Toro 30864 Operator's Manual

Download

FormNo.3406-844RevB

Groundsmaster

4300-DTraction

Unit

ModelNo.30864—SerialNo.316000501andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3406-844*B

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

ModelNo.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure1),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure1

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Introduction

Thismachineisaride-on,rotary-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forcuttinggrassonwell-maintainedlawnsinparks, sportselds,andoncommercialgrounds.Itisnot designedforcuttingbrush,mowinggrassandother growthalongsidehighways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Themodel andserialnumbersareonaplatemountedonthe leftsideoftheframeunderthefootrest.Writethe numbersinthespaceprovided.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SoundPowerLevel............................................4

SoundPressureLevel........................................4

VibrationLevel....................................................4

SafetyandInstructionalDecals..........................5

Setup......................................................................10

1AdjustingtheControlArmPosition.................10

2RemovingtheShippingBlocksand

Pins...............................................................10

3AdjustingtheRollerScraper(Optional)...........11

4InstallingtheMulchingBafe

(Optional).......................................................11

5PreparingtheMachine...................................12

ProductOverview...................................................13

Controls...........................................................13

Specications..................................................19

CuttingUnitSpecications................................19

Attachments/Accessories.................................19

BeforeOperation.................................................20

BeforeOperationSafety...................................20

CheckingtheEngine-OilLevel..........................21

CheckingtheCoolingSystem...........................21

CheckingtheHydraulicSystem........................21

FillingtheFuelTank..........................................21

CheckingtheTirePressure...............................22

CheckingtheT orqueoftheWheel-Lug

Nuts..............................................................22

AdjustingtheHeightofCut...............................23

CheckingtheInterlockSwitches.......................23

BreakingintheMachine...................................24

SelectingaBlade..............................................24

ChangingtheCounterbalanceSettings............24

TheDiagnosticLight.........................................24

ChoosingAccessories......................................25

DuringOperation.................................................26

DuringOperationSafety...................................26

StartingandShuttingOfftheEngine.................27

CuttingGrasswiththeMachine........................27

DieselParticulateFilterRegeneration...............28

OperatingTips.................................................36

AfterOperation....................................................37

AfterOperationSafety......................................37

IdentifyingtheTie-DownPoints........................37

PushingorT owingtheMachine........................38

HaulingtheMachine.........................................38

Maintenance...........................................................39

RecommendedMaintenanceSchedule(s)...........39

DailyMaintenanceChecklist.............................40

ServiceIntervalChart.......................................41

Pre-MaintenanceProcedures..............................41

Pre-MaintenanceSafety...................................41

RaisingtheMachine.........................................42

Lubrication..........................................................42

GreasingtheBearingsandBushings................42

EngineMaintenance...........................................44

EngineSafety...................................................44

ServicingtheAirCleaner..................................44

ServicingtheEngineOil....................................45

ServicingtheDiesel-OxidationCatalyst

(DOC)andtheSootFilter..............................47

FuelSystemMaintenance...................................47

ServicingtheFuelFilter....................................47

ServicingtheWaterSeparator..........................48

ServicingtheFuelSystem................................48

UsingtheFuel-PickupTube..............................48

ElectricalSystemMaintenance...........................49

ElectricalSystemSafety...................................49

LocatingtheFuses...........................................49

CheckingtheBatteryCondition.........................49

ChargingtheBattery.........................................50

DriveSystemMaintenance..................................50

AdjustingtheTractionDriveforNeutral.............50

AdjustingtheRearWheelT oe-in.......................51

CoolingSystemMaintenance..............................51

CoolingSystemSafety.....................................51

CheckingtheCoolingSystem...........................51

CleaningtheCoolingSystem............................52

BrakeMaintenance.............................................53

AdjustingtheParkingBrakes............................53

AdjustingtheParkingBrakeLatch....................53

BeltMaintenance................................................54

ServicingtheAlternatorBelt.............................54

HydraulicSystemMaintenance...........................54

HydraulicSystemSafety...................................54

CheckingtheHydraulic-FluidLevel...................54

ChangingtheHydraulicFluid............................56

ReplacingtheHydraulicFilters.........................56

CheckingtheHydraulicLinesand

Hoses............................................................57

TestingthePressureintheHydraulic

System..........................................................57

HydraulicValveSolenoidFunctions..................57

CuttingDeckMaintenance...................................58

SeparatingtheCuttingDecksfromthe

TractionUnit..................................................58

MountingtheCuttingDeckstotheTraction

Unit...............................................................58

ServicingtheFrontRoller.................................58

Storage...................................................................59

PreparingtheMachineforStorage...................59

StoringtheCuttingDeck...................................60

Safety

Thismachinehasbeendesignedinaccordancewith ENISO5395:2013andANSIB71.4-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersasafedistancefromthemachine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicing,fueling,oruncloggingthemachine.

CAUTION

Long-termexposuretonoisewhileoperating themachinemaycausesomehearingloss.

Wearadequatehearingprotectionwhenever youoperatethemachineforanextended periodoftime.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2.1m/s

Measuredvibrationlevelforlefthand=2.4m/s

UncertaintyValue(K)=1.18m/s

Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.9m/s

UncertaintyValue(K)=0.45m/s

Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof105 dBA,whichincludesanUncertaintyValue(K)of1 dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinEN1 1094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’s earof93dBA,whichincludesanUncertaintyV alue (K)of1dBA.

Soundpressurelevelwasdeterminedaccordingto theproceduresoutlinedinENISO5395:2013.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

93-6681

1.Cutting/dismemberment—hazard,fan-stayawayfrom movingparts.

93-6689

1.Warning—donotcarrypassengers.

decal93-6681

decal106-6755

106-6755

decal93-6689

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts.

93-7818

1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to1 10 ft-lb).

decal93-7272

decal110-0986

110-0986

1.Pressthebrakepedalandparkingbrakepedaltosetthe parkingbrake.

2.Pressthebrakepedaltoapplythebrake.

decal93-7818

3.Pressthetractionpedaltomovethemachineforward.

4.PTOenabledmode

5.Transportmode(NoPTO)

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

decal106-6754

110-8921

decal110-8921

1.Tractionunitspeed

2.Slow

3.Fast

decal117-2718

117-2718

decal117-4764

117-4764

1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

2.Cuttinghazardofhand,mowerblade—stayawayfrom movingparts,keepallguardsandshieldsinplace.

3.Cuttinghazardoffoot,mowerblade—stayawayfrom movingparts,keepallguardsandshieldsinplace.

decal117-0169

117-0169

1.ReadtheOperator'sManual.

2.Powerpoint—10A

3.Headlights—10A

4.Power—10A

5.Enginestart—15A

6.Optionalairrideseatsuspension—20A

7.EnginecomputermanagementC—7.5A

8.EnginecomputermanagementB—7.5A

9.EnginecomputermanagementA—7.5A

1.ReadtheOperator’s Manual.

2.Engine—start

decal120-4158

120-4158

3.Engine—preheat

4.Engine—shutoff

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard

2.Nore,opename,or

6.Keepbystandersasafe

7.Weareyeprotection;

smoking

3.Causticliquid/chemical

8.Batteryacidcancause

burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

10.Containslead;donot

Manual.

distancefromthebattery.

explosivegasescan causeblindnessandother injuries.

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard

125-8754

1.Headlights

2.Engage7.Lowerthecuttingunits

3.Powertake-off(PTO)

4.Disengage

5.Fast

6.Slow

8.Raisethecuttingunits

9.ReadtheOperator’s Manual.

decal125-8754

1.ReadtheOperator’sManualformaintenanceinformation.

decal125-2927

125-2927

1.Heightofcut

decal104-1086

104-1086

decal133-2930

133-2930

1.Warning—readtheOperator'sManual;donotoperatethis machineunlessyouaretrained.

4.Tippinghazard—slowthemachinebeforeturning;donotturn athighspeeds;onlydriveonslopeswiththecuttingunits lowered;alwayswearaseatbelt.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,shut offtheengineandremovetheignitionkeybeforeleavingthe machine.

3.Thrownobjecthazard—keepbystandersasafedistance

awayfromthemachine.

6.Warning—readtheOperator'sManual;donottowthe machine.

decal133-2931

133-2931

1.Warning—readtheOperator'sManual;donotoperatethis machineunlessyouaretrained.

4.Tippinghazard—donotdriveacrossordownslopesgreater than15degrees;onlydriveonslopeswiththecuttingunits lowered;alwayswearaseatbelt

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,shut offtheengineandremovetheignitionkeybeforeleavingthe machine.

3.Thrownobjecthazard—keepbystandersasafedistance

awayfromthemachine

6.Warning—readtheOperator'sManual;donottowthe machine.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2 3 4 5

Nopartsrequired

MediaandAdditionalParts

Description

Operator'sManual Engineoperator'smanual1 Partscatalog1 Operatortrainingmaterial

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Qty.

–

Reviewthesematerialsbeforeoperatingthemachine.

Adjustthecontrolarmposition.

Removeshippingblocksandpins.

Adjusttherollerscraper(optional).

Installthemulchingbafe(optional).

Preparethemachine.

Use

AdjustingtheControlArm Position

NoPartsRequired

Procedure

Youcanadjustthecontrolarmpositionforyour comfort.

1.Loosenthe2boltssecuringthecontrolarmto theretainingbracket(Figure2).

g031681

Figure2

1.Controlarm3.Bolts(2)

2.Retainingbrackets

2.Rotatethecontrolarmtothedesiredposition andtightenthe2bolts.

G011346

G011347

RemovingtheShipping BlocksandPins

NoPartsRequired

3.T orquethegreasettingandscrewto41N∙m (30ft-lb)inanalternatingsequence.

InstallingtheMulching Bafe(Optional)

Procedure

1.Removeanddiscardtheshippingblocksfrom thecuttingdecks.

2.Removeanddiscardtheshippingpinsfromthe cuttingdecksuspensionarms.

Note:Theshippingpinsstabilizethecutting

decksduringshipping;removethepinsbefore operatingthemachine.

AdjustingtheRoller Scraper(Optional)

NoPartsRequired

Procedure

NoPartsRequired

Procedure

1.Thoroughlycleandebrisfromthemounting holesontherearwallandleftsidewallofthe chamber.

2.Installthemulchingbafeintherearopening andsecureitwith5angeheadbolts(Figure4).

Theoptionalrearrollerscraperisdesignedtowork bestwhenthereisanevengapof0.5to1mm(0.020 to0.040inch)betweenthescraperandroller.

1.Loosenthegreasettingandthemounting screw(Figure3).

Figure3

1.Rollerscraper

2.Mountingscrew

2.Slidethescraperupordownuntilagapof0.5to 1mm(0.020to0.040inch)isachievedbetween therodandtheroller.

3.Greasetting

g011347

Figure4

1.Mulchingbafe

3.Verifythatmulchingbafedoesnotinterferewith thetipofthebladeanddoesnotprotrudeinside thesurfaceoftherearchamberwall.

DANGER

Usingthehigh-liftbladewiththe mulchingmaycausethebladetobreak,

g011346

resultinginpersonalinjuryordeath.

Donotusthehigh-liftbladewiththe mulchingbafe.

PreparingtheMachine

NoPartsRequired

CheckingtheTirePressure

Checkthetirepressurebeforeuse;refertoChecking

theTirePressure(page22).

Important:Maintainpressureinalltiresto

ensureagoodquality-of-cutandpropermachine performance.Donotunderinatethetires.

CheckingtheFluidLevels

1.Checktheengine-oillevelbeforestartingthe engine;refertoCheckingtheEngine-OilLevel

(page21).

2.Checkthehydraulic-uidlevelbeforestarting theengine;refertoCheckingtheHydraulic

System(page21).

3.Checkthecoolingsystembeforestartingthe engine;refertoCheckingtheCoolingSystem

(page51).

GreasingtheMachine

Greasethemachinebeforeuse;refertoGreasingthe

BearingsandBushings(page42).Failuretoproperly

greasethemachineresultsinprematurefailureof criticalparts.

ProductOverview

G021208

BrakePedal

Pressthebrakepedal(Figure5)tostopthemachine.

Controls

Tilt-SteeringPedal

ParkingBrake

Toengagetheparkingbrake,(Figure5)pushdown thebrakepedalandpressthetopforwardtolatch.To releasetheparkingbrake,pressthebrakepedaluntil theparking-brakelatchretracts.

Figure5

Totiltthesteeringwheeltowardyou,pressthefoot pedal(Figure5)down,andthesteeringtowertoward youtothemostcomfortableposition,andreleasethe pedal.

Engine-SpeedSwitch

Theengine-speedswitch(Figure6)has2modesto changetheenginespeed.T aptheswitchtoincrease ordecreasetheenginespeedin100rpmincrements. Holdtheswitchdowntoautomaticallymovethe enginetoHighorLowidle,dependingonwhichend oftheswitchthatyoupress.

g003955

1.Tractionpedal4.Brakepedal

2.Mow-speedlimiter5.Parkingbrake

3.Spacers

6.Tilt-steeringpedal

TractionPedal

Thetractionpedal(Figure5)controlstheforwardand reverseoperation.Pressthetopofthepedaltomove forwardandthebottomtomoverearward.Ground speeddependsonhowfaryoupressthepedal.For noload,maximumgroundspeed,fullypressthepedal whilethethrottleisintheFASTposition.

Tostop,reducefootpressureonthetractionpedal andallowittoreturntothecenterposition.

MowSpeedLimiter

Whenthemowspeedlimiter(Figure5)isippedupit controlsthemowspeedandallowsthecuttingdecks tobeengaged.Eachspaceradjuststhemowing speedby½mileperhour.Themorespacersyou haveonthetopofthebolt,thesloweryouwillgo.For transport,ipbackthemowspeedlimiterandyouwill havemaximumtransportspeed.

Figure6

1.Lowermow/raisecontrol lever

2.Keyswitch5.Engine-speedswitch

3.InfoCenter

4.Enable/disableswitch

6.Headlightswitch

KeySwitch

Thekeyswitch(Figure6)has3positions:OFF, ON/PREHEAT,andSTART.

LowerMow/RaiseControlLever

Thislever(Figure6)raisesandlowersthecutting decksandalsostartsandstopsthemowerswhenthe mowersareenabledinthemowmode.Whenstarting thedecksinthedownposition,thisleverwillturnthe decksonifthePTOandthemowspeedlimiterare engaged.

HeadlightSwitch

Pivottheswitchdownwardtoturnontheheadlights (Figure6).

g021208

Enable/DisableSwitch

Usetheenable/disableswitch(Figure6)inconjunction withthelowermow/raisecontrollevertooperatethe mowers.Themowerscannotbeloweredwhenthe mow/transportleverisintheTRANSPORTposition.

InfoCenter

TheInfoCenterLCDdisplayshowsinformationabout yourmachinesuchastheoperatingstatus,various diagnosticsandotherinformationaboutthemachine (Figure6).

Hydraulic-Filter-Restriction Indicator

Withtheenginerunningatnormaloperating temperature,viewtheindicator(Figure7),itshouldbe inthegreenzone.Whentheindicatorisinthered zone,changethehydrauliclters.

g031682

Figure8

1.Powerpoint

SeatAdjustingKnobs

Theseat-adjustinglever(Figure9)allowsyoutoadjust theseatforwardandrearward.Theweight-adjusting knobadjuststheseatforyourweight.Theweight gaugeindicateswhentheseatisadjustedtotheyour weight.Theheight-adjustingknobadjuststheseat foryourheight.

Figure7

1.Hydraulic-lter-restrictionindicator

PowerPoint

Thepowerpointisa12Vpowersupplyforelectronic devices(Figure8).

g031683

g003954

Figure9

1.Weightgauge3.Height-adjustingknob

2.Weight-adjustingknob

4.Adjustinglever(forward andrearward)

UsingtheInfoCenterLCDDisplay

g020650

TORO

InfoCenterIconDescription

TheInfoCenterLCDdisplayshowsinformationabout yourmachinesuchastheoperatingstatus,various diagnosticsandotherinformationaboutthemachine (Figure10)Thereisasplashscreenandmain informationscreenoftheInfoCenter.Youcanswitch betweenthesplashscreenandmaininformation screen,atanytime,bypressinganyoftheInfoCenter buttonsandthenselectingtheappropriatedirectional arrow.

Figure10

SERVICEDUE

g020650

Indicateswhenscheduledservice shouldbeperformed

Enginerpm/status—indicatesthe enginerpm

Hourmeter

Infoicon

Fast

Slow

Fuellevel

Stationaryregenerationrequired

Theglowplugsareactive

Raisethecuttingunits

1.Indicatorlight3.Middlebutton

2.Rightbutton

•LeftButton,MenuAccess/BackButton—pressthis

buttontoaccesstheInfoCentermenus.Youcan

4.Leftbutton

Lowerthecuttingunits

Sitintheseat

useittobackoutofanymenuyouarecurrently using.

Theparkingbrakeisengaged

•MiddleButton—usethisbuttontoscrolldown

menus.

•RightButton—usethisbuttontoopenamenu

wherearightarrowindicatesadditionalcontent.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatisrequiredatthetime.Each buttonislabeledwithanicondisplayingitscurrent function.

Therangeishigh(Transport)

Neutral

Therangeislow(Mow)

CoolantTemperature(°Cor°F)

Temperature(hot)

ThePTOisengaged

Notallowed

Starttheengine

Shutofftheengine

InfoCenterIconDescription(cont'd.)

Symbolsareoften combinedtoform sentences.Some examplesareshown below

Engine

Keyswitch

Cuttingunitsarelowering

Cuttingunitsareraising

PINcode

CANbus

InfoCenter

Badorfailed

Bulb

OutputofTECcontrollerorcontrol wireinharness

Switch

Releasetheswitch

Changetoindicatedstate

Putthemachineintoneutral

Enginestartisdenied

Engineshutdown

Enginecoolantistoohot

DPFashaccumulationnotication. RefertoDieselParticulateFilter

Regeneration(page28)fordetails.

Sitdownorengagetheparkingbrake

UsingtheMenus

ToaccesstheInfoCentermenusystem,pressthe menuaccessbuttonwhileatthemainscreen.This willbringyoutothemainmenu.Refertothefollowing tablesforasynopsisoftheoptionsavailablefrom themenus:

MainMenu

MenuItemDescription

FaultsTheFaultsmenucontainsalist

ServiceTheServicemenucontains

DiagnosticsTheDiagnosticsmenu

SettingsTheSettingsmenuallows

AboutTheAboutmenuliststhe

Service

MenuItemDescription

Hours

Counts

Diagnostics

MenuItemDescription

CuttingUnitsIndicatestheinputs,qualiers,

Hi/LowRangeIndicatestheinputs,qualiers,

oftherecentmachinefaults. RefertotheServiceManual oryourToroDistributorfor moreinformationontheFaults menuandtheinformation containedthere.

informationonthemachine suchashoursofuse,counters, andothersimilarnumbers.

displaysthestateofeach machineswitch,sensor,and controloutput.Y oucanuse thistotroubleshootcertain issuesasitwillquicklytellyou whichmachinecontrolsareon andwhichareoff.

youtocustomizeandmodify congurationvariablesonthe InfoCenterdisplay.

modelnumber,serialnumber, andsoftwareversionofyour machine.

Liststhetotalnumberofhours thatthemachine,engineand PTOhavebeenon,aswell asthenumberofhoursthe machinehasbeentransported andservicedue.

Listsnumerouscountsthe machinehasexperienced.

andoutputsforraisingand loweringthecuttingunits.

andoutputsfordrivingin transportmode.

PTOIndicatestheinputs,qualiers,

EngineRun

andoutputsforenablingthe PTOcircuit.

Indicatestheinputs,qualiers, andoutputsforstartingthe engine.

ProtectedMenus

Thereare2operatingcongurationsettingsthatare adjustablewithintheSettingsMenuoftheInfoCenter: autoidletimedelayandcounterbalance.T olock thesesettings,usetheProtectedMenu.

Settings

MenuItemDescription

Units

Language

LCDBacklightControlsthebrightnessofthe

LCDContrastControlsthecontrastofthe

ProtectedMenusAllowsapersonauthorized

CounterbalanceControlstheamountof

AutoIdle

Controlstheunitsusedonthe InfoCenter.Themenuchoices areEnglishorMetric

Controlsthelanguageused ontheInfoCenter*.

LCDdisplay.

byyourcompanywiththe PINcodetoaccessprotected menus.

counterbalanceappliedtothe cuttingdecks.

Controlstheamountoftime allowedbeforereturningthe enginetolowidlewhenthe machineisstationary.

*Only"operator-faced"textistranslated.Faults, Service,andDiagnosticsscreensare"service-faced". Titleswillbeintheselectedlanguage,butmenuitems areinEnglish.

About

MenuItemDescription

Model

SNListstheserialnumberofthe

MachineControllerRevisionListsthesoftwarerevisionof

InfoCenterRevisionListsthesoftwarerevisionof

CANBus

Liststhemodelnumberofthe machine.

machine.

themastercontroller .

theInfoCenter.

Liststhemachine communicationbusstatus.

Note:Atthetimeofdelivery,theinitialpassword

codeisprogrammedbyyourdistributor.

AccessingProtectedMenus

Note:ThefactorydefaultPINcodeforyoumachine

iseither0000or1234. IfyouchangedthePINcodeandforgotthe

code,contactyourAuthorizedToroDistributorfor assistance.

1.FromtheMAINMENU,usethecenterbuttonto scrolldowntotheSETTINGSMENUandpressthe rightbutton(Figure11).

g028523

Figure11

2.IntheSETTINGSMENU,usethecenterbuttonto scrolldowntothePROTECTEDMENUandpress therightbutton(Figure12A).

Figure12

ViewingandChangingthe ProtectedMenuSettings

1.IntheProtectedMenu,scrolldowntoProtect Settings.

2.T oviewandchangethesettingswithoutentering aPINcode,usetherightbuttontochangethe ProtectSettingstoOFF.

3.T oviewandchangethesettingswithaPIN code,usetheleftbuttontochangetheProtect SettingstoON,setthePINcode,andturnthe keyintheignitionswitchtotheOFFpositionand thentotheONposition.

SettingtheCounterbalance

1.IntheSettingsMenu,scrolldownto Counterbalance.

2.Presstherightbuttontoselectcounterbalance

g028522

andchangebetweenthelow,medium,andhigh settings.

3.T oenterthePINcode,pressthecenterbutton untilthecorrectrstdigitappears,thenpress therightbuttontomoveontothenextdigit (Figure12BandFigure12C).Repeatthisstep untilthelastdigitisenteredandpresstheright buttononcemore.

4.PressthemiddlebuttontoenterthePINcode (Figure12D).

WaituntiltheredindicatorlightoftheInfoCenter illuminates.

Note:IftheInfoCenteracceptsthePINcode

andtheprotectedmenuisunlocked,theword “PIN”displaysintheupperrightcornerofthe screen.

Note:RotatethekeyswitchtotheOFFpositionand

thentotheONpositionlockstheprotectedmenu.

Youhavetheabilitytoviewandchangethesettingsin theProtectedMenu.OnceyouaccesstheProtected Menu,scrolldowntoProtectSettingsoption.Usethe rightbuttontochangethesetting.SettingtheProtect SettingstoOFFallowsyoutoviewandchangethe settingsintheProtectedMenuwithoutenteringthe PINcode.SettingtheProtectSettingstoONhidesthe protectedoptionsandrequiresyoutoenterthePIN codetochangethesettingintheProtectedMenu. AfteryousetthePINcode,rotatethekeyswitchOFF andbacktotheONpositiontoenableandsavethis feature.

SettingtheAutoIdle

1.IntheSettingsMenu,scrolldowntoAutoIdle.

2.Presstherightbuttontochangetheautoidle timebetweenOFF,8S,10S,15S,20S,and30S.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Transportwidth

Widthofcut229cm(90inches)

Length

Height

Fueltankcapacity

Transportspeed

Mowingspeed

Netweight* *Withcuttingdecksanduids

CuttingUnitSpecications

Length

Width

Height

Weight

226cm(89inches)

320cm(126inches)

218cm(86inches)

51L(13.5USgallons)

0to16km/h(0to10mph)

0to13km/h(0to8mph)

1492kg(3,289lb)

86.4cm(34inches)

24.4cm(9.6inches)tocarriermount

26.7cm(10–1/2inches)at3/4inchheightofcut

34.9cm(13–3/4inches)at4inchheightofcut

88kg(195lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comfora listofallapprovedattachmentsandaccessories.

TobestprotectyourinvestmentandmaintainoptimalperformanceofyourT oroequipment,countonT oro genuineparts.Whenitcomestoreliability,Torodeliversreplacementpartsdesignedtotheexactengineering specicationofourequipment.Forpeaceofmind,insistonTorogenuineparts.

Operation

FuelSafety

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Read,understand,andfollowallinstructionson

themachineandinthemanual(s)beforestarting themachine.

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns. Knowhowtostopthemachineandenginequickly.

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.

•Neverllthefueltankinsideanenclosed trailer.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana180-daysupplyoffuel.

•Donotoperatethemachinewithoutthe entireexhaustsysteminplaceandin properworkingcondition.

•Checkthatallsafetydevicesareattached

andfunctioningproperly.Thisincludes,but isnotlimitedto,operator-presencecontrols; safetyswitchesandshields;therollover protectionsystemanddevices;grasscatcheror discharge-openingguard;andbrakes.Donot operatethemachineunlessallsafetydevicesare inpositionandfunctioningasintendedbythe manufacturer.

•Alwaysinspectthemachinetoensurethatthe

blades,bladebolts,andcuttingassemblyarenot wornordamaged.Replacewornordamaged bladesandboltsinsetstopreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould potentiallythrow.

•EnsurethatalldrivesareintheNEUTRALposition,

theparkingbrakeisengaged,andyouareinthe operatingpositionbeforeyoustarttheengine.

WARNING

Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourhandsandfaceawayfromthe nozzleandthefuel-tankopening.

•Keepfuelawayfromyoureyesandskin.

•Useonlyanapprovedfuelcontainer.

•Neverremovethefuelcaporaddfueltothefuel

tankwhiletheengineisrunning.

•Neverllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundandawayfromyour vehiclebeforelling.

•Removetheequipmentfromthetruckortrailer

andaddfueltoitwhileitisontheground.Ifthis isnotpossible,thenaddfuelusingaportable containerratherthanfromafuel-dispensernozzle.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.

•Fillthefueltankuntilthefuellevelis25mm(1

inch)belowthebottomofthellerneck.Donot

overllthefueltank.Replacethefuel-tankcap andtightenitsecurely.

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page21).

FuelTable

Dieselfuelspecication

ASTMD975

No.1-DS15

No.2-DS15

EN590EuropeanUnion

ISO8217DMX

JISK2204GradeNo.2

KSM-2610

Location

USA

International

Japan

Korea

CheckingtheCooling System

Beforeyoustarttheengineandusethemachine, checkthecoolingsystem;refertoCheckingthe

CoolingSystem(page51).

CheckingtheHydraulic System

Beforeyoustarttheengineandusethemachine, checkthehydraulicsystem;refertoCheckingthe

HydraulicLinesandHoses(page57).

FillingtheFuelTank

FuelSpecication

Important:Useonlyultra-lowsulphurdiesel

fuel.Fuelwithhigherratesofsulfurdegrades thedieseloxidationcatalyst(DOC),whichcauses operationalproblemsandshortenstheservicelife ofenginecomponents.

Failuretoobservethefollowingcautionsmay damagetheengine.

•Neverusekeroseneorgasolineinsteadofdiesel

fuel.

•Nevermixkeroseneorusedengineoilwiththe

dieselfuel.

•Neverkeepfuelincontainerswithzincplatingon

theinside.

•Donotusefueladditives.

•Useonlyclean,freshdieselfuelorbiodieselfuels.

•Purchasefuelinquantitiesthatcanbeusedwithin

180daystoensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwinter-grade fuel(No.1-DorNo.1-D/2-Dblend)belowthat temperature.

Note:Useofwinter-gradefuelatlowertemperatures

provideslowerashpointandcoldowcharacteristics whicheasesstartingandreducesfuellterplugging.

Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.

Biodiesel

Thismachinecanalsouseabiodieselblendedfuelof uptoB20(20%biodiesel,80%petroleumdiesel).

Sulfurcontent:Ultra-lowsulfur(<15ppm)

Biodieselfuelspecication:ASTMD6751or

EN14214

Blendedfuelspecication:ASTMD975,EN590, orJISK2204

Important:Thepetroleumdieselportionmust

beultra-lowsulfur.

Observethefollowingprecautions:

•Biodieselblendsmaydamagepaintedsurfaces.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaybedegradedovertime.

PetroleumDiesel

Cetanerating:45orhigher

Sulfurcontent:Ultra-lowsulfur(<15ppm)

•Fuellterpluggingmaybeexpectedforatime

afterconvertingtobiodieselblends.

•ContactyourAuthorizedT oroDistributorifyou

wishformoreinformationonbiodiesel.

FuelTankCapacity

CheckingtheTirePressure

Fueltankcapacity:53L(14USgallons)

AddingFuel

Note:Ifpossible,llthefueltankaftereachuse.

Thiswillminimizepossiblebuildupofcondensation insidethefueltank.

ServiceInterval:Beforeeachuseordaily

Thecorrectairpressureinthefrontandreartiresis 83to103kPa(12to15psi).

Important:Maintainpressureinalltiresto

ensureagoodqualityofcutandpropermachine performance.Donotunderinatethetires.

Checktheairpressureinallthetiresbefore operatingthemachine.

g031603

g001055

Figure14

Figure13

Note:Fillthetankuntilthelevelis6to13mm(1/4to

1/2inch)belowthebottomofthellerneck.

CheckingtheTorqueofthe Wheel-LugNuts

ServiceInterval:Afterthersthour

Aftertherst10hours

Every250hours

WARNING

Failuretomaintainthepropertorqueofthe wheelnutscouldresultinfailureorlossofa wheel,andmayresultinpersonalinjury.

g031599

Torquethefrontandrear-wheelnutsto94to 122N·m(70to90ft-lb)afterthersthourof operation,aftertherst10hoursofoperation, andevery250hoursthereafter.

AdjustingtheHeightofCut

Important:Thiscuttingdeckoftencuts

approximately6mm(1/4inch)lowerthanareel cuttingunitwiththesamebenchsetting.Itmay benecessarytohavetheserotarycuttingdeck’s benchset6mm(1/4inch)abovethatofreels cuttinginthesamearea.

Important:Accesstotherearcuttingunitsis

greatlyimprovedbyremovingthecuttingunit fromthetractor.Iftheunitisequippedwitha Sidewinder®,sidewindthecuttingunitstothe right,removetherearcuttingunit,andslideitout totherightside.

1.Lowerthecuttingdecktotheground,shutoffthe engine,andremovethekeyfromignitionswitch.

2.Loosentheboltsecuringeachheight-of-cut brackettotheheight-of-cutplate(frontandeach side)asshowninFigure15.

3.Beginningwithfrontadjustment,removethe bolt.

6.Positionthetappedplatein-linewiththespacer.

7.Installtheboltnger-tight.

8.Repeatstepsthroughforeachsideadjustment.

9.T orqueall3boltsto41N∙m(30ft-lb).Always tightenthefrontboltrst.

Note:Adjustmentsofmorethan3.8cm(1–1/2

inches)mayrequiretemporaryassemblytoan intermediateheighttopreventbinding(e.g., changingfrom3.1to7cm(1.25to2.75inches) heightofcut).

CheckingtheInterlock Switches

ServiceInterval:Beforeeachuseordaily

CAUTION

Ifsafetyinterlockswitchesaredisconnected ordamagedthemachinecouldoperate unexpectedlycausingpersonalinjury.

Figure15

1.Height-of-cutbracket3.Spacer

2.Height-of-cutplate

4.Whilesupportingthechamber,removethe spacer(Figure15).

5.Movethechambertothedesiredheightof cutandinstallaspacerintothedesignated height-of-cutholeandslot(Figure16).

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Theinterlockswitchesstopthemachinewhenyou raisefromtheseatwhilethetractionpedalispressed. However,theoperatormaygetofftheseatwhile theengineisrunningandthetractionpedalisinthe NEUTRALposition.Althoughtheenginecontinuesto

g011344

runifthePTOswitchisdisengagedandthetraction pedalisreleased,shutoffthebeforerisingfromthe seat.

1.Parkthemachineonalevelsurface,lowerthe cuttingunit,shutofftheengine,andsetthe parkingbrake.

2.Pressthetractionpedal.Turnthekeyinthe ignitionswitchtotheONposition.

Note:Iftheenginecranks,thereisa

malfunctionintheinterlocksystem.Correctthis malfunctionbeforeoperatingthemachine.

3.TurnthekeyintheignitionswitchtotheON position,risefromtheseat,andmovethePTO switchtotheONposition.

Figure16

Note:ThePTOshouldnotengage.Ifthe

PTOengages,thereisamalfunctioninthe interlocksystem.Correctthismalfunctionbefore

g026184

operatingthemachine.

4.Engagetheparkingbrake,turnthekeyinthe ignitionswitchtotheONposition,startthe

engine,andmovethetractionpedaloutofthe

g021272

TORO

NEUTRALposition.

Note:TheInfoCenterdisplays"tractiondenied"

andthemachineshouldnotmove.Ifthe machinedoesmove,thereisamalfunctionin theinterlocksystem.Correctthismalfunction beforeoperatingthemachine.

BreakingintheMachine

Toensurethatoptimumperformanceoftheparking brakesystemismet,burnish(break-in)thebrakes beforeuse.Settheforwardtractionspeedto6.4km/h (4mph)tomatchthereversetractionspeed.(All8 spacersmovedtothetopofthemowspeedcontrol.) Withtheengineathighidle,proceedforwardwiththe mowspeedcontrolstopengagedandridethebrake for15seconds.Proceedbackwardatfullreverse speedandridethebrakefor15seconds.Repeat this5timeswaiting1minutebetweeneachforward andreversecycletoavoidoverheatingthebrakes. Youmayneedtoadjustthebrakesafterbreakingin themachine;refertoAdjustingtheParkingBrakes

(page53).

Changingthe CounterbalanceSettings

Duringdifferenttimesofthemowingseasonorwhen turfconditionsvary,theamountofcounterbalance (upwardlift)requiredonthecuttingdeckscanbe changedtomeettheconditions.

1.Positionthemachineonalevelsurface,lower thecuttingdecks,shutofftheengine,engage theparkingbrake,andremovethekeyfromthe ignitionswitch.

2.IntheInfoCenterSettingsMenu,scrolldownto Counterbalance.

3.Presstherightbuttontoselectcounterbalance andchangebetweenthelow,medium,andhigh settings.

Note:Oncetheadjustmenthasbeen

completed,movethemachinetoatestareaand operatethemachinewiththenewsetting.The newcounterbalancedsettingmaychangethe effectiveheightofcut.

SelectingaBlade

StandardCombinationSail

Thisbladewasdesignedtoprovideexcellentliftand dispersioninalmostanycondition.Ifmoreorlesslift anddischargevelocityisrequired,consideradifferent blade.

Attributes:Excellentliftanddispersioninmost conditions.

AngledSail

Thebladegenerallyperformsbestinlowerheightsof cut–1.9to6.4cm(3/4to2–1/2inches).

Attributes:

•Dischargeremainsmoreevenatlowerheightsof

cut.

•Dischargehaslesstendencytothrowleftandthus

acleanerlookaroundbunkersandfairways.

•Lowerpowerrequirementatlowerheightsand

denseturf.

AtomicBlade

Thisbladewasdesignedtoprovideexcellentleaf mulching.

TheDiagnosticLight

Themachineisequippedwithadiagnostic,lightwhich indicatesifthemachinedetectsamalfunction.The diagnosticlightislocatedontheInfoCenter,above thedisplayscreen(Figure17).Whenthemachine isfunctioningproperlyandthekeyswitchismoved totheON/RUNposition,thediagnosticlightturnson brieytoindicatethatthelightisworkingproperly . Whenamachineadvisorymessagedisplays,thelight willilluminatewhenthemessageispresent.Whena faultmessageisdisplayed,thelightblinksuntilthe faultisresolved.

g021272

Figure17

1.Diagnosticlight

Attributes:Excellentleafmulching

ChoosingAccessories

OptionalEquipmentCongurations

AngleSailBladeHighLiftParallelSail

GrassCutting:1.9to4.4 cm(0.75to1.75inches) HeightofCut

GrassCutting:5to6.4 cm(2.00to2.50inches) HeightofCut

GrassCutting:7to10 cm(2.75to4.00inches) HeightofCut

LeafMulchingRecommendedforuse

ProsEvendischargeat

ConsDoesnotliftthegrass

Recommendedinmost applications

Recommendedforthick orlushturf

Mayworkwellinlushturf

withthemulchingbafe

lowerheightofcut

Cleanerlookaround bunkersandfairways

Lowerpower requirements

wellinhighheight ofcutapplications

Wetorstickygrass hasatendencyto buildupinthechamber, leadingtopoorquality ofcutandhigherpower requirements

Blade(Donotusewith themulchingbafe)

Mayworkwellinlightor sparseturf

Recommendedforlight orsparseturf

Recommendedinmost applications

NotAllowedUsewithcombination

Moreliftandhigher dischargevelocity

Sparseorlimpturf ispickedupat highheightofcut

Wetorstickyclippings aredischargedefciently

Requiresmorepowerto runinsomeapplications

Tendstowindrow atlowerheightof cutinlushgrass

Donotusewiththe mulchingbafe

MulchingBafeRollerScraper

Hasbeenshownto improvedispersionand aftercutperformance onnortherngrasses thatarecutatleast3 timesperweekandless than1/3ofthegrass bladeisremoved.

Donotusewiththe highliftparallelsail blade

sailoranglesailblade only

Mayimprovedispersion andappearance incertaingrass cuttingapplications

Verygoodforleaf mulching

Grasswillbuildupinthe chamberifattemptingto removetoomuchgrass withbafeinplace

Canbeusedanytime thatrollersbuildupwith grassorlargeatgrass clumpsofgrassare seen.Thescrapers mayactuallyincrease clumpingincertain applications.

Reducesrollerbuildup incertainapplications

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/usercanpreventandisresponsiblefor

accidentsthatmaycauseinjuriestohimself/herself andothersandfordamagetoproperty.

•Wearappropriateclothingincludingeyeprotection:

slip-resistant,substantialfootprotection.Tieback longhairanddonotwearjewelry .

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

•Keepallbodyparts,includinghandsandfeet,

awayfromallmovingparts.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Keepthedirectionofthemowerdischargeaway

frompeopleandpets.

•Donotmowinreverseunlessitisabsolutely

necessary.Ifyoumustmowinreverse,look behindanddownforsmallchildrenbeforeand whilemovingthemachineinreverse.Stayalert andstopthemachineifachildentersthearea.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay blockyourview.

•Donotmowneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge cavesin.

•Nevercarrypassengersonthemachine.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflighting.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Stopthemachineandinspectthebladesafter

strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.

•Stopthebladeswheneveryouarenotmowing,

especiallywhilecrossinglooseterrainsuchas gravel.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Turnontheashingwarninglightsonthemachine

wheneveryoutravelonapublicroad,except wheresuchuseisprohibitedbylaw.

•Disengagethedrivetotheattachmentandshutoff

theenginebeforeaddingfuelandadjustingthe heightofcut.

•Reducethethrottlesettingbeforestoppingthe

engineand,iftheenginehasafuel-shutoffvalve, shutoffthefuelwhenyouhavenishedoperating themachine.

•Neverrunanengineinanareawhereexhaust

gasesareenclosed.

•Neverleavearunningengineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Stopthemachineonlevelground. –Disengagethepowertake-offandlowerthe

attachments. –Settheparkingbrake. –Shutofftheengineandremovethekey. –Waitforallmovingpartstostop.

•Donotchangethegovernorsettingsonor

overspeedtheengine.Operatingtheengineat excessivespeedmayincreasethepotentialfor personalinjury.

•Donotusethemachineasatowingvehicle.

•Useaccessoriesandattachmentsapprovedby

TheT oro®Companyonly.

RolloverProtectionSystem (ROPS)Safety

•DonotremovetheROPSfromthemachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyintheeventofanemergency.

•Alwayswearyourseatbelt.

•Checkcarefullyforoverheadclearances,suchas

branches,doorways,andelectricalwires,before drivingthemachineunderthem.Donotcontact them.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorrevise

it.

•AnyalterationstoaROPSmustbeapprovedby

TheT oro®Company .

SlopeSafety

•Slowdownthemachineanduseextracareon

hillsides.Travelintherecommendeddirectionon hillsides.Turfconditionscanaffectthestabilityof themachine.

•Avoidstarting,stopping,orturningthemachine

onaslope.Ifthetireslosetraction,disengage

theblade(s)andproceedslowlystraightdownthe slope.

•Donotturnthemachinesharply.Usecarewhen

reversingthemachine.

•Whenoperatingthemachineonaslope,always

keepallcuttingunitslowered.

•Avoidturningthemachineonslopes.Ifyoumust

turn,turnslowlyandgraduallydownhill,ifpossible.

•Useextracarewhileoperatingthemachinewith

attachments;theycanaffectthestabilityofthe machine.Followtherecommendationsforusing themachineonaslopeinthisOperator’sManual.

StartingandShuttingOff theEngine

Important:Thefuelsystemautomaticallybleeds

itselfbeforestartingtheengineifyouarestarting theengineforthersttime,theenginehasshut offduetolackoffuel,oryouhaveperformed maintenanceonthefuelsystem.

StartingtheEngine

1.Sitontheseat,keepyourfootoffthetraction pedalsothatitisinNEUTRAL,engagetheparking brake,settheengine-speedswitchtotheMID position,andensurethattheEnable/Disable switchisintheDISABLEposition.

CuttingGrasswiththe Machine

Note:Cuttinggrassataratethatloadstheengine

promotesDPFregeneration.

1.Movethemachinetothejobsite.

2.Wheneverpossible,settheengine-speedswitch tohighidle.

3.EngagethePTOswitch.

4.Graduallymovethetractionpedalforwardand slowlydrivethemachineoverthemowingarea.

5.Oncethefrontofthecuttingunitsareoverthe mowingarea,lowerthecuttingunits.

6.Cutgrasssothatthebladescancutand dischargeclippingsatahighratewhile producingagoodqualityofcut.

Note:Ifthecuttingrateistoohigh,thequality

ofcutmaydeteriorate.Reducetheground speedofthemachineorreducethewidthofcut toregainhighidleenginespeed.

7.Whenthecuttingunitsareoverthefaredgeof themowingarea,liftthecuttingunits.

8.Performatear-shapedturntoquicklylineupfor yournextpass.

2.TurnthekeyintheignitionswitchtotheRUN position.

3.Whentheglowindicatordims,turnthekeyinthe ignitionswitchtotheSTARTposition.Release thekeyimmediatelywhentheenginestartsand allowittoreturntotheRUNposition.

4.Runtheengineatlowidlespeeduntilitwarms up.

ShuttingOfftheEngine

1.MoveallcontrolstoNEUTRAL,settheparking brake,movetheengine-speedswitchtothe LOWIDLEpositionandallowtheenginetoreach lowidlespeed.

Important:Allowtheenginetoidlefor5

minutesbeforeshuttingitoffafterafull loadoperation.Failuretodosomayleadto troubleonaturbo-chargedengine.

2.TurnthekeyintheignitionswitchtotheOFF positionandremovethekey.

DieselParticulateFilter Regeneration

Thedieselparticulatelter(DPF)ispartoftheexhaust system.Thediesel-oxidationcatalystoftheDPF reducesharmfulgassesandthesootlterremoves sootfromtheengineexhaust.

TheDPFregenerationprocessusesheatfromthe engineexhausttoincineratethesootaccumulatedon thesootlter,convertingthesoottoash,andclears thechannelsofthesootltersothatlteredengine exhaustowsouttheDPF .

Theenginecomputermonitorstheaccumulationof sootbymeasuringthebackpressureintheDPF .If thebackpressureistoohigh,sootisnotincinerating inthesootlterthroughnormalengineoperation.T o keeptheDPFclearofsoot,rememberthefollowing:

•Passiveregenerationoccurscontinuouslywhile

theengineisrunning—runtheengineatfull enginespeedwhenpossibletopromoteDPF regeneration.

•Ifthebackpressureistoohigh,theengine

computersignalsyouthroughtheInfoCenter whenadditionalprocesses(assistandreset regeneration)arerunning.

•Allowtheassistandresetregenerationprocessto

completebeforeshuttingofftheengine.

Operateandmaintainyourmachinewiththefunction oftheDPFinmind.Engineloadathighidle enginespeedgenerallyproduceadequateexhaust temperatureforDPFregeneration.

Important:Minimizetheamountoftimethatyou

idletheengineoroperatetheengineatlow-engine speedtohelpreducetheaccumulationofsootin thesootlter.

CAUTION

Theexhausttemperatureishot(approximately 600°C(1112°F)duringDPFparked regenerationorrecoveryregeneration.Hot exhaustgascanharmyouorotherpeople.

•Neveroperatetheengineinanenclosed area.

•Makesurethattherearenoammable materialsaroundtheexhaustsystem.

•Nevertouchahotexhaustsystem component.

•Neverstandnearoraroundtheexhaust pipeofthemachine.

DPFSootAccumulation

•Overtime,theDPFaccumulatessootinthesoot

lter.Thecomputerfortheenginemonitorsthe sootlevelintheDPF .

•Whenenoughsootaccumulates,thecomputer

informsyouthatitistimetoregeneratethediesel particulatelter.

•DPFregenerationisaprocessthatheatstheDPF

toconvertthesoottoash.

•Inadditiontothewarningmessages,thecomputer

reducesthepowerproducedbytheengineat differentsoot-accumulationlevels.

EngineWarningMessages—SootAccumulation

IndicationLevel

Level1:Engine

Warning

Level2:Engine

Warning

FaultCode

g213866

Figure18

CheckEngine

SPN3719,FMI16

g213867

Figure19

CheckEngine

SPN3719,FMI0

EnginePowerRatingRecommendedAction

Thecomputerde-ratesthe

enginepowerto85%

Thecomputerde-ratesthe

enginepowerto50%

Performaparkedregeneration

assoonaspossible;referto

ParkedRegeneration(page32).

Performarecoveryregeneration

assoonaspossible;referto

RecoveryRegeneration

(page35).

DPFAshAccumulation

•Thelighterashisdischargedthroughtheexhaust

system;theheavierashcollectsinthesootlter.

•Ashisaresidueoftheregenerationprocess.Over

time,thedieselparticulatelteraccumulatesash thatdoesnotdischargewiththeengineexhaust.

•Thecomputerfortheenginecalculatestheamount

ofashaccumulatedintheDPF.

InfoCenterAdvisoryandEngineWarningMessages—AshAccumulation

•Whenenoughashaccumulates,theengine

computersendsinformationtotheInfoCenterin theformofasystemadvisoryoranenginefaultto indicatetheaccumulationofashintheDPF .

•Theadvisoryandfaultsareindicationsthatitis

timetoservicetheDPF .

•Inadditiontothewarnings,thecomputerreduces

thepowerproducedbytheengineatdifferent ash-accumulationlevels.

Indication

Level1:

System

Advisory

Level2:

Engine

Warning

Level3:

Engine

Warning

Level

AdvisoryorFaultCode

g213865

EngineSpeed

Reduction

None

EnginePowerRatingRecommendedAction

Notifyyourservice

100%

departmentthatadvisory

#179displaysinthe

InfoCenter.

Figure20

Advisory#179

ServicetheDPF;

refertoServicingthe

Diesel-OxidationCatalyst

(DOC)andtheSoot

Filter(page47)

g213863

Figure21

None

Thecomputer

de-ratestheengine

powerto85%

CheckEngine

SPN3720,FMI16

ServicetheDPF;

refertoServicingthe

Diesel-OxidationCatalyst

(DOC)andtheSoot

Filter(page47)

g213864

Figure22

None

Thecomputer

de-ratestheengine

powerto50%

CheckEngine

SPN3720,FMI0

Level4:

Engine

Warning

g214715

Figure23

CheckEngine

SPN3251,FMI0

Enginespeedatmax

torque+200rpm

Thecomputer

de-ratestheengine

powerto50%

ServicetheDPF;

refertoServicingthe

Diesel-OxidationCatalyst

(DOC)andtheSoot

Filter(page47)

TypesofDieselParticulateFilterRegeneration

Typesofdieselparticulatelterregenerationthatareperformedwhilethemachineisoperating:

TypeofRegenerationConditionsforDPFregenerationDPFdescriptionofoperation

Passive

Assist

Reset

Occursduringnormaloperationofthemachineat high-enginespeedorhigh-engineload

Occursasaresultoflow-enginespeed,low-engine load,orafterthecomputerdetectsbackpressure intheDPF

Occursafterassistregenerationonlyifthe computerdetectsthatassistregenerationdidnot sufcientlyreducethesootlevel

Alsooccursevery100hourstoresetbaseline sensorreadings

TheInfoCenterdoesnotdisplayaniconindicating passiveregeneration.

Duringpassiveregeneration,theDPFprocesses high-heatexhaustgasses;oxidizingharmful emissionsandburningsoottoash.

RefertoPassiveDPFRegeneration(page31).

Whentheassist/reset-regenerationicon isdisplayedintheInfoCenter,anassist regenerationisinprogress.

Duringassistregeneration,thecomputercontrols theintakethrottletoincreasetheexhaust temperature,enablingassistregenerationtooccur.

RefertoAssistDPFRegeneration(page31).

Whentheassist/reset-regenerationicon isdisplayedintheInfoCenter,aregenerationisin progress.

Duringresetregeneration,thecomputercontrols theintakethrottleandfuelinjectorstoincreasethe exhausttemperatureduringregeneration.

RefertoResetRegeneration(page32).

Typesofdieselparticulatelterregenerationthatrequireyoutoparkthemachine:

TypeofRegenerationConditionsforDPFregenerationDPFdescriptionofoperation

Parked

Sootbuildupoccursasaresultofprolonged operationatlow-enginespeedorlow-engineload. Mayalsooccurasaresultofusingincorrectfuel oroil

Thecomputerdetectsbackpressureduetosoot buildupandrequestsaparkedregeneration

Whentheparked-regenerationicon isdisplayedintheInfoCenter ,aregenerationis requested.

•Performtheparkedregenerationassoonas possibletoavoidneedingarecoveryregeneration.

•Aparkedregenerationrequires30to60minutes tocomplete.

•Youmusthaveatleasta1/4tankoffuelinthe tank.

•Youmustparkthemachinetoperformarecovery regeneration.

RefertoParkedRegeneration(page32).

Typesofdieselparticulatelterregenerationthatrequireyoutoparkthemachine:(cont'd.)

TypeofRegenerationConditionsforDPFregenerationDPFdescriptionofoperation

Recovery

Occursasaresultofignoringparkedregeneration requestsandcontinuingoperation,addingmore sootwhentheDPFisalreadyinneedofaparked regeneration

Whentherecovery-regenerationiconis displayedintheInfoCenter ,arecoveryregeneration isrequested.

ContactyourAuthorizedToroDistributorto haveaservicetechnicianperformtherecovery regeneration.

•Arecoveryregenerationrequiresupto4hours tocomplete.

•Youmusthaveatleasta1/2tankoffuelinthe machine.

•Youmustparkthemachinetoperformarecovery regeneration.

RefertoRecoveryRegeneration(page35).

PassiveDPFRegeneration

•Passiveregenerationoccursaspartofnormal

engineoperation.

•Whileoperatingthemachine,runtheengineat

full-enginespeedwhenpossibletopromoteDPF regeneration.

AssistDPFRegeneration

•Whileoperatingthemachine,runtheengineat

fullenginespeedwhenpossibletopromoteDPF regeneration.

•The

icondisplaysintheInfoCenterwhile

theassistregenerationisprocessing.

•Wheneverpossible,donotshutofftheengineor

reduceenginespeedwhiletheassistregeneration isprocessing.

Important:Allowthemachinetocompletethe

assistregenerationprocessbeforeshutting offtheengine.

Note:Theassistregenerationisnished

processingwhenthe theInfoCenter.

icondisappearsfrom

Figure24

Assist/reset-regenerationicon

•Theassist/reset-regenerationicondisplaysinthe

InfoCenter(Figure24).

•Thecomputertakescontroloftheintakethrottleto

increasethetemperatureoftheengineexhaust.

g214711

ResetRegeneration

ParkedRegeneration

Figure25

Assist/reset-regenerationicon

•Theassist/reset-regenerationicondisplaysinthe

InfoCenter(Figure25).

•Thecomputertakescontroloftheintakethrottle

andchangesthefuelinjectionoperationto increasethetemperatureoftheengineexhaust.

Important:Theassist/reset-regeneration

iconindicatesthattheexhausttemperature dischargedfromofyourmachinemaybe hotterthanduringregularoperation.

•Whileoperatingthemachine,runtheengineat

fullenginespeedwhenpossibletopromoteDPF regeneration.

•TheicondisplaysintheInfoCenterwhile

theresetregenerationisprocessing.

•Wheneverpossible,donotshutofftheengineor

reduceenginespeedwhiletheresetregeneration isprocessing.

Important:Allowthemachinetocompletethe

resetregenerationprocessbeforeshuttingoff theengine.

Note:Theresetregenerationisnished

processingwhenthe theInfoCenter.

icondisappearsfrom

g214711

g214713

Figure26

Parked-regenerationrequesticon

•Theparked-regenerationrequestedicondisplays

intheInfoCenter(Figure26).

•Ifaparkedregenerationisneeded,theInfoCenter

displaysenginewarningSPN3719,FMI16 (Figure27)andtheenginecomputerderates enginepowerto85%.

g213866

Figure27

Important:Ifyoudonotcompleteaparked

regenerationwithin2hours,theengine computerderatesenginepowerto50%.

•Aparkedregenerationrequires30to60minutes

tocomplete.

•Ifyouareauthorizedbyyourcompany,youneed

thePINcodetoperformtheparked-regeneration process.

PreparingtoPerformaParkedorRecovery Regeneration

1.Ensurethatthemachinehasatleast1/4tank offuel.

2.Movethemachineoutsidetoanareaawayfrom combustiblematerials.

3.Parkthemachineonalevelsurface.

4.Ensurethatthetractioncontrolormotion-control leversareintheNEUTRALposition.

5.Ifapplicable,lowerthecuttingunitsandshut themoff.

6.Engagetheparkingbrake.

7.SetthethrottletothelowIDLEposition.

PerformingaParkedRegeneration

Note:Forinstructionsonunlockingprotectedmenus,

refertoAccessingProtectedMenus(page17).

1.Accesstheprotectedmenuandunlockthe protectedsettingssubmenu(Figure28);referto

AccessingProtectedMenus(page17).

Figure28

g212138

Figure30

4.Whenthe“InitiateDPFRegen.Areyousure?” messagedisplays,pressthecenterbutton (Figure31).

g028523

2.NavigatetotheMAINMENU,pressthecenter buttontoscrolldowntotheSERVICEMENU,and presstherightbuttontoselecttheSERVICE option(Figure29).

Note:TheInfoCentershoulddisplaythePIN

indicatorintheupperrightcornerofthedisplay .

Figure29

3.IntheSERVICEMENU,pressthemiddlebutton untiltheDPFREGENERA TIONoptionsdisplays, andpresstherightbuttontoselecttheDPF REGENERATIONoption(Figure30).

g212125

Figure31

5.Ifthecoolanttemperatureisbelow60°C(140°F)

the“Insure

isrunningandabove60C/140F”

messagedisplays.(Figure32).

Observethetemperatureinthedisplay,andrun themachineatfullthrottleuntilthetemperature reaches60°C(140°F),thenpressthecenter

g212371

button.

Note:Ifthecoolanttemperatureisabove60°C

(140°F)thisscreenisskipped.

Figure32

g211986

g212405

Figure34

6.MovethethrottlecontroltoLOWIDLEandpress thecenterbutton(Figure33).

Figure33

7.Thefollowingmessagesdisplayastheparked regenerationprocessbegins:

A.The“InitiatingDPFRegen.”message

displays(Figure34).

B.The“Waitingon”messagedisplays

(Figure35).

g212372

Figure35

g212406

C.Thecomputerdetermineswhetherthe

regenerationruns.Oneofthefollowing messagesdisplaysintheInfoCenter:

•Iftheregenerationisallowed,the

“RegenInitiated.Allowupto30minutes forcompletion”messagedisplaysin theInfoCenter,waitforthemachine tocompletetheparkedregeneration process(Figure36).

Figure36

•Iftheregenerationprocessisnot

allowedbytheenginecomputer,the “DPFRegenNotAllowed”message displaysintheInfoCenter(Figure37). Presstheleftbuttontoexittothehome screen

Important:Ifyoudidnotmeetallthe

requirementsforregenerationorif lessthan50hourshavepassedsince thelastregeneration,the“DPFRegen NotAllowed”messageappears.

Theengineiscold—wait.

Theengineiswarm—wait.

Theenginehot—regenerationinprogress (percentcomplete).

9.Theparkedregenerationiscompletewhenthe “RegenComplete”messagedisplaysinthe InfoCenter.Presstheleftbuttontoexittothe

g213424

homescreen(Figure38).

Figure37

8.Whiletheregenerationisrunning,theInfoCenter returnstothehomescreenandshowsthe followingicons:

g212404

Figure38

RecoveryRegeneration

•Ifyouignoretherequestforaparkedregeneration

(displayedintheInfoCenter)andcontinueto operatethemachine,acriticalamountofsoot buildsupintheDPF .

•Ifarecoveryregenerationisneeded,the

InfoCenterdisplaysenginewarningSPN3719, FMI16(Figure39)andtheenginecomputer

g212410

deratesenginepowerto85%.

g213867

Figure39

Important:Ifyoudonotcompletearecovery

regenerationwithin15minutes,theengine computerderatesenginepowerto50%.

•Performarecovery-regenerationwhenever

thereisalossofenginepowerandaparked regenerationcannoteffectivelycleantheDPFof soot.

•Arecoveryregenerationrequiresupto4hours

tocomplete.

•Youneedadistributortechniciantoperformthe

recoveryregenerationprocess;contactyour AuthorizedT oroDistributor.

OperatingTips

andshreddingcausesthegrasstoturnbrownat theedgeswhichimpairsgrowthandincreases susceptibilitytodiseases.Alwaysmakesurethatthe bladeisingoodconditionandafullsailispresent.

CheckingtheConditionofthe Decks

Makesurethatthecuttingchambersareingood condition.Straightenanybendsinthechamber componentstoensurethatthecorrectblade tip/chamberclearance.

BecomingFamiliarizedwiththe Machine

Beforemowinggrass,practiceoperatingthemachine inanopenarea.Startandshutofftheengine. Operateinforwardandreverse.Lowerandraisethe cuttingdecksandengageanddisengagethemowers. Whenyoufeelfamiliarwiththemachine,practice operatingupanddownslopesatdifferentspeeds.

Mowing

TurnthekeyintheignitionswitchtotheONposition, starttheengine,andmovethethrottletotheFAST position.MovetheEnable/Disableswitchtothe ENABLEpositionandusetheLowerMow/Raiselever tocontrolthecuttingdecks.T omoveforwardandcut grass,pressthetractionpedalforward.

Note:Allowtheenginetoidlefor5minutesbefore

shuttingitoffafterafullloadoperation.Failuretodo somayleadtoturbo-chargertrouble.

CheckingtheMowerHousing AfterOperating

Toensurethatoptimumperformanceismet,cleanthe undersideofmowerhousing.Ifyouallowresidueto buildupinmowerhousing,cuttingperformancewill decrease.

TransportingtheMachine

MovetheEnable/DisableswitchtotheDisable positionandraisethecuttingdeckstothetransport position.MovetheMow/Transportlevertothe transportposition.Becarefulwhendrivingbetween objectssoyoudonotaccidentallydamagethe machineorcuttingdecks.Useextracarewhen operatingthemachineonslopes.Driveslowlyand avoidsharpturnsonslopestopreventrollovers. Lowerthecuttingdeckswhengoingdownhillfor steeringcontrol.

MowingwhentheGrassIsDry

Moweitherinthelatemorningtoavoidthedew,which causesgrassclumping,orinlateafternoontoavoid thedamagethatmaybecausedbydirectsunlighton thesensitive,freshlymowedgrass.

SelectingtheProperHeight-of-Cut SettingtoSuitConditions

Removeapproximately1inchornomorethan1/3 ofthegrassbladewhencutting.Inexceptionally lushanddensegrassyoumayhavetoraisethe height-of-cutsetting.

MowingwithSharpBlades

Asharpbladecutscleanlyandwithouttearingor shreddingthegrassbladeslikeadullblade.Tearing

AfterOperation

G031851

IdentifyingtheTie-Down Points

AfterOperationSafety

GeneralSafety

•Cleangrassanddebrisfromthecuttingunits,

drives,mufers,andenginetohelppreventres. Cleanupoilorfuelspills.

•Shutoffthefuelwhilestoringortransportingthe

machine.

•Disengagethedrivetotheattachmentwhenever

youaretransportingornotusingthemachine.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

TowingSafety

•Towonlywithamachinethathasahitchdesigned

fortowing.Donotattachtowedequipmentexcept atthehitchpoint.

•Followthemanufacturer’srecommendationfor

weightlimitsfortowedequipmentandtowing onslopes.Onslopes,theweightofthetowed equipmentmaycauselossoftractionandlossof control.

•Frontofthemachine—theholeintherectangular

pad,undertheaxletube,insideeachfronttire (Figure40).

g031851

Figure40

1.Fronttie-down

•Rearofthemachine—eachside

ofthemachineontherearframe (Figure41).

•Neverallowchildrenorothersinorontowed

equipment.

•Travelslowlyandallowextradistancetostop

whentowing.

g004555

Figure41

1.Reartie-down

PushingorTowingthe

HaulingtheMachine

Machine

Inanemergency,themachinecanbemoved byactuatingthebypassvalveinthevariable displacementhydraulicpumpandpushingortowing themachine.

Important:Donotpushortowthemachinefaster

than3to4.8km/h(2to3mph)becauseinternal transmissiondamagemayoccur.Thebypass valvemustbeopenwheneveryoupushortow themachine.

1.Locatethebypassvalveontheleftsideof thehydrostat(Figure42)androtatethebolt 1–1/2turnstoopenandallowsuidtobypass internally.

Note:Becauseuidisbypassed,youcan

movethemachineslowlywithoutdamagingthe transmission.

•Usecarewhenloadingorunloadingthemachine

intoatraileroratruck.

•Usefull-widthrampsforloadingthemachineinto

atraileroratruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine.

Figure42

1.Bypassvalve

2.Closethebypassvalvebeforestartingthe engine.However,donotexceed7to11N∙m(5 to8ft-lb)torquetoclosethevalve.

Important:Runningtheenginewith

thebypassvalveopenwillcausethe transmissiontooverheat.

g003995

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Afterthersthour

Aftertherst10hours

Beforeeachuseordaily

Every50hours

Every100hours

Every250hours

MaintenanceProcedure

•T orquethewheel-lugnutsto94to122N∙m(70to90ft-lb).

•Checkthealternatorbelttension.

•Checkthetirepressure.

•Checktheoperationoftheinterlockswitches.

•Checktheengine-oillevel.

•Drainwaterorothercontaminantsfromthewaterseparator.

•Checkthelevelofcoolantintheexpansiontankandcleandebrisoffthescreen,oil cooler,andfrontoftheradiator.

•Removedebrisfromthescreenandradiator/oilcooler(morefrequentlyindirty operatingconditions).

•Checkthehydraulic-uidlevel.

•Checkthehydrauliclinesandhosesforleaks,kinkedlines,loosemountingsupports, wear,loosettings,weatherdeterioration,andchemicaldeterioration.

•Greasethebearingsandbushings.(Greasethemimmediatelyaftereverywashing regardlessoftheintervallisted.)

•Checktheconditionofandcleanthebattery.

•Checkthebatterycableconnections.

•Inspectthecoolingsystemhoses.

•Checktheconditionandtensionofthealternatorbelt.

•T orquethewheel-lugnutsto94to122N∙m(70to90ft-lb).

•Changetheengineoilandlter.

Every400hours

Every800hours

Every6,000hours

Beforestorage

Every2years

•Servicetheaircleaner.(Servicetheaircleanerearlieriftheaircleanerindicator showsred.Serviceitmorefrequentlyinextremelydirtyordustyconditions.)

•Replacethefuellter.

•Replacethefuelltercanister.

•Checkthefuellinesandconnectionsfordeterioration,damage,orloose connections,(oryearly,whichevercomesrst).

•Drainandcleanthefueltank.

•Checktherearwheeltoe-in.

•Changethehydraulicuid.

•Changethehydrauliclters(sooneriftheserviceintervalindicatorisintheredzone).

•Packtherear-wheelbearings.

•Disassemble,clean,andassemblethesootlteroftheDPF.orcleanthesoot lterifenginefaultsSPN3720FMI16,SPN3720FMI0,orSPN3720FMI16display intheInfoCenter.

•Drainandcleanthefueltank.

•Flushandreplacethecoolingsystemuid.

•Drainandushthehydraulictank.

•Replaceallmovinghoses.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof:

MaintenanceCheckItem

Checkthesafety-interlockoperation.

Checkthebrakeoperation.

Checktheengineoilandfuellevel.

Drainthewater/fuelseparator.

Checktheair-lter-restrictionindicator.

Checktheradiatorandscreenfordebris.

Checkunusualenginenoises.

Checkunusualoperatingnoises.

Checkthehydraulic-system-uidlevel.

Checkthehydraulic-lterindicator.

Checkhydraulichosesfordamage.

Checkforuidleaks.

Checkthetirepressure.

Checktheinstrumentoperation.

Checktheheight-of-cutadjustment.

Checktheconditionoftheblades.

Checkallgreasettingsforlubrication.

Touch-updamagedpaint.

1.Checktheglowplugandinjectornozzlesifhardstarting,excesssmoke,orroughrunningisnoted.

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

2.Checkwiththeenginerunningandtheoilatoperatingtemperature

3.Immediatelyaftereverywashing,regardlessoftheintervallisted

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

Note:Downloadafreecopyoftheelectricalorhydraulicschematicbyvisitingwww.T oro.comandsearching

foryourmachinefromtheManualslinkonthehomepage.

Information

ServiceIntervalChart

Figure43

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.

decal125-2927

Removethekeyfromtheignitionbeforeyouperformanymaintenance.

Pre-Maintenance Procedures

Pre-MaintenanceSafety

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened,especially blade-attachmenthardware.Replaceallwornor damageddecals.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Beforeadjusting,cleaning,orrepairingthe

machine,dothefollowing:

1.Movethemachinetolevelground.

2.Disengagethedrives.

3.Lowerthecuttingunits.

4.MovethetractionpedaltotheNEUTRAL position.

5.Engagetheparkingbrake.

6.MovethethrottleswitchtotheLOW-IDLE position.

7.Shutofftheengineandremovethekey.

•Wheneveryouparkorstorethemachine,orleave

itunattended,lowerthecuttingunitsunlessyou useapositivemechanicallock.

•Ifpossible,donotperformmaintenanceonthe

machinewhiletheengineisrunning.Ifyoumust runtheenginetoperformmaintenanceonthe machine,keepyourhands,feet,otherbodyparts, andclothingawayfromallmovingparts,the mower-dischargearea,andtheundersideofthe mowers.

•Donottouchpartsofthemachineoranattachment

thatmaybehotfromoperation.Allowtheparts tocoolbeforeattemptingtomaintain,adjust,or servicethem.

•Usejackstandstosupportthemachineand/orits

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Ifyourmachinerequiresmajorrepairsorifyou

desireassistance,contactyourToroDistributor.

•UseonlygenuineT ororeplacementpartsand

accessories.Replacementpartsandaccessories madebyothermanufacturerscouldbedangerous, andsuchusecouldvoidtheproductwarranty.

8.Waitforallmovingpartstostop.

RaisingtheMachine

Usethefollowingaspointstojackupthemachine:

Lubrication

•Frontofthemachine—rectangularpad,under

theaxletube,insideeachfronttire(Figure44).

Figure44

1.Frontjackingpoint

GreasingtheBearingsand Bushings

ServiceInterval:Every50hours

Themachinehasgreasettingsthatyoumust lubricateregularlywithNo.2lithiumgrease.Also, lubricatethemachineimmediatelyafterevery washing.

Thegreasettinglocationsandquantitiesareas follows:

•PumpdriveshaftU-joint(3)(Figure45)

g031850

•Rearofthemachine—rectangularaxletubeon

therearaxle.

g003962

Figure45

•Cuttingunitliftarmcylinders(2each)(Figure46)

g011612

Figure46

•Liftarmpivots(1each)(Figure46)

•Cuttingunitcarrierframepivot(1each)(Figure47)

Figure50

G011614

G011615

g004169

Figure47

•Liftarmpivotshaft(1each)(Figure48)

Figure48

•Rearaxletierod(2)(Figure49)

g011613

•Steeringcylinderballjoints(2)andrearaxle(1)

(Figure51)

g004157

g011614

Figure51

•Brakepedal(1)(Figure52)

Figure49

•Axlesteeringpivot(1)(Figure50)

g011615

Figure52

•Cuttingunitspindleshaftbearings(2percutting

unit)(Figure53)

g003987

Note:Youcanuseeithertting,whicheveris

moreaccessible.Pumpgreaseintothettinguntil asmallamountappearsatbottomofthespindle housing(underthedeck).

Figure53

EngineMaintenance

EngineSafety

Shutofftheenginebeforecheckingtheoiloradding oiltothecrankcase.

ServicingtheAirCleaner

g008906

Checkthewholeintakesystemforleaks,damage,or loosehoseclamps.Donotuseadamagedairlter.

•Rearrollerbearings(2percuttingunit)(Figure54)

g008907

Figure54

Note:Makesurethatthegreasegrooveineach

rollermountalignswiththegreaseholeineach endoftherollershaft.T ohelpalignthegroove andhole,thereisalsoanalignmentmarkon1end oftherollershaft.

Servicetheair-cleanerlteronlywhentheservice indicatorrequiresit.Changingtheairlterbeforeitis necessaryonlyincreasesthechanceofdirtentering theenginewhenyouremovethelter.

Important:Makesurethatthecoverisseated

correctlyandsealswiththeair-cleanerbody.

ServicingtheEngineOil

OilSpecication

Usehigh-quality,low-ashengineoilthatmeetsor exceedsthefollowingspecications:

g031560

•APIservicecategoryCJ-4orhigher

•ACEAservicecategoryE6

•JASOservicecategoryDH-2

Important:UsingengineoilotherthanAPICJ-4

orhigher,ACEAE6,orJASODH-2maycausethe dieselparticulateltertoplugorcauseengine damage.

Usethefollowingengineoilviscositygrade:

•Preferredoil:SAE15W-40(above0°F)

•Alternateoil:SAE10W-30or5W-30(all

temperatures)

ToroPremiumEngineOilisavailablefromyour AuthorizedT oroDistributorineither15W-40or 10W-30viscositygrades.Seethepartscatalogfor partnumbers.

Figure55

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase; however,theoillevelmustbecheckedbeforeand aftertheengineisrststarted.

Important:Checktheengineoildaily.Ifthe

engine-oillevelisabovetheFullmarkonthe dipstick,theengineoilmaybedilutedwithfuel;

IftheengineoillevelisabovetheFullmark, changetheengineoil.

Thebesttimetochecktheengineoiliswhenthe engineiscoolbeforeithasbeenstartedfortheday. Ifithasalreadybeenrun,allowtheoiltodrainback downtothesumpforatleast10minutesbefore checking.IftheoillevelisatorbelowtheAddmark

g031351

onthedipstick,addoiltobringtheoilleveltotheFull mark.Donotoverlltheenginewithoil.

Important:Keeptheengineoillevelbetweenthe

upperandlowerlimitsonthedipstick;theengine mayfailifyourunitwithtoomuchortoolittleoil.

1.Parkthemachineonalevelsurface,shutoffthe engine,settheparkingbrake,andremovethe keyfromtheignitionswitch.

2.Checktheengine-oillevel(Figure56).

CrankcaseOilCapacity

Approximately5.2L(5.5USqt)withthelter.

ChangingtheEngineOilandFilter

ServiceInterval:Every250hours

g031558

g031564

Figure56

Important:Besuretokeeptheengine-oillevel

betweentheupperandlowerlimitsontheoil gauge.Enginefailuremayoccurasaresultof overllingorunderllingtheengineoil.

g031256

g031400

Figure57

Important:Donotover-tightenthelter.

Addoiltothecrankcase;refertoCheckingthe

Engine-OilLevel(page45).

Servicingthe

g021576

FuelSystem

Diesel-OxidationCatalyst (DOC)andtheSootFilter

ServiceInterval:Every6,000hoursorcleanthesoot

lterifenginefaultsSPN3720FMI 16,SPN3720FMI0,orSPN3720FMI 16displayintheInfoCenter.

•IfadvisorymessageADVISORY179displaysinthe

InfoCenter,theDPFisnearingtherecommended pointforservicingthediesel-oxidationcatalystand thesootlter.

Figure58

•IfenginefaultsCHECKENGINESPN3251FMI0,

CHECKENGINESPN3720FMI0,orCHECKENGINE SPN3720FMI16intheInfoCenter(Figure59)

displayintheInfoCenter,cleanthesootlterusing thestepsthatfollow:

Maintenance

ServicingtheFuelFilter

ServiceInterval:Every400hours

Thefuelltershouldbereplacedafterevery400 hoursofoperation.

1.Cleantheareaaroundthefuel-lterhead (Figure60).

g213865

Figure59

1.RefertotheEnginesectionintheService Manualforinformationondisassemblingand

assemblingthediesel-oxidationcatalystand thesootlteroftheDPF.

2.RefertoyourAuthorizedToroDistributorfor diesel-oxidationcatalystandthesootlter replacementpartsorservice.

3.ContactyourAuthorizedToroDistributorto havethemresettheengineECUafteryou installacleanDPF .

g021576

Figure60

1.Fuel-lterhead2.Fuellter

g214715

g213864

g213863

2.Removethelterandcleanthelterhead mountingsurface(Figure60).

3.Lubricatetheltergasketwithcleanlubricating engineoil.RefertotheEngineOperator's Manualforadditionalinformation.

4.Installthedryltercanister,byhand,untilthe gasketcontactsthelterhead,thenrotateitan additional1/2turn.

5.Starttheengineandcheckforfuelleaksaround thelterhead.

ServicingtheWater Separator

ServiceInterval:Every400hours—Replacethefuel

ltercanister.

ServicingtheFuelSystem

DrainingtheFuelTank

ServiceInterval:Every800hours

Beforeeachuseordaily—Drainwaterorother contaminantsfromthewaterseparator.

Beforestorage

Drainandcleanthefueltankifthefuelsystem becomescontaminatedorifthemachineistobe storedforanextendedperiod.Usecleanfueltoush outthetank.

CheckingtheFuelLinesand Connections

g031561

Inspectthemfordeterioration,damage,orloose connections.

UsingtheFuel-PickupTube

Thefuel-pickuptube,locatedinsidethefueltank,is equippedwithascreentohelppreventdebrisfrom enteringthefuelsystem.Removethefuel-pickuptube andcleanscreenasrequired.

Figure61

g031662

ElectricalSystem

g021219

Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithyourskin,eyes,andclothing. Protectyourface,eyes,andclothingwhenworking withabattery.

g021219

Figure62

•Batterygasescanexplode.Keepcigarettes,

sparks,andamesawayfromthebattery.

•Chargethebatteriesinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

•Donotuseapressurewashernearanyelectronic

components.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

1.Fuseblock

decal117-0169

Figure63

LocatingtheFuses

Thereare8fusesintheElectricalSystem.The fuseblock(Figure62)islocatedbehindthe control-arm-accesspanel.

CheckingtheBattery Condition

ServiceInterval:Every50hours

Important:Beforeweldingonthemachine,

disconnectthenegativecablefromthebatteryto preventdamagetotheelectricalsystem.Also, youmustdisconnecttheengine,InfoCenter, andmachinecontrollersbeforeweldingonthe machine.

Note:Checkthebatteryconditionweeklyorafter

every50hoursofoperation.Keeptheterminalsand theentirebatterycaseclean,becauseadirtybattery dischargesslowly.Tocleanthebattery,washthe entirecasewithasolutionofbakingsodaandwater. Rinsewithclearwater.Coatthebatterypostsand

cableconnectorswithGrafo112X(skin-over)grease

G003792

(ToroPartNo.505-47)orpetroleumjellytoprevent corrosion.

DriveSystem Maintenance

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Donotsmokenearthebattery,andkeep sparksandamesawayfromthebattery.

Important:Keepthebatteryfullycharged.This

isespeciallyimportanttopreventbatterydamage whenthetemperatureisbelow0°C(32°F).

1.Cleantheexteriorofthebatterycaseandthe batteryposts.

Note:Connecttheleadsofthebatterycharger

tobatterypostsbeforeconnectingthecharger totheelectricalsource.

2.Lookatthebatteryandidentifythepositiveand negativebatteryposts.

3.Connectthepositiveleadofthebatterycharger tothepositivebatterypost(Figure64).

AdjustingtheTraction DriveforNeutral

Themachinemustnotcreepwhenthetractionpedal isreleased.Ifitdoescreep,adjustasfollows:

1.Parkthemachineonalevelsurface,turnthe keyintheignitionswitchtotheOFFposition,and lowerthecuttingdeckstotheoor.

2.Jackupthemachineuntilallthetiresareoff theshopoor.Supportthemachinewithjack standstopreventitfromfallingaccidentally.

3.Ontherightsideofthehydrostat,loosenthe locknutonthetraction-adjustmentcam(Figure

65).

g004147

Figure65

1.Positivebatterypost

2.Negativebatterypost

g003792

Figure64

3.Red(+)chargerlead

4.Black(-)chargerlead

1.Locknut2.Traction-adjustmentcam

WARNING

Theenginemustberunningso

4.Connectthenegativeleadofthebatterycharger tothenegative-batterypost(Figure64).

5.Connectthebatterychargertotheelectrical source,andchargethebattery.

Important:Donotoverchargethebattery.

6.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricalsource,then disconnectthechargerleadsfromthebattery posts(Figure64).

thatthenaladjustmentofthe traction-adjustmentcamcanbe performed.Thiscouldcausepersonal injury.

Keepyourhands,feet,face,andother bodypartsawayfromthemufer,other hotpartsoftheengine,andanyrotating parts.

4.TurnthekeyintheignitionswitchtotheON position,starttheengine,androtatethecam hexineitherdirectionuntilthewheelscease rotation.

5.Tightenthelocknuttosecuretheadjustment.

6.TurnthekeyintheignitionswitchtotheOFF position,removethejackstands,andlowerthe machinetotheshopoor.

7.T estdrivethemachinetomakesurethatitdoes notcreep.

CoolingSystem Maintenance

CoolingSystemSafety

CAUTION

Dischargeofhot,pressurizedcoolantor touchingahotradiatorandsurroundingparts cancausesevereburns.

AdjustingtheRearWheel Toe-in

ServiceInterval:Every800hours

1.Rotatethesteeringwheelsothattherear wheelsarestraightahead.

2.Loosenthejamnutoneachendofthetierod (Figure66).

Note:Theendofthetierodwiththeexternal

grooveisaleft-handthread.

Figure66

1.Wrenchslot3.Jamnut

2.Tierod

•Donotremovetheradiatorcapwhenthe engineishot.Alwaysallowtheengineto coolatleast15minutesoruntiltheradiator capiscoolenoughtotouchwithout burningyourhandbeforeremovingthe radiatorcap.

•Donottouchtheradiatorandsurrounding partsthatarehot.

DANGER

Swallowingenginecoolantcancause poisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

CheckingtheCooling System

ServiceInterval:Beforeeachuseordaily—Check

thelevelofcoolantintheexpansion tankandcleandebrisoffthescreen, oilcooler,andfrontoftheradiator.

g031686

Thecoolingsystemislledwitha50/50solutionof waterandpermanentethyleneglycolantifreeze.The capacityofthecoolingsystemis9.5L(10USqt).

3.Usingthewrenchslot,rotatethetierod.

4.Measurethedistanceatthefrontandrearofthe rearwheelsataxleheight.

Note:Thedistanceatthefrontoftherear

wheelsshouldbelessthan6mm(1/4inch)of thedistancemeasuredattherearofthewheels.

5.Repeatprocedureasrequired.

DANGER

Therotatingfansanddrivebeltscancause personalinjury .

•Donotoperatethemachinewithoutthe coversinplace.

•Keepngers,hands,andclothingclearof therotatingfananddrivebelt.

•Shutofftheengineandremovetheignition keybeforeperformingmaintenance.

CAUTION

g021866

g022306

Iftheenginehasbeenrunning,the pressurized,hotcoolantcanescapeand causeburns.

•Donotopentheradiatorcapwhenthe engineisrunning.

•Usearagwhenopeningtheradiatorcap, andopenthecapslowlytoallowsteamto escape.

1.Checkthelevelofcoolantintheexpansiontank (Figure67).

Note:Thecoolantlevelshouldbebetweenthe

marksonthesideofthetank.

2.Thoroughlycleanalldebrisoutoftheengine area.

3.Unlatchtheclampandpivotopentherear screen(Figure68).

g004138

Figure68

Figure67

1.Expansiontank

2.Ifthecoolantlevelislow,removethe expansion-tankcapandreplenishthesystem.

Donotoverll.

3.Installtheexpansion-tankcap.

CleaningtheCooling System

ServiceInterval:Beforeeachuseordaily—Remove

debrisfromthescreenand radiator/oilcooler(morefrequently indirtyoperatingconditions).

Every100hours—Inspectthecoolingsystem hoses.

Every2years—Flushandreplacethecooling systemuid.

Removedebrisfromthescreenandradiator/oilcooler daily(cleanmorefrequentlyindirtyconditions).

1.TurnthekeyintheignitionswitchtotheOFF positionandremovethekey.

1.Rearscreenlatch2.Rearscreen

4.Thoroughlycleanbothsidesoftheradiatorand oilcooler(Figure69)withcompressedair.

g021866

g022306

Figure69

1.Radiator/oilcooler

5.Closethescreenandsecurethelatch.

BrakeMaintenance

thatthecableconduitdoesnotrotateduring tighteningprocedure.

AdjustingtheParking Brakes

Adjustthebrakeswhenthereismorethan2.5cm(1 inch)offreetravel(Figure70)ofthebrakepedal,or whenmoreholdingforceisrequired.Freetravelis thedistancethebrakepedalmovesbeforeyoufeel brakingresistance.

Figure70

1.Freetravel

AdjustingtheParking BrakeLatch

Iftheparkingbrakefailstoengageandlatch,an adjustmenttothebrakepawlisrequired.

1.Loosenthe2screwssecuringtheparking brake-pawltotheframe(Figure72).

g026816

Note:Usethewheelmotorbacklashtorockthe

drumsbackandforthtoensurethatthedrumsare freepriortoandafteradjustment.

1.T oreducefreetravelofthebrakepedals,tighten thebrakesbylooseningthefrontnutonthe threadedendofthebrakecable(Figure71).

Figure71

1.Brakecables2.Frontnuts

2.Tightentherearnuttomovethecablebackward untilbrakepedalshave0.63to1.27cm(1/4to 1/2inch)offreetravel(Figure70),beforewheel lockupisachieved.

g031690

Figure72

1.Brakecables3.Parking-brakepawl

2.Brakedetent

2.Presstheparking-brakepedalforwarduntilthe brakedetentcompletelyengagesonthebrake pawl(Figure72).

3.Tightenthe2screwslockingtheadjustment.

4.Pressthebrakepedaltoreleasetheparking brake.

5.Checktheadjustmentandadjustasrequired.

g031689

4.Screws(2)

3.Tightenthefrontnuts,ensuringthatbothcables actuatethebrakessimultaneously.Ensure

BeltMaintenance

g020537

ServicingtheAlternator

HydraulicSystem Maintenance

Belt

ServiceInterval:Aftertherst10hours

Every100hours

1.Propertensionallows10mm(3/8inch) deectionwhenaforceof4.5kg(10lb)is appliedonthebeltmidwaybetweenthepulleys.

2.Ifthedeectionisnot10mm(3/8inch),loosen thealternatormountingbolts(Figure73). Increaseordecreasethealternatorbelttension andtightenthebolts.Checkthedeectionofthe beltagaintoensurethatthetensioniscorrect.

HydraulicSystemSafety

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Ensurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic leaks.

•Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.

•Seekimmediatemedicalattentionifuid isinjectedintoskin.

1.Mountingbolt2.Alternator

Figure73

Checkingthe

g020537

Hydraulic-FluidLevel

ServiceInterval:Beforeeachuseordaily

Thehydraulictankofthemachineislledatthe factorywithapproximately37.8L(10USgallons)of highqualityhydraulicuid.Checkthelevelofthe hydraulicuidbeforetheengineisrststartedand dailythereafter.Therecommendedreplacementuid isasfollows:

ToroPremiumAllSeasonHydraulicFluid(Availablein

18.9L(5USgallon)pailsor208L(55USgallon)drums. SeethePartsCatalogoryourToroDistributorforpart numbers.)

Alternateuids:IftheT orouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing materialpropertiesandindustryspecications.We donotrecommendtheuseofsyntheticuid.Consult withyourlubricantdistributortoidentifyasatisfactory product.

Note:T orowillnotassumeresponsibilityfordamage

causedbyimpropersubstitutions,souseonly productsfromreputablemanufacturerswhowillstand behindtheirrecommendation.

HighViscosityIndex/LowPourPoint Anti-wearHydraulicFluid,ISOVG46

MaterialProperties:

Viscosity,ASTMD445cSt@40°C44to50

cSt@100°C7.9to8.5

ViscosityIndexASTM D2270

PourPoint,ASTMD97-34°Fto-49°F

IndustrySpecications:VickersI-286-S(Quality

Level),VickersM-2950-S

(QualityLevel),Denison

Important:TheISOVG46Multigradeuid

hasbeenfoundtoofferoptimalperformance inawide-rangeoftemperatureconditions. Foroperationinconsistentlyhighambient temperatures,18°C(65°F)to49°C(120°F), ISOVG68hydraulicuidmayofferimproved performance.

PremiumBiodegradableHydraulicFluid-Mobil EALEnviroSyn46H

140to160

g031604

HF-0

Important:MobilEALEnviroSyn46Histheonly

syntheticbiodegradableuidapprovedbyToro. Thisuidiscompatiblewiththeelastomersused inTorohydraulicsystemsandissuitablefora wide-rangeoftemperatureconditions.Thisuidis compatiblewithconventionalmineraloils,butfor maximumbiodegradabilityandperformancethe hydraulicsystemshouldbethoroughlyushedof conventionaluid.Theoilisavailablein19L(5 USgallons)containersor55gallondrumsfrom yourMobilDistributor.

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditivefor thehydraulicsystemoilisavailablein20ml(2/3oz) bottles.1bottleissufcientfor15to22L(4to6US gallons)ofhydraulicoil.OrderPartNumber44-2500 fromyourT oroDistributor.

1.Positionthemachineonalevelsurface,lower thecuttingdecks,andturnthekeyintheignition switchtotheOFFposition.

2.Checkthehydraulic-uidlevel(Figure74).

g031605

Figure74

ChangingtheHydraulic

ReplacingtheHydraulic

Fluid

ServiceInterval:Every800hours

Iftheuidbecomescontaminated,contactyour localTorodistributorbecausethesystemmustbe ushed.Contaminateduidlooksmilkyorblackwhen comparedtocleanuid.

1.Shutofftheengineandraisethehoodtoallow theengineandhydraulicuidtocool.

2.Placealargedrainpanunderthettingsecured tothebottomofthehydraulic-uidreservoir (Figure75).

Filters

Thehydraulicsystemisequippedwithaservice intervalindicator(Figure76).Withtheenginerunning, viewtheindicator,itshouldbeinthegreenzone. Whentheindicatorisintheredzone,changethe hydrauliclters.

g031683

Figure76

1.Hydraulic-lterrestrictionindicator

Figure75

1.Hose

3.Disconnectthehosefromthebottomofthe ttingandletthehydraulicuidowintothe drainpan.

4.Installthehosewhenhydraulicuidstops draining.

5.Fillthereservoirwithapproximately45L(12US gallons)ofhydraulicuid;refertoCheckingthe

Hydraulic-FluidLevel(page54).

Important:Useonlyhydraulicuids

specied.Otheruidscouldcausesystem damage.

6.Installthereservoircap.

7.Starttheengineanduseallthehydraulic controlstodistributehydraulicuidthroughout thesystem.Alsocheckforleaks.

8.Shutofftheengine.

9.Checkthelevelofthehydraulicuidandadd enoughtoraiseleveltotheFullmarkonthe dipstick.

Important:Useofanyotherltersmayvoidthe

warrantyonsomecomponents.

1.Positionthemachineonalevelsurface,lower thecuttingdecks,turnthekeyintheignition

g004139

switchtotheOFFposition,engagetheparking brake,andremovethekey.

2.Replacebothofthehydrauliclters(Figure77).

Important:Donotoverll.

HydraulicValveSolenoid Functions

Usethelistbelowtoidentifyanddescribethedifferent functionsofthesolenoidsinthehydraulicmanifold. Eachsolenoidmustbeenergizedtoallowfunction

g031625

tooccur.

Figure77

Solenoid

PRV2Frontmowercircuit

PRV1Rearmowercircuit

PRV

g031621

Lift/lowercuttingdecks

Lowercuttingdecks

Function

3.TurnthekeyintheignitionswitchtotheON position,starttheengine,andletitrunforabout 2minutestopurgeairfromthesystem.

4.TurnthekeyintheignitionswitchtotheOFF positionandcheckforleaks.

CheckingtheHydraulic LinesandHoses

Daily,checkhydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings, weatherdeterioration,andchemicaldeterioration. Makeallnecessaryrepairsbeforeoperating.

TestingthePressureinthe HydraulicSystem

Thetestportsareusedtotestthepressureinthe hydrauliccircuits.ContactyourT oroDistributorfor assistance.

CuttingDeck

G011356

MountingtheCuttingDecks

Maintenance

SeparatingtheCutting DecksfromtheTraction Unit

1.Positionthemachineonalevelsurface,lower thecuttingdeckstotheoor,turnthekeyinthe ignitionswitchtotheOFFposition,andengage theparkingbrake.

2.Disconnectandremovethehydraulicmotor fromthedeck(Figure78).Coverthetopofthe spindletopreventcontamination.

totheTractionUnit

1.Positionthemachineonalevelsurfaceandturn thekeyintheignitionswitchtotheOFFposition.

2.Movethecuttingdeckintopositioninfrontof thetractionunit.

3.Slidethedeckcarrierframeontothelift-arm pivotpinandsecureitwiththelynchpin(Figure

79).

4.Installthehydraulicmotortothedeck(Figure

78).MakesurethattheO-ringisinpositionand

notdamaged.

5.Greasethespindle.

ServicingtheFrontRoller

Inspectthefrontrollerforwear,excesswobble,or binding.Serviceorreplacetherollerorcomponentsif anyoftheseconditionsexist.

DisassemblingtheFrontRoller

1.Removetheroller-mountingbolt(Figure80).

2.Insertapunchthroughtheendoftheroller

g011351

Figure78

1.Motor-mountingscrews

3.Removethelynchpinsecuringthedeckcarrier frametotheliftarmpivotpin(Figure79).

g031691

Figure79

1.Lynchpin

4.Rollthecuttingdeckawayfromthetractionunit.

2.Lift-armpivotpin

housinganddrivetheoppositebearingoutby alternatingtapstotheoppositesideofinner bearingrace.Thereshouldbea1.5mm(0.060 inch)lipofinnerraceexposed.

g011356

Figure80

1.Frontroller3.Bearing

2.Mountingbolt4.Bearingspacer

3.Pushthesecondbearingoutinpress.

4.Inspecttherollerhousing,bearings,andbearing spacerfordamage(Figure80).

5.Replacedamagedcomponentsandassemble.

AssemblingtheFrontRoller

1.Presstherstbearingintotherollerhousing (Figure80).Pressontheouterraceonlyor equallyontheinnerandouterrace.

Storage

PreparingtheMachinefor

2.Insertthespacer(Figure80).

3.Pressthesecondbearingintotherollerhousing (Figure80)pressingequallyontheinnerand outerraceuntiltheinnerracecomesincontact withthespacer.

4.Installtherollerassemblyintothedeckframe.

Important:Securingtherollerassembly

withagaplargerthan1.5mm(0.060inch) createsasideloadonthebearingandcan leadtoprematurebearingfailure

5.Verifythatthereisnomorethana1.5mm(0.060 inch)gapbetweenrollerassemblyandtheroller mountbracketsofthedeckframe.Ifthereisa gapover1.5mm(0.060inch),installenough5/8 inchdiameterwasherstotakeuptheslop.

6.T orquethemountingboltto108N∙m(80ft-lb).

Storage

PreparingtheTractionUnit

1.Thoroughlycleanthetractionunit,cuttingdecks, andengine.

2.Checkthetirepressure.Inatealltractionunit tiresto83to103kPa(12to15psi).

3.Checkallfastenersforloosenessandtighten themasnecessary.

4.Greaseallgreasettingsandpivotpoints.Wipe upanyexcesslubricant.

5.Lightlysandandusetouch-uppaintonpainted areasthatarescratched,chipped,orrusted. Repairanydentsinthemetalbody.

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthe

batteryposts.

Note:Alwaysdisconnectthenegative

terminalrstandthepositivelast.Always connectthepositiveterminalrstandthe negativelast.

B.Cleanthebattery,terminals,andpostswith

awirebrushandbakingsodasolution.

C.Coatthecableterminalsandbatteryposts

withGrafo112Xskin-overgrease(T oro PartNumber505-47)orpetroleumjellyto preventcorrosion.

D.Slowlyrechargethebatteryevery60days

for24hourstopreventleadsulfationofthe battery.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandreplace thedrainplug.

2.Removeanddiscardtheoillter.Installanew oillter.

3.Relltheoilpanwithdesignatedquantityof motoroil.

4.TurnthekeyintheignitionswitchtotheON position,starttheengine,andrunitatidlespeed forapproximately2minutes.

5.TurnthekeyintheignitionswitchtotheOFF position.

6.Thoroughlydrainallfuelfromthefueltank,lines, andthefuellter/waterseparatorassembly.

7.Flushthefueltankwithfresh,cleandieselfuel.

8.Secureallfuelsystemttings.

9.Thoroughlycleanandservicetheaircleaner assembly.

10.Sealtheaircleanerinletandtheexhaustoutlet withweatherprooftape.

11.Checktheantifreezeprotectionandaddas neededforexpectedminimumtemperaturein yourarea.

StoringtheCuttingDeck

Ifthecuttingdeckisseparatedfromthetractionunit foranylengthoftime,installaspindlepluginthetopof thespindletoprotectthespindlefromdustandwater.

Notes:

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer .

374-0282RevC

TheToroWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofToro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevD

Toro 30864 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GeneralSafety

VibrationLevel

SoundPowerLevel

SoundPressureLevel

AdjustingtheControlArm Position

AdjustingtheRoller Scraper(Optional)

PreparingtheMachine

Attachments/Accessories

BeforeOperationSafety

CheckingtheEngine-Oil Level

CheckingtheCooling System

CheckingtheHydraulic System

FillingtheFuelTank

CheckingtheTirePressure

CheckingtheTorqueofthe Wheel-LugNuts

AdjustingtheHeightofCut

CheckingtheInterlock Switches

BreakingintheMachine

Changingthe CounterbalanceSettings

SelectingaBlade

TheDiagnosticLight

ChoosingAccessories

DuringOperationSafety

StartingandShuttingOff theEngine

CuttingGrasswiththe Machine

DieselParticulateFilter Regeneration

IdentifyingtheTie-Down Points

AfterOperationSafety

HaulingtheMachine

DailyMaintenanceChecklist

ServiceIntervalChart

Pre-MaintenanceSafety

RaisingtheMachine

GreasingtheBearingsand Bushings

EngineSafety

ServicingtheAirCleaner

ServicingtheEngineOil

ServicingtheFuelFilter

ServicingtheWater Separator

ServicingtheFuelSystem

UsingtheFuel-PickupTube

ElectricalSystemSafety

LocatingtheFuses

CheckingtheBattery Condition

ChargingtheBattery

AdjustingtheTraction DriveforNeutral

CoolingSystemSafety

AdjustingtheRearWheel Toe-in

CheckingtheCooling System

CleaningtheCooling System

AdjustingtheParking Brakes

AdjustingtheParking BrakeLatch

HydraulicSystemSafety

HydraulicValveSolenoid Functions

CheckingtheHydraulic LinesandHoses

TestingthePressureinthe HydraulicSystem

SeparatingtheCutting DecksfromtheTraction Unit

ServicingtheFrontRoller

StoringtheCuttingDeck