Toro 30881 Operator's Manual

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FormNo.3434-499RevB

Groundsmaster

4500-Dand

4700-DRotaryMower

ModelNo.30881—SerialNo.403450001andUp ModelNo.30882—SerialNo.403450001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3434-499*

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

g036837

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Introduction

Thismachineisaride-on,rotary-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forcuttinggrassonwell-maintainedlawnsinparks, sportselds,andoncommercialgrounds.Usingthis productforpurposesotherthanitsintendedusecould provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

Figure2

1.Safety-alertsymbol.

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

g000502

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

Engine-EmissionCertication.............................4

SafetyandInstructionalDecals..........................5

Setup.......................................................................11

1InstallingtheDecals(CEMachines

Only)..............................................................11

2InstallingtheHoodLatch.................................11

3AdjustingtheRollerScraper...........................13

4InstallingtheMulchingBafe..........................14

5PreparingtheMachine...................................14

ProductOverview...................................................15

Controls...........................................................15

Specications..................................................23

MachineSpecications.....................................24

CuttingUnitSpecications................................24

Attachments/Accessories.................................24

BeforeOperation.................................................25

BeforeOperationSafety...................................25

CheckingtheEngine-OilLevel..........................25

CheckingtheCoolingSystem...........................25

CheckingtheHydraulicSystem........................25

DrainingtheWaterSeparator...........................25

CheckingtheRearAxleandGearboxfor

Leaks............................................................25

FillingtheFuelTank..........................................26

CheckingtheTirePressure...............................27

CheckingtheT orqueoftheWheelLug

Nuts..............................................................27

AdjustingtheRollBar.......................................28

AdjustingtheHeightofCut...............................29

CheckingtheInterlockSwitches.......................29

CheckingtheBlade-StoppingTime...................30

SelectingaBlade..............................................30

ChoosingAccessories......................................31

DuringOperation.................................................32

DuringOperationSafety...................................32

StartingtheEngine...........................................33

ShuttingOfftheEngine.....................................33

CuttingGrasswiththeMachine........................33

DieselParticulateFilterRegeneration...............34

UnderstandingtheOperatingCharacteristics

oftheMachine..............................................47

OperatingtheEngine-CoolingFan....................47

UsingCruiseControl.........................................48

UsingtheTransportLatches.............................48

OperatingTips.................................................48

AfterOperation....................................................50

GeneralSafety.................................................50

UsingtheCutting-UnitStorageLanyard............50

HaulingtheMachine.........................................51

PushingorT owingtheMachine........................51

LocatingtheTie-DownPoints...........................52

Maintenance...........................................................53

MaintenanceSafety..........................................53

RecommendedMaintenanceSchedule(s)...........53

DailyMaintenanceChecklist.............................54

Pre-MaintenanceProcedures..............................55

LiftingtheMachine...........................................55

OpeningtheHood............................................56

AccessingtheHydraulicLift

Compartment................................................57

Lubrication..........................................................57

GreasingtheBearingsandBushings................57

EngineMaintenance...........................................59

EngineSafety...................................................59

ServicingtheAirCleaner..................................59

ServicingtheEngineOil....................................60

ServicingtheDiesel-OxidationCatalyst

(DOC)andtheSootFilter..............................61

FuelSystemMaintenance...................................62

DrainingtheFuelT ank......................................62

InspectingtheFuelLinesand

Connections..................................................62

ServicingtheFuel-WaterSeparator..................62

ServicingtheFuelFilter....................................63

CleaningtheFuel-PickupTubeScreen.............64

PrimingtheFuelSystem...................................64

ElectricalSystemMaintenance...........................65

ElectricalSystemSafety...................................65

CheckingtheBatteryCondition.........................65

ChargingandConnectingtheBattery...............65

LocatingtheFuses...........................................66

DriveSystemMaintenance..................................67

CheckingforEnd-PlayinthePlanetary

Drives............................................................67

CheckingthePlanetaryGear-Drive

Lubricant.......................................................68

ChangingthePlanetary-Gear-Drive

Oil.................................................................68

CheckingtheRearAxleandGearboxfor

Leaks............................................................70

CheckingtheRear-AxleLubricant....................70

ChangingtheRear-AxleLubricant....................70

CheckingtheRear-Axle-Gearbox

Lubricant.......................................................71

CheckingtheRearWheelT oe-In......................71

CoolingSystemMaintenance..............................72

CoolingSystemSafety.....................................72

CheckingtheCoolingSystem...........................72

CleaningtheCoolingSystem............................74

BrakeMaintenance.............................................75

AdjustingtheServiceBrakes............................75

BeltMaintenance................................................75

ServicingtheAlternatorBelt.............................75

HydraulicSystemMaintenance...........................76

HydraulicSystemSafety...................................76

ServicingtheHydraulicFluid............................76

CheckingtheHydraulicLinesand

Hoses............................................................78

CuttingUnitMaintenance.....................................79

RemovingtheCuttingUnits..............................79

InstallingtheCuttingUnits................................79

ServicingtheFrontRoller.................................79

BladeMaintenance..............................................80

BladeSafety.....................................................80

ServicingtheBladePlane.................................80

RemovingandInstallingtheCutting-Unit

Blade(s)........................................................81

InspectingandSharpeningtheCuttingUnit

Blade(s)........................................................82

Storage...................................................................83

StorageSafety..................................................83

PreparingtheMachineforStorage...................83

PreparingaCuttingUnit....................................84

Safety

Thismachinehasbeendesignedinaccordance withENISO5395(whenyoucompletethesetup procedures)andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand functioningproperlyonthemachine.

•Keepyourhandsandfeetawayfromrotating

parts.Keepclearofthedischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave theoperator’sposition,Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

,which

Engine-Emission Certication

TheengineinthismachineisEP ATier4FinalandEU StageVemissionscompliant.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

93-7818

1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).

98-4387

decal93-7818

decal107-1972

107-1972

1.Thrownobjecthazard—useastandardbladewhenthe mulchbafeisinstalled;donotuseahigh-liftbladewhen themulchbafeisinstalled.

decal98-4387

1.Warning—wearhearingprotection.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

decal112-5297

112-5297

1.Warning—readtheOperator'sManual;donotoperatethe machineunlessyouaretrained.

2.Warning—readtheOperator'sManualbeforetowingthe

decal106-6754

machine.

3.Tippinghazard—turnatlowspeeds;donotturnathigh speeds;lowerthecuttingunitwhendrivingdownslopes; usearolloverprotectionsystemandweartheseatbelt.

4.Warning—donotparkthemachineonslopes;engagethe parkingbrake,lowerthecuttingunits,shutofftheengine, andremovethekeybeforeleavingthemachine.

5.Thrownobjecthazard—keepbystandersaway.

6.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator'sManual.

decal106-6755

106-6755

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

decal117-4766

117-4766

1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts,keepallguardsandshieldsinplace.

decal117-4763

117-4763

1.Toengagetheparking brake,securethebrake pedalswiththelockingpin, presstheparking-brake

2.Todisengagetheparking brake,disengagethe lockingpinandreleasethe pedals.

pedalsandengagethetoe pedal.

117-4764

1.Thrownobjecthazard—keepbystandersaway.

2.Cuttinghazardofhand,mowerblade—stayawayfrom movingparts;keepallguardsandshieldsinplace.

3.Cuttinghazardoffoot,mowerblade—stayawayfrom movingparts;keepallguardsandshieldsinplace.

decal120-4159

120-4159

1.Off

2.Lights9.Tractiondrive

3.On

4.Light-switchlocation

decal117-4764

5.Fast

6.Variable-speedadjustment13.Lower,centercuttingunits

7.Slow

8.High

10.Low

11.Powertakeoff(PTO)

12.Lower,leftcuttingunit

14.Lower,rightcuttingunit

1.ReadtheOperator'sManual.

2.Donotusestartingaids.

decal117-4765

117-4765

decal121-3887

121-3887

1.ReadtheOperator’sManual.

decal120-8947

120-8947

1.Warning—readthe Operator’sManual.

2.Thereisnorollover protectionwhentheroll barisdown.

3.Thereisrolloverprotection whentherollbarisup.

1.Engine—stop3.Engine—start

2.Engine—preheat

121-3884

4.Iftherollbarisraised, weartheseatbelt.

5.Iftherollbarislowered, donotweartheseatbelt.

6.Driveslowlywhenturning.

decal136-2931

136-2931

ForGroundsmaster4500Only

1.Raisethedecks.3.Disengagethecruise

2.Setthecruisecontrol.

control.

decal127-3700

127-3700

decal121-3884

1.Raisetheleftcuttingunit.4.Setthecruisecontrol.

2.Raisethecentercutting units.

3.Raisetherightcuttingunit.

ForGroundsmaster4700Only

5.Disengagethecruise control.

125-4605

1.Powerseat(10A)6.Powersupplied(10A)

2.Worklight(10A)7.GM4700controller(2A)

3.Engine(10A)8.Powersupplied(7.5A)

4.Powerport(10A)9.GM4500controller(2A)

5.Infocenter(2A)10.Cab(60A)

decal133-8062

133-8062

decal125-4605

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard6.Keepbystandersaway

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's Manual.

fromthebattery .

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard

decalbatterysymbols

1.Height-of-cutsettings

AfxoverPartNo.112-5297forCE*for4500seriesmachines

decal121-3627

121-3627

127-6447

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

1.Warning—readthe Operator’sManual;all operatorsshouldbetrained beforeoperatingthe machine.

2.Warning—readthe Operator’sManualfor towinginformation.

3.Tippinghazard—donot driveonslopesgreaterthan 16°.

4.Keepthecuttingunits loweredwhiledrivingdown slopes;alwaysweara seatbeltwhenoperatingthe machine.

5.Warning—donotparkon slopes;engagetheparking brake,lowerthecutting units,shutofftheengine, andremovethekeybefore leavingthemachine.

6.Thrownobject hazard—keepbystanders away.

7.Entanglementhazard, belt—stayawayfrom movingparts;keepall guardsandshieldsinplace.

decal127-6447

AfxoverPartNo.112-5297forCE*for4700seriesmachines

127-6448

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

decal127-6448

1.Warning—readthe Operator’sManual;all operatorsshouldbetrained beforeoperatingthe machine.

2.Warning—readthe Operator’sManualfor towinginformation.

3.Tippinghazard—donot driveonslopesgreaterthan 21°.

4.Keepthecuttingunits loweredwhiledrivingdown slopes;alwaysweara seatbeltwhenoperatingthe machine.

5.Warning—donotparkon slopes;engagetheparking brake,lowerthecutting units,shutofftheengine, andremovethekeybefore leavingthemachine.

6.Thrownobject hazard—keepbystanders away.

7.Entanglementhazard, belt—stayawayfrom movingparts;keepall guardsandshieldsinplace.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Warningdecal1

3 4 5

CEdecal Production-yeardecal1 Hood-latchbracket1 Rivet2 Washer1 Screw(1/4x2inches) Locknut(1/4inch)

Nopartsrequired

MediaandAdditionalParts

Description

Operator'sManual

Engineowner’smanual1

Qty.

1 1

–

Reviewbeforeoperatingthemachine.

Refertothemanualforadditionalmaintenanceinformation.

Replacethedecals(CEmachinesonly).

Installthehoodlatch(CEmachines only).

Adjusttherollerscraper(optional).

Installthemulchingbafe(optional).

Preparethemachine.

Use

DeclarationofConformity

Ignitionkeys2

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Starttheengine.

InstallingtheDecals(CE MachinesOnly)

Partsneededforthisprocedure:

1Warningdecal

CEdecal

1Production-yeardecal

Procedure

OnmachinesrequiringCEcompliance,replacethe warningdecal,CEdecal,andtheproduction-year decal(Figure3).

1.Warningdecal3.Production-yeardecal

2.CEdecal

g279018

Figure3

InstallingtheHoodLatch

CEMachinesOnly

Partsneededforthisprocedure:

1Hood-latchbracket

2Rivet

1Washer

Screw(1/4x2inches)

Locknut(1/4inch)

Procedure

1.Unhookthehoodlatchfromthehood-latch bracket.

2.Removethe2rivetssecuringthehood-latch brackettothehood(Figure4).

Figure5

1.CElockbracket

5.Alignthewasherswiththeholesontheinsideof thehood.

6.Rivetthebracketsandthewasherstothehood (Figure5).

7.Hookthelatchontothehood-latchbracket (Figure6).

2.Boltandnut

g012629

Figure4

1.Hood-latchbracket2.Rivets

3.Removethehood-latchbracketfromthehood.

4.Whilealigningthemountingholes,positionthe CElockbracketandthehood-latchbracketonto thehood(Figure5).

Note:Thelockbracketmustbeagainstthe

hood.Donotremovetheboltandnutfromthe lock-bracketarm.

g012630

Figure6

1.Hoodlatch

g012628

8.Installtheboltintotheotherarmofthe hood-latchbrackettolockthelatchinposition (Figure7).Tightentheboltbutdonottighten thenut.

AdjustingtheRoller Scraper

Optional

g012631

Figure7

1.Bolt

2.Nut

3.Armofhood-latchbracket

NoPartsRequired

Procedure

Theoptionalrearrollerscraperfunctionsbestwhen thereisanevengapof0.5to1mm(0.02to0.04inch) betweenthescraperandtheroller.

1.Loosenthegreasettingandthemounting screw(Figure8).

Figure8

1.Rollerscraper

2.Mountingscrew

2.Slidethescraperupordownuntilyouobtaina gapof0.5to1mm(0.02to0.04inch)between therodandtheroller.

3.Tightenthegreasettingandscrewto41N∙m (30ft-lb)inanalternatingsequence.

3.Greasetting

g011346

InstallingtheMulching Bafe

Optional

NoPartsRequired

Procedure

ContactyourauthorizedTorodistributorforthecorrect mulchingbafe.

1.Thoroughlycleandebrisfromthemountingholes ontherearwallandleftwallofthechamber.

2.Installthemulchingbafeintherearopening andsecureitwith5ange-headbolts(Figure9).

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Lowerthecuttingunits.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Checkthetirepressurebeforeuse;referto

CheckingtheTirePressure(page27).

Important:Maintainpressureinalltires

toensureagoodquality-of-cutandproper machineperformance.Donotunderinate

thetires.

6.Checktherear-axlelubricantlevelbefore youstarttheengineforthersttime;referto

CheckingtheRear-AxleLubricant(page70).

7.Checktheengine-oillevelbeforestartingthe engine;refertoCheckingtheEngine-OilLevel

(page60).

Figure9

1.Mulchingbafe

3.Verifythatthemulchingbafedoesnotinterfere withthetipofthebladeanddoesnotprotrude insidethesurfaceoftherearchamberwall.

2.Flange-headbolt

DANGER

Usingthehigh-liftbladewiththe mulchingbafecouldcausetheblade tobreak,resultinginpersonalinjuryor death.

Donotusethehigh-liftbladewiththe bafe.

8.Checkthehydraulic-uidlevelbeforestarting theengine;refertoCheckingtheHydraulic-Fluid

Level(page76).

9.Checkthecoolingsystembeforestartingthe engine;refertoCheckingtheCoolingSystem

g031579

(page72).

10.Greasethemachinebeforeuse;referto

GreasingtheBearingsandBushings(page57).

Failuretoproperlygreasethemachinewillresult inprematurefailureofcriticalparts.

ProductOverview

Controls

themostcomfortableposition,andreleasethepedal (Figure10).T omovethesteeringwheelawayfrom you,pressthefootpedalandreleaseitwhenthe steeringwheelreachesthedesiredoperatingposition.

Parking-BrakePedal

Toengagetheparkingbrake,(Figure10)connectthe pedalstogetherwiththepedal-lockinglatchandpush downontherightbrakepedalwhileengagingthetoe pedal.Toreleasetheparkingbrake,press1ofthe brakepedalsuntiltheparkingbrakelatchretracts.

KeySwitch

Figure10

1.Brakepedal4.Tractionpedal

2.Pedal-lockinglatch5.Tilt-steeringpedal

3.Parking-brakepedal

TractionPedal

Thetractionpedal(Figure10)controlsforwardand reverseoperation.Pressthetopofthepedaltomove forwardandthebottomtomovebackward.

Tostopthemachine,use1ofthefollowing procedures:

•Reduceyourfootpressureonthetractionpedal

andallowittoreturntothecenterposition.The machinedynamicallybrakestoasmoothstop.

•Taporholdthereversepedalbriey.Thisstops

themachinefasterthandynamicbraking.

Note:Inemergencybrakingsituations,pressthe

servicebrakepedalsinadditiontousingthereverse pedalasstatedabove.Thisisthequickestwayto stopthemachine.

g009979

Thekeyswitch(Figure1 1)has3positions:OFF, ON/PREHEAT,andSTART.

Figure11

1.Liftswitches (Groundsmaster4700 machineonly)

2.Liftswitch(Groundsmaster 4500and4700machines)

3.PTOswitch

4.Keyswitch8.Lightswitch

5.InfoCenter

6.Hi-Lospeedcontrol

7.Engine-speedswitch

g208967

BrakePedals

Thereare2footpedalsthatoperateindividualwheel brakesforturningassistance,parking,andtoaidin betterside-hilltraction.Alatchconnectsthepedals forparking-brakeoperationandtransport(Figure10).

Pedal-LockingLatch

Thepedal-lockinglatchconnectsthepedalstogether toengagetheparkingbrake(Figure10).

Tilt-SteeringPedal

Totiltthesteeringwheeltowardyou,pressthefoot pedaldown,pullthesteeringtowertowardyouto

1.Power-pointswitch

g028454

Figure12

2.Cruise-controlswitch

Engine-SpeedSwitch

LightSwitch

Theengine-speedswitch(Figure11)has2modesto changetheenginespeed.Taptheswitchtoincrease ordecreasetheenginespeedin100rpmincrements. HolddowntheswitchtoautomaticallymovetoHigh orLowidle,dependingonwhichendoftheswitch youpress.

PTOSwitch

ThePTOswitchhas2positions:OUT(START)and IN(STOP).PullthePTObuttonouttoengagethe cutting-unitblades.Pushthebuttonintodisengage thecutting-unitblades(Figure1 1).

High-LowSpeedControl

Theswitch(Figure11)allowsthespeedrangeto increasefortransportingthemachine.Toswitch betweentheHighandLowspeedranges,raisethe cuttingunits,disengagethePTOandthecruise control,putthetractionpedalintotheNEUTRAL position,andmovethemachineataslowspeed.

Note:Thecuttingunitsdonotoperateand/orcannot

beloweredfromthetransportpositionwhenthe switchisinthehighrange.

Presstheloweredgeoftheswitch(Figure11)toturn onthelights.Presstheupperedgeoftheswitchto turnoffthelights.

PowerPoint

Usethepowerpoint(Figure13)topoweroptional12 Velectricalaccessories.

g036845

Figure13

1.Powerpoint2.Bagholder

Cruise-ControlSwitch

Thecruise-controlswitchlocksinthepedalposition tomaintainthedesiredgroundspeed(Figure11). Pressingtherearoftheswitchturnsoffthecruise control,themiddlepositionoftheswitchenablesthe cruise-controlfunction,andthefrontoftheswitchsets thedesiredgroundspeed.

Note:Pressingeitherbrakepedalormovingthe

tractionpedalintothereversepositionfor1second alsodisengagesthecruisecontrol.

LiftSwitches

Theliftswitchesraiseandlowerthecuttingunits (Figure11).Presstheswitchesforwardtolowerthe cuttingunitsandrearwardtoraisethecuttingunits. Whenstartingthemachine,withthecuttingunitsin thedownposition,presstheliftswitchdowntoallow thecuttingunitstooatandmow.

Note:Thecuttingunitsdonotlowerwhileinthe

high-speedrangeandtheydonotraiseorlowerifyou areoutoftheseatwhiletheengineisrunning.Also, thecuttingunitslowerwiththekeyintheONposition andyouareintheseat.

BagHolder

Usethebagholderforstorage(Figure13).

SeatAdjustments

Seat-AdjustmentLever

Movetheseatadjustmentleveronthesideofthe seatoutward,slidetheseattothedesiredposition, andreleasethelevertolocktheseatintoposition (Figure14).

Figure14

UsingtheInfoCenterLCDDisplay

TheInfoCenterLCDdisplayshowsinformationabout yourmachine,suchastheoperatingstatus,various diagnosticsandotherinformationaboutthemachine (Figure15).Thereisasplashscreenandmain informationscreenoftheInfoCenter.Youcanswitch betweenthesplashscreenandmaininformation screenatanytimebypressinganyoftheInfoCenter buttonsandthenselectingtheappropriatedirectional arrow.

g024916

1.Weightgauge

2.Weightadjustmentlever5.Armrestadjustmentknob

3.Seatadjustmentlever

ArmrestAdjustmentKnob

4.Seat-backadjustment lever

Rotatetheknobtoadjustthearmrestangle(Figure

14).

Seat-BackAdjustmentLever

Movethelevertoadjusttheseat-backangle(Figure

14).

WeightGauge

Theweightgaugeindicateswhentheseatisadjusted totheweightoftheoperator(Figure14).Adjustthe heightbypositioningthesuspensionwithintherange ofthegreenregion.

WeightAdjustmentLever

Usethislevertoadjusttheseattoyourweight(Figure

14).Pulltheleveruptoincreasetheairpressureand

pushtheleverdowntodecreasetheairpressure.The properadjustmentiscorrectwhentheweightgaugeis inthegreenregion.

Figure15

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•LeftButton,MenuAccess/BackButton—pressthis

buttontoaccesstheInfoCentermenus.Youcan useittoexitanymenuthatyouarecurrentlyusing.

•MiddleButton—usethisbuttontoscrolldown

menus.

•RightButton—usethisbuttontoopenamenu

wherearightarrowindicatesadditionalcontent.

•Beeper—activatedwhenloweringthecuttingunits

orforadvisoriesandfaults.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatisrequiredatthetime.Each buttonislabeledwithanicondisplayingitscurrent function.

g020650

InfoCenterIconDescription

SERVICEDUE

Indicateswhenscheduledservice shouldbeperformed

Hoursremaininguntilservice

InfoCenterIconDescription(cont'd.)

Starttheengine.

Resettheservicehours

Thestatusoftheenginerpm

Infoicon

Maximumtractionspeedsetting

Fast

Slow

Thefanisreversed

DPFregenerationisrequired

Theair-intakeheaterisactive

Raisetheleftcuttingunit.

ThePTOison.

Thecruisecontrolison.

Shutofftheengine

Engine

Keyswitch

Cuttingunitsarelowering

Cuttingunitsareraising

PINcode

Hydraulicuidtemperature

CANbus

InfoCenter

Raisethecentercuttingunit

Raisetherightcuttingunit

Theoperatormustsitintheseat

Theparkingbrakeisengaged

Therangeishigh

Neutral

IdentiestherangeasLow

Coolanttemperature(°Cor°F)

Temperature(hot)

TractionorTractionPedal

Notallowed

Badorfailed

Center

Right

Left

Bulb

OutputofTECcontrollerorcontrol wireinharness

Overtheallowedrange

Undertheallowedrange

Outofrange

Switch

Operatormustreleaseswitch

InfoCenterIconDescription(cont'd.)

Symbolsareoften combinedtoform sentences.Some examplesareshown below

Operatorshouldchangetoindicated state

Operatorshouldputmachinein neutral

Enginestartisdenied

Engineshutdown

Enginecoolantistoohot

Hydraulicuidistoohot

DPFashaccumulationnotication. RefertoServicingtheDiesel ParticulateFilter(DPF)inthe maintenancesectionfordetails

Reset-standbyregenerationrequest

Parkedorrecoveryregeneration request

Aparkedorrecovery-standby regenerationisprocessing.

Highexhausttemperature

NOxcontroldiagnosismalfunction; drivethemachinebacktotheshop andcontactyourauthorizedToro distributor(softwareversionPand later).

Thepowertake-offisdisabled.

Sitdownorengageparkingbrake

AccessibleonlybyenteringPIN

UsingtheMenus

ToaccesstheInfoCentermenusystem,pressthe menuaccessbuttonwhileatthemainscreen.This bringsyoutothemainmenu.Refertothefollowing tablesforanoverviewoftheoptionsavailablefrom themenus:

MainMenu—MenuItemDescription

Faults

ServiceContainsinformationonthe

DiagnosticsListsvariousstatesthatthe

Settings

AboutListsthemodelnumber,serial

Service—MenuItem

Hours

CountsListsthenumberofstarts,

DPFRegeneration

InhibitRegenUsetocontrolreset

ParkedRegenUsetoinitiateaparked

LastRegenListsthenumberhourssince

RecoverRegenUsetoinitiatearecovery

Containsalistoftherecent machinefaults;refertothe ServiceManualformore information.

machinesuchashoursofuse andothersimilarnumbers

machinecurrentlyhas;you canusethistotroubleshoot certainissuesasitquicklytells youwhichmachinecontrols areonandwhichareoff.

Allowsyoutocustomizeand modifycongurationvariables ontheInfoCenterdisplay

number,andsoftwareversion ofyourmachine

Description

Liststhetotalnumberofhours thatthemachine,engine,and fanhavebeenon,aswell asthenumberofhoursthe machinehasbeentransported andoverheated

cuttingunit/PTOcycles,and fanreversalsthemachinehas experienced

Thedieselparticulatelter regenerationoptionandDPF submenus

regeneration

thelastreset,parked,or recoveryregeneration

regeneration

Diagnostics—MenuItemDescription

LeftCuttingUnit

CenterCuttingUnit

RightCuttingUnit

Traction

HI/LORange

PTO

Engine

Cruise

Settings—MenuItem

Units

Language

LCDBacklightControlsthebrightnessofthe

LCDContrastControlsthecontrastofthe

ProtectedMenusAllowsapersonauthorized

ProtectSettings

AutoIdle

MowSpeed

Trans.Speed

SmartPower

Counterbalance

Turnaround

RefertotheServiceManual oryourauthorizedToro distributorformoreinformation ontheEngineRunmenuand theinformationcontained there.

Description

Controlstheunitsusedonthe InfoCenter(EnglishorMetric)

Controlsthelanguageused ontheInfoCenter*

LCDdisplay

byyourcompanywiththe PINcodetoaccessprotected menus.

Allowstheabilitytochange thesettingsintheprotected settings

Controlstheamountoftime allowedbeforeidlingthe enginewhenthemachineis notinuse

Controlsthemaximumspeed whileinmow(lowrange)

Controlsthemaximumspeed whileintransport(highrange)

TurnsSmartPoweronandoff

Controlstheamountof counterbalanceappliedbythe cuttingunits

TurnsTurnaroundonandoff

*Only"operator-faced"textistranslated.Faults, Service,andDiagnosticsscreensare"service-faced.” Titlesareintheselectedlanguage,butmenuitems areinEnglish.

ProtectedunderProtectedMenus—accessibleonly

byenteringPIN

About—MenuItemDescription

Model

SNListstheserialnumberofthe

S/WRevListsthesoftwarerevisionof

Liststhemodelnumberofthe machine

machine

themastercontroller

ProtectedMenus

Thereare6operatingcongurationsettingsthatare adjustablewithintheSettingsMenuoftheInfoCenter: autoidle,maximummowinggroundspeed,maximum transportgroundspeed,SmartPower,cuttingunit counterbalance,andTurnaround.Thesesettingsare intheProtectedMenu.

AccessingProtectedMenus

Note:ThefactorydefaultPINcodeforyoumachine

iseither0000or1234. IfyouchangedthePINcodeandforgotthecode,

contactyourauthorizedT orodistributorforassistance.

1.FromtheMAINMENU,usethecenterbuttonto scrolldowntotheSETTINGSMENUandpressthe rightbutton(Figure16).

Figure16

2.IntheSETTINGSMENU,usethecenterbuttonto scrolldowntothePROTECTEDMENUandpress therightbutton(Figure17A).

g028522

Figure17

3.ToenterthePINcode,pressthecenterbutton untilthecorrectrstdigitappears,thenpress therightbuttontomoveontothenextdigit (Figure17BandFigure17C).Repeatthisstep untilthelastdigitisenteredandpresstheright buttononcemore.

4.PressthemiddlebuttontoenterthePINcode (Figure17D).

WaituntiltheredindicatorlightoftheInfoCenter illuminates.

Note:IftheInfoCenteracceptsthePINcode

g028523

andtheprotectedmenuisunlocked,theword “PIN”displaysintheupperrightcornerofthe screen.

Note:RotatethekeyswitchtotheOFFpositionand

thentotheONpositionlockstheprotectedmenu.

YoucanviewandchangethesettingsintheProtected Menu.OnceyouaccesstheProtectedMenu,scroll downtoProtectSettingsoption.Usetherightbutton tochangethesetting.SettingtheProtectSettingsto OFFallowsyoutoviewandchangethesettingsin theProtectedMenuwithoutenteringthePINcode. SettingtheProtectSettingstoONhidestheprotected optionsandrequiresyoutoenterthePINcodeto changethesettingintheProtectedMenu.Afteryou setthePINcode,rotatethekeyswitchOFFandback totheONpositiontoenableandsavethisfeature.

ViewingandChangingtheProtectedMenuSettings

1.IntheProtectedMenu,scrolldowntoProtect Settings.

2.Toviewandchangethesettingswithoutentering aPINcode,usetherightbuttontochangethe ProtectSettingstoOFF.

3.ToviewandchangethesettingswithaPIN code,usetheleftbuttontoselectON,setthe PINcode,andturnthekeytotheOFFposition andthentotheONposition.

SettingtheAutoIdle

1.IntheSettingsMenu,scrolldowntoAutoIdle.

2.Presstherightbuttontochangetheautoidle timebetweenOff,8S,10S,15S,20S,and30S.

SettingtheMaximumAllowedMowSpeed

1.IntheSettingsMenu,scrolldowntoMowSpeed andpresstherightbutton.

2.Usetherightbuttontoincreasethemaximum mowspeedin5%incrementsbetween50%and 100%.

3.Usethecenterbuttontodecreasethemaximum mowspeedin5%incrementsbetween50%and 100%.

2.PresstherightbuttontoswitchbetweenONand OFF.

3.Presstheleftbuttontoexit.

ViewingtheFuelConsumptionRate

Youcanviewtheaveragefuelconsumptionratefor thelifetimeofthemachineintheServiceMenu.

4.Presstheleftbuttontoexit.

SettingtheMaximumAllowedTransportSpeed

1.IntheSettingsMenu,scrolldowntoTransport Speedandpresstherightbutton.

2.Usetherightbuttontoincreasethemaximum transportspeedin5%incrementsbetween50% and100%.

3.Usethecenterbuttontodecreasethemaximum transportspeedin5%incrementsbetween50% and100%.

4.Presstheleftbuttontoexit.

TurningtheSmartPowerON/OFF

1.Inthesettingsmenu,scrolldowntoSmart Power.

2.PresstherightbuttontoswitchbetweenONand OFF.

3.Presstheleftbuttontoexit.

SettingtheCounterbalance

1.IntheSettingsMenu,scrolldownto Counterbalance.

2.Presstherightbuttontoselectcounterbalance andchangebetweenthelow,medium,andhigh settings.

ActuatingT urnaroundON/OFF

1.IntheSettingsMenu,scrolldowntoTurnaround.

Specications

Figure18

g198614

MachineSpecications

SpecicationsTable

Description4500-D

Widthofcut280cm(110inches)

Overallwidth

Cuttingunitsdown286cm(113inches)

Cuttingunitsup (transport)

Trackwidth

Front

Rear

HeightwithROPS226cm(88.8inches)C226cm(88.8inches)C

Overalllength

Cuttingunitsdown370cm(146inches)

Cuttingunitsup (transport)

Groundclearance15cm(6inches)15cm(6inches)

Wheelbase

Netweight

(withcuttingunitsandno fuel)

224cm(88inches)

141cm(56inches)

370cm(146inches)

171cm(68inches)

1937kg(4,270lb)2277kg(5,020lb)

Figure18reference

4700-D

380cm(150inches)

391cm(154inches)G

224cm(88inches)

141cm(56inches)

370cm(146inches)

171cm(68inches)

Figure18reference

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

CuttingUnitSpecications

SpecicationsTable

Length

Width

Height

26.7cm(10-1/2inches)at3/4-inchheightofcut

34.9cm(13-3/4inches)at4-inchheightofcut

Weight

24.4cm(9.6inches)tocarriermount

86.4cm(34inches)

88kg(195lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceofthemachine,useonlygenuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadebyothermanufacturerscouldbedangerous,andsuchusecould voidtheproductwarranty .

Operation

CheckingtheEngine-Oil

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave theoperator’sposition,Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andguardsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould throw.

Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page60).

CheckingtheCooling System

Beforeyoustarttheengineandusethemachine, checkthecoolingsystem;refertoCheckingthe

CoolingSystem(page25).

CheckingtheHydraulic System

Beforeyoustarttheengineandusethemachine, checkthehydraulicsystem;refertoCheckingthe

Hydraulic-FluidLevel(page76).

DrainingtheWater Separator

Drainwaterorothercontaminantsfromthewater separator;refertoDrainingWaterfromtheFuel/Water

Separator(page62).

CheckingtheRearAxleand GearboxforLeaks

Checktherearaxleandrear-axlegearboxforleaks; refertoCheckingtheRearAxleandGearboxfor

Leaks(page70).

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

FillingtheFuelTank

FuelTankCapacity

Fueltankcapacity:83L(22USgallons)

FuelSpecication

Important:Useonlyultra-lowsulphurdiesel

fuel.Fuelwithhigherratesofsulfurdegrades thedieseloxidationcatalyst(DOC),whichcauses operationalproblemsandshortenstheservicelife ofenginecomponents.

Failuretoobservethefollowingcautionsmay damagetheengine.

•Neverusekeroseneorgasolineinsteadofdiesel

fuel.

•Nevermixkeroseneorusedengineoilwiththe

dieselfuel.

FuelTable

Dieselfuelspecication

ASTMD975

No.1-DS15

No.2-DS15

EN590EuropeanUnion

ISO8217DMX

JISK2204GradeNo.2

KSM-2610

Location

USA

International

Japan

Korea

•Useonlyclean,freshdieselfuelorbiodieselfuels.

•Purchasefuelinquantitiesthatcanbeusedwithin

180daystoensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwinter-grade fuel(No.1-DorNo.1-D/2-Dblend)belowthat temperature.

•Neverkeepfuelincontainerswithzincplatingon

theinside.

•Donotusefueladditives.

PetroleumDiesel

Cetanerating:45orhigher

Sulfurcontent:Ultra-lowsulfur(<15ppm)

Note:Useofwinter-gradefuelatlowertemperatures

provideslowerashpointandcoldowcharacteristics whicheasesstartingandreducesfuellterplugging.

Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.

UsingBiodiesel

Thismachinecanalsouseabiodiesel-blendedfuelof uptoB20(20%biodiesel,80%petrodiesel).

Sulfurcontent:Ultra-lowsulfur(<15ppm)

Biodieselfuelspecication:ASTMD6751or

EN14214

Blendedfuelspecication:ASTMD975,EN590, orJISK2204

Important:Thepetroleumdieselportionmust

beultra-lowsulfur.

Observethefollowingprecautions:

•Biodieselblendsmaydamagepaintedsurfaces.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafteryou

converttobiodieselblends.

•Formoreinformationonbiodiesel,contactyour

authorizedT orodistributor.

AddingFuel

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Thecorrectairpressureinthetiresis138kPa(20psi).

Important:Maintaintherecommendedpressure

inalltirestoensureagoodqualityofcutand propermachineperformance.Donotunder-inate thetires.

g198621

Checktheairpressureinallthetiresbefore operatingthemachine.

g001055

Figure20

Figure19

Fillthetanktoabout6to13mm(1/4to1/2inch) belowthetopofthetank,notthellerneck,with Number2-Ddieselfuel.

Note:Ifpossible,llthefueltankaftereachuse;this

willminimizepossiblebuildupofcondensationinside thefueltank.

CheckingtheTorqueofthe WheelLugNuts

ServiceInterval:Afterthersthour

Aftertherst10hours

g198620

Every200hours

Torquethewheellugnutsto115to136N∙m(85to100 ft-lb)intheordershowninFigure21andFigure22.

g033358

Figure21

FrontWheels

Figure22

RearWheels

WARNING

Failingtomaintainpropertorqueofthewheel lugnutscouldresultinpersonalinjury .

Torquethewheellugnutstothepropertorque value.

AdjustingtheRollBar

notusetheseatbeltwhentherollbarisinthe loweredposition.

LoweringtheRollBar

Important:Lowertherollbaronlywhen

necessary.

g033359

Important:Ensurethattheseatissecuredwith

theseatlatch.

WARNING

Toavoidinjuryordeathfromrollover:keep therollbarintheraisedlockedpositionand usetheseatbelt.

Ensurethattheseatissecuredwiththeseat latch.

WARNING

Thereisnorolloverprotectionwhentheroll barisinthedownposition.

•Donotoperatethemachineonuneven groundoronahillsidewiththerollbarin thedownposition.

•Lowertherollbaronlywhenabsolutely necessary.

•Donotweartheseatbeltwhentherollbar isinthedownposition.

•Driveslowlyandcarefully.

g201853

Figure23

RaisingtheRollBar

g201854

Figure24

•Raisetherollbarassoonasclearance permits.

•Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.

Important:Alwaysusetheseatbeltwhenthe

rollbarisintheraisedandlockedposition.Do

AdjustingtheHeightofCut

Important:Thecuttingunitsoftencut

approximately6mm(1/4inch)lowerthanareel cuttingunitwiththesamebenchsetting.It maybenecessarytosetthecutting-unitbench measurementat6mm(1/4inch)abovethatofreel cuttingunitscuttinginthesamearea.

Important:Accesstotherearcuttingunitsis

greatlyimprovedbyremovingthecuttingunit fromthemachine.

1.Parkthemachineonalevelsurface,engage theparkingbrake,lowerthecuttingunittothe ground,shutofftheengine,andremovethekey .

2.Loosentheboltsecuringeachheight-of-cut brackettotheheight-of-cutplate(frontandeach side)asshowninFigure25.

3.Beginningwithfrontadjustment,removethe bolt.

7.Installtheboltnger-tight.

8.Repeatsteps4through7foreachside adjustment.

9.Torqueall3boltsto41N∙m(30ft-lb).Always tightenthefrontboltrst.

Note:Adjustmentsofmorethan3.8cm(1-1/2

inches)mayrequiretemporaryassemblytoan intermediateheighttopreventbinding(e.g., changingfrom3.1to7cm(1-1/4to2-3/4inches) heightofcut).

CheckingtheInterlock Switches

ServiceInterval:Beforeeachuseordaily

CAUTION

Ifsafetyinterlockswitchesaredisconnected ordamaged,themachinecouldoperate unexpectedly,causingpersonalinjury .

Figure25

1.Height-of-cutbracket3.Spacer

2.Height-of-cutplate

4.Whilesupportingthechamber,removethe spacer(Figure25).

5.Movethechambertothedesiredheightof cutandinstallaspacerintothedesignated height-of-cutholeandslot(Figure26).

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Theinterlockswitchesaredesignedtoshutoffthe machinewhenyourisefromtheseatwhenthe tractionpedalispressed.However,youmayrisefrom theseatwhiletheengineisrunningandthetraction

g011344

pedalisintheNEUTRALposition.Althoughtheengine continuestorunwhenyoudisengagethePTOswitch andreleasethetractionpedal,shutofftheengine beforerisingfromtheseat.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,andturn thekeytotheOFFposition.

2.Pressthetractionpedalandturnthekeytothe ONposition.

Note:Iftheenginecranks,thereisa

malfunctionintheinterlocksystem.Correctthis malfunctionbeforeoperatingthemachine.

3.TurnthekeytotheONposition,risefromthe seat,andmovethePTOswitchtoON.

g201855

Figure26

6.Positionthetappedplatein-linewiththespacer.

Note:ThePTOshouldnotengage.Ifthe

PTOengages,thereisamalfunctioninthe interlocksystem.Correctthismalfunctionbefore operatingthemachine.

4.Engagetheparkingbrake,turnthekeytothe ONpositionandmovethetractionpedaloutof theNEUTRALposition.

Note:TheInfoCenterdisplays"tractiondenied"

andthemachineshouldnotmove.Ifthe machinedoesmove,thereisamalfunctionin theinterlocksystem.Correctthismalfunction beforeoperatingthemachine.

•Sparseorlimpturfispickedupsignicantlyat

higherheightsofcut

•Wetorstickyclippingsaredischargedmore

efcientlyreducingcongestioninthecuttingunit.

•Requiresmorehorsepowertorun

Checkingthe Blade-StoppingTime

ServiceInterval:Beforeeachuseordaily

Note:Lowerthecuttingunitsontoacleansectionof

turforhardsurfacetoavoidthrowingdustanddebris.

Toverifythisstoppingtime,havesomeonestandback fromthecuttingunitsatleast6m(20ft)andwatchthe bladeson1ofthecuttingunits.DisengagethePTO andrecordthetimeittakesforthebladestocometo acompletestop.Ifthistimeisgreaterthan7seconds, adjustthebrakingvalve.CallyourauthorizedT oro distributorforassistanceinmakingthisadjustment.

SelectingaBlade

StandardCombinationSail

Thisbladewasdesignedtoprovideexcellentliftand dispersioninalmostanycondition.Ifmoreorlesslift anddischargevelocityisrequired,consideradifferent blade.

•Tendstodischargefurtherleftandcantendto

windrowatlowerheightsofcut

WARNING

Usingahigh-liftbladewiththemulchingbafe couldcausethebladetobreak,resultingin personalinjuryordeath.

Donotusethehigh-liftbladewiththe mulchingbafe.

AtomicBlade

Thisbladewasdesignedtoprovideexcellentleaf mulching.

Attribute:Excellentleafmulching

Attributes:Excellentliftanddispersioninmost conditions

AngledSail(NotCECompliant)

Thebladegenerallyperformsbestinlowerheightsof cut—1.9to6.4cm(3/4to2-1/2inches).

Attributes:

•Dischargeremainsmoreevenatlowerheightsof

cut.

•Dischargehaslesstendencytothrowleftandthus

acleanerlookaroundbunkersandfairways.

•Lowerpowerrequirementatlowerheightsand

denseturf.

High-LiftParallelSail(NotCE Compliant)

Thebladegenerallyperformsbetterinthehigher heightsofcut—7to10cm(2to4inches).

Attributes:

•Moreliftandhigherdischargevelocity

ChoosingAccessories

OptionalEquipmentCongurations

AngleSailBladeHigh-Lift,Parallel-Sail

GrassCutting:1.9to4.4 cm(3/4to1-3/4inches) heightofcut

GrassCutting:5to6.4 cm(2to2-1/2inches) heightofcut

GrassCutting:7to10 cm(2-3/4to4inches) heightofcut

LeafMulchingRecommendedforuse

ProsEvendischargeatlower

ConsDoesnotliftthegrass

Recommendedinmost applications

Recommendedforthick orlushturf

Mayworkwellinlushturf

withthemulchingbafe

heightofcut;cleaner lookaroundbunkersand fairways;lowerpower requirements

wellinhighheight-of-cut applications;wetor stickygrasshasa tendencytobuildupin thechamber,leading topoorqualityofcut andhigherpower requirements

Blade(Donotusewith themulchingbafe)

(NotCECompliant)

Mayworkwellinlightor sparseturf

Recommendedforlight orsparseturf

Recommendedinmost applications

NotAllowedUsewithcombination

Moreliftandhigher dischargevelocity; sparseorlimpturfis pickedupathighheight ofcut;wetorsticky clippingsaredischarged efciently

Requiresmorepowerto runinsomeapplications; tendstowindrowat lowerheightofcutin lushgrass;donotuse withthemulchingbafe

MulchingBafeRollerScraper

Hasbeenshownto improvedispersionand after-cutperformance onnortherngrassesthat arecutatleast3times perweekandlessthan 1/3ofthegrassblade isremoved.Donot

usewiththehigh-lift, parallel-sailblade

sailoranglesailblade only

Mayimprovedispersion andappearancein certaingrasscutting applications;verygood forleafmulching

Grasswillbuildupinthe chamberifyouattempt toremovetoomuch grasswiththebafein place

Useitwheneverthe rollersbuildupwith grassorlarge,atgrass clumpsofgrassare seen.Thescrapersmay increaseclumpingin certainapplications.

Reducesrollerbuildup incertainapplications

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and youareintheoperatingposition.

•Donotcarrypassengersonthemachineandkeep

bystandersandchildrenoutoftheoperatingarea.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Keepyourhandsandfeetawayfromrotating

parts.Keepclearofthedischargeopening.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

•Stopthebladeswheneveryouarenotmowing.

•Stopthemachine,removethekey,andwaitfor

allmovingpartstostopbeforeinspectingthe attachmentafterstrikinganobjectorifthereis anabnormalvibrationinthemachine.Makeall necessaryrepairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Disengagethedrivetothecuttingunit,shut

offtheengine,removethekey,andwaitforall movingpartstostopbeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).

•Operatetheengineonlyinwell-ventilatedareas.

Exhaustgasescontaincarbonmonoxide,which islethalifinhaled.

•Neverleavearunningmachineunattended.

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface.

–Disengagethepowertakeoffandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey(if

equipped).

–Waitforallmovementtostop.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.

•Donotusethemachineasatowingvehicle.

•Useaccessories,attachments,andreplacement

partsapprovedbyT oroonly .

RolloverProtectionSystem (ROPS)Safety

•DonotremoveanyoftheROPScomponentsfrom

themachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•ReplacedamagedROPScomponents.Donot

repairoralterthem.

•Alwaysusetheseatbeltwiththerollbarinthe

raisedposition.

•TheROPSisanintegralsafetydevice.Keepa

foldingrollbarintheraisedandlockedposition, andusetheseatbeltwhenoperatingthemachine withtherollbarintheraisedposition.

•Lowerafoldingrollbartemporarilyonlywhen

necessary.Donotweartheseatbeltwhenthe rollbarisfoldeddown.

•Beawarethatthereisnorolloverprotectionwhen

afoldedrollbarisinthedownposition.

•Checktheareathatyouwillbemowingandnever

folddownafoldingrollbarinareaswherethere areslopes,drop-offs,orwater.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Y ouareresponsibleforsafeslope

operation.Operatingthemachineonanyslope requiresextracaution.

•Evaluatethesiteconditionstodetermineifthe

slopeissafeformachineoperation,including surveyingthesite.Alwaysusecommonsense andgoodjudgmentwhenperformingthissurvey .

•Reviewtheslopeinstructionslistedbelowfor

operatingthemachineonslopesandtodetermine whetheryoucanoperatethemachineinthe conditionsonthatdayandatthatsite.Changes intheterraincanresultinachangeinslope operationforthemachine.

•Avoidstarting,stopping,orturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor direction.Maketurnsslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisinquestion.

•Removeormarkobstructionssuchasditches,

holes,ruts,bumps,rocks,orotherhiddenhazards. Tallgrasscanhideobstructions.Uneventerrain couldoverturnthemachine.

•Beawarethatoperatingthemachineonwet

grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.

•Useextremecautionwhenoperatingthemachine

neardrop-offs,ditches,embankments,water hazards,orotherhazards.Themachinecould suddenlyrolloverifawheelgoesovertheedge ortheedgecavesin.Establishasafetyarea betweenthemachineandanyhazard.

•Identifyhazardsatthebaseoftheslope.

Iftherearehazards,mowtheslopewitha pedestrian-controlledmachine.

•Ifpossible,keepthecuttingunit(s)loweredtothe

groundwhileoperatingonslopes.Raisingthe cuttingunit(s)whileoperatingonslopescancause themachinetobecomeunstable.

•Useextremecautionwithgrass-collectionsystems

orotherattachments.Thesecanchangethe stabilityofthemachineandcausealossofcontrol.

2.Pressdownandholdtheengine-speedswitch tosettheenginetolow-idlespeed.

3.TurnthekeytotheRUNposition.Theglow indicatorshouldilluminate.

4.Whentheglowindicatordims,turnthekeyto theSTARTposition.

Important:Donotrunthestartermotor

morethan15secondsatatimeorpremature starterfailuremayresult.Iftheenginefails tostartafter15seconds,turnthekeyto theOFFposition,checkthecontrolsand procedures,wait15additionalseconds,and repeatthestartingprocedure.

5.Releasethekeyimmediatelywhentheengine startsandallowittoreturntotheRUNposition.

6.Presstheengine-speedswitchtosetthedesired enginespeed.

Whenthetemperatureislessthan-7°C(20°F), thestartermotorcanberunfor30secondson then60secondsofffor2attempts.

Important:Shutofftheengineandallowthe

enginetocoolbeforeyoucheckforoilleaks, looseparts,orothermalfunctions.

ShuttingOfftheEngine

Important:Allowtheenginetoidlefor5minutes

beforeshuttingitoffafterafull-loadoperation. Thisallowstheturbochargertocooldownbefore shuttingofftheengine.Failuretodosomaylead toturbochargertrouble.

Note:Lowerthecuttingunitstothegroundwhenever

machineisparked.Thisrelievesthehydraulicload fromthesystem,preventswearonsystempartsand alsopreventsaccidentalloweringofthecuttingunits.

1.Pressdownandholdtheengine-speedswitch tosettheenginetolow-idlespeed.

2.MovethePTOswitchtotheOFFposition.

3.Engagetheparkingbrake.

4.RotatetheignitionkeytotheOFFposition.

StartingtheEngine

Important:Bleedthefuelsystemifanyofthe

followinghaveoccurred:

•Theenginehasshutoffduetolackoffuel.

•Maintenancehasbeenperformeduponthefuel

systemcomponents.

1.Removeyourfootfromthetractionpedaland ensurethatitisinNEUTRAL.Ensurethatthe parkingbrakeisengaged.

5.Removethekeytopreventaccidentalstarting.

CuttingGrasswiththe Machine

Note:Cuttinggrassataratethatloadstheengine

promotesDPFregeneration.

1.Movethemachinetothejobsiteandalignthe machineoutsidethecuttingareafortherst cuttingpass.

2.EnsurethatthePTOswitchissettotheDISABLE position.

throttle)enginespeedgenerallyproducesadequate exhausttemperatureforDPFregeneration.

3.Movetheleverforthemow-speedlimiter forward.

4.Pressthethrottle-speedswitchtosettheengine speedtoHIGHIDLE.

5.Usethejoysticktolowerthecuttingunitstothe ground.

6.PressthePTOswitchtopreparecuttingunits foroperation.

7.Usethejoysticktoraisethecuttingunitsoffthe ground.

8.Beginmovingthemachinetowardthecutting areaandlowerthecuttingunits.

Note:Cuttinggrassataratethatloadsthe

enginepromotesDPFregeneration.

9.Whenyoucompletethemowingpass,usethe joysticktoliftthecuttingunits.

10.Performatear-shapedturntoquicklylineupfor yournextpass.

DieselParticulateFilter

Important:Minimizetheamountoftimethatyou

idletheengineoroperatetheengineatlow-engine speedtohelpreducetheaccumulationofsootin thesootlter.

DPFSootAccumulation

•Overtime,thedieselparticulatelteraccumulates

sootinthesootlter.Thecomputerfortheengine monitorsthesootlevelintheDPF .

•Whenenoughsootaccumulates,thecomputer

informsyouthatitistimetoregeneratetheDPF.

•DPFregenerationisaprocessthatheatstheDPF

toconvertthesoottoash.

•Inadditiontothewarningmessages,thecomputer

reducesthepowerproducedbytheengineat differentsoot-accumulationlevels.

Regeneration

Thedieselparticulatelter(DPF)ispartoftheexhaust system.Thediesel-oxidationcatalystoftheDPF reducesharmfulgassesandthesootlterremoves sootfromtheengineexhaust.

TheDPFregenerationprocessusesheatfromthe engineexhausttoincineratethesootaccumulatedon thesootlter,convertingthesoottoash,andclears thechannelsofthesootltersothatlteredengine exhaustowsouttheDPF .

Theenginecomputermonitorstheaccumulationof sootbymeasuringthebackpressureintheDPF.If thebackpressureistoohigh,sootisnotincinerating inthesootlterthroughnormalengineoperation.T o keeptheDPFclearofsoot,rememberthefollowing:

•Passiveregenerationoccurscontinuouslywhile

theengineisrunning—runtheengineatfull enginespeedwhenpossibletopromoteDPF regeneration.

•IfthebackpressureintheDPFistoohighora

resetregenerationhasnotoccurredfor100hours, theenginecomputersignalsyouthroughthe InfoCenterwhenresetregenerationisrunning.

•Allowtheresetregenerationprocesstocomplete

beforeshuttingofftheengine.

Operateandmaintainyourmachinewiththefunction oftheDPFinmind.Engineloadathighidle(full

EngineWarningMessages—SootAccumulation

IndicationLevel

Level1:Engine

Level2:Engine

FaultCode

Warning

g213866

Figure27

EnginePowerRatingRecommendedAction

Performaparkedregeneration

Thecomputerde-ratesthe

enginepowerto85%.

assoonaspossible;refer

toPerformingaParked

orRecoveryRegeneration

(page43).

CheckEngine

SPN3719,FMI16

Performarecoveryregeneration

Thecomputerde-ratesthe

Warning

g213867

enginepowerto50%.

Figure28

assoonaspossible;referto

PerformingaParkedor RecoveryRegeneration

(page43).

CheckEngine

SPN3719,FMI0

DPFAshAccumulation

•Thelighterashisdischargedthroughtheexhaust

system;theheavierashcollectsinthesootlter.

•Ashisaresidueoftheregenerationprocess.Over

time,thedieselparticulatelteraccumulatesash thatdoesnotdischargewiththeengineexhaust.

•Thecomputerfortheenginecalculatestheamount

ofashaccumulatedintheDPF.

InfoCenterAdvisoryandEngineWarningMessages—AshAccumulation

•Whenenoughashaccumulates,theengine

computersendsinformationtotheInfoCenter intheformofanenginefaulttoindicatethe accumulationofashintheDPF.

•Thefaultmessagesindicatethatitistimeto

servicetheDPF.

•Inadditiontothewarnings,thecomputerreduces

thepowerproducedbytheengineatdifferent ash-accumulationlevels.

Indication

Level1:

Engine

Warning

Level2:

Engine

Warning

Level3:

Engine

Warning

Level

FaultCode

g213863

EngineSpeed

Reduction

None

Figure29

EnginePowerRatingRecommendedAction

Thecomputer

de-ratestheengine

powerto85%.

ServicetheDPF;

refertoServicingthe

Diesel-OxidationCatalyst

(DOC)andtheSoot

Filter(page61)

CheckEngine

SPN3720,FMI16

ServicetheDPF;

refertoServicingthe

Diesel-OxidationCatalyst

(DOC)andtheSoot

Filter(page61)

g213863

Figure30

Thecomputer

None

de-ratestheengine

powerto50%.

CheckEngine

SPN3720,FMI16

ServicetheDPF;

refertoServicingthe

Diesel-OxidationCatalyst

(DOC)andtheSoot

Filter(page61)

g214715

Figure31

Enginespeedat

maximumtorque+

200rpm

Thecomputer

de-ratestheengine

powerto50%.

CheckEngine

SPN3251,FMI0

TypesofDieselParticulateFilterRegeneration

Typesofdieselparticulatelterregenerationthatareperformedwhilethemachineisoperating:

TypeofRegenerationConditionsthatcauseDPFregenerationDPFdescriptionofoperation

Passive

Assist

Reset

Occursduringnormaloperationofthemachineat high-enginespeedorhigh-engineload

Occursbecauseoflow-enginespeed,low-engine load,orafterthecomputerdetectstheDPFis becomingobstructedwithsoot

Occursevery100hours

Alsooccursafterassistregenerationonlyifthe computerdetectsthatassistregenerationdidnot sufcientlyreducethesootlevel

•TheInfoCenterdoesnotdisplayaniconindicating passiveregeneration.

•Duringpassiveregeneration,theDPFprocesses high-heatexhaustgasses,oxidizingharmful emissions,andburningsoottoash.

RefertoPassiveDPFRegeneration(page39).

•TheInfoCenterdoesnotdisplayaniconindicating assistregeneration.

•Duringassistregeneration,theenginecomputer adjuststheenginesettingstoraisetheexhaust temperature.

RefertoAssistDPFRegeneration(page40).

•Whenthehighexhaust-temperatureicon isdisplayedintheInfoCenter,aregenerationisin progress.

•Duringresetregeneration,theenginecomputer adjuststheenginesettingstoraisetheexhaust temperature.

RefertoResetRegeneration(page40).

Typesofdieselparticulatelterregenerationthatrequireyoutoparkthemachine:

TypeofRegenerationConditionsthatcauseDPFregenerationDPFdescriptionofoperation

Parked

Occursbecausethecomputerdetectsback pressureintheDPFduetosootbuildup

Alsooccursbecausetheoperatorinitiatesaparked regeneration

MayoccurbecauseyousettheInfoCentertoinhibit resetregenerationandcontinuedoperatingthe machine,addingmoresootwhentheDPFalready needsaresetregeneration

Mayresultfromusingtheincorrectfuelorengineoil

•Whenthereset-standby/parkedorrecovery

regenerationiconorADVISORY#188 displaysintheInfoCenter,aregenerationis requested.

•Performtheparkedregenerationassoonas possibletoavoidneedingarecoveryregeneration.

•Aparkedregenerationrequires30to60minutes tocomplete.

•Youmusthaveatleasta1/4tankoffuelinthe tank.

•Youmustparkthemachinetoperformaparked regeneration.

RefertoParkedorRecoveryRegeneration(page

42).

Typesofdieselparticulatelterregenerationthatrequireyoutoparkthemachine:(cont'd.)

TypeofRegenerationConditionsthatcauseDPFregenerationDPFdescriptionofoperation

Recovery

Occursbecausetheoperatorignoredrequestsfor aparkedregenerationandcontinuedoperatingthe machine,addingmoresoottotheDPF

•Whenthereset-standby/parkedorrecovery

regenerationiconorADVISORY#190 displaysintheInfoCenter,arecoveryregeneration isrequested.

•Arecoveryregenerationrequiresupto3hours tocomplete.

•Youmusthaveatleasta1/2tankoffuelinthe machine.

•Youmustparkthemachinetoperformarecovery regeneration.

RefertoParkedorRecoveryRegeneration(page

42).

AccessingtheDPFRegeneration Menus

AccessingtheDPFRegenerationMenus

1.AccesstheServicemenu,pressthecenter buttontoscrolldowntotheDPFREGENERATION option(Figure32).

UsetheLASTREGENeldtodeterminehowmany hoursyouhaveruntheenginesincethelastreset, parked,orrecoveryregeneration.

g224693

Figure33

Figure32

2.PresstherightbuttontoselecttheDPF Regenerationentry(Figure32).

TimeSinceLastRegeneration

AccesstheDPFRegenerationmenu,pressthecenter buttontoscrolldowntotheLASTREGENeld(Figure

33).

g227667

TechnicianMenu

Important:Foroperatingconvenience,you

maydecidetoperformaparkedregeneration beforethesootloadreaches100%,provided theenginehasrunmorethan50hourssince thelastsuccessfulreset,parked,orrecovery regeneration.

Usethetechnicianmenutoviewthecurrentstateof engineregenerationcontrolandviewthereported sootlevel.

AccesstheDPFRegenerationmenu,pressthecenter buttontoscrolldowntotheTECHNICIANoption,and

presstherightbuttontoselecttheT echnicianentry (Figure34).

DPFOperationTable(cont'd.)

Figure34

•UsetheDPFoperationtabletounderstandthe

currentstateofDPFoperation(Figure35).

State

ResetRegenTheenginecomputerisrunningareset

ParkedStby

ParkedRegenYouinitiatedaparkedregeneration

Recov.Stby

Recov.RegenY ouinitiatedarecoveryregeneration

g227348

•Viewthesootloadwhichismeasuredasthe

percentageofsootintheDPF(Figure36);referto

Description

regeneration.

Theenginecomputerisrequestingthat yourunaparkedregeneration.

requestandtheenginecomputeris processingtheregeneration.

Theenginecomputerisrequestingthat yourunarecoveryregeneration.

requestandtheenginecomputeris processingtheregeneration.

thesoot-loadtable.

Note:Thesootloadvaluevariesasthemachine

isoperatedandDPFregenerationoccurs.

DPFOperationTable

State

NormalTheDPFisinnormal-operating

AssistRegen

ResetStby

Figure35

Description

mode—passiveregeneration.

Theenginecomputerisperformingan assistregeneration.

Theengine computeristrying torunareset regeneration,but 1ofthefollowing conditionsprevents regeneration:

Theregeninhibit settingissettoON.

Theexhaust temperature istoolowfor regeneration.

g227359

Figure36

Soot-LoadTable

ImportantSootLoadValuesRegenerationState

0%to5%

78%Theenginecomputerperforms

g227360

100%

122%

Minimumsootloadrange

anassistregeneration.

Theenginecomputer automaticallyrequestsa parkedregeneration.

Theenginecomputer automaticallyrequestsa recoveryregeneration.

PassiveDPFRegeneration

•Passiveregenerationoccursaspartofnormal

engineoperation.

•Whileoperatingthemachine,runtheengineat

full-enginespeedandhighloadwhenpossibleto promoteDPFregeneration.

AssistDPFRegeneration

•Theenginecomputeradjustsenginesettingsto

raisetheexhausttemperature.

•Whileoperatingthemachine,runtheengineat

fullenginespeedandhighloadwhenpossibleto promoteDPFregeneration.

ResetRegeneration

•TheicondisplaysintheInfoCenterwhilethereset

regenerationisprocessing.

•Wheneverpossible,donotshutofftheengineor

reduceenginespeedwhiletheresetregeneration isprocessing.

Important:Wheneverpossible,allowthe

machinetocompletetheresetregeneration processbeforeshuttingofftheengine.

CAUTION

Theexhausttemperatureishot(approximately 600°C(1,112°F)duringDPFregeneration.Hot exhaustgascanharmyouorotherpeople.

•Neveroperatetheengineinanenclosed area.

•Makesurethattherearenoammable materialsaroundtheexhaustsystem.

•Nevertouchahotexhaustsystem component.

•Neverstandnearoraroundtheexhaust pipeofthemachine.

PeriodicResetRegeneration

IftheenginehasnotcompletedasuccessfulReset, Parked,orRecoveryregenerationintheprevious100 hoursofengineoperation,theenginecomputerwill attempttoperformaresetregeneration.

SettingtheInhibitRegen

ResetRegenerationOnly

Note:IfyousettheInfoCentertoinhibitregeneration,

theInfoCenterdisplaysADVISORY#185(Figure38) every15minuteswhiletheenginerequestsareset regeneration.

g224692

Figure38

Aresetregenerationproducestheelevatedengine exhaust.Ifyouareoperatingthemachinearound trees,brush,tallgrass,orothertemperature-sensitive plantsormaterials,youcanusetheInhibitRegen settingtopreventtheenginecomputerfrom performingaresetregeneration.

Figure37

•Thehighexhaust-temperatureicondisplays

intheInfoCenter(Figure37).

•Theenginecomputeradjustsenginesettingsto

raisetheexhausttemperature.

Important:Thehighexhaust-temperature

iconindicatesthattheexhausttemperature dischargedfromofyourmachinemaybe hotterthanduringregularoperation.

•Whileoperatingthemachine,runtheengineat

fullenginespeedandhighloadwhenpossibleto promoteDPFregeneration.

g224417

Important:Whenyoushutofftheengineand

startitagain,theinhibitregensettingdefaultsto OFF.

1.AccesstheDPFRegenerationmenu,pressthe centerbuttontoscrolldowntotheINHIBITREGEN option,andpresstherightbuttontoselectthe InhibitRegenentry(Figure39).

Figure39

g227304

Figure41

g224394

2.Presstherightbuttontochangetheinhibit regenerationsettingfromOntoOff(Figure39) orfromOfftoOn(Figure40).

Figure40

AllowingaResetRegeneration

TheInfoCenterdisplaysthehighexhaust-temperature

icon

whentheresetregenerationisinprocess.

Note:IfINHIBITREGENissettoON,theInfoCenter

displaysADVISORY#185(Figure41).Pressbutton3 tosetinhibitregenerationsettingtoOFFandcontinue withtheresetregeneration.

Note:Iftheengineexhausttemperatureistoolow,

theInfoCenterdisplaysADVISORY#186(Figure42)to informyoutosettheenginetofullthrottle(highidle).

g224691

g224395

Figure42

Note:Whentheresetregenerationcompletes,the

highexhaust-temperature InfoCenterscreen.

disappearsfromthe

ParkedorRecoveryRegeneration

•Whentheenginecomputerrequestseithera

parkedregenerationorarecoveryregeneration, theregenerationrequesticon(Figure43)displays intheInfoCenter.

Figure43

•Themachinedoesnotautomaticallyperforma

parkedregenerationorarecoveryregeneration, youmustruntheregenerationthroughthe InfoCenter.

ParkedRegenerationMessages

regenerationrequired—powertakeoffdisabled ADVISORY#189(Figure46).

g224398

Figure46

Important:Performaparkedregenerationto

restorethePTOfunction;refertoPreparingto

PerformaParkedorRecoveryRegeneration (page43)andPerformingaParkedorRecovery Regeneration(page43).

Note:TheHomescreendisplaysthePTO

disabledIcon(Figure47).

g224404

g224415

Figure47

Whenaparkedregenerationisrequestedbythe enginecomputerthefollowingmessagesdisplayin theInfoCenter:

•EnginewarningSPN3720,FMI16(Figure44)

Figure44

•ParkedregenerationrequiredADVISORY#188

(Figure45)

Note:Advisory#188displaysevery15minutes.

Figure45

RecoveryRegenerationMessages

Whenarecoveryregenerationisrequestedbythe enginecomputer,thefollowingmessagesdisplayin theInfoCenter:

•EnginewarningSPN3719,FMI:0(Figure48)

g213863

g213867

Figure48

•Recoveryregenerationrequired—powertakeoff

disabledADVISORY#190(Figure49)

g224397

•Ifyoudonotperformaparkedregeneration

within2hours,theInfoCenterdisplaysparked

g224399

Figure49

Important:Performarecoveryregeneration

torestorethePTOfunction;refertoPreparing

toPerformaParkedorRecoveryRegeneration (page43)andPerformingaParkedorRecovery Regeneration(page43).

Note:TheHomescreendisplaysthePTOdisabled

Icon;refertoFigure47inParkedRegeneration

Messages(page42).

DPFStatus-Limitation

•Iftheenginecomputerrequestsarecovery

regenerationorisprocessingarecovery regenerationandyouscrolldowntothePARKED REGENoption,parkedregenerationlocksandthe lockicon(Figure50)appearsinthelowerright corneroftheInfoCenter.

2.Movethemachineoutsidetoanareaawayfrom combustiblematerials.

3.Parkthemachineonalevelsurface.

4.Ensurethatthetractioncontrolormotion-control leversareintheNEUTRALposition.

5.Ifapplicable,shutoffthePTO,andlowerthe cuttingunitsoraccessories.

6.Engagetheparkingbrake.

7.SetthethrottletothelowIDLEposition.

PerformingaParkedorRecovery Regeneration

CAUTION

Theexhausttemperatureishot(approximately 600°C(1,112°F)duringDPFregeneration.Hot exhaustgascanharmyouorotherpeople.

•Neveroperatetheengineinanenclosed area.

Figure50

•Iftheenginecomputerhasnotrequesteda

recoveryregenerationandyouscrolldown totheRECOVERYREGENoption,therecovery regenerationlocksandthelockicon(Figure51) appearsinthelowerrightcorneroftheInfoCenter.

Figure51

PreparingtoPerformaParkedorRecovery Regeneration

•Makesurethattherearenoammable

g224625

materialsaroundtheexhaustsystem.

•Nevertouchahotexhaustsystem component.

•Neverstandnearoraroundtheexhaust pipeofthemachine.

Important:Thecomputerofthemachinecancels

DPFregenerationifyouincreasetheenginespeed fromlowidleorreleasetheparkingbrake.

1.AccesstheDPFRegenerationmenu,press thecenterbuttontoscrolldowntoeitherthe PARKEDREGENST ARToptionortheRECOVERY REGENSTARToption(Figure52),andpressthe rightbuttontoselectthestarttheregeneration (Figure52).

g224628

1.Ensurethatthemachinehasfuelinthetankfor thetypeofregenerationyouareperforming:

•ParkedRegeneration:Ensurethatyou

have1/4tankoffuelbeforeperformingthe parkedregeneration.

•RecoveryRegeneration:Ensurethatyou

have1/2tankoffuelbeforeperformingthe recoveryregeneration.

Figure52

3.AttheDPFchecklistscreen,verifythatthe parkingbrakeisengagedandthattheengine speedissettolowidle(Figure54).

g224402

g224407

g224629

2.AttheVERIFYFUELLEVELscreen,verifythatyou have1/4tankoffuelifyouareperformingthe parkedregenerationor1/2tankoffuelifyouare performingtherecoveryregeneration,andpress therightbuttontocontinue(Figure53).

g227679

Figure54

4.AttheINITIATEDPFREGENscreen,pressthe rightbuttontocontinue(Figure55).

g224414

g224626

Figure53

g227678

g224630

Figure55

5.TheInfoCenterdisplaystheINITIA TINGDPF REGENmessage(Figure56).

Figure56

6.TheInfoCenterdisplaysthetimetocomplete message(Figure57).

CheckMessageandCorrectiveActionTable

(cont'd.)

g224411

CorrectiveAction:Startandruntheengine.

g227681

CorrectiveAction:Runtheenginetowarmthecoolant temperatureto60°C(140°F).

Figure57

7.Theenginecomputercheckstheenginestate andfaultinformation.TheInfoCentermay displaythefollowingmessagesfoundinthe tablethatfollows:

CheckMessageandCorrectiveActionT able

CorrectiveAction:Exittheregenerationmenuandrunthe

machineuntilthetimesincelastregenerationisgreaterthan 50hours;refertoTimeSinceLastRegeneration(page38).

g224406

CorrectiveAction:Changetheenginespeedtolowidle.

CorrectiveAction:Troubleshoottheenginecomputer

conditionandretryDPFregeneration.

8.TheInfoCenterdisplaysthehomescreenand theregenerationacknowledgeicon(Figure58) appearsinthelowerrightcornerofthescreen astheregenerationprocesses.

g224403

Figure58

CorrectiveAction:Troubleshoottheenginefaultandretry

DPFregeneration.

Note:WhiletheDPFregeneration

runs,theInfoCenterdisplaysthehigh

exhaust-temperatureicon.

9.Whentheenginecomputercompletesa parkedorrecoveryregeneration,theInfoCenter

displaysADVISORY#183(Figure59).Pressthe leftbuttontoexittothehomescreen.

Figure59

CancelingaParkedorRecoveryRegeneration

UsetheParkedRegenCancelorRecoveryRegen Cancelsettingtocancelarunningparkedorrecovery regenerationprocess.

1.AccesstheDPFRegenerationmenu(Figure

61).

g224392

Note:Iftheregenerationfailstocomplete,the

InfoCenterdisplaysAdvisory#184(Figure59). Presstheleftbuttontoexittothehomescreen.

Figure60

g227305

Figure61

2.Pressthecenterbuttontoscrolldowntothe PARKEDREGENCANCEL(Figure61)orthe RECOVERYREGENCANCELoption(Figure62).

g224393

g227306

Figure62

3.PresstherightbuttontoselecttheRegen Cancelentry(Figure61orFigure62).

Understandingthe

Operatingthe OperatingCharacteristics oftheMachine

Practicedrivingthemachine,becauseithasa hydrostatictransmissionanditscharacteristics maydifferfromotherturf-maintenancemachines. Somepointstoconsiderwhenoperatingthetraction unit,cuttingunit,orotherimplementsarethatthe transmission,enginespeed,andtheloadonthe mowerbladesorotherimplementsaffectmachine performance.

WithT oroSmartPower™,theoperatordoesnothave tolistentotheenginespeedinheavyloadconditions. SmartPowerpreventstheenginefrombogging downinheavycuttingconditionsbyautomatically controllingthemachinespeedandoptimizingcutting performance.

Youcanusethebrakestoassistinturningthe machine.However,usethemcarefully,especially onsoftorwetgrass,becausetheturfmaybetorn accidentally.Anotherbenetofthebrakesisto maintaintraction.Forexample,insomeslope conditions,theuphillwheelslipsandlosestraction. Ifthissituationoccurs,presstheuphillbrakepedal graduallyandintermittentlyuntiltheuphillwheelstops slipping,Thisactionincreasesthetractiononthe downhillwheel.

Engine-CoolingFan

Theenginecoolingfanisnormallycontrolledbythe

machine.Themachinehastheabilitytoreverse

thefantoblowdebrisofftherearscreen.Under

normaloperatingconditions,themachinecontrols

thefanspeedanddirectionbasedoncoolantand

hydraulic-uidtemperature,andthefanautomatically

reversesdirectiontoblowdebrisofftherearscreen.

Youcanmanuallyreversethefanbypressingthe2

outerbuttonsoftheInfoCenterfor2seconds—thefan

completesamanuallyinitiatedreversecycle.Reverse

thefanwhentherearscreeniscloggedorpriorto

movingthemachineintotheshoporastoragearea.

g036843

Important:Allowtheenginetoidlefor5minutes

beforeshuttingitoffafterafull-loadoperation. Thisallowstheturbochargertocooldownbefore shuttingtheengineoff.Failuretodosomaylead toturbo-chargertrouble.

Beforeshuttingofftheengine,disengageallcontrols andsettheenginespeedtoslow.Settingtheengine speedtoslowreduceshighenginerpm,noise,and vibration.TurnthekeytotheOFFpositiontoshutoff theengine.

g036844

Figure63

UsingCruiseControl

Thecruise-controlswitchlocksinthepedalpositionto maintainthedesiredgroundspeed.Pressingtherear oftheswitchturnsthecruisecontroloff,themiddle positionoftheswitchenablesthecruise-control function,andthefrontoftheswitchsetsthedesired groundspeed.

Note:Pressingeitherthebrakepedalormovingthe

tractionpedalintotheREVERSEposition,for1second, alsodisengagesthepedalposition.

UsingtheTransport Latches

Groundsmaster4700Only

Usethe2rear-transportlatchesfortheNo.6and 7cuttingunitswhenmovingthemachineoverlong distances,roughterrain,whentransporting,orstoring themachine.

OperatingTips

OperatingtheMachine

•Starttheengine.IftheAUTOIDLEfunctionis

turnedoff,runitatHALFIDLEuntilitwarmsup. RuntheengineatHIGHIDLE,liftthecuttingunits, disengagetheparkingbrake,presstheforward tractionpedal,andcarefullydrivetoanopenarea.

•Practicemovingforwardandreverse,andstarting

andstoppingthemachine.Tostopthemachine, removeyourfootfromthetractionpedalandletit returntoNEUTRALorpressdownonthereverse pedal.

Note:Whengoingdownhillinthemachine,you

mayneedtousethereversepedaltostop.

•Practicedrivingaroundobstacleswiththecutting

unitsupanddown.Becarefulwhendriving betweennarrowobjectssothatyoudonotdamage themachineorcuttingunits.

•Alwaysdriveslowlyinroughareas.

•Ifanobstacleisintheway,liftthecuttingunitsto

mowaroundit.

•Whentransportingthemachinefrom1work

areatoanother,raisethecuttingunitstothe fullyupwardposition,shutoffthePTO,pressthe mow/transportswitchtotheTRANSPORTposition, andpressuptheengine-speedswitchtosetthe enginetohigh-idlespeed.

Figure64

ChangingMowingPatterns

Changemowingpatternsoftentominimizeapoor

after-cutappearancefromrepeatedlymowinginthe

samedirection.

UnderstandingCounterbalance

Thecounterbalancesystemmaintainshydraulic

backpressureonthecuttingunit-liftcylinders.This

counterbalancepressuretransferscutting-unitweight

tothemachinedrivewheelstoimprovetraction.The

counterbalancepressurehasbeensetatthefactory

toanoptimalbalanceofafter-cutappearanceand

tractioncapabilityinmostturfconditions.Decreasing

thecounterbalancesettingcanproduceamore

g038610

stablecuttingunitbutcandecreasethetraction

capability.Increasingthecounterbalancesetting

canincreasethetractioncapability,butmayresult

inapoorafter-cutappearance;refertoSettingthe

Counterbalance(page22).

ResolvingAfter-CutAppearance

RefertotheAfter-cutAppearanceT roubleshooting

Guideavailableatwww.T oro.com.

UsingProperMowingTechniques

•Tobegincutting,engagethecuttingunits,then

approachthemowingareaslowly.Oncethefront cuttingunitsareoverthemowingarea,lowerthe cuttingunits.

•Toachievetheprofessionalstraight-linecutand

stripingthatisdesirableforsomeapplications,nd atreeorotherobjectinthedistanceanddrive straighttowardit.

•Assoonasthefrontcuttingunitsreachtheedgeof

themowingarea,liftthecuttingunits,andperform ateardrop-shapedturntoquicklylineupforyour nextpass.

•Bolt-inmulchingbafesareavailableforthe

cuttingunits.Themulchingbafesperformwell whenyoumaintainturfonaregularschedule toavoidremovingmorethan25mm(1inch)of growthpercutting.Whenyoucuttoomuchgrowth withthemulchingbafesinstalled,theafter-cut appearancemaydeteriorateandtheobserved powertocuttheturfincreases.Themulching bafesalsoperformwellforshreddingleavesin thefall.

SelectingtheProperHeight-of-Cut SettingtoSuitConditions

Removenomorethanapproximately25mm(1inch), or1/3ofthegrassbladewhencutting.Inexceptionally lushanddensegrass,youmayneedtoraiseyour height-of-cutsetting.

anddamagetothesealsandbearingscaused

byexcessivewaterpressure.Ensurethatthe

radiatorandoilcoolerarekeptfreeofdirtorgrass

clippings.Aftercleaning,inspectthemachinefor

possiblehydraulic-uidleaks,damage,orweartothe

hydraulicandmechanicalcomponents,andcheckthe

cutting-unitbladesforsharpness.

UnderstandingtheTurnaround

Mode

Theturnaroundmodeallowsyouconvenient,1-touch

controltoraisethecuttingunitsabovetheturfwhile

temporarilystoppingtheblades,allowingyoutofocus

ondrivingthemachineattheendofamowingpass,

orwhilenavigatingotherobstacles.

•SettheturnaroundmodetotheONpositionby

momentarilypressingtheliftswitchrearward (Figure11),whichautomaticallyraisesallcutting unitsfromtheoatpositiontoapresetheightand disengagesthePTO.Toresumemowing,press theliftswitchforward.Allcuttingunitslower,and thePTOstartsagain.

•SettingtheturnaroundmodetotheOFFposition

allowsyoutomanuallyraisethecuttingunits fromtheoatpositionbypressingandholding allliftswitchesrearwarduntilthecuttingunits raisetothedesiredheight.ForGroundsmaster 4700machines,pressall3liftswitchestoraise all7cuttingunits(Figure11).ThePTOdoesnot disengageuntilthecuttingunitsraisetothesame presetheighttowhichthecuttingunitsraisewhen theturnaround-modeissettoON.

MowingwithSharpBlades

Asharpbladecutscleanlyandwithouttearingor shreddingthegrassbladeslikeadullblade.Tearing andshreddingcausesthegrasstoturnbrownat theedges,whichimpairsgrowthandincreases susceptibilitytodiseases.Ensurethatthebladeisin goodconditionandthatthereisafullsail.

CheckingtheConditionofthe CuttingUnit

Ensurethatthecuttingchambersareingood condition.Straightenanybendsinthechamber componentstoensurecorrectbladetip/chamber clearance.

MaintainingtheMachineafter Mowing

Aftermowing,thoroughlywashthemachinewitha gardenhosewithnonozzletoavoidcontamination

Note:Bydefault,theturnaroundmodeisactive.

AfterOperation

SecuringtheCuttingUnits

1.EnsurethatthePTOisdisengaged.

GeneralSafety

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave theoperator’sposition,Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

•Cleangrassanddebrisfromthecuttingunits,

mufers,andenginecompartmenttohelpprevent res.Cleanupoilorfuelspills.

•Ifthecuttingunitsareinthetransportposition,use

thepositivemechanicallock(ifavailable)before youleavethemachineunattended.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Removethekeyandshutoffthefuel(ifequipped)

beforestoringorhaulingthemachine.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Maintainandcleantheseatbelt(s)asnecessary

UsingtheCutting-Unit

2.Parkthemachineonalevelsurface.

3.Engagetheparkingbrake.

4.Fullyraisethecuttingunits.

5.Alignthelanyardtothecarriershaftofthelift armfortheforwardouter-cuttingunit(Figure66).

StorageLanyard

Usethecutting-unitstoragelanyardstopreventthe forwardoutercuttingunitsfromsettlingwhenthe machineisparkedovernightorifitisbeingstoredfor anextensiveperiod.Youcanalsousethecutting-unit storagelanyardstopreventthecuttingunitsfrom oatingwhilethemachineistransportingbetween mowingtasks.

Figure66

1.Carrier-shaftgroove

(forwardouter-liftarm)

6.Sliptheloopinthelanyardoverthecarriershaft untilthelanyardisfullyseatedinthegroovein theshaft(Figure66).

7.Repeatsteps5and6fortheforward outer-cuttingunitattheothersideofthe machine.

2.Lanyardloop

Important:Removethelanyardsfromthecarrier

shaftsbeforeloweringthecuttingunits

StowingtheLanyards

Note:Stowthelanyardswhenyouarenotusing

them.

g225483

Figure65

g225484

1.EnsurethatthePTOisdisengaged.

2.Parkthemachineonalevelsurface.

3.Engagetheparkingbrake.

4.Withthecuttingunitslowered,sliptheloopof thelanyardintotheslotinthereinforcement plateoftherollersupport(Figure67).

Figure67

2.Rotateeachvalve3turnscounter-clockwiseto openandallowtheuidtobypassinternally.

Note:Donotopenthevalvemorethan3

turns.Becauseuidisbypassed,themachine

canbeslowlymovedwithoutdamagingthe transmission.

g036666

g225485

1.Reinforcement-plateslot (rollersupport)

2.Lanyardloop

HaulingtheMachine

•Removethekeyandshutoffthefuel(ifequipped)

beforestoringortransportingthemachine.

•Usecarewhenloadingorunloadingthemachine

intoatraileroratruck.

•Usefull-widthrampsforloadingthemachineinto

atraileroratruck.

•Tiethemachinedownsecurely.

PushingorTowingthe Machine

Inanemergency,youcanmovethemachine forwardbyactuatingthebypassvalveinthe variable-displacementhydraulicpumpandpushingor towingthemachine.

Important:Donotpushortowthemachinefaster

than3to4.8km/h(2to3mph).Ifyoupushortow atafasterspeed,internaltransmissiondamage mayoccur.

Thebypassvalvesmustbeopenwheneveryou pushortowthemachine.

1.Openthehoodandlocatethebypassvalves

(Figure68)onthetopofpump,behindthe battery/storageboxes.

g020510

Figure68

1.Bypassvalve(2)

3.Pushortowthemachineforward.

Important:Ifyoumustpushortowthe

machineinreverse,refertotheReverseTow Kit(PartNo.136-3620).

4.Finishpushingortowingthemachineandclose thebypassvalve.T orquethevalveto70N∙m (52ft-lb).

LocatingtheTie-Down Points

Note:Useproperly-ratedDOT-approvedstrapsin4

cornerstotiedownthemachine.

•Oneachsideoftheframebytheoperator’s

platform

•Ontherearbumper

Figure69

g208989

Figure70

g036665

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

Important:Ifyouareperformingmaintenanceonthemachineandruntheenginewithanengine

exhaust-extractionduct,settheinhibitregensettingtoON;refertoSettingtheInhibitRegen(page40).

Note:Downloadafreecopyoftheelectricalorhydraulicschematicbyvisitingwww.Toro.comandsearching

foryourmachinefromtheManualslinkonthehomepage.

MaintenanceSafety

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface. –Disengagethepowertakeoffandlowerthe

attachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey(if

equipped). –Waitforallmovementtostop.

•Allowmachinecomponentstocoolbefore

performingmaintenance.

•Ifthecuttingunitsareinthetransportposition,use

thepositivemechanicallock(ifequipped)before youleavethemachineunattended.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Afterthersthour

MaintenanceProcedure

•Torquethewheellugnuts.

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

•Supportthemachinewithjackstandswhenever

youworkunderthemachine.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened,especially blade-attachmenthardware.

•Replaceallwornordamageddecals.

•Toensuresafe,optimalperformanceofthe

machine,useonlygenuineT ororeplacement parts.Replacementpartsmadebyother manufacturerscouldbedangerous,andsuchuse couldvoidtheproductwarranty .

Aftertherst10hours

Aftertherst50hours

Aftertherst200hours

Beforeeachuseordaily

Every50hours

Every100hours

•Torquethewheellugnuts.

•Changethefrontplanetary-gearoil.

•Changetherear-axlelubricant.

•Checkthetirepressure.

•Checktheinterlockswitches.

•Checkthebladestoppingtime.

•Checktheengine-oillevel.

•Drainwaterorothercontaminantsfromthefuellter/waterseparator

•Checktherearaxleandrear-axlegearboxforleaks.

•Checklevelofcoolantatthebeginningofeachday.

•Removedebrisfromtheenginearea,oilcooler,andradiator(cleanthemmore frequentlyindirtyconditions).

•Checkthehydraulic-uidlevel.

•Inspectthehydrauliclinesandhosesforleaks,kinkedlines,loosemounting supports,wear,loosettings,weatherdeterioration,andchemicaldeterioration.

•Cleanthemachine.

•Cleanandmaintaintheseatbelt.

•Greasethebearingsandbushings(alsoaftereverywashing).

•Checkthebatterycondition.

•Checktheconditionandtensionofthealternatorbelt.

MaintenanceService

Interval

MaintenanceProcedure

Every200hours

Every250hours

Every400hours

Every800hours

Every1,000hours

Every2,000hours

•Torquethewheellugnuts.

•Changetheengineoilandlter.

•Servicetheaircleaner(earlieriftheaircleanerindicatorshowsred,andmore frequentlyinextremelydirtyordustyconditions).

•Inspectthefuellinesandconnections.

•Replacethefuel-ltercanister.

•Replacetheenginefuellter.

•Checkforend-playintheplanetarydrives.

•Checktheplanetary-gear-driveoillevel(checkifyounoticeexternalleakage).

•Checktherear-axlelubricant.

•Checktherear-axle-gear-boxlubricant.

•Drainandcleanthefueltank.

•Changethefrontplanetary-gearoiloryearly,whichevercomesrst.

•Changetherear-axlelubricant.

•Checktherearwheeltoe-in.

•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir withanalternativeuid,changethehydraulicuid.

•Ifyouarenotusingtherecommendedhydraulicuidorhaveeverlledthereservoir withanalternativeuid,replacethehydrauliclter(sooneriftheserviceinterval indicatorisintheredzone).

•Ifyouareusingtherecommendedhydraulicuid,replacethehydrauliclter(sooner iftheserviceintervalindicatorisintheredzone).

•Ifyouareusingtherecommendedhydraulicuid,changethehydraulicuid.

•Disassemble,clean,andassemblethesootlteroftheDPForcleanthesootlter

Every6,000hours

Beforestorage

Every2years

ifenginefaultsSPN3251FMI0,SPN3720FMI0,orSPN3720FMI16displayinthe InfoCenter.

•Drainandcleanthefueltank.

•Checkthetirepressure.

•Checkallfasteners.

•Greaseoroilallgreasettingsandpivotpoints.

•Paintchippedsurfaces.

•Drainandushthehydraulictank.

•Replacethehydraulichoses.

CAUTION

Ifyouleavethekeyinthekeyswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeybeforeyoudoanymaintenance.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof:

MaintenanceCheckItem

Checkthesafety-interlock operation.

Checkthebrakeoperation.

Checktheengine-oillevel.

Checkthe cooling-system-uidlevel.

MondayTuesdayWednesdayThursdayFriday

SaturdaySunday

Fortheweekof:

MaintenanceCheckItem

Drainthewater/fuel separator.

Checktheairlter,dustcup, andburpvalve.

Checkforunusualengine

noises.

Checktheradiatorand screenfordebris

Checkforunusualoperating noises.

Checkthehydraulic-uid level.

Checkthehydraulichoses fordamage.

Checkforuidleaks.

Checkthefuellevel.

Checkthetirepressure.

Checktheinstrument operation.

Checktheheight-of-cut adjustment.

Lubricateallthegrease

ttings.

Cleanthemachine.

Touchupanydamaged paint.

Checktheglowplugandinjectornozzlesifstartingishard,thereisexcesssmoke,orroughrunningisnoted.

Immediatelyaftereverywashing,regardlessoftheintervallisted.

MondayTuesdayWednesdayThursdayFriday

SaturdaySunday

Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Pre-Maintenance Procedures

LiftingtheMachine

Usethefollowingaspointstoliftthemachine:

Frontofthemachine—attheframeofthemachine, forwardofthewheel-drivemotors(Figure71)

Important:Donotsupportthemachineatthe

wheel-drivemotors.Keeptheliftingequipment clearofhydraulictubingandhoses.

Information

Figure71

Rearofthemachine—atthecenteroftheaxle

(Figure72)

OpeningtheHood

TiltthehoodtoaccessthechassisasshowninFigure

73.

g036670

Locatethejackstandsofthespeciedcapacityatboth sidesofthegearcaseandundertheaxle.

Important:Donotsupportthemachineatthetie

rod.

Figure72

g036674

Figure73

g036671

AccessingtheHydraulic LiftCompartment

Lubrication

Tilttheseattoaccessthehydraulicliftcompartment asshowninFigure74.

GreasingtheBearingsand Bushings

ServiceInterval:Every50hours(alsoafterevery

washing).

Greasespecication:No.2lithiumgrease

Thegreasettinglocationsandquantitiesareas follows:

•Brake-shaftpivotbearings(5)asshowninFigure

g009704

Figure75

Figure74

•Rear-axle-pivotbushings(2)asshowninFigure

g036706

76)

g009705

Figure76

•Steering-cylinderballjoints(2)asshowninFigure

Figure77

•Cutting-unitspindle-shaftbearings(2percutting

unit)asshowninFigure79

Note:Youcanuseeithertting,whicheveris

moreaccessible.Pumpgreaseintothetting untilasmallamountappearsatthebottomofthe spindlehousing(underthecuttingunit).

g009708

g009706

Figure79

1.T opttingonkingpin

•Tie-rodballjoints(2)asshowninFigure77

•Kingpinbushings(2)asshowninFigure77

Important:Lubricatethetopttingonthe

kingpinnomorethanannually(2pumps).

•Lift-armbushings(1percuttingunit)asshownin

Figure78

•Cutting-unitcarrier-armbushings(1percutting

unit)asshowninFigure79

•Rearrollerbearings(2percuttingunit)asshown

inFigure80

g005979

Figure80

Important:Makesurethatthegreasegroove

ineachrollermountalignswiththegrease holeineachendoftherollershaft.Tohelp alignthegrooveandthehole,thereisalsoan alignmentmarkon1endoftherollershaft.

Figure78

•Lift-cylinderbushings(2percuttingunit)asshown

inFigure78

g009707

EngineMaintenance

EngineSafety

•Shutofftheengineandremovethekeybefore

checkingtheoiloraddingoiltothecrankcase.

•Donotchangethegovernorspeedoroverspeed

theengine.

ServicingtheAirCleaner

ServiceInterval:Every400hours

Checktheair-cleanerbodyfordamagewhichcould causeanairleak.Replaceitifitisdamaged.Check thewholeintakesystemforleaks,damage,orloose hoseclamps.

Servicetheair-cleanerlteronlywhentheservice indicator(Figure81)requiresit.Changingtheairlter beforeitisnecessaryonlyincreasesthechanceof dirtenteringtheenginewhenyouremovethelter.

g198631

Figure81

1.Air-cleanerindicator

Important:Besurethatthecoverisseated

correctlyandsealswiththeair-cleanerbody.

1.Replacetheaircleaner(Figure82).

g009709

g031861

Figure82

Note:Donotcleanausedelementbecause

cleaningitcandamagetheltermedia.

Important:Neverattempttocleanthesafety

lter(Figure83).Replacethesafetylter afterevery3primarylterservices.

Figure83

1.Air-cleanersafetylter

2.Resettheindicator(Figure81)ifitshowsred.

IftheengineoillevelisabovetheFullmark, changetheengineoil.

Thebesttimetochecktheengineoiliswhenthe engineiscoolbeforeithasbeenstartedfortheday. Ifithasalreadybeenrun,allowtheoiltodrainback downtothesumpforatleast10minutesbefore checking.IftheoillevelisatorbelowtheAddmark onthedipstick,addoiltobringtheoilleveltotheFull mark.Donotoverlltheenginewithoil.

Important:Keeptheengine-oillevelbetweenthe

upperandlowerlimitsonthedipstick;theengine mayfailifyourunitwithtoomuchortoolittleoil.

Checktheengine-oillevel;refertoFigure84.

g009712

ServicingtheEngineOil

OilSpecication

Usehigh-quality,low-ashengineoilthatmeetsor exceedsthefollowingspecications:

•APIservicecategoryCJ-4orhigher

•ACEAservicecategoryE6

•JASOservicecategoryDH-2

Important:UsingengineoilotherthanAPICJ-4

orhigher,ACEAE6,orJASODH-2maycausethe dieselparticulateltertoplugorcauseengine damage.

Usethefollowingengineoilviscositygrade:

•Preferredoil:SAE15W-40(above0°F)

•Alternateoil:SAE10W-30or5W-30(all

temperatures)

ToroPremiumEngineOilisavailablefromyour authorizedTorodistributorineither15W-40or10W-30 viscositygrades.SeethePartsCatalogforpart numbers.

CheckingtheEngine-OilLevel

g198647

g031256

Figure84

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase; however,theoillevelmustbecheckedbeforeand aftertheengineisrststarted.

Important:Checktheengineoildaily.Ifthe

engine-oillevelisabovetheFullmarkonthe dipstick,theengineoilmaybedilutedwithfuel;

Note:Whenusingdifferentoil,drainalloldoilfrom

thecrankcasebeforeaddingnewoil.

CrankcaseOilCapacity

Servicingthe

Approximately5.7L(6USqt)withthelter.

ChangingtheEngineOilandFilter

ServiceInterval:Every250hours

Crankcaseoilcapacity:approximately5.7L(6US

qt)withthelter.

1.Starttheengineandletitrun5minutestoallow theoiltowarmup.

2.Parkthemachineonalevelsurface,engagethe parkingbrake,shutofftheengine,andremove thekey.

3.Replacetheengineoilandlter(Figure85).

Diesel-OxidationCatalyst (DOC)andtheSootFilter

ServiceInterval:Every6,000hours—Disassemble,

clean,andassemblethesootlter oftheDPForcleanthesootlterif enginefaultsSPN3251FMI0,SPN 3720FMI0,orSPN3720FMI16 displayintheInfoCenter.

IfenginefaultsCHECKENGINESPN3251FMI0,CHECK

ENGINESPN3720FMI0,orCHECKENGINESPN3720FMI

16displayintheInfoCenter(Figure86),cleanthesoot lterusingthestepsthatfollow:

g214715

Figure85

g198660

g213864

g213863

Figure86

1.RefertotheEnginesectionintheService Manualforinformationondisassemblingand

assemblingthediesel-oxidationcatalystandthe sootlteroftheDPF .

2.RefertoyourauthorizedT orodistributorfor diesel-oxidationcatalystandthesootlter replacementpartsorservice.

3.ContactyourauthorizedT orodistributortoreset

g031675

theengineECUafteryouinstallacleanDPF .

4.Addoiltothecrankcase;refertotheCrankcase

OilCapacity(page61)andCheckingthe Engine-OilLevel(page60).

FuelSystem

ServicingtheFuel-Water

Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.A reorexplosionfromfuelcanburnyouand othersandcancausepropertydamage.

•Useafunneltollthefueltankoutdoors, inanopenarea,whentheengineisoffand iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved containerandkeepthecapinplace.

Separator

g198661

Figure87

DrainingWaterfromtheFuel/Water Separator

ServiceInterval:Beforeeachuseordaily—Drain

waterorothercontaminantsfrom thefuellter/waterseparator

Drainwaterfromthefuel/waterseparatorasshown in(Figure88).

DrainingtheFuelTank

ServiceInterval:Every800hours—Drainandclean

thefueltank.

Beforestorage—Drainandcleanthefueltank.

Inadditiontothelistedserviceinterval,drainandclean thetankifthefuelsystembecomescontaminatedorif youarestoringthemachineforanextendedperiod. Usecleanfueltoushoutthetank.

InspectingtheFuelLines andConnections

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

Inspectthefuellinesfordeterioration,damage,or looseconnections.

g225506

Figure88

ReplacingtheFuel-FilterCanister

ServicingtheFuelFilter

ServiceInterval:Every400hours—Replacethe

fuel-ltercanister.

Replacethefuel-ltercanisterasshowninFigure89.

ServiceInterval:Every400hours

1.Cleantheareaaroundthefuel-lterhead (Figure90).

g028799

Figure90

1.Fuel-lterhead2.Fuellter

Figure89

2.Removethelterandcleanthelterhead mountingsurface(Figure90).

3.Lubricatetheltergasketwithcleanlubricating engineoil;refertotheengineowner'smanual foradditionalinformation.

4.Installthedryltercanister,byhand,untilthe gasketcontactsthelterhead,thenrotateitan additional1/2turn.

5.Performthefollowingstepstoprimethelter andthelinestothehighpressurepumpto preventwearordamagetothepump:

g031412

A.CyclethekeytotheONpositionfor15to

20seconds.

B.CyclethekeytotheOFFpositionfor30to

40seconds.

Note:ThisallowstheECUtopowerdown.

C.CyclethekeytotheONpositionfor15to

20seconds.

D.Inspectforleaksaroundthelterhead.

6.Starttheengineandinspectforleaksaround thelterheadagain.

CleaningtheFuel-Pickup TubeScreen

Thefuel-pickuptube,locatedinsidethefueltank,is equippedwithascreentohelppreventdebrisfrom enteringthefuelsystem.Removethefuel-pickuptube andcleanthescreenasrequired.

1.Removethehoseclampthatsecuresthefuel supplyhosetothettingofthefuel-pickuptube (Figure91).

1.Ensurethatfuelisinthefueltank.

2.TurntheignitionkeytotheONpositionfor10 to15seconds.

Note:Thisallowsthefuelpumptoprimethe

fuelsystem.

Important:Donotusetheenginestartermotorto

cranktheenginetoprimethefuelsystem.

Figure91

1.Fitting(fuel-pickuptube)

2.Hoseclamp

3.Fuelsupplyhose

2.Separatethehosefromthetting(Figure91).

3.Liftthefuel-pickuptubefromthefueltank (Figure91).

4.Rubberbushing

5.Screen

Note:Liftthetubestraightfromthebushingin

thetank.

4.Cleananydebrisfromthescreenattheendof thefuel-pickuptube(Figure91).

5.Insertthefuel-pickuptubethroughtherubber bushingandintothetank(Figure91).

Note:Ensurethatthefuel-pickuptubeisfully

seatedintotherubberbushing.

6.Installthesupplyhoseontothettingofthe fuel-pickuptube,andsecurethehosewiththe hoseclampthatyouremovedinstep1.

g036687

PrimingtheFuelSystem

Primethefuelsystembeforestartingtheenginefor thersttime,afterrunningoutoffuel,orafterfuel systemmaintenance(e.g.,drainingthelter/water separator,replacingafuelhose).

Toprimethefuelsystem,performthefollowingsteps:

ElectricalSystem

ChargingandConnecting

Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

CheckingtheBattery Condition

ServiceInterval:Every50hours

Important:Beforeweldingonthemachine,

disconnectthenegativecablefromthebatteryto preventdamagetotheelectricalsystem.Also, youmustdisconnecttheengine,InfoCenter, andmachinecontrollersbeforeweldingonthe machine.

theBattery

1.Unlatchandraisetheoperator'sconsolepanel (Figure92).

Figure92

1.Operator'sconsolepanel

2.Latch

g009985

Note:Keeptheterminalsandtheentirebatterycase

clean,becauseadirtybatterydischargesslowly.T o cleanthebattery,washtheentirecasewithasolution ofbakingsodaandwater.Rinsewithclearwater. Coatthebatterypostsandcableconnectorswith Grafo112X(skin-over)grease(T oroPartNo.505-47) orpetroleumjellytopreventcorrosion.

DANGER

Batteryelectrolytecontainssulfuricacid, whichisfatalifconsumedandcauses severeburns.

•Donotdrinkelectrolyteandavoid contactwithskin,eyes,orclothing. Wearsafetyglassestoshieldyour eyesandrubberglovestoprotect yourhands.

•Fillthebatterywherecleanwateris alwaysavailableforushingtheskin.

2.Removetherubberbootfromthepositive terminalandinspectthebattery.

3.Removethenegativecable(black)fromthe negative(-)terminalandthepositivecable(red) fromthepositive(+)terminalofthebattery (Figure93).

WARNING

Incorrectbatterycableroutingcould damagethemachineandcables,causing sparks.Sparkscancausethebattery gassestoexplode,resultinginpersonal injury.

•Alwaysdisconnectthenegative (black)batterycablebefore disconnectingthepositive(red) cable.

•Alwaysconnectthepositive(red) batterycablebeforeconnectingthe negative(black)cable.

WARNING

Batteryterminalsormetaltoolscould shortagainstmetalcomponents,causing sparks.Sparkscancausethebattery gassestoexplode,resultinginpersonal injury.

•Whenremovingorinstallingthe battery,donotallowthebattery terminalstotouchanymetalpartsof themachine.

•Donotallowmetaltoolstoshort betweenthebatteryterminalsand metalpartsofthemachine.

Chargingthebatteryproducesgasses thatcanexplode.

Neversmokenearthebatteryandkeep sparksandamesawayfrombattery.

5.Whenthebatteryischarged,disconnectthe chargerfromthepoweroutletandbatteryposts.

6.Installthepositivecable(red)tothepositive(+) terminalandthenegativecable(black)tothe negative(-)terminalofthebattery(Figure93).

7.Securethecablestothepostswithboltsand nuts.

Note:Makesurethatthepositive(+)terminal

isallthewayonthepostandthecableis positionedsnugtothebattery.Thecablemust notcontactthebatterycover.

8.CoatbothbatteryconnectionswithGrafo112X (skin-over)grease,PartNo.505-47,petroleum jelly,orlightgreasetopreventcorrosion.

9.Slidetherubberbootoverthepositiveterminal.

10.Closetheconsolepanelandsecurethelatch.

LocatingtheFuses

Thefuseblockforthemachineislocatedintheright storagebox

Figure93

1.Positivebatterycable2.Negativebatterycable

4.Connecta3to4Abatterychargertothebattery posts.Chargethebatteryatarateof3to4Afor 4to8hours.

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1.Loosenthelatchforthecoveroftheright storageboxandraisethecover(Figure95)to exposethefuseblock(Figure96).

Figure94

decal125-4605

Figure95

1.Latch2.Rightstoragebox

2.Replacetheopenfuse(s)asneeded(Figure96).

DriveSystem Maintenance

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Figure97

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CheckingforEnd-Playin thePlanetaryDrives

ServiceInterval:Every400hours

Figure96

1.Fuses

3.Closethecoveroftherightstorageboxand securethecoverwiththelatch(Figure95).

Thereshouldbenoend-playintheplanetary drives/drivewheels(i.e.,thewheelsshouldnotmove whenyoupullorpushtheminadirectionparallelto theaxle).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.

2.Chocktherearwheelsandraisethefrontof machine,supportingthefrontaxle/frameonjack stands.

DANGER

Amachineonajackmaybeunstableand slipoffthejack,injuringanyonebeneath

g010255

it.

•Donotstarttheenginewhilethe machineisonajack.

•Alwaysremovethekeyfromthe switchbeforegettingoffthemachine.

•Blockthetireswhenyouareraising themachinewithajack.

•Supportthemachinewithjackstands.

3.Grasp1ofthefrontdrivewheelsandpush/pullit towardandawayfromthemachine,notingany movement.

Figure98

1.Frontdrivewheels

4.Repeatstep3fortheotherdrivewheel.

5.Ifeitherwheelmoves,contactyourauthorized Torodistributortohavetheplanetarydrive rebuilt.

Theoillevelshouldbeatthebottomofthe check-plughole.

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g225606

Figure100

1.Check-plughole2.Checkplug

CheckingthePlanetary Gear-DriveLubricant

ServiceInterval:Every400hours(checkifyou

noticeexternalleakage).

LubricantSpecication:highqualitySAE85W-140 gearlubricant

1.Parkthemachineonlevelsurfaceandposition thewheelsothatthellplugisatthe12o'clock position,thecheckplugisat3o'clockposition, andthedrainplugisatthe6o'clockposition (Figure99).

3.Iftheoillevelislow,removethellplugatthe 12o’clockpositionandaddoiluntilitbeginsto owoutoftheholeatthe3o’clockposition.

4.ChecktheO-ringfortheplug(s)forwearor damage.

Note:ReplacetheO-ring(s)asneeded.

5.Installtheplug(s).

6.Repeatsteps1through5ontheplanetarygear assemblyattheothersideofthemachine.

Changingthe Planetary-Gear-DriveOil

ServiceInterval:Aftertherst50hours

Every800hoursoryearly,whichevercomes rst.

Lubricantspecication:highqualitySAE85W-140 gearlubricant

Planetaryandbrakehousinglubricationcapacity:

0.65L(22oz)

Figure99

1.Fillplug(12o’clockposition)

2.Checkplug(3o’clockposition)

3.Drainplug(6o’clockposition)

2.Removethecheckplugatthe3o’clockposition (Figure99).

DrainingthePlanetary-Gear-Drive

g225612

1.Parkthemachineonlevelsurface,positionthe wheelsothatthellplugisatthe12o'clock position,thecheckplugisat3o'clockposition, andthedrainplugisatthe6o'clockposition; refertoFigure99inCheckingthePlanetary

Gear-DriveLubricant(page68).

2.Removethellplugatthe12o’clockposition andthecheckplugatthe3o’clockposition (Figure101).

Figure101

FillingthePlanetary-Gear-Drive withLubricant

1.Throughthell-plughole,slowlylltheplanetary with0.65L(22oz)ofhighqualitySAE 85W-140wtgearlube.

Important:Iftheplanetaryllsbeforethe

0.65L(22oz)ofoilisadded,wait1hour orinstalltheplugandmovethemachine approximatelytenfeettodistributetheoil throughthebrakesystem.Then,removethe plugandaddtheremainingoil.

g225609

1.Drain-plughole

2.Fillplug4.Drainplug

3.Checkplug

3.Placeadrainpanundertheplanetaryhub, removethedrainplugatthe6o’clockposition, andallowtheoiltofullydrain(Figure101).

4.ChecktheO-ringsforthell,check,anddrain plugsforwearordamage.

Note:ReplacetheO-ring(s)asneeded.

5.Installthedrainplugintothedrainholeofthe planetaryhousing(Figure101).

6.Placeadrainpanunderthebrakehousing, removethedrainplug,andallowtheoiltofully drain(Figure102).

Figure103

1.Fill-plughole(planetary housing)

2.Fillplug

2.Installthellplugandthecheckplug.

3.Wipecleantheplanetaryandbrakehousings

(Figure104).

g225610

Figure102

1.Drainhole(brakehousing)

2.Drainplug

7.ChecktheO-ringfortheplugforwearordamage andinstallthedrainplugintothebrakehousing.

Note:ReplacetheO-ringasneeded.

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g225607

Figure104

4.Repeatsteps1through7inDraining

thePlanetary-Gear-Drive(page68)and

steps1through3inthisprocedureforthe planetary/brakeassemblyattheothersideof themachine.

CheckingtheRearAxleand GearboxforLeaks

ServiceInterval:Beforeeachuseordaily

Visuallyinspecttherearaxleandrear-axlegearbox forleaks.

g009716

Figure106

Figure105

CheckingtheRear-Axle Lubricant

ServiceInterval:Every400hours

TherearaxleislledwithSAE85W-140gearlube. Thecapacityis2.4L(80oz).Visuallyinspectfor leaksdaily.

1.Checkplug

2.Fillplug

ChangingtheRear-Axle Lubricant

ServiceInterval:Aftertherst200hours

Every800hours

g036704

Lubricantspecication:high-qualitySAE85W-140 gearlubricant

Axlecapacity:2.4L(80oz)

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.

2.Cleantheareaaroundthe3drainplugs—1on eachendand1inthecenter(Figure107).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.

2.Removeacheckplugfrom1endoftheaxleand ensurethatthelubricantisuptothebottomof thehole(Figure106).

Note:Ifthelevelislow,removethellplugand

addenoughlubricanttobringtheleveluptothe bottomofthecheck-plugholes.

g009717

Figure107

1.Drain-pluglocation

3.Removetheoil-levelcheckplugsandthe main-axle-ventcaptoeasedrainingthegear lubricant.

4.Removethedrainplugsandallowthegear lubricanttodrainintothepans.

5.Installtheplugs.

6.Removeacheckplugandlltheaxlewith approximately2.4L(80oz)of85W-140gear

lubeoruntilthelubricantisuptothebottomof thehole.

7.Installthecheckplug.

Checkingthe Rear-Axle-Gearbox Lubricant

ServiceInterval:Every400hours

ThegearboxislledwithSAE85W-140gearlube. Thecapacityis0.5L(16oz).Visuallyinspectfor leaksdaily.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthemowerdecks,shutoff theengine,andremovethekey.

2.Removethecheck/llplugfromtheleftsideof thegearboxandensurethatlubricantisupto thebottomofthehole(Figure108).

Note:Ifthelevelislow,addenoughlubricantto

bringtheleveluptothebottomofthehole.

CheckingtheRearWheel Toe-In

ServiceInterval:Every800hours/Yearly(whichever

comesrst)

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.

2.Measurethecenter-to-centerdistance(ataxle height)atthefrontandrearofthesteeringtires (Figure109).

Note:Thefrontmeasurementmustbe3mm

(1/8inch)lessthantherearmeasurement.

Figure108

1.Gearbox2.Check/llplug

g009169

Figure109

1.Frontofthemachine3.Centertocenterdistance

2.3mm(1/8inch)lessthan

therearmeasurement

3.Toadjust,removethecotterpinandnutfrom eithertierodballjoint(Figure1 10).Removethe tie-rodballjointfromtheaxle-casesupport.

g011488

g009718

Figure110

1.Tie-rodclamp2.Tie-rodballjoint

4.Loosentheclampsatbothendsofthetierods (Figure110).

5.Rotatethedetachedballjointinwardoroutward 1completerevolutionandtightentheclampat thelooseendofthetierod.

6.Rotatetheentiretie-rodassemblythesame direction(inwardoroutward)1complete

revolutionandtightentheclampatthe connectedendofthetierod.

CoolingSystem

7.Installtheballjointintheaxle-casesupport, tightenthenutnger-tight,andmeasurethe toe-in.

8.Repeatprocedureifnecessary.

9.Tightenthenutandinstallanewcotterpinwhen theadjustmentiscorrect.

Maintenance

CoolingSystemSafety

•Swallowingenginecoolantcancausepoisoning;

keepoutofreachfromchildrenandpets.

•Dischargeofhot,pressurizedcoolantortouching

ahotradiatorandsurroundingpartscancause severeburns.

–Alwaysallowtheenginetocoolatleast15

minutesbeforeremovingtheradiatorcap.

–Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

•Donotoperatethemachinewithoutthecovers

inplace.

•Keepyourngers,handsandclothingclearof

rotatingfananddrivebelt.

CheckingtheCooling System

ServiceInterval:Beforeeachuseordaily

Coolantspecication:50/50mixtureofwaterand

ethyleneglycolantifreeze

Coolingsystemcapacity:8.5L(9USqt).

DANGER

Therotatingfansanddrivebeltscancause personalinjury.

•Donotoperatethemachinewithoutthe guardsinplace.

•Keepyourngers,hands,andclothing clearoftherotatingfananddrivebelt.

•Shutofftheengineandremovethekey beforeperformingmaintenance.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.

2.Carefullyremovetheradiatorcap.

Figure111

1.Expansiontank

3.Checkthecoolantlevelintheradiator.The radiatorshouldbelledtothetopoftheller neckandtheexpansiontanklledtotheFULL mark(Figure111).

4.Ifthecoolantislow,adda50/50mixtureofwater andethyleneglycolanti-freeze.Donotuse wateronlyoralcohol/methanolbasedcoolants.

5.Installtheradiatorcapandexpansion-tankcap.

g009702

CleaningtheCooling System

ServiceInterval:Beforeeachuseordaily—Remove

debrisfromtheenginearea,oil cooler,andradiator(cleanthem morefrequentlyindirtyconditions).

Thismachineisequippedwithahydraulicallydriven fandrivesystemthatautomatically(ormanually) reversestoreduceoilcooler/radiatorandscreen debrisbuildup.Whilethisfeaturecanhelpreduce thetimerequiredtocleanoilcooler/radiator,itdoes noteliminatetheneedforroutinecleaning.Periodic cleaningandinspectionoftheradiator/coolerisstill required.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.

2.Unlatchandswingopentherearscreen(Figure

112).

Note:T oremovethescreen,liftitoffthehinge

pins.

3.Cleanthescreenthoroughlyofalldebris.

g020509

Figure113

1.Oilcooler/radiator

Important:Cleaningtheoilcooler/radiator

withwaterpromotesprematurecorrosion damagetocomponentsandcompacts debris.

Figure112

1.Rear-screenlatch

4.Thoroughlycleanbothsidesoftheoilcoolerand theradiatorwithcompressedair(Figure1 13).

Note:Startfromthefrontandblowthedebris

outtowardtheback.Thencleanfromthe backsideandblowtowardthefront.Repeat procedureseveraltimesuntilyouremoveall chaffanddebris.

5.Closetherearscreenandsecureitwiththe latch.

g198662

BrakeMaintenance

BeltMaintenance

AdjustingtheService Brakes

Adjusttheservicebrakeswhenthereismorethan 25mm(1inch)offreetravelofthebrakepedal,or whenthebrakesdonotworkeffectively.Freetravelis thedistancethebrakepedalmovesbeforeyoufeel brakingresistance.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.

2.Releasethelockinglatchfromthebrakepedals sothatbothpedalsworkindependentlyofeach other.

3.Toreducefreetravelofthebrakepedals,tighten thebrakesasfollows:

A.Loosenthefrontnutonthethreadedendof

thebrakecable(Figure114).

ServicingtheAlternator Belt

ServiceInterval:Every100hours

Propertensionofthebeltallows10mm(3/8inch)of deectionwhenaforceof4.5kg(10lb)isappliedon thebeltmidwaybetweenthepulleys.

Ifthedeectionisnot10mm(3/8inch),loosenthe alternator-mountingbolts(Figure115).

Note:Increaseordecreasethealternator-belt

tensionandtightenthebolts.Checkthedeectionof thebeltagaintoensurethatthetensioniscorrect.

Figure114

1.Brakecable

B.Tightentherearnuttomovethecable

rearwarduntilthebrakepedalshave13to 25mm(1/2to1inch)offreetravel.

C.Tightenthefrontnutsafterthebrakesare

adjustedcorrectly.

g020537

Figure115

g009721

1.Mountingbolt2.Alternator

HydraulicSystem Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic system.

ServicingtheHydraulic Fluid

HydraulicFluidSpecications

Thereservoirislledatthefactorywithhigh-quality hydraulicuid.Checkthelevelofthehydraulicuid beforeyourststarttheengineanddailythereafter; refertoCheckingtheHydraulic-FluidLevel(page76).

HighViscosityIndex/LowPourPoint

Anti-wearHydraulicFluid,ISOVG46(cont'd.)

MaterialProperties:

Viscosity,ASTMD445cSt@40°C(104°F)

ViscosityIndexASTMD2270

PourPoint,ASTMD97-37°Cto-45°C(-34°F

IndustrySpecications:EatonVickers694(I-286-S,

M-2950-S/35VQ25or

44to48

140orhigher

to-49°F)

M-2952-S)

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditivefor thehydraulicuidisavailablein20ml(0.67oz) bottles.Abottleissufcientfor15to22L(4to6US gallons)ofhydraulicuid.OrderPartNo.44-2500 fromyourauthorizedTorodistributor.

Important:T oroPremiumSynthetic

BiodegradableHydraulicFluidistheonly syntheticbiodegradableuidapprovedbyToro. Thisuidiscompatiblewiththeelastomersused inTorohydraulicsystemsandissuitablefora wide-rangeoftemperatureconditions.Thisuidis compatiblewithconventionalmineraloils,butfor maximumbiodegradabilityandperformance,the hydraulicsystemshouldbethoroughlyushedof conventionaluid.Theoilisavailablein19L(5 USgallons)pailsor208L(55USgallons)from yourauthorizedT orodistributor.

Recommendedhydraulicuid:T oroPXExtended

LifeHydraulicFluid;availablein19L(5USgallon) pailsor208L(55USgallon)drums.

Note:Amachineusingtherecommended

replacementuidrequireslessfrequentuidandlter changes.

Alternativehydraulicuids:IfT oroPXExtended LifeHydraulicFluidisnotavailable,youmayuse anotherconventional,petroleum-basedhydraulicuid havingspecicationsthatfallwithinthelistedrange forallthefollowingmaterialpropertiesandthatit meetsindustrystandards.Donotusesyntheticuid. Consultwithyourlubricantdistributortoidentifya satisfactoryproduct.

Note:T orodoesnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse productsonlyfromreputablemanufacturerswhowill standbehindtheirrecommendation.

HighViscosityIndex/LowPourPoint Anti-wearHydraulicFluid,ISOVG46

CheckingtheHydraulic-Fluid Level

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.

2.Checkthehydraulic-uidlevel(Figure116).

Iftheuidbecomescontaminated,contactyour authorizedT orodistributor,becausethesystemmust beushed.Contaminateduidlooksmilkyorblack whencomparedtocleanoil.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff

g198718

theengine,andremovethekey.

2.Raisethehood.

3.Disconnectthecasereturnlinefromthebottom ofthereservoirandletthehydraulicuidow intoalargedrainpan.

4.Installthehosewhenthehydraulicuidstops draining.

5.Fillthereservoirwithhydraulicuid;referto

ChangingtheHydraulicFluid(page77).

Important:Useonlythehydraulicuids

specied.Otheruidscouldcausesystem damage.

6.Installthereservoircap.

7.TurnthekeyinthekeyswitchtotheONposition tostarttheengine.Useallthehydrauliccontrols todistributehydraulicuidthroughoutthe system,andcheckforleaks.

Figure116

ChangingtheHydraulicFluid

ServiceInterval:Every2,000hours—Ifyou

areusingtherecommended hydraulicuid,changethe

hydraulicuid.

Every800hours—Ifyouarenotusingthe

recommendedhydraulicuidorhaveever lledthereservoirwithanalternativeuid,

changethehydraulicuid.

8.TurnthekeyinthekeyswitchtotheOFF position.

9.Checktheuidlevelandaddenoughtoraise leveltheleveltotheFULLmarkonthedipstick.

Donotoverll.

ReplacingtheHydraulicFilters

ServiceInterval:Every1,000hours—Ifyou

areusingtherecommended hydraulicuid,replacethe

hydrauliclter(sooneriftheservice intervalindicatorisintheredzone).

g031863

Every800hours—Ifyouarenotusingthe

recommendedhydraulicuidorhaveever lledthereservoirwithanalternativeuid,

replacethehydrauliclter(sooneriftheservice intervalindicatorisintheredzone).

UseTororeplacementltersPartNo.94-2621for therear(cuttingunits)ofthemachineandPartNo. 75-1310forthefront(charge)ofthemachine.

Important:Usinganotherltermayvoidthe

warrantyonsomecomponents.

1.Tilttheoperator’sseattoaccessthe mower-pressurelter;refertoAccessingthe

HydraulicLiftCompartment(page57).

HydraulicFluidCapacity:28.4L(7.50USgallons)

Figure117

2.Replacethechargehydrauliclteratthe hydraulicliftcompartmentasshowninFigure

118.

3.Lowerandsecuretheoperator’sseat.

4.Replacethereturnlterattherightsideofthe machine(Figure118).

5.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.Shutofftheengine andcheckforleaks.

CheckingtheHydraulic LinesandHoses

ServiceInterval:Beforeeachuseordaily

g201858

Every2years

Inspectthehydrauliclinesandhosesdailyfor leaks,kinkedlines,loosemountingsupports,wear, loosettings,weatherdeterioration,andchemical deterioration.Makeallnecessaryrepairsbefore operatingthemachine.

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Seekimmediatemedicalhelpifuidis injectedintoskin.

•Makesurethatallhydraulic-uidhoses

g036709

andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic leaks.

•Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.

Figure118

g031621

CuttingUnitMaintenance

RemovingtheCuttingUnits

1.Parkthemachineonalevelsurface,engagethe parkingbrake,lowerthecuttingunits,shutoff theengine,andremovethekey.

2.Disconnectandremovethehydraulicmotor fromthecuttingunit(Figure119).Coverthetop ofthespindletopreventcontamination.

InstallingtheCuttingUnits

1.Movethecuttingunitintopositioninfrontofthe machine.

2.Slidethecuttingunit-carrierframeontothe lift-arm-pivotpin(Figure120).Securethe cuttingunittothepinwiththelynchpin(for Groundsmaster4500machines)orretainingnut (forGroundsmaster4700machines).

3.Installthehydraulicmotortothecuttingunit (Figure119).MakesurethattheO-ringisin positionandnotdamaged.

4.Greasethespindle.

ServicingtheFrontRoller

Inspectthefrontrollerforwear,excesswobble,or binding.Serviceorreplacetherollerorcomponentsif anyoftheseconditionsexist.

Figure119

1.Motor-mountingscrews

3.Removethelynchpin(forGroundsmaster4500 machines)orretainingnut(forGroundsmaster 4700machines)securingthecuttingunit-carrier frametothelift-armpivotpin(Figure120).

Figure120

1.Lynchpin

2.Lift-armpivotpin

g011351

g011352

DisassemblingtheFrontRoller

1.Removetheroller-mountingbolt(Figure121).

2.Insertapunchthroughtheendoftheroller housinganddrivetheoppositebearingoutby alternatingtapstotheoppositesideofinner bearingrace.Thereshouldbea1.5mm(0.060 inch)lipofinnerraceexposed.

g011356

Figure121

1.Frontroller3.Bearing

2.Mountingbolt4.Bearingspacer

4.Rollthecuttingunitawayfromthemachine.

3.Pushthesecondbearingoutinpress.

4.Inspecttherollerhousing,bearings,andbearing spacerfordamage(Figure121).Replaceany damagedcomponentsandassemblethem.

AssemblingtheFrontRoller

1.Presstherstbearingintotherollerhousing (Figure121).Pressontheouterraceonlyor equallyontheinnerandouterrace.

2.Insertthespacer(Figure121).

3.Pressthesecondbearingintotherollerhousing (Figure121).Pressingequallyontheinner andouterraceuntiltheinnerracecontactsthe spacer.

4.Installtherollerassemblyintothecutting-unit frame.

5.Verifythatthereisnomorethana1.5mm(0.060 inch)gapbetweenrollerassemblyandtheroller mountbracketsofthecutting-unitframe.Ifthere isagapover1.5mm(0.060inch),installenough 5/8-inchdiameterwasherstotakeuptheslop.

Important:Securingtherollerassembly

withagaplargerthan1.5mm(0.060inch) createsasideloadonthebearingandcan leadtoprematurebearingfailure

6.Torquethemountingboltto108N∙m(80ft-lb).

BladeMaintenance

BladeSafety

•Inspectthebladeperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

ServicingtheBladePlane

Thecuttingunitcomesfromthefactorypresetat5 cm(2inches)heightofcutandbladerakeof7.9mm (0.310inch).Theleftandrightheightsarealsopreset towithin±0.7mm(0.030inch)oftheother.

Thecuttingunitisdesignedtowithstandblade impactswithoutdeformationofthechamber.Ifthe bladestrikesasolidobject,inspectthebladefor damageandthebladeplaneforaccuracy.

InspectingtheBladePlane

1.Removethehydraulicmotorfromthecuttingunit andremovethecuttingunitfromthemachine.

2.Useahoist(orminimumof2people)andplace thecuttingunitonaattable.

3.Mark1endofthebladewithapaintpenor marker.Usethisendofthebladetocheckall heights.

4.Positionthecuttingedgeofthemarkedendof thebladeat12o’clock(straightaheadinthe directionofmowing)(Figure122)andmeasure heightfromtabletocuttingedgeofblade.

Figure122

5.Rotatethemarkedendofthebladetothe3and 9o’clockpositions(Figure122)andmeasure theheights.

g011353

6.Comparethe12o’clockmeasuredheighttothe height-of-cutsetting.Itshouldbewithin0.7mm (0.030inch).The3and9o’clockheightsshould be1.6to6.0mm(0.060to0.240inch)higher thanthe12o’clocksettingandwithin2.2mm (0.090inch)ofeachother.

side.Adjusttheothersidetowithin±2.2mm (0.090inch)ofthecorrectside.

7.Adjusttherightand/orleftheight-of-cutbrackets byrepeatingsteps1through4.

8.Securethecarriageboltsandangenuts.

Ifanyofthesemeasurementsarenotwithin specication,proceedtoAdjustingtheBladePlane

(page81).

AdjustingtheBladePlane

Startwiththefrontadjustment(change1bracketata time).

1.Removetheheight-of-cutbracket,(front,left,or right)fromthecutting-unitframe(Figure123).

2.Adjust1.5mm(0.060inch)shimsand/or0.7 mm(0.030inch)shimsbetweenthecutting-unit frameandbrackettoachievethedesiredheight setting(Figure123).

9.Verifythe12,3,and9o’clockheights.

RemovingandInstalling theCutting-UnitBlade(s)

Replacethebladeifithitsasolidobject,isout ofbalance,orisbent.AlwaysusegenuineToro replacementbladestoensuresafetyandoptimum performance.

1.Parkthemachineonalevelsurface,raisethe cuttingunittothetransportposition,engagethe parkingbrake,shutofftheengine,andremove thekey.

Note:Blockorlockthecuttingunittopreventit

fromaccidentallyfalling.

2.Grasptheendofthebladeusingaragor thickly-paddedglove.

3.Removethebladebolt,anti-scalpcup,and bladefromthespindleshaft(Figure124).

Figure123

1.Height-of-cutbracket2.Shims

3.Installtheheight-of-cutbrackettothecutting-unit framewiththeremainingshimsassembled belowtheheight-of-cutbracket.

4.Securethesocket-headbolt/spacerandange nut.

Note:Socket-headbolt/spacerareheld

togetherwiththread-lockingadhesivetoprevent thespacerfromfallinginsidethecutting-unit frame.

5.Verifythe12o’clockheightandadjustifneeded.

6.Determineifonly1orboth(rightandleft) height-of-cutbracketsneedtobeadjusted.

Note:Ifthe3or9o’clocksideis1.6to6.0mm

(0.060to0.240inch)higherthanthenewfront heightthennoadjustmentisneededforthat

g011354

g011355

Figure124

1.Bladebolt2.Anti-scalpcup

4.Installtheblade,anti-scalpcup,andbladebolt andtightenthebladeboltto115to149N∙m(85 to110ft-lb).

Important:Thecurvedpartoftheblade

mustbepointingtowardtheinsideofthe cuttingunittoensurepropercutting.

Note:Afterstrikingaforeignobject,torqueall

spindle-pulleynutsto115to149N∙m(85to110 ft-lb).

InspectingandSharpening theCuttingUnitBlade(s)

Twoareasmustbeconsideredwhencheckingand servicingthemowerblade—thesailandthecutting edge.Bothcuttingedgesandthesail,whichis theturned-upportionoppositeofthecuttingedge, contributetoagoodqualityofcut.Thesailis importantbecauseitliftsthegrassupstraight,thereby producinganevencut.However,thesailgradually wearsdownduringoperation.Asthesailwears down,thequalityofcutdegrades,althoughthecutting edgesaresharp.Thecuttingedgeoftheblademust besharpsothatthegrassiscutratherthantorn.A dullcuttingedgeisevidentwhenthetipsofthegrass appearbrownandshredded.Sharpenthecutting edgestocorrectthiscondition.

1.Parkthemachineonalevelsurface,raisethe cuttingunit,engagetheparkingbrake,putthe tractionpedalinNEUTRAL,putthePTOlever intheOFFposition,shutofftheengine,and removethekeyfromtheignition.

2.Examinethecuttingendsofthebladecarefully, especiallywheretheatandcurvedpartsofthe blademeet(Figure125).

Note:Becausesandandabrasivematerial

canwearawaythemetalthatconnectsthe atandcurvedpartsoftheblade,checkthe bladebeforeusingthemower.Ifwearisnoticed (Figure125),replacetheblade.

g004653

Figure125

1.Cuttingedge3.Wear/slotforming

2.Curvedarea4.Crack

3.Examinethecuttingedgesofalloftheblades andsharpenthecuttingedgesiftheyaredull ornicked(Figure126).

Note:Sharpenonlythetopofthecuttingedge

andmaintaintheoriginalcuttingangletoensure sharpness(Figure126).Thebladeremains balancedifyouremovethesameamountof metalfrombothcuttingedges.

1.Sharpenattheoriginalangle.

g000276

Figure126

Note:Removethebladesandsharpenthem

onagrinder.Aftersharpeningthecuttingedges, installthebladewiththeanti-scalpcupand bladebolt;refertoRemovingandInstallingthe

Cutting-UnitBlade(s)(page81).

Storage

StorageSafety

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave theoperator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

PreparingtheMachinefor Storage

Important:Donotusebrackishorreclaimed

watertocleanthemachine.

PreparingtheTractionUnit

1.Thoroughlycleanthetractionunit,cuttingunits, andengine.

2.Checkthetirepressure.Inatealltractionunit tiresto83to103kPa(12to15psi).

3.Checkallfastenersforloosenessandtighten themasnecessary.

4.Greaseallgreasettingsandpivotpoints.Wipe upanyexcesslubricant.

5.Lightlysandandusetouch-uppaintonpainted areasthatarescratched,chipped,orrusted. Repairanydentsinthemetalbody.

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthe

batteryposts.

Note:Alwaysdisconnectthenegative

terminalrstandthepositivelast.Always connectthepositiveterminalrstandthe negativelast.

B.Cleanthebattery,terminals,andpostswith

awirebrushandbakingsodasolution.

C.Coatthecableterminalsandbatteryposts

withGrafo1 12Xskin-overgrease(Part Number505-47)orpetroleumjellyto preventcorrosion.

D.Slowlyrechargethebatteryevery60days

for24hourstopreventleadsulfationofthe battery.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandreplace thedrainplug.

2.Removeanddiscardtheoillter.Installanew oillter.

3.Relltheoilpanwithdesignatedquantityof motoroil.

4.TurnthekeyintheswitchtotheONposition, starttheengine,andrunitatidlespeedfor approximately2minutes.

5.TurnthekeyintheswitchtotheOFFposition.

6.Thoroughlydrainallfuelfromthefueltank,lines, andthefuellter/waterseparatorassembly.

7.Flushthefueltankwithfresh,cleandieselfuel.

8.Secureallfuel-systemttings.

9.Thoroughlycleanandservicetheair-cleaner assembly.

10.Sealtheair-cleanerinletandtheexhaustoutlet withweatherprooftape.

11.Checktheantifreezeprotectionandaddas neededforexpectedminimumtemperaturein yourarea.

PreparingaCuttingUnit

Ifthemowerdecksareseparatedfromthetraction unitforanylengthoftime,installaspindlepluginthe topofthespindlestoprotectthespindlesfromdust andwater.

Figure127

1.Spindleplug

2.Spindlesprocket

g036712

Notes:

EEA/UKPrivacyNotice

Toro’sUseofYourPersonalInformation

TheT oroCompany(“T oro”)respectsyourprivacy.Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly fromyouorthroughyourlocalT orocompanyordealer.T orousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty , processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.Toromayshareyourinformationwithoursubsidiaries, afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.

RetentionofyourPersonalInformation

Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation aboutapplicableretentionperiodspleasecontactlegal@toro.com.

Toro’sCommitmenttoSecurity

YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence. Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare inplacetoprotectyourinformationandtomakesureitistreatedsecurely.

AccessandCorrection

Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.T odoso,pleasecontactusbyemail atlegal@toro.com.IfyouhaveconcernsaboutthewayinwhichT orohashandledyourinformation,weencourageyoutoraisethisdirectlywithus. PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.

374-0282RevC

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

TheToroWarranty

Two-Y earor1,500HoursLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship for2yearsor1,500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

Astheproductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Repairsforproductissues causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot coveredunderthiswarranty.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partsconsumedthroughusethatarenotdefective.Examplesofparts

whichareconsumed,orusedup,duringnormalProductoperation include,butarenotlimitedto,brakepadsandlinings,clutchlinings, blades,reels,rollersandbearings(sealedorgreasable),bedknives, sparkplugs,castorwheelsandbearings,tires,lters,belts,andcertain sprayercomponentssuchasdiaphragms,nozzles,andcheckvalves.

•Failurescausedbyoutsideinuence,including,butnotlimitedto,

weather,storagepractices,contamination,useofunapprovedfuels, coolants,lubricants,additives,fertilizers,water ,orchemicals.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.Normal

“wearandtear”includes,butisnotlimitedto,damagetoseatsdueto wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating, recharging,andmaintenancetechniquescanextendorreducetotal batterylife.Asthebatteriesinthisproductareconsumed,theamount ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe batteryiscompletelywornout.Replacementofwornoutbatteries, duetonormalconsumption,istheresponsibilityoftheproductowner. Note:(Lithium-Ionbatteryonly):Pro-ratedafter2years.Refertothe batterywarrantyforadditionalinformation.

LifetimeCrankshaftWarranty(ProStripe02657Model

Only)

TheProstripewhichisttedwithagenuineT oroFrictionDiscand Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+ FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal purchaserinaccordancewithrecommendedoperatingandmaintenance procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC) unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft Warranty.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

NoteRegardingEmissionsWarranty

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentation.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contactyourAuthorizedToroServiceCenter .

374-0253RevF

Toro 30881 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual