksfromthe
TractionUnit..................................................65
MountingtheCuttingDeckstotheTraction
Unit...............................................................65
ServicingtheBladePlane.................................65
ServicingtheCutterBlade................................66
ServicingtheFrontRoller.................................68
Storage...................................................................69
PreparingtheTractionUnit...............................69
PreparingtheEngine........................................69
CuttingDeck.....................................................69
Safety
ThismachinemeetsorexceedsCENstandardEN 836:1997(whenappropriatedecalsapplied),and ANSIB71.4-2012specicationsineffectatthetimeof production.
Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury,complywiththesesafetyinstructionsand alwayspayattentiontothesafety-alertsymbol,which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.
SafeOperatingPractices
Thismachinehasbeendesignedinaccordancewith ANSIB71.4–2012.
Training
ReadtheOperator'sManualandothertraining
materialcarefully.Befamiliarwiththecontrols, safetysigns,andtheproperuseoftheequipment.
Iftheoperatorormechaniccannotreadthe
languageofthismanual,itistheowner's responsibilitytoexplainthismaterialtothem.
Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstouseorservicethemower. Localregulationsmayrestricttheageofthe operator.
Nevermowwhilepeople,especiallychildren,or
petsarenearby.
Keepinmindthattheoperatororuseris
responsibleforaccidentsorhazardsoccurringto otherpeopleortheirproperty.
Donotcarrypassengers.
Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstruction shouldemphasize:
–Theneedforcareandconcentrationwhen
workingwithride-onmachines;
–Applyingthebrakedoesnotregaincontrolofa
rideonmachinethatisslidingonaslope.The mainreasonsforlossofcontrolare:
Insufcientwheelgrip
Beingdriventoofast
Inadequatebraking
Thetypeofmachineisunsuitableforthe
task
4
Lackofawarenessoftheeffectofground
conditions,especiallyslopes
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeopleor damagetoproperty.
Preparation
Whilemowing,alwayswearsubstantial,
slip-resistantfootwear,longtrousers,safety glasses,andhearingprotection.Longhair,loose clothing,orjewelrymaygettangledinmoving parts.Donotoperatetheequipmentwhen barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe thrownbythemachine.
Replacefaultysilencers/mufers.
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand safelyperformthejob.
Checkthatoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperateunlesstheyare functioningproperly.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Removeequipmentfromthetruckortrailerand
refuelitontheground.Ifthisisnotpossible,then refuelsuchequipmentwithaportablecontainer, ratherthanfromafueldispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling iscomplete.Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothing
immediately.
Neveroverllfueltank.Replacefuelcapand
tightensecurely.
Operation
Donotoperatetheengineinaconnedspace
wheredangerouscarbonmonoxideandother exhaustgassescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengage
allbladeattachmentclutchesandengagethe parkingbrake.
Donotputhandsorfeetnearorunderrotating
parts.Keepclearofthedischargeopeningatall times.
Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.T o helpguardagainstoverturning:
–Donotstoporstartsuddenlywhengoingup
ordownhill.
–Machinespeedsshouldbekeptlowonslopes
andduringtightturns.
–Stayalertforhumpsandhollowsandother
hiddenhazards.
–Nvermowacrossthefaceoftheslope,unless
themowerisdesignedforthispurpose.
–Usecounterweight(s)orwheelweightswhen
suggestedintheOperator'sManual.
Watchoutfortrafcwhencrossingornear
roadways.
Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.
Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesin place.Besureallinterlocksareattached,adjusted properly,andfunctioningproperly .
Beforeleavingtheoperator'sposition:
–Stoponlevelground –Disengagethepowertakeoffandlowerthe
attachments –Settheparkingbrake –Stoptheengineandremovethekey
Important:Allowenginetoidlefor5
minutesbeforeshuttingitoffafterafull
loadoperation.Failuretodosomayleadto
turbo-chargertrouble.
Stoptheengine
–Beforerefuelling –Beforemakingheightadjustment –Beforeclearingblockages
5
–Beforechecking,cleaningorworkingonthe
mower
–Afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfor damageandmakerepairsbeforerestarting andoperatingtheequipment.
Reducetheenginespeedsettingduringengine
run-out.
Keephandsandfeetawayfromthecuttingunits.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopblades fromrotating.
Beawareofthemowerdischargedirectionand
donotpointitatanyone.
Donotoperatethemowerundertheinuenceof
alcoholordrugs
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
MaintenanceandStorage
Keepallnuts,bolts,andscrewstighttobesure
theequipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen ameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartment,andfuel storageareafreeofgrass,leaves,orexcessive grease.
Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replace allwornordamagedpartsanddecals.
Drainthefueltankoutdoors.
Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving bladesandxedpartsofthemachine.
Onmulti-spindlemowers,takecareasrotating
onebladecancauseotherbladestorotate.
Disengagedrives,lowerthecuttingunits,setthe
parkingbrake,turnthekeyintheignitionswitchto theOFFposition,andremoveignitionkey.Waitfor allmovementtostopbeforeadjusting,cleaning orrepairing.
Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelpprevent res.Cleanupoilorfuelspillage.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe positivelast.Reconnectpositiverstandnegative last.
Usecarewhencheckingtheblades.Weargloves
andusecautionwhenservicingthem.
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine running.
Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugcharger beforeconnectingordisconnectingfrombattery. Wearprotectiveclothinganduseinsulatedtools.
Storethemachinewiththecuttingunitsin
theloweredpositionorsecurethewingdecks withthestoragelatchestopreventthemfrom unintentionallylowering.
Hauling
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
Usefullwidthrampsforloadingmachineinto
trailerortruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine
ToroRidingMowerSafety
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended usecouldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide, whichisanodorless,deadlypoisonthatcan killyou.
Donotoperatetheengineinaconnedspace wheredangerouscarbonmonoxideandother exhaustgasescancollect.
Knowhowtostoptheenginequickly.
6
Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
Wearsafetyshoesandlongpants.Thisis
requiredbysomelocalordinancesandinsurance regulations.
Handlefuelcarefully.Wipeupanyspills.
Checkthesafety-interlockswitchesdailyfor
properoperation.Ifaswitchfails,replaceitbefore operatingthemachine.
Beforestartingtheengine,sitontheseat.
Dothefollowingtopreventlossofcontrol:
–Donotdriveclosetosandtraps,ditches,
creeks,embankments,orotherhazards.
–Reducespeedwhenmakingsharpturns.
Avoidsuddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhill
tokeepforwardspeedslowandtomaintain controlofthemachine.
WhenoperatingamachinewithROPS(rollover
protectionsystem)neverremovetheROPSand alwaysusetheseatbelt.
Raisethecuttingunitswhendrivingfrom1work
areatoanother.
Donottouchtheengine,silencer/mufer,or
exhaustpipewhiletheengineisrunningorsoon afterithasstoppedbecausetheseareascouldbe hotenoughtocauseburns.
Onanyhill,thereisthepossibilityoftippingor
rollingover,buttheriskincreasesastheslope angleincreases.Steephillsshouldbeavoided.
highpressure.Usepaperorcardboard,not yourhands,tosearchforleaks.Hydraulicuid escapingunderpressurecanhavesufcient forcetopenetratetheskinandcauseserious injury.Seekimmediatemedicalattentionifuidis injectedintoskin.
Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystem mustberelievedbystoppingtheengineand loweringthecuttingunitsandattachmentstothe ground.
Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.
Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet, clothing,andanypartsofthebodyawayfromthe cuttingunits,attachments,andanymovingparts.
Toensurethatsafetyandaccuracyaremet,have
yourT oroDistributorcheckthemaximumengine speedwithatachometer.
Formajorrepairs,warrantywork,updatesto
thesystem,andassistance,contactyourT oro Distributor.
Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,useonly genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.
Cuttingunitsmustbeloweredwhengoingdown slopestomaintainsteeringcontrol
Engagetractiondriveslowly,alwayskeepyourfoot
onthetractionpedal,especiallywhentraveling downhill.
Usereverseontractionpedalforbraking.
Ifthemachinestallswhenclimbingaslope,do
notturnthemachinearound.Alwaysbackslowly, straightdowntheslope.
Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Donot resumemowinguntiltheareaiscleared.
MaintenanceandStorage
Makesurethatallhydrauliclineconnectorsare
tightandallhydraulichosesandlinesareingood conditionbeforeapplyingpressuretothesystem.
Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
7
SoundPowerLevel
EngineEmission
Groundsmaster4500
Thisunithasaguaranteedsoundpowerlevelof105 dBA,whichincludesanUncertaintyValue(K)of0.7 dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO1 1094.
Groundsmaster4700
Thisunithasaguaranteedsoundpowerlevelof105 dBA,whichincludesanUncertaintyValue(K)of0.7 dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO1 1094.
SoundPressureLevel
Groundsmaster4500
Thisunithasasoundpressurelevelattheoperator’s earof90dBA,whichincludesanUncertaintyValue (K)of0.7dBA.
Certication
TheengineinthismachineisEPATier4Finaland stage3bcompliant.
Soundpressurelevelwasdeterminedaccordingto theproceduresoutlinedinEN836.
Groundsmaster4700
Thisunithasasoundpressurelevelattheoperator’s earof90dBA,whichincludesanUncertaintyValue (K)of0.7dBA.
Soundpressurelevelwasdeterminedaccordingto theproceduresoutlinedinEN836.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=0.6m/s
Measuredvibrationlevelforlefthand=0.7m/s
UncertaintyValue(K)=0.3m/s
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
WholeBody
2
2
2
Measuredvibrationlevel=.2m/s
UncertaintyValue(K)=0.1m/s
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
2
2
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
117-4763
decal121-3887
121–3887
1.ReadtheOperator’sManual.
decal117-4763
1.Toengagetheparking brake,securethebrake pedalswiththelockingpin, presstheparkingbrake pedals,andengagethe toepedal.
1.Engine—stop3.Engine—start
2.Engine—preheat
121–3884
2.Todisengagetheparking brake,disengagethe lockingpinandreleasethe pedals.
decal120-4159
120–4159
Groundsmaster4700Shown
1.Off
2.Lights9.Tractiondrive
decal121-3884
3.On
4.Lightswitchlocation
5.Fast
6.Variablespeedadjustment13.Lowercenterdeck
7.Slow
8.High
10.Low
11.Powertakeoff(PTO)
12.Lowerleftdeck
14.Lowerrightdeck
9
decal106-6755
106-6755
Groundsmaster4700Shown
1.Raiseleftdeck
2.Raisecenterdeck
1.ReadtheOperator'sManual.
2.Donotusestartingaids.
125–4604
117-4765
3.Raiserightdeck
1.Enginecoolantunder pressure.
2.Explosionhazard—read
decal125-4604
decal117-4765
theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe
Operator'sManual.
decal117-4764
117-4764
1.Thrownobjecthazard—keepbystandersaway .
2.Cuttinghazardofhand,mowerblade—stayawayfrom movingparts;keepallguardsandshieldsinplace.
3.Cuttinghazardoffoot,mowerblade—stayawayfrom movingparts;keepallguardsandshieldsinplace.
117-4766
1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts,keepallguardsandshieldsinplace.
decal117-4766
decal98-4387
98-4387
1.Warning—wearhearingprotection.
10
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N-m(85to110 ft-lb).
decal106-6754
decal112-5298
112-5298
(PlaceoverPartNumber112–5297forCE*)
*Thissafetydecalincludesaslopewarningrequiredonthemachineforcompliance
totheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservative
maximumslopeanglesindicatedforoperationofthismachineareprescribedby
andrequiredbythisstandard.
1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.
2.Warning—readtheOperator'sManualbeforetowingthe
decal93-7818
machine.
3.Tippinghazard—donotoperateonslopesgreaterthan15°; lowerthecuttingunitswhenoperatingonslopes;wearthe safetybelt.
4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengine,and removetheignitionkeybeforeleavingthemachine.
5.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
6.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.
112-5297
1.Warning—readtheOperator'sManual,donotoperatethis machineunlessyouaretrained.
2.Warning—readtheOperator'sManualbeforetowingthe machine.
3.Tippinghazard—slowmachinebeforeturning,donotturn athighspeeds;lowerthecuttingunitwhendrivingdown slopes;usearolloverprotectionsystemandweartheseat belt
4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,stoptheengine,and removetheignitionkeybeforeleavingthemachine.
5.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
6.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.
decal112-5297
11
125-4605
1.Powerseat,10A6.Powersupplied,10A
2.Worklight,10A
3.Engine,10A8.Powersupplied,7.5A
4.Cigarettelighter,10A9.TEC-5002,2A
5.Infocenter,2A10.Cab,60A
7.TEC-5001,2A
decal93-7272
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts.
decal117-2718
117–2718
decal112-5019
112-5019
decal125-4605
decal93-6681
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
decalbatterysymbols
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
12
125–4606
1.ReadtheOperator’sManualforinformationon maintenance.
1.Heightofcut
decal125-4606
decal104-1086
104-1086
13
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Lockbracket1 Rivet2
1
2 3 4 5
6
Washer1 Screw,1/4x2inches Locknut,1/4inch
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
MediaandAdditionalParts
Description
WarningDecal6
Qty.
Qty.
InstalltheHoodLatch(CE). 1 1
AfxtheCEwarningdecalsoverthecorresponding Englishwarningdecals.
Adjusttheheightofcut.
Adjusttherollerscraper(Optional).
Installthemulchingbafe(Optional).
Greasethemachine.
Checktherearaxlelubricant,hydraulic
uid,andengine-oillevels.
Use
Use
Operator'sManual
EngineOperator'sManual
PartsCatalog
OperatorTrainingMaterial
1
1
1
1
Readbeforeoperatingthemachine.
Readbeforeoperatingtheengine.
Usetoreferencepartnumbers.
Viewbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
14
1
InstallingtheHoodLatch (CEOnly)
Partsneededforthisprocedure:
1Lockbracket
2Rivet
1Washer
1
Screw,1/4x2inches
1
Locknut,1/4inch
Procedure
1.Unhookthehoodlatchfromthehood-latch bracket.
2.Removethe2rivetssecuringthehood-latch brackettothehood(Figure3).Removethe hood-latchbracketfromthehood.
Figure4
1.CElockbracket
4.Alignthewasherswiththeholesontheinsideof thehood.
5.Rivetthebracketsandthewasherstothehood (Figure4).
6.Hookthelatchontothehood-latchbracket (Figure5).
2.Boltandnutassembly
g012629
Figure3
1.Hood-latchbracket2.Rivets
3.Whilealigningthemountingholes,positionthe CElockbracketandthehoodlatchbracketonto thehood.Thelockbracketmustbeagainstthe hood(Figure4).Donotremovetheboltandnut assemblyfromthelock-bracketarm.
g012630
Figure5
1.Hoodlatch
g012628
7.Screwtheboltintotheotherarmofhoodlock brackettolockthelatchinposition(Figure6). Tightentheboltbutdonottightenthenut.
15
Figure6
g012631
1.Bolt
2.Nut
3.Armofhood-lockbracket
2
AdjustingtheHeightofCut
NoPartsRequired
Procedure
Important:Thiscuttingdeckoftencuts
approximately6mm(1/4inch)lowerthanareel cuttingunitwiththesamebenchsetting.Itmay benecessarytohavetheserotarycuttingdeck’s benchset6mm(1/4inch)abovethatofreels cuttinginthesamearea.
Important:Accesstotherearcuttingunitsis
greatlyimprovedbyremovingthecuttingunit fromthetractor.Iftheunitisequippedwitha Sidewinder®,sidewindthecuttingunitstothe right,removetherearcuttingunit,andslideitout totherightside.
1.Lowerthecuttingdecktotheground,turnthe keyintheignitionswitchtotheOFFposition, andremovethekey.
2.Loosentheboltsecuringeachheight-of-cut brackettotheheight-of-cutplate(frontandeach side)(Figure7).
3.Beginningwithfrontadjustment,removethe bolt.
g011344
Figure7
1.Height-of-cutbracket3.Spacer
2.Height-of-cutplate
4.Whilesupportingthechamber,removethe spacer(Figure8).
5.Movethechambertothedesiredheight-of-cut andinstallaspacerintothedesignatedheight ofcutholeandslot(Figure8).
g026184
Figure8
6.Positionthetappedplatein-linewiththespacer.
7.Installtheboltngertight.
8.Repeatsteps4through7foreachside adjustment.
9.Torqueall3boltsto41N-m(30ft-lb).Always tightenthefrontboltrst.
Note:Adjustmentsofmorethan3.8cm(1–1/2
inches)mayrequiretemporaryassemblyto anintermediateheighttopreventbinding(e.g. changingfrom3.1to7cm(1.25to2.75inches) heightofcut).
16
3
AdjustingtheRoller Scraper(Optional)
NoPartsRequired
Procedure
Theoptionalrearrollerscraperisdesignedtowork bestwhenthereisanevengapof0.5to1mm(0.020 to0.040inch)betweenthescraperandroller.
1.Loosenthegreasettingandthemounting screw(Figure9).
Figure9
g011347
Figure10
1.Mulchingbafe
3.Verifythatmulchingbafedoesnotinterferewith thetipofthebladeanddoesnotprotrudeinside thesurfaceoftherearchamberwall.
WARNING
Donotusethehighliftbladewiththe mulchingbafe.Thebladecouldbreak,
g011346
resultinginpersonalinjuryordeath.
1.Rollerscraper
2.Mountingscrew
2.Slidethescraperupordownuntilagapof0.5to 1mm(0.020to0.040inch)isachievedbetween therodandtheroller.
3.Securethegreasettingandtorqueto41N-m (30ft-lb)inanalternatingsequence.
3.Greasetting
4
InstallingtheMulching Bafe(Optional)
NoPartsRequired
Procedure
1.Thoroughlycleandebrisfromthemounting holesontherearwallandleftsidewallofthe chamber.
2.Installthemulchingbafeintherearopening andsecureitwith5angeheadbolts(Figure
10).
5
GreasingtheMachine
NoPartsRequired
Procedure
Greasethemachinebeforeoperatingtoensurethatit isproperlylubricated.RefertoGreasingtheBearings
andBushings(page49).Failuretoproperlygreasethe
machineresultsinprematurefailureofcriticalparts.
17
ProductOverview
6
CheckingFluidLevels
NoPartsRequired
Procedure
1.Checktherearaxlelubricantlevelbeforethe engineisrststarted;refertoCheckingtheRear
AxleLubricant(page60).
2.Checkthehydraulic-uidlevelbeforethe engineisrststarted;refertoCheckingthe
Hydraulic-FluidLevel(page29).
3.Checktheengine-oillevelbeforeandafterthe engineisrststarted;refertoCheckingthe
Engine-OilLevel(page52).
Controls
BrakePedals
2footpedals(Figure11)operateindividualwheel brakesforturningassistanceandtoaidinobtaining bettersidehilltraction.
Pedal-LockingLatch
Thepedal-lockinglatch(Figure11)connectsthe pedalstogethertoengagetheparkingbrake.
Parking-BrakePedal
Toengagetheparkingbrake,(Figure11)connectthe pedalstogetherwiththepedal-lockinglatch,push downontherightbrakepedalwhileengagingthetoe pedal.Toreleasetheparkingbrake,press1ofthe brakepedalsuntiltheparkingbrake-latchretracts.
Figure11
1.Brakepedal4.Tractionpedal
2.Pedal-lockinglatch5.Tilt-steeringpedal
3.Parking-brakepedal
TractionPedal
Thetractionpedal(Figure11)controlsforwardand reverseoperation.Depressthetopofthepedalto moveforwardandthebottomtomovebackward.
Tostop,reduceyourfootpressureonthetraction pedalandallowittoreturntothecenterposition.
Tilt-SteeringPedal
Totiltthesteeringwheeltowardsyou,pressthefoot pedal(Figure11)down,andpullthesteeringtower towardyoutothemostcomfortablepositionandthen releasethepedal.
g009979
18
KeySwitch
LiftSwitches
Thekeyswitch(Figure12)has3positions:OFF, ON/PREHEAT,andSTART.
PTOSwitch
ThePTOswitch(Figure12)has2positions:Out (start)andIn(stop).PullthePTObuttonoutto engagethecuttingunitblades.Pushinthebuttonto disengagethecuttingunitblades.
Hi-LoSpeedControl
Theswitch(Figure12)allowsthespeedrangeto increasefortransportingthemachine.Toswitch betweentheHiandLospeedranges,raisethe decks,disengagethePTO,putthetractionpedalinto NEUTRAL,andmovethemachineataslowspeed..
Note:Thecuttingdecksdonotoperateand/or
cannotbeloweredfromthetransportpositionwhen theswitchisinthehighrange.
Theliftswitches(Figure12)raiseandlowerthe cuttingunits.Presstheswitchesforwardtolowerthe cuttingunitsandbackwardtoraisethecuttingunits. Whenstartingthemachine,withthecuttingunitsin thedownposition,presstheliftswitchdowntoallow thecuttingunitstooatandmow.
Note:ThedecksdonotlowerwhileintheHispeed
rangeandtheydonotraiseorloweriftheoperatoris outoftheseatwhentheengineisrunning.Tolower thedecksforservice,rotatethekeyintheignition switchtotheONpositionwhilesittingintheseat.
LightSwitch
Presstheloweredgeoftheswitch(Figure12)toturn onthelights.Presstheupperedgeoftheswitchto turnoffthelights.
PowerPoint
Thepowerpoint(Figure13)isusedtopoweroptional 12Velectricalaccessories.
Figure12
1.Liftswitches(GM4700
only)
2.Liftswitch(GM4500and
4700)
3.PTOswitch
4.Keyswitch
5.InfoCenter
6.Hi-Lospeedcontrol
7.Engine-speedswitch
8.Lightswitch
9.Cruisecontrol
Engine-SpeedSwitch
Theengine-speedswitch(Figure12)has2modesto changetheenginespeed.Taptheswitchtoincrease ordecreasetheenginespeedin100rpmincrements. Holdtheswitchdowntoautomaticallymovethe enginetoHighorLowidle,dependingonwhichside oftheswitchisdepresses.
g020433
g020512
Figure13
1.Powerpoint2.Bagholder
BagHolder
Usethebagholder(Figure13)forstorage.
19
SeatAdjustments
UsingtheInfoCenterLCDDisplay
ForeandAftAdjustingLever
Pulloutonthelevertoslidetheseatforeoraft(Figure
14).
SeatArmRestAdjustingKnob
Rotatetheknobtoadjusttheseatarmrestangle.
SeatBackAdjustingLever
Movethelevertoadjusttheseatbackangle(Figure
14).
Weightgauge
Indicateswhentheseatisadjustedtotheweightof theoperator(Figure14).Heightadjustmentismade bypositioningthesuspensionwithintherangeofthe greenregion.
TheInfoCenterLCDdisplayshowsinformationabout yourmachinesuchastheoperatingstatus,various diagnostics,andotherinformationaboutthemachine (Figure15).Thereisasplashscreenandamain informationscreenontheInfoCenter.Pressanyof theInfoCenterbuttonsandthenselecttheappropriate directionalarrowtoswitchbetweenthesplashscreen andthemaininformationscreen.
g020650
Figure15
Figure14
1.Weightgauge
2.Weight-adjustinglever5.Arm-restadjustingknob
3.ForeandAftadjusting
lever
Weight-AdjustingLever
4.Seat-backadjustinglever
(notshown-locatedunder armrest)
1.Indicatorlight3.Middlebutton
2.Rightbutton
4.Leftbutton
LeftButton(MenuAccess/BackButton)—pressto
accesstheInfoCentermenus.Youcanuseitto backoutofanymenuyouarecurrentlyusing.
MiddleButton—presstoscrolldownmenus.
RightButton—presstoopenamenuwherearight
arrowindicatesadditionalcontent.
Beeper—activatedwhenloweringthedecksorfor
g008837
advisoriesandfaults.
Note:Thepurposeofeachbuttonmaychange
dependingonwhatisrequiredatthetime.Each buttonislabeledwithanicondisplayingitscurrent function.
Adjustforoperatorweight(Figure14).Pulluponthe levertoincreasetheairpressureandpushdownto decreasetheairpressure.Theproperadjustmentis attainedwhentheweightgaugeisinthegreenregion.
20
InfoCenterIconDescription
SERVICEDUE
Indicateswhenscheduledservice shouldbeperformed
Thestatusoftheenginerpm.
InfoCenterIconDescription(cont'd.)
Stoptheengine.
Infoicon
Maximumtractionspeedsetting
Fast
Slow
Thefanisreversed.
Stationaryregenerationisrequired.
Theair-intakeheaterisactive.
Raisetheleftdeck.
Raisethecenterdeck.
Raisetherightdeck.
Sitintheseat.
Theparkingbrakeison.
Therangeishigh.
Neutralposition
Therangeislow.
CoolantTemperature(°Cor°F)
Temperature(hot)
TractionorTractionPedal
Notallowed
Starttheengine.
ThePTOison.
Engine
Keyswitch
Cuttingunitsarelowering.
Cuttingunitsareraising.
PINcode
Hydraulicoiltemperature
CANbus
InfoCenter
Badorfailed
Center
Right
Left
Bulb
OutputofTECcontrollerorcontrol wireinharness
Overtheallowedrange
Undertheallowedrange
Outofrange
/
Switch
Operatormustreleaseswitch.
Operatorshouldchangetoindicated state.
Symbolsareoften combinedtoform sentences.Some examplesareshown below
21
InfoCenterIconDescription(cont'd.)
Operatorshouldputmachinein neutral.
Enginestartisdenied.
Engineshutdown
Enginecoolantistoohot.
Service
MenuItemDescription
Hours
CountsListsthenumberofstarts,
Liststhetotalnumberofhours thatthemachine,engineand fanhavebeenon,aswell asthenumberofhoursthe machinehasbeentransported andoverheated.
deckPTOcycles,andfan reversalsthemachinehas experienced.
Hydraulicoilistoohot.
DPFashaccumulationnotication; refertoServicingtheDiesel-Oxidation
Catalyst(DOC)andtheSootFilter (page53).
Sitdownorsetparkingbrake
UsingtheMenus
ToaccesstheInfoCentermenusystem,pressthe menuaccessbuttonwhileatthemainscreen.This bringsyoutothemainmenu.Refertothefollowing tablesforasynopsisoftheoptionsavailablefrom themenus:
MainMenu
MenuItemDescription
Faults
ServiceContainsinformationonthe
DiagnosticsListsvariousstatesthatthe
Settings
AboutListsthemodelnumber,serial
Containsalistoftherecent machinefaults.Referto theServiceManualoryour ToroDistributorformore informationontheFaults menuandtheinformation containedthere.
machinesuchashoursofuse andothersimilarnumbers.
machinecurrentlyhas.You canusethistotroubleshoot certainissuesasitquicklytells youwhichmachinecontrols areonandwhichareoff.
Allowsyoutocustomizeand modifycongurationvariables ontheInfoCenterdisplay.
number,andsoftwareversion ofyourmachine.
Diagnostics
MenuItemDescription
LeftDeck CenterDeck RightDeck TractionPedal Traction HI/LORange PTO EngineRun
Settings
MenuItemDescription
Units
Language
LCDBacklightControlsthebrightnessofthe
LCDContrastControlsthecontrastofthe
ProtectedMenusAllowsapersonauthorized
ProtectSettings
AutoIdle
MowSpeedControlsthemaximumspeed
Trans.SpeedControlsthemaximumspeed
CounterbalanceControlstheamountof
RefertotheServiceManualor yourToroDistributorformore informationontheEngine Runmenuandtheinformation containedthere.
Controlstheunitsusedonthe InfoCenter(EnglishorMetric).
Controlsthelanguageused ontheInfoCenter*.
LCDdisplay.
LCDdisplay.
byyourcompanywiththe PINcodetoaccessprotected menus.
Allowstheabilitytochange thesettingsintheprotected settings.
Controlstheamountoftime allowedbeforeidlingthe enginewhenthemachineis notinuse.
whileinmow(lowrange).
whileintransport(highrange).
counterbalanceappliedbythe decks.
*Only"operator-faced"textistranslated.Faults, Service,andDiagnosticsscreensare"service-faced.” Titlesareintheselectedlanguage,butmenuitems areinEnglish.
22
About
MenuItemDescription
Model
SNListstheserialnumberofthe
S/WRevListsthesoftwarerevisionof
Liststhemodelnumberofthe machine.
machine.
themastercontroller .
ProtectedMenus
Thereare5operatingcongurationsettingsthatare adjustablewithintheSettingsMenuoftheInfoCenter: autoidle,maximummowinggroundspeed,maximum transportgroundspeed,SmartPower,anddeck counterbalance.ThesesettingsareintheProtected Menu.
AccessingProtectedMenus
Note:ThefactorydefaultPINcodeforyoumachine
iseither0000or1234. IfyouchangedthePINcodeandforgotthe
code,contactyourAuthorizedT oroDistributorfor assistance.
1.FromtheMAINMENU,usethecenterbuttonto scrolldowntotheSETTINGSMENUandpressthe rightbutton(Figure16).
Figure16
2.IntheSETTINGSMENU,usethecenterbuttonto scrolldowntothePROTECTEDMENUandpress therightbutton(Figure17A).
g028522
Figure17
3.ToenterthePINcode,pressthecenterbutton untilthecorrectrstdigitappears,thenpress therightbuttontomoveontothenextdigit (Figure17BandFigure17C).Repeatthisstep untilthelastdigitisenteredandpresstheright buttononcemore.
4.PressthemiddlebuttontoenterthePINcode (Figure17D).
WaituntiltheredindicatorlightoftheInfoCenter illuminates.
Note:IftheInfoCenteracceptsthePINcode
andtheprotectedmenuisunlocked,theword “PIN”displaysintheupperrightcornerofthe screen.
g028523
Note:RotatethekeyswitchtotheOFFpositionand
thentotheONpositionlockstheprotectedmenu.
Youhavetheabilitytoviewandchangethesettingsin theProtectedMenu.OnceyouaccesstheProtected Menu,scrolldowntoProtectSettingsoption.Usethe rightbuttontochangethesetting.SettingtheProtect SettingstoOFFallowsyoutoviewandchangethe settingsintheProtectedMenuwithoutenteringthe PINcode.SettingtheProtectSettingstoONhidesthe protectedoptionsandrequiresyoutoenterthePIN codetochangethesettingintheProtectedMenu. AfteryousetthePINcode,rotatethekeyswitchOFF andbacktotheONpositiontoenableandsavethis feature.
23
Viewingthechangingthe
SettingtheMaximumAllowed
ProtectedMenuSettings
1.IntheProtectedMenu,scrolldowntoProtect Settings.
2.Toviewandchangethesettingswithoutentering apasscode,usetherightbuttontochangethe ProtectSettingstoOFF.
3.Toviewandchangethesettingswitha passcode,usetheleftbuttontoselectON,set thepasscode,andturnthekeyintheignition switchtotheOFFpositionandthentotheON position.
SettingtheAutoIdle
1.IntheSettingsMenu,scrolldowntoAutoIdle.
2.Presstherightbuttontochangetheautoidle timebetweenOFF,8S,10S,15S,20S,and30S.
SettingtheMaximumAllowed MowSpeed
1.IntheSettingsMenu,ScrolldowntoMowSpeed andpresstherightbutton.
2.Usetherightbuttontoincreasethemaxfull mowspeed(50%,75%,or100%).
3.Usethecenterbuttontodecreasethemaxfull mowspeed(50%,75%,or100%).
TransportSpeed
1.IntheSettingsMenu,scrolldowntoTransport Speedandpresstherightbutton.
2.Usetherightbuttontoincreasethemax transportspeed(50%,75%,or100%).
3.Usethecenterbuttontodecreasethemax transportspeed(50%,75%,or100%).
4.Presstheleftbuttontoexit.
TurningtheSmartPowerON/OFF
1.Inthesettingsmenu,scrolldowntoSmart Power.
2.PresstherightbuttontoswitchbetweenONand OFF.
3.Presstheleftbuttontoexit.
SettingtheCounterbalance
1.IntheSettingsMenu,scrolldowntoCounter Balanceandpresstherightbutton.
2.PresstherightbuttontoswitchbetweenLow, Med,andHigh.
WhennishedwiththeProtectedMenu,presstheleft buttontoexittotheMainMenu,thenpresstheleft buttontoexittotheRunMenu.
4.Presstheleftbuttontoexit.
24
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
4500-D4700-D
Widthofcut2.8m(109inches)3.8m(150inches)
Overallwidth,
cuttingunits
down
Overallwidth,
cuttingunitsup
(transport)
Overalllength370cm(145.8inches)370cm(145.8inches)
Heightwith
ROPS
Ground
clearance
TrackWidth,
front
TrackWidth,
rear
Wheelbase
NetWeight(with cuttingunitsand
nouids)
286cm(1 12.8inches)391cm(153.8inches)
224cm(88.25inches)224cm(88.25inches)
216cm(85inches)216cm(85inches)
15cm(6inches)15cm(6inches)
224cm(88.25inches)224cm(88.25inches)
141cm(55.5inches)141cm(55.5inches)
171cm(67–1/2inches)171cm(67–1/2inches)
1894kg(4175lb)2234kg(4925lb)
CuttingDeck
Length
Width
Height
Weight
86.4cm(34inches)
86.4cm(34inches)
24.4cm(9.6inches) tocarriermount
26.7cm(10–1/2inches) at3/4inchheightofcut
34.9cm(13–3/4inches)at 4inchheightofcut
88kg(195pounds)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
Tobestprotectyourinvestmentandmaintainoptimal performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability,T oro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonTorogenuineparts.
25
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
CAUTION
Thismachineproducessoundlevelsthatcan causehearinglossthroughextendedperiods ofexposure.
CAUTION
Thismachineproducessoundlevelsin excessof85dBAattheoperator'searand cancausehearinglossthroughextended periodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
CAUTION
Ifyouleavethekeyintheignitionswitch, someonecouldaccidentlystarttheengine andseriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionbeforeyou doanymaintenance.
ThinkSafetyFirst
Carefullyreadallsafetyinstructionsandsymbolsin thesafetysection.Knowingthisinformationcould helpyouorbystandersavoidinjury.
DANGER
Operatingonwetgrassorsteepslopescan causeslidingandlossofcontrol.
Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.
Thereisnorolloverprotectionwhentheroll barisdown.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Readandfollowtherolloverprotection instructionsandwarnings.
Wearhearingprotectionwhenoperatingthis machine.
Theuseofprotectiveequipmentforeyes,ears, hands,feet,andheadisrecommended.
Figure18
1.Wearsafetyglasses.
2.Wearhearingprotection.
CheckingtheCooling System
ServiceInterval:Beforeeachuseordaily
Checklevelofcoolantatthebeginningofeachday. Capacityofsystemis8.5L(9USqt).
1.Carefullyremovetheradiatorcap.
CAUTION
Iftheenginehasbeenrunning,the pressurized,hotcoolantcanescapeand causeburns.
Donotopentheradiatorcapwhenthe engineisrunning.
Usearagwhenopeningtheradiator cap,andopenthecapslowlytoallow steamtoescape.
g009027
Toavoidlossofcontrolandpossibilityof rollover:
Donotoperateneardrop-offsornear water.
Donotoperateonslopesgreaterthan 20degrees.
Reducespeedanduseextremecautionon slopes.
Avoidsuddenturnsorrapidspeed changes.
26
Figure19
1.Expansiontank
2.Checkthecoolantlevelintheradiator.The radiatorshouldbelledtothetopoftheller neckandtheexpansiontanklledtotheFull mark(Figure19).
3.Ifthecoolantislow,adda50/50mixtureofwater andethyleneglycolantifreeze.Donotuse wateronlyoralcohol/methanolbasecoolants.
4.Installtheradiatorcapandexpansiontankcap.
DANGER
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.
Neverllthefueltankinsideanenclosed trailer.
Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.
Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Never
g009702
buymorethana180-daysupplyoffuel.
Donotoperatemachinewithoutentire exhaustsysteminplaceandinproper workingcondition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
CheckingtheEngine-Oil Level
Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page52).
FillingtheFuelTank
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandfueltank orconditioneropening.
Keepfuelawayfromeyesandskin.
Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.
Whenpractical,removeequipmentfrom thetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma fuel-dispensernozzle.
Ifafuel-dispensernozzlemustbeused, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
27
FuelTankCapacity
Sulfurcontent:Ultra-lowsulfur(<15ppm)
Fueltankcapacity:83L(22USgallons)
FuelSpecication
Important:Useonlyultra-lowsulphurdiesel
fuel.Fuelwithhigherratesofsulfurdegrades thedieseloxidationcatalyst(DOC),whichcauses operationalproblemsandshortenstheservicelife ofenginecomponents.
Failuretoobservethefollowingcautionsmay damagetheengine.
Neverusekeroseneorgasolineinsteadofdiesel
fuel.
Nevermixkeroseneorusedengineoilwiththe
dieselfuel.
Neverkeepfuelincontainerswithzincplatingon
theinside.
Donotusefueladditives.
PetroleumDiesel
Cetanerating:45orhigher
Sulfurcontent:Ultra-lowsulfur(<15ppm)
FuelTable
Dieselfuelspecication
ASTMD975
No.1-DS15
No.2-DS15
EN590EuropeanUnion
ISO8217DMX
JISK2204GradeNo.2
KSM-2610
Location
USA
International
Japan
Korea
Biodieselfuelspecication:ASTMD6751or EN14214
Blendedfuelspecication:ASTMD975,EN590, orJISK2204
Important:Thepetroleumdieselportionmust
beultra-lowsulfur.
Observethefollowingprecautions:
Biodieselblendsmaydamagepaintedsurfaces.
UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaybedegradedovertime.
Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblends.
ContactyourAuthorizedT oroDistributorifyou
wishformoreinformationonbiodiesel.
AddingFuel
Fillthetankwithdieselfueluntilthelevelreachesthe bottomofthellerneck.
1.Parkthemachineonalevelsurface.
2.Cleanthearearoundthefuel-tankcapwitha cleanrag.
3.Removethecapfromthefueltank(Figure20).
Useonlyclean,freshdieselfuelorbiodieselfuels.
Purchasefuelinquantitiesthatcanbeusedwithin
180daystoensurefuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwinter-grade fuel(No.1-DorNo.1-D/2-Dblend)belowthat temperature.
Note:Useofwinter-gradefuelatlowertemperatures
provideslowerashpointandcoldowcharacteristics whicheasesstartingandreducesfuellterplugging.
Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.
Biodiesel
Thismachinecanalsouseabiodieselblendedfuelof uptoB20(20%biodiesel,80%petroleumdiesel).
g011485
Figure20
1.Fuel-tankcap
4.Fillthetankwithdieselfueluntilthelevel reachesthebottomofthellerneck.
5.Installthefuel-tankcaptightly.
Note:Ifpossible,llthefueltankaftereachuse.
Thisminimizespossiblebuildupofcondensation insidethefueltank.
28
Note:Ifpossible,llthefueltankaftereachuse;this
willminimizepossiblebuildupofcondensationinside thefueltank.
Checkingthe Hydraulic-FluidLevel
ServiceInterval:Beforeeachuseordaily
USgallons)containersor208L(55USgallons) drumsfromyourMobilDistributor.
Important:Manyhydraulicuidsarealmost
colorless,makingitdifculttospotleaks.A reddyeadditiveforthehydraulicsystemoilis availablein20ml(2/3oz)bottles.1bottleis sufcientfor15to22L(4to6USgallons)of hydraulicoil.OrderPartNumber44-2500from yourToroDistributor.
Themachinesreservoirislledatthefactorywith approximately28.4L(7.50USgallons)ofhighquality hydraulicuid.Checkthelevelofthehydraulicuid beforetheengineisrststartedanddailythereafter. Therecommendedreplacementuidisasfollows:
ToroPremiumAllSeasonHydraulicFluid(Availablein18.9 L(5USgallons)pailsor208L(55USgallons)drums.See thePartsCatalogoryourToroDistributorforpartnumbers.)
Alternateuids:IftheT orouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing materialpropertiesandindustryspecications.We donotrecommendtheuseofsyntheticuid.Consult withyourlubricantdistributortoidentifyasatisfactory product.
Note:Useproductsonlyfromreputable
manufactures.Torodoesnottakeresponsibilityfor damagecausedbyimpropersubstitutions.
HighViscosityIndex/LowPourPointAnti-wearHydraulic Fluid,ISOVG46
MaterialProperties:
Viscosity,ASTMD445cSt@40°C44to50
ViscosityIndexASTM D2270 PourPoint,ASTMD97-34°Fto-49°F
IndustrySpecications:
VickersI-286-S(QualityLevel),VickersM-2950-S (QualityLevel),DenisonHF-0
cSt@100°C7.9to8.5 140to160
1.Positionthemachineonalevelsurface,lower thecuttingunits,turnthekeyintheignition switchtotheOFFposition,andremovethekey .
2.Cleantheareaaroundthellerneckandcapof thehydraulictank(Figure21).Removethecap fromthellerneck.
g012394
Figure21
1.Hydraulic-tankcap
3.Removethedipstick,wipeitclean,installthe dipstickintothetank,andpullitoutagain.
Important:TheISOVG46Multigradeuid
hasbeenfoundtoofferoptimalperformance inawide-rangeoftemperatureconditions. Foroperationinconsistentlyhighambient temperatures,18°C(65°F)to49°C(120°F), ISOVG68hydraulicuidmayofferimproved performance.
PremiumBiodegradableHydraulicFluid-Mobil EALEnviroSyn46H
Important:MobilEALEnviroSyn46Histheonly
syntheticbiodegradableuidapprovedbyToro. Thisuidiscompatiblewiththeelastomersused inTorohydraulicsystemsandissuitablefora wide-rangeoftemperatureconditions.Thisuidis compatiblewithconventionalmineraloils,butfor maximumbiodegradabilityandperformancethe hydraulicsystemshouldbethoroughlyushedof conventionaluid.Theoilisavailablein19L(5
Note:Theuidlevelshouldbebetweenthe2
marksonthedipstick.
4.Ifthelevelislow,addtheappropriateuidto raisetheleveltotheuppermark.
5.Installthedipstickandcapontothellerneck.
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Thetiresareover-inatedforshipping.Therefore, releasesomeoftheairtoreducethepressure.The correctairpressureinthetiresis138kPa(20psi).
Important:Maintaintherecommended
pressureinalltirestoensurethatthereisa goodquality-of-cutandforpropermachine performance.Donotunder-inate.
29
StartingandStoppingthe Engine
StartingtheEngine
Important:Youmustbleedthefuelsystembefore
startingtheengineiftheenginehasstoppeddue tolackoffuel,oryouhaveperformedmaintenance onthefuelsystem.
1.Sitontheseat,keepyourfootoffthetraction pedalsothatitisinNEUTRAL,andengagethe parkingbrake.
4.TurnthekeyintheignitionswitchtotheOFF positionandremovethekey.
SmartPower
WithT oroSmartPower™,theoperatordoesnothave tolistentotheenginespeedinheavyconditions. SmartPowerpreventsboggingdowninheavyturf byautomaticallycontrollingthemachinespeedand optimizingcuttingperformance.
ReversingFanOperation
2.Turnthekeyintheignitionswitchtothe RUNpositionandensuretheglowindicator illuminates.
3.Whentheglowindicatordims,turnthekeyinthe ignitionswitchtotheSTARTposition.Release thekeyimmediatelywhentheenginestartsand allowittoreturntotheRunposition.Adjustthe enginespeed.
Important:Donotrunthestartermotor
morethan30secondsatatimeorpremature starterfailuremayresult.Iftheenginefails tostartafter30seconds,turnthekeyto theOffposition,recheckthecontrolsand procedures,wait30additionalseconds,and repeatthestartingprocedure.
Whenthetemperatureislessthan-7°C(20°F), thestartermotorcanberunfor30secondson then60secondsofffor2attempts.
CAUTION
Shuttheengineoffandwaitforall movingpartstostopbeforechecking foroilleaks,looseparts,andother malfunctions.
Thefanspeediscontrolledbythehydraulic-oil temperatureandengine-coolanttemperature.A reversecycleisautomaticallyinitiatedwheneither theenginecoolantorhydraulicoiltemperature reachesacertainpoint.Thisreversalhelpsblow debrisofftherearscreenandlowerstheengineand hydraulic-oiltemperatures.T omanuallyinitiatea reversecycle,simultaneouslypresstheouterbuttons ontheInfoCenterfor4seconds.Reversethefan whentherearscreeniscloggedorpriortoentering theshoporstoragearea.
AutoIdle
ThemachineisequippedwithAutoIdlewhich automaticallyreturnstheenginetolowidlewhen allofthefollowingfunctionsarenotused,forapre determinedtime,previouslysetintheInfoCenter.
Thetractionpedalisreturnedtotheneutral
position
ThePTOisdisengaged
Noneoftheliftswitchesareactivated
Note:Whenanyoftheabovefunctionsare
initiated,themachineautomaticallyreturnstothe previousengine-speedsetting.
StoppingtheEngine
Important:Allowtheenginetoidlefor5minutes
beforeshuttingitoffafterafullloadoperation. Thisallowstheturbochargertocooldownbefore shuttingtheengineoff.Failuretodosomaylead toturbo-chargertrouble.
Note:Lowerthecuttingunitstothegroundwhenever
machineisparked.Thisrelievesthehydraulicload fromthesystem,preventswearonsystempartsand alsopreventsaccidentalloweringofthecuttingunits.
1.MovethePTOswitchtotheOFFposition.
2.Settheparkingbrake.
3.Returntheenginelowidle.
Engine-SpeedSwitch
Theengine-speedswitchhas2modestochangethe enginespeed.T oincreaseordecreasetheengine speed(in100rmpincrements),taptheswitch.T o automaticallymovetoHighorLowidle,holddownthe switchtothedesiredside.
30
MowSpeed
Counterbalance
Supervisor(ProtectedMenu)
Allowsthesupervisortosetthemachine’smaximum mowingspeed,inincrementsof50%,75%or100%, atwhichtheoperatorcanmow(lowrange).
RefertoSettingtheMaximumAllowedMowSpeed
(page24)fortheproceduretosetthemowspeed.
Operator
Allowstheoperatortoadjustthemachine’smaximum mowingspeed(lowrange),withinthesupervisors pre-adjustedsettings.WhenintheInfoCentersplash
ormainscreen,pressthemiddlebutton( toadjustthespeed.
Note:Whenswitchingbetweenlowandhighranges,
thesettingstransferbasedontheprevioussetting. Thesettingsresetwhenthemachineisturnedoff.
TransportSpeed
Supervisor(ProtectedMenu)
Thecounterbalancesystemmaintainshydraulic backpressureonthedeckliftcylinders.This counterbalancepressuretransferscuttingdeckweight tothemower'sdrivewheelstoimprovetraction.The counterbalancepressurehasbeenfactorysettoan optimalbalanceofafter-cutappearanceandtraction capabilityinmostturfconditions.Decreasingthe counterbalancesettingcanproduceamorestable cuttingdeck,butcandecreasethetractioncapability . Increasingthecounterbalancesettingcanincrease thetractioncapability,butmayresultinaftercut appearanceissues.
icon)
Duringdifferenttimesofthemowingseasonorwhen turfconditionsvary,theamountofcounterbalance (upwardlift)requiredonthecuttingdeckscanbe changedtomeettheconditions.
RefertoSettingtheCounterbalance(page24)forthe proceduretosetthecounterbalancepressure.
Allowsthesupervisortosetthemachinesmaximum transportspeed,inincrementsof50%,75%or100%, atwhichtheoperatorcantransport(highrange).
RefertoSettingtheMaximumAllowedTransport
Speed(page24)fortheproceduretosetthetransport
speed.
Operator
Allowstheoperatortoadjustthemachine’smaximum transportspeed(highrange),withinthesupervisors pre-adjustedsettings.WhenintheInfoCentersplash
ormainscreen,pressthemiddlebutton( toadjustthespeed.
Note:Whenswitchingbetweenlowandhighranges,
thesettingstransferbasedontheprevioussetting. Thesettingsresetwhenthemachineisturnedoff.
icon)
31
CheckingtheInterlock
CuttingGrasswiththe
Switches
ServiceInterval:Beforeeachuseordaily
CAUTION
Ifthesafety-interlockswitchesare disconnectedordamagedthemachinecould operateunexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.
Theinterlockswitchesaredesignedtostopthe machinewhentheoperatorgetsofftheseatwhenthe tractionpedalisdepressed.However,theoperator maygetofftheseatwhiletheengineisrunningand thetractionpedalisinneutral.Althoughtheengine continuestorunifthePTOswitchisdisengaged andthetractionpedalisreleased,itisstrongly recommendedthattheenginebestoppedbefore risingfromtheseat.
Tochecktheoperationoftheinterlockswitches, performthefollowingprocedure:
1.Parkthemachineonalevelsurface,lowerthe cuttingunit,turnthekeyintheignitionswitchto theOFFposition,andengagetheparkingbrake.
Machine
Note:Cuttinggrassataratethatloadstheengine
promotesDPFregeneration.
1.Movethemachinetothejobsite.
2.Wheneverpossible,settheengine-speedswitch tohighidle.
3.EngagethePTOswitch.
4.Graduallymovethetractionpedalforwardand slowlydrivethemachineoverthemowingarea.
5.Oncethefrontofthecuttingunitsareoverthe mowingarea,lowerthecuttingunits.
6.Cutgrasssothatthebladescancutand dischargeclippingsatahighratewhile producingagoodqualityofcut.
Note:Ifthecuttingrateistoohigh,thequality
ofcutmaydeteriorate.Reducetheground speedofthemachineorreducethewidthofcut toregainhighidleenginespeed.
7.Whenthecuttingunitsareoverthefaredgeof themowingarea,liftthecuttingunits.
8.Performatear-shapedturntoquicklylineupfor yournextpass.
2.Pressthetractionpedal.Turnthekeyinthe ignitionswitchtotheONposition.
Note:Iftheenginecranks,thereisa
malfunctionintheinterlocksystem.Correctthis malfunctionbeforeoperatingthemachine.
3.TurnthekeyintheignitionswitchtotheON position,risefromtheseat,andmovethePTO switchtoON.
Note:ThePTOshouldnotengage.Ifthe
PTOengages,thereisamalfunctioninthe interlocksystem.Correctthismalfunctionbefore operatingthemachine.
4.Engagetheparkingbrake,turnthekeyinthe ignitionswitchtotheONposition,andmovethe tractionpedaloutofNEUTRAL.
Note:TheInfoCenterdisplays"tractiondenied"
andthemachineshouldnotmove.Ifthe machinedoesmove,thereisamalfunctionin theinterlocksystem.Correctthismalfunction beforeoperatingthemachine.
32
DieselParticulateFilter Regeneration
Thedieselparticulatelter(DPF)ispartoftheexhaust system.Thediesel-oxidationcatalystoftheDPF reducesharmfulgassesandthesootlterremoves sootfromtheengineexhaust.
TheDPFregenerationprocessusesheatfromthe engineexhausttoincineratethesootaccumulatedon thesootlter,convertingthesoottoash,andclears thechannelsofthesootltersothatlteredengine exhaustowsouttheDPF .
Theenginecomputermonitorstheaccumulationof sootbymeasuringthebackpressureintheDPF.If thebackpressureistoohigh,sootisnotincinerating inthesootlterthroughnormalengineoperation.T o keeptheDPFclearofsoot,rememberthefollowing:
Passiveregenerationoccurscontinuouslywhile
theengineisrunning—runtheengineatfull enginespeedwhenpossibletopromoteDPF regeneration.
Ifthebackpressureistoohigh,theengine
computersignalsyouthroughtheInfoCenter whenadditionalprocesses(assistandreset regeneration)arerunning.
Allowtheassistandresetregenerationprocessto
completebeforeshuttingofftheengine.
Operateandmaintainyourmachinewiththefunction oftheDPFinmind.Engineloadathighidle enginespeedgenerallyproduceadequateexhaust temperatureforDPFregeneration.
Important:Minimizetheamountoftimethatyou
idletheengineoroperatetheengineatlow-engine speedtohelpreducetheaccumulationofsootin thesootlter.
CAUTION
Theexhausttemperatureishot(approximately 600°C(1112°F)duringDPFparked regenerationorrecoveryregeneration.Hot exhaustgascanharmyouorotherpeople.
Neveroperatetheengineinanenclosed area.
Makesurethattherearenoammable materialsaroundtheexhaustsystem.
Nevertouchahotexhaustsystem component.
Neverstandnearoraroundtheexhaust pipeofthemachine.
DPFSootAccumulation
Overtime,theDPFaccumulatessootinthesoot
lter.Thecomputerfortheenginemonitorsthe sootlevelintheDPF .
Whenenoughsootaccumulates,thecomputer
informsyouthatitistimetoregeneratethediesel particulatelter.
DPFregenerationisaprocessthatheatstheDPF
toconvertthesoottoash.
Inadditiontothewarningmessages,thecomputer
reducesthepowerproducedbytheengineat differentsoot-accumulationlevels.
EngineWarningMessages—SootAccumulation
IndicationLevel
Level1:Engine
Warning
Level2:Engine
Warning
FaultCode
g213866
Figure22
CheckEngine
SPN3719,FMI16
g213867
Figure23
CheckEngine
SPN3719,FMI0
EnginePowerRatingRecommendedAction
Thecomputerde-ratesthe
enginepowerto85%
Thecomputerde-ratesthe
enginepowerto50%
Performaparkedregeneration
assoonaspossible;referto
ParkedRegeneration(page37).
Performarecoveryregeneration
assoonaspossible;referto
RecoveryRegeneration
(page40).
33
DPFAshAccumulation
Thelighterashisdischargedthroughtheexhaust
system;theheavierashcollectsinthesootlter.
Ashisaresidueoftheregenerationprocess.Over
time,thedieselparticulatelteraccumulatesash thatdoesnotdischargewiththeengineexhaust.
Thecomputerfortheenginecalculatestheamount
ofashaccumulatedintheDPF.
InfoCenterAdvisoryandEngineWarningMessages—AshAccumulation
Whenenoughashaccumulates,theengine
computersendsinformationtotheInfoCenterin theformofasystemadvisoryoranenginefaultto indicatetheaccumulationofashintheDPF .
Theadvisoryandfaultsareindicationsthatitis
timetoservicetheDPF .
Inadditiontothewarnings,thecomputerreduces
thepowerproducedbytheengineatdifferent ash-accumulationlevels.
Indication
Level1:
System
Advisory
Level2:
Engine
Warning
Level3:
Engine
Warning
Level
AdvisoryorFaultCode
g213865
EngineSpeed
Reduction
None
EnginePowerRatingRecommendedAction
Notifyyourservice
100%
departmentthatadvisory
#179displaysinthe
InfoCenter.
Figure24
Advisory#179
ServicetheDPF;
refertoServicingthe
Diesel-OxidationCatalyst
(DOC)andtheSoot
Filter(page53)
g213863
Figure25
None
Thecomputer
de-ratestheengine
powerto85%
CheckEngine
SPN3720,FMI16
ServicetheDPF;
refertoServicingthe
Diesel-OxidationCatalyst
(DOC)andtheSoot
Filter(page53)
g213864
Figure26
None
Thecomputer
de-ratestheengine
powerto50%
CheckEngine
SPN3720,FMI0
Level4:
Engine
Warning
g214715
Figure27
CheckEngine
SPN3251,FMI0
Enginespeedatmax
torque+200rpm
34
Thecomputer
de-ratestheengine
powerto50%
ServicetheDPF;
refertoServicingthe
Diesel-OxidationCatalyst
(DOC)andtheSoot
Filter(page53)
TypesofDieselParticulateFilterRegeneration
Typesofdieselparticulatelterregenerationthatareperformedwhilethemachineisoperating:
TypeofRegenerationConditionsforDPFregenerationDPFdescriptionofoperation
Passive
Assist
Reset
Occursduringnormaloperationofthemachineat high-enginespeedorhigh-engineload
Occursasaresultoflow-enginespeed,low-engine load,orafterthecomputerdetectsbackpressure intheDPF
Occursafterassistregenerationonlyifthe computerdetectsthatassistregenerationdidnot sufcientlyreducethesootlevel
Alsooccursevery100hourstoresetbaseline sensorreadings
TheInfoCenterdoesnotdisplayaniconindicating passiveregeneration.
Duringpassiveregeneration,theDPFprocesses high-heatexhaustgasses;oxidizingharmful emissionsandburningsoottoash.
RefertoPassiveDPFRegeneration(page36).
Whentheassist/reset-regenerationicon isdisplayedintheInfoCenter,anassist regenerationisinprogress.
Duringassistregeneration,thecomputercontrols theintakethrottletoincreasetheexhaust temperature,enablingassistregenerationtooccur.
RefertoAssistDPFRegeneration(page36).
Whentheassist/reset-regenerationicon isdisplayedintheInfoCenter,aregenerationisin progress.
Duringresetregeneration,thecomputercontrols theintakethrottleandfuelinjectorstoincreasethe exhausttemperatureduringregeneration.
RefertoResetRegeneration(page37).
Typesofdieselparticulatelterregenerationthatrequireyoutoparkthemachine:
TypeofRegenerationConditionsforDPFregenerationDPFdescriptionofoperation
Parked
Sootbuildupoccursasaresultofprolonged operationatlow-enginespeedorlow-engineload. Mayalsooccurasaresultofusingincorrectfuel oroil
Thecomputerdetectsbackpressureduetosoot buildupandrequestsaparkedregeneration
Whentheparked-regenerationicon isdisplayedintheInfoCenter ,aregenerationis requested.
•Performtheparkedregenerationassoonas possibletoavoidneedingarecoveryregeneration.
•Aparkedregenerationrequires30to60minutes tocomplete.
•Youmusthaveatleasta1/4tankoffuelinthe tank.
•Youmustparkthemachinetoperformarecovery regeneration.
RefertoParkedRegeneration(page37).
35
Typesofdieselparticulatelterregenerationthatrequireyoutoparkthemachine:(cont'd.)
TypeofRegenerationConditionsforDPFregenerationDPFdescriptionofoperation
Recovery
Occursasaresultofignoringparkedregeneration requestsandcontinuingoperation,addingmore sootwhentheDPFisalreadyinneedofaparked regeneration
Whentherecovery-regenerationiconis displayedintheInfoCenter ,arecoveryregeneration isrequested.
ContactyourAuthorizedToroDistributorto haveaservicetechnicianperformtherecovery regeneration.
•Arecoveryregenerationrequiresupto4hours tocomplete.
•Youmusthaveatleasta1/2tankoffuelinthe machine.
•Youmustparkthemachinetoperformarecovery regeneration.
RefertoRecoveryRegeneration(page40).
PassiveDPFRegeneration
Passiveregenerationoccursaspartofnormal
engineoperation.
Whileoperatingthemachine,runtheengineat
full-enginespeedwhenpossibletopromoteDPF regeneration.
AssistDPFRegeneration
Whileoperatingthemachine,runtheengineat
fullenginespeedwhenpossibletopromoteDPF regeneration.
The
icondisplaysintheInfoCenterwhile
theassistregenerationisprocessing.
Wheneverpossible,donotshutofftheengineor
reduceenginespeedwhiletheassistregeneration isprocessing.
Important:Allowthemachinetocompletethe
assistregenerationprocessbeforeshutting offtheengine.
Note:Theassistregenerationisnished
processingwhenthe theInfoCenter.
icondisappearsfrom
Figure28
Assist/reset-regenerationicon
Theassist/reset-regenerationicondisplaysinthe
InfoCenter(Figure28).
Thecomputertakescontroloftheintakethrottleto
increasethetemperatureoftheengineexhaust.
g214711
36
ResetRegeneration
ParkedRegeneration
Figure29
Assist/reset-regenerationicon
Theassist/reset-regenerationicondisplaysinthe
InfoCenter(Figure29).
Thecomputertakescontroloftheintakethrottle
andchangesthefuelinjectionoperationto increasethetemperatureoftheengineexhaust.
Important:Theassist/reset-regeneration
iconindicatesthattheexhausttemperature dischargedfromofyourmachinemaybe hotterthanduringregularoperation.
Whileoperatingthemachine,runtheengineat
fullenginespeedwhenpossibletopromoteDPF regeneration.
The
theresetregenerationisprocessing.
icondisplaysintheInfoCenterwhile
Wheneverpossible,donotshutofftheengineor
reduceenginespeedwhiletheresetregeneration isprocessing.
Important:Allowthemachinetocompletethe
resetregenerationprocessbeforeshuttingoff theengine.
Note:Theresetregenerationisnished
processingwhenthe theInfoCenter.
icondisappearsfrom
g214711
g214713
Figure30
Parked-regenerationrequesticon
Theparked-regenerationrequestedicondisplays
intheInfoCenter(Figure30).
Ifaparkedregenerationisneeded,theInfoCenter
displaysenginewarningSPN3719,FMI16 (Figure31)andtheenginecomputerderates enginepowerto85%.
g213866
Figure31
Important:Ifyoudonotcompleteaparked
regenerationwithin2hours,theengine computerderatesenginepowerto50%.
Aparkedregenerationrequires30to60minutes
tocomplete.
Ifyouareauthorizedbyyourcompany,youneed
thePINcodetoperformtheparked-regeneration process.
PreparingtoPerformaParkedorRecovery Regeneration
1.Ensurethatthemachinehasatleast1/4tank offuel.
2.Movethemachineoutsidetoanareaawayfrom combustiblematerials.
3.Parkthemachineonalevelsurface.
4.Ensurethatthetractioncontrolormotion-control leversareintheNEUTRALposition.
5.Ifapplicable,lowerthecuttingunitsandshut themoff.
37
6.Engagetheparkingbrake.
7.SetthethrottletothelowIDLEposition.
PerformingaParkedRegeneration
Note:Forinstructionsonunlockingprotectedmenus,
refertoAccessingProtectedMenus(page23).
1.Accesstheprotectedmenuandunlockthe protectedsettingssubmenu(Figure32);referto
AccessingProtectedMenus(page23).
Figure32
g212138
Figure34
4.Whenthe“InitiateDPFRegen.Areyousure?” messagedisplays,pressthecenterbutton (Figure35).
g028523
2.NavigatetotheMAINMENU,pressthecenter buttontoscrolldowntotheSERVICEMENU,and presstherightbuttontoselecttheSERVICE option(Figure33).
Note:TheInfoCentershoulddisplaythePIN
indicatorintheupperrightcornerofthedisplay .
Figure33
3.IntheSERVICEMENU,pressthemiddlebutton untiltheDPFREGENERA TIONoptionsdisplays, andpresstherightbuttontoselecttheDPF REGENERATIONoption(Figure34).
g212125
Figure35
5.Ifthecoolanttemperatureisbelow60°C(140°F)
the“Insure
isrunningandabove60C/140F”
messagedisplays.(Figure36).
Observethetemperatureinthedisplay,andrun themachineatfullthrottleuntilthetemperature reaches60°C(140°F),thenpressthecenter
g212371
button.
Note:Ifthecoolanttemperatureisabove60°C
(140°F)thisscreenisskipped.
38
Figure36
g211986
g212405
Figure38
6.MovethethrottlecontroltoLOWIDLEandpress thecenterbutton(Figure37).
Figure37
7.Thefollowingmessagesdisplayastheparked regenerationprocessbegins:
A.The“InitiatingDPFRegen.”message
displays(Figure38).
B.The“Waitingon”messagedisplays
(Figure39).
g212372
Figure39
g212406
C.Thecomputerdetermineswhetherthe
regenerationruns.Oneofthefollowing messagesdisplaysintheInfoCenter:
Iftheregenerationisallowed,the
“RegenInitiated.Allowupto30minutes forcompletion”messagedisplaysin theInfoCenter,waitforthemachine tocompletetheparkedregeneration process(Figure40).
39
Figure40
Iftheregenerationprocessisnot
allowedbytheenginecomputer,the “DPFRegenNotAllowed”message displaysintheInfoCenter(Figure41). Presstheleftbuttontoexittothehome screen
Important:Ifyoudidnotmeetallthe
requirementsforregenerationorif lessthan50hourshavepassedsince thelastregeneration,the“DPFRegen NotAllowed”messageappears.
Theengineiscold—wait.
Theengineiswarm—wait.
Theenginehot—regenerationinprogress (percentcomplete).
9.Theparkedregenerationiscompletewhenthe “RegenComplete”messagedisplaysinthe InfoCenter.Presstheleftbuttontoexittothe
g213424
homescreen(Figure42).
Figure41
8.Whiletheregenerationisrunning,theInfoCenter returnstothehomescreenandshowsthe followingicons:
g212404
Figure42
RecoveryRegeneration
Ifyouignoretherequestforaparkedregeneration
(displayedintheInfoCenter)andcontinueto operatethemachine,acriticalamountofsoot buildsupintheDPF .
Ifarecoveryregenerationisneeded,the
InfoCenterdisplaysenginewarningSPN3719, FMI16(Figure43)andtheenginecomputer
g212410
deratesenginepowerto85%.
g213867
Figure43
Important:Ifyoudonotcompletearecovery
regenerationwithin15minutes,theengine computerderatesenginepowerto50%.
40
Performarecovery-regenerationwhenever
thereisalossofenginepowerandaparked regenerationcannoteffectivelycleantheDPFof soot.
Arecoveryregenerationrequiresupto4hours
tocomplete.
Youneedadistributortechniciantoperformthe
recoveryregenerationprocess;contactyour AuthorizedT oroDistributor.
PushingorTowingthe Machine
Important:Donotpushortowthemachine
fasterthan3to4.8km/h(2to3MPH)orinternal transmissiondamagemayoccur.Thebypass valvemustbeopenwheneverthemachineis pushedortowed.
Important:Ifthemachinemustbepushedor
towedinreverse,thecheckvalveinthefour-wheel drivemanifoldmustalsobebypassed.Tobypass thecheckvalve,connectahoseassembly(Hose PartNumber95-8843,CouplerFittingPartNumber 95-0985[Qty.2],andHydraulicFittingPart Number340-77[Qty.2])tothereversetraction pressuretestport,locatedonthehydrostat,and ontheportlocatedin-betweenportsM8andP2 onthereartractionmanifoldwhichislocatedto theinsideofthefrontreartire.
1.Openthehoodandlocatethebypassvalves (Figure44)onthetopofpump,behindthe battery/storageboxes.
2.Rotateeachvalve3turnscounter-clockwise toopenandallowoiltobypassinternally.Do notopenmorethan3turns.Becauseuidis bypassed,themachinecanbeslowlymoved withoutdamagingthetransmission.
g020510
Figure44
1.Bypassvalve(2)
3.Closethebypassvalvesbeforestartingthe engine.T orqueto70N-m(52ft-lb)toclosethe valve.
JackingPoints
Front—frame,ontheinsideofeachdrivetire.
Rear—centeroftheaxle.
TransportingtheMachine
Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasall necessarybrakes,lighting,andmarkingasrequired bylaw.Pleasecarefullyreadallthesafetyinstructions. Knowingthisinformationcouldhelpyou,yourfamily, pets,orbystandersavoidinjury.
WARNING
Drivingonthestreetorroadwaywithoutturn signals,lights,reectivemarkings,oraslow movingvehicleemblemisdangerousandcan leadtoaccidentscausingpersonalinjury.
Donotdrivemachineonapublicstreetor roadway.
Totransportthemachine:
1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakes.
3.Loadthemachineontothetrailerortruck.
41
4.Stoptheengine,removethekey,setthebrake, andclosethefuelvalve.
5.Usethemetaltiedownloopsonthemachine tosecurelyfastenthemachinetothetraileror truckwithstraps,chains,cable,orropes.
LoadingtheMachine
Useextremecautionwhenloadingthemachineontoa traileroratruck.1full-widthrampthatiswideenough toextendbeyondthereartiresisrecommended insteadofindividualrampsforeachsideofthe machine(Figure45).Thelowerrearsectionof themachineframeextendsbackbetweentherear wheelsandservesasastopfortippingbackward. Havingafull-widthrampprovidesasurfaceforthe framememberstocontactifthemachinestartstotip backward.Ifitisnotpossibletouseonefull-width ramp,useenoughindividualrampstosimulatea full-widthcontinuousramp.
Therampshouldbelongenoughsothattheangles donotexceed15degrees(Figure45).Asteeper anglemaycausemowercomponentstogetcaughtas theunitmovesfromtheramptothetrailerortruck. Steeperanglesmayalsocausethemachinetotip backward.Ifloadingonornearaslope,positionthe trailerortrucksothatitisonthedownsideofthe slopeandtherampextendsuptheslope.Thiswill minimizetherampangle.Thetrailerortruckshould beaslevelaspossible.
WARNING
Loadingamachineontoatrailerortruck increasesthepossibilityofbackwardtip-over andcouldcauseseriousinjuryordeath.
Useextremecautionwhenoperatinga machineonaramp.
EnsurethattheROPSisintheupposition whileusingtheseatbeltwhenloadingthe machine.EnsurethattheROPSwillclear thetopofanenclosedtrailer.
Useonlyasingle,full-widthramp;donot useindividualrampsforeachsideofthe machine.
Ifindividualrampsmustbeused,use enoughrampstocreateanunbrokenramp surfacewiderthanthemachine.
Donotexceeda15-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.
Avoidsuddenaccelerationwhiledriving themachineuparamp,toavoidtipping backward.
Avoidsuddendecelerationwhilebacking themachinedownaramp,toavoidtipping backward.
Important:Donotattempttoturnthemachine
whileontheramp;youmaylosecontrolanddrive offtheside.
Avoidsuddenaccelerationwhendrivinguparamp andsuddendecelerationwhenbackingdowna ramp.Bothmaneuverscancausethemachinetotip backward.
g000951
Figure45
1.Trailer3.Notgreaterthan 15degrees
2.Full-widthramp4.Full-widthramp—side view
42
OperatingCharacteristics
Practicedrivingthemachinebecauseithasa hydrostatictransmissionanditscharacteristicsare differentthanmanyturfmaintenancemachines. Somepointstoconsiderwhenoperatingthetraction unitandcuttingunitsarethetransmission,engine speed,loadonthecuttingbladesandtheimportance ofthebrakes.
SelectingaBlade
StandardCombinationSail
Thisbladewasdesignedtoprovideexcellentliftand dispersioninalmostanycondition.Ifmoreorlesslift anddischargevelocityisrequired,consideradifferent blade.
WithT oroSmartPower™,theoperatordoesnothave tolistentotheenginespeedinheavyconditions. SmartPowerpreventsboggingdowninheavyturf byautomaticallycontrollingthemachinespeedand optimizingcuttingperformance.
Anothercharacteristictoconsideristheoperation ofthepedalsthatareconnectedtothebrakes.The brakescanbeusedtoassistinturningthemachine. However,usethemcarefully ,especiallyonsoftor wetgrassbecausetheturfmaybetornaccidentally. Anotherbenetofthebrakesistomaintaintraction. Forexample,insomeslopeconditions,theuphill wheelslipsandlosestraction.Ifthissituation occurs,depresstheuphill-turnpedalgraduallyand intermittentlyuntiltheuphillwheelstopsslipping,thus, increasingtractiononthedownhillwheel.
Useextracarewhenoperatingthemachineon slopes.Makesurethattheseatlatchisproperly securedandtheseatbeltisbuckled.Driveslowly andavoidsharpturnsonslopestopreventrollovers. Forsteeringcontrol,thecuttingunitmustbelowered whengoingdownhill.
Attributes:Excellentliftanddispersioninmost conditions.
AngledSail
Thebladegenerallyperformsbestinlowerheightsof cut–1.9to6.4cm(3/4to2–1/2inches).
Attributes:
Dischargeremainsmoreevenatlowerheightsof
cut.
Dischargehaslesstendencytothrowleftandthus
acleanerlookaroundbunkersandfairways.
Lowerpowerrequirementatlowerheightsand
denseturf.
HighLiftParallelSail
Thebladegenerallyperformsbetterinthehigher heightsofcut–7to10cm(2to4inches).
Attributes:
WARNING
Thisproductisdesignedtodriveobjectsinto thegroundwheretheyloseenergyquickly ingrassareas.However,carelessoperation, combinedwithterrainangle,ricochets,or improperlypositionedsafetyguardscanlead tothrownobjectinjuries.
Whenapersonorpetappearssuddenlyin ornearthemowingarea,stopmowing.
Donotresumemowinguntiltheareais cleared.
Important:Allowenginetoidlefor5minutes
beforeshuttingitoffafterafullloadoperation. Thisallowstheturbochargertocooldownbefore shuttingtheengineoff.Failuretodosomaylead toturbo-chargertrouble.
Beforestoppingtheengine,disengageallcontrols andsettheenginespeedtoSlow.Settingtheengine speedtoSlowreduceshighenginerpm,noise,and vibration.TurnthekeyintheignitionswitchtotheOFF positiontosoptheengine.
Moreliftandhigherdischargevelocity.
Sparseorlimpturfispickedupsignicantlyat
higherheightsofcut.
Wetorstickyclippingsaredischargedmore
efcientlyreducingcongestioninthedeck.
Requiresmorehorsepowertorun.
Tendstodischargefurtherleftandcantendto
windrowatlowerheightsofcut.
WARNING
Donotusethehighliftbladewiththe mulchingbafe.Thebladecouldbreak, resultinginpersonalinjuryordeath.
AtomicBlade
Thisbladewasdesignedtoprovideexcellentleaf mulching.
Attributes:Excellentleafmulching
43
ChoosingAccessories
OptionalEquipmentCongurations
AngleSailBladeHighLiftParallelSail
GrassCutting:1.9to4.4 cm(0.75to1.75inches) heightofcut
GrassCutting:5to6.4 cm(2.00to2.50inches) heightofcut
GrassCutting:7to10 cm(2.75to4.00inches) heightofcut
LeafMulchingRecommendedforuse
ProsEvendischargeatlower
ConsDoesnotliftthegrass
Recommendedinmost applications
Recommendedforthick orlushturf
Mayworkwellinlushturf
withthemulchingbafe
heightofcut,cleaner lookaroundbunkersand fairways,lowerpower requirements
wellinhighheight-of-cut applications,wetor stickygrasshasa tendencytobuildupin thechamber,leading topoorqualityofcut andhigherpower requirements
Blade(Donotusewith themulchingbafe)
Mayworkwellinlightor sparseturf
Recommendedforlight orsparseturf
Recommendedinmost applications
NotAllowedUsewithcombination
Moreliftandhigher dischargevelocity , sparseorlimpturfis pickedupathighheight ofcut,wetorsticky clippingsaredischarged efciently
Requiresmorepowerto runinsomeapplications, tendstowindrowat lowerheightofcutin lushgrass,donotuse withthemulchingbafe
MulchingBafeRollerScraper
Hasbeenshownto improvedispersionand aftercutperformance onnortherngrassesthat arecutatleast3times perweekandlessthan 1/3ofthegrassblade isremoved.Donot
usewiththehighlift parallelsailblade
sailoranglesailblade only
Mayimprovedispersion andappearancein certaingrasscutting applications,verygood forleafmulching
Grasswillbuildupinthe chamberifattemptingto removetoomuchgrass withbafeinplace
Canbeusedanytime thatrollersbuildupwith grassorlargeatgrass clumpsofgrassare seen.Thescrapers mayactuallyincrease clumpingincertain applications.
Reducesrollerbuildup incertainapplications
44
OperatingTips
WhentoMow
Moweitherinthelatemorningtoavoidthedew,which causesgrassclumping,orinlateafternoontoavoid thedamagethatcanbecausedbydirectsunlighton thesensitive,freshlymowedgrass.
SelecttheProperHeight-of-Cut SettingtoSuitConditions
Removeapproximately25mm(1inch)orno morethan1/3ofthegrassbladewhencutting.In exceptionallylushanddensegrass,youmayhaveto raisetheheightofcuttothenextsetting.
MowatProperIntervals
Undermostnormalconditionsyouneedtomow approximatelyevery4-5days.Butremember,grass growsatdifferentratesatdifferenttimes.Thismeans thatinordertomaintainthesameheightofcut,which isagoodpractice,youwillneedtocutmorefrequently inearlyspring;asthegrassgrowthrateslowsin midsummer,cutonlyevery8-10days.Ifyouare unabletomowforanextendedperiodduetoweather conditionsorotherreasons,mowrstwiththeheight ofcutatahighlevel;thenmowagain2-3dayslater withalowerheightsetting.
AfterOperating
Toensurethatoptimumperformanceismet,clean theundersideofthemowerhousingsaftereachuse. Ifresidueisallowedtobuildupinthemowerhousing, cuttingperformancedeclines.
Note:Lowercuttingunitstothegroundwhenever
machineisparked.Thisrelievesthehydraulicload fromthesystem,preventswearonsystempartsand alsopreventsaccidentalloweringofthecuttingunits.
AlwaysMowwithSharpBlades
Asharpbladecutscleanlyandwithouttearingor shreddingthegrassbladeslikeadullblade.Tearing andshreddingcausesthegrasstoturnbrownat theedgeswhichimpairsgrowthandincreases susceptibilitytodiseases.
MowingPatterns
Changemowingpatternsoftentominimizeaftercut appearanceissuesinducedbyrepetitiveoperation inonly1direction.
ResolvingAftercutAppearance
ReferenceAftercutAppearanceTroubleshooting Guideavailableatwww.T oro.com.
Transporting(Groundsmaster 4700–DOnly)
Usethe2rear-transportlatchesfortheoutercutting unitswhentransportingoverlongdistances,rough terrain,orwhentrailering.
45
Maintenance
LookingforanElectricalSchematicorHydraulicSchematicforyourmachine?Downloadafreecopyofthe schematicbyvisitingwww.Toro.comandsearchingforyourmachinefromtheManualslinkonthehomepage.
Important:RefertoyourEngineOperator'sManualandCuttingUnitOperator'sManualforadditional
maintenanceprocedures.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst8hours
Aftertherst200hours
Beforeeachuseordaily
Every50hours
Every100hours
Every200hours
Every250hours
MaintenanceProcedure
•Torquethewheelnuts.
•Changetheplanetarygeardriveoil.
•Changetherearaxlelubricant.
•Changethehydrauliclters.
•Checkthecoolingsystem.
•Checkthehydraulic-uidlevel.
•Checkthetirepressure.
•Checktheinterlockswitches.
•Checktheengine-oillevel.
•Drainwaterorothercontaminantsfromthewaterseparator.
•Drainwaterorothercontaminantsfromfuellter/waterseparator.
•Removedebrisfromtheenginearea,oilcooler ,andradiator.
•Inspectthehydrauliclinesandhosesforleaks,kinkedlines,loosemounting supports,wear,loosettings,weatherdeterioration,andchemicaldeterioration.
•Checkthebladestoppingtime.
•Greasethebearingsandbushings.
•Checkthebatterycondition.
•Checktheconditionandtensionofthealternatorbelt.
•Torquethewheelnuts.
•Changetheengineoilandlter.
Every400hours
Every800hours
Every6,000hours
•Servicetheaircleaner.(Servicetheaircleanerearlieriftheair-cleanerindicator showsred.Serviceitmorefrequentlyinextremelydirtyordustyconditions.)
•Checkthefuellinesandconnections.
•Replacetheenginefuellter.
•Replacethefuelltercanister.
•Checkforend-playintheplanetarydrives.
•Checktheplanetarygeardriveoillevel(Also,checkifexternalleakageisobserved).
•Checktherearaxlelubricantlevel.
•Drainandcleanthefueltank.
•Changetheplanetarygeardriveoil.(Oryearly,whichevercomesrst)
•Changetherearaxlelubricant.
•Checktherearwheeltoe-in.
•Changethehydraulicuid.
•Changethehydrauliclters.
•Disassemble,clean,andassemblethesootlteroftheDPF.orcleanthesoot lterifenginefaultsSPN3720FMI16,SPN3720FMI0,orSPN3720FMI16display intheInfoCenter.
46
MaintenanceService
Beforestorage
Interval
MaintenanceProcedure
•Drainandcleanthefueltank.
•Checkthetirepressure.
•Checkallfasteners.
•Greaseoroilallgreasettingsandpivotpoints.
•Paintchippedsurfaces.
Yearly
DailyMaintenanceChecklist
Duplicatethispageforroutineuse.
Maintenance CheckItem
Checkthe safetyinterlock operation.
Checkthebrake operation.
Checktheengine oilandfuellevel.
Checkthe coolingsystem uidlevel.
Drainthe water/fuel separator.
Checktheair lterrestriction indicator.
Checkthe radiator,oil cooler,and screenfordebris.
Checkunusual enginenoises.
Checkunusual operatingnoises.
Checkthe hydraulicsystem oillevel.
Checkhydraulic hosesfor damage.
Checkforuid leaks.
Checkthetire pressure.
Checkthe instrument operation.
Lubricateall greasettings.
Fortheweekof:
Mon.Tues.Wed.Thurs.Fri.
1
2
•Checkthefuellinesandconnections.
Sat.Sun.
47
Maintenance CheckItem
Checkthe height-of-cut adjustment.
Touch-up damagedpaint.
Fortheweekof:
Mon.Tues.Wed.Thurs.Fri.
1.Checktheglowplugandinjectornozzlesifhardstarting,excesssmoke,orroughrunningisnoted.
2.Immediatelyaftereverywashing,regardlessoftheintervallisted.
ServiceIntervalChart
Sat.Sun.
Figure46
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyoudoanymaintenance.
48
decal125-4606
Pre-Maintenance Procedures
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
RemovingtheHood
1.Releasethehoodlatches(Figure47)andpivot thehoodopen.
Lubrication
GreasingtheBearingsand Bushings
ServiceInterval:Every50hours
Themachinehasgreasettingsthatmustbe lubricatedregularlywithNo.2lithiumgrease.
Thegreasettinglocationsandquantitiesareas follows:
Brake-shaftpivotbearings(5)(Figure48)
Figure47
1.Hoodlatch(2)
2.Removethecotterpinssecuringtherear-hood bracketstotheframepinsandliftoffthehood.
g009704
Figure48
g009984
Rear-axlepivotbushings(2)(Figure49)
g009705
Figure49
49
Steering-cylinderballjoints(2)(Figure50)
Cuttingunitspindle-shaftbearings(2percutting
unit)(Figure52)
Note:Eitherttingcanbeused,whicheveris
moreaccessible.Pumpgreaseintothettinguntil asmallamountappearsatbottomofthespindle housing(underthedeck).
Figure50
1.Topttingonkingpin
Tie-rodballjoints(2)(Figure50)
King-pinbushings(2)(Figure50).Thetoptting
onthekingpinshouldonlybelubricated annually(2pumps).
Lift-armbushings(1perdeck)(Figure51)
g009706
Figure52
g009708
Cuttingunitcarrier-armbushings(1percutting
unit)(Figure52)
Rear-rollerbearings(2percuttingunit)(Figure53)
g005979
Figure53
Important:Makesurethatthegreasegroove
ineachrollermountalignswiththegreasehole ineachendoftherollershaft.Tohelpalign thegrooveandhole,thereisalsoanalignment markon1endoftherollershaft.
Figure51
Lift-cylinderbushings(2perdeck)(Figure51)
g009707
50
EngineMaintenance
ServicingtheAirCleaner
ServiceInterval:Every400hours
3.Uselowpressureair(40psi,cleananddry) tohelpremovelargeaccumulationsofdebris packedbetweenoutsideofprimarylterand thecanister.Avoidusinghighpressureair
whichcouldforcedirtthroughthelterinto theintaketract.
Checktheair-cleanerbodyfordamagewhichcould causeanairleak.Replaceifdamaged.Checkthe wholeintakesystemforleaks,damage,orloosehose clamps.
Servicetheair-cleanerlteronlywhentheservice indicator(Figure54)requiresit.Changingtheairlter beforeitisnecessaryonlyincreasesthechanceof dirtenteringtheenginewhenthelterisremoved.
Figure54
1.Air-cleanerindicator
Note:Thiscleaningprocesspreventsdebris
frommigratingintotheintakewhentheprimary lterisremoved.
4.Removeandreplacetheprimarylter(Figure
56).
Note:Itisnotrecommendedtocleantheused
lterduetopossiblydamagingtheltermedia.
5.Inspectthesealingendandbodyofthelter forshippingdamage.Donotuseadamaged
element.
6.Insertanewlterandapplypressuretothe outerrimtoseatitinthecanister.Donotapply
pressuretotheexiblecenterofthelter.
g009709
Important:Makesurethecoverisseated
correctlyandsealswiththeair-cleanerbody.
1.Pullthelatchoutwardandrotatetheair-cleaner covercounterclockwise(Figure55).
Figure55
1.Air-cleanerlatch2.Air-cleanercover
g009711
Figure56
1.Air-cleanerprimarylter
Important:Neverattempttocleanthesafety
lter(Figure57).Replacethesafetylter afterevery3primarylterservices.
g009710
2.Removethecoverfromtheaircleanerbody.
51
1.Air-cleanersafetylter
Figure57
Theengineisshippedwithoilinthecrankcase; however,theoillevelmustbecheckedbeforeand aftertheengineisrststarted.
Important:Checktheengineoildaily.Ifthe
engine-oillevelisabovetheFullmarkonthe dipstick,theengineoilmaybedilutedwithfuel;
IftheengineoillevelisabovetheFullmark, changetheengineoil.
Thebesttimetochecktheengineoiliswhenthe engineiscoolbeforeithasbeenstartedfortheday. Ifithasalreadybeenrun,allowtheoiltodrainback downtothesumpforatleast10minutesbefore checking.IftheoillevelisatorbelowtheAddmark onthedipstick,addoiltobringtheoilleveltotheFull
g009712
mark.Donotoverlltheenginewithoil.
Important:Keeptheengineoillevelbetweenthe
upperandlowerlimitsonthedipstick;theengine mayfailifyourunitwithtoomuchortoolittleoil.
7.Cleanthedirtejectionportlocatedinthe removablecover.Tocleanthecavity,remove, clean,andreplacetherubberoutletvalve.
8.Installthecoverorientingtherubberoutletvalve inadownwardposition—betweenapproximately 5:00o’clockto7:00o’clockwhenviewedfrom theend.
9.Resettheindicator(Figure54)ifitshowsred.
ServicingtheEngineOil
OilSpecication
Usehigh-quality,low-ashengineoilthatmeetsor exceedsthefollowingspecications:
APIservicecategoryCJ-4orhigher
ACEAservicecategoryE6
JASOservicecategoryDH-2
Important:UsingengineoilotherthanAPICJ-4
orhigher,ACEAE6,orJASODH-2maycausethe dieselparticulateltertoplugorcauseengine damage.
Usethefollowingengineoilviscositygrade:
Preferredoil:SAE15W-40(above0°F)
Alternateoil:SAE10W-30or5W-30(all
temperatures)
ToroPremiumEngineOilisavailablefromyour AuthorizedT oroDistributorineither15W-40or 10W-30viscositygrades.Seethepartscatalogfor partnumbers.
1.Parkthemachineonalevelsurface.
2.Unlocktheengine-coverlatchesandopenthe enginecover.
3.Removethedipstick,wipeitclean,installthe dipstickintothetube,andpullitoutagain.
Note:Theoillevelshouldbeinthesaferange
(Figure58).
Figure58
1.Dipstick
4.Iftheoilisbelowthesaferange,removethe llcap(Figure58)andaddoiluntilthelevel reachestheFullmark.Donotoverll.
2.Oil-llcap
Note:Whenusingdifferentoil,drainalloldoil
fromthecrankcasebeforeaddingnewoil.
g020435
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
5.Installtheoilllcapanddipstick.
6.Closetheenginecoverandsecureitwiththe latches.
52
CrankcaseOilCapacity
Servicingthe
Approximately5.7L(6USqt)withthelter.
ChangingtheEngineOilandFilter
ServiceInterval:Every250hours
1.Removethedrainplug(Figure59)andlettheoil owintoadrainpan.Whentheoilstops,install thedrainplug.
Figure59
1.Oil-drainplug
Diesel-OxidationCatalyst (DOC)andtheSootFilter
ServiceInterval:Every6,000hoursorcleanthesoot
lterifenginefaultsSPN3720FMI 16,SPN3720FMI0,orSPN3720FMI 16displayintheInfoCenter.
IfadvisorymessageADVISORY179displaysinthe
InfoCenter,theDPFisnearingtherecommended pointforservicingthediesel-oxidationcatalystand thesootlter.
g213865
Figure61
g020434
IfenginefaultsCHECKENGINESPN3251FMI0,
CHECKENGINESPN3720FMI0,orCHECKENGINE SPN3720FMI16intheInfoCenter(Figure62)
displayintheInfoCenter,cleanthesootlterusing thestepsthatfollow:
2.Removetheoillter(Figure60).
3.Applyalightcoatofcleanoiltothenewlter sealbeforescrewingiton.Donotovertighten.
Figure60
1.Oillter
4.Addoiltothecrankcase;refertoCheckingthe
Engine-OilLevel(page52).
g214715
g213864
g213863
g020436
Figure62
1.RefertotheEnginesectionintheService Manualforinformationondisassemblingand
assemblingthediesel-oxidationcatalystand thesootlteroftheDPF .
2.RefertoyourAuthorizedT oroDistributorfor diesel-oxidationcatalystandthesootlter replacementpartsorservice.
3.ContactyourAuthorizedToroDistributorto havethemresettheengineECUafteryou installacleanDPF .
53
FuelSystem
ServicingtheFuelFilter
Maintenance
DANGER
Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.A reorexplosionfromfuelcanburnyouand othersandcancausepropertydamage.
Useafunneltollthefueltankoutdoors, inanopenarea,whentheengineisoffand iscold.Wipeupanyfuelthatspills.
Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsthefueltoexpand.
Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.
Storefuelinaclean,safety-approved containerandkeepthecapinplace.
ServiceInterval:Every400hours—Replacethe
enginefuellter.
1.Cleantheareaaroundthefuel-lterhead (Figure63).
g021291
Figure63
1.Fuel-lterhead2.Fuellter
DrainingtheFuelTank
ServiceInterval:Every800hours—Drainandclean
thefueltank.
Beforestorage—Drainandcleanthefueltank.
Drainandcleanthetankiffuelsystembecomes contaminatedorifthemachinewillbestoredforan extendedperiodoftime.Usecleanfueltoushout thetank.
CheckingtheFuelLines andConnections
ServiceInterval:Every400hours
Yearly
Inspectthemfordeterioration,damage,orloose connections.
2.Removethelterandcleanthelterhead mountingsurface(Figure63).
3.Lubricatetheltergasketwithcleanlubricating engineoil;refertotheEngineOperator's Manual.
4.Installthedryltercanister,byhand,untilthe gasketcontactsthelterhead,thenrotateitan additional1/2turn.
5.Starttheengineandcheckforfuelleaksaround thelterhead.
ServicingtheWater Separator
ServiceInterval:Beforeeachuseordaily—Drain
waterorothercontaminantsfrom fuellter/waterseparator.
Every400hours—Replacethefuellter canister.
1.Placeacleancontainerunderthefuellter (Figure64).
2.Loosenthedrainplugonthebottomofthelter canisterandopentheventonthetopofthe canistermount.
54
ElectricalSystem Maintenance
ChargingandConnecting theBattery
WARNING
Figure64
1.Waterseparatorltercanister
3.Cleantheareawheretheltercanistermounts.
4.Removetheltercanisterandcleanthe mountingsurface.
5.Lubricatethegasketontheltercanisterwith cleanoil.
6.Installtheltercanisterbyhanduntilthegasket contactsmountingsurfaceandthenrotateitan additional1/2turn.
7.Tightenthedrainplugonthebottomofthelter canisterandclosetheventonthetopofthe canistermount.
FuelPick-upTubeScreen
Thefuelpickuptube,locatedinsidethefueltank,is equippedwithascreentohelppreventdebrisfrom enteringthefuelsystem.Removefuelpickuptube andcleanscreenasrequired.
g007367
Proposition65Warning
CALIFORNIA
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
1.Unlatchandraisetheoperator'sconsolepanel (Figure65).
1.Operator'sconsolepanel
55
g009985
Figure65
2.Latch
DANGER
Batteryelectrolytecontainssulfuricacid whichisadeadlypoisonandcauses severeburns.
Donotdrinkelectrolyteandavoid contactwithskin,eyesorclothing. Wearsafetyglassestoshieldyour eyesandrubberglovestoprotect yourhands.
Fillthebatterywherecleanwateris alwaysavailableforushingtheskin.
2.Connecta3to4Abatterychargertothebattery posts.Chargethebatteryatarateof3to4Afor 4to8hours.
3.Whenthebatteryischarged,disconnectthe chargerfromthepoweroutletandbatteryposts.
g009986
Figure66
1.Positivebatterycable2.Negativebatterycable
WARNING
Chargingthebatteryproducesgasses thatcanexplode.
Neversmokenearthebatteryandkeep sparksandamesawayfrombattery.
4.Installthepositivecable(red)tothepositive (+)terminalandthenegativecable(black)to thenegative(-)terminalofthebattery(Figure
66).Securecablestopostswithcapscrewsand
nuts.Makesurethatthepositive(+)terminal isallofthewayontothepostandthecableis positionedsnugtothebattery.Thecablemust notcontactthebatterycover.Slidetherubber bootoverthepositiveterminaltopreventa possibleshortfromoccurring.
5.Securethecablestothepostswithcapscrews andnuts.
Note:Makesurethatthepositive(+)terminal
isallofthewayontothepostandthecableis positionedsnugtothebattery.Thecablemust notcontactthebatterycover.
6.Slidetherubberbootoverthepositiveterminal topreventapossibleshortfromoccurring.
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
7.CoatbothbatteryconnectionswithGrafo 112X(skin-over)grease,PartNumber505-47, petroleumjelly,orlightgreasetoprevent corrosion.Slidetherubberbootoverthepositive terminal.
8.Closetheconsolepanelandsecurethelatch.
56
WARNING
Batteryterminalsormetaltoolscould shortagainstmetalcomponentscausing sparks.Sparkscancausethebattery gassestoexplode,resultinginpersonal injury.
Whenremovingorinstallingthe battery,donotallowthebattery terminalstotouchanymetalpartsof themachine.
Donotallowmetaltoolstoshort betweenthebatteryterminalsand metalpartsofthemachine.
Fuses
WARNING
Incorrectbatterycableroutingcould damagethemachineandcablescausing sparks.Sparkscancausethebattery gassestoexplode,resultinginpersonal injury.
Alwaysdisconnectthenegative (black)batterycablebefore disconnectingthepositive(red) cable.
Alwaysconnectthepositive(red) batterycablebeforeconnectingthe negative(black)cable.
BatteryCare
ServiceInterval:Every50hours—Checkthebattery
condition.
Important:Beforeweldingonthemachine,
disconnectthenegative(black)cablefromthe batterytopreventdamagetotheelectricalsystem.
decal125-4605
Figure67
Unhookthelatchandraisetheoperator'sconsole panel(Figure68)toexposethefuses(Figure69).
Note:Keeptheterminalsandtheentirebattery
casecleantoavoidslowdischarge.Tocleanthe battery,removeitfromthemachineandwashthe entirecasewithasolutionofbakingsodaandwater. Rinsewithclearwater.Coatthebatterypostsand cableconnectorswithGrafo112X(skin-over)grease (ParNumber505-47)orpetroleumjellytoprevent corrosion.
g009985
Figure68
1.Latch
57
2.Operator'sconsolepanel
DriveSystem Maintenance
CheckingforEnd-Playin thePlanetaryDrives
ServiceInterval:Every400hours
Thereshouldbenoend-playintheplanetary drives/drivewheels(i.e.,thewheelsshouldnotmove whenyoupullorpushtheminadirectionparallelto theaxle).
1.Parkthemachineonalevelsurface,engagethe
g010255
Figure69
1.Fuses
parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.
2.Chocktherearwheelsandraisethefrontof machine,supportingthefrontaxle/frameonjack stands.
DANGER
Amachineonajackmaybeunstableand slipoffthejack,injuringanyonebeneath it.
Donotstarttheenginewhilethe machineisonajack.
Alwaysremovethekeyfromthe switchbeforegettingoffthemachine.
Blockthetireswhenyouareraising themachinewithajack.
Supportthemachinewithjackstands.
3.Grasp1ofthefrontdrivewheelsandpush/pullit towardandawayfromthemachine,notingany movement.
g028798
Figure70
1.Frontdrivewheels
4.Repeatstep3fortheotherdrivewheel.
5.Ifeitherwheelmoves,contactyourauthorized Torodistributortohavetheplanetarydrive rebuilt.
58
CheckingtheTorqueofthe
ChangingthePlanetary
WheelNuts
ServiceInterval:Aftertherst8hours
Every200hours
WARNING
Failuretomaintainpropertorqueofthewheel nutscouldresultinfailureorlossofwheel andmayresultinpersonalinjury.
Torquethefrontandrearwheelnutsto115 to136N-m(85-100ft-lb)after1to4hoursof operationandagainafter8hoursofoperation. Torqueevery200hoursthereafter.
Note:Frontwheelnutsare1/2-20UNF.Rearwheel
nutsareM12x1.6-6H(Metric).
CheckingthePlanetary GearDriveOil
ServiceInterval:Every400hours
UsehighqualitySAE85W-140gearlubeasa replacement.
1.Positionthemachineonalevelsurfaceand positionthewheelso1checkplug(Figure71) isatthe12o'clockpositionandtheotherisat 3o'clockposition.
GearDriveOil
ServiceInterval:Aftertherst200hours
Every800hours(Oryearly ,whichevercomes rst)
UseahighqualitySAE85W-140gearlubeas replacement.
1.Positionthemachineonalevelsurfaceand positionawheelsothat1ofthecheckplugsis atthelowest(6o'clock)position(Figure72).
g008862
Figure72
1.Check/drainplug
2.Placeadrainpanundertheplanetaryhub, removetheplug,andallowtheoiltodrain.
3.Placeadrainpanunderthebrakehousing, removethedrainplug,andallowtheoiltodrain (Figure73).
Figure71
1.Check/drainplug(2)
2.Removetheplugatthe3o’clockposition(Figure
71).
Note:Theoillevelshouldbeatthebottomof
thecheck-plughole.
3.Iftheoillevelislow,removetheplugatthe12 o’clockpositionandaddoiluntilitbeginstoow outoftheholeatthe3o’clockposition.
4.Installbothplugs.
5.Repeatsteps1through4ontheopposite planetarygearassembly.
g019500
g019743
Figure73
1.Brakehousing2.Drainplug
4.Whenalloftheoilhasdrainedfromboth locations,installthepluginthebrakehousing.
5.Rotatethewheeluntiltheopenplughole,inthe planetary,isatthetwelveo'clockposition.
59
6.Throughtheopenhole,slowlylltheplanetary with0.65L(22oz)ofhighqualitySAE85W-140 gearlube.
Important:Iftheplanetaryllsbeforethe
0.65L(22oz)ofoilisadded,wait1hour orinstalltheplugandmovethemachine approximately3m(10ft)todistributetheoil throughthebrakesystem.Then,removethe plugandaddtheremainingoil.
7.Installtheplug.
8.Repeattheprocedureontheopposite planetary/brakeassembly.
g009717
Figure75
1.Drain-pluglocation
CheckingtheRearAxle Lubricant
ServiceInterval:Every400hours
Therearaxleisshippedfromthefactorylledwith SAE85W-140gearlube.Thecapacityis2.4L(80 oz).Visuallyinspectforleaksdaily.
1.Positionthemachineonalevelsurface.
2.Removeacheckplugfrom1endoftheaxle (Figure74)andmakesurethatthelubricantis uptothebottomofthehole.
3.Ifthelevelislow,removethellplug(Figure
74)andaddenoughlubricanttobringthelevel
uptothebottomofthecheckplugholes.
3.Removethe3oil-levelcheckplugsandmain axleventcaptoeaseindrainingoftheoil.
4.Removethedrainplugsandallowtheoiltodrain intothepans.
5.Installtheplugs.
6.Removeacheckplugandllaxlewith approximately2.4L(80oz)of85W-140gear lubeoruntillubricantreachesthebottomofthe hole.
7.Installthecheckplug.
CheckingtheRearWheel Toe-In
ServiceInterval:Every800hours/Yearly(whichever
comesrst)
1.Measurethecenter-to-centerdistance(ataxle height)atthefrontandrearofthesteeringtires. Thefrontmeasurementmustbe3mm(1/8inch) lessthantherearmeasurement(Figure76).
Figure74
1.Checkplug
2.Fillplug
ChangingtheRearAxle Lubricant
ServiceInterval:Aftertherst200hours
Every800hours
1.Positionthemachineonalevelsurface.
2.Cleantheareaaroundthe3drainplugs,1on eachendand1inthecenter(Figure75).
g009716
g009169
Figure76
1.Frontoftractionunit3.Centertocenterdistance
2.1/8inchlessthanrearof tire
2.Toadjust,removethecotterpinandnutfrom
eithertie-rodballjoint(Figure77)andremove thetie-rodballjointfromtheaxle-casesupport.
60
CoolingSystem Maintenance
ServicingtheEngine CoolingSystem
Figure77
1.Tie-rodclamp2.Tie-rodballjoint
3.Loosentheclampsatbothendsofthetierods (Figure77).
4.Rotatethedetachedballjointinwardoroutward 1completerevolutionandtightentheclampat thelooseendofthetierod.
5.Rotatetheentiretie-rodassemblythesame direction(inwardoroutward)1complete revolutionandtightentheclampatthe connectedendofthetierod.
6.Installtheballjointintheaxle-casesupport, tightenthenutnger-tight,andmeasurethe toe-in.
7.Repeatprocedureifnecessary.
8.Tightenthenutandinstallanewcotterpinwhen theadjustmentiscorrect.
g009718
ServiceInterval:Beforeeachuseordaily
Cleanthemmorefrequentlyindirtyconditions.
Thismachineisequippedwithahydraulicallydriven fandrivesystemthatautomatically(ormanually) reversestoreduceoilcooler/radiatorandscreen debrisbuildup.Whilethisfeaturecanhelpreduce thetimerequiredtocleanoilcooler/radiator,itdoes noteliminatetheneedforroutinecleaning.Periodic cleaningandinspectionoftheradiator/coolerisstill required.
1.Unlatchandswingopentherearscreen(Figure
78).
2.Cleanthescreenthoroughlyofalldebris.
Note:T oremovescreen,liftoffhingepins.
Figure78
1.Rear-screenlatch
3.Thoroughlycleanbothsidesoftheoilcooler andtheradiator(Figure79)withcompressed air.Startfromthefrontandblowthedebris outtowardstheback.Thencleanfromthe backsideandblowtowardsthefront.Repeat procedureseveraltimesuntilallchaffanddebris isremoved.
61
g009988
BrakeMaintenance
AdjustingtheService Brakes
Adjusttheservicebrakeswhenthereismorethan 25mm(1inch)offreetravelofthebrakepedalor whenthebrakesdonotworkeffectively.Freetravel isthedistancethebrakepedalmovesbeforebraking resistanceisfelt.
1.Disengagethelockinglatchfromthebrake pedalssothatbothpedalsworkindependently ofeachother.
2.Toreducefreetravelofthebrakepedals,tighten thebrakes:
A.Loosenthefrontnutonthethreadedendof
g020509
Figure79
1.Oilcooler/radiator
thebrakecable(Figure80).
Important:Cleaningtheoilcooler/radiator
withwaterpromotesprematurecorrosion damagetocomponentsandcompacts debris.
4.Closetherearscreenandsecureitwiththe latch.
g009721
Figure80
1.Brakecable
B.Tightentherearnuttomovethecable
backwarduntilthebrakepedalshave13to 25mm(1/2to1inch)offreetravel.
C.Tightenthefrontnutsafterthebrakesare
adjustedcorrectly.
62
BeltMaintenance
ServicingtheAlternator
HydraulicSystem Maintenance
Belt
ServiceInterval:Every100hours—Checkthe
conditionandtensionofthe alternatorbelt.
Note:Thebeltshoulddeect10mm(3/8inch).Ifthe
deectionisincorrect,proceedtostep2.Ifcorrect, continueoperation.
1.Loosenthealternatormountingbolts(Figure
81).
2.Increaseordecreasethealternatorbelttension, tightenthebolts,andcheckthedeectionofthe beltagaintoensurethatthetensioniscorrect.
ChangingtheHydraulic Fluid
ServiceInterval:Every800hours
Iftheuidbecomescontaminated,contactyourT oro Distributorbecausethesystemmustbeushed. Contaminateduidlooksmilkyorblackwhen comparedtocleanoil.
1.TurnthekeyintheignitionswitchtotheOFF positionandraisethehood.
2.Disconnectthehosefromthebottomofthe reservoirandletthehydraulicuidowintoa largedrainpan.
3.Installthehosewhenhydraulicuidstop draining.
4.Fillthereservoirwithapproximately28.4L(7.50 USgallons)ofhydraulicuid;refertoChecking
theHydraulic-FluidLevel(page29).
Important:Useonlythehydraulicuids
specied.Otheruidscouldcausesystem damage.
1.Mountingbolt2.Alternator
Figure81
5.Installthereservoircap.
6.Starttheengine,useallofthehydrauliccontrols todistributehydraulicuidthroughoutthe system,andcheckforleaks.
g020537
7.TurnthekeyintheignitionswitchtotheOFF position.
8.Checktheuidlevelandaddenoughtoraise leveltheleveltotheFullmarkonthedipstick.
Donotoverll.
ReplacingtheHydraulic Filters
ServiceInterval:Aftertherst200hours
Every800hours
UseT ororeplacementltersPartNumber94-2621for therear(cuttingunit)ofthemachineandPartNumber 75-1310forthefront(charge)ofthemachine.
Important:Theuseofanyotherltermayvoid
thewarrantyonsomecomponents.
1.Positionthemachineonalevelsurface,lower thecuttingunits,turnthekeyintheignition switchtotheOFFposition,engagetheparking brakes,andremovethekey.
63
2.Cleantheareaaroundtheltermountingarea. Placeadrainpanunderthelterandremove thelter(Figure82andFigure83).
7.TurnthekeyintheignitionswitchtotheOFF positionandcheckforleaks.
3.Lubricatethegasketonthenewlterandllthe lterwithhydraulicuid.
Figure82
1.Hydrauliclter
CheckingtheHydraulic LinesandHoses
ServiceInterval:Beforeeachuseordaily
Inspectthehydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings, weatherdeterioration,andchemicaldeterioration. Makeallnecessaryrepairsbeforeoperating.
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury .
Makesurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight
g009723
beforeapplyingpressuretothehydraulic system.
Keepyourbodyandhandsawayfrom pin-holeleaksornozzlesthateject high-pressurehydraulicuid.
Figure83
1.Hydrauliclter
4.Ensurethattheltermountingareaisclean.
Usecardboardorpapertondhydraulic leaks.
Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.
Seekimmediatemedicalattentionifuid isinjectedintoskin.
g009989
5.Screwthelterbyhanduntilthegasketcontacts themountingplateandthentightenthelteran additional1/2turn.
6.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.
64
CuttingDeck
MountingtheCuttingDecks
Maintenance
SeparatingtheCutting DecksfromtheTraction Unit
1.Positionthemachineonalevelsurface,lower thecuttingdeckstotheoor,turnthekeyinthe ignitionswitchtotheOFFposition,andengage theparkingbrake.
2.Disconnectandremovethehydraulicmotor fromthedeck(Figure84).Coverthetopofthe spindletopreventcontamination.
totheTractionUnit
1.Positionthemachineonalevelsurfaceandturn thekeyintheignitionswitchtotheOFFposition.
2.Movethecuttingdeckintopositioninfrontof thetractionunit.
3.Slidethedeckcarrierframeontothelift-arm pivotpin.Securewithlynchpinorretainingnut (GM4700only)(Figure85).
4.Installthehydraulicmotortothedeck(Figure
84).MakesurethattheO-ringisinpositionand
notdamaged.
5.Greasethespindle.
ServicingtheBladePlane
Therotarydeckcomesfromthefactorypresetat5 cm(2inches)heightofcutandbladerakeof7.9mm (0.310inch).Theleftandrightheightsarealsopreset towithin±0.7mm(0.030inch)oftheother.
Thecuttingdeckisdesignedtowithstandblade impactswithoutdeformationofthechamber.Ifasolid objectisstruck,inspectthebladefordamageandthe bladeplaneforaccuracy.
Figure84
1.Motor-mountingscrews
3.Removethelynchpinorretainingnut(GM4700 only)securingthedeckcarrierframetothe lift-armpivotpin(Figure85).
Figure85
g011351
g011352
InspectingtheBladePlane
1.Removethehydraulicmotorfromthecutting deckandremovethecuttingdeckfromthe tractor.
2.Useahoist(orminimumof2people)andplace thecuttingdeckonaattable
3.Mark1endofthebladewithapaintpenor marker.Usethisendofthebladetocheckall heights.
4.Positionthecuttingedgeofthemarkedendof thebladeat12o’clock(straightaheadinthe directionofmowing)(Figure86)andmeasure heightfromtabletocuttingedgeofblade.
1.Lynchpin
4.Rollthecuttingdeckawayfromthetractionunit.
2.Lift-armpivotpin
g011353
Figure86
65
5.Rotatethemarkedendofthebladetothe3and 9o’clockpositions(Figure86)andmeasurethe heights.
adjustmentisneededforthatside.Adjustthe othersidetowithin±2.2mm(0.090inch)ofthe correctside.
6.Comparethe12o’clockmeasuredheighttothe height-of-cutsetting.Itshouldbewithin0.7mm (0.030inch).The3and9o’clockheightsshould be3.8±2.2mm(0.150±.090inch)higherthan the12o’clocksettingandwithin2.2mm(0.090 inch)ofeachother.
Ifanyofthesemeasurementsarenotwithin specication,proceedtoAdjustingtheBladePlane.
AdjustingtheBladePlane
Startwiththefrontadjustment(change1bracketata time).
1.Removetheheight-of-cutbracket,(front,left,or right)fromthedeckframe(Figure87).
2.Adjust1.5mm(0.060inch)shimsand/or0.7mm (0.030inch)shimbetweenthedeckframeand brackettoachievethedesiredheightsetting (Figure87).
7.Adjusttherightand/orleftheight-of-cutbrackets byrepeatingsteps1through3.
8.Securethecarriageboltsandangenuts.
9.Again,verifythe12,3,and9o’clockheights.
ServicingtheCutterBlade
RemovingtheCutterBlade
Theblademustbereplacedifasolidobjectishit, thebladeisoutofbalance,orifthebladeisbent. AlwaysusegenuineT ororeplacementbladestobe sureofsafetyandoptimumperformance.Neveruse replacementbladesmadebyothermanufacturers becausetheycouldbedangerous.
1.Raisethecuttingdecktothehighestposition, shuttheengineoff,andengagetheparking brake.Blockthecuttingdecktopreventitfrom fallingaccidentally.
2.Grasptheendofthebladeusingaragorthickly paddedglove.Removethebladebolt,anti-scalp cup,andbladefromthespindleshaft(Figure
88).
Figure87
1.Height-of-cutbracket2.Shims
3.Installtheheight-of-cutbrackettothedeck framewiththeremainingshimsassembled belowtheheight-of-cutbracket.
4.Securethesocket-headbolt/spacerandange nut.
Note:Socket-headbolt/spacerareheld
togetherwiththread-lockingadhesivetoprevent thespacerfromfallinginsidethedeckframe.
5.Verifythe12o’clockheightandadjustifneeded.
6.Determineifonly1orboth(rightandleft) height-of-cutbracketsneedtobeadjusted.Ifthe 3or9o’clocksideis3.8±2.2mm(0.150±0.090 inch)higherthanthenewfrontheightthenno
g011354
g011355
Figure88
1.Bladebolt2.Anti-scalpcup
3.Installtheblade,sailfacingtowardthecutting deck,withtheanti-scalpcupandbladebolt (Figure88).T orquethebladeboltto115to149 N-m(85to110ft-lb).
66
DANGER
Awornordamagedbladecanbreak, andapieceofthebladecouldbethrown intotheoperator’sorbystander’sarea, resultinginseriouspersonalinjuryor death
Inspectthebladeperiodicallyforwear ordamage.
Neverweldabrokenorcrackedblade.
Alwaysreplaceawornordamaged blade.
InspectingandSharpeningthe Blade
1.Raisethecuttingdecktothehighestposition, turnthekeyintheignitionswitchtotheOFF position,andengagetheparkingbrake.
2.Blockthecuttingdecktopreventitfromfalling accidentally.
3.Examinethecuttingendsofthebladecarefully , especiallywheretheatandcurvedpartsofthe blademeet(Figure89).
4.Sincesandandabrasivematerialcanwear awaythemetalthatconnectstheatandcurved partsoftheblade,checkthebladebeforeusing themachine.Ifwearisnoticed(Figure89), replacetheblade;refertoRemovingtheCutter
Blade(page66).
g006924
Figure89
1.Cuttingedge3.Wear/slot/crack
2.Sail
5.Inspectthecuttingedgesofallblades.Sharpen thecuttingedgesiftheyaredullornicked. Sharpenonlythetopofthecuttingedgeand maintaintheoriginalcuttingangletomakesure ofsharpness(Figure90).
Note:Thebladewillremainbalancedifthe
sameamountofmetalisremovedfromboth cuttingedges.
g006926
Figure90
1.Sharpenatthisangleonly
DANGER
Ifthebladeisallowedtowear,aslot willformbetweenthesailandatpart oftheblade(Figure89).Eventuallya pieceoftheblademaybreakoffandbe thrownfromunderthehousing,possibly resultinginseriousinjurytoyourselfor bystanders.
Inspectthebladeperiodicallyforwear ordamage.
Alwaysreplaceawornordamaged blade.
6.Tocheckifthebladeisstraightandparallel,lay thebladeonalevelsurfaceandcheckitsends.
Note:Theendsoftheblademustbeslightly
lowerthanthecenter,andthecuttingedgemust belowerthantheheeloftheblade.Thisblade willproducegoodqualityofcutandrequire minimalpowerfromtheengine.Bycontrasta bladethatishigherattheendsthanthecenter, orifcuttingedgeishigherthantheheel,the bladeisbentorwarpedandmustbereplaced.
7.Installtheblade,sailfacingtowardcuttingdeck, withtheanti-scalpcupandbladebolt.T orque thebladeboltto115to149N-m(85to110ft-lb).
CheckingtheBladeStoppingTime
ServiceInterval:Beforeeachuseordaily
Thebladesofthecuttingdeckshouldcometoa completestopinapproximately5secondsafteryou shutdownthecutting-deck-engagementswitch.
67
Note:Makesurethedecksareloweredontoaclean
sectionofturforhardsurfacetoavoidthrowndust anddebris.
1.Haveasecondpersonstandbackfromthedeck atleast6m(20ft)andwatchthebladeson1of thecuttingdecks.
2.Shutthecuttingdecksdownandrecordthetime ittakesforthebladestocometoacomplete stop.
Note:Ifthistimeisgreaterthan7seconds,
thebrakingvalveneedsadjustment.Callyour ToroDistributorforassistanceinmakingthis adjustment
Toverifythisstoppingtime,haveasecondperson standbackfromthedeckatleast6m(20feet)and watchthebladesononeofthecuttingdecks.Have theoperatorshutthecuttingdecksdownandrecord thetimeittakesforthebladestocometoacomplete stop.Ifthistimeisgreaterthan7seconds,thebraking valveneedsadjustment.CallyourT oroDistributorfor assistanceinmakingthisadjustment.
3.Pushthesecondbearingoutinpress.
4.Inspecttherollerhousing,bearings,andbearing spacerfordamage(Figure91).Replace damagedcomponentsandassemble.
AssemblingtheFrontRoller
1.Presstherstbearingintotherollerhousing (Figure91).Pressontheouterraceonlyor equallyontheinnerandouterrace.
2.Insertthespacer(Figure91).
3.Pressthesecondbearingintotherollerhousing (Figure91)bypressingequallyontheinnerand outerraceuntiltheinnerracecomesincontact withthespacer.
4.Installtherollerassemblyintothedeckframe.
5.Verifythatthereisnomorethana1.5mm(0.060 inch)gapbetweenrollerassemblyandtheroller mountbracketsofthedeckframe.Ifthereisa gapover1.5mm(0.060inch),installenough5/8 inchdiameterwasherstotakeuptheslop.
ServicingtheFrontRoller
Inspectthefrontrollerforwear,excesswobble,or binding.Serviceorreplacetherollerorcomponentsif anyoftheseconditionsexist.
DisassemblingtheFrontRoller
1.Removetherollermountingbolt(Figure91).
2.Insertapunchthroughtheendoftheroller housinganddrivetheoppositebearingoutby alternatingtapstotheoppositesideofinner bearingrace.
Note:Thereshouldbea1.5mm(0.060inch)
lipofinnerraceexposed.
Important:Securingtherollerassembly
withagaplargerthan1.5mm(0.060inch) createsasideloadonthebearingandcan leadtoprematurebearingfailure
6.Torquethemountingboltto108N-m(80ft-lb).
Figure91
1.Frontroller3.Bearing
2.Mountingbolt4.Bearingspacer
g011356
68
Storage
anti-freezeasneededfortheexpectedminimum temperatureinyourarea.
PreparingtheTractionUnit
1.Thoroughlycleanthetractionunit,cuttingunits, andtheengine.
2.Checkthetirepressure;refertoCheckingthe
TirePressure(page29).
3.Checkallfastenersforloosenessandtighten themasnecessary.
4.Greaseallgreasettingsandpivotpoints.Wipe upanyexcesslubricant.
5.Lightlysandandusetouch-uppaintonpainted areasthatarescratched,chipped,orrusted. Repairanydentsinthemetalbody.
6.Servicethebatteryandcablesasfollows:
A.Removethebatteryterminalsfromthe
batteryposts.
B.Cleanthebattery,terminals,andpostswith
awirebrushandbakingsodasolution.
C.Coatthecableterminalsandbatteryposts
withGrafo1 12Xskin-overgrease(Part Number505-47)orpetroleumjellyto preventcorrosion.
CuttingDeck
Ifthecuttingdeckisseparatedfromthetractionunit foranylengthoftime,installaspindlepluginthetopof thespindletoprotectthespindlefromdustandwater.
D.Slowlyrechargethebatteryevery60days
for24hourstopreventleadsulfationofthe battery.
7.Engagethetransportlatches(Groundsmaster 4700–Donly).
PreparingtheEngine
1.Draintheengineoilfromtheoilpanandinstall thedrainplug.
2.Removeanddiscardtheoillter.Installanew oillter.
3.Relltheoilpanwith5.7L(6USqt)ofSAE 15W-40CH-4,CI-4,highermotoroil.
4.Starttheengineandrunitatidlespeedfor approximately2minutes.
5.Stoptheengine.
6.Flushthefueltankwithfresh,cleandieselfuel.
7.Secureallofthefuelsystemttings.
8.Thoroughlycleanandservicetheaircleaner assembly.
9.Sealtheaircleanerinletandtheexhaustoutlet withweatherprooftape.
10.Checktheantifreezeprotectionandadda 50/50solutionofwaterandethyleneglycol
69
Notes:
InternationalDistributorList
Distributor:
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Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355
PhoneNumber:Distributor:
MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic Mountelda.s.Slovakia
5062391138 94112746100
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MunditolS.A. NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGardenAb
Perfetto PratoverdeSRL. Prochaska&Cie RTCohen2004Ltd.
LelyTurfcare Lely(U.K.)Limited SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited
Country:
Japan81332522285
Argentina541 148219999 Russia74954116120 Ecuador59342396970 Finland35898700733
Poland48618208416 Italy390499128128 Austria4312785100 Israel97298617979 Spain Denmark4566109200 UnitedKingdom441480226800 France33130817700
India911292299901
PhoneNumber:
5712364079
420255704220 420255704220
34952837500
35722434131
EuropeanPrivacyNotice
TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .
Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0269RevK
TheToroTotalCoverageGuarantee
ALimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevC
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