Toro 30807, 30839, 30843, 30849, Groundsmaster 3505-D Operator's Manual

FormNo.3385-788RevA
Groundsmaster
®
3500-Dand
3505-DRotaryMowers
ModelNo.30807—SerialNo.314000001andUp ModelNo.30839—SerialNo.314000001andUp ModelNo.30843—SerialNo.314000001andUp ModelNo.30849—SerialNo.314000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropeandirectives, fordetailspleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Figure1
1.Modelandserialnumberlocation
ModelNo.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,rotary-bladelawnmowerintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrasson well-maintainedlawnsinparks,golfcourses,sportselds, andoncommercialgrounds.Itisnotdesignedforcutting brush,mowinggrassandothergrowthalongsidehighways, orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbers ofyourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
SoundPowerLevel..................................................7
SoundPressureLevel...............................................7
VibrationLevel......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................15
1Activating,Charging,andConnectingthe
Battery..............................................................15
2CheckingtheAngleIndicator(Models30839,
30843and30807only).........................................17
3InstallingtheCEDecals........................................17
4InstallingtheHoodLatch(CEOnly).......................17
5InstallingtheExhaustGuard(CEOnly)..................18
6AdjustingtheLiftArms........................................19
7RearBallast.........................................................20
8AdjustingtheCarrierFrame..................................20
9AdjustingtheHeight-of-Cut..................................21
10AdjustingtheRollerScraper(Optional).................21
11InstallingtheMulchingBafe(Optional)...............22
ProductOverview.........................................................23
Controls...............................................................23
Specications........................................................25
Attachments/Accessories........................................25
Operation....................................................................25
CheckingtheEngineOilLevel.................................25
FillingtheFuelTank...............................................26
CheckingtheCoolingSystem...................................26
CheckingtheHydraulicSystem................................27
CheckingtheTirePressure......................................28
TorquingtheWheelNuts........................................28
StartingandStoppingtheEngine..............................28
BleedingtheFuelSystem.........................................29
CheckingtheInterlockSystem.................................29
TowingtheTractionUnit.........................................30
StandardControlModule(SCM)..............................30
SelectingaBlade.....................................................32
ChoosingAccessories.............................................33
OperatingTips......................................................34
Maintenance.................................................................37
RecommendedMaintenanceSchedule(s)......................37
DailyMaintenanceChecklist....................................38
ServiceIntervalChart.............................................40
PremaintenanceProcedures........................................40
RemovingtheHood...............................................40
UsingtheCuttingDeckServiceLatch.......................40
Lubrication...............................................................42
GreasingtheBearingsAndBushings.........................42
EngineMaintenance..................................................44
ServicingtheAirCleaner.........................................44
ChangingtheEngineOilandFilter...........................45
FuelSystemMaintenance...........................................46
ServicingtheFuelTank...........................................46
InspectingtheFuelLinesandConnections.................46
DrainingtheWaterSeparator...................................46
ChangingtheFuelFilterCanister..............................46
BleedingAirfromtheInjectors................................46
ElectricalSystemMaintenance....................................47
CaringfortheBattery..............................................47
Fuses....................................................................47
DriveSystemMaintenance.........................................48
AdjustingtheTractionDriveforNeutral....................48
CoolingSystemMaintenance......................................48
CleaningtheEngineCoolingSystem.........................48
BrakeMaintenance....................................................49
AdjustingtheParkingBrake.....................................49
BeltMaintenance......................................................49
ServicingtheEngineBelts.......................................49
ControlsSystemMaintenance.....................................50
AdjustingtheThrottle.............................................50
HydraulicSystemMaintenance....................................51
ChangingtheHydraulicFilter...................................51
ChangingtheHydraulicFluid...................................51
CheckingtheHydraulicLinesandHoses....................52
CuttingDeckMaintenance..........................................52
SeparatingtheCuttingDecksfromtheTraction
Unit..................................................................52
MountingtheCuttingDeckstotheTraction
Unit..................................................................53
ServicingtheBladePlane.........................................53
ServicingtheCutterBlade.......................................54
ServicingtheFrontRoller........................................55
Storage........................................................................56
StoringtheBattery..................................................56
PreparationforSeasonalStorage..............................56
3
Safety
ThismachinemeetsorexceedsISOstandard5395:2013 (whenappropriatedecalsapplied),andANSIB71.4-2012 specicationsineffectatthetimeofproductionwhen equippedwithrequiredweightaslistedinRearBallast section.
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheISOstandard 5395:2013,andANSIB71.4-2012.
Training
ReadtheOperator’sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.
Iftheoperatorormechaniccannotreadthelanguage
ofthismanual,itistheowner’sresponsibilitytoexplain thismaterialtothem.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
Donotcarrypassengers.
Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstructionshould emphasizethefollowing:
Theneedforcareandconcentrationwhenworking
withride-onmachines
Controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The mainreasonsforlossofcontrolareasfollows:
Insufcientwheelgrip
Beingdriventoofast
Inadequatebraking
Thetypeofmachineisunsuitableforthetask
Lackofawarenessoftheeffectofground
conditions,especiallyslopes
Incorrecthitchingandloaddistribution
Preparation
Whilemowing,alwayswearsubstantialfootwear,long
trousers,hardhat,safetyglasses,andhearingprotection. Longhair,looseclothing,orjewelrymaygettangled inmovingparts.Donotoperatetheequipmentwhen barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby themachine.
Replacefaultysilencers/mufers.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladebolts,andcuttingassemblyarenotworn ordamaged.Replacewornordamagedbladesandbolts insetstopreservebalance.
Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Checkthatoperator’spresencecontrols,safetyswitches
andshieldsareattachedandfunctioningproperly.Donot operateunlesstheyarefunctioningproperly.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
4
Operation
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe parkingbrake.Onlystarttheenginefromtheoperator’s position.NeverremovetheROPSandalwayswearthe seatbeltsduringoperation.
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Dothefollowing toguardagainstoverturning:
Donotstoporstartsuddenlywhengoingupor
downhill.
Keepmachinespeedslowonslopesandduringtight
turns.
Stayalertforhumpsandhollowsandotherhidden
hazards.
Nevermowacrossthefaceoftheslope,unlessthe
mowerisdesignedforthispurpose.
Stayalertforholesintheterrainandotherhiddenhazards.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesfromrotatingbeforecrossingsurfaces
otherthangrass.
Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.
Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.
Dothefollowingbeforeleavingtheoperator’ sposition:
Stoponlevelground.
Disengagethepowertake-offandlowerthe
attachments.
Changeintoneutralandsettheparkingbrake.
Stoptheengineandremovethekey.
Disengagethedrivetoattachments,stoptheengine,and
removetheignitionkeyinthefollowingconditions:
Beforemakingheightadjustments,unlessthe
adjustmentcanbemadefromtheoperator’sposition.
Beforeclearingblockages
Beforechecking,cleaning,orworkingonthemower
Afterstrikingaforeignobjectorifanabnormal
vibrationoccurs(checkimmediately).Inspectthe mowerfordamageandmakerepairsbeforerestarting
andoperatingtheequipment.Torqueallthespindle pulleynutsto176to203N-m(130to150ft-lb).
Disengagethedrivetoattachmentswhentransportingor
whennotmachineisnotinuse.
Stoptheengineanddisengagethedrivetoattachments
beforethefollowing:
Refueling
Makingheightadjustment,unlesstheadjustmentcan
bemadefromtheoperator'sposition
Reducethethrottlesettingbeforestoppingtheengine
and,iftheengineisprovidedwithafuelshut-offvalve, turnthefueloffattheconclusionofmowing.
Neverraisethecuttingunitwiththebladesrunning.
Keephandsandfeetawayfromthecuttingunits.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Theoperatorshallturnonashingwarninglights,if
provided,whenevertravelingonapublicroad,except wheresuchuseisprohibitedbylaw .
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentfuelstoragearea, cuttingunitsanddrivesfreeofgrass,leaves,orexcessive grease.Cleanupoilorfuelspillage.
Replacewornordamagedpartsforsafety.
Ifthefueltankhastobedrained,dothisoutdoors.
Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Whenmachineistobeparked,stored,orleftunattended,
lowerthecuttingunitsunlessapositivemechanicallock isprovided.
Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekey .Waitforallmovement tostopbeforeadjusting,cleaningorrepairing.
Shutofffuelwhilestoringortransporting.Donotstore
fuelnearames.
5
Parkthemachineonlevelground.Neverallowuntrained
personneltoservicemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectbatterybeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.Reconnect positiverstandnegativelast.
Usecarewhencheckingtheblades.Wrapthebladesor
weargloves,andusecautionwhenservicingthem.Only replaceblades.Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting ordisconnectingfrombattery.W earprotectiveclothing anduseinsulatedtools.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefullwidthrampsforloadingmachineintotraileror
truck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCEN,ISO,orANSIstandards.
Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.Do notrunengineindoorsorinanenclosedarea.
Preparation
Besuretoestablishyourownspecialproceduresandwork rulesforunusualoperatingconditions(e.g.,slopestoosteep foroperation).Surveythecompletemowingsiteto determinewhichhillscanbesafelyoperatedon.When performingthissitesurvey,alwaysusecommonsenseand takeintoconsiderationtheturfconditionandtherolloverrisk. Todeterminewhichhillsorslopesmaybesafelyoperated on,usetheinclinometerprovidedwitheachmachine.To performasitesurvey,followtheprocedureoutlinedinthe Operationsectionofthethismanual.Themaximumside
hillangleisdetailedontheslopedecalafxednearthe angleindicator.
Training
Theoperatormustbeskilledandtrainedinhowtodriveon hillsides.Failuretousecautiononslopesorhillsmaycause thevehicletotiporroll,possiblyresultinginpersonalinjury ordeath.
Operation
Knowhowtostopthemachineandenginequickly.
Donotoperatethemachinewhilewearingtennisshoes
orsneakers.
Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance regulations.
Keephands,feet,andclothingawayfrommovingparts
andthemowerdischargearea.
Fillthefueltankuntillevelis12mm(1/2inch)belowthe
bottomofthellerneck.Donotoverll.
Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.
Whenstartingtheengine,engagetheparkingbrake,put
thetractionpedalinneutral,anddisengagetheblade drive.Aftertheenginestarts,releasetheparkingbrake andkeepyourfootoffofthetractionpedal.Themachine mustnotmove.Ifmovementisevident,refertothe Maintenancesectionofthismanualtoadjustthetraction drive.
Useextremecautionwhenoperatingclosetosandtraps,
ditches,creeks,steephillsides,orotherhazards.
Reducespeedwhenmakingsharpturns.
Donotturnonhills.
Donotoperateonasidehillthatistoosteep.Arollover
mayoccurbeforelosingtraction.
Onmodels30839,30843and30807,theslopeangle
atwhichthemachineswilltipisdependentonmany factors.Amongthesearemowingconditionssuchas wetorundulatingterrain,speed(especiallyinturns), positionofthecuttingunits(withtheSidewinder),tire pressure,andoperatorexperience.Atsidehillangles of20degreesorless,theriskofarolloverislow .As theslopeangleincreasestoarecommendedmaximum limitof25degrees,theriskofarolloverincreasestoa moderatelevel.Donotexceeda25degreesidehill
slopeanglebecausetheriskofarolloverandserious injuryordeathisveryhigh.
Onmodel30849,theslopeangleatwhichthemachine
willtipisdependentonmanyfactors.Amongtheseare mowingconditionssuchaswetorundulatingterrain, speed(especiallyinturns),positionofthecutting units(withtheSidewinder),tirepressure,andoperator experience.Atsidehillanglesof15degreesorless,the
6
riskofarolloverislow.Astheslopeangleincreasestoa recommendedmaximumlimitof20degrees,theriskofa rolloverincreasestoamoderatelevel.Donotexceeda
20degreesidehillslopeanglebecausetheriskofa rolloverandseriousinjuryordeathisveryhigh.
Forsteeringcontrol,lowerthecuttingunitswhengoing
downslopes.
Avoidsuddenstopsandstarts.
Usethereversepedalforbraking.
Watchfortrafcwhennearorcrossingroads.Always
yieldtheright-of-way.
Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
Donottouchtheengine,mufer,exhaustpipe,or
hydraulictankwhiletheengineisrunningorsoonafter ithasstoppedbecausetheseareascouldbehotenough tocauseburns.
Theenginemustbeshutoffbeforecheckingtheoilor
addingoiltothecrankcase.
Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro replacementpartsandaccessories.Replacementparts andaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof104dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
Thismachineisnotdesignedorequippedforon-roaduse
andisaslow-movingvehicle.Ifyoumustcrossortravel onapublicroad,youshouldbeawareofandcomplywith localregulations,suchasrequiredlights,slowmoving vehiclesigns,andreectors.
MaintenanceandStorage
Beforeservicingormakingadjustments,stoptheengine
andremovetheignitionkey.
Ensurethattheentiremachineisproperlymaintained
andingoodoperatingcondition.Frequentlycheckall nuts,bolts,screws,andhydraulicttings.
Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.
Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.Ifuidisinjectedintotheskinitmustbesurgically removedwithinafewhoursbyadoctorfamiliarwiththis formofinjuryorgangrenemayresult.
Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe relievedbystoppingtheengineandloweringthecutting unitstotheground.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof90 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm
Measuredvibrationlevelforrighthand=0.5m/s
Measuredvibrationlevelforlefthand=0.7m/s
UncertaintyValue(K)=0.5m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN836.
WholeBody
Measuredvibrationlevel=0.44m/s
UncertaintyValue(K)=0.5m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN836.
2
2
2
2
2
Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunits,attachments,and anymovingparts.Keepeveryoneaway.
Donotoverspeedtheenginebychanginggovernor
settings.Toensuresafetyandaccuracy,havean AuthorizedToroDistributorcheckthemaximumengine speedwithatachometer.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
94-3353
1.Crushinghazardofhand—keepyourhandsasafedistance away.
93-7276
1.Explosionhazard—weareyeprotection.
2.Causticliquid/chemicalburnhazard—toperformrstaid, ushwithwater.
3.Firehazard—nore,openames,orsmoking.
4.Poisonhazard—keepchildrenasafedistancefromthe battery.
99-3558
(CEonly)
1.Warning—readtheOperator’sManual.
2.Tostarttheengine,sitontheseatandrotatetheignition keytoOn/Preheatuntiltheglowplugindicatorlightgoes out.Rotatethekeytostartanddisengagetheparking brake.ReadtheOperator’sManualforfurtherinstructions.
3.Tostoptheengine,disengagethecuttingunits,rotatethe ignitionkeytoOff,andremovethekey.Engagetheparking brake.ReadtheOperator’sManualforfurtherinstructions.
100-4837
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
107-7801
*Thissafetydecalincludesaslopewarningrequiredonthemachineforcomplianceto
theEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum
slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredby
thisstandard.
1.Tippinghazard—donotdriveonslopesgreaterthan15 degrees.
93-6681
(CEOnly)
1.Cutting/dismemberment—hazard,fan-stayawayfrom movingparts.
8
1.Heightofcut
104-1086
106-6755
1.Enginecoolantunder pressure.
2.Explosionhazard—read theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe
Operator'sManual.
104-0484
(Model30807,30839and30843)
9
104-5181
99-3444
(CEonly)
1.Warning—readtheOperator’sManual.
2.Tippinghazard—donotdriveonslopesgreaterthan15 degreesand,iftherollbarisinstalled,weartheseatbelt.
3.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
4.Cuttinghazardofhandorfoot—stayawayfrommoving parts.
5.Warning—locktheparkingbrake,stoptheengine,and removetheignitionkeybeforeleavingthemachine.
108–9015
(Model30849)
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
99-3444
1.Reelspeed—fast
2.Reelspeed—slow
10
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
117-4764
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Cuttinghazardofhand,mowerblade—stayawayfrom movingparts,keepallguardsandshieldsinplace.
3.Cuttinghazardoffoot,mowerblade—stayawayfrom movingparts,keepallguardsandshieldsinplace.
1.Inputs5.Inseat
2.Notactive
3.Hightemperatureshutdown
4.Hightemperaturewarning8.Neutral
6.PowerT ake-off(PTO)10.PowerT akeOff(PTO)
7.ParkingbrakeOff11.Start
106-9290
9.Outputs13.Start
14.Power
12.EnergizetoRun(ETR)
11
117-5103
(Models30849,30839and30843)
121–3532
(Model30807)
1.ReadtheOperator’sManual.4.Optionalligh—15A
2.SCM-2A5.Systemgauges—10A
3.Main—15A6.Enginestart—10A
12
121–3580
(Models30807,30839and30843)
1.PushdowntodisengagePTO.
2.PulluptoengagePTO.
3.Lowerthedeck.10.Engine—run
4.Raisethedeck.
5.Middleandright-handdecks
6.Middleandlef-handdecks
7.Slidetolock14.Slow
8.Engine—stop
9.Engine—run
11.Formoreinformationonstartingtheengine,readthe Operator’sManual—1)Sitintheoperator’sposition;2)Turn theignitionkeytotheenginerunposition;3)Waitforthe enginepreheatlighttoturnoff;4)Turntheignitionkeytothe enginestartposition;5)Disengagetheparkingbrake.
12.Formoreinformationonstoppingtheengine,readthe Operator’sManual—1)DisengagethePTO;2)Turnthe ignitionkeytotheenginestopposition;3)Removethekey fromtheignition;4)Engagetheparkingbrake.
13.Fast
13
121–3581
(Model30849)
1.PushdowntodisengagePTO.
2.PulluptoengagePTO.
3.Lowerthedeck.
4.Raisethedeck.
5.Slidetolock
6.Engine—stop
7.Engine—run
8.Engine—run
9.Formoreinformationonstartingtheengine,readthe Operator’sManual—1)Sitintheoperator’sposition;2)Turn theignitionkeytotheenginerunposition;3)Waitforthe enginepreheatlighttoturnoff;4)Turntheignitionkeytothe enginestartposition;5)Disengagetheparkingbrake.
10.Formoreinformationonstoppingtheengine,readthe Operator’sManual—1)DisengagethePTO;2)Turnthe ignitionkeytotheenginestopposition;3)Removethekey fromtheignition;4)Engagetheparkingbrake.
11.Fast
12.Slow
14
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5 6
7 8
Nopartsrequired
Inclinometer1
Warningdecal(104–5181) Warningdecal(99–3558) Warningdecal(107–1972) Lockbracket1 Rivet2 Washer1 Screw,1/4x2inches Locknut,1/4inch Exhaustguard1 Self-tappingscrew
Nopartsrequired
Nopartsrequired
Nopartsrequired
Qty.
Use
1 1 3
1 1
4
Activate,charge,andconnectthe battery.
Checktheangleindicator(Models 30839,30843and30807only)
InstalltheCEdecals,ifrequired.
InstalltheHoodLatch(CE).
InstalltheExhaustGuard(CE).
Adjusttheliftarms.
Rearballast.
Adjustthecarrierframe
9 10 11
Nopartsrequired
Nopartsrequired
Nopartsrequired
MediaandAdditionalParts
Description
Ignitionkeys2
Operator'sManual EngineOperator'sManual
PartsCatalog
Operatorvideo
DeclarationofConformity
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
Qty.
Starttheengine.
1 1
1Usetolookupandorderparts.
1
1
Readbeforeoperatingthemachine.
Viewbeforeoperatingthemachine.
EnsureCEcompliance.
Adjusttheheight-of-cut
Adjusttherollerscraper(Optional)
Installthemulchingbafe(Optional)
Use
15
3.Removethellercapsfromthebatteryandslowlyll eachcelluntilelectrolyteisjustabovetheplates.
1
Activating,Charging,and ConnectingtheBattery
NoPartsRequired
Procedure
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
W ash hands after handling .
Note:Ifthebatteryisnotlledwithelectrolyteoractivated, bulkelectrolytewith1.260specicgravitymustbepurchased fromalocalbatterysupplyoutletandaddedtothebattery.
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.
Donotdrinkelectrolyteandavoidcontactwith skin,eyes,orclothing.Wearsafetyglassesto shieldyoureyesandrubberglovestoprotect yourhands.
Fillthebatterywherecleanwaterisalways availableforushingtheskin.
1.Openthehood.
2.Removethebatterycover(Figure3).
4.Installthellercapsandconnecta3to4ampbattery chargertothebatteryposts.Chargethebatteryata rateof3to4amperesfor4to8hours.
WARNING
Chargingthebatteryproducesgassesthatcan explode.
Keepsparksandamesawayfrombattery.
Neversmokenearthebattery.
5.Whenthebatteryischarged,disconnectthecharger fromtheelectricaloutletandbatteryposts.
6.Removethellercaps.Slowlyaddelectrolytetoeach celluntilthelevelisuptothellring.Installtheller caps.
Important:Donotoverllthebattery.Electrolyte willoverowontootherpartsofthemachineand severecorrosionanddeteriorationwillresult.
7.Installthepositivecable(red)tothepositive(+) terminalandthenegativecable(black)tothenegative (–)terminalofthebatteryandsecurethemwithbolts andnuts(Figure4).Makesurethatthepositive(+) terminalisallofthewayontothepostandthecable ispositionedsnugtothebattery.Thecablemustnot contactthebatterycover.
WARNING
Incorrectbatterycableroutingcoulddamage thetractorandcablescausingsparks.Sparks cancausethebatterygassestoexplode, resultinginpersonalinjury.
Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.
Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.
1.Batterycover
Figure3
16
Figure4
1.Positive(+)batterycable2.Negative(–)batterycable
Figure5
1.Angleindicator
Important:Ifthebatteryiseverremoved,make surethatthebatteryclampboltsareinstalledwith theboltheadspositionedonthebottomsideand thenutsonthetopside.Iftheclampboltsare reversed,theymayinterferewiththehydraulic tubeswhenshiftingthecuttingunits.
8.CoatbothbatteryconnectionswithGrafo112X(skin over)grease,T oroPartNo.505-47,petroleumjelly ,or lightgreasetopreventcorrosion.
9.Slidetherubberbootoverthepositiveterminalto preventapossibleshortfromoccurring.
10.Installthebatterycover.
2

CheckingtheAngleIndicator (Models30839,30843and 30807only)

3.Iftheinclinometerdoesnotreadzerodegrees,move themachinetoalocationwhereazerodegreereading isobtained.Theangleindicator,mountedonthe machine,shouldnowreadzerodegreesaswell.
4.Iftheangleindicatordoesnotreadzerodegrees, loosenthetwoscrewsandnutssecuringtheangle indicatortothemountingbracket,adjusttheindicator toobtainazerodegreereading,andtightenthebolts.
3

InstallingtheCEDecals

Partsneededforthisprocedure:
1
Warningdecal(104–5181)
1
Warningdecal(99–3558)
3
Warningdecal(107–1972)
Partsneededforthisprocedure:
1Inclinometer
Procedure
DANGER
Toreduceriskofinjuryordeathduetorollover,do notoperatethemachineonsidehillssteeperthan 25º.
1.Parkthemachineonaat,levelsurface.
2.Verifythatthemachineislevelbyplacingahandheld inclinometer(suppliedwiththemachine)ontheframe crossrail,bythefueltank(Figure5).Theinclinometer shouldreadzerodegreeswhenviewedfromthe operator’sposition.
Procedure
IfthismachinewillbeusedforCE,afxtheCEwarning decalsoverthecorrespondingEnglishwarningdecals.
17
4
G012628
1
2
G012629
1
2
G012630
1
G012631
1
2
3
InstallingtheHoodLatch(CE Only)
Partsneededforthisprocedure:
1Lockbracket
2Rivet
1Washer
1
Screw,1/4x2inches
1
Locknut,1/4inch
Procedure
1.Unhookthehoodlatchfromthehoodlatchbracket.
2.Removethe(2)rivetssecuringthehoodlatchbracket tothehood(Figure6).Removethehoodlatchbracket fromthehood.
Figure7
1.CElockbracket
4.Alignthewasherswiththeholesontheinsideofthe hood.
5.Rivetthebracketsandthewasherstothehood(Figure
7).
6.Hookthelatchontothehoodlatchbracket(Figure8).
2.Boltandnutassembly
Figure8
1.Hoodlatch
Figure6
1.Hoodlatchbracket2.Rivets
3.Whilealigningthemountingholes,positiontheCE lockbracketandthehoodlatchbracketontothehood. Thelockbracketmustbeagainstthehood(Figure7). Donotremoveboltandnutassemblyfromthelock bracketarm.
7.Screwtheboltintotheotherarmofhoodlockbracket tolockthelatchinposition(Figure9).Tightenbolt securelybutdonottightennut.
Figure9
1.Bolt
2.Nut
3.Armofhoodlockbracket
18
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